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O I L L E V E L R E G U L ATO R S

ELECTRO-MECHANICAL
O I L L E V E L R E G U L ATO R S
The function of an Electro-Mechanical Regulator is to control
the oil level in the compressor crankcase. This protects the
compressor from damage.

Applications
Electro-Mechanical oil level regulators can be used in Low Pressure Oil
Management Systems. Models with a higher operating differential can
also be used in High Pressure Oil Management Systems. The S-9030
model fits directly to standard three-bolt compressor sight glass
housings. The S-9040 series models are designed to fit to compressors
with standard threaded sight glass housings. All regulators are suitable
for HCFC and HFC refrigerants, along with their associated oils.
Due to foaming concerns, it is not recommended to use this product on a
high pressure HCFC/Mineral oil system.

How it Works
The electro-mechanical oil level regulator incorporates a float switch and
solenoid valve assembly. The float switch contains two magnetic reed
switches. One reed switch is used to open and close the solenoid valve
while the other is used for a low level alarm output. The first reed switch
is set to achieve the desired operating crankcase oil level.
When the compressor crankcase oil level reduces, the float switch
activates the solenoid valve which in turn allows oil to be fed through
the regulator into the compressor crankcase. When the correct oil level is
achieved, the solenoid valve is shut off. The float switch set point can be
adjusted. This adjustment feature allows the user to adjust and control
the crankcase oil level.
The second reed switch can be used to activate an alarm and/or isolate
the compressor when the oil level drops 1/8 below the user set point.
While in the alarm mode, the solenoid valve remains open.
The oil level is adjustable by manually adjusting the position of the float
switch. Certain models are fitted with a pulse timer for use on high
pressure systems. This feature controls the rate of oil injection.

Proven design
Adjustable oil level
Low level alarm
Reliable float switch operation
Major components are serviceable
Oil equalisation connection, S-9030 model

Technical Specification

Installation Main Issues

Power supply: 24V AC

Solenoid valve: 24V AC, 6W, normally closed, 1.6mm orifice

1. To protect the regulator from system debris, a filter or filter-drier is

recommended.

Alarm output rating: 24V AC, 20VA pilot duty

2. The regulator should not be subjected to excessive vibration.

Allowable operating pressure = 0 to 31 barg

o

Allowable operating temperature = -10 C to +100 C

Allowable operating pressure differential: Refer to table

Materials of Construction
The main body parts are made from carbon steel. A flexible moulded cap
is used to protect the solenoid and switch connections.

AC&R

COMPONENTS

PRODUCTS

Main Features

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3. The operating oil differential pressure should be within the range of

the regulators specification.
4. The oil level must be set and controlled in line with the compressor
manufacturers guidelines.
5. If the alarm output is used to shut down a compressor, an external
time delay should be fitted into the circuit.

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E L E C T R O - M E C H A N I C A L O I L L E V E L R E G U L ATO R S

E L E C T R O - M E C H A N I C A L O I L L E V E L R E G U LAT O R S

4 Float switch

7 Float switch stem

2 Regulator flange

5 Solenoid valve

8 Protective cap

3 Equalisation connection

6 Pulse timer

9 Cable, approx 300mm lg

10 Adaptor fitted to mounting

flange
11 Top view with Protective
cap removed

Dimensions in mm

Part No

Operating Pressure Differential (bar)

Pulse Timer

Weight (kg)

CE Cat

S-9030

0.35 - 20.7

Yes

1.84

SEP

Compressor

Operating Pressure Differential (bar)

Pulse Timer

Weight (kg)

CE Cat

S-9040R

Copeland Scroll

0.35 - 6.2

No

1.72

SEP

S-9040RHP

Copeland Scroll

0.35 - 20.7

Yes

1.72

SEP

S-9040RA

Bitzer Octagon

0.35 - 6.2

No

1.87

SEP

Part No

COMPONENTS

1 Inlet, 3/8 SAE Flare

AC&R

S-9040R SERIES

PRODUCTS

S-9030

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