Documente Academic
Documente Profesional
Documente Cultură
Review
Department of Civil and Structural Engineering, The Hong Kong Polytechnic University, Hong Kong, China
School of Civil, Mining & Environmental Engineering, Faculty of Engineering, University of Wollongong, Northelds Avenue, Wollongong, NSW 2522, Australia
Institute of Construction and Infrastructure Management (IBI), Department of Structural, Environmental and Geomatic Engineering (D-BAUG), ETH Zrich, Zrich, Switzerland
a r t i c l e
i n f o
Article history:
Received 27 February 2012
Accepted 29 June 2012
Available online 30 July 2012
Keywords:
Steel structures
FRP composites
Strengthening
Retrot
Composite materials
a b s t r a c t
Over the past two decades, ber-reinforced polymer (FRP) composites have gradually gained wide acceptance in
civil engineering applications due to their unique advantages including their high strength-to-weight ratio and
excellent corrosion resistance. In particular, many possibilities of using FRP in the strengthening and construction
of concrete structures have been explored. More recently, the use of FRP to strengthen existing steel structures
has received much attention. This paper starts with a critical discussion of the use of FRP in the strengthening
of steel structures where the advantages of FRP are appropriately exploited. The paper then provides a critical
review and interpretation of existing research on FRP-strengthened steel structures. Topics covered by the review include steel surface preparation for adhesive bonding, selection of a suitable adhesive, bond behavior between FRP and steel and its appropriate modeling, exural strengthening of steel beams, fatigue strengthening of
steel structures, strengthening of thin-walled steel structures against local buckling, and strengthening of hollow
or concrete-lled steel tubes through external FRP connement. The paper concludes with comments on future
research needs.
2012 Elsevier Ltd. All rights reserved.
Contents
1.
2.
3.
4.
5.
6.
7.
8.
9.
Introduction . . . . . . . . . . . . . . . . . . . . . . .
Appropriate use of FRP in the strengthening of steel structures
Bond behavior between FRP and steel . . . . . . . . . . .
3.1.
General . . . . . . . . . . . . . . . . . . . . . .
3.2.
Adhesion failure . . . . . . . . . . . . . . . . . .
3.3.
Bond behavior . . . . . . . . . . . . . . . . . . .
3.3.1.
Bond strength . . . . . . . . . . . . . . .
3.3.2.
Bond-slip relationship . . . . . . . . . . .
Flexural strengthening of steel beams . . . . . . . . . . . .
4.1.
Plate end debonding . . . . . . . . . . . . . . . .
4.2.
Intermediate debonding . . . . . . . . . . . . . . .
4.3.
Other issues . . . . . . . . . . . . . . . . . . . .
Fatigue strengthening . . . . . . . . . . . . . . . . . . .
Strengthening of steel structures against local buckling . . .
6.1.
Buckling induced by high local stresses . . . . . . . .
6.2.
Buckling induced by other loads . . . . . . . . . . .
FRP connement of hollow steel tubes . . . . . . . . . . .
FRP connement of concrete-lled steel tubes . . . . . . . .
Concluding remarks . . . . . . . . . . . . . . . . . . . .
9.1.
Steel surface treatment . . . . . . . . . . . . . . .
9.2.
Selection and formulation of adhesives . . . . . . . .
9.3.
Bond behavior and debonding failures . . . . . . . .
9.4.
Fatigue strengthening . . . . . . . . . . . . . . . .
9.5.
FRP connement of tubular structures . . . . . . . .
9.6.
Other issues . . . . . . . . . . . . . . . . . . . .
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132
132
133
133
133
134
135
135
136
136
137
137
137
138
138
138
138
139
140
141
141
141
141
141
141
132
Acknowledgment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Introduction
Fiber-reinforced polymer (FRP) composites are formed by embedding continuous bers in a polymeric resin matrix which binds the bers
together. Common bers used in FRP composites include carbon, glass,
aramid and basalt bers while common resins are epoxy, polyester,
and vinyl ester resins. The most widely used FRP composites are glass
ber-reinforced polymer (GFRP) composites and carbon ber-reinforced
polymer (CFRP) composites, while aramid ber-reinforced polymer
(AFRP) composites and basalt ber-reinforced polymer (BFRP) composites are less frequently used. A useful general background to the composition of these materials and their mechanical properties can be found in
Refs. [14]. Fig. 1 shows typical stressstrain responses of FRP composites in contrast with that of mild steel, where it is clearly seen that FRP
composites exhibit a linear elastic stressstrain behavior before brittle
failure by rupture. This linearelasticbrittle stressstrain behavior has
important implications for the structural use of FRP composites in civil
engineering applications.
FRP composites possess several advantages over steel, the most salient of which are their high strength-to-weight ratio and excellent corrosion resistance. The structural use of FRP in civil infrastructure is
generally based on the exploitation of these advantages. In particular,
FRP, being a material of high tensile strength, can generally be used to
its greatest advantages, when combined with concrete which is strong
in compression but poor in tension. Therefore, the use of FRP in concrete
structures has been a major focus of existing research [2,46]. Such applications include the external bonding of FRP to concrete structures for
strengthening purposes, concrete structures reinforced or prestressed
with FRP, concrete-lled FRP tubes as columns and piles, as well as
FRP-concrete hybrid beams/bridge decks. More recently, the use of FRP
composites in combination with steel, particularly in the strengthening
of steel structures, has received much attention. This paper rst examines applications where the use of FRP in the strengthening of steel structures presents signicant advantages and then provides a critical review
and interpretation of existing research on FRP-strengthened steel
structures.
reducing disturbance to services and trafc. Another signicant advantage of FRP, which applies only to FRP laminates formed via the wet
lay-up process, is the ability of such FRP laminates to follow curved and
irregular surfaces of a structure. This is difcult to achieve using steel
plates. A third advantage of FRP is that its material properties in different
directions can be tailored for a particular application. As a result of the
second and third advantages, FRP jackets with bers oriented only or
predominantly in the circumferential direction can be used to conne
steel tubes/shells or concrete-lled steel tubes to delay or eliminate
local buckling problems in steel tubes/shells, thereby enhancing the
strength and/or seismic resistance of such structures (e.g. [712]). The
method of FRP connement is attractive not only in the strengthening
of steel tubular structures, but also in the construction of new tubular
columns.
The combination of adhesive bonding with shape exibility makes
bonded wet lay-up FRP laminates an attractive strengthening method
in a number of applications. Needless to say, steel plates can also be
adhesively-bonded but bonding is less attractive for steel plates due
to their heavy weight and inexibility in shape. Furthermore, for the
same tensile capacity, a steel plate has a much larger bending stiffness
than an FRP laminate so a steel plate leads to higher peeling stresses
at the interface between the steel plate and the steel substrate. It is
also easier to anchor FRP laminates to a steel member by wrapping
FRP jackets around the steel member.
Steel plates can also be attached by welding to strengthen existing
steel structures, but the bonding of FRP laminates is superior to the
welding of steel plates in the following situations:
(1) Bonding of FRP laminates for enhanced fatigue resistance has the
advantage that the strengthening process does not introduce
new residual stresses;
(2) In certain applications (e.g. oil storage tanks and chemical plants)
where re risks must be minimized, welding needs to be avoided
when strengthening a structure; bonding of FRP laminates is then
a very attractive alternative;
(3) High-strength steels suffer signicant local strength reductions
in heat-affected zones of welds, so bonded FRP laminates offer
an ideal strength compensation method [13].
Intermediate
modulus
CFRP
Stress (MPa)
2500
High strength
CFRP
141
141
The use of both CFRP and GFRP to strengthen steel structures has
been explored. For the strength enhancement of steel structures, CFRP
is preferred over GFRP due to the much higher elastic modulus of the
former. In particular, when the enhancement of buckling resistance is
the aim, the use of high or ultra-high modulus CFRP is very attractive.
Table 1 shows the properties of pultruded CFRP plates supplied by
SIKA; these three types of CFRP plates are referred to herein as high
strength, intermediate modulus and high modulus plates respectively
and their stressstrain curves are illustrated in Fig. 1. By contrast,
for the connement of steel tubes, particularly when ductility
2000
Table 1
Properties of SIKA CFRP platesa.
High
modulus
CFRP
1500
1000
Mild Steel
500
0
Product
Elastic modulus
(GPa)
Tensile strength
(MPa)
Ultimate
strain (%)
Sika CarboDur S
(high strength CFRP)
Sika CarboDur M
(intermediate modulus CFRP)
Sika CarboDur H
(high modulus CFRP)
165
2800
1.70
210
2400
1.20
300
1300
0.45
GFRP
0.5
1.5
2.5
Strain (%)
Fig. 1. Typical FRP and mild steel stressstrain curves.
FRP Rupture
CFRP
Adhesive
133
134
normally be conducted at the beginning of the process [15,22]. It is important to use a volatile solvent (e.g. acetone) so that the contaminants
on the surface (and hence their negative effects on the adhesion
strength) are minimized [4,18]. Mechanical abrasion roughens the surface and removes the weak surface layer (e.g. oxide layer) which is
chemically inactive [20,21], so that the surface in contact with the adhesive is sufciently rough, clean and chemically active. Among various
mechanical abrasion approaches, grit blasting appears to be the most effective [15,20,31,32] and is recommended by some existing guidelines
on the FRP strengthening of metallic structures [22,33]. Tests recently
conducted by Teng et al. [17] showed that with the four types of different adhesives used in their study, adhesion failure was avoided when
the steel surface was grit-blasted prior to bonding.
The grit used in grit blasting may be made of different materials
and have different particle sizes. Existing studies [17,20,34] have
shown that grit blasting can modify the chemical composition of the
surface by introducing grit residues to the surface, so it is important
to choose a grit material which is chemically compatible with the adhesive. The particle size of grit may have a pronounced effect on surface energy and surface roughness, but the limited existing studies
[17,20] have revealed that within the range of grit particle sizes examined in these studies (i.e. from 0.125 mm to 0.5 mm), the effect
of particle size on adhesion strength is limited.
During the grit blasting process, ne abrasive dust is produced and
becomes additional surface contaminants [15]. Therefore, it is important
to clean the surface again after grit blasting. Hollaway and Cadei [15]
suggested to remove the ne dust using dry-wiping or using a vacuum
head instead of solvent wiping as they believed that solvent wiping is capable of only partial removal of the dust and is likely to redistribute the
remaining dust on the surface. El Damatty and Abushagur [35] however
showed that with the use of an excessive amount of solvent, the dust can
be completely removed and a clean surface can be produced.
After surface treatment, an adhesive/primer should be applied as
soon as possible to avoid any contamination of the surface or formation
of weak oxide layers on the surface [36]. Cadei et al. [33] recommended
that the period between grit blasting and adhesive/primer application
should not exceed 2 h, while Schnerch et al. [22] suggested a more practical maximum period of 24 h for the application of adhesive.
Apart from the adoption of an appropriate surface treatment procedure, it is also important to characterize the surface to determine
whether a sufcient adhesion strength can be developed. The following
methods are available for surface characterization: (a) a VCA (video
contact angle) device can be employed to obtain contact angle measurements from which the surface energy can be evaluated; (b) an
SEM/EDX (scanning electron microscopy/energy dispersive x-ray) system can be used to measure the surface chemical composition; and
(c) a prolometer can be used to measure the surface roughness and topography [17]. By using these devices, Teng et al. [17] showed that the
characteristics of surfaces are consistent after being grit-blasted using
the same grit, which suggest the possibility of developing a standard
preparation process to ensure a good surface with a sufcient adhesion
strength.
3.3. Bond behavior
Similar to reinforced concrete (RC) structures strengthened with externally bonded FRP reinforcement, interfacial debonding failures also
control the load-carrying capacity of steel structures strengthened
with externally bonded FRP reinforcement in many cases. A simplysupported steel beam strengthened in exure using a bonded soft
FRP plate is a typical bond-critical case where the following two distinct
debonding failure modes can occur: (1) intermediate debonding; and
(2) plate end debonding. In the former mode, debonding initiates
away from the FRP plate ends and at a location where high interfacial
shear stresses arise from either the presence of a defect (e.g. crack) or
local yielding of the steel substrate. In the latter mode, debonding
FRP plate
Adhesive
Steel substrate
b
Gap
Steel plates
Adhesive
FRP plate
Fig. 4. Pull tests of bonded joints. (a) Single-lap pull test. (b) Double-lap pull test.
P u bp
q
2Ep t p Gf when L Le
P u Lbp
q
2Ep t p Gf when L Le
a
Elastic
Softening region
Debonding
Slip
b
Elastic
Interfacial shear stress
energy under shear (Mode II) loading, and (L) is a function of the
bond length.
Fernando [60] and Xia and Teng [51] recently conducted two series of single-lap pull tests aiming to understand the full-range behavior of FRP-to-steel bonded joints. Their test results claried the effects
of adhesive properties, adhesive layer thickness, and the plate axial rigidity of FRP on the bond strength, and veried the applicability of
Eqs. (1) and (2) to FRP-to-steel bonded joints. Fernando [60] also proposed an equation to predict the Mode II interfacial fracture energy Gf
based on the thickness and tensile strain energy (i.e. the area under
the uniaxial tensile stressstrain curve) of the adhesive.
135
Constant stress
region
Softening
region
Debonding
1
2
where Pu is the bond strength, bp is the plate width, Ep is the elastic modulus of the plate, tp is the plate thickness, Gf is the interfacial fracture
Slip
Fig. 5. Bond-slip curves for linear and nonlinear adhesives. (a) Linear adhesives.
(b) Nonlinear adhesives.
136
corresponding slip 1, the ultimate slip f when the local bond shear
stress rst reaches zero, and the interfacial fracture energy Gf which is
equal to the area enclosed by the bond-slip curve and the horizontal
axis. For FRP-to-concrete bonded joints, these parameters are generally
related to the tensile strength of concrete as the concrete is usually the
weak link of the joint.
A two-branch bond-slip model without a plateau at the peak stress
has been shown to perform well for almost all FRP-to-concrete bond
joints because of the brittle nature of concrete. However, such a model
may not work well for FRP-to-steel bonded joints where the weak link
is the adhesive whose behavior may be brittle or ductile. As a result,
the bond-slip response of FRP-to-steel interfaces may also be brittle or
ductile as it depends on the material properties of the adhesive.
Fernando [60] recently conducted a series of single-lap pull tests on
FRP-to-steel bonded joints formed using four different adhesives. Results
from Fernandos study [60] showed that while a two-branch bond-slip
model is suitable for bonded joints with a brittle linear adhesive, it is
not suitable for joints with a more ductile nonlinear adhesive having a
high strain capacity (up to 2.9%). The shape of the bond-slip curve for
his joints with a nonlinear adhesive was shown to be trapezoidal
(Fig. 5(b)). Based on these test results, Fernando [60] proposed three
bond-slip models, two for linear adhesives and one for nonlinear adhesives respectively, where the parameters of both types of models are related to the material properties of the adhesive.
Steel I beam
FRP U-jackets
Adhesive layer
FRP plate
b
Steel I beam
Adhesive layer
FRP plate
Fig. 6. Strengthening of steel beams with a bonded FRP plate. (a) Side view.
(b) Cross-sectional view.
Flange buckling
Web buckling
Beam
Plate end
debonding
FRP Plate
Intermediate
debonding
Adhesive
FRP rupture
Fig. 7. Some of the failure modes of steel beams bonded with an FRP plate.
away from the plate ends [37]. Additional failure modes include:
(e) local buckling of the compression ange; and (f) local buckling of
the web. It should be noted that even in a beam for which these local
buckling modes are not critical before FRP strengthening, they can become critical after strengthening, particularly when the strengthening
involves only the bonding of FRP to the tension ange only. This is
because the compression ange and the web now need to sustain a
higher load level before the beam fails in one of the other modes, but
their local buckling resistance does not benet from the bonded FRP
reinforcement.
The in-plane bending capacity of an FRP-plated steel beam can be
easily determined, provided that debonding does not become critical
and hence the plane section assumption can still be used [33,100,101].
Many existing analytical studies [33,90,95,96,100,101] on FRP-plated
steel beams adopted this simple assumption, which means that the prediction of debonding failures was beyond their scope. Nevertheless, research on debonding failures has attracted considerable attention
worldwide (e.g. [16,33,91,100]) as discussed below.
4.1. Plate end debonding
As described earlier, plate end debonding in an FRP-plated steel
beam is due to high localized interfacial shear stresses and peeling
stresses in the vicinity of the plate end. The magnitudes of these localized interfacial stresses depend on a number of factors [78,81], including the bending moment and the shear force in the beam at the plate
end location. In a simply-supported beam in three- or four-point bending, plate end debonding is more likely to occur when the plate end is
farther away from the adjacent support (i.e. when the plate end moment is larger) but can be delayed or even avoided when the plate
end is very close to the adjacent support [41]. Besides the plate end location, the localized interfacial stresses can also be reduced using other
measures. Examples include the use of a spew llet of excess adhesive
at the plate end [73], the use of a softer adhesive near the plate end
[102], tapering the thickness of the plate near the plate end [22,103],
and a combination of these measures [22]. Obviously, clamps or other
types of mechanical anchors should be used wherever possible to prevent plate end debonding failure [98].
As plate end debonding in FRP-plated beams depends strongly on the
localized interfacial stresses, many studies have been conducted on the
prediction of these interfacial stresses, including both analytical solutions
[76,78,79,90,104] and numerical investigations [45,81,90,105]. These
studies have been based on different simplifying assumptions and thus
possess different levels of sophistication [81]. Despite such differences,
these existing studies generally assumed that the adhesive layer is linearly elastic. A comparison of different modeling approaches was recently
presented by Zhang and Teng [81], which illustrates clearly how each assumption affects the predicted interfacial stresses. Stress singularity
arises at the bi-material interfaces when a sharp square edge is assumed
[45,106] but this issue cannot be properly dealt with by the existing analytical solutions. In real applications, the edge shape can be quite different from a sharp square edge because of the existence of a llet of excess
137
problem has been studied by Zhang and Teng [109], but much more
work is needed before a design method can be established.
In the strengthening of steel or steel-concrete composite bridges,
the speed of strengthening operations is of great importance when
closure of trafc needs to be avoided to reduce economic losses.
Hollaway et al. [110] and Zhang et al. [111] investigated the rapid
strengthening of steel bridges using prepregs and lm adhesive.
Using this new method, a bridge may be strengthened in as short as
4 h. They also examined the effect of trafc-induced vibration during
the curing of the FRP system on the performance of the strengthened
structure. The effectiveness and reliability of this rapid strengthening
method for steel structures were demonstrated by their study [110].
5. Fatigue strengthening
One of the most important aspects of FRP strengthening of steel
structures is its capability to improve their fatigue life [112118]. Fatigue
strengthening studies have been carried out on beams [92,94,119121],
steel plates [116,117,122126], steel rods [127] and steel connections
[128130].
Similar to the behavior of FRP-to-steel joints under static loading, Liu
et al. [116,117] found that the fatigue life of FRP-strengthened steel
plates initially increased with the bond length until the effective bond
length Le was reached, after which any further increase in the bond
length did not further increase the fatigue life. In the strengthening of
steel members (e.g. plates, beams and rods), a bond length longer
than Le is easy to achieve, but this may be difcult in the strengthening
of steel connections where the bond length of FRP is limited. In such
cases, the adhesive should be carefully selected to minimize the effective bond length.
Stress intensity factors (SIFs) are commonly used in fracture mechanics to describe the stress state at a crack tip due to applied
loads and/or residual stresses [122,131]. The fatigue strengthening
of steel structures generally aims to reduce the SIF at a (potential)
crack tip and thus increase their post-crack fatigue life. As may be
expected, the use of a stiffer FRP plate (i.e. a thicker plate or a plate
with a higher elastic modulus) or a stiffer adhesive (i.e. with a higher
elastic modulus) can reduce the SIF [116,117,128]. One exception to
this statement is that when a relative thin steel plate is strengthened
on one side only, an excessively stiff plate can induce out-of-plane
bending of the steel plate which can lead to premature debonding
of FRP [132]. Debonding near the crack tip can lead to a signicant increase in the SIF, which is detrimental to the fatigue life of the
strengthened structure [114]. In addition to experimental work, a
number of analytical studies [114,116,132] have been conducted on
the prediction of SIFs at crack tips in FRP-strengthened steel structures. Such analysis is necessary and useful in the design of FRP systems for the fatigue strengthening of steel structures.
Debonding along the CFRP-to-steel interface is also a key issue of
concern in the fatigue strengthening of steel beams with CFRP,
where both plate end debonding and intermediate debonding are
possible. While plate end debonding may be prevented using various
measures (see Section 4.1) and is often not a concern, intermediate
debonding of the FRP can have a signicant effect on the crack growth
rate in the steel [94,114] in fatigue-strengthened steel beams. However, in most of the existing literature, debonding between the FRP
and the substrate is either not considered at all or is modeled based
only on a prescribed debonding shape and size as a function of the
substrate crack width when the SIF is evaluated [133,134]. More research is therefore necessary to gain a better understanding of the cyclic behavior of CFRP-to-steel bonded interfaces and the interaction
between intermediate debonding and fatigue crack growth in steel
beams so that the detrimental effect of debonding on the fatigue life
of the CFRP-strengthened steel beam can be predicted.
Pre-stressing the bonded FRP reinforcement can signicantly enhance the effectiveness of fatigue strengthening. By pre-tensioning
138
the FRP plate, compressive stresses are induced in the steel substrate to
achieve crack closure, resulting in improved fatigue performance. The
effect of the pre-tensioning level on the fatigue crack growth rate has
been studied both experimentally and numerically [114,122,131]. By
evaluating the SIF at the crack tip of the strengthened system, the
pre-tensioning force needed to stop the growth of a fatigue crack
can be predicted [131]. The level of pre-tensioning that can be imposed on an FRP strengthening system depends on the static and
fatigue strength of the bonded joint, where a good understanding
of the behavior of bonded interfaces under fatigue cyclic loading is
again required.
Fig. 9. Elephants foot buckling in a steel tube or shell. (a) Failure near the base of a steel tube. (b) Failure at the base of a liquid storage tank.
Courtesy of Dr. H.B. Ge, Nagoya University and Prof. J.M. Rotter, Edinburgh University.
139
Elephants
foot
buckling
c
400
350
300
250
Bare Steel Tube
200
150
100
50
0
0
0.01
0.02
0.03
140
the behavior of FRP-conned CFSTs under monotonic axial compression, cyclic axial compression and the combined action of constant
axial compression and cyclic lateral loading. In addition, theoretical
models were developed to predict the experimental observations.
Existing research has indicated that FRP jacketing is highly effective in delaying or even preventing the outward local buckling and
in enhancing the performance of CFSTs subjected to various loading
schemes (i.e. monotonic and cyclic axial compression, and combined
axial compression and cyclic lateral loading), in terms of both the
strength and ductility of the column [161,162]. Fig. 11 shows the enhancement of the load-carrying capacity of CFSTs under axial compression by FRP jacketing.
9. Concluding remarks
External bonding of FRP reinforcement has been clearly established
as a promising alternative strengthening technique for steel structures
by existing research. As more research is conducted and more reliable
design guidelines become available, the technique is also expected to
receive increasing acceptance in practice. Based on the discussions
presented in this paper, it is recommended that future research should
address the following issues with priority.
c
3000
CFST
Confined CFST
2500
2000
1500
1000
500
0
0
10
15
141
structures against blast and impact loading; (4) the use of external FRP
reinforcement for combined strengthening and corrosion protection.
Acknowledgment
The authors are grateful for the nancial support from The Hong
Kong Polytechnic University provided through its Niche Area Funding
Scheme, through a Postdoctoral Fellowship to the second author and
an International Scholarship for PhD Studies to the third author. In
preparing this paper, they have beneted from the list of references compiled on the topic by Prof. X.L. Zhao of Monash University which was
made available to members of the Working Group on FRP-Strengthened
Metallic Structures of the International Institute for FRP in Construction.
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