Documente Academic
Documente Profesional
Documente Cultură
ENVIROTECH F.Z.C
P.O. Box 52088, Sharjah, UAE
E-mail : jeyakumar@envirotechuae.com
Website: www.envirotechuae.com
Process Description
The scheme proposed for the treatment of sewage is a compact and effective
Sewage Treatment Plant using the revolutionary Moving Bed Bio Reactor
(MBBR) technology. The concept underlining the Moving Bed bioreactor is
to provide continuously operating bio-film reactor, which is non-cloggable, does
not require backwashing and has a very low pressure drop. This is achieved by
growing the bio-film on smaller carrier elements that move along with the waste
water in the reactor. The air stream constantly keeps the bio media in suspension
and at the same time provides the required oxygen to the biomass.
The system uses specially designed bio-media, which provides a large surface
area for biological growth.
The bio-media is made of plastic material, which has a very long life. The media is
cylindrical in shape and provides a large surface area in the given volume. The
media provides about 500 m2 effective area for growth of the bio film per m 3 of
volume. The process has been developed in Norway and has been in use at many
installations in the UAE for treatment of sewage as well as industrial effluents.
The bio media used in these systems have been developed after years of research
in the field.
The proposed system consists of following staEnvirotech:
1. Manual Bar Screen and Grit Chamber
2. Sewage Collection and Pumping System
3. Fine Screening
4. Aerobic Treatment System
5. Filtration System
6. Disinfection System
a. MBBR Bioreactors: The MBBR Aeration tanks are two in number and
are located next to each other. Each of the tanks shall be provided with
aeration pipelines at the bottom, which shall be in stainless steel and are
manifolded to cover half the periphery of the tank. Aeration tank is filled with
a specific quantity of the bio- media, which is made of plastic material with a
specific gravity just below that of water, to enable it to remain in suspension.
The inlet of the aeration tank is on the top with the sewage falling freely into
the MBBR tank. The outlet is located on the opposite side, which has a
perforated Screen mounted on it, which prevents the bio-media from flowing
out of the MBBR Tank. Both compartments are connected to each other by a
fabricated channel, which has perforated sheets on each side. The outlet of
the second MBBR is connected to the Flocculation tank.
b. Flocculation Tank: If the settleability of the sludge is poor, a mild dosage
of proprietary chemicals is dosed into the flocculation tank. The addition of
these chemicals will aid in the formation of large flocs of the sloughed off
sludge flowing in from the Bio Reactors and precipitated material. This step
also helps in de-emulsifying the emulsified oil present in the effluent and
precipitating the same along with the sludge.
c. Tube Settler Unit: Sewage from flocculation tank along with biologically
stabilized solids will flow by gravity to the Compact Tube Settler Unit. The
separation of solids from sewage is achieved by laminar flow developed
between the tubes. Due to this, heavier solids slide down along the inside of
the tubes, whereas the clear water rises up and flows out.
The sludge settling at the bottom of the tanks shall be transferred from time
to time to the sludge-holding tank. The clear water from the settling tank shall
overflow into the Filter Feed Tank.
d. Aeration System: The Aeration System consists of a pair of Air Blowers.
One Blower shall be on duty while the other shall be on stand by. The
Blowers shall be used for aeration inside the MBBR.
5. Filtration System:
This consists of a Pressure Sand Filter that removes any remaining suspended
solids in the treated water so as to ensure its total conformance with the
discharge standards set by the regulatory authorities. The Filter is to be
backwashed from time to time with water from the Treated Water tank.
6. Disinfection System:
The Disinfection System, which comprises of a dosing system, ensures complete
removal of any remaining harmful organisms in the water. The water flowing into
the Polishing Filter Feed Tank is dosed with an oxidant from above and then
allowed to remain in the tank for a predetermined time so that there is enough
contact time for the oxidant to totally disinfect the water.
Control System:
The control system shall be used for total operation control of the Plant. The controls
of all the equipments are given in the table below.
Sl.
No.
Description
Start Control
Stop Control
Blowers
Manual / Auto
Manual / Auto
Transfer Pumps
Manual / Auto
Manual / Timer
Manual / Auto
Dosing Pumps
Manual / Auto
Manual / Auto
Manual / Timer
Manual / Timer
QTY.
EQUIPMENT SPECIFICATION
One
Manhole Pump
Two
One
Two
(1 duty/1standby) Blowers
One
Aeration Tank
One Set
One Set
One
Flocculation Tank
One
Settling Tank
One
Tube Settler
One
Two
One
One
One
One
Control Panel
One
1 Lot
1 Lot
No. of Skids
Skid Size
Power
:
:
:
Two
12 m x 2.4 m
21 kW (Max)
: 455 m3/d
: 18.95 m3/hr
BOD5 Concentration
COD Concentration
pH
Suspended Solids
TDS
Oil & Grease
: 300 mg/l
: 500 mg/l
: 6.7-8.5
: 250 mg/l
: 1000 mg/l
: less than 5 mg/l
: 10 mg/l
: less than 100 mg/l
: 6.5-7.5
: 10 mg/l
: 1000 mg/l
: less than 1 mg/l
One
Type
Submersible, centrifugal
Fluid
Sewage
Duty
30 m3/hr
Total head
15-20 m TDH
Sealing arrangement
Mechanical
Motor arrangement
Closed coupled
Motor speed
2900 rpm
Motor rating
Motor Protection
IP-68-TEFC
Motor Insulation
Class F
Starter
DOL
Accessories
Pressure gauge
SS 316
Make
ABS/Ebara/Homa/Equivalent
Type
Submersible, centrifugal
Fluid
Sewage
Duty
19 m3/hr
Total head
10 -15 m TDH
Sealing arrangement
Mechanical
Motor arrangement
Closed coupled
Motor speed
2900 rpm
Motor rating
Motor Protection
IP-68-TEFC
Motor Insulation
Class F
Starter
DOL
Accessories
Pressure gauge
Make
ABS/Ebara/Homa/Equivalent
Quantity
One
Duty
Coarse
Type
Manual
Fluid Depth
0.5 m
Material
Make
Envirotech Fzc
3.5
Quantity
One
Duty
Fine
Type
Self standing
Material
Make
Sereco/ Equivalent
Quantity
One
Material
Size
8 m X 2.4 m
Fluid depth
3m
Free Board
0.5 m
Make
Envirotech FZC
Aeration Tank
Stainless Steel
Type
Coarse bubble
Fluid depth
3m
Make
Envirotech FZC
3.6
Air Blowers
The air blowers are designed to operate on a (1 duty + 1 standby) basis
and provide air for the aeration tank
Quantity
Duty
Filter
At inlet
Silencer
At exhaust
Motor arrangement
Close coupled
Protection
IP 55 TEFC
Insulation
Class F
Starter
DOL
Valves
Finish
Make
Mapro Italy/Equivalent
Quantity
28 m3
Material
Polyethylene
Type
K1/ K3
Make
AnoxKaldnes, Norway
Quantity
One
Material
Size
Accessories
Stirrer
Make
Envirotech FZC
3.8
Flocculation Tank
3.9
Settling Tank
Quantity
One
Material
Size
Make
Quantity
One set
Material
PVC
Type
Make
Munters, Germany
Quantity
One
Material
Size
2 m x 2 m x 2.5 m
Make
Envirotech FZC
Quantity
One
Material
Volume
3 m 2.4 m 2.5 m
Make
3.10
3.11
Type
Horizontal, centrifugal
Duty
19 m3/hr @ 30 m TDH
Starter
DOL
Sealing arrangement
Mechanical
Motor arrangement
Closed coupled
Motor speed
2900 rpm
Motor rating
Motor Protection
IP-55-TEFC
Motor Insulation
Class F
Make
Ebara/ Lowara/Equivalent
3.12
One
Type
Vertical, circular
Application
Diameter
1600 mm
Height of Straight
1500 mm
Operating pressure
1.5 bar
Material
PA
Filtration rate
10 m3/ m2/hr
Media type
Sand/ Gravel
Accessories
Make
ENVIROTECH FZC
3.13
Sodium Hypochlorite
Quantity
One
Type
Duty
4 LPH @ 10 bar
PVC
Tank material
Polyethylene
Mode of adjustment
Manual
Tank capacity
100 Liters
Make
Tank Ecoplast
Pump Aqua/Prominent/LMI
3.14
Flocculant/Coagulant
Quantity
One
Type
Duty
4 LPH @ 10 bar
PVC
Tank material
Polyethylene
Mode of adjustment
Manual
Tank capacity
100 Liters
Make
Tank Ecoplast
Pump Aqua/Prominent/LMI
3.15
Control Panel
Type
Cabling
Nameplates
Finish
Lights
Indication Lights
L.E.D.
Enclosure
Weatherproof
Components Make
Merlin Gerlin/Telemechanique/Isolator
(ABB)
Enclosure Make
Himel
Tanks:
3.16
3.17
4.0
Collection Tank
Quantity
One
Material
GLS
Volume
150 m3
Quantity
One
Volume
15000 gallons
Once a week
BATTERY LIMIT
Price
ENVIROTECH FZC offers to supply delivered to site, installed and
commissioned the Package plant of 455 m3/day capacity as described
here in our offer, for a total price of AED. 1,130,000 (AED One million
One hundred and Thirty thousand only)
5.2
Delivery
The equipment offered above will be provided in 16 weeks from the date of
receipt of your written order, completion of financial arrangements and
technical submittal approval whichever comes later
5.3
Validity
This offer is open, and valid for acceptance, for a period of 30 days from the
date of this document.
5.4
Warranty
The performance warranty of the proposed plant is for one year from the
date of commissioning/18 months from the date of supply whichever is
earlier.
5.5
Exclusions
Description
Raw Sewage Pumps
Bar Screen
Inclined Screen
Aeration Tank
Aeration manifold & sieves
Air Blowers
Bio media
Flocculant Tank
Stirrer
Settling Tank
Tube settlers
Motorized valves
Chlorine Contact Tank
Filter Feed Pumps
Multimedia Filters
Motorized Valves for Auto B/W
Flocculant dosing system
Hypochlorite dosing system
Control Panel
Instruments
Interconnecting Piping & Fitting
Skid
Labor
Electrical
Local Handling & chemicals
Installation & Commissioning
Transportation
Manhole Pump
Collection Tank
Sludge Holding Tank
By pass valve with compressor
Chemicals for three months
Site Handling
TOTAL
Quantity
2
1
1
1
1
2
1
1
1
2
1
1
1
2
1
5
1
1
1
1
Set
2
1
1
1
1
1
1
1
1
1
Lot
1
AED 1,130,000