Documente Academic
Documente Profesional
Documente Cultură
Prepared for
LNG Development Company, LLC (d/b/a Oregon LNG)
October 2008
PDX/082670004.DOC
Table of Contents
Section
Page
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13.3
13.4
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13.4.6
13.4.7
13.4.8
13.4.9
13.4.10
13.4.11
13.4.12
13.4.13
13.4.14
13.4.15
13.4.16
13.4.17
13.4.18
13.4.19
13.4.20
13.4.21
13.4.22
13.4.23
13.4.24
13.4.25
13.4.26
13.4.27
13.4.28
13.4.29
13.4.30
13.4.31
13.4.32
13.4.33
13.4.34
13.4.35
13.4.36
13.4.37
13.4.38
13.5
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Utilities...............................................................................................................................13-89
13.7.1 Instrument Air.....................................................................................................13-89
13.7.1.1
Basis of Design ..............................................................................13-89
13.7.1.2
Equipment Description ..................................................................13-89
13.7.2 Service Air ..........................................................................................................13-90
13.7.2.1
Basis of Design ..............................................................................13-90
13.7.2.2
Equipment Description ..................................................................13-90
13.7.3 Nitrogen ..............................................................................................................13-90
13.7.3.1
Basis of Design ..............................................................................13-91
13.7.3.2
Platform Drum (D-103) .................................................................13-91
13.7.3.3
Equipment Description ..................................................................13-92
13.7.4 Potable Water......................................................................................................13-93
13.7.4.1
Basis of Design ..............................................................................13-93
13.7.4.2
Equipment Description ..................................................................13-93
13.7.5 Service Water......................................................................................................13-93
13.7.5.1
Basis of Design ..............................................................................13-93
13.7.5.2
Equipment Description ..................................................................13-93
13.7.6 Storm and Condensate Water .............................................................................13-94
13.7.6.1
Basis of Design ..............................................................................13-94
13.7.6.2
Equipment Description ..................................................................13-94
13.7.7 Wastewater .........................................................................................................13-95
13.7.7.1
Basis of Design ..............................................................................13-96
13.8
Equipment Data................................................................................................................13-96
13.8.1 Equipment List with Design Conditions.............................................................13-96
13.8.2 Equipment Data ..................................................................................................13-96
13.8.2.1
Equipment Data Sheets ..................................................................13-96
13.8.2.2
Equipment Vendor Data ................................................................13-97
13.9
Instrumentation ................................................................................................................13-97
13.9.1 Description of Control System ...........................................................................13-97
13.9.1.1
Main Control Room (MCR) A-802 ...............................................13-99
13.9.1.2
Platform Control Room (PCR) A-801 ...........................................13-99
13.9.2 Plant Control and Monitoring System Components ...........................................13-99
13.9.2.1
Distributed Control System (DCS) ................................................13-99
13.9.2.2
Safety Instrumented System (SIS) ...............................................13-101
13.9.2.3
Hazard Detection and Mitigation System ....................................13-101
13.9.2.4
LNG Tank Gauging System.........................................................13-101
13.9.2.5
Vibration Monitoring System ......................................................13-102
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13.9.3
13.9.4
13.9.5
13.9.6
13.9.7
13.9.2.6
Compressor Surge Protection ......................................................13-102
13.9.2.7
Burner Management System........................................................13-102
13.9.2.8
Marine Monitoring Systems ........................................................13-103
13.9.2.9
Platform Control System..............................................................13-103
13.9.2.10 Packaged Equipment Control Systems ........................................13-103
Field Control Instruments .................................................................................13-103
Control Communication and Control Power ....................................................13-105
13.9.4.1
Communications System .............................................................13-105
13.9.4.2
System Power ..............................................................................13-105
Backup Power Supply.......................................................................................13-106
Sample Conditioning, Analyzers and Custody Transfer ..................................13-106
13.9.6.1
Analyzer System ..........................................................................13-106
13.9.6.2
Gas Metering System...................................................................13-106
Drawings...........................................................................................................13-107
13.9.7.1
Control System Block Diagram ...................................................13-107
13.10
13.11
Electrical..........................................................................................................................13-114
13.11.1 Description of Electrical System ......................................................................13-114
13.11.1.1 Terminal Power Supply ...............................................................13-114
13.11.1.2 Onsite Power Distribution System...............................................13-114
13.11.1.3 Standby Generation......................................................................13-114
13.11.1.4 Uninterruptible Power Supply (UPS) ..........................................13-115
13.11.1.5 Electrical Equipment Design, Construction and Manufacturing
Considerations .............................................................................13-115
13.11.1.6 Lighting Systems .........................................................................13-116
13.11.1.7 Grounding and Cathodic Protection ............................................13-117
13.11.2 Hazardous Area Classification Basis ................................................................13-117
13.11.3 Electrical Tables and Lists................................................................................13-117
13.11.3.1 Anticipated Total Requirements for the Terminal .......................13-117
13.11.3.2 Anticipated Power Requirements for Operating Modes ..............13-117
13.11.3.3 Transformer List, with Tag Number, Size and Location .............13-117
13.11.4 Electrical Drawings ..........................................................................................13-118
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13.12
Fuel Gas...........................................................................................................................13-119
13.12.1 Description of Fuel Gas System .......................................................................13-119
13.12.1.1 BOG Fuel Gas System .................................................................13-119
13.12.1.2 Fuel Gas System ..........................................................................13-119
13.12.2 Drawings...........................................................................................................13-119
13.12.2.1 Plans Showing Piping and Equipment Layout.............................13-119
13.12.2.2 Fuel Gas Operating Parameters....................................................13-120
13.13
13.14
13.15
13.16
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13.18
13.19
Security............................................................................................................................13-146
13.19.1 Security Description .........................................................................................13-147
13.19.1.1 Security Procedures .....................................................................13-147
13.19.1.2 Security Systems and Equipment Maintenance ...........................13-148
13.19.1.3 Communications ..........................................................................13-148
13.19.1.4 Security Training .........................................................................13-148
13.19.2 Site Access Control...........................................................................................13-148
13.19.3 Cameras ............................................................................................................13-149
13.19.4 Intrusion Detection ...........................................................................................13-149
13.20
Piping...............................................................................................................................13-149
13.20.1 Piping Systems..................................................................................................13-149
13.20.2 Piping Specification..........................................................................................13-150
13.20.3 Piping Insulation, Cold .....................................................................................13-150
13.20.4 Piping Insulation, Hot.......................................................................................13-151
13.20.5 Pipe Racks ........................................................................................................13-151
13.20.6 Piping Specification Tabular Summary ............................................................13-151
13.20.7 Piping Insulation Tabular Summary .................................................................13-151
13.20.8 Piping Arrangement Drawings .........................................................................13-152
13.21
13.22
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Process Drawings............................................................................................................13-160
13.23.1 Process Flow Diagrams and Material and Energy Balances.............................13-160
13.23.1.1 Process Flow Diagrams (PFDs) ...................................................13-160
13.23.1.2 Heat and Material Balance (H&MB) Diagrams...........................13-160
13.24
Appendixes
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
Facility Description
Project Schedule
Basis of Design
Design Codes and Standards
Permits or Approvals
Demonstration of Code Compliance
HAZOP Review
Management of Change and Reporting
Seismic Design
Soil Characteristics
Marine Systems
LNG Storage Tank Information
Equipment Information
Instrumentation
Electrical
Fire Protection
Thermal Radiation and Flammable Vapor Exclusion
Design Studies
Shutoff Valves
Project Specifications
Project Drawings
Tables
13.1.3.1
13.1.14.1
13.1.14.2
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Figures
13.5.11.2
13.10.5.1
13.15.1
13.15.2
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inches
degree Fahrenheit
AAV
AC
ACI
ANSI
API
ASCE
ASME
bbl
bgs
BMS
BOG
BPA
Bscf/d
Btu
Btu/(ft2hr)
barrels
below ground surface
Burner Management System
boiloff gas
Bonneville Power Administration
billion standard cubic feet per day
British thermal unit
British thermal unit per foot squared per hour
CCTV
CDSM
CFR
CHE
COTP
CPT
CSZ
cy
closed-circuit television
cement deep soiling mixing
Code of Federal Regulations
Coast and Harbor Engineering
Coast Guard Captain of the Port
cone penetrometer test
Cascadia Subduction Zone
cubic yard
DB&B
DC
DCS
DOGAMI
DSL
EIA
EIS
EPC
ERC
ERP
ESD
ESD-1
ESD-1-1
ESD-2
ESP
FAA
FEED
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gpm
h
H&MB
HAZID
HAZOP
HDMS
HHV
HIPPS
HP
hp
HTF
hour(s)
heat and material balance
Hazard Identification
Hazard And Operability
Hazard Detection and Mitigation System
higher heating value
High Integrity Pipeline Protection System
high pressure
horsepower
heat transfer fluid
IESNA
in
inches H2O
inches Hg
ISC
ISO
kV
kVA
kilovolt
kilovolt ampere (one thousand volt amperes)
LCS
LFL
LHV
LNG
LP
LTD
m3
m3/hour
MARSEC
mbar
MCC
MCR
MLLW
MMBtu/hr
MMcf/day
MMscfd
mph
MW
cubic meters
cubic meters per hour
Maritime Security
millibar
Motor Control Center
Main Control Room
mean lower low water
million British thermal units per hour
million cubic feet per day
million standard cubic feet per day
miles per hour
megawatt
N/A
NAVD
NDE/NDT
not applicable
North American Vertical Datum
Nondestructive Examination/Nondestructive Testing
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O&M
OBE
OCIMF
OD
OSHA
P&ID
PCC
PCMS
PCR
PHA
PIANC
PLC
POTW
ppb
ppm
psf
psig
RGS
RR
RTD
RTU
SCADA
scfh
scfm
SIGTTO
SIS
SMPE
SSE
TCP/IP
Terminal
UL
UPS
USCG
USDOT
USGS
Underwriters Laboratories
Uninterruptible Power Supply
United States Coast Guard
United States Department of Transportation
US Geological Survey
voltage
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13.1
Facility Description
Oregon LNG proposes to construct and operate an onshore liquefied natural gas (LNG) receiving
terminal and associated facilities (the Terminal or Project) on the East Bank Skipanon Peninsula
(ESP) near the confluence of the Skipanon and Columbia Rivers at Warrenton, Clatsop County,
Oregon. The Project includes construction of an offshore slip and berth for offloading LNG carriers
(LNGCs), onshore facilities to receive and store up to 480,000 cubic meters (m3) of LNG, vaporizers
to regasify LNG at a baseload rate of 1 billion standard cubic feet per day (Bscfd) of natural gas and a
peak of 1.5 Bscfd. Regasified natural gas will be transported to the United States (U.S.) natural gas
transmission grid via an approximately 121-mile-long 36-inch-outside-diameter (OD) natural gas
pipeline and associated 9.5-mile-long 24-inch-diameter lateral pipeline, which in turn will
interconnect with other natural gas pipelines, including the interstate transmission system of Williams
Northwest Pipeline (Williams) at the Molalla Gate Station.
Resource Report 1 contains detailed maps and drawings that illustrate the location of the Terminal
and Pipeline system.
This Resource Report 13 contains the front-end engineering design that has been prepared for the
Terminal, which includes the marine facilities and the onshore facilities. The front-end engineering
design has been prepared in accordance with the requirements of 18 CFR 380.12 and has been
presented in accordance with the Federal Energy Regulatory Commissions (FERCs) Resource
Report 13 Draft Preferred Submittal Format Guidance dated April 12, 2006. Sections 1.0 through
24.0 of Resource Report 13 summarize the front-end engineering design, and Appendices A through
U contain specific reports, engineering standards, drawings and specifications referenced in the
Report.
13.1.1
The Project is being proposed and will be owned and operated by LNG Development Company, LLC
(d/b/a Oregon LNG) and Oregon Pipeline Company (collectively, Oregon LNG).
13.1.2
13.1.2.1
Location
The proposed Terminal will be located on the northern portion of the ESP at River Mile 11.5 of the
Columbia River. The onshore Terminal facilities will be situated entirely within an approximately 96acre parcel of land that is owned by the State of Oregon and leased to the Port of Astoria by the
Oregon Department of State Lands (DSL). LNG Development Company, LLC, holds a long-term
sublease for the entire 96-acre land parcel.
The Terminal will be located on the shoreland areas of the ESP, which are zoned Water Dependent
Industrial Shorelands I-2. The marine facilities are proposed in areas zoned Aquatic
Development A-1.
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13.1.2.2
Site Information
Approximately 63 of the 96 acres leased by Oregon LNG will require permanent land modification to
accommodate the Terminal, which will include three LNG storage tanks, LNG transfer pipeline,
process equipment, control rooms, natural gas sendout Pipeline, buildings, access roads, and parking
areas. Total land modification will be dependent upon final design configuration approved by FERC
and other state and federal authorities.
13.1.3
13.1.3.1
LNG Source
The Terminal has been designed to receive LNG from several possible LNG production sources. A
range of compositions has been used for the design basis. The heavy LNG case is used for process
simulation purposes, but equipment will be rated to accommodate both light and heavy compositions
as illustrated in the table below. The design of the Terminal does not require Btu control of the
sendout natural gas.
TABLE 13.1.3.1
Units
Light LNG
Composition
Heavy LNG
Composition
Camisea (Peru)
Australia
Source
--
Methane
Mol %
89.05%
86.11%
Ethane
Mol %
10.38%
9.04%
Propane
Mol %
0.02%
3.60%
n-Butane
Mol %
0.00%
0.42%
i-Butane
Mol %
0.00%
0.52%
Mol %
0.00%
0.01%
Nitrogen
Mol %
0.54%
0.30%
17.57
18.76
1088.3
1156.5
Molecular Weight
Gross Heating Value
Btu/scf
H2S
ppm by vol.
nil
nil
Total Sulfur
ppm
nil
nil
Mercaptan Sulfur
ppb
nil
nil
Note: Heavy LNG has been used for sizing LNG equipment. Not related to pipeline
tariff compositional or heating value limitations.
13.1.3.2
Current and Projected Natural Gas Supplies and Demand in North America
In its most recent Annual Energy Outlook 2007, the U.S. Department of Energys Energy Information
Administration (EIA) presented a set of energy market forecasts for the U.S. through 2030, as
follows:
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The yet-to-be-produced deposits of domestic gas are smaller and deeper than currently producing
fields, which will mean generally higher natural gas prices in the future (in both nominal and real
terms);
Canadian gas exports to the U.S. (via pipeline) will continue to decline, because of dwindling
Canadian production and increased Canadian domestic demand; and
These market factors show a tightening of the overall supply-demand balance in the U.S.
Traditional domestic sources of natural gas supply in North America are declining. Natural gas is a
depletable resource, meaning that there is a fixed amount and what is used today will be unavailable
tomorrow. Since its first widespread commercial application in the early 1900s, natural gas resources
have been drawn down at an accelerating rate in both the U.S. and Canada. The EIA projects
domestic supplies to remain stable through 2014, then to continue declining through 2030.
Compounding the problem of decreasing domestic gas supply is the maturing of the domestic gasproducing basins. The EIA identifies this trend in several ways. First, since a large proportion of the
onshore Lower-48 conventional natural gas resource base has already been discovered (and much of
it depleted), future discoveries of new conventional natural gas reservoirs are expected to be smaller,
deeper underground, further offshore, and/or in deeper water. These factors make these supplies more
expensive to develop and produce, per unit of gas produced. Also, as opportunities for conventional
gas development (large fields of natural gas contained in discrete pools so that large volumes of gas
can be extracted by a single well) become less attractive, the industry is expected to move more
toward so-called unconventional supplies (coalbed methane, tight-sands gas, and gas shales), but
these supplies usually have production costs that are higher than conventional supplies. In short,
supplies are still available and will continue to be so in the short term, but no longer at low cost.
The cost of natural gas supplies has therefore been increasing significantly in recent years, and the
EIA projects continued high natural gas prices throughout the forecast horizon. The EIA forecasts
U.S. wellhead gas prices generally in the range of approximately $6.00 per million cubic feet (Mcf)
(in constant 2005 dollars) through 2030higher than the recorded wellhead prices (in both real and
nominal terms) for most of the last 20 years.
Accompanying the problems of decreasing supply and higher costs is the steady increase in natural
gas demand in the U.S. and Canada, a demand that is likely to accelerate in the future. The primary
driver of demand growth is the electricity sector, which uses natural gas as fuel in power plants to
generate electricity. As environmental regulations increase the cost of emissions, power generation
will turn more to clean-burning and efficient natural gas-fired plants and away from high-emission
coal- or oil-fired plants. To meet the nations growing demand for electricity, the power industry is
turning to natural gas as the fuel of choice. Currently the U.S. owns about 3 percent of the worlds
natural gas reserves, but consumes almost 30 percent of the worlds total natural gas. The EIA
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Existing historical peak flows on the Williams natural gas transmission system;
Improvements to the Williams natural gas transmission system at Oregon City and Washougal,
Oregon compressor stations to reach the peak capacity of these existing lines for a northern flow
direction;
Existing historical peak flows on the NW Natural 24-inch-OD SMPE to the Mist Gas Storage
Facility from the Molalla Gate Station;
Improvements to the injection rate at the Mist Gas Storage Facility to allow more flow;
Supplying NW Natural distribution flows to the greater Portland, Oregon distribution system
using the 24-inch-OD SMPE and the existing connections to the distribution system at Aurora,
Sherwood, and Hillsboro; and
Providing a crossover pipeline (the NW Natural Pipeline Lateral) from the 36-inch-OD Oregon
Pipeline to the NW Natural 24-inch-OD SMPE to allow injection to the Mist Gas Storage Facility
and also distribution load supply at Aurora, Sherwood, and Hillsboro simultaneously.
Existing peak flows on the Williams and NW Natural pipelines currently will allow for 533 million
standard cubic feet per day (MMscf/d). With modifications to the Williams natural gas transmission
system at Oregon City and Washougal, it is calculated that the total peak flow would become slightly
more than 1 Bscfd. Adding improvements to the injection rate at the Mist Gas Storage Facility or
using the SMPE to supply gas to the distribution system to the greater Portland area will bring this
maximum potential peak flow to 1.2 Bscfd. Installing the NW Natural Pipeline Lateral crossconnection between the 36-inch-OD Oregon Pipeline and the NW Natural 24-inch-OD SMPE and the
NW Natural South Mist Feeder will allow this maximum potential peak flow to reach 1.5 Bscfd.
It will also be possible to transport natural gas provided by the proposed Project through pipelines to
other Western states, especially those in the Pacific Northwest. The region has enough year-round
demand to accept the entire Project delivery capacity (planned at up to 1.5 Bscfd) by itself. The
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13.1.4
13.1.4.1
The following provides a summary of the Terminal facilities, capacities and conditions:
Number of berths
3 x 16 inches
1 x 16 inches
14,000 m3/hour
36 inches
275 psig
275 psig
1.45 psig
-180F
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13.1.4.2
LNG Storage
The following provides a summary of the LNG storage capacities and conditions:
Type of tank
Foundation
Secondary containment
Number of tanks
Design pressure
4.3 psig
Design temperature
-270F
4.0 psig
Design vacuum
Working pressure
Boiloff rate (pure methane and full tank) 0.05% per day at 95F ambient
13.1.4.3
0.48
The following provides a summary of the natural gas sendout capacities and conditions:
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13.1.5
Not applicable.
13.1.6
Not applicable.
13.1.7
Not applicable.
13.1.8
Not applicable.
13.1.9
Not applicable.
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Equipment Number
L-101A/B/C
L-102
D-103
Platform Drum
Description
T-201A/B/C
P-202AA/AB
LP PumpsT-201A
P-202BA/BB
LP PumpsT-201B
P-202CA/CB
LP PumpsT-201C
Description
D-203
BOG Drum
C-204A/B/C
BOG Compressors
C-205A/B
E-206
E-207
BOG Condenser
L-210
Flare
D-211
E-213A/B
D-214
Oregon LNG
13-10
Description
D-208
HP Pump Drum
P-301A/B/C/D/E/F
HP Pumps
E-302A through Q
E-304A/B/C
L-306
Description
B-401A/B/C
Fired Heaters
P-402A/B/C
HTF Pumps
D-403
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An insulated aluminum deck over the inner containment suspended from the outer containment
roof.
The aluminum support deck is designed to be insulated on its top surface with fiberglass blanket
insulation material. The fiberglass blanket is chosen to minimize the potential of in-leakage of
Perlite insulation into the inner containment. The outside diameter of the outer containment is
approximately 270 feet. The small amount of vapor pressure generated from boiloff of the LNG is
designed to be equalized through ports in the suspended deck with the boiloff gas contained by the
outer containment. The internal design pressure of the outer containment roof is 4.3 psig. The space
between the inner containment and the outer containment is insulated to allow the LNG to be stored at
a minimum design temperature of -270F while maintaining the outer containment at near ambient
temperature. The insulation beneath the inner containment is cellular glass, load-bearing insulation
that will support the weight of the inner containment tank, associated structures (including the bottom
fill standpipe column), and the LNG. The space between the sidewalls of the inner and outer
containments is filled with expanded Perlite insulation that will be compacted to reduce long-term
settling of the insulation. The outer containment is lined on the inside with carbon steel plates. This
carbon steel liner serves as a barrier to moisture migration from the atmosphere reaching the
insulation inside the outer concrete wall. This liner also provides a barrier to prevent vapor escaping
from inside the tank in normal operation.
There will be no penetrations through the inner containment or outer containment sidewall or bottom.
All piping into and out of the inner or outer containments enters from the top of the tank.
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Unexpected loss of vapor handling equipment or sendout during carrier unloading with the LNG
tanks operating near maximum normal operating pressure; and
Any other scenario which could lead to tank pressure approaching design pressure.
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Three 160,000 m3 (net) full containment LNG storage tanks. 49 CFR Parts 193.2057 and 2059
require the establishment of thermal and flammable vapor exclusion zones for LNG storage tanks.
NFPA 59A Section 2.2.3.2 specifies four thermal exclusion zones based on the design spill and
the impounding area. NFPA 59A Sections 2.2.3.3 and 2.2.3.4 specify a flammable vapor
exclusion zone for the design spill, which is determined in accordance with Section 2.2.3.5 of
NFPA 59A.
A pier composed of one LNG carrier berth and a marine cargo transfer system consisting of three
16-inch LNG unloading arms, a single 16-inch vapor return arm, and a single 36-inch LNG
transfer pipeline. 49 CFR Parts 193.2001, 2057 and 2059 require thermal and flammable vapor
exclusion zones for the transfer system. NFPA 59A does not address LNG transfer systems.
LNG process equipment, including six in-tank LP LNG pumps (two per tank); six HP pumps; and
150 first-stage ambient air vaporizers. 49 CFR Parts 193.2057 and 2059 require thermal and
flammable vapor exclusion zones. NFPA 59A Section 2.2.3.2 specifies the thermal exclusion
zone and Sections 2.2.3.3 and 2.2.3.4 specify the flammable vapor exclusion zone based on a
design spill.
49 CFR Part 193.2181 specifies that the impoundment system serving a single LNG storage tank
must have a volumetric capacity of 110 percent of the LNG tanks maximum liquid capacity. The
LNG Storage Tanks are each of full containment design consisting of a primary inner containment
and a secondary outer containment meeting this requirement.
The Terminal design includes one insulated concrete LNG Spill Containment Basin (S-606) as
illustrated on plot plan 07902-DG-000-001 included in Appendix U.1. The flow of LNG spills into
this containment basin is illustrated on the LNG Spill Containment Plot Plan 07902-DG-600-001 that
is included in Appendix Q.2.
Oregon LNG
13-17
TABLE 13.1.18.2
Description
07902-DG-610-410
07902-DG-610-420
07902-DG-620-431
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Description
07902-DG-620-432-01
07902-DG-620-432-02
07902-DG-620-433
07902-DG-620-434
07902-DG-620-435
07902-DG-620-436
07902-DG-620-437
07902-DG-620-438
07902-DG-680-801
07902-DG-680-802
07902-DG-680-803
07902-DG-680-804
07902-DG-680-805
07902-DG-680-820
07902-DG-680-840
07902-DG-680-850
07902-DG-680-860
07902-DG-680-861
07902-DG-680-890
Fire and gas detection and protection of offices and other buildings will be networked via fire panels
located in individual buildings to a master fire and gas detection panel located in the Main Control
Room (MCR). They will provide common alarms and status information to the Hazard Detection and
Mitigation System (HDMS).
An independent Safety Instrumented System (SIS) will be installed to allow the safe, sequential
shutdown and isolation of rotating equipment, vaporization equipment, pier operations and LNG
storage facilities when an Emergency Shutdown (ESD) is initiated. Emergency shutdown push
buttons will be installed at various points throughout the Terminal, and will encompass carrier
unloading systems, natural gas sendout systems and specific equipment.
The Terminal ESD system includes shutdown and control devices designed to put the Terminal in a
safe state. The ESD system will be used for major incidents and will result in either total shutdown of
the Terminal, shutdown of carrier unloading, shutdown of the sendout system and/or individual
pieces of equipment depending on the type of incident. The following levels of ESD will be
configured for the Terminal.
ESD-1: Shutdown of unloading operations and isolation of the berth and unloading platform;
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ESD-1-1: A subset of ESD-1 which activates the ERC on each of the LNG unloading arms and
the vapor return arm; and
ESD-2: Shutdown of LNG/NG sendout operations, including ESD-1. This action isolates the
Terminal from the natural gas sendout pipeline and from any carrier which may be berthed.
Cause & Effect Diagram (07902-DG-660-460, included in Appendix U.4) illustrates the input and
output relationship of all ESD initiators and actions.
Fire Water Tank, T-601, with a dedicated fire water storage capacity of 360,000 gallons, based on
a 2-hour sustained flow rate, as required by NFPA 59A (2001 edition) Section 9.4.2;
Electric and Diesel Fire Pumps, P-602 and P-603, respectively. The Fire Pumps will be located
onshore and will draw water from the Fire Water Tank. Each pump is designed to supply the
entire 3,000 gpm fire water demand (100 percent redundancy) at an outlet pressure that will meet
the design requirement of 100 psig system pressure at the inlet valves for the monitors on the
unloading platform. One pump is driven by an electric motor and the other pump is driven by a
diesel engine. This ensures the fire water system will be capable of providing the design basis
flow and pressure in the event of an electrical power failure;
Jockey Pumps, P-604A/B. Two 100 percent redundant 250 gpm Jockey Pumps will be provided
and will be used to maintain system pressure in the fire water system; and
Deluge Fire Pumps. These pumps will draw water from the Skipanon River and will be capable
of supplying water directly to the LNG storage tank deluge demand. In addition, these fire pumps
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The structure of the emergency response team, including roles, responsibilities and contact
details;
Emergency evacuation adjacent to the Terminal and along LNG carrier transit routes;
Documentation of consultations made with interested parties during the development of the ERP;
and
Details of cost sharing plans that have been negotiated to reimburse capital costs, annual costs
and other expenses incurred by offsite emergency organizations in providing emergency response
services to the Terminal.
In accordance with the above-mentioned FERC draft guidance document, the ERP will be prepared in
consultation with the U.S. Coast Guard, state and local agencies, and Oregon LNG will request
Commission approval prior to the commencement of construction.
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49 CFR Part 193 Subpart F, Operations, and NFPA 59A Chapter 14, Operating, Maintenance and
Personnel Training. This will include policies for operating procedures, monitoring of operations,
emergency procedures, personnel safety, investigation of failures, communication systems and
operating records;
49 CFR Part 193 Subpart G, Maintenance, and NFPA 59A Chapter 14, Operating, Maintenance
and Personnel Training. This will include policies for maintenance procedures, fire protection,
isolating and purging, repairs, control systems, inspection of LNG storage tanks, corrosion
control and maintenance records; and
49 CFR Part 193 Subpart J, Security, and NFPA 59A Annex C, Security. This will include
policies for security procedures, protective enclosures, security communications, security
monitoring and warning signs.
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Introductory information;
Design basis, process and instrumentation diagrams and other technical references;
Process systems;
Utility and auxiliary systems;
Hazard detection and mitigation systems; and
Equipment O&M and troubleshooting procedures.
The basic training program will be based on the technical reference manual and will include:
Basic orientation;
Basic equipment study;
Terminal operations review;
Basic utility and auxiliary systems;
Hazard detection and mitigation;
Terminal communications;
Sendout pipeline;
Maintenance procedures; and
Operations procedures.
Training required by the Occupational Safety and Health Administration (OSHA), including
Process Safety Management (including Management of Change, Appendix H.1) and other
training specific for the Terminal.
Environmental Training
Training will be provided in environmental management and mitigation to comply with the
requirements of the various permits that will be issued for the Project at the federal, state and local
levels.
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Factory acceptance testing. This will include the review of equipment design parameters, witness
of factory tests, review of factory test results, final inspection of completed equipment packages,
and reports of any discrepancies or non-compliances;
Construction. During this period, the O&M team will develop all of the software systems
including policies and procedures and management information systems;
Mechanical completion. During this period, the O&M team will assist the Engineering,
Procurement and Construction (EPC) contractor in the preparation for mechanical completion,
which will include equipment and system clean-out, flushes, and cooldown;
Start-up and commissioning. During this period, the O&M team will assist the EPC contractor in
reviewing the start-up and commissioning procedures and checklists, completing valve-out of
equipment and systems in accordance with commissioning procedures, preparing instrumentation
in accordance with commissioning procedures, and preparing electrical supplies and distribution
systems; and
Performance testing. During this period, the O&M team will assist the EPC contractor in
demonstrating contractual performance guarantees for the Project.
Ongoing Training
During the commercial operation of the Terminal, the O&M team will receive on-going refresher
training at a frequency of no less than every 2 years in the O&M of the Terminal, safety, security and
fire protection. Individual training plans will be developed for each O&M team member, and training
records will be maintained for audit during the annual FERC and USCG inspections.
Common process and auxiliary system piping headers that would have to carry the increased
volume have been sized accordingly;
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Double block and bleed (DB&B) isolation has been provided for the addition of additional HP
Pumps and vaporizers that will preclude the need to shutdown the Terminal to make tie-ins in the
future;
This future plan is dependent upon market demand and other commercial factors.
13.1.25 Drawings
13.1.25.1 Area Location Map
Resource Report 1 includes detailed maps that illustrate the location of the Terminal.
13.2
Project Schedule
A Gantt chart of the proposed Project schedule is included in Appendix B.1. The Gantt chart provides
details of the engineering, procurement, construction and startup of the Terminal. Milestones are also
included for filing requirements, FERC approvals and key inspection points.
13.3
Site Plans
13.3.1
Site Description
13.3.1.1
Location
The Terminal will be located on the northern portion of the East Bank Skipanon Peninsula (ESP) near
the confluence of the Skipanon and Columbia Rivers at Warrenton, Clatsop County, Oregon. The
ESP is located at River Mile 11.5 of the Columbia River. The Terminal will be situated entirely
within an approximately 96-acre parcel of land owned by the State of Oregon and leased to the Port
of Astoria by the Oregon Department of State Lands (DSL). LNG Development Company, LLC
holds a long-term sublease for the entire 96-acre parcel. The Terminal will be located on the
shoreland areas of the ESP, which are zoned Water Dependent Industrial Shorelands I-2. The marine
facilities are proposed in areas zoned Aquatic Development A-1.
Please refer to Resource Report 1 for detailed maps, drawings and descriptions of the Project.
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13.3.1.2
Site Development
LNG Development Company proposes to construct, own, and operate the Oregon LNG Import
Terminal. The Terminal will consist of a pier with an unloading platform and a single berth, LNG
transfer pipelines, three LNG storage tanks and process equipment needed to vaporize the LNG and
handle Boiloff Gas (BOG).
There are no existing structures on the site requiring demolition. During construction of the Terminal,
the site will be graded.
The northeastern portion of the ESP is predominately wetlands with an elevation 2 to 3 feet above the
mean high water elevation. The west side of the ESP, next to the Skipanon River, and the south side
of the ESP are at a higher elevation (about 6 to 10 feet higher than the northeastern portion). These
areas include small wetland areas, but are predominately sandy areas that are not wetlands. The
Terminal layout was developed to minimize impacts on wetlands by locating the process equipment
in the higher elevation areas. Refer to Resource Report 10, Alternatives for a discussion of the
approach used in laying out the facility to minimize wetland impacts.
The marine facilities will consist of a pier composed of a trestle containing a roadway and elevated
pipe rack with associated spillway and an unloading platform that will include a single berth that has
been designed to accept LNG carriers ranging in capacity from 70,000 m3 to 266,000 m3. No tug
berthing is planned at the Terminal.
The marine facilities will primarily be constructed using floating equipment including a pile driving
barge, crane barge and material barges. Structural steel and precast concrete beams for the marine
facilities will likely be transported to the site by barge, while cast-in-place concrete will likely be
provided from the landside using either ready mix truck delivery or an onsite batch plant.
The main constituents of the marine structures will be as follows:
Driven steel cylinder piles for all foundations, installed using a steam or diesel hammer;
Pile caps constructed using cast-in-place concrete;
Trestle beams constructed using precast prestressed concrete; and
Decks constructed using cast-in-place concrete or open steel grid.
The structures associated with the on-shore portion of the Terminal include the main control room,
administrative building, buildings housing auxiliary equipment and utilities, the Compressor
Building, and various other structures (fire pump houses, security building, etc.). Site buildings will
be new construction, and will be constructed in accordance with code requirements commensurate
with their function. Where permitted, buildings will be constructed on concrete slabs and provided
with metal frames and metal siding.
13.3.1.3
The site is currently used by motorcycles and three-wheelers as open trail paths. There are no formal
access roads within the Terminal site. The trail paths are native sand, no gravel surfacing or
pavement. The access road to the terminal site is a poorly maintained asphalt concrete road with many
potholes.
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Quantity (cy)
Onsite Excavation
60,700
Onsite Fill
70,000
9,300
206,000
All organic materials will be stripped from the ground surface before excavation for structures and
placing site fill. Strippings will not be used as backfill or in engineered fills, but may be removed
from the site or stockpiled for reuse during landscaping.
Onsite and dredge materials (poorly graded sand) are suitable for use as structural fill. Site fill
beneath structures and pavement will be placed as structural fill, in maximum 8-inch-thick lifts and
compacted to at least 95 percent relative compaction. Relative compaction is the ratio of the in-place
density to the maximum dry density as determined by ASTM D698. Fill placed in areas not under
structures or pavement will be compacted to 90 percent relative compaction. Fill materials will be
placed at 3 horizontal to 1 vertical slopes to raise the grade around the process areas.
The LNG Spill Containment Basin is anticipated to require roughly 9 feet of excavation for the
foundation subgrade (elevation 2.7 feet). Excavation can be performed using standard excavation
equipment.
Temporary dewatering will be performed during excavation as needed. The dewatering system will
consist of deep wells, or well points, designed to lower the water level a minimum of 2 feet below the
bottom of excavation. Surface water will be controlled and diverted away from excavations. If soil is
loosened by water standing in excavations, the soil will be removed and replaced with compacted
structural fill.
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Layer 1: 10 feet of silty SAND (SM) to poorly graded SAND with silt (SP-SM) to poorly graded
SAND (SP) is located at about elevation 10 to 0 feet. This zone has the potential to liquefy during
a seismic event;
Layer 2: 8 feet of SILT (ML) to fat CLAY (CH) to poorly graded SAND with silt (SP-SM) is
located at about elevation 0 to -8 feet. This zone is not likely to liquefy during a seismic event;
Layer 3: 28 feet of poorly graded SAND with silt (SP-SM) to silty SAND (SM) is located at
about elevation -8 to -36 feet. Some zones liquefy in this layer, but the liquefiable layers do not
appear to be horizontally continuous across the site;
Layer 4: 28 feet of interbedded layers of poorly graded SAND with silt (SP-SM), silty SAND
(SM), and SILT (ML) is located at about elevation -36 to -64 feet. This zone has the potential to
liquefy during a seismic event;
Layer 5: 50 feet of interbedded layers of poorly graded SAND with silt (SP-SM) and silty SAND
(SM) is located at about elevation -64 to -114 feet. Some zones liquefy in this layer, but the
liquefiable layers do not appear to be horizontally continuous across the site; and
Layer 6: 150 feet of interbedded layers of silty SAND (SM), SILT (ML), and poorly graded
SAND with silt (SP-SM) is located at about elevation -114 to -264 feet. Portions of this layer
liquefy during a seismic event.
The above soil profile was modeled to consider pile capacity, static settlement, and soil liquefaction
and settlement during a seismic event.
Groundwater levels have varied from elevation 5 to 7 feet (NAVD 88) as measured in August 2007.
For design, the 100-year flood elevation is assumed to be 12.6 feet (NAVD 88). Structures are
designed for full hydrostatic uplift or include an underdrain system.
See Appendix J for the Geotechnical Report which includes the Geotechnical Data Report as
Attachment 1. The Geotechnical Data Report presents the results from subsurface exploration,
laboratory testing, and geophysical surveys.
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13.3.1.4
Foundations
General
Based on geotechnical analyses, the LNG Storage Tanks, ancillary structures (including buildings,
equipment slabs, and pipe rack structures), and the LNG Spill Containment Basin will need to be
supported on deep foundations for vertical and lateral support. The deep foundations will extend to a
depth required for management of tolerable total static and seismic settlement. Appendix J.1,
Geotechnical Investigation Report for the Oregon LNG Terminal Project, discusses the site
conditions, geotechnical analyses, preliminary foundation design and construction recommendations.
Foundation design varies with seismic categorization of the structure. Appendix I.4 provides seismic
categorization for the Terminal structures.
LNG Storage Tanks
Driven steel pipe piles are the recommended deep foundation type. Deep foundations are required to
provide uplift capacity for the LNG storage tanks and to transfer tank dead load uniformly to the
underlying soil. Layers of the underlying soil are compressible, even at depth, and settlement will
occur. It is anticipated that the piles will be driven open-ended. The compressive capacity will be
developed from a combination of skin friction and end bearing. The tensile capacity will be
developed from skin friction along the outside of the pile.
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Seismic Category I: Emergency generator building, fire water pump house, deluge pump house,
fire water tank, and spill containment basin.
Seismic Category II: Main control room, compressor building, auxiliary building, utility building,
high pressure pump structure, equipment slabs, transformer slabs, switchgear house, and spill
containment trough pipe rack.
Seismic Category III: Security building, administration building, and maintenance building.
It is anticipated that the piles for Seismic Category I buildings and slabs will be 16-inch-diameter pipe
piles, 1/2-inch wall thickness, and driven open-ended. In order to limit seismic settlements to less
than 3 inches, the piles will be between 200 and 220 feet long. Total static settlements will be less
than 1 inch. It is anticipated that the piles for Seismic Category II and III buildings and slabs will be
16-inch-diameter pipe piles, 1/2-inch wall thickness, and driven open-ended. In order to limit total
static settlements to less than 1 inch, the piles will be between 120 and 170 feet long. Seismic
settlement is estimated to be 14 to 16 inches. The spill containment trough pipe rack will be a
concrete slab supported on piles. The pipe rack is a Seismic Category II structure. It is anticipated that
the piles will be 16-inch-diameter pipe piles, 1/2-inch wall thickness, and driven open-ended. In order
to limit seismic settlements to less than 8 inches, the piles will be 180 feet long. Total static settlement
is estimated to be less than 1 inch.
Construction of ancillary structures will be staged to avoid interference with construction of the LNG
Storage Tanks.
13.3.1.5
Roads
A preliminary pavement design for Portland Cement Concrete (PCC) and asphalt concrete (AC)
pavement sections was completed on the basis of the following assumptions:
Climate is region 1.
Traffic is low level.
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For AC pavement, the typical section would consist of an AC thickness of 3 inches and an aggregate
base layer of 5 inches. For PCC pavement, the typical section would consist of a PCC thickness of
5 inches and an aggregate base of 4 inches. Both sections would include a geotextile between the
subgrade and the aggregate base layer to provide separation and to prevent migration of fines. AC
pavement is recommended with a present worth of 50 percent of PCC pavement. PCC pavement is
also not recommended because sea water exposure is corrosive to PCC and potential damage to the
PCC due to wetting and drying cycles associated with tide and storm water surface fluctuations. In
low lying areas, such as around the LNG storage tanks, aggregate surfacing course is an option to AC
pavement.
13.3.1.6
The following considerations have been made with respect to the layout of equipment and systems at
the Terminal:
Section 2.2 and also Section 3.4 of NFPA 59A (2001 edition) have been considered with respect
to the siting of process equipment;
Equipment and buildings have been located to provide adequate access for normal operation and
maintenance activities;
In accordance with the requirements of Section 3.1 and 3.2 of NFPA 59A (2001 edition), process
equipment will be located (i) outdoors for ease of operation, to facilitate manual fire fighting and
to facilitate dispersal of accidentally released liquids and gases, and (ii) indoors, in enclosing
structures that comply with the requirements of Sections 2.3.2 and 2.3.3 of NFPA 59A (2001
edition);
In accordance with the requirements of Section 3.2.2 of NFPA 59A (2001 edition), valves will be
installed so that pumps and compressors can be isolated for maintenance; and
LNG vaporizers will be installed to comply with the requirements of Section 5.3 of NFPA 59A
(2001 edition).
13.3.1.7
A concrete barrier will be constructed around the LNG storage tanks designed to withstand surge,
hydrodynamic, and debris forces due to a tsunami. As illustrated on Drawing 07902-DG-000-200
included in Appendix U.7, Foundation Type B for the barrier wall is a reinforced concrete wall with a
continuous concrete footing constructed on piles equally spaced along the perimeter of the wall; each
pile location consists of two piles equally spaced perpendicular to the wall. This arrangement prevents
the wall from overturning when struck by the force of a tsunami. The barrier wall is a Seismic
Category I structure. It is anticipated that the piles will be 16-inch-diameter pipe piles, -inch wall
thickness, and driven open-ended. The piles will be 210 feet long. Seismic-induced settlements are
estimated to be relatively uniform and less than 3 inches during an SSE event.
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13.3.2
Drawings
13.3.2.1
Site Plans
General Arrangement Plot Plan 07902-DG-000-001 included in Appendix U.1 illustrates the location
of the Terminal relative to neighboring properties as well as the following information:
Identification and general arrangement of the equipment, systems, structures, and buildings that
will comprise the Terminal;
Location of roads;
Additional sheets for the plot plan are also provided at a scale of 1:1200 (1 inch to 100 feet on
11-inch by 17-inch format) to show detail that is necessary to demonstrate the safe spacing of all
equipment and buildings as required by NFPA 59A (2001 edition) are included in Appendix U.1.
Drawing 07902-DG-000-003 included in Appendix U.1 illustrates the overall layout of site access
and emergency routing.
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13.4
Basis of Design
The Terminal is designed in accordance with the requirements of 49 CFR Part 193, 33 CFR Part 127
and NFPA 59A (2001 edition, which USDOT incorporated within 49 CFR Part 193 on April 9, 2004;
although the design also meets the more stringent requirements of NFPA 59A 2006 edition).
Appendix F.1 provides a summary of compliance with these requirements. Additional codes and
standards that apply to the design of the Terminal are included in Appendix D.1.
Although this section describes the basis for the design of the Terminal, the following reference
documents are also appropriate to this design basis.
13.4.1
Guarantee Conditions
Liquefaction capacity
N/A
N/A
N/A
150 MMscfd
300 MMscfd
1440 psig
13.4.1.1
The Terminal is designed to provide the design sendout with an availability of 95 percent and will
assume an n+1 sparing philosophy for all critical rotating and heat exchange process equipment with
the exception of the HP Pumps (P-301A/B/C/D/E/F) which will have an n+2 sparing philosophy. In
some cases, such as with the Vapor Return Blowers, alternative operating alignments negate the need
for sparing equipment.
The following table illustrates the major equipment that would be operating and which equipment
would be in standby when operating at the design sendout rate of 1,000 MMscfd.
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Equipment Description
Number Number in
Operating Standby
Notes
L-101A/B/C
L-102
D-103
Platform Drum
No moving parts
T-201A/B/C
P-202AA/AB
P-202BA/BB
P-202CA/CB
In-tank LP Pumps
D-203
BOG Drum
No moving parts
C-204A/B/C
BOG Compressors, no
carrier
0 or 1
3 or 2
C-204A/B/C
C-205A/B
E-206
E-207
BOG Condenser
D-208
HP Pump Drum
No moving parts
L-210
Flare
D-211
E-213A/B
D-214
No moving parts
P-301A/B/C/D/E/F
HP Pumps
E-302A through Q
Varies
Varies
E-304A/B/C
B-401A/B/C
Fired Heaters
P-402A/B/C
HTF Pumps
D-403
No moving parts
L-306
G-502
Emergency Diesel
Generator
T-601
No moving parts
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Equipment Description
Number Number in
Operating Standby
Notes
P-604A/B
Jockey Pumps
P-605
S-606
No moving parts
P-607A/B/C/D/E
C-941A/B/C
Air Compressors
L-942A/B
Air Drier
D-943
No moving parts
T-961
No moving parts
E-962A/B
Nitrogen Vaporizers
D-963
Unloading Platform
Nitrogen Receiver
13.4.2
Site Conditions
13.4.2.1
Site Elevations
No moving parts
The existing site elevation varies from 7.7 to 20 ft relative to NAVD88. The site will be graded and
partially filled as needed to facilitate construction and storm water management. Site elevations listed
in the following table will be finalized during detailed design.
TABLE 13.4.2.1
Site Elevations
Area
Equipment
Elevation (ft)
Unloading Platform
+ 31.0 NAVD88
Process Areas
HP Pump area
Ambient Air Vaporizer area
BOG Compressor area
Impoundment Floor
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Site Elevations
Area
Equipment
Site Roads
13.4.2.2
Elevation (ft)
Perimeter
Site Internal (peak elevation)
Pier Access (slope)
The zero elevation reference datum for the Terminal is the North American Vertical Datum of 1988
(NAVD 88). The Mean Lower Low Water (MLLW) level for the Terminal Site is -0.17 feet
NAVD88, based on the Astoria, Youngs Bay, Oregon National Oceanic and Atmospheric Association
(NOAA) Tidal Benchmark Station.
13.4.2.3
Channel Depth
The depth of the navigation channels from the entrance range to the unloading platform berth varies
from a minimum of 40 feet up to a maximum depth of 53 feet. The channels require periodic
dredging. Appendix T.9 provides a specification for dredging.
13.4.2.4
Channel Width
The width of the existing navigation channel, known as the Columbia River Channel, is about
600 feet with a dredged depth of about 43 feet (MLLW).
13.4.2.5
Berth Depth
LNG carriers will be selected and operated such that their maximum arrival draft will not exceed
41 feet. The berth will be located where the natural water depth is currently approximately 20 to
30 feet (MLLW). Oregon LNG expects that construction of the berth and turning basin will require
dredging to a depth of 45 to 50 feet, which will provide adequate under keel clearance at all tide
stages.
13.4.2.6
TABLE 13.4.2.6
To MLLW (feet)
To NAVD
88 (feet)
HOWL
12.55
12.38
MHHW
8.8
8.63
MHW
8.1
7.93
NAVD 88
0.17
MSL
4.68
4.51
MTL
4.68
4.51
MLW
1.25
1.08
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To MLLW (feet)
To NAVD
88 (feet)
MLLW
-0.17
LOWL
-3.76
-3.93
13.4.2.7
13.4.2.8
The frost line depth at the site is 18 inches below ground surface.
13.4.3
Emissions
Air emissions result from the operation of the Diesel Fire Water Pump P-603, Deluge Fire Pumps
P-605, Flare L-210, Fired Heaters B-401A/B/C, and Emergency Diesel Generator G-502. Emissions
from these sources are summarized in Resource Report 9, Air and Noise Quality.
13.4.4
Seismic
A site-specific seismic hazard evaluation for the Terminal has been completed and a seismic design
basis has been prepared for the on-shore Terminal (Appendix C.8) and marine facilities
(Appendix C.9). The approach has been developed to meet the requirements presented in the National
Fire Protection Association (NFPA) 59A (2001 edition) for LNG facilities, and the requirements of
the FERC for seismic evaluation of LNG terminals (18 CFR 380.12(o)). In addition, the site-specific
hazard evaluation was conducted to meet the recommendations of the FERC Draft Seismic Design
Guidelines and Data Submittal Requirements for LNG Facilities dated January 23, 2007.
The overall seismicity of the region is considered to be relatively high. The principal tectonic feature
of the Pacific Northwest is the active Cascadia Subduction Zone (CSZ), where the Juan de Fuca plate
subducts beneath the North American Plate along the Cascadia margin. This subduction zone begins
off the coast of Oregon and dips downward beneath western Oregon. Two primary seismic source
mechanisms are associated with the subduction zone: (1) an interface source mechanism and (2) an
intraslab source mechanism. In addition, there is the potential for earthquakes from shallow crustal
sources resulting from built-up tectonic stresses within the North American Plate.
Evidence indicates that interface earthquakes occur at intervals of 200 to 1,500 years, with an average
return period of 500 to 600 years (Goldfinger, 2003). The last large earthquake occurred
approximately 300 years ago, in the year 1700, and was estimated to be a moment magnitude, Mw of
approximately 9.0 (Satake et al., 1996).
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13.4.5
Climatic Conditions
Weather data used in the design are from published data from the Astoria Clatsop County Airport,
COOP ID 350328. The data set included hourly-collected data from a period beginning December 31,
2000, and ending December 31, 2005.
13.4.5.1
The minimum ambient temperature used in the design of Oregon LNG was 6F, based on review of
climate data.
The design temperature used for thermal exclusion zone calculations was 37F. This value was
determined by reviewing climate data from 2001-2005 and was determined to occur less than
5 percent of the time.
13.4.5.2
The maximum ambient temperature used in the design of Oregon LNG was 96F, based on review of
climate data.
The design temperature used for heat and mass balance calculations for heat leak into cryogenic
piping and equipment was 95F. The design temperature used for basin walls for vapor dispersion
calculations was 51.5F.
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13.4.5.3
Barometric Pressure
The maximum barometric pressure was 1040 mbar, the minimum was 980 mbar and the average was
1017 mbar. The maximum rate of change per hour of barometric pressure was 1 mbar.
13.4.5.4
Wind Direction
In general the wind direction is from the northwest, west, southwest, south, southeast, and east.
Winds from the north and northeast are less common. The site design assumed complete variability in
wind direction.
13.4.5.5
For the LNG storage tanks, the design wind velocity is 150 mph per the requirements of 49 CFR Part
193.2067. For other process equipment containing LNG, the design wind velocity per 49 CFR Part
193.2067 is obtained from ASCE-7 and is 100 mph (3-second gust) for the Terminal Site. Similarly,
the design wind velocity for site buildings is 100 mph (3-second gust). The site is located in a
Special Wind Region as defined in ASCE 7-05. The design wind speed value of 100 mph is based
upon information presented in SEAW Commentary on Wind Code Provisions, Volume 1,
Section 4.3.
The design wind speed used for thermal radiation exclusion zone calculations ranged from 0 to
16 mph. These values were determined by reviewing climate data from 2001-2005. The wind speed
assumed in the vapor dispersion calculations was 4.5 mph per 49 CFR Part 193.2059.
The design wind speed used in heat and mass balance calculations for heat leak into cryogenic piping
and equipment was 10 mph.
13.4.5.6
Based on information available from the Oregon Climate Service (administered by Oregon State
University), no hurricanes or tropical storms are known to have occurred in Oregon. Within the
available historical database, the most significant storm event with high wind speeds occurred on
October 12, 1962. This storm is known as the Columbus Day storm. The storm was formed when the
degraded extratopical remains of typhoon Freda drifted into a powerful storm formation zone off of
northern California, resulting in regeneration of the cyclone. As far as is known, no similar event has
occurred in the period of climatological record. The maximum sustained wind speed recorded at the
Astoria Airport was 20 to 45 mph with gusts ranging from 50 to 96 mph (data from the National
Climatic Data Center). Peak gusts greater than 50 mph occurred over a 3-hour period. The minimum
pressure recorded at the Astoria Airport during the storm was 28.60 inches mercury.
13.4.5.7
Flood Elevations
Flood elevations associated with storm events of varying return periods were obtained from Flood
Insurance Rate Map (FIRM) Panel Number 410033-0001B. The anticipated flood levels for the area
adjacent to the study area are as follows:
TABLE 13.4.5.7
Oregon LNG
13-43
Elevation, ft NAVD88
100-year Flood
12.3
500-year Flood
13.0
Flood elevations do not include contribution from tsunamis, storm surge, or waves caused by high
winds. Tsunamis are discussed in section 13.4.4. For the Terminal site, 100-year wind speeds with a
northerly component are not fast enough to cause a measurable surge. Potential high wave events
caused by high winds were modeled using a two-dimensional spectral model SWAN (Holthuijsen et
al., 2004). The results of the SWAN modeling for the 100-year wind event show that maximum
breaking wave heights of 2.2 feet or less would occur at the 100-year flood elevation of 12.3 feet. The
actual momentary increase in water elevation due to the breaking waves would be 1.2 feet. Wave
forces were estimated and determined to be insignificant. These results are described further in
Appendix I.2.
13.4.5.8
The precipitation rate for a 100-year storm is 6.5 inches/24-hour. This information is obtained from
NOAA Atlas 2, Volume X for location: 46.17 N, 123.9W @ 12 feet.
13.4.5.9
Snow Load
The ground snow load per ASCE 7-05 is 10 psf. This load is based upon extreme value statistical
analysis of data available in the vicinity of the site using a value with a 2 percent annual probability
of being exceeded (50-year mean recurrence interval).
During the period between February 1, 1953 and December 31, 2006, the average annual total snow
was about 4.1 inches as recorded at the Astoria Airport. The maximum snowfall of 10.8 inches in a
single day occurred on January 13, 1972. Maximum accumulated snow depth of 18 inches occurred
on January 30, 1969.
13.4.6
Shipping
13.4.7
70,000 m3 to 266,000 m3
Mooring
Number of berths
Turning basin
Yes
Number of platforms
Trestle
Yes
Tug services
At any time an LNGC is in transit to or from the berth and at any time an LNGC is at berth tugs will
provide a dedicated service. Oregon LNG will likely contract with a third party to provide tug
services with dedicated tugs.
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13.4.8
LNG Cargos
Source
13.4.8.1
The Terminal is designed to receive LNG from several possible LNG production sources. A range of
compositions is used for the design basis. Heavy LNG composition was considered for the Heat and
Material Balances provided in Appendix U.3, but equipment is rated to accommodate both light and
heavy compositions as stated in Table 13.1.3.1, LNG Sources.
13.4.9
2.5 psig
Unloading
3 x 16-inch
1 x 16-inch
14,000 m3/hour
275 psig
1.45 psig
-180F
13.4.11 Pretreatment
Not applicable.
13.4.13 Liquefaction
Not applicable.
13.4.15 Storage
Type of tank
Foundation
Secondary containment
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Number of tanks
Design pressure
4.3 psig
Design vacuum
0.48
13.4.16 LP Pumps
Type of pump
Number of pumps
2 per tank
Rated flow
4,600 gpm
Differential head
300 ft
0.46
13.4.17 HP Pumps
Type of pump(s)
Rated flow
2,300 gpm
Differential head
8,250 feet
0.46
Vaporizer type
Heating media
Ambient Air
2088 psig
Vaporizer type
Heating media
200 MMscfd
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Oregon LNG
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2160 psig
180F
Process
Not applicable
Throughput capacity
Not applicable
1440 psig
120F
40F
285 psig
120F
40F
8.2 psig
60 psig
150 MMscfd
300 MMscfd
13.4.25 Stack
Vent type
Flare
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Flow rate
Pressure
2.9 psig
Temperature
Ambient
Flow rate
0 MMscfd, 0 lb/hr
Pressure
0 psig
Temperature
-260F
13.4.27 Electrical
115 kV
41.7 MVA
No
N/A
Onsite generated
1 Diesel Generator
4.16 kV
2.0 mVA
120V
Compressors
Drying system
Heatless
Flow rate
Operating Pressure
80-105 psig
Compressors
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13.4.32 Nitrogen
Source
8,300 gal
Flow rate
Pressure
110 psig
Source
Centrifugal, Electric
Centrifugal, Diesel
Centrifugal, Electric
3,000 gpm
250 gpm
4,500 gpm
Oregon LNG
13-49
Source
Flow Rate
60 gpm (design)
Supply Pressure
90 psig (maximum)
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13.5
13.5.1
Marine
13.5.1.1
The Terminal turning basin and approach channel will provide an access point for approaching LNG
carriers (from the existing Columbia River Channel to the northwest). LNG carriers transiting to the
Terminal will do so under active tractor tug escort. The speed of the incoming LNG carrier will be
gradually reduced during its transit of the Columbia River Channel until the carrier is at a speed of
approximately 3 knots near the entrance of the turning basin. Three tractor tugs will then assist the
carrier to turn into the turning basin. The incoming Carrier will approach the dock under active tractor
tug control at a very slow transit speed. The LNG Carrier will be brought to full stop in the turning
basin and will be berthed either with the bow upstream or downstream depending on prevailing
weather conditions. The departure procedures for LNG carriers will be similar to the incoming
transiting LNG carriers as described above.
A turning basin depth of 45 feet (MLLW) is proposed. The proposed depth was estimated taking into
account the static draught of the largest carrier expected to call at the Terminal, squat, trim, vertical
carrier motion due to wave action, fresh water adjustment, underkeel clearance, and tolerance for
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Details of the simulations and results are presented in Resource Report 11, Reliability and Safety,
Section 11.4.6.
The results of the simulations showed that the proposed approach channel, turning area, and berthing
area are adequate to safely allow the transit, turning, and berthing/de-berthing of the LNG carriers
under operational conditions. The results showed a total travel time from the Columbia River Channel
to the Terminal berth to be approximately 120 minutes, including docking.
13.5.1.2
The Terminal is designed to receive LNG carriers ranging in size from 70,000 m3 to 266,000 m3. The
maximum transfer rate is 14,000 m3/hour. The operating pressure at the unloading arm flange is
65 psig.
13.5.1.3
Unloading Platform
An unloading platform will be constructed northeast of the ESP, approximately 2,200 feet from the
shoreline. The platform will have a single ship berth, which has been designed to accommodate the
dimensional characteristics of the majority of existing LNG carriers with storage capacities ranging
from 70,000 m up to 266,000 m. The LNG carrier will normally arrive at the pier loaded and will
leave in ballast condition.
The main components of the marine facility will include the following:
A pier extending from the shore line to the unloading platform; the pier will support an elevated
pipeway and spill containment system and provide a roadway to the unloading platform area;
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Mechanical systems.
To support the Terminal marine operations, a turning basin will be constructed by expanding existing
channels by dredging.
13.5.1.4
Each LNG unloading arm is designed to unload LNG at a rate of 4,700 m3/hour with a design
pressure of 275 psig and an operating temperature range of -270F to +120F.
13.5.1.5
Piping Design
The design pressure of the marine area process piping and process equipment (Platform Drum D-103,
LNG Unloading Arms L-101A/B/C and Vapor Return Arm L-102) is 275 psig.
Design temperatures range from -270F to +120F for the piping and process equipment in the
unloading system at the Terminal.
13.5.1.6
LNG unloading arm venting during the cooldown operation is through a vent line located as high as
practical on each LNG arm riser. The design is such to minimize liquid entrainment; however, any
liquids entrained will collect in Platform Drum D-103. Following the completion of unloading,
nitrogen pressure is used to push any liquids that may be present in the Platform Drum into the LNG
Transfer system.
Draining (blowdown) of the LNG unloading arms after LNG transfer is accomplished by applying
nitrogen pressure at the apex of each arm. LNG on the carrier-side of the apex is drained back into
one or more of the carriers LNG tanks. LNG on the side of the Terminal is forced through drain
valves (HV-112A/B/C) at the low point on each LNG arm. Once the LNG is forced out of each arm,
the drain valve closes automatically.
Once the draining is complete, the arm is left under nitrogen pressure.
13.5.1.7
Platform Details
The elevated unloading platform will support the articulated unloading arms that connect the
Terminal piping systems to the carriers manifold. The unloading platform will consist of a pre-cast/
cast-in-place concrete deck supported by a steel support structure. The LNG piping will extend
downward from the unloading arms to an elevated pipeway.
The elevated pipeway will extend from the unloading platform to the shore line. An elevated concrete
spillway will be installed adjacent to and below the piping. The piping and spillway will be supported
by a steel support structure.
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13.5.1.8
Fixed dry chemical system, covering the curbed area under the unloading and vapor return arms
using a fixed monitor plus hose lines;
A fire water system, including two 1,000-gpm remote operated, elevated monitors; hydrant and
hose reel; and International Ship to Shore Connections (ISCs); and
13.5.1.9
Security provisions
A full-time dedicated berth operator will be present at the unloading platform area or platform control
room during unloading operations to monitor the cargo unloading operations. The berth operator will
be present at all times when an LNG carrier is moored at the pier, to monitor berthing and mooring
activities, operate the hydraulic power and control system for the personnel access gangway(s) and
the unloading arms, and conduct carrier-shore safety checks. The berth operator may be present on
the pier on a part-time basis at other times when no carrier is moored at the unloading platform.
A description of the proposed security arrangements that address the principal concerns for Terminal
security, plans for security and the parties who would be instrumental in the development of security
plans during the design phase of the Project are provided in Section 13.19 of this Resource Report.
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Wind Limits
Condition
Port Approach
25
60 (current at 0 to 3 knots)
55 (current at 5 knots)
Moored Carrier
70 (current at 0 to 1 knot)
65 (current at 3 knots)
60 (current at 5 knots)
87
130
A safe means of access by a gangway is to be provided from the unloading platform to the LNG
carrier. A hydraulic-operated, pedestal-supported type gangway, with telescoping and slewing motion
capability will be provided. The gangway landing footprint will be small and position adjustable to
ensure a stable location on the limited carrier deck space that will be available. The Guide to Marine
Terminal Fire Protection and Emergency Evacuation (Oil Companies International Marine Forum,
OCIMF//Society of International Gas Tanker & Terminal Operators, SIGTTO) will be used as a
reference for the design of the gangway. Design of the gangway will give consideration to both
emergency evacuation of the carrier and firefighting or other emergency access to/from the carrier.
13.5.1.12 Drawings
The following drawings for the marine facilities associated with the Terminal are included in
Appendix K.1.
TABLE 13.5.1.12
Marine Drawings
Drawing Number
Description
07902-DG-100-800
07902-DG-100-801
General Arrangement
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07902-DG-100-803
Trestle Sections
07902-DG-100-804
07902-DG-100-805
07902-DG-100-806
07902-DG-100-807
07902-DG-100-808
Walkway Details
13.5.2
Unloading
The following describes the basis for the design for unloading an LNG carrier and the anticipated
operating conditions for such operation, and the design features of the equipment including operating
conditions and special design conditions.
13.5.2.1
The Terminal is designed to unload a single LNG carrier with capacity between 70,000 m3 to
266,000 m3. The maximum unloading rate is 14,000 m3/hour with carriers arriving with a maximum
cargo equilibrium pressure of 2.5 psig. LNG unloading is accomplished through three manifolded,
articulated LNG unloading arms L-101A/B/C. The LNG transfer to onshore is accomplished through
a single 36-inch line with a small sidestream flowing through the 6-inch LNG circulation line.
The unloading arms will each be fitted with two isolating valves and an emergency release coupling
(ERC) that is installed between the two isolating valves. This ERC system protects the unloading
arms and carrier manifold when the unloading arm operating envelope is exceeded, and minimizes the
spill of LNG in case of an emergency uncoupling of the unloading arms from the carrier.
A data sheet for the unloading arms (07902-DS-100-101) is included in Appendix M.3 and vendor
information (07902-VP-100-101) is included in Appendix M.4.
13.5.2.2
There will be periods during the LNG transfer operation where the vapor returning to the LNG carrier
will be warmer than that allowed by most LNG carriers, nominally warmer than -180F. In this event
the returning vapor will automatically be desuperheated by a spray desuperheater system protected by
the downstream liquid knockout drum, Platform Drum D-103. The vapor returns to the LNG carrier
through a single 16-inch articulated loading arm, L-102. The temperature and pressure compensated
vapor flow will be monitored.
A low flow to the vapor arm will also close the LNG supply to the vapor return desuperheater spray.
13.5.2.3
Liquid Removal
In the event that any liquid builds up in Platform Drum D-103, gaseous nitrogen can be used to push
the liquids directly into the 36-inch LNG transfer line. The primary source of liquid will be from
carryover during the cooldown of LNG Unloading Arms L-101A/B/C; however, liquid carryover
from the spray desuperheating of the vapor being returned to the carrier may also contribute to any
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13.5.2.4
Each LNG unloading arm (L-101A/B/C) and the 36-inch LNG transfer line are protected by
individual thermal relief valves. Platform Drum D-103 is protected by a pressure relief valve. All of
these relief valves discharge into the LNG Arm Vent Header, which in turn connects to the on-shore
BOG Header.
13.5.2.5
The Terminal is designed to recover all vented gases and drained LNG occurring during normal dayto-day operation and maintenance as part of the Closed Vent/Drain System (See Section 13.5.11 of
this Report). Venting of hydrocarbons to the atmosphere is not part of any normal operation. This
high level of emission control integrity is made possible by using a combination of the Closed
Vent/Drain System, the Vapor Return System to the LNG carrier, and the BOG Condensing System.
The vents from LNG arm cooldown are directed to Platform Drum D-103 and then onshore to the
BOG Header. It is possible that some LNG may carryover during the arm cooldown and therefore the
liquid will be captured within Platform Drum D-103. The LNG arms drain into the LNG transfer line
using a bypass around the LNG Unloading Arm isolation valves (HV-111A/B/C around
HV-101A/B/C). HV-111 A/B/C valves automatically close upon completion of arm draining.
13.5.2.6
Isolation Valves
Isolation valves associated with LNG transfer are located on each LNG unloading arm
(HV-101A/B/C, HV-111 A/B/C), the vapor arm (HV-102), and the Platform-Trestle/Shore ESD
valves (HV-100, HV-101 and HV-106). Each of these valves is closed on the activation of an LNG
transfer emergency shutdown event (ESD-1). Appendix S.1 includes a specification (07902-TS-000024) for the shutoff valves associated with the marine facility.
13.5.2.7
LNG unloading is completely controlled by the Cargo Officer onboard the LNG carrier. The Terminal
Operations Department is in direct communications throughout the unloading operation including
having personnel continuously present in the LNG carriers Cargo Room.
Once the Unloading Arms have been connected and the spool piece purged of air, the Unloading
Arms L-101A/B/C will be aligned for cooldown. The design of the Unloading Arms will allow rapid
cooldown with the cooldown vapor being directed into Platform Drum D-103 to facilitate cooldown.
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13.5.3
Feed Gas
Not applicable.
13.5.4
Liquefaction
Not applicable.
13.5.5
Fractionation
Not applicable.
13.5.6
Vapor Handling
The following describes the basis for the design for the Terminal vapor handling system and the
anticipated operating conditions.
13.5.6.1
During LNG unloading operations, once the LNG unloading arms are cooled down the carriers LNG
Cargo Officer will begin to ramp up the unloading rate as quickly as the carriers pumps can be
started and lined out. Depending on the carriers cargo capacity and heat leak the Terminal will need
to provide displacement vapor (LNG tank boiloff) to the vapor space of the LNG carrier in order to
prevent low pressures within the carriers cargo tanks. In expectation of this, one or both of the Vapor
Return Blowers (C-205A/B) will be made ready to start. The Vapor Return Blowers have large
capacity but low dynamic head so that a large amount of BOG from the LNG Tanks (T-201A/B/C)
can be pushed to the carrier. The Terminal will provide adequate flow through the Vapor Return
Blowers, the vapor return line and the 16-inch articulated Vapor Return Arm (L-102) to provide
vapor displacement for all known LNG carriers transferring cargo at rates up to 14,000 m3/hour.
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13.5.6.2
The Terminal design also includes a provision to take vapor from an LNG carrier during periods
where the carrier is at the berth and not unloading. If a carrier is not unloading, reversing the valve
positions of HV-258 and HV-259 provides a flow path to the on-shore BOG Header. The temperature
and pressure compensated vapor flow from the LNG carrier is monitored. The delivery pressure of
the vapor from the LNG carrier must be at least 5.0 psig, often requiring the use of the carriers
blowers, to assure that the Terminal can take the vapor in all operating scenarios.
ESD-1 or ESD-2, loss of the Vapor Return Blowers, or high liquid level in Platform Drum D-103 will
cause the vapor return to the LNG carrier to cease.
The Vapor Return Blowers will shut down with activation of an ESD-2, high liquid level in the BOG
Drum (D-203) or low suction pressure.
13.5.6.3
Due to the allowable operating pressures of the full containment design LNG tanks (T-201A/B/C) and
the maximum allowable saturated pressure on arrival of the LNG carriers cargo, there will be no
flashing of the unloaded LNG. The volume of vapor being generated during the LNG transfer will be
the normal boiloff from the LNG tanks and the physical volumetric displacement of boiloff during
LNG transfer. Of this volume a significant portion (40 percent to 60 percent) is returned to the LNG
carrier for vapor displacement (See Section 13.5.6.1 of this Report). The remainder of the BOG must
be disposed of, otherwise the LNG tank pressures will begin rising. The BOG from the LNG tanks is
directed to the BOG Compressors (C-204A/B/C) through the BOG Drum (D-203). The first priority
use of the BOG Compressor discharge is to provide fuel gas to the Fuel Gas System. Any BOG not
used as fuel gas is condensed in the BOG Condenser, E-207 (see Section 13.5.6.4 of this Report).
A data sheet for the BOG Compressors (07902-DS-200-204) is included in Appendix M.3 of this
Report and typical manufacturer data (07902-VP-200-204) is included in Appendix M.4.
The BOG Compressors will shut down with activation of an ESD-2, high liquid level in the BOG
Drum (D-203), low LNG tank pressure, high compressor discharge temperature or pressure or low
compressor suction pressure.
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13.5.6.4
BOG Recondensation
When there is more BOG available than can be returned to the LNG carrier (if unloading) or
consumed as fuel gas, the shell and tube BOG Condenser (E-207) will be used to condense the excess
BOG and mix it with the inlet stream to the HP Pumps (P-301A through F) prior to vaporization.
A data sheet for the BOG Condenser (07902-DS-200-207) is included in Appendix M.3 of this
Report, and typical manufacturer data (07902-VP-200-207) is included in Appendix M.4.
13.5.6.5
The Terminal does not have a high pressure compression system for BOG. High pressure
compression is not warranted at this time for the following reasons:
The Terminal design includes a Closed Vent/Drain System which captures all discharges from
thermal reliefs, drains and vents for LNG process equipment and piping. The only way the gas is
released to atmosphere is through the Flare (L-210), or from pressure relief valves on the LNG
storage tanks, the HP vaporizers, and the fuel gas drum; and
The high tank design pressure and inclusion of redundant BOG compressors reduces the need to
vent gas.
During detailed design, the EPC contractor will evaluate the expected operating and sendout
scenarios, and determine whether the Terminal is likely to operate for long periods of time at low or
no sendout. In that case, if economics dictate, high pressure BOG compression will be included in the
design at that time. To allow for this possible future installation, the BOG system includes provisions
for connection to a pipeline compressor, as illustrated on P&ID 07902-PI-200-109 included in
Appendix U.4.
13.5.6.6
When not unloading LNG, the selected method for vapor handling will vary depending on LNG
sendout rate. When operating at low sendout rates, excess BOG will be generated in the LNG tanks
due to LNG tank heat leak from the ambient air surrounding the tank and associated piping being
recirculated. Normally one BOG Compressor (C-204A/B/C) will be required to handle the amount of
BOG generated. The BOG Compressor discharge will first be used as fuel gas for heating the heat
transfer fluid. If this use is not adequate to control tank pressure, the excess BOG will be condensed
in the BOG Condenser (E-207). The lower the sendout rate the more BOG must be handled,
conversely at high sendout rates there may not be adequate BOG to displace the volumetric
withdrawal of LNG from the tanks. In this situation the BOG Compressors will automatically shut
down and BOG condensing will stop. If the LNG storage tank pressures continue to fall, the Gas
Make-Up System vaporizes a side stream of LP Pump discharge through the ambient Gas Make-Up
Vaporizer (E-206) with the vapor injected directly into the BOG header. Sizing of the Gas Make-Up
Vaporizer is based on the peak sendout (1.5 Bscfd) operating mode. See Gas Make-Up Vaporizer
datasheet, 07902-DS-200-206 (Appendix M.3) and Case 5 of the Heat and Material Balances, 07902PF-000-011-05 (Appendix U.3). If the Gas Make-Up System cannot maintain a minimum LNG tank
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13.5.7
Vaporization system studies were performed for the Oregon LNG Project. Alternative vaporization
systems were considered and are described in the report entitled Vaporizer Alternatives Study
(07902-TS-000-107) that is included in Appendix R.1. Oregon LNG will use Forced Draft Direct
Ambient Air Vaporizers as the primary means of LNG Vaporization, which will be supplemented by
natural gas fired heaters using an intermediate heat transfer fluid system. The basis for the design of
the LNG vaporization system is further described in the LNG Vaporization Study (TR-07902-000002) that is included in Appendix C.5.
In summary, vaporization is performed in two stages at Oregon LNG:
First Stage Vaporization is performed using forced draft Ambient Air Vaporizers. These
vaporizers obtain the bulk of the heat needed for vaporization from ambient air; and
Second Stage Vaporization is used at times when the heat available from the ambient air is not
sufficient to produce sendout gas at the design sendout temperature. This could occur when
ambient temperatures are low or when heat transfer to the AAVs is hampered by accumulation of
ice. When in service, the Second Stage Vaporizers heat up a sidestream of natural gas above the
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13.5.7.1
Low Pressure LNG Pumps, Minimum Flow, Low Pressure LNG Recycle
Systems from High Pressure Pump Suction
The allowable operating pressure of the full containment design LNG tanks (T-201A/B/C) allows a
minimization of the operating pressures of the BOG Condenser (E-207) compared to many Terminals.
Thus, the operating head of the LP Pumps will vary with liquid level in the LNG tank and LNG tank
vapor pressure.
Each of the in-tank LP Pumps can provide LNG circulation of the LNG transfer piping, supply LNG
to the BOG desuperheater upstream of the BOG Drum (D-203), supply LNG to the Gas Make-Up
Vaporizer (E-206), and supply LNG to the Sendout System. Each LP Pump has a recycle system
sized for a minimum of 35 percent of its design flow to ensure that with loss of downstream flow the
pump can run indefinitely on recycle without causing damage to the LP Pump. The recycle flow is
directed to the top fill line of the respective LNG tank.
A data sheet for the LP Pumps (07902-DS-200-202) is included in Appendix M.3 of this Report and
typical manufacturer data (07902-VP-200-202) is included in Appendix M.4.
The LP Pumps will shut down with activation of an ESD-2, high LP Pump vibration or high or low
LP Pump amperage.
13.5.7.2
Each LNG tank is provided a crossover valve (HV-222A/B/C) from the LP Pump discharge to the
tank top fill line to provide the ability to recirculate the tank inventory. In this operation the pumps
are permitted to operate near maximum pump amperage to ensure a maximum recirculation rate. In
addition to the temperature/density profile monitoring capability provided in the tank design, each
tank is provided with an LNG sampler upstream of the crossover valve to monitor LNG composition.
13.5.7.3
LNG transfer pipe maintenance cooling is provided using a side stream of the LP Pump discharge.
Depending on the LNG sendout rate, the recirculated LNG can be directed back to the LNG tank(s) or
upstream of the BOG Condenser (E-207). The recirculation flow rate, supply, return and differential
temperatures are continuously monitored.
13.5.7.4
High Pressure LNG Pumps, Pump Vessel Vent System, Minimum Flow
Recycle
The HP Pumps (P-301A through F) draw supply from the HP Pump Drum (D-208). The HP Pump
Drum will be supplied by the discharge from the BOG Condenser (E-207) and, at higher sendout
rates, a bypass of the BOG Condenser will take LNG directly from the LP Pumps or the LNG
Transfer circulation system.
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Prior to entering the recycle header, the recycle discharge flow from each HP pump is reduced in
pressure via an anti-cavitation valve sized for about 40 percent of design flow.
The recycle header is continuously recirculated with LNG from HP pump suction manifold to
ensure the header is kept cold at all times when one or more HP pumps is operating.
All interfacing lines of lower pressure class will be protected with a check valve.
As vessel-mounted pumps, each pump is tied into the top of the HP Pump Drum with a
continuously rising pump vessel vent line to ensure a flooded pump vessel in all operating modes
including continuous cooling during the idle mode.
A data sheet for the HP Pumps (07902-DS-300-301) is included in Appendix M.3 of this Report and
typical manufacturer data (07902-VP-300-301) is included in Appendix M.4.
The HP Pumps will shut down with activation of an ESD-2, low HP Pump Drum level or pressure,
high HP Pump vibration, high or low HP Pump amperage, high sendout gas pressure or low sendout
gas temperature.
13.5.7.5
LNG discharged from the HP pumps flows to the First Stage Ambient Air Vaporizers (AAVs). These
are vertical, forced-draft heat exchangers with top-mounted fans that force ambient air down past the
outside surface of finned tubes. LNG enters the tubes through a header at the bottom of the vaporizer
and flows up through the finned tubes, rising in temperature as heat is transferred from the ambient
air to the LNG. The large temperature difference between the entering LNG and the countercurrent air
flow in this heat exchanger allows the exiting natural gas temperature to approach the ambient air
temperature.
As ambient air flows down through the AAVs, the air can cool to its dew point and a portion of the
water vapor in the ambient air will condense. This condensate is either carried out of the AAV with
the air flow or deposits on the finned tube outer surfaces. Condensate that collects on the surfaces can
freeze, leading to a buildup of a frost/ice layer on the tubes, impeding heat transfer. This layer
increases with thickness in time, leading to reduced heat transfer. The rate of accumulation varies
based on ambient conditions (temperature, relative humidity, wind, solar radiation, precipitation, etc.)
and LNG parameters (such as flow, inlet temperature, pressure and composition). As a result, over
time either the exiting natural gas temperature will drop, or the amount of gas that can be heated to
the desired temperature will drop, or both.
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Individual trains may be taken out of service and defrosted. At the same time, one or more idle
(defrosted) trains may be placed in service. This will increase the mixed discharge temperature
since the gas exiting the new train will be relatively warm compared to the train that was taken
out of service.
If bringing idle AAV trains on line is not sufficient to achieve the desired sendout temperature,
plant operators can send a portion of the mixed discharge through the Second Stage Vaporizers as
described below. This sidestream of gas will be heated to a temperature above the sendout
temperature and then mixed with the balance of the flow as needed to achieve the desired sendout
temperature.
AAVs can be defrosted by stopping the LNG inlet flow while keeping the fans on. At the
Terminal site, ambient temperatures are generally above freezing, so this method will defrost the
AAVs at most times of the year. However, when ambient temperatures are too low to allow
defrosting, there is relatively little water vapor in the ambient air. Accordingly, the rate of
condensation and ice buildup on the tube surfaces will be greatly reduced under these conditions.
This means that the units will operate for longer periods before needing to be taken out of service
for defrosting. Prolonging the run cycle allows operators to wait to take units out of service for
defrosting for times when the temperature is warmer (i.e., daylight or the end of a cold period of
weather).
The units will continue to transfer heat from air to LNG even with an ice buildup, due to the large
temperature difference driving force for heat transfer and the large heat transfer area. Accordingly,
although the heat transfer is impeded with ice buildup, significant heat duty can still be achieved even
under iced conditions.
As more experience is gained with use of AAVs for LNG vaporization, it is expected that equipment
vendors will develop methods for in-place defrosting the units should it prove to be necessary. This
may include mechanical ice removal methods, spraying of warm fluids, or provision of heated air
flow through iced units. Oregon LNG will review operating experience and current technology trends
as experience is gained with this equipment elsewhere and may add features to the final design to aid
in defrosting these units.
To account for the lower performance of AAVs due to icing and the difficulty for defrosting the units
at certain times, the following provisions are made for the Oregon Terminal:
The number of AAVs units planned for Oregon LNG (150) was selected based on the peak
sendout of 1.5 Bscfd, with 33 percent of the installed units out of service for defrosting. This
means that each of the 100 operating units can produce an average of 15 MMscfd. Typically each
unit can vaporizer much higher flows for a short period and at least this amount for a longer
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Designing for the peak sendout case of 1.5 Bscfd provides margin to ensure that the design
sendout of 1.0 Bscfd can be achieved under a wider range of ambient conditions.
A data sheet for the First Stage Ambient Air Vaporizers (07902-DS-300-302) is included in Appendix
M.3 and typical manufacturer data (07902-VP-300-302) is included in Appendix M.4.
The AAVs will shut down with activation of an ESD-2 or low low outlet temperature.
13.5.7.6
At times when the gas exiting the First Stage Vaporizers falls below the desired sendout temperature,
a portion of the gas is routed through the Second Stage Vaporizers, heated, and then mixed back into
the main gas flow to control the sendout temperature.
The Second Stage Vaporization System design is based on the following considerations:
Per vendor information, the AAVs will operate with an approach temperature of 30F. As the site
rarely experiences temperatures below about 30F, it is assumed that the lowest expected AAV
discharge gas temperature will be 0F throughout the year.
The desired sendout temperature is 40F; to reach this temperature, the 0F AAV outlet gas must
be increased by 40F. Increasing the temperature of the peak sendout flow of 1.0 Bscfd by this
amount will require approximately 90 mmBtu/hr (for heavy LNG composition). For the peak
sendout case (1.5 Bscfd), 135 mmBtu/hr will be required.
Accordingly, the design duty for the Second Stage Vaporization is at least 90 mmBtu/hr. For Oregon,
additional margin is added to allow the system to provide 120 mmBtu/hr on a design basis (i.e., with
an N+1 sparing philosophy), with a peak duty of 180 mmBtu/hr with all spare equipment operating.
This is accomplished by providing a three-loop system where each loop has a 60 mmBtu/hr duty.
Each loop consists of the following components:
E-304 Second Stage Vaporizer. This is a horizontal shell and tube heat exchanger which heats gas
flowing through the tube side using a heat transfer fluid (HTF) flowing on the shell side;
B-401 Fired Heater. This heater burns fuel gas to heat HTF flowing through tubes. Fuel gas to
these Fired Heaters is produced by the fuel gas system as described below; and
P-402 HTF Pump. This is a centrifugal pump used to move the HTF between the Fired Heater
and the Second Stage Vaporizer shell.
The loops are connected via a common header and are equipped with an HTF Surge Drum (D-403) to
account for volume changes which will occur as the HTF operating temperatures change.
The system is designed to heat a portion of the AAV outlet gas to a temperature above the desired
sendout temperature, and then to blend that heated portion back to the main flow to achieve the
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13.5.7.7
Vaporized LNG will exit the Terminal through Sendout Meter Station L-306 located near the battery
limit of the Terminal (along the southern property boundary). The vaporization system is designed to
provide natural gas at 1,440 psig and 40F at this location.
Piping & Instrumentation Diagram 07902-PI-300-122-01 and 07902-PI-300-122-02 included in
Appendix U.4 shows the design of the Sendout Meter Station. In addition, a data sheet for the
Sendout Meter Station (07902-DS-300-306) is included in Appendix M.3.
13.5.7.8
Prior to the startup of the first vaporizer, the Terminal will typically be in the zero sendout mode. In
this mode, all of the large bore LNG piping associated with sendout will be maintenance cooled with
a side stream from the LP Pumps. The LP Pump discharge is circulated through and around the BOG
Condenser (E-207), through the HP Pump Drum (D-208) and into the suction header that feeds the
HP Pumps. Piping is provided to allow LNG to cool the HP Pump suction header, and to then flow
into and cool the HP Pump discharge header. After traversing this discharge header, the LNG flows
into the HP pump recycle header back to one or more of the LNG storage tanks, via the tank top fill
line. In addition, piping is provided to allow LNG flow through the First Stage Vaporizer inlet header
and into the HP pump discharge header, for maintenance cooling of this large bore line. To provide
for these flow paths, operators will follow startup procedures which will require them to open several
normally car seal closed manual valves.
The design of the HP Pump recycle header permits extended recycle operation of one or more of the
HP Pumps without flow through the vaporizers. To begin vaporization using the AAVs, the fans will
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13.5.7.9
Fired Heaters B-401A/B/C burn fuel gas (natural gas) at inlet conditions of approximately 50 psig
and 40F. There are two sources available at the Terminal for fuel gas for these fired heaters.
The primary source of fuel gas for the fired heaters is BOG from the LNG process system. This gas is
collected in the BOG header, and can be compressed to the required fuel gas pressure in BOG
Compressor C-204A/B/C and warmed to the required temperature in Fuel Gas Heaters E-213A/B.
Warmed fuel gas flows to Fuel Gas Drum D-214 prior to entering the fired heater fuel gas manifold.
When the amount of BOG generated at the Terminal is insufficient to meet the fuel gas demand, the
next option for providing fuel gas to the fired heaters is to use the Terminal sendout gas. When used
as fuel gas, the sendout gas must first be reduced in pressure and heated to compensate for the
resulting gas temperature drop. The pressure reduction is performed by one of the two pressure
control valves PV-213A/B, which reduces the sendout pressure to the nominal fuel gas system
pressure. The reduced pressure sendout flow is heated in one of the two Fuel Gas Heaters E-213A/B,
after which it flows into the Fuel Gas Drum D-214.
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13.5.8
Not applicable.
13.5.9
Btu Adjustment
Not applicable.
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The BOG Drum (D-203) which gravity drains to the Low Point Drain Drum under control from
the MCR;
If the BOG Condenser (E-207), the HP Pump Drum (D-208) or any HP Pump (P-301A through
P-301F) need to be drained for maintenance, the liquid is first pressure transferred using nitrogen
into other LNG systems, then the limited residual liquid is manually gravity drained into the Low
Point Drain Drum; and
Any liquid remaining between the first isolation valve and the inlet flow control valve of the First
Stage Ambient Air Vaporizers (E-302A through E-302Q) is automatically gravity drained into
the Low Point Drain Drum.
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Procedurally, VLV 1 would be closed first followed by closing VLV 2. VLV 3 would then be opened
immediately to allow any LNG vapor or gas to be recovered into the Closed Vent/Drain System.
Once the system is fully de-pressured, VLV3 is closed and VLV 4 is opened establishing a safe,
double block and bleed isolation (VLV 1, VLV 2 and VLV 4, respectively).
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Line out of the equipment and system valves including all relief devices to the vent system.
All pre-commissioning activities will be completed before the equipment and systems are
commissioned.
13.5.15.4 Commissioning
With respect to cryogenic systems including the LNG unloading pipeline, LNG storage tanks, and
LNG sendout pipelines and equipment, commissioning must include a controlled cooldown process.
The first step of cooldown is to ensure all equipment and systems are sufficiently free of water (dry).
This will be achieved through the use of dry air, liquid nitrogen and nitrogen vaporization equipment.
Dry air will be injected into a common header connection to distribute dry air to all parts of the
Terminal. Commissioning personnel will cycle valves so that all parts of the Terminal receive a
steady dry air flow. This dry air purge will continue until all parts of the Terminal demonstrate
hygrometer dew point readings of -40F or lower. At this point, the Terminal is considered dry.
Once dryout has been completed, gaseous nitrogen will be injected into the connections previously
used to feed dry air into the piping system. The goal is to displace the dry, oxygen-rich air
environment with an inert nitrogen environment that will not support combustion of flammable gas.
Portable oxygen/flammable gas meters will be used to sample the environment inside the piping
system. Once it is ensured that all points of the Terminal contain an environment with less than
5 percent oxygen, the system will be considered to be purged and ready for cooldown.
Cooldown will commence with the LNG unloading pipeline and one LNG storage tank. The Terminal
has been designed so that cooldown can be achieved by using either liquid nitrogen or LNG.
To use LNG for the cooldown, a temporary piping connection is provided at the LNG unloading
platform such that a small LNG flow can be routed from the L-101B LNG unloading arm to the
6-inch LNG circulation line. The Terminal isolation valves will be aligned such that the 6-inch
recirculation line is open to spray cool ring in one of the LNG storage tanks. The LNG spray first
begins purging the LNG storage tank of nitrogen and then cooling the LNG storage tank. Cool-down
of an LNG storage tank requires about 72 hours. The LNG storage tank contractor will oversee the
cool-down process and direct control of the cool-down rate.
Initially, the gas leaving the LNG storage tanks will be warm and nitrogen rich. As the outlet gas
temperature decreases it will be routed to the Vapor Return Blowers where it is directed to the LNG
unloading platform. The vapor is desuperheated upstream of the Platform Drum and routed through a
temporary connection to an LNG unloading arm. The cold vapor then returns onshore through the
LNG unloading pipeline. Once on-shore, the vapor cools other large diameter LNG piping.
The Vapor Return Blowers will circulate cold vapor until all portions of the unloading line reach
-200F. At this point, it is safe to introduce cold liquid to the system. Once the LNG Transfer System
has been inventoried and filling of the LNG storage tank has commenced, normal unloading can then
commence.
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13.6
The following technical description of the proposed LNG storage tanks (T-201A/B/C) includes the
essential features of the tank design and foundation system, piping support systems on the tank and
support between the tank and horizontal ground piping, tank spill protection and instrumentation.
Appendix L.1 contains details of the LNG Storage Tank and Foundation specification 07902-TS-200108 that has been used in the preparation of the LNG storage tank design.
13.6.1
General
Appendix R.1 includes a report entitled LNG Storage Tank Alternatives (07902-TS-000-106) that
describes the alternative LNG storage tank design concepts that were considered for the Oregon LNG
Project.
The design concept selected for the LNG Storage Tanks (T-201A/B/C) is a full containment tank,
with a primary inner containment and a secondary outer containment. The tanks are designed and will
be constructed so that the self-supporting primary containment and the secondary containment will be
capable of independently containing the LNG. The primary containment will contain the LNG under
normal operating conditions. The secondary containment is designed to be capable of containing
110 percent of the capacity of inner tank, as documented in Appendix L.8, and of controlling the
vapor resulting from the highly unlikely failure of the primary containment. Each insulated tank is
designed to store a net volume of 160,000 m3 (1,006,000 barrels) of LNG at a design temperature of 270F and a maximum internal pressure of 4.3 psig.
Each full containment tank will consist of:
An insulated aluminum deck over the inner containment suspended from the outer containment
roof.
The aluminum support deck is designed to be insulated on its top surface with fiberglass blanket
insulation material. The fiberglass blanket is chosen to minimize the potential of in-leakage of
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4.3 psig
Operating pressure
150 mph
Seismic zone
-270F
None
Additional typical tank data is provided in LNG storage tank data sheet 07902-TS-200-201 that is
included in Appendix M.3.
13.6.2
Tank Foundation
Each LNG storage tank will be constructed on a reinforced concrete slab base-mat, which in turn will
sit atop seismic isolators. Friction pendulum type isolators will be used to reduce seismic forces to the
LNG tank. The isolators will be placed on an on-ground reinforced concrete slab. This on-ground slab
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13.6.3
Outer Containment
The outer concrete tank contains the product pressure at ambient temperature and contains the
insulation system.
The liner of the outer tank roof is composed of a butt-welded compression ring and welded steel
plates. A deck is suspended from the outer roof with hangers. The deck holds the roof insulation
above the inner tank. The outer tank roof and vapor space above the suspended deck will essentially
be at ambient temperature. A typical cryogenic roof penetration is illustrated on Drawing 07902-DG200-205 in Appendix L.2.
The outer tank is designed for the following conditions:
The specified wind design speed of 150 mph with Exposure C and an Importance Factor, I, equal
1.0 per ASCE 7-05 and as specified in 49 CFR Part 193, Section 2067;
Seismic loads in accordance with NFPA 59A and the site specific seismic reports included in
Appendix I.1;
Roof live load (to be determined during detailed design) applied to the entire projected area of the
roof and combined with the specified external pressure and the platform global live load; and
Platform live load combined with a crane handling live load (both to be determined during
detailed design) and external pressure load. Roof live load is not combined with platform live
load.
The suspended deck will be composed of B209-5083-0 aluminum or equivalent. The suspended deck
hangers will be Type 304 stainless steel.
Details of a typical outer containment are illustrated on Drawing 07902-DG-200-230 included in
Appendix L.2.
13.6.4
Inner Containment
The inner tank is designed in accordance with API 620 Appendix Q. The inner tank will be open
top, consisting of a shell and bottom. The inner tank will not use a roof. Gas and gas pressure
produced by the stored LNG will be contained by the outer tank. The inner tank, therefore, will not be
subjected to differential gas pressure and will be stressed only by liquid head, insulation loads,
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118.63 feet
115.75 feet
115.75 feet
5.50 feet
13.6.5
For earthquake loading, the inner containment is designed using the methods in API 620. In addition,
the operating base earthquake (OBE) and safe shutdown earthquake (SSE) criteria specified in NFPA
59A will be used. The design assumes that the inner containment is filled with LNG to its maximum
operating level during both OBE and SSE seismic events.
Horizontal and vertical accelerations are considered for both OBE and SSE seismic events.
Appropriate damping factors will consider soil structure interaction effects. The seismic loading on
the base insulation is also considered.
For evaluation of sloshing loads, the tank liquid level height for both OBE and SSE is considered to
be the rated capacity height, which is the normal maximum operating liquid level. No credit is taken
for the fact that the tank levels will generally be below this maximum level throughout the course of
normal terminal operation. This normal maximum operating liquid level is 115.75 feet above the floor
of the inner tank, as indicated in the LNG storage tank data sheet included in Appendix M.3. The
inner tank wall height is 129.823 feet above the tank floor, as noted in the arrangement drawing
07902-DG-200-201 for the tanks shown in Appendix L.2. This allows 14.1 feet for sloshing. Per the
calculation in Appendix L.6, the slosh height is 7.9 feet for OBE. As this calculated slosh height is
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13.6.6
The outer containment is designed to withstand a wind velocity of 150 mph in accordance with
49 CFR Part 193.2067.
13.6.7
Insulation System
13.6.7.1
Tank Bottom
The tank bottom will be insulated with cellular glass block insulation, which is a load bearing
insulation designed to support the tank and product weight. The bottom insulation in the tank interior
will be composed of layers of cellular glass. A concrete bearing ring will be located under the inner
tank shell to distribute the shell loads into an underlying layer of insulation. The cellular glass blocks
will be located between the outer bottom and inner bottom and laid on a concrete leveling course on
top of the outer tank bottom. Inter-leaving material will be placed over the concrete leveling course
and between bottom insulation layers to fully develop the strength of the load bearing bottom
insulation and help avoid breakdown should the blocks move slightly. A layer of dry sand or leveling
concrete will be placed over the cellular glass block bottom insulation prior to installation of the inner
tank bottom.
Details of a typical bottom corner insulation system are illustrated on Drawing 07902-DG-200-217
included in Appendix L.2.
13.6.7.2
Tank Sidewalls
The annular space between the inner and outer tanks will be approximately 48 inches wide. The
annular space will be filled with loose fill expanded Perlite and resilient glass wool blanket
insulation. Expanded Perlitey insulation is hard, granular material that readily settles, consolidates
and builds up lateral pressure in a space that changes dimensions. Expanded Perlite density is
between 2-5 lb/ft3. The glass wool blanket acts as a spring cushion to accommodate the dimensional
changes without compacting the Perlite and causing excessive external pressure on the inner shell.
An important consideration for the installation of the Perlite in the annular space is the Perlite
vibration after filling. Vibration will be used to settle the Perlite to eliminate potential voids or
pockets in the Perlite volume and maximize the insulating value of the system. A reservoir of
Perlite will be placed at the top of the annular space to compensate for future, long-term settlement
of the Perlite.
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13.6.7.3
Suspended Deck
The outer tank roof will support a suspended deck at the top of the inner tank. The suspended deck
will be insulated with glass wool blankets with a density of minimum 0.75 lb/ft3. At each penetration
through the suspended deck there will be a flexible shroud fitted to prevent fiberglass material from
falling into the inner tank. Drawing 07902-DG-200-205 included in Appendix L.2 illustrates the
typical shroud configuration.
The suspended deck will be composed of aluminum plate with a series of stiffeners. Hanger bars will
attach to the deck stiffeners and roof framing to suspend the deck above the inner tank. The
suspended deck and hangers are designed for product temperatures. The deck hangers will be
composed of stainless steel.
13.6.8
Tank Instrumentation
Typical tank instrumentation requirements are illustrated on the tank P&ID Drawings 07902-PI-200107-01 through 03 included in Appendix U.4 and specifications 07902-TS-200-203 and 07902-TS200-204 in Appendix L.3.
13.6.8.1
Cooldown Sensors
To assist in cool down and subsequent temperature measurement during commissioning and
decommissioning of the tank, resistance temperature detector (RTD) elements will be installed on the
inner tank shell, the inner tank bottom and the suspended deck. All cabling from RTDs will be
terminated at one or more junction boxes external to the tank roof. Typical setup of these sensors can
be seen in Drawing 07902-DG-200-247 in Appendix L.2.
13.6.8.2
Temperature Sensors
RTDs will be installed on the bottom surface of the annular space between the inner and outer tanks
to monitor for leakage of the inner tank. The RTDs will be installed at four equally spaced locations
around the circumference of the annular space. Because this location in the tank is not accessible for
maintenance, two RTDs will also be installed at each location to provide for redundant indication.
These typical sensors are illustrated in drawing 07902-DG-200-247 in Appendix L.2.
13.6.8.3
Each LNG tank will include two liquid level gauges installed in stilling wells, using a same level
sensing technology. The gauges will include field indicators and a data transmitter to allow
information to interface with the Terminal DCS system.
13.6.8.4
Two level gauges will be installed in each tank to provide remote reading and high-level alarm
signals in the control room. Each gauge will be equipped with a transmitter and threshold contact,
allowing the reading of low-low level, low level, high level and high-high level.
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13.6.8.5
An independent LTD system monitor, with density difference alarm, will be installed in each tank.
The system will monitor the level versus temperature versus density profile. This device will be used
to monitor for liquid stratification and potential rollover situations. This typical instrumentation is
further described in technical specification 07902-TS-200-203 and 07902-TS-200-204 provided in
Appendix L.3.
13.6.8.6
Two temperature assemblies will be installed in each tank to measure temperature of the tank internal
contents at predetermined elevations. These temperature signals will be transmitted to the control
room via the level system serial link. This typical instrumentation is further described in technical
specification 07902-TS-200-203 and 07902-TS-200-204 provided in Appendix L.3.
13.6.9
Each LNG tank has been designed to be ultimately protected against over- and under-pressure by the
provision of pressure and vacuum relief valves.
13.6.9.1
Over-pressure Protection
The Terminal design includes a BOG handling system that is designed to prevent the LNG storage
tanks from over-pressurizing. In the unlikely event that this system should fail to provide sufficient
protection, the ultimate over-pressure protection for each LNG tank is provided by diaphragm type,
remote sensing pilot operated relief valves. These valves relieve cold LNG vapor from the inner tank
to atmosphere, which ensures that cold gas is not drawn into the dome space in a relief event.
However, discharge through these relief valves to atmosphere is expected to occur only during
emergency situations when all other protective features of the terminal are insufficient to protect the
tanks from over-pressurization. The LNG storage tanks are full containment tanks with a high design
pressure and a large vapor volume combined for the three tanks, which minimizes the potential for
actuation of these relief valves.
Each 12-inch by 16-inch valve will have a capacity of approximately 220,000 lb/hr with respect to the
design pressure of the tank. The required relieving rate is dependent on a number of factors, but
sizing will be based on the NFPA 59A Section 7.8.5.3 (2006 edition) requirement that: The
minimum pressure relieving capacity in pounds per hour (kilograms per hour) shall not be less than
3 percent of full tank contents in 24 hours. This corresponds to about 230,000 lb/hour. Therefore, a
minimum of two on-line valves will be required to meet this requirement. Two on-line valves have
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13.6.9.2
Under-Pressure Protection
The Terminal design includes a BOG handling system that is designed to prevent the LNG storage
tanks from dropping below the design minimum tank pressure. In the unlikely event that this system
should fail to provide sufficient protection, the ultimate under-pressure protection is provided by
weight-loaded, pallet-type vacuum relief valves installed on each tank. These valves relieve from
atmosphere to the dome space. This ensures, insofar as possible, that moist air is not drawn into the
inner tank in a relief event. When the relief valves lift, air is drawn into the tank from the atmosphere.
However, lifting of these relief valves to atmosphere is expected to occur only during emergency
situations when all other protective features of the terminal are insufficient to protect the tanks from
under-pressurization. The BOG make-up vaporizer and large vapor volume combined for the three
tanks minimize the potential for actuation of these relief valves.
Each 12-inch valve will have a capacity of about 210,000 standard cubic feet per hour (scfh) of air
with respect to the design vacuum of the tank. The required relieving rate is dependent on a number
of factors, but the front end engineering design basis is 640,000 scfh of air. Therefore, a minimum of
four on-line valves will be required to meet this requirement. Four on-line valves have been included
in the front end engineering design. NFPA 59A Section 7.8.4.B (2006 edition) requires: Pressure
and vacuum relief valves shall be installed on the LNG container to allow each relief valve to be
isolated individually while maintaining required relieving capacity. Therefore, an additional spare
valve is provided for each tank to allow one valve to be taken out of service while maintaining three
valves in service to provide the required relieving capability. Accordingly, a total of five vacuum
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13.6.10.2 Cranes/Hoists
The pump handling system will consist of a hydraulic jib crane or a monorail-type hoist. Explosion
proof electric motors or pneumatic drives and components will be provided to meet hazardous rating
requirements. For further details on typical cranes and hoists, refer to drawing 07902-DG-200-224
included in Appendix L.2.
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13.6.13 Anchorage
The concrete outer tank wall and base connection is monolithic and does not require anchors.
Since the seismic isolators will reduce the forces to the inner tank, anchor straps will not be necessary
for the inner tank.
13.6.14 Painting
Carbon steel stairs, platforms, and pipe supports will be galvanized. Stainless steel, aluminum, and
galvanized surfaces will not be painted.
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13.6.17 Welding
LNG tank welding procedure qualifications and welder qualifications will be in accordance with
ASME Section IX C13. The guidelines of API 620 Appendix Q will be followed for the quantity of
tests. Test plates will be welded on a test stand.
Visual inspection will be performed in accordance with API 620.
The shell plate to annular plate joint will be smoothly finished to avoid undercuts and overlaps,
provided that any undercut will be within the tolerances allowed by API 620.
13.6.18.2 Radiography
The radiographic techniques and acceptance criteria will be in accordance with API 620. The extent
of radiography will be in accordance with API 620 and NFPA 59A Section 4.2.1 (2001 edition). The
radiographic test may be substituted with the ultrasonic test in accordance with API 620 Appendix U.
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Approximately 28 million gallons of water per tank will be required to perform the test. The
hydrostatic test water is proposed for diversion from the Lower Skipanon River through a largediameter intake pipe equipped with a fish screen designed to comply with National Marine Fisheries
Service (NMFS) and ODFW fish screen design requirements to prevent the uptake of juvenile salmon
species. The water will be treated using a mobile RO treatment facility to improve the water quality
prior to introduction into the LNG storage tanks. The intake facilities will be designed to function
properly through the full range of hydraulic conditions and will account for debris and sedimentation
conditions that may occur. Intake velocities are expected to be approximately 600 gpm resulting in a
fish screen of approximately 3 square feet in area if an active pump is used, and 6 square feet in area
if a passive pump is used. A Limited Water Use License will be required for withdrawal of the
hydrostatic test water, and Oregon LNG will work with the Oregon Department of Water Resources
(ODWR), ODFW, and other interested agencies to design the appropriate hydrostatic water diversion
during the Limited Water Use License application process.
Upon completion of hydrostatic testing of the first LNG storage tank, the test water will be transferred
to the second tank for hydrotesting and subsequently to the third tank, so that no additional water is
required. The pumping rate between tanks is expected to be 4,200 gpm.
As extraction of the water is taking place through the RO system, two water streams will be produced,
permeate and concentrate waters. The permeate water will be used for the hydrostatic testing of the
tanks, and it will constitute approximately 80 percent of the volume of water passed through the RO
system. The concentrate water will be discharged back into the lower Skipanon River, and it will
constitute approximately 20 percent of volume of water passed through the RO system. The
concentrate water will have approximately five times the salinity of the source water, and the
permeate water will be salt-free for use in the hydrostatic testing of the tanks. The concentrate water
will be discharged back to the Skipanon River at the same location from where it was withdrawn, at a
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Each LNG tank will be equipped with density monitoring instrumentation to indicate
stratification and potential rollover problems to allow early operator action.
The LNG storage tanks will be capable of top or bottom filling from an LNG ship to avoid
stratification.
Provision is made to circulate the stored product so that if stratification begins to develop, the
tank contents can be thoroughly mixed. This will involve pumping LNG from the bottom of the
tank and returning it to either the top or the bottom as needed.
13.6.21 Drawings
The following LNG storage tank general arrangement and construction drawings are included in
Appendix L.2.
TABLE 13.6.21
Description
07902-DG-200-201
07902-DG-200-202
07902-DG-200-204
07902-DG-200-205
07902-DG-200-208
07902-DG-200-209
07902-DG-200-210
07902-DG-200-211
07902-DG-200-212
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Description
07902-DG-200-215
07902-DG-200-216
07902-DG-200-217
07902-DG-200-219
07902-DG-200-220
07902-DG-200-222
07902-DG-200-223
07902-DG-200-224
07902-DG-200-225
07902-DG-200-226
07902-DG-200-227
07902-DG-200-228
07902-DG-200-229
07902-DG-200-230
07902-DG-200-231
07902-DG-200-232
07902-DG-200-233
07902-DG-200-234
07902-DG-200-235
07902-DG-200-236
07902-DG-200-237
07902-DG-200-238
07902-DG-200-239
07902-DG-200-240
07902-DG-200-241
07902-DG-200-243
07902-DG-200-245
07902-DG-200-247
07902-DG-200-251
Tank Foundation
07902-DG-200-257
07902-DG-200-258
07902-DG-200-259
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13.7
Utilities
13.7.1
Instrument Air
The Instrument Air System will supply dry compressed air to pneumatic valves and cabinet purges in
the Terminal.
13.7.1.1
Basis of Design
Instrument Air and Service Air Utility Flow Diagram 07902-PF-940-341 included in Appendix U.2
provides details of the design flow rates, pressures and temperatures of the instrument air system.
Operating conditions for the instrument air system are as follows:
Air consumption for pneumatic valves is based on typical consumption rates for control valves
(1 scfm), on/off valves (0.08 scfm), an estimated number of valves in the Terminal, and an assumed
ratio of control valves to on/off valves. The system is designed with 100 percent margin on pneumatic
valve air consumption to account for high short term usage of valves.
Total instrument air consumption will be verified during the detailed engineering phase of the Project.
13.7.1.2
Equipment Description
The Plant Air System will provide flow to the Instrument Air System and the Service Air System.
The Plant Air System will consist of the following equipment:
Air Compressor Package
Three 50 percent motor-driven air compressor packages (C-941A/B/C) will be installed. Each
50 percent compressor will provide oil-free air at a design rate of 310 scfm (for a total design flow
rate of 620 scfm) and a pressure of 150 psig. Each package consists of a compressor with an electric
motor driver, a knockout drum, an inlet filter, an inter-cooler if required, and an after cooler and
control instrumentation systems. When the system air pressure falls below a predetermined setpoint
pressure, the standby compressor will automatically start.
Air Dryer Packages
Two 100 percent Air Dryer Packages (L-942A/B), each with a capacity of 620 scfm, will be installed.
Air from the plant air compressors will supply each dryer package. The dryer will supply the design
instrument air and service air demands at a dew point of -40F or lower. The dryers will be of the
heat-less type and will be equipped with inlet and outlet filters. Air provided to the dryers will be oil
free. The maximum allowable pressure drop through the dryer package is 15 psig at the design air
supply rate.
The air dryers will feed the instrument air receiver.
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13.7.2
Service Air
Service air will be used within the Terminal to provide motive power for pneumatic tools and
equipment that may be used during maintenance activities at the site. The service air is taken from the
Instrument Air Receiver and is therefore dried in the Air Dryer Package L-942A/B for freeze
protection. Also, since the instrument and service air system is oil free, pneumatic tools and
equipment will need to be fitted with lubricators as required.
13.7.2.1
Basis of Design
Instrument and Service Air Utility Flow Diagram 07902-PF-940-341 included in Appendix U.2
provides details of the design flow rates, pressures and temperatures of the Service Air system.
Operating conditions for the service air system include:
Since utility stations are not in continuous use, it is assumed that not more than one 2-inch pneumatic
grinder and one pneumatic impact wrench is in operation at one time. The service air system flow rate
is designed to provide 235 scfm to service these tools.
Total service air consumption will be verified during the detailed engineering phase of the Project.
13.7.2.2
Equipment Description
The service air supply will be from the air compressors C-941A/B/C that are described in
Section 13.7.1.2 of this Report.
Service air will be available at utility stations located throughout the Terminal. The actual quantity
and location of utility stations will be determined during the detailed engineering phase.
The Service Air System is illustrated on P&IDs 07902-PI-940-344 and 07902-PI-940-345 included in
Appendix U.4.
13.7.3
Nitrogen
Nitrogen will be used within the Terminal during normal operations and for preparing equipment for
maintenance or return to service after maintenance. Nitrogen will be used to prevent concentrations of
natural gas vapors and oxygen reaching the lower flammability limit.
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13.7.3.1
Basis of Design
The total nitrogen design consumption for the Terminal is 334 scfm. The total continuous
consumption is 29 scfm. This is based on the following usage and is also detailed in the Nitrogen
System Utility Flow Diagram 07902-PF-960-361 that is included in Appendix U.2.
Unloading and Vapor Return Arms (L-101A/B/C and L-102)
Nitrogen will be provided for purging of the unloading and vapor return arms before, during and after
unloading.
Prior to unloading, nitrogen is used to purge the unloading arms to remove air pockets between the
carrier and unloading arms. This ensures the natural gas concentration in the arms is below the lower
flammability limit. During unloading, nitrogen is used to purge the swivel joints in the unloading and
vapor return arms. At the completion of unloading, a nitrogen purge is also used to force liquid LNG
into both the LNG carrier and the unloading header.
Nitrogen is also required on an intermittent basis to purge the unloading arms of LNG and natural gas
after carrier unloading.
13.7.3.2
The Platform Drum receives LNG liquid drained from the unloading arms at the end of the carrier
unloading. The liquid is transferred to the LNG storage tanks via the unloading line using nitrogen
pressure. This is an intermittent operation and required only after carrier unloading.
LP Pumps (P-202AA/AB/BA/BB/CA/CB)
Nitrogen will be used to maintain a positive nitrogen seal and/or continuous purge in the junction
boxes of the low pressure pumps. Nitrogen is also required for purging the columns when the in-tank
LP Pumps need to be removed for maintenance.
Vapor Return Blower (C-205A/B) and BOG Compressors (C-204A/B/C)
Nitrogen will be used for purging of the seals on these components.
HP Pumps (P-301A/B/C/D/E/F)
Similar to the LP Pumps, nitrogen will be used to maintain a positive nitrogen seal and/or provide a
continuous purge to the electrical and instrumentation junction boxes of the HP Pumps. Nitrogen is
also used to purge the HP pump housings when these pumps need to be disassembled for
maintenance.
Vent Header and Flare (L-210)
Nitrogen will be provided to continuously sweep the vent header and flare stack to prevent air entry.
Utility Stations
Nitrogen will be available at utility stations located throughout the Terminal. Although the actual
quantity and location of utility stations will be determined during the detailed engineering phase,
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13.7.3.3
Equipment Description
1 x 100 percent dedicated small ambient air vaporizer to maintain pressure in the tank;
2 x 100 percent vaporizers (1 operating, 1 back-up) for supply of gaseous nitrogen to meet
the nitrogen demand; and
Piping network distributed throughout the Terminal to provide nitrogen to equipment and
utility services.
The nitrogen tank and vaporizers will be a skid-mounted, prefabricated vendor package. The
equipment selected will be based on the storage and vaporization requirements of the Terminal. The
vendor will supply the necessary rupture disks, pressure relief devices, instrumentation and valving.
The nitrogen storage tank will be a vertical pressure vessel. The vessel will be vacuum jacket
insulated and will be supplied with liquid nitrogen from a truck. Pressure will be maintained in the
tank via a small ambient air vaporizer loop. The pressure is monitored at the tank outlet. When the
outlet pressure decreases below the setpoint of the controller, a control valve will open which will
allow liquid nitrogen into the ambient air vaporizer. The vaporized nitrogen will flow into the tank
vapor space, which increases the pressure until the required control pressure is reached. If the
pressure increases above the required control pressure, a control valve will open and excess nitrogen
will be vented into the atmosphere.
The vendor package will also include 2 x 100 percent capacity vaporizers (one operating, one
standby) which will vaporize sufficient nitrogen flow to supply gaseous nitrogen to the distribution
network on demand. The spare vaporizer allows one vaporizer to be shut down for maintenance. A
pressure regulator on the distribution header controls the nitrogen supply pressure.
Temperature indicators at the vaporizer outlet will be used to ensure that cryogenic nitrogen is not
present in the downstream system. Additional safety systems are included in the design to prevent the
potential hazard of cold nitrogen flowing into the distribution network or through the vent to
atmosphere.
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13.7.4
Potable Water
Potable water will be used for domestic use and safety showers at the Terminal.
13.7.4.1
Basis of Design
Potable Water System Utility Flow Diagram 07902-PF-920-321 included in Appendix U.2 includes
details of the design flow rates, pressures and temperatures of the Potable Water System.
A summary of the Potable Water System design parameters is also illustrated on Terminal Water
Balance 07902-PF-900-300 that is included in Appendix U.2.
13.7.4.2
Equipment Description
Potable water from the City of Warrenton water system is provided via a potable water piping
connection located at the intersection of Northeast King Avenue and East Harbor Street/WarrentonAstoria Highway. According to the City of Warrenton, the supply pressure in the water main at a
location approximately 1.25 miles from the Project site, averages 90 psig (the elevation difference
between this location and the site is minimal). The City of Warrenton guarantees the supply pressure
will be greater than the state minimum of 20 psig.
The Potable Water System is illustrated on P&ID 07902-PI-920-321, which is included in
Appendix U.4.
13.7.5
Service Water
Service water will be used for non-potable uses such as maintenance activities.
13.7.5.1
Basis of Design
Service Water System Utility Flow Diagram 07902-PF-930-331 included in Appendix U.2 includes
details of the design flow rates, pressures and temperatures of the Service Water System.
A summary of the Service Water System design parameters is also illustrated on the Terminal Water
Balance 07902-PF-900-300 that is included in Appendix U.2.
13.7.5.2
Equipment Description
Service water will be drawn from a standpipe located in the Terminals Fire Water Tank (T-601) and
will be pumped to the Terminals buildings, process areas and other areas that require service water.
The service water system at the Terminal consists of:
Storage capacity located above the standpipe elevation in the Fire Water Tank T-601;
2 x 100 percent, Service Water Pumps (P-926A/B) operating at 160 feet total dynamic head and
60 gpm; and
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1 x 100 percent, 300 gallon (working volume) Service Water Hydrostatic Tank (T-927) operating
at 90 psig. The tank will maintain service water distribution piping pressure between operational
cycles of the service water pumps.
13.7.6
The Storm Water and Condensate System consists of the following streams:
Storm water from curbed process areas and LNG containment troughs, all of which drain to the
LNG Spill Containment Basin, S-606;
Condensate and ice melt resulting from operation of the First Stage Ambient Air Vaporizers,
which also drain to the LNG Spill Containment Basin, S-606;
Storm water from the LNG Spill Containment Basin, S-606 itself;
Storm water from sumps inside the barrier surrounding the LNG tanks; and
Storm water from other areas of the Terminal which do not drain directly to the LNG Spill
Containment Basin, S-606.
13.7.6.1
Basis of Design
Storm water that falls within the LNG storage tank area will be collected in sumps and pumped to the
storm water treatment system. Storm water that falls in the process areas will either drain to the LNG
spill containment basin or directly to the storm water treatment system. Sump pumps in the LNG spill
containment basin and tank area sumps will be used to pump the storm water to the treatment system.
The report entitled Rainfall Design Basis (07902-CA-900-301) included in Appendix C.6 details the
assumptions used in designing the storm water collection and removal systems.
In addition to storm water, up to 1,000 gpm of condensate may result from condensation of ambient
water vapor on the outside of the ambient air vaporizer tubing, which is further described in the report
entitled Estimated Condensation Rate for Ambient Air Vaporization (07902-CA-300-302) that is
included in Appendix C.3. This condensate will also flow to the LNG spill containment basin.
The storm water treatment system is a bioswale system based on 27 acres of impervious surface.
Discharge from the storm water treatment system flows into the existing wetlands located on the
northeast portion of the site. The discharge will be distributed across a wide section of the wetlands to
prevent channelization.
The Storm Water and Condensate System Utility Flow Diagram 07902-PF-970-371 included in
Appendix U.2 includes details of the design flow rates, pressures, and temperatures of the system.
13.7.6.2
Equipment Description
The Storm Water and Condensate System consists of the following equipment:
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13.7.7
Wastewater
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13.7.7.1
Basis of Design
Oily waste demands from the above buildings are expected to be infrequent and small in volume. A
sump will be provided in each building, along with an installed sump pump for oily water collection
and removal. When the sumps fill with oily water, the pumps will be manually started and the wastes
collected locally.
The sanitary waste capacity is considered to be equal to the potable water demand, which is illustrated
on Utility Flow Diagram 07902-PF-920-321 included in Appendix U.2. Sanitary wastes will be
transferred to the City of Warrenton municipal water treatment system using a sanitary lift station.
The Wastewater System is illustrated on P&ID 07902-PI-980-381 included in Appendix U.4.
13.8
Equipment Data
13.8.1
Equipment List 07902-LI-000-002 summarizing the major process and utility equipment and
applicable design conditions that will be installed at the Terminal is included in Appendix M.1.
13.8.2
Equipment Data
13.8.2.1
Data sheets for the following process equipment are included in Appendix M.3.
TABLE 13.8.2.1
Description
07902-DS-100-101
07902-DS-100-102
07902-DS-100-103
Platform Drum
07902-DS-200-201
07902-DS-200-202
LP Pump
07902-DS-200-203
BOG Drum
07902-DS-200-204
BOG Compressor
07902-DS-200-205
07902-DS-200-206
07902-DS-200-207
BOG Condenser
07902-DS-200-208
HP Pump Drum
07902-DS-200-210
Flare
07902-DS-200-211
07902-DS-200-213
07902-DS-300-301
HP Pump
07902-DS-300-302
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Description
07902-DS-300-304
07902-DS-300-306
07902-DS-400-401
Fired Heaters
13.8.2.2
Table 13.8.2.2 lists the manufacturers vendor packages provided for major process equipment that
are included in Appendix M.4.
Vendor information for the LNG Storage Tanks T-201A/B/C is included in Appendix L of this
Report.
TABLE 13.8.2.2
Description
07902-VP-100-101
(See Appendix L)
07902-VP-200-202
LP Pumps
07902-VP-200-204
BOG Compressors
07902-VP-200-205
07902-VP-200-207
BOG Condenser
07902-VP-300-301
HP Pumps
07902-VP-300-302
07902-VP-300-304
07902-VP-400-401
Fired Heaters
13.9
Instrumentation
The following describes the basic instrumentation and control system philosophy for the Terminal.
The systems described are generic and final equipment designs and selection will be made during the
detailed engineering and EPC phases.
13.9.1
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13.9.1.1
As illustrated on the area classification drawing 07902-DG-500-511 included in Appendix O.3, the
MCR will be located in an unclassified area within the Terminal.
The MCR will be the primary operator interface and monitoring center for the Terminal. Shared
process and operation information is passed on a fiber-optic network connecting all areas.
Video based operator screens for major control systems such as DCS, HDMS and SIS will be in
operator workstation consoles located in the MCR. The operator console will consist of double-tier
CRT monitors designed for operation. These interfaces will take into account Human Factors
Engineering.
In addition to the monitoring screens, the operator console contains hard-wired Emergency Shutdown
(ESD) switches and annunciators for critical alarms, and fire and gas semi-graphic panels.
Other auxiliary systems are also located in the MCR, such as the CCTV system for site security
monitoring.
The engineering workstation is located in the MCR. This workstation will interface directly with the
DCS control hardware to store historical data used to perform analysis and generate reports. This
workstation will also interface with the historian. The workstation provides the capability to capture
the sequence and times of significant events. The monitoring function will time and date stamp the
events to an accuracy defined by the Terminal Operator, as well as the duration over which this data
will be maintained and the minimum number of digital signals to archive.
13.9.1.2
The PCR will serve as the control center for LNG carrier unloading operations.
The PCR will be attended during LNG carrier unloading operations. Control from the PCR will be
limited to LNG carrier unloading operations and safety/ESD responses.
The PCR will have an operator console containing remote interfaces for the DCS, SIS, HDMS and
hard-wired ESD switches and annunciators. However, this operator console will only provide
monitoring capabilities.
The PCR will also have a workstation to control and monitor the Marine Monitoring System and
LNG Unloading Arm and Vapor Return Arm controls. Arm controls will also include local units that
can function in the vicinity of the arms.
13.9.2
13.9.2.1
The Process Control and Monitoring System that will be procured for the Terminal will be a state-ofthe-art Distributed Control System (DCS) with 5 years of proven service in LNG applications.
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Automatic/manual remote start sequence and operation. Alarms and events will be available to
the Terminal Operator to identify failures;
Data communication for integration with other Terminal systems to provide more coordination
between systems;
The DCS will communicate with other systems and vendor packages installed in the Terminal via
Modbus RTU protocol, using Ethernet or serial connections. Where only a few I/O are required to be
monitored, hardwired connections will be used.
The DCS hierarchy consists of operator control level, Terminal control level and field devices. The
operator control level consists of workstations, hardware push button control stations and peripherals.
The Terminal control level consists of DCS controllers, SIS, HDMS and package control systems.
The main components of the DCS consist of the Operator Workstations, the Engineer Workstation,
I/O and Controllers and the Communication Devices. The configuration of the components for the
DCS system will be determined during the detailed design phase, but, as a minimum, will include:
Interface with BOG Compressor and Vapor Return Blower control systems;
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A historian package that will be a configurable, real time and historical data collection package
for trending, logging and reporting; and
13.9.2.2
A completely independent, standalone, high integrity Safety Instrumented System (SIS) will be
provided to implement process safety related interlocks for the ESD. The SIS is described in
Section 13.10 of this Report.
13.9.2.3
A stand-alone independent Hazard Detection and Mitigation System will continuously monitor and
alert the Terminal Operator of hazardous conditions throughout the Terminal due to fire or LNG/gas
leaks.
Monitoring capability is provided in the SIS/HDMS workstation located in the MCR.
In response to fire and gas leak alerts, operating personnel will have the ability to manually initiate
appropriate fire fighting and/or shutdown actions via hard-wired switches provided on the MCR and
the PCR control consoles.
The Hazard Detection and Mitigation System will have interfaces with the following PCMS subsystems:
The Hazard Detection System and equipment is further described in Section 13.14 of this Report.
13.9.2.4
The LNG Storage Tank instrumentation is described in Section 13.6 of this Report.
A microprocessor based networked inventory management system will be used to consolidate all
level, temperature and density measurements associated with the LNG storage tanks. The system will
interface with the DCS via non-redundant Ethernet or serial link.
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13.9.2.5
A vibration monitoring system will monitor shaft vibration, axial displacement and bearing
temperatures of major rotating machines.
Automatic vibration shutdown devices will be installed on large, critical rotating machinery. The
following guidelines will be used:
All critical pumps and rotary or centrifugal gas or air compressors between 100 hp and 1,000 hp,
and all non-critical pumps over 500 hp, will be equipped with bearing failure detection equipment
(vibration detection). For anti-friction bearings, a bearing housing mounted velocity, acceleration
or acoustic device will be installed. Velocity style sensors will be used. For hydrodynamic
bearings, Bentley-Nevada non-contacting probes will be installed in an X-Y configuration;
All critical pumps and rotary or centrifugal gas or air compressors, 1,000 hp and larger will be
equipped with two thrust proximity probes sensing the shaft end or shaft shoulder (not a collar),
two radial proximity probes inboard and two radial proximity probes outboard;
Equipment 1,000 hp and larger will be equipped with vibration trip functions on axial probes;
Equipment over 5,000 hp will be equipped with vibration trip functions on axial and radial
probes;
Equipment over 12,000 rpm will be equipped with trip function on radial probes;
All critical pumps and centrifugal gas or air compressors from 500 hp to less than 1,000 hp, and
all non-critical pumps, will be equipped with one RTD in the lube oil return; and
All critical pumps and centrifugal gas or air compressors over 1,000 hp and larger, will be
equipped with RTDs in the bearings.
Common alarms will be provided on the DCS. Trip signals will be hard-wired to the machine
safeguarding system and alarmed on the DCS.
Machinery suppliers will generally supply the vibration and temperature probes and related electronic
cabinetry.
The vibration monitoring system supplier will provide the centralized monitors, servers and related
software. This console will be located in the MCR or remotely at the individual pieces of equipment.
13.9.2.6
The Vapor Return Blowers will include an anti-surge control. This control will be via a PLC located
in a local control panel. The DCS will include monitoring of critical parameters and shutdown of the
equipment in case the local PLC fails.
13.9.2.7
Fired Heaters B-401A/B/C will include a Burner Management System (BMS) to ensure safe
operation and control.
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13.9.2.8
To aid carriers berthing and navigation, the following control systems are provided and monitored at
the PCR:
13.9.2.9
Ship unloading operations will be monitored and controlled from the PCR through local devices. The
PCR will be provided with a console to monitor the unloading of LNG and operation of the packaged
equipment controls installed on the platform.
During unloading operation the carrier personnel will communicate with Terminal Operators via
radio. In case of an emergency and/or abnormal operation, the carrier personnel can activate the ESD
push button in the carrier operation room, which is further described in Section 13.10 of this Report.
This signal will be transferred through one or more of the following means:
An activation of the carriers cargo system ESD generates a shutdown of the unloading operations
(ESD-1).
13.9.3
Electronic field transmitters will be of the Smart type capable of supporting full digital
communications with the selected DCS system. Where full digital communication capabilities cannot
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13.9.4
13.9.4.1
Communications System
The communications system will allow information to be transferred between the various components
of the DCS. The system will consist of a fully redundant Ethernet communications network. Failure
of the redundant communication paths will not result in the loss of the control functions of any device
on the system. The Ethernet Network employs TCP/IP communications between all network resident
devices.
From the Operator Workstation, the Terminal Operator will be able to verify the conditions of devices
connected on the redundant path and to switch to a redundant device if desired. When appropriate
(e.g., when a problem occurs with device or communication path), the DCS will automatically switch
bumplessly to a redundant device or communication path.
Continuous communications diagnostics will alarm a failure and switch to the redundant
communications path automatically. Any communication errors will be logged at any console in the
system. Communication system status/performance will be made available to any console in the
system.
Nodes on the control network will be synchronized across the entire network to within plus or minus
1 millisecond via the DCS-based clock. All computers will be time synchronized.
Each sub-system will have the capability to communicate with the DCS system via Modbus RTU
protocol, using Ethernet or serial connections. Where only a few I/O are required to be monitored,
hardwired connections may be used.
Network interfaces to external networks such as the Terminal computer network will be provided
with adequate security such as a firewall to protect from misuse, viruses and intruders.
13.9.4.2
System Power
The instrument electrical power supply system will ensure an appropriate level of security for the
functions served by the instrumentation.
In addition, redundant 24 VDC systems will be provided for all equipment as required. This system
will include dual battery chargers and 100 percent rated dual batteries, arranged so that a failure or
removal from service of any one component will not interrupt service.
Power supply for instruments and related systems will be as follows:
All system and I/O modules will be capable of operating at a minimum of 10 percent available
voltage and 5 percent available frequency.
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13.9.5
Critical instruments that require the most reliable power supplies will remain in service during power
failures for a sufficient amount of time to shut down the Terminal. Typical supplies will be DC with
dual battery backup, dual un-interruptible power supplies (UPSs) and dedicated switchboards. The
Emergency Diesel Generator (G-502) will provide extended power capability and will also back up
the critical supplies. Critical instrument systems include:
Safety Instrumented System and supporting system cabinets (30 minutes UPS);
DCS for process control and monitoring purposes including supporting system cabinets
(30 minutes UPS);
Fire protection safeguarding and monitoring equipment, including supporting system cabinets
(2 hours battery backup);
Packaged equipment control cabinet electronic and PLCs including I/Os (30 minutes UPS battery
backup).
13.9.6
13.9.6.1
Analyzer System
Quality control instrumentation and analyzers (gas, chemical composition, etc.) will be provided.
The analyzer systems will interface with the DCS via Ethernet or serial links or hardwired signals.
Analyzers will be required for metering and gas composition for natural gas sendout.
13.9.6.2
A dedicated fiscal gas metering station will be provided for custody transfer of the sendout natural
gas. In addition, gas metering will be provided for fuel gas supplied to the fired heaters.
The metering systems will be supplied complete as a pre-engineered package including the flow
measurement skids, associated instrumentation, analyzers and flow computers.
Communications between the metering system and DCS will be by redundant Ethernet or serial links.
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13.9.7
Drawings
13.9.7.1
Control system block diagram 07902-DG-700-001 is included in Appendix U.11. As detailed design
advances, this diagram will be updated accordingly to reflect final plant configuration.
13.10
Safety Instrumentation
The following provides a design philosophy and overview of the Safety Instrumented System (SIS)
for the Terminal. Final equipment selection and detail design requirements will be determined during
the EPC phase.
The SIS will use redundant microprocessor hardware.
Primary operator access to the SIS will be provided at the Main Control Room (MCR) A-802 and at
the Platform Control Room (PCR) A-801.
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Field mounted addressable instruments and safety valves. Instruments will be accessible for
maintenance and readability;
A Programmable Electronic System (PES), which will serve as the configurable system for the
SIS. The PES will be independent from the DCS and its reliability will not be affected by the
DCS link status;
SIS main control panel located in MCRa high integrity system, UL approved for safety
integrated monitoring service, will be required;
Operator interfacevideo display screens and printers located in the MCR and the PCR; and
Hard-wired switches located at the MCR and PCR and in process areas.
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Field mounted:
24 VDC
PCMS sub-systems:
120 VAC, 60 Hz
Solenoid valves:
24 VDC
Alarms/annunciators:
24 VDC
Instrument electrical power supply systems are designed to ensure an appropriate level of security for
the function the instrumentation serves.
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ESD-1: Shutdown of unloading operations and isolation of the pier. ESD-1-1 is a subset of ESD1 and activates the Emergency Release Couplings (ERCs) on each of the LNG unloading arms
and the vapor return arm. ESD-1 is referred to as interlock I-100 on the Terminal logic and P&ID
drawings included in Appendix U.4. ESD-1-1 is referred to as interlock I-101; and
ESD-2: Shutdown of LNG/NG sendout operations, including ESD-1. This action isolates the
Terminal from the natural gas sendout pipeline and from any carrier which may be berthed at the
unloading platform. ESD-2 is referred to as interlock I-200 on the Terminal logic and P&ID
drawings included in Appendix U.4.
The demarcation of the various ESD zones is depicted in the following diagram.
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ESD valves on unloading arms and vapor return arm are closed;
LNG unloading pumps on the carrier trip, and the carriers manifold valves are closed (through
the ship/shore umbilical signal); and
ESD push buttons located in the Platform Control Room and the Main Control Room;
ESD push buttons located near the LNG unloading and vapor return arms;
ESD push buttons located at the Platform/Shore interface; and
The carriers cargo officer.
Actuation of the first stage over-reach alarm (apex or slew angle) on any of the unloading or
vapor return arms;
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ESD-1 will completely shut down LNG unloading operations and vapor return and isolate the process
lines to/from the Platform.
Activation of the Emergency Release Couplings (ERC) on the unloading and vapor return arms;
and
Activation of ESD-1.
ESD push buttons located in the Platform Control Room and the Main Control Room;
ESD push buttons located near the LNG unloading and vapor return arms; and
ESD push buttons located at the Platform/Shore interface.
Activation of second stage overreach of apex or slew angle alarm on any of the unloading or
vapor return arms.
ESD-2 action is initiated manually by activation of any single push button at the following locations:
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13.11
Electrical
One LP pump, to maintain LNG circulation throughout the LNG unloading pipeline for
maintenance cooling;
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Control systems;
The standby diesel powered generator (G-502) is connected to the 4,160V bus and will be used when
the normal power supply has failed. As stated above, G-502 is sized to power non-process loads, i.e.,
non-motor loads, plus one LP pump. Motor loads will drop out when the power is lost. Essential and
emergency loads will be powered from UPS systems, as illustrated on drawing 07902-DG-500-503
included in Appendix O.2. The G-502 Emergency Diesel Generator will supply all remaining loads
connected to the switchgear breakers and molded case circuit breakers. The G-502 is also sized to
power one in-tank LP Pump in the event of an extended outage to maintain recirculation of the LNG
unloading pipeline. Once the normal power supply has been restored, G-502 will automatically
synchronize with the utility source. Terminal Operator action will be required to re-close the main
feeder to the Terminal, after which the bus tie breaker will automatically open (i.e., when both main
feeder breakers are closed).
As illustrated on drawing 07902-DG-500-502 in Appendix O.2, G-502 will also provide power to the
480V buses and to the Unloading Platform. This eliminates the need for a separate stand-by generator
on the pier.
The 4,160V switchgear will be built to ANSI/IEEE C37.20.7 arc-resistant Type 2 design. Arcresistant design is also specified for the 4,160V MCCs and the low-voltage switchgear.
The circuit protection scheme employs both electronic devices and standard fuses and circuit
breakers. Electronic relays will be GE Multilin style.
The following table provides design details for motors that will be used at the Terminal.
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Motor Details
4,160V Motors
TEFC or TENV
480V Motors
TEFC or TENV outdoors or in classified locations,
TEFC proposed but ODP may be used indoors in
non-classified and non-corrosive locations
Copper windings
Cable trays installed on the pipe rack will be used and will be extended to the electrical loads
whenever practical. Cable trays will be aluminum, hot-dipped galvanized steel or reinforced
fiberglass depending on the suitability of each in proximity to brackish/salt water. Cable trays will be
separated for the following systems:
4,160V;
480V and 208Y/120V power and control;
24 VDC control circuits; and
RTD, thermocouple, fiber optic.
Critical circuits for the ESD and communications system will be run in dedicated rigid galvanized
steel (RGS) conduit with orange labels.
RGS conduit will be used for all runs from the cable tray to equipment, except for metal-clad cable,
which can be run in channels. Flexible conduit will be used for all final runs to rotating or vibrating
equipment.
In general, electrical equipment will be located outside of classified areas where practical. Conduit
seals and associated fittings will be used in hazardous classified areas. In accordance with the
requirements of NFPA 496, control cabinets located in hazardous locations will be purged with dry
instrument air and alarms will be installed to warn of low purge air pressure. All panels and fixtures
that cannot be located out of a classified area will be NEMA 7X with appropriate thermal T-rating.
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Transformer List
Tag No.
Voltage Service
Size (MVA)
Location
XF-501A
115 kV/13.8 kV
41.7
Switchyard
XF-501B
115 kV/13.8 kV
41.7
Switchyard
XF-511A
13.8 kV/4,160V
15
XF-511B
13.8 kV/4,160V
15
XF-511C
13.8 kV/4,160V
15
XF-511D
13.8 kV/4,160V
15
XF-521A
4,160 V/480V
XF-521B
4,160 V/480V
XF-521C
4,160 V/480V
XF-521D
4,160V/480V
XF-521E
4,160V/480V
XF-521E
4,160V/480V
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Transformer List
Tag No.
Voltage Service
Size (MVA)
Location
XF-521F
4,160V/480V
XF-521G
4,160V/480V
XF-521H
4,160V/480V
XF-521J
4,160V/480V
Unloading Platform
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13.12
Fuel Gas
13.12.2 Drawings
13.12.2.1 Plans Showing Piping and Equipment Layout
Fuel Gas System Piping and Instrument Diagram 07902-PI-200-112 included in Appendix U.4
illustrates the fuel gas system arrangement.
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13.13
Three 160,000 m3 (net) full-containment LNG storage tanks49 CFR Parts 193.2057 and 2059
require the establishment of thermal and flammable vapor exclusion zones for LNG storage tanks.
NFPA 59A Section 2.2.3.2 specifies four thermal exclusion zones based on the design spill and
the LNG spill containment area. NFPA 59A Sections 2.2.3.3 and 2.2.3.4 specify a flammable
vapor exclusion zone for the design spill, which is determined in accordance with Section 2.2.3.5
of NFPA 59A;
A pier consisting of one LNG carrier berth and a marine cargo transfer system consisting of three
16-inch LNG unloading arms, a single 16-inch vapor return arm, and a single 36-inch LNG
transfer pipeline. 49 CFR Parts 193.2001, 2057 and 2059 require thermal and flammable vapor
exclusion zones for the transfer system. NFPA 59A does not address LNG transfer systems; and
Six in-tank LP LNG pumps (two per tank); six HP pumps; 150 First Stage Ambient Air Vaporizer
units; and three Second Stage Vaporizers. 49 CFR Parts 193.2057 and 2059 require thermal and
flammable vapor exclusion zones. NFPA 59A Section 2.2.3.2 specifies the thermal exclusion
zone and Sections 2.2.3.3 and 2.2.3.4 specify the flammable vapor exclusion zone based on a
design spill.
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An insulated aluminum deck over the inner containment suspended from the outer containment
roof.
The outside diameter of the outer containment is approximately 270 feet. The vapor pressure from the
LNG is designed to be equalized through ports in the suspended deck and will be contained by the
outer containment. The internal design pressure of the outer containment will be 4.3 psig. The space
between the inner containment and the outer containment will be insulated to allow the LNG to be
stored at a minimum temperature of -270F while maintaining the outer containment at near ambient
temperature. The insulation beneath the inner containment will be cellular glass, load-bearing
insulation that will support the weight of the inner containment, internal structures, and the LNG. The
space between the sidewalls of the inner and outer containments will be filled with expanded Perlite
insulation that will be compacted to reduce long term settling of the insulation. As these tanks sit
upon isolators, no base heating will be provided for these tanks. The outer containment will be lined
on the inside with carbon steel plates. This carbon steel liner will serve as a barrier to moisture
migration from the atmosphere reaching the insulation inside the outer concrete wall. This liner also
provides a barrier to prevent vapor escaping from inside the tank in normal operation.
There are no penetrations through the inner containment or outer containment sidewall or bottom. All
piping into and out of the inner and outer containments will enter from the top of the tank.
The inner containment is designed and will be constructed in accordance with the requirements of
API Standard 620 Appendix Q. The tank system will meet the requirements of NFPA 59A and
49 CFR Part 193. Refer to Drawing 07902-DG-200-201 included in Appendix L.2 for general
arrangement details and also to Section 13.6 of this Resource Report for details of the LNG storage
tank design.
Spill protection of the tank roof is designed to comply with the requirements of NFPA 59A. The
protection will extend to the edge of the roof dome. Any structural carbon steel on the roof will be
protected from potential spills. Spill protection for the LNG storage tank roof is illustrated on drawing
07902-DG-200-235 included in Appendix L.2.
The full containment design prevents water ingress into annular spaces and therefore there are no
water removal requirements for this tank design.
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Dimensions of pipe-racks;
Locations and dimensions of LNG spill containment troughs and dimensions; and
Typical piping support systems.
The capacity of LNG Spill Containment Basin S-606 is summarized in the following table.
TABLE 13.13.1.2
Containment Volume
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Width (ft)
Depth (ft)
110
110
The basin will be an insulated concrete design, which is further described in Section 13.21 of this
Resource Report 13. In accordance with the requirements of Section 2.2.2.8 of NFPA 59A (2001
edition), the insulation system used for the impounding surfaces will be, in the installed condition,
noncombustible and suitable for the intended service, considering the anticipated thermal and
mechanical stresses and loads.
Section drawings of the LNG Spill Containment Basin are illustrated on LNG Spill Containment
Cross-Section Drawing 07902-DG-600-002 included in Appendix U.7.
As required by Section 2.2.2.7 of NFPA 59A (2001 edition), the spill containment basin will include
a sub-basin to clear rain or other water from the impounding area. For the Oregon Terminal, water
generated by operation of the ambient air vaporizers (from condensation of ambient water vapor and
ice melt) will also flow initially into this sub-basin. In accordance with Section 5.2.2.10.2 of NFPA
59A (2006 edition) the water removal system will have the capacity to remove water at a minimum of
25 percent of the rate from a storm of a 10-year frequency and 1-hour duration. As illustrated in
document 07902-CA-900-301 that is included in Appendix C.6, this is equivalent to 0.9 inches per
hour for the area.
Per the requirement of Section 2.2.2.7 of NFPA 59A (2001 edition), sump pumps P-607A/B/C/D/E
will be installed to remove water from the spill containment basin. Utility Flow Diagram 07902-PF370-371 included in Appendix U.2 illustrates the design and continuous volumetric flows of water
removed from the spill containment basin, which is routed to an oily water separator and then
discharged to the bioswale area of the Terminal site.
The sump pumps will be fitted with an automatic cutoff device that prevents their operation when
exposed to LNG temperatures.
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264
151
37
58.2
0-16
Weather data used in thermal radiation and flammable vapor exclusion calculations for the Terminal
are from published data from the Astoria Clatsop County Airport, COOP ID 350328. The data set
used for these calculations included hourly-collected data from a period beginning December 31,
2000 and ending December 31, 2005.
In accordance with 49 CFR Part 193.2057, these calculations use values for wind speed, ambient
temperature and relative humidity that produce the maximum exclusion distances, except for those
values that occur less than 5 percent of the time based on recorded data for the area.
Based on this set of input data, the thermal radiation exclusion zone distances listed below were
calculated:
TABLE 13.13.2
10,000 Btu/hr/ft2
LNG Tanks
T-201A/B/C (ft)
361
268
3,000 Btu/hr/ft
728
392
1,600 Btu/hr/ft
941
496
Note: All distances are presented as radii measured from the center point
of the specified location.
Drawing 07902-DG-000-005 included in Appendix Q.2 to this Resource Report 13 depicts the
isopleths in relation to the property boundaries.
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4.5
Category F
50
51.5
0.03
Basin Lining:
51.5
Weather data from the Astoria Airport from 2001-2005 were used to calculate the above temperature.
In accordance with 49 CFR Part 193.2059, the average ambient temperature is used.
Based on this set of input data, the flammable vapor exclusion zone distances listed below were
calculated:
TABLE 13.13.3
170
350
Note: All distances are presented as radii measured from the center point
of the specified location
Drawing 07902-DG-000-006 included in Appendix Q.2 of this Resource Report 13 depicts the
flammable vapor exclusion distances in relation to the property boundaries.
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13.14
Field-mounted addressable fire and flammable gas detectors and other sensors. All instruments
will be accessible for operation and maintenance;
Visual and audible alarms located in the field and the MCR to notify personnel of hazardous
conditions. Leak hazards and fire hazards will have distinct alarms;
Local control panels for the initiating devices and notification devices. Automatic activation of
fire suppression systems and control of other equipment (e.g., automatic shutoff of ventilation
systems) are also accomplished from the local control panels. All circuits will be supervised to
detect integrity problems;
A HDMS main control panel that will be located in the MCR. The main control panel will be
networked with the local panels over a high integrity communications system. The network
circuit will be supervised to detect integrity problems;
Operator interface via video display screens and printers located in the MCR and the PCR;
Mimic panels located in the MCR, PCR and other buildings as required; and
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The HDMS will execute control logic for single detectors as well as for groups of detectors. For
example, a voting scheme may be applied where three detectors are installed in a particular area and
alarms from two out of the three detectors will initiate controlled actions. A deviation alarm will be
generated for all signals used for voting purposes. This alarm will be generated whenever the
magnitude of the difference between the minimum and maximum signal signals is greater than a
preset value of 10 percent full span signal range. This alarm will not be generated if any of the signals
is of bad quality.
Monitoring capability is provided via graphic display screens and mimic panel displays located in the
MCR and the PCR. All HDMS alarms and shutdown conditions will be alarmed in the SIS/HDMS
workstation. Fire alarms and overview graphics illustrating the location of the detector will be
repeated on the DCS via communications links.
Fire and flammable gas detection and protection of offices and other buildings will be via networked
fire panels provided by the building supplier. These fire panels will be located in individual buildings
and networked to the main fire alarm control panel in the MCR. All hazard signals will alarm locally
as well as in the MCR and PCR. Local signals will be audible and visual (strobe lights) and will have
distinctive alarms and colors for fire and flammable gas (leak) hazards.
Operating personnel will be able to initiate appropriate fire fighting and/or shutdown actions via hardwired switches provided at the MCR and the PCR control consoles in response to fire and/or
flammable gas leaks.
Hazard trips that initiate automatic shutdown of equipment and systems and which will activate the
ESD system are described in Section 13.10 of this Resource Report 13. The input and output
relationship of all ESD initiators and actions is further illustrated in Cause and Effect Diagram 07902DG-660-460 included in Appendix U.4.
The fire and flammable gas detection system is designed such that no single failure point would affect
system integrity. All circuits and devices will be supervised, and shorts to ground will not prevent
alarm or communication capability. Failure of any single active component supplied within the
system will not cause a multiple loss of field devices and during such a failure the system will remain
on-line and will continue to monitor for fire and flammable gas. Additionally, the system will
accommodate a means for alarming the fault.
On-line and off-line diagnostics will be provided to assist in system maintenance and troubleshooting.
Diagnostics will be provided for every major system component and peripheral.
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Description
07902-DS-600-611-01
Heat DetectorIndoor
07902-DS-600-611-02
Heat DetectorOutdoor
07902-DS-600-612-01
Smoke Detector
07902-DS-600-613
07902-DS-600-614-01
07902-DS-600-614-02
07902-DS-600-614-03
07902-DS-600-615-01
Flame DetectorIndoor
07902-DS-600-615-02
Flame DetectorOutdoor
07902-DS-600-616
13.14.4 Drawings
13.14.4.1 Hazard Detector Layout Plans
The following hazard detector layout plans are included in Appendix U.8.
TABLE 13.14.4.1
Description
07902-DG-610-410
07902-DG-610-420
07902-DG-620-431
07902-DG-620-432-01
07902-DG-620-432-02
07902-DG-620-433
07902-DG-620-434
07902-DG-620-435
07902-DG-620-436
07902-DG-620-437
07902-DG-620-438
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Description
07902-DG-680-801
07902-DG-680-802
07902-DG-680-803
07902-DG-680-804
07902-DG-680-805
07902-DG-680-820
07902-DG-680-840
07902-DG-680-850
07902-DG-680-860
07902-DG-680-861
07902-DG-680-890
13.15
Oregon LNG is developing an Emergency Response Plan in accordance with the requirements of the
FERC Draft Guidance for Terminal Operators Emergency Response Plan (ERP). The ERP will
contain details of:
The structure of the emergency response team, including roles, responsibilities and contact
details;
Emergency evacuation adjacent to the Terminal and along LNG carrier transit routes;
Documentation of consultations made with interested parties during the development of the ERP;
and
Details of cost sharing plans that have been negotiated to reimburse capital costs, annual costs
and other expenses incurred by offsite emergency organizations in providing emergency response
services to the Terminal.
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Can the Terminal Operations Personnel prevent harm to personnel or property by taking
reasonable and prudent actions? This criterion determines whether the emergency is a
Controllable Emergency or Uncontrollable Emergency; and
LNG spills that are contained within the LNG spill containment system and do not result in fire;
LNG spills that are contained within the LNG spill containment system and result in a fire within
the containment system;
Collapse of buildings or systems and equipment that does not result in or does not have the
potential to result in the loss of containment of LNG or flammable gases;
Vehicle accidents;
Breaches of site security that do not result in or have the potential to result in substantial damage
to the Terminal.
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LNG spills that are not contained by the LNG spill containment system and do not result in fire;
LNG spills that are not contained by the LNG spill containment system and result in an
unconfined fire;
Building or equipment fires that contain or have the potential to contain flammable gases
Severe weather conditions that cause wide-scale damage to equipment and systems that result in
or have the potential to result in a loss of containment of LNG or flammable gases.
In addition, a Security Breach that results in a high probability of substantial damage to the Terminal
and may create an Uncontrollable Emergency will be considered an Uncontrollable Emergency, even
if no damage has yet occurred. Examples of this situation include:
Discovery of an explosive device in close proximity to an LNG tank or major LNG pipeline or
natural gas pipeline; and
An act of sabotage that may result in structural failure of an LNG storage tank or rupture of an
LNG tank or major LNG pipeline or natural gas pipeline.
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Certain Emergency Actions will require emergency response from outside organizations. Effective
Emergency Response Planning and response is, therefore, dependent on close, ongoing coordination
between Oregon LNG and those outside organizations.
To ensure effective coordination is maintained, there will be periodic meetings, drills, and
familiarization tours conducted for these organizations at predetermined intervals. In addition, the
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Operations Personnel;
Maintenance Personnel;
Security Personnel;
Management and support personnel (normal working hours only); and
Contractor personnel (normal working hours only).
During normal working hours, the Terminal Management Personnel will initiate the Emergency
Response Plan. During off-normal working hours, Operations Personnel will initiate the Emergency
Response Plan.
When the Emergency Response Plan is put into effect, Terminal Personnel will assume designated
positions, each with specific duties as depicted in the following chart.
FIGURE 13.15.2
Emergency Organization
Terminal
Emergency Director
Public Information
Contact
Emergency Response
Team Leader
Security Shift
Supervisor
Emergency Response
Team
Security Force
Assembly Leaders
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Assessing each emergency and determining the appropriate Emergency Classification using
information provided by the Emergency Response Team Leader;
Designating and directing the Terminal Public Information Contact or acting as the Terminal
Public Information Contact until another individual is designated for that position;
Coordinating activities with offsite emergency organizations and, if acting as the Public
Information Contact, requesting offsite assistance for emergency response;
Determining which resources are required to respond to an emergency and directing the call-in of
additional Terminal employees;
Directing onsite evacuation and providing recommendations for offsite evacuation as needed;
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13-134
Appointing and overseeing a liaison to communicate with local emergency organizations during
General Emergencies; and
Designating a media area, preparing news releases, and disseminating information to the media in
accordance with established protocols.
Assessing each emergency situation and assuming the role of Terminal Emergency Director until
relieved by the Terminal Manager;
Identifying the actual and potential hazards affecting the Terminal, its personnel and/or areas
adjacent to the Terminal;
Providing the Terminal Emergency Director with the current information about the emergency
situation.
Operations Personnel;
Maintenance Personnel;
Selected contractor personnel as requested by the Emergency Response Team Leader; and
Selected offsite emergency personnel as requested by Emergency Response Team Leader.
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LNG and flammable gas release control. This role will primarily utilize Terminal Operations and
Maintenance Personnel, who will implement immediate actions required to terminate any release
and mitigate the consequences of the emergency incident.
Emergency recovery and restoration. This role will primarily utilize Terminal Operations and
Maintenance Personnel, who will implement immediate actions required to bring the Terminal to
a safe condition and mitigate the consequences of the emergency incident.
Fire fighting. This role will primarily utilize offsite fire fighting personnel. The Terminal
employees are also trained to fight fires.
Re-entry into areas that were previously evacuated. Re-entry will be approved only by the
Terminal Emergency Director. Re-entry will primarily utilize Terminal Operations and
Maintenance Personnel, who will search for unaccounted personnel, rescue trapped or injured
personnel, perform maintenance or operations activities to terminate or mitigate the emergency,
determine safe areas and personnel exclusion areas, and determine the nature and magnitude of
the emergency.
Medical Aid. This role will utilize Terminal employees, including the Safety and Health
Coordinator, and offsite rescue squads as needed. The Terminal employees will perform this
function until offsite rescue squad personnel arrive. As offsite rescue squad personnel arrive,
Medical Aid activities will be taken over by rescue squad personnel to free the Terminal
employees for Terminal recovery activities. The Medical Aid activities include transporting
injured persons to a safe location, administering first aid, determining if transport offsite is
needed, notifying hospital(s) of incoming injured, transporting injured personnel to appropriate
medical facilities, and maintaining accurate records of all first aid treatment.
Ensuring that Terminal access roads are clear for use by emergency vehicles and essential
personnel;
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Coordinating and directing offsite emergency response teams to staging areas as directed by the
Emergency Response Team Leader;
Identifying needs for additional security requirements (i.e., local law enforcement) and
communicating those needs to the Terminal Emergency Director.
13.16
Hazard Detection and Mitigation Philosophy 07902-TS-600-500 is included in Appendix C.4 of this
Resource Report 13 and this section 13.16 provides a summary of the information contained in that
document.
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Enclosed areas that contain natural gas or LNG processing equipment should be protected with a
total flooding system due to the risk of a three-dimensional fire, including the tail pipes of LNG
storage tank relief valves. These systems will be automatically activated by the HDMS using heat
and/or flame detectors;
Areas where LNG spills may collect should be provided with a local application system that is
either automatically or manually operated, or portable extinguishers. The choice selected depends
on the results of a hazards evaluation that considers the size of the hazard, ignition sources
available, time required for response and other factors; and
Open areas where natural gas or LNG leaks, sprays, or ruptures may occur should be equipped
with a local application system or portable extinguishers. As these potential fires are likely to be
small and less likely to significantly affect the public, Terminal personnel or equipment, manual
systems (either hose lines or portable extinguishers) may be used. However, each area should be
individually examined in a hazards evaluation.
Systems will meet the requirements of NFPA 17 and be UL Listed or FM Approved. In accordance
with 33 CFR 127.609, a dry chemical system is provided for the marine transfer areas (i.e., under the
unloading arms). This system is for local application with at least two discharge systems, one of
which must be a monitor. The second may be either a monitor or a hose line. System capacity is based
on 45- second discharges from each system either sequentially or simultaneously.
Manual systems consisting of either hose line units or portable extinguishers will be employed,
provided:
The fire size is such that personnel can approach the fire to effectively apply the dry chemical
agent; and
The consequences of the fire to the public and the Terminal are found to be low, allowing time
for a manual response.
If an automatic system is determined to be appropriate for a local application, the dry chemical will
be applied by either nozzles or monitors. Sufficient detection equipment, such as heat and/or flame
detectors, will be provided for system activation.
Portable dry chemical extinguishers will be available throughout areas where LNG or natural gas
process piping exists for fast response to small fires.
Dry chemical system sizing is described in the hazard detection and mitigation philosophy (07902TS-600-500) included in Appendix C.4 to this Resource Report.
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Description
07902-DG-610-440
07902-DG-610-442
07902-DG-620-450
07902-DG-620-452
Description
07902-DG-610-444
07902-DG-620-454
Description
07902-PI-620-421
07902-PI-620-422
07902-PI-620-423
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13.17
Fire Water
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Three-way fire hydrants (with one 3-inch pumper connection and two 2-inch hose
connections); and
Three-way monitor mounted fire hydrants with two 2-inch hose connections.
Hydrants located along the pier and roadways will be two-way type.
Hydrants located in the LNG unloading area, LNG tank storage area and LNG process area will be
two-way or three-way monitor mounted types.
Monitors
Fire water monitors will be located as needed to provide cooling, vapor dispersion and exposure
protection.
Berthing area monitors will be tower elevated brass monitors, will be remotely controlled with either
electrical or electro-hydraulic operation, and will be suitable for hazardous locations. Each monitor
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Description
07902-DG-610-440
07902-DG-610-441-01
07902-DG-610-442
07902-DG-610-444
07902-DG-620-450
07902-DG-620-451-01
07902-DG-620-452
07902-DG-620-453
07902-DG-620-455
The following P&IDs for the fire water systems are included in Appendix U.4.
TABLE 13.17.3.2-2
Description
07902-PI-600-401
07902-PI-600-402
07902-PI-600-403
07902-PI-600-404
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Description
07902-DG-610-441-02
07902-DG-610-441-03
07902-DG-620-451-02
07902-DG-620-451-03
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13.18.4 Drawings
13.18.4.1 Foam System Component Location Plan
The location of the high expansion foam system for the S-606 LNG Spill Containment Basin and its
area of coverage is illustrated in drawing 07902-DG-620-454, which is included in Appendix U.9.
13.19
Security
The Terminal is designed and will be constructed and operated to provide the level of security and
safety, consistent with the requirements of its design and location.
A separate Facility Security Plan, describing site security provisions and features, is being prepared
for the USCG pursuant to USCG regulations, 33 CFR 105, and is being treated as Sensitive Security
Information according to the USCG regulations. This information will be made available upon
request in accordance with the USCG disclosure requirements for Sensitive Security Information.
Key elements of this Facility Security Plan are summarized below. For more detailed information, see
the Facility Security Plan.
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Perimeter security;
Access points into the Terminal;
Restrictions and prohibitions applied at the access points;
Identification systems; and
Screening procedures.
A CCTV system will be installed at the Terminal and will monitor the pier, the fence line, active access
points and the waters along the Terminal, and the interior of the Terminal.
Intrusion detection systems will be installed at the perimeter security fence and also in all buildings.
Key features of the Facility Security Plan include:
Security measures for access control, including perimeter security, access points into the
Terminal, restriction and prohibitions applied at the access points, identification system,
acceptable forms of personnel identification, visitors log and passes, screening procedures for
personnel and vehicles, access control and screening procedures;
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Location of the means of access and egress through the protective enclosure;
Methods of maintaining security of gates that are used for access and egress and procedures that
will be used during emergency situations;
13.19.1.3 Communications
The Facility Security Plan includes communication systems and procedures to provide effective and
continuous communications between all Terminal personnel, vessels interfacing with the Terminal,
the COTP, and federal, state, and local authorities with security responsibilities.
Deter the unauthorized introduction of dangerous substances and devices including any device
intended to damage or destroy persons, vessels, facilities or ports;
Secure dangerous substances and devices that are not authorized by the owner or operator to be
on the Terminal Site; and
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13.19.3 Cameras
A CCTV monitoring system will be installed at the Terminal to provide remote surveillance
capability.
The CCTV system will monitor the pier, the fence line, active access points, the waters along the
Terminal, and the interior of the Terminal.
The system will include a mix of fixed and pan/tilt/zoom cameras to provide the coverage based on
the lighting requirements, the application, the required field of view and the camera location. The
cameras will be low-light or ultra-low-light depending on the lighting in each area. Monitors will be
located in the Main Control Room and the Security Building. The layout of the security cameras and
areas of coverage are illustrated in drawing 07902-DG-000-010, which is included in Appendix U.12
to this Resource Report.
13.20
Piping
The use of flanges in cryogenic piping will be minimized. Vessels and equipment will use welded
connections, except where entry or disassembly for inspections or maintenance after start-up is
anticipated or required, such as for heat exchangers or relief valves. In these cases, there will be a
case-by-case evaluation to confirm that flanges are required. Belleville washers will be used for all
flanged connections in LNG or other cryogenic service.
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LNG or BOG at cryogenic temperatures as low as -270F. For these fluids, the insulation is
designed to minimize heat leakage into the process fluid and to minimize condensation or
freezing of atmospheric moisture onto the insulation outside surface;
Boiloff gas at temperatures as low as -150F. For this fluid, the insulation is designed to minimize
heat leakage into the process fluid and to minimize condensation or freezing of atmospheric
moisture onto the insulation outside surface; and
Fluids in general with temperatures as low as 32F which operate below ambient temperatures.
For these fluids, the insulation is designed to minimize condensation or freezing of atmospheric
moisture onto the insulation outside surface.
This specification includes insulation for both indoor and outdoor applications.
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Insulation Thickness
(Inches
Nominal Pipe
Size (inches)
Class CC
Class CP
Nominal Pipe
Size (inches)
Class CC
Class CP
0.5
16
1.5
0.75
3.5
18
1.5
3.5
20
7.5
1.5
22
7.5
24
7.5
2.5
26
7.5
1.5
28
7.5
1.5
30
7.5
5.5
1.5
32
5.5
1.5
36
1.5
40
10
6.5
1.5
44
12
6.5
1.5
48
14
1.5
Key:
CC = Cold conservation (Aluminum jacketed cellular glass).
CP = Condensate control below ambient through -40F.
Description
07902-DG-110-101
07902-DG-111-102
07902-DG-111-103
07902-DG-210-120
07902-DG-211-121
07902-DG-211-122
07902-DG-310-123
07902-DG-311-124
07902-DG-310-125
07902-DG-311-126
07902-DG-310-127
07902-DG-311-128
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First stage vaporizer area (Foundation Type A, concrete mat foundation supported on piles in
order to provide a structural floor and a means of connecting the superstructure, see Drawing
07902-DG-000-200 included in Appendix U.7);
Auxiliary heating area, second stage vaporizer area, and fuel gas area (Foundation Type C,
concrete mat foundation, spread footing, and integral slab and gradebeam system constructed on
the piles to support the building shell and equipment, see Drawing 07902-DG-000-201 included
in Appendix U.7);
Compressor Building (Foundation Type C, concrete mat foundation, spread footing, and integral
slab and gradebeam system will be constructed on the piles to support the building shell and
equipment, see Drawing 07902-DG-000-201 included in Appendix U.7);
Gas Makeup Vaporizer (Foundation Type C, concrete mat foundation, spread footing, and
integral slab and gradebeam system will be constructed on the piles to support the building shell
and equipment, see Drawing 07902-DG-000-201 included in Appendix U.7);
HP Pump Structure (Foundation Type E, spread footing and integral slab and gradebeam system
and constructed on the piles to support the structure frame and equipment, Drawing 07902-DG000-201 included in Appendix U.7);
Emergency Diesel Generator Building (Foundation Type C, concrete mat foundation, spread
footing, and integral slab and gradebeam system will be constructed on the piles to support the
building shell and equipment, see Drawing 07902-DG-000-201 included in Appendix U.7);
Fire pump houses and fire water storage tank (Foundation Type C, concrete mat foundation,
spread footing, and integral slab and gradebeam system will be constructed on the piles to support
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Drums (BOG and HP Pump) and BOG condenser (Foundation Type C, concrete mat foundation,
spread footing, and integral slab and gradebeam system will be constructed on the piles to support
the building shell and equipment, see Drawing 07902-DG-000-201 included in Appendix U.7).
Pad sizing will accommodate the particular piece of equipment and account for both design loading
and differential settlement criteria. Mat foundations will typically be pile supported as outlined in the
Geotechnical Investigation Report included in Appendix J.1. The foundations will also serve to
dampen vibrations from operating equipment. It is anticipated that the piles will be 16-inch-diameter
pipe piles, -inch wall thickness, and driven open-ended. In order to limit total static settlements to
less than 1 inch, the piles will be between 120 to 170 feet long.
Ancillary structures at the Project site include structural steel buildings, pipe rack structures, and
other miscellaneous ancillary structures. Ancillary structures supported by Foundation Type C
include the main control room, utility building, security building, administration building, and
maintenance building (see Drawing 07902-DG-000-201 included in Appendix U.7). Foundation
Type D for the spill containment trough pipe rack will be a concrete slab supported on piles (see
Drawing 07902-DG-000-201 included in Appendix U.7). The transformer slabs and switchgear house
will be supported by Foundation Type C. It is anticipated that the piles will be 16-inch-diameter pipe
piles, 1/2-inch wall thickness, and driven open-ended. In order to limit total static settlements to less
than 1 inch, the piles will be between 120 to 170 feet long.
For non-settlement sensitive, lightly-loaded ancillary structures (such as other small appurtenance
equipment), these structures may be supported on individual column footings bearing on a minimum
of 1 foot of structural fill placed and compacted consistent with the recommendations in the
geotechnical report. The foundations will be sized for the net allowable bearing pressure of 1,500 psf
when founded on a minimum 1-foot thick layer of structural fill.
13.22
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Building
Number
Building Description
Length
Width
Wall Height
A-801
33 - 0
20 - 0
15 - 4
A-802
103 - 6
43 - 6
15 - 4
A-803
Security Building
80 - 0
28 - 0
13 - 0
A-804
Administration Building
128 - 6
63 - 6
15 - 4
A-805
Maintenance Building/Warehouse
153 - 0
83 - 0
30 - 3
A-820
Compressor Building
128 - 0
63 - 0
30 - 0
A-830
HP Pump Structure
118 - 0
30 - 0
46 - 0
A-840
Auxiliary Building
200 - 0
100 - 0
30 - 0
A-850
43 - 0
23 - 0
36 - 8
A-851
160 -0
110 -0
15 -0
A-852
Switchgear House
40 -0
20 - 0
13 - 0
A-860
53 - 0
53 - 0
20 - 0
A-861
76 - 4
21 - 4
21 - 4
A-890
Utility Building
128 - 0
63 - 0
30 - 3
These building sizes are preliminary and will be reviewed and adjusted as required during detailed
design.
13.22.3 Drawings
13.22.3.1 Preliminary Building Plans and Elevations
The following table lists plan and elevation drawings for buildings to be installed at the Terminal.
These drawings are provided in Appendix U.10.
TABLE 13.22.3.1
Description
07902-DG-800-801
07902-DG-800-802
07902-DG-800-803
Security Building
07902-DG-800-804
Administration Building
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Description
07902-DG-800-805-01
Maintenance Building/Warehouse
07902-DG-800-805-02
Maintenance Building/Warehouse
07902-DG-800-820-01
Compressor Building
07902-DG-800-820-02
Compressor Building
07902-DG-800-830-01
HP Pump Structure
07902-DG-800-830-02
HP Pump Structure
07902-DG-800-840-01
Auxiliary Building
07902-DG-800-840-02
Auxiliary Building
07902-DG-800-850
07902-DG-800-860
07902-DG-800-861
07902-DG-800-890-01
Utility Building
07902-DG-800-890-02
Utility Building
13.23
Process Drawings
Description
07902-PF-000-001-1
07902-PF-000-001-2
07902-PF-400-201
07902-PF-600-401
Firewater System
07902-PF-900-300
07902-PF-920-321
07902-PF-930-331
07902-PF-940-341
07902-PF-960-361
Nitrogen System
07902-PF-970-371
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Design
Case
Operating Mode
07902-PF-000-011-01
Case 1
07902-PF-000-011-02
Case 2
07902-PF-000-011-03
Case 3
07902-PF-000-011-04
Case 4
07902-PF-000-011-05
Case 5
H&MBs for each of the process simulation results are provided in Appendix U.3.
13.24
P&IDs are included in Appendix U.4. A Process Hazards Assessment (PHA) has been performed on
the process design and the findings and recommendations are contained in Appendix G.1. Marked up
P&IDs illustrating the nodes that were evaluated during the PHA are included in Appendix G.2.
Appendix G.3 contains the action plan associated with the PHA recommendations.
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