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Energy Saving Equipment List (Revision 3.

0), Released on : 20th July, 2009

Sl.No

Eligible Equipment/Technology

Advantages

Electrical Equipment
# Variable Frequency Drives (VFD)
# Energy Efficient Motors
# Energy Efficienct Transformers

Specifications

Reference

JCI
Energy Saving; Extended equipment life;
reduced maintenance
Reduction 20~30% Loss by adopting of High
level material Efficiency 3-5% up

JEM201,225,226,227
JISC4212 Over 98%
High Voltage
Total Load Loss less
than 0.3%

Improvement no load loss

1.1 Lighting
# Energy efficient fluorescent lamps (e.g. T5)

JCI
JCI
JCI
JCI
BEE

EC25% Cut

# Compact Fluorescent Lamps (CFL)

EC25% Cut

Luminous efficiency
over 80lm/w

BEE

# Metal Halides Lamps

EC25% Cut

Luminous efficiency
over 60lm/w

BEE

# High Pressure Sodium Vapor lamps

EC25% Cut

Luminous efficiency
over 110lm/w

BEE

# LED
# Microprocessor based intelligent control
# Exclusive transformer for lighting
# Servo Stabilizer

BEE
BEE
BEE
gives stable output even under severe
unbalanced voltage

# Electronic Ballast
1.2 Other electric loads
# Energy efficient Air Compressors, Blowers
# Energy efficient Fans, Pumps
# Capacitors
# Automatic Powerfactor Controllers (APFC)

# Soft Starters for Motors

# Maximum Demand Controller


2

Expected
Effects of
Energy
Conservation
(Bench Mark)

Thermal Equipment
# Water-tube Boiler (by replacing conventional Smoke-tube
Boiler)
# Condensate Recovery & Recycle System
# Energy efficient Boilers
# Recuperators

BEE
BEE
JCI

reduces reactive power hence reduces total


current from the source
Provides smooth and stepless acceleration and
deacceleration of AC Induction Motor; less
mechanical stress; improved power factor; lower
maximum demand
Energy Saving achieved by monitoring power
use turning of non essential loads during periods
of high power use

BEE

BEE

BEE
JCI

Reduces carbon dioxide emissions by 12%;


Increases trhe overall efficiency of the Gas
Engine

Page 1

JCI
JCI

Sl.No

Eligible Equipment/Technology

# Cogeneration

# Heat Pumps

Advantages
Cogeneration is a thermodynamically efficient
use of fuel. In separate production of electricity
some energy must be rejected as waste heat,
but in cogeneration this thermal energy is put to
good use.
More Energy Saving and Faster operation

# Energy efficient Refrigeration System

# Automatic combustion control for boilers / furnaces


# Regenerative burners for furnace
# Condensate recovery & recycle system
# Heat Recovery Systems for Boilers (E.g. Economizer, Air Preheater)
# Sludge combustion Boiler
# Outdoor intake Control / VAV (variable air volume) / Heat
exchanger
# High efficiency DG Set for power generation (low fuel
consumption with pollution control canopy)
Insulation

Specifications

Reference

GEN 37%up

JCI

COP 1.32up*

JCI

Turbo ref.COP 2.2up

JCI
JCI
JCI
JCI

Reduce Energy Consumption

JCI
JCI

It controls the capacity of HVAC System


Improvement in quality and efficiency

JCI
CLCSS List
JCI

# Thermal Insulation for hot & cold systems

Reduces Heat Loss,emissions and increase safety

JCI

# Heat Absorbing Glass; Low Emissivity Glass (Window panel)

Makes walls, ceilings, and floors warmer in the


winter and cooler in the summer.

JCI

Commercial Buildings
# Building Energy Management System (BEMS)
# Energy eficient Air Conditioners
# Energy Eficient Refrigerators (high efficiency compressors,
improved insulation, and precise temperature and defrost
mechanisms to improve energy efficiency)
# Vapour Absorption Refrigeration (VAR)
# Heat Pumps
# Fuel Cell Cogeneration System
# Cogeneration

Expected
Effects of
Energy
Conservation
(Bench Mark)

# Energy efficient Elevators


# Equipment, machinery and construction material contributing
to increased energy savings
# Heat reclaim ventilation/air conditioning system
# High efficiency Escalator
# High efficiency Automatic Door
# High efficiency Automatic Revolving Door
Heat insulating building material
# Inorganic textile Insulator
# Woody textile Insulator
# Forming plastic Insulator
# Heat insulating opening material

JCI
Lighting control, Electrical Plumbing Lift, Security
management system, Energy Management,
Facility Management
20% electric energy saving

JCI
JCI
JCI
JCI
JCI

Reduction of Running cost by 1/3


Reduction of 28% Energy Consumption, 42%
reduction of CO2 emission

JCI

More than 80% Energy efficiency, Reduction of


CO2 by 1/3
Reduction of Electricity by 12.6%

JCI
JCI
SME EC law

Page 2

SME
SME
SME
SME
SME
SME
SME
SME
SME

EC
EC
EC
EC
EC
EC
EC
EC
EC

law
law
law
law
law
law
law
law
law

Sl.No

Eligible Equipment/Technology

Advantages

# Air sealing support material


# Other building material contributing to increased heat
insulation performance of building & building equipment
6
7

Specifications

Reference

SME EC law
SME EC law

Incineration & Energy Generation from Solid waste

JCI

# Waste Heat Recovery Boiler


Industrial Furnace
# Automatic temperature Controller
# High-frequency induction irradiation
# High-frequency Melting Furnace

Expected
Effects of
Energy
Conservation
(Bench Mark)

SME
SME
SME
SME
Small volume, light, high efficiency and less
electric energy consumption, Less environmental
Pollution

#
#
#
#

Common Incinerator alongwith power generation facilities


Screw Compressor
Computer Desktop Virtual Machine
Vehicle using CNG / LPG as fuel

SME
SME
SME
SME
SME
SME

Energy Saving
30~35%

Energy Saving 90 - 95%

Industry Subsectors
10

Glass Industry
# Waste heat recovery from Regenerative Tank Furnace
# Wate heat recovery from Recuperative Tank Furnace
# Insulation for Furnace
# Mechanical Conveyor for Soda Ash (by replacing Pneumatic
Conveyor)
# Natural gas fired Pot Furnace with Recuperator
# Natural gas fired Muffle Furnace
#Thermal gasifier (biomass/coal as input fuel)

CII
Utilisation of waste heat; reduction in fuel
consumption
Utilization of waste heat; reduction in fuel
consumption
Reduction in heat losses; reduction in fuel
consumption; improved work environment;
improved safety & health of workers

# Oxy-Fuel Fired Glass Melting Technology


11

Ceramics Industry

CII
CII
CII

Reduction in electrical energy consumption


Utilisation of clean fuel; reduction in energy
consumption; utilisation of waste heat; reduction
in pollution
Utilisation of clean energy source, Utilisation of
waste heat,Reduction in pollutin
Utilization of renewable energy; reduction in
energy consumption

Page 3

law
law
law
law

SME EC law

# Highly sensitive and responsive Arc Furnace


# High-performance Electrolytic Furnace
Dryers
# Electromagnetic irradiation
# Dehumidification Dryer
# Infrared irradiation
Others
# Automatic Board Plant
# Case Maker & Printer Slotter
# Common Effluent Treatment Plant (CETP)
# High speed Automatic Board line & Converting line

EC
EC
EC
EC

CII
Energy Saving
25~50%
Energy saving
10~15%
Energy Saving
35~60%
Energy Saving
15~20%

TERI
TERI
TERI

EC
EC
EC
EC
EC
EC

law
law
law
law
law
law

Sl.No

11.1

Eligible Equipment/Technology

# Insulation for Kiln, Top Chamber & Furnace


# Low thermal-mass Cars
# Recuperator for Kiln (hot air generation)
# Variable Frequency Drives (VFD) for Circulation Air Fans in
Vertical Dryer
# Roller Kiln (by replacing conventional Tunnel Kiln)
Ceramic Items (Insulator ceramics, electrical ceramics,
porcelain, Bone china ware, Stoneware, Earthen ware,
Terra-cotta ceramic) including Tiles

Advantages

Energy saving by insulation strengthening


Increasing Energy Efficiency
Utilizing Waste Heat
Energy saving

Expected
Effects of
Energy
Conservation
(Bench Mark)

Specifications

Reference

CII
CII
CII
CII
CII

Page 4

Sl.No

Eligible Equipment/Technology
# Ball mill with high alumina tile lining, high alumina balls of
different size (Raw material processing)
# Isostatic Press, Fettling machine, Stacking equipment
(Fabrication)
# Fully automatic vertical Copying Machine for Insulator
(Fabrication)
# Roller Head machine for cup & saucer (Fabrication)
# Pressure casting plant (Fabrication )
# Humidity Driver Chamber (Drying)

# Gas/Oil fired Roller Hearth Kiln (Firing Section)


11.2

Ceramics & Sanitaryware


# Gas/Oil fired Tunnel Kiln (Firing Section)
# Gas/Oil fired Shuttle Kiln (Firing Section)
# Automatic Tile Pressing unit
# Alumina Brick Insulation for Electric Arc Furnace
# Improved insulation for Ring Chamber
# Recuperator

12

Pulp & Paper Industry


# VFD (by replacing Dyno Drives)
# Seven-effect Free Flow Falling Film Evaporator

13

# Chemical Recovery Unit for Spent Liquor


# Conversion to Fluidized Bed Combustion (FBC) Boiler from
Stoker Boiler
# High efficiency Turbine Pump for water intake
#Boiler with paper sludge & other solid waste as fuel
# Heat Recovery Boilers for Waste Combustion
Foundry
# kWh Indicator for Induction Furnace

Advantages
Improve grinding; Reduce time of grinding;
Lower contamination in the batch
Improve strength; reduces breakage & cracking;
improve quality; reducec rejection & wastage;
homogeneous pressing; defect-free product; No
requirement of Plaster of Paris mould; Higher
strength and quality

Expected
Effects of
Energy
Conservation
(Bench Mark)

Specifications

Reference

CLCSS list
CLCSS list
CLCSS list
CLCSS list
CLCSS list

Tested Technology, Indigenously developed,


quality of tiles much better, less drying time,
less warpage and breakage of tiles.
Uniform temperature distribution; fast
production; low fuel consumption; low rejection;
ease of operation

CLCSS list

CLCSS list

Lower maintenance; Continuous type furnace;


Low pollution; Energy efficient kiln; Large
Fast production; Easy making of granules
Energy saving
Energy saving
Eliminates fuel consumption for drying raw
wares

CLCSS list
CLCSS list
CLCSS list
CII List
CII List
CII List
CII
CII

Reduction in Electrical Energy Consumption


Increasing Steam Economy leading to reduction
in thermal energy consumption
Utlisation of spent liquor as fuel

CII
CII

Thermal Efficiency Improvement

CII
CII

CII
CII

Reduction in Electrical Energy Consumption

# Medium Frequency Induction Furnace (by replacing Arc


Furnace or Main Frequency Furnace)

Waste Heat Recovery leadign to reduction of


Thermal Energy Consumption

# Heat Recovery System for Stress Relieving Furnaces


# VFDs for Screw Compressors

Reduction of Fuel consumption

# Oil fired Core Drying Oven

Reduction in Electrical Energy Consumption

# Gas fired Aluminium Melting Furnace (replace Oil fired


Furnace)

Reduction in Thermal Energy consumption.

# Divided Blast Cupola (DBC)

Replace conventional cupola

Page 5

Cost Saving by
elimination
electrodes

CII
CII
CII

Reduction of
operating
condition by 50%
Reduction fuel cost
by 20%
Coke saving
25~65%

CII

CII
TERI

Sl.No

Eligible Equipment/Technology

# Gas fired Cupola


# Oil fired Rotary Furnace
# Induction Furnace with cooling tower & water treatment plant
# Induction Ladle Refining Furnace
# Natural Gas based Power Generating Set
# Intensive Mixers (Molding/Core)
# Simultaneous Jolt / Squeeze Moulding Machine
# Spun Pipe Casting Machine

Advantages
Eco friendly, Higher tapping temperature, Better
melt quality and Reduction in Thermal Energy
consumption.
Pollution control, Better quality product, cost
effective
Flexibility to produce ferrous castings of all
grades, Flexibility for charge mix selection, Best
melt quality, Eco friendly
Value added casting, eco friendly and Reduction
in Electrical Energy Consumption
Reduced air pollution, energy saving
Reduced defective casting, Better as cast surface
finish, Reduction in additive cost, Reduced air
pollution
Higher productivity, dimensional accuracy, less
skill requirement

Expected
Effects of
Energy
Conservation
(Bench Mark)

CLCSS List
CLCSS List
CLCSS List
CLCSS List
CLCSS List
CLCSS List
CLCSS List

# Induction Hardening Equipment (100KW, 500Hz to 3KHz)

14

Page 6

Reference

CLCSS List

Export potential, higher productivity, eco friendly

Higher Productivity, Consistency in quality, eco


friendly
# Removable Hearth type Chamber F/C upto 1200 C moving with Cost saving, Consistency in quality, Better
computer compatible Temperature Controller
productivity
Higher productivity, dimensional accuracy, less
# CNC Milling Machine
skill requirement, Consistency in quality
Higher productivity, dimensional accuracy, less
# CNC Lathe Machine
skill requirement, Consistency in quality
Higher Productivity, Consistency in quality,
# CNC Milling (Pattern Shop)
Narrower as cast dimensions, Excellent finish
reduces requirement of molten metal for risers
thus increasing yield of castings to the level of
# Exothermic/Insulating Sleeves (Oven for Baking Sleeves,
sometimes more than 20%. Highly energy
Molding Machines, Vacuum system)
saving, cost reduction system thus improving
productivity
# Online shot Blasting Machine (for Cleaning the Returns)
Minimum slag Formation
# Waste Heat Recovery System for exhaust gases
Waste Heat utilisation
# Hot blast Cupola
# Induction Melting Furnace for Aluminum
# Automatic Pouring System
# Energy efficient Thermal Reclamation Plant
# Energy efficient Short Blasting Machine
# Online shot Blasting Machine (for Cleaning the Returns)
# High efficiency Centrifugal Fans
# High efficiency Power Generating Set
# Automatic Flaskless Molding Machine
# Core Setter and Automatic Mold Conveyor
Textile Industry
# High Efficiency Atomizers in Humidification Plant
# Energy Efficient Fans
# VFDs for Humidification Fans

Specifications

CLCSS List
CLCSS List
CLCSS List
CLCSS List
CLCSS List

CLCSS List

CII
CII

25~30% saving

CII
CII
CII

Sl.No

14.1

14.2

14.3

14.4

14.5

Eligible Equipment/Technology

# Synthic Flat belt Drives (Replace V-belts)


# VFD for Autocore Suction Motor
# VFD for Water Circulating Pump
# Transvector Nozzle for Cleaning Application
# FBC Boiler (replacing Stoker Boiler)
# Yarn Conditioning Machine
# Automatic rotor Spinning Machine with MRPS system
# Open-width Continuous Scouring and Bleaching Range with
Microprocessor Control
Readymade Garments
# Warp / Raschel knitting machine (Manufacturing of knitted
fabric)
# High speed computerized Warping Machine for knitting
# Modern industrial humidification system (for controlling
relative humidity & temperature)
Wet Processing

Advantages

Expected
Effects of
Energy
Conservation
(Bench Mark)

4% /machine
15~20% saving
Save Energy

Specifications

Reference

CII
CII
CII
CII

Efficiency increases 70 to 79 % .
Energy saving 15 - 20%
Energy saving 20 - 25%
CII

Improvement in quality and efficiency

CLCSS List

Improvement in quality and efficiency


Improvement in quality and efficiency

CLCSS List
CLCSS List

# Wet fabric spreading and squeezing machine (Dyeing activity)

Improvement in quality and efficiency

CLCSS List

# Roller Steamer/Polymeriser (Dyeing)

Improvement in quality and efficiency

CLCSS List

# Washing range with arrangement of tension free fabric drying


and reduced water consumption/water reuse system (Dyeing)

Improvement in quality and efficiency

CLCSS List

Improvement in quality and efficiency


Improvement in quality and efficiency

CLCSS List
CLCSS List
CLCSS List

# Hydro Extractor (Dyeing activity)


# Tumble Dryer (Dyeing)
Wet Finising Machines
# Multi chamber Stenter (min 4 chambers) with arrangement of
oil/gas heating (Finishing)
# Radio frequency / infrared radiant gas fired/ microwave/ loop
/relax dryer (Finishing)
# Heat Recovery System for Stenters
# Balloon Padding Machine
# Slit Opener with Squeeze Mangle
# PLC based Compacting Machine
# PLC Based Mercerizing Machine
# Fabric Reversing and Slit Opening Machine
Dry processing/Finishing Machines
# Energy efficient boiler with combustion control system (Steam
heating system)
# Thermo Pac (Heating system)
# Biomass Gasifier based hot water generator
Knitting
# High Speed / Ultra High Speed Knitting Machines
# 3 Thread Fleece Machines (Ploy Plating)
# Interlock Knitting Machines
# RIB Pointel Jacquard Machines
# RIB Knitting Machines
# High Speed Single Jersey Knitting Machines
# Single Jersey Machines with Open Width Take up System

Improvement in quality and efficiency, efficient


heating
Improvement in quality and efficiency, efficient
heating
Utilisation of waste heat

CLCSS List
CLCSS List
CII

CLCSS List
Improvement in quality and efficiency

CLCSS List

Improvement in quality and efficiency


cleaner fuel; environment friendly;

CLCSS List
CLCSS List

Page 7

Sl.No

14.6

Eligible Equipment/Technology

# Single Jersey Auto Striper Machines


# Terry Knitting Machines
# Float Plating Denim Machine
# Double Knit electronic Jacquard Machine
# Woven Like Corduroy Machine
# High Speed Circular Knitting Machines
Modern Energy Efficient Dyeing System
# Grey Heat Setting

Advantages

Energy saving 20 - 25%

# Soft Flow / Jet Flow Dyeing Machine (low MLR of 1:5 or lower)

14.7

# Squeezer with Slit Opener


# Balloon Padding
# Relax Dryer
# Specialty Fabric Finisher such as Brushing, Sueding, Raising,
and Compacting
# PLC based Package Dyeing Machine
# Automatic Hank / Yarn Dyeing Machine
Sewing/Stitching
# Direct-drive, High Speed, Lockstitch Machine with Automatic
Thread Trimmer
# Lockstitch Machine with Automatic Thread Trimmer
# Semi-dry-head, High Speed, Overlock Stitch Machine
# Computer-controlled, High Speed, Lockstitching Buttonholing
Machine
# Computer-controlled, High-speed, Lockstitch, Button Sewing
Machine
# High-speed, Flatbed, Top & Bottom Coverstitch Machine
# High-speed, Cylinder-bed, Top & Bottom Coverstitch Machine

14.8

# Computer-controlled, High-speed, Bartacking Machine


# Servo-motor Stitching Machines
# Clutch Motor Stitching Machines with 3-phase Motor
# Computerized Embroidery Machine
# Automatic Printing Machine
# Industrial Washing / Drying Machine / Tumble Dryers
Yarn Processing
# Draw Winder

# Air Draw Texturising Machine

# Draw Texturising Machine


# Filament Twisting Soultions
# Spun Twisting Solutions
# Industrial Twisting Solutions

Individual inverter driven motor drive system


offers stepless parameter setting in running
conditions and helps to save energy
Individual inverter driven motor drive system
offers stepless parameter setting in running
conditions and helps to save energy
Maintain leadership in Energy Conservation, has
inverter driven closed loop speed control for
individual drives
Electronic NXG Power Saver Control System
Electronic NXG Power Saver Control System
Electronic NXG Power Saver Control System
Page 8

Expected
Effects of
Energy
Conservation
(Bench Mark)

Specifications

Reference

Sl.No

14.9

Eligible Equipment/Technology

# Thread manufacturing Solutions


# Crepe Yarn Solutions
Weaving
# Water Jet Looms
# Air Jet Looms
# Rapier Looms

14.9

15

Advantages

Electronic NXG Power Saver Control System


Electronic NXG Power Saver Control System

Expected
Effects of
Energy
Conservation
(Bench Mark)

CII
SEC reduces by
0.13 KW/cfm

# Energy-efficient Air Compressors


# VFDs for Screw Compressors
# Heat of Compression Air Dryers (Replacing Desiccant Air
Dryer)
# VFDs for Oil Pimp in Hydraulic Power Pacs
# Energy efficient Exhaust Fans

CII
CII

-45 Deg Dew point


Achieve

CII
CII
CII

30% speed
reduction
Outer temp.
50~60 deg C.

# VFD for Hot Air Circulation Fans in Preheating Furnaces


# Ceramic Fiber Insulation for Batch Furnaces
Reduction Oil Consumption

# Full Automatic CNC Return Bender


# Automatic Ring Sizing and Loading Machine
# CNC Verticial Machining Centre
# Vacuum Holding for Non-Ferrous Components for High Speed
Milling

25%~30% energy
saving
25%~30% energy
saving

# CNC Co-ordinate measuring machine


# CNC SP (Sharpening and Profile Grinding), Automatic Broach
Shappening Machine
# Turning Machine with VFD with Regenerative Braking System
Energy Saving 20 - 30%
Page 9

CII
CII
CII

45%~50% energy
saving
45%~50% energy
saving
45%~50% energy
saving

# CNC Cutting Machine with End Former

# Servo Electric Turret Punch Machine


# Abrasive assisted High pressure Water Jet cutting

Reference

Lowest power per meter of fabric


Lowest power per meter of fabric
Lowest Production cost due to high efficiency
(90%) then power looms (60%)

Utilities
# Water-tube boilers (by replacing conventional Smoke-tube
Boiler)
# Condensate Recovery & Recycle System
# Heat Recovery Systems for Boilers (E.g. Economizer, Air Preheater)
# High efficiency Diesel Generating Sets with high specific energy
generation ratio
# Energy efficient Fans, Blowers, Pumps
# Energy efficient Motors
# Variable Frequency Drives for Fans, Blowers, Pumps
# Automatic Power Factor Controller (APFC)
Engineering Industry

# Air Preheater (for furnace flue gas waste heat recovery)

Specifications

Sl.No

16

Eligible Equipment/Technology

Advantages

Food Processing Industry

Expected
Effects of
Energy
Conservation
(Bench Mark)
35%~60% energy
saving

Specifications

Reference

NEDO Model

# Improved Oven with Heat Recovery Equipment (Puffed rice)

reduction in pollution emission

TERI

# Oil fired oven; Biomass fueled multipurpose drier; energy


efficient wood fired low cost bakery oven (Bakery products
manufacturing)

Improves quality, and shelf life of the product,


reduces smoke nuisance

CLCSS List

1.Replacement of 10-15 L/H diesel with local


biomass, 2.Eco-friendly, 3.Cost effective

CLCSS List

Improvement in sanitary and hygienic


conditions, micro contamination, quality and
productivity.

CLCSS List

Improves sensory qualities, productivity as well


as shelf life of the product

CLCSS List

# Energy-efficient boiler with heat recovery (Cashew processing)


# Energy-efficient boiler with heat recovery (Parboiled Rice Mill)
# Biomass Gasifier based Furnace (Namkeen making)
# Pickles,Sauces and Chutney manufacturing. (Automatic fruits
and bottles washing machine with conveyor, blower, pump and
agitator, fruits and vegetable cutting machine, stainless steel
double walled steam jacketed kettles( tilting type), boiler,
pulper/cru
# Spice grinding (Cryogenic grinding, automatic FFS packaging)

# Bakery products manufacturing. (Shifting from semimechanisation to mechanisation, replacement of coal/wood fired
Improves quality, and shelf life of the product,
oven to oil fired/electric oven ,Bio mass fired multipurpose drier,
reduces smoke nuisance
energy efficient low cost bakery oven(wood fired) installation of
qualit
Recovery of cashew nut shell liquid,
# Cashew
enhancement of shelf life of cashew nuts, less
pollution

CLCSS List

CLCSS List

# Rice Milling with rubber roller sum sheller (without parboiling)


Better polished, less breakage and high yield of
and modern rice milling with parboiling (Paddy cleaner,
rice, bran suitable for oil recovery, good export
destoner,rubber roller cum Sheller, paddy separator, boiler, par
opportunity for scented/Basmati rice.
boiling system, dryer, colour sorter, cone polisher, quality control

16.1

# Fryer Machine with Conveyor Belt & Bucket elevator


(Namkeen)
# Palates - Kukure Line Machine with Packing units
# Packing Machine - Bag Maker & Weigher
# Namkeen Mixing Machine
Sweet meat
# Biomass Gasifier based Furnace
# Carbon Molecuar Sieve for Nitrogen generation
# Heat Recovery System for A/C Condensers

17

Energy Saving 20 - 25%


Energy Saving 20 - 25%
Energy Saving 20 - 25%
Energy Saving 40 - 50%
CLCSS List
1.Replacement of 5-6 L/H diesel with local
biomass, 2.Eco-friendly, 3.Cost effective
Eliminates the use of LPG
Hot air can be used in Confectionery section;
reduces live steam consumption

CLCSS List
CII List
CII List

# Improved Oil Burners (Biscuit Plant)


# High Efficiency Fan at wheat Godown
Brick Industry

CII List
CII List
TERI
Energy Saving
20~40%

# Vertical shaft brick kiln (VSBK)


18

CLCSS List

Auto components Industry


Page 10

TERI

Sl.No

19

Eligible Equipment/Technology

Advantages

Specifications

Reference

# Falling film Evaporator (Re-refining of lubricating oil)


# Wiped film evaporator (Re-refining of lubricating oil)
# Fine Grinding (CBN Surface Grinding Machine)
Castings & Forging Industry
# Mechanical pneumatic clutch operated Crank type Billet
shearing press (Stock Cutting)

Eco-friendy technology

High Productivity, Low cutting loss

CLCSS list

# Pneumatic double acting hammer (Forge shop)

High production rate, reduced maintenance cost

CLCSS list

# Microprocessor based energy controlled, pneumatic clutch


operated, Screw friction Presses (Forge shop)

High production rate; controlled blow pattern;


low investment; Improved press stiffness; less
space requirement; good off loading capabilities

CLCSS list

# Hydraulic double acting Hammer (Forge shop)

Precision forging with high production rate &


reduced maintenanse

CLCSS list

# Multi station horizontal Formers (Forge shop)

Precision forging with post forging operations


minimized; less raw material wastage; high
production rate; automation feasible

CLCSS list

# Hot Shearing Automatic Forging Presses (Forge shop)

Microprocessor control, high productivity.

CLCSS list

# Reduce Rolling Machine (Forge shop)

Higher production rate, less skill requirement.


Capable of making performs of various cross
sectional areas and lengths, high productivity.

CLCSS list

# Gas fired high temperature Furnace with automatic


temperature controller & recorder (Heat Treatment)

Eco-friendly, reduced scale losses, facilitate


automation, quality improvement

CLCSS list

Eco-friendly; highly energy efficient; minimum


time /energy to come on line; Flexible operations
# Fluidized bed heat treatment line with controlled atmosphere &
with adaptability to handle small batches;
Recuperators (Heating Treatment)
controlled atmosphere minimizing
decarburisation as well provides flexbility
# Medium Frequency Induction Heaters (Heating Treatment)
# Natural Gas fired power generating set (Utility)
# CNC Turning Center (Tool Room)
# CNC Milling Machine (Tool Room)
# Electro Discharge Machine (Tool Room)
# CNC Wire Cut Machine (Tool Room)
# Fully Automatic CNC Injection Moulding machine (Tool Room)
20
20.1

Expected
Effects of
Energy
Conservation
(Bench Mark)

Tanning & Leather Processing Industry


Leather and Leather Products
# Hydraulic/pneumatic Automatic Counter moulding Machine

For controlled depth surface hardening of tools


such as pipe wrenches jaws, hammers, pliers
teeth etc. Improved quality.
Eco-friendly, low power cost
Improved quality,high productivity, precision
machining, eco-friendly.
Improved quality,high productivity, precision
machining, eco-friendly.
Improved quality,high productivity, precision
machining, eco-friendly.
Improved quality,high productivity, precision
machining, eco-friendly.
Modern version, for making handle of screw
drivers and sleeves of pliers.

Faster production and less messy.


Page 11

CLCSS list

CLCSS list

CLCSS list
CLCSS list
CLCSS list
CLCSS list
CLCSS list
CLCSS list
CLCSS list

Sl.No

Eligible Equipment/Technology

# Automatic Seat Lasting Machine (Heal Seat lasting)


# Automatic Pounding Machine
# Automatic Buffing & Roughing machine with Microprocessor
control mechanism
# Automatic Combined Rougher and Cementer (Buffing and
adhesive application)
# Cement Dryer & Flash Activator Machine (Drying and
Reactivation)
# Thermo Cementing Machine for Upper & Sole
# Mackey Sole Stitcher
# Fine Turning machine (for last)
# Roughing Machine for plastic blocks
# Computerized Lasting Turning CAD/CAM CNC controlled
Machine including designing and interface software

20.2

# CNC Milling Machine with 3/5 Axis & EDM (CNC sole mould
development)
Pre-Tanning Section
# Single/Double width Fleshing Machine
# Single/Double width Uhairing Machine

20.3

Tanning Section
# Through Feed Double width Machine (Shaving)
# Through Feed Double width Machine (Setting)
# Double width through feed splitting Machine (Splitting)

20.4

21

Accurate, faster and less spacey. Requires less


people and also environment friendly.
Improves quality of the final products.

# Hydraulic Press with Automatic time and temperature


controller
# Auto Spray with Dryer
# VFDs for Pumps for Hot & Cold Water Supply (Pre-tanning
Section)
# Steam Heating (Replacing Electrical Heating)
# VFD for Screw compressors (Dyeing section)
# VFD for Hydraulic oil system in Vacuum Drier
# Combined Through Feed Single/Double width Buffing Machine
with Dusting operation
# Roto Press and Roto Print
Others
# Energy Efficient Chiller
Pharmaceutical & Bulk Drug Industry

Specifications

Reference

Precision buffing and faster production


Both the operations are done by one machine,
results in less messy and faster production. Also
reduce the adhesive wastage.
Reduce the space required of the workshop.
Increases the production by several fold.
Reduce the wastage of adhesive, accurate
application.
Faster production.
Increase the production of last.
Increase the production of last.
Essential for last development, accurately copy
of any last sampling. A major boon to new
product development.
Essential for right quality sole mould
Accuracy and higher productivity will offset the
cost.
Accuracy and higher productivity will offset the
cost.
Split the leather uniformly.
Speed of production and final quality of leather
improves.
Speed of production and final quality of leather
improves.

Finishing Section
# Vacuum Dryer

20.5

Advantages

Expected
Effects of
Energy
Conservation
(Bench Mark)

CLCSS List
Uniform and quick drying. Improves the quality
of leather.

CLCSS List
CLCSS List

Uniform spraying & drying.

CLCSS List

Energy Saving

CII List

Saving Energy
Reduce of overall operating presure.
Reduction of Energy cost.

CII List
CII List
CII List

Accurate buffing action.


Uniform pressing.
Energy Saving
Page 12

Sl.No

21.1

21.2

22

Eligible Equipment/Technology

Tablet and Capsule section

24

Specifications

Reference

# Flash Dryers or Rotary Vacuum Dryers (Product Drying)

Low cost drying with minimum or no handling;


Instant drying with no pulverizing; low initial
investment as compared to Spray Dryer

CLCSS List

# Use of Biomass Gasifier with Slurry Economizer (Incinerator)

Use of alternative fuels like rice husk, saw mill


waste; heat recovery; less cost;

CLCSS List

# Nauta Mixers (Blenders)

Energy Efficient; no breaking of Grains; less


dusting and no manual charging & discharging

CLCSS List

Industry based on medicinal and Aromatic Plants


# VFD for fluidized bed boiler blower

CLCSS List
CII List

# Condensate recovery & recycle system for boiler feedwater

CII List

Dyes & Intermediates


# Flaker with Silo and Screw Conveyer (Ice Flaker)

23

Advantages

Expected
Effects of
Energy
Conservation
(Bench Mark)

Cement Industry
# High efficiency Dynamic Separator for Raw Mill
# Air lift to Bucket Elevator
# Low Pressure drop Cyclone
# Use alternative fuel storage, conveying & firings system as
supplement to coal in Calciner Firing
# VFDs for Cooler Fans
# Low pressure Air Burner
# High efficiency Crusher
# Cogeneration from Kiln Preheater and Cooler Exhaust
# Pre-Grinder
# Waste Heat Recovery Power Generation from Kiln Exhaust
gases
# Power Generation from Kiln Exhaust gases
# Slip Power Recovery System
# Soft Starters for Motors
# Energy efficient Fans
# Vertical Roller Mill
# Pre-Grinder / Roller Press
# Multi-channel Burner
# Bucket Elevator (in place of pneumatic conveying)
# Fuzzy Logic/Expert Kiln Control System
# Improved Ball Mill Internals
# High Efficiency Grate Cooler
Chloro Alkali Industry
# Vacuum Pump (replacing Steam Jet Ejector)
# VFD for Chlorine Compressor
# Centrifugal Screw Compressor for HVAC system (replacing
Reciprocating system)
# Cogeneration System
# Membrane technology (replacing Mercury Cell)

CLCSS List
Automatic operation; no spillage and loss of
energy; no water losses and latent heat loss
Increased output
Increase of output

CLCSS List
CII
CII
CII
CII
CII

Avoid damper loss


Increase in capacity

CII
CII
CII
CII

Utilisation of waste heat

CII
CII
CII
CII
CII
CII
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25

26

Eligible Equipment/Technology

Fertilizer Industry
# VFD for Sulfur Pump
# Pipe Reactor in Complex Plant
# Vapor Absorption Refrigeration
# Replace Old PRDS Valves with Superior Valves
# Waste Heat Boiler for Diesel Generating Set Exhaust
# Mechanical Conveying instead of Pneumatic conveying
(Phosphoric Acid Plant)
Sugar Mills

28
29

30

31

Saves Energy
Reduction of Power
Reduction of Steam

Specifications

Reference

CII
CII
CII
CII
CII
CII
CII
CII

# Conical Jet Nozzles for mist Cooling System


# Jet Condenser with External Extraction of Air

Energy Consumption gets reduced by 6.4 kWh


per ton cane
Reduction of Cooling Energy
Drops of Water Consumption gets reduced

# Electric DC Motor Drives in place of Steam Driven Mill Drives

850kW/mill saving

# Diffusers in lieu of Milling Tandem

27

Advantages

Expected
Effects of
Energy
Conservation
(Bench Mark)

CII
CII
CII
CII

# Extensive Vapor Bleeding system at Evaporators


# VFD for weighed Juice Pump
30~40% reduction in power
# Hydraulic Drives for Mill Prime Movers
Stable operation, Reduced Maintenance
# Fully Automated Continuous Vacuum Pans
Mini Steel Plants
# Blast Furnace Hot Stove Heat Recovery
# Coal Moisture Control System
# Power Generation from Blast Furnace Exhaust gases
# Sinter Cooler Waste Heat Recovery
# Coke Dry Quenching
# Waste Gas Recovery from Oxygen Converter
# High efficiency Combustion Control System in Pre-Heating
Furnace

CII
CII
CII
CII

# Heat Recovery from Blast Furnace Hot Stove Waste Gases

NEDO Model

Metal Industry
# High efficiency Industrial Furnace in Aluminum Factory
Chemicals
# Regenerative furnace & refractory recuperator
# Co2 Flue gas Recovery Plant based on Flue gas system
Plastics & Polymers
# Multi Layer film extruder
# Solvent less lamination Machine
# Servo Motor Plastic Injection Machine
# PET Moulding machine
RETs
# Wind energy (Windmills)
# Solar energy (Photovoltaic)
# Micro hydro
# Biomass / Bagasse (Gasifier or Cogeneration)
# Municipal solid waste
# Biomass Gasifier based hot water Generator
# Solar Water Heater

NEDO Model
NEDO Model
Energy saving 25-30%
Energy saving 30%
Energy saving 25-30%
Energy saving 30-70%
Energy saving 40-45%

Page 14

NEDO
NEDO
NEDO
NEDO
NEDO
NEDO

Model
Model
Model
Model
Model
Model

NEDO Model

Sl.No

32

Eligible Equipment/Technology

Advantages

Steel Rerolling Mills


Highly efficient over conventional arch roof
# Pusher type reheating furnace with suspended roof, multi fuel
furnace with single fuel firing limitation, energy
capacity and automated temperature controls
saving 20 - 30 %
Minimum heat loss, automation with feedback
# Provision of IR sensors for material movement
control
# AC and DC drives for control of fuel and air
energy saving 10 - 30 %
# Liquid and gaseous fuel ratio controllers, ratiotrols
energy saving 10 - 15 %
# Heating and pumping units
energy saving 5- 10 %
# High efficiency burners with multifuel capacity
energy saving 5 - 10 %
automation, high speed production, energy
# Semi automatic high speed rolling stands with DC drives
saving 20 - 30 %
# Energy efficient motors with VFD
energy saving 10 - 30 %
# Dry type starter for slip ring motor
energy saving 4 - 5 %

Page 15

Expected
Effects of
Energy
Conservation
(Bench Mark)

Specifications

Reference

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