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CORPORATION
OPERATORS MANUAL
HWH COMPUTER-CONTROLLED
2000 SERIES LEVELING SYSTEM
R
FEATURING:
Single Step Touch Panel Control
Air Leveling
AIR
EXCESS
SLOPE
NOT IN
PARK/
BRAKE
TRAVEL
MODE
DUMP
EMERGENCY
STOP
TRAVEL
MODE
RAISE
WARNING!
HWH CORPORATION
(On I-80, Exit 267 South)
2096 Moscow Road | Moscow, Iowa 52760
Ph: 800/321-3494 (or) 563/724-3396 | Fax: 563/724-3408
www.hwh.com
AP46483
ML46484/MP04.3950
22APR10
CONTROL IDENTIFICATION
"EXCESS SLOPE"
LIGHT
"NOT IN PARK"
LIGHT
LEVELING SYSTEM
ACTIVE LIGHT
LOWER FRONT BUTTON
"AIR" (ON) BUTTON
DUMP LIGHT
LEVEL
AIR
WARNING LIGHTS
(4 - Red)
EXCESS
SLOPE
NOT IN
PARK/
BRAKE
TRAVEL
MODE
DUMP
"DUMP" BUTTON
CANCEL
LEVELING LIGHTS
(4 - Yellow)
TRAVEL
MODE
"CANCEL" BUTTON
RAISE LIGHT
RAISE
WARNING!
"RAISE" BUTTON
"TRAVEL MODE"
LIGHT (Green)
CONTROL FUNCTIONS
CONTROL BUTTONS
"AIR" BUTTON: This is the automatic operation button.
It works if the ignition is in the "ON" position and the park
brake is set.
INDICATOR LIGHTS
LEVEL SYSTEM ACTIVE LIGHT: ON when the system is
active, and flashes during automatic leveling.
DUMP LIGHT: Flashes when "DUMP" button is pushed.
22APR10
OPERATING PROCEDURES
NETWORK INFORMATION
The HWH 2000 series CAN system is a computerized
modular network. It controls all functions of the leveling
system and HWH room extensions. The network is active
any time the ignition is in the "ON" or "ACC" position or
when any room extension control panel key is "ON". Certain
functions and indicator lights for the leveling system will work
when the network is active. Certain functions and lights will
work ONLY if the the ignition is in the "ON" or "ACC" position
to start the function.
NOTE: The network will stay active for 5 minutes after the
ignition key has been turned "OFF". If the leveling system
was turned "ON", the network will stay active for 5 minutes
after automatic leveling is complete or the system goes
"EXCESS SLOPE". If manual leveling buttons were used, the
network stays active for 5 minutes after the last manual
button is released.
GENERAL INSTRUCTIONS
Maintain adequate clearance in all directions for vehicles,
room extensions, doors, steps, etc.. Vehicle may move in any
direction due to raising or lowering of vehicle during leveling,
settling of vehicle, equipment malfunction, etc..
If the lighted reset switch will not go out when pushed, there
is a problem with the central control module of the network
system. The Leveling System will not operate. The vehicle
suspension will return to the travel mode if the ignition key
is in the "ON" position.
WARNING:
IT IS THE OPERATORS
RESPONSIBILITY TO CHECK THAT THE VEHICLE IS AT
PROPER RIDE HEIGHT BEFORE TRAVELING.
Before traveling, the MASTER WARNING light must be off
and the "TRAVEL MODE" light must be ON.
NOTE: Low air pressure can turn the green
"TRAVEL MODE" light off and turn the
MASTER WARNING light on.
Refer to "DUMP" and "RAISE" FUNCTIONS operating
procedures when moving the vehicle with the suspension
NOT at the proper ride height.
MP34.0226
14APR10
OPERATING PROCEDURES
MP34.3404
21APR10
OPERATING PROCEDURES
If the ignition is in the "ON" position and the park brake is off,
the "RAISE" or "DUMP" buttons will latch in. The vehicle will
raise or lower completely and stay in that position.
The vehicle can not return to ride height until the "TRAVEL
MODE" button or the "CANCEL" button is pushed or the
vehicle exceeds 10 M.P.H, putting the system in the
TRAVEL MODE.
If the ignition is in the "OFF" position the "RAISE" and
"DUMP" buttons will not latch in. The vehicle will remain in
the position it was when the button was released. The
vehicle can return to ride height when the ignition is turned
to "ON" if the park brake is released or the "TRAVEL MODE"
button is pushed.
DO NOT operate the vehicle for extended distances
unless the air suspension is at the proper height for
travel. The vehicle can not return to ride height until
the "CANCEL" button is pushed or the vehicle
exceeds 10 MPH, putting the system in the
TRAVEL MODE.
WARNING:
IT IS THE OPERATORS
RESPONSIBILITY TO CHECK THAT THE VEHICLE
IS AT PROPER RIDE HEIGHT BEFORE TRAVELING.
MP34.3703
21APR10
INSTRUCTION SHEET
SENSING UNIT MAINTENANCE/SERVICE
SENSING UNIT ACCURACY TOLERANCE
The sensing unit has an accuracy tolerance of 5.4 inches front to rear and
1 inch side to side on a 36 foot vehicle. Typical leveling results will be better.
A
LEDS - LOCATION
MAY BE DIFFERENT
B
C
ADJUSTMENT
NUT (5/16" OLD) - (1/2" NEW)
(OLD STYLE)
ADJUSTMENT
NUT (7/8" or 3/4")
CONTROL
BOX WALL
(OLD STYLE)
ADJUSTMENT
NUT (7/8" or 3/4")
ADJUSTMENT
SCREW (Phillips or 1/4")
ADJUSTMENT SCREW
ADJUSTMENT NUT (5/16" OLD) - (1/2" NEW)
MP44.1512
09NOV10
INSTRUCTION SHEET
SENSING UNIT MAINTENANCE/SERVICE
SENSING UNIT ACCURACY TOLERANCE
The sensing unit has an accuracy tolerance of 5.4 inches front to rear and
1 inch side to side on a 36 foot vehicle. Typical leveling results will be better.
ADJUSTING
ENHANCEMENT SWITCH
A
D
There are four LEDs on the Sensing Unit, A,B,C and D. Refer
to the drawing below. The Sensing Unit is adjusted by turning
the adjustment nut to turn out LEDs B and D. The adjustment
screw will turn out LEDs A and C. If the adjustment nut has
to be turned more than 1/2 flat or the adjustment screw has to
be turned more than 3/4 turn to turn the LED out, there may
be a problem with the Sensing Unit or the mounting of the
Control Box. If two LEDs are on, it is best to make the B-D
adjustments first, then hold the adjustment nut from moving
while making the A-C adjustment.
NORMAL
OVERRIDE
C
LEDs - LOCATION
MAY BE DIFFERENT
ADJUSTMENT
NUT 1/2"
LEVEL SENSOR
NOTE: Sensing unit adjustment
assembly may may be in a
different position due to control
box style or orientation.
ADJUSTMENT
SCREW (Phillips or 1/4")
ADJUSTMENT SCREW
ADJUSTMENT NUT
MP44.1513
09NOV10
FRONT
TO SUSPENSION
LINES FROM
HEIGHT CONTROL
VALVES
LINES TO
AIR BAGS
AIR
SUPPLY
H
C
V
AIR BAG
H
C
V
HEIGHT
CONTROL
VALVE (4)
SEE FRONT AND REAR AIR SOLENOID MANIFOLD
CONNECTION DIAGRAMS FOR SPECIFIC VALVE
AND AIR MANIFOLD CONNECTION INFORMATION
LINES FROM HEIGHT
CONTROL VALVES
REAR
MANIFOLD
H
C
V
H
C
V
MP74.0010
21APR10
MANIFOLD ASSEMBLY
EXH
EXH
TRAV.
HCV
TRAV.
EXH
AIR
BAG
HCV
EXH
LOWER
RAISE
LOWER
AIR
BAG
RAISE
MANIFOLD ASSEMBLY
EXH
EXH
NORMALLY
CLOSED
HCV
PRESSURE
SWITCH 20 PSI
EXH
AIR
BAG
TRAV.
TRAV.
HCV
EXH
LOWER
RAISE
LOWER
RAISE
AIR
BAG
PRESSURE
PROTECTION
MANIFOLD
TO VEHICLE
AIR SUPPLY
NORMALLY CLOSED
PRESSURE SWITCH
85 PSI
MP74.2650
13APR10
FUSE
15 AMP
FROM +12
BATTERY
12 VOLT RELAY
AIR FILTER
GROUND
CHECK
VALVE
FLOW
TO HWH AIR
LEVELING MANIFOLDS
RELIEF VALVE
(110 PSI)
AIR SOLENOID
NORMALLY OPEN
+12 CONTROL
FROM HWH AIR
COMPRESSOR
HARNESS
MP74.4622
13APR10
AUX. 12V
COMPRESSOR
PORT
TO LEVELING
SYSTEM
MANIFOLDS
COMPPRESSOR
MOTOR
EXHAUST
RELIEF
VALVE
110 P.S.I.
HWH
WATER
TRAP
SOLENOID (1)
NORMALLY
OPEN
EXHAUST
MP74.5351
13APR10
LEVELING SYSTEM
TOUCH PANEL
HWH COMPUTERIZED LEVELING
AIR
EXCESS
SLOPE
NOT IN
PARK
TRAVEL
DUMP
EMERGENCY
STOP
TRAVEL
CAUTION!
UNDERSTAND OPERATORS MANUAL BEFORE USING. BLOCK FRAME AND TIRES
SECURELY BEFORE REMOVING TIRES OR CRAWLING UNDER VEHICLE.
7699
6121
6100
6230
7599 (LIGHT)
7550 (SWITCH)
SEE ELECTRICAL
CONNECTION
DIAGRAM-CENTRAL
CONTROL /AIR MODULE
CONNECTION
INFORMATION
FUSE
20 AMP
TO CN12 BROWN
CONNECTOR
AND CN100
TO CN10
TO CN11
9700
TO HWH
AUXILIARY AIR
COMPRESSOR
GROUND 6230
TO CN12 BLACK
CONNECTOR
AND CN100
TO CN9
AIR MANIFOLD
PIGTAIL
P.E.D
P.E.D
P.E.D
P.E.D
P.E.D
P.E.D
P.E.D
TRAVEL
1700
P.E.D
B A
B A
B A
B A
B A
B A
B A
B A
TRAVEL
1700
LF PRESS.
SW. 1210
RF PRESS.
SW. 2210
LF LOWER
1600
RF LOWER
2600
LF RAISE
1500
RF RAISE
2500
FRONT AXLE
AIR MANIFOLD
AIR MANIFOLD
PIGTAIL
P.E.D
P.E.D
P.E.D
P.E.D
P.E.D
P.E.D
P.E.D
P.E.D
TRAVEL
3700
P.E.D
6100
BATT
6230 GROUND
TO CN1
ACC 6120
IGN 6110
HOUSE
BATT 6100
PARK
ENGINE
BRAKE 9000
BATT 6102
TO 4 PIN GRAY
CONNECTOR
COMP
LIGHTED
RESET
SWITCH
B A
B A
B A
B A
B A
B A
B A
B A
B A
TRAVEL
3700
LF PRESS.
SW. 4210
RF PRESS.
SW. 3210
LF LOWER
4600
RF LOWER
3600
LF RAISE
4500
RF RAISE
3500
DRIVE AXLE
AIR MANIFOLD
SYSTEM
PRESS. SW.
3215
MP84.4364
13APR10
CN1
PIN #
CN1
1
2
3
4
5
6
7
8
CN10
1
2
3
4
5
6
CN11
1
2
3
4
5
6
7
8
9
10
11
12
CN9
1 THRU 4
5
6 THRU 8
WIRE
COLOR
RED
WHITE
GREEN
YELLOW
WIRE
NUMBER
6800
6230
-
BLACK
RED
BLACK
RED
WHITE
BLACK
7599
6100
7550
6121
6230
7699
RED
6110
RED
RED
WHITE
6120
6100
6230
BLACK
RED
9000
6101
BLACK
9900
PIN 1
PIN 6
CN10
PIN 12
PIN 1
CN11
CLEAR TOP
PIN 8
PIN 1
CN9
MP84.5320
13APR10
PIN 4
CN98
CN1 BROWN
NEUTRAL
HOLD
OVERRIDE
SWITCH
(NOT USED)
PIN 12
PIN 1
PIN #
WIRE
COLOR
CN1 (BROWN)
1
2
BLACK
3
BLACK
4
BLACK
5
BLACK
6
BLACK
7
8
BLACK
9
10
11
WHITE
12
CN98
1
RED
2
RED
3
WHITE
4
WHITE
CN1/1 (BLACK)
1
2
BLACK
3
BLACK
4
BLACK
5
BLACK
6&7
8
BLACK
9 & 10
11
WHITE
12
CN100 (GRAY)
1
2
BLACK
3
BLACK
4
BLACK
5
BLACK
WHITE
6
7
8
BLACK
9 THRU 12
PIN 12
CN100
PIN 1
PIN 12
WIRE
NUMBER
1500
1600
2500
2600
9700
1700
6254
6100
6100
6230
6230
4500
4600
3500
3600
3700
6258
1210
2210
3210
4210
6231
3215
PIN 1
CN1/1 BLACK
MP84.5321
13APR10
15AMP SWITCHED
BATTERY TO CAN
MODULES
11-RED
PARK BRAKE
SENSING UNIT
PF1 - POLY
FUSE
3-RED
SWITCHED 12V - IN
F5
5-RED
SPEED SWITCH
CN1
15AMP HOUSE
BATT - IN
3AMP ENGINE
BATT - IN
F2
F6
F1
F7
F9
CN10
CN11
5AMP
PUMP RELAY
CONTROL
4-RED ENGINE
BATTERY - IN
5AMP MASTER
RELAY CONTROL
7-RED
LINK LIGHT
8-RED
NEUTRAL
HOLD
9 (NOT USED)
10-RED 3000lb
PRESS. SWITCH
7.5AMP
IGNITION - IN
+12V
REAR
RIGHT SIDE
FRONT
LEFT SIDE
GROUND
F3
F4
CN9
2-RED PUMP
RELAY CONTROL
1-RED MASTER
RELAY CONTROL
LED
1-RED
3AMP
POWER TO CN100
(IF APPLICABLE)
DESCRIPTION
3AMP
ACCESSORY
CN AND PIN
CN 9 - PIN 1
CN 9 - PIN 4
CN 1 - PIN 3
CN 11 - PIN 12
CN 9 - PIN 5
CN 1 - PIN 7 & 8
CN 11 - PIN 8 & 9
NOT USED
CN 9 - PIN 2
CN 11 - PIN 11
FUSE DESCRIPTION
PF1 - POLY FUSE - POWER TO
MASTER WARNING LIGHT AND
RESET SWITCH
F1 - 7.5AMP IGNITION - IN
F2 - 15AMP HOUSE BATTERY - IN
F3 - 5AMP MASTER RELAY CONTROL
F4 - 5AMP PUMP RELAY CONTROL
F5 - 15AMP SWITCHED BATTERY - IN
F6 - 3AMP RESET OUT
F7 - 3AMP ACCESSORY - IN
F9 - 3AMP POWER TO CN100
(IF APPLICABLE)
* LED 5 INDICATES A +12 SIGNAL FROM THE SPEED SWITCH - IGNITION ON COACH SPEED LESS THAN 10 MPH
** LED 8 INDICATES TRANSMISSION IS DISABLED WHEN LIT.
MP84.5322
13APR10
11
19
F10
TRAVEL
REAR
MANIF
NOT
USED
F6
F5
RIGHT
REAR
LOWER
F4
F3
F2
RIGHT
REAR
RAISE
LEFT
REAR
LOWER
LEFT
REAR
RAISE
3
4
12
10
20
YELLOW LEDS
FUSE
RED LEDS
CN1/1 - BLACK
LED
RELAY DESCRIPTION
3-YELLOW
4-RED
5-YELLOW
6-RED
7-YELLOW
8-RED
9-YELLOW
10-RED
11-YELLOW
12-RED
19-YELLOW
20-RED
FUSE
BROWN
F2-5 AMP
PIN 2
F3-5 AMP
PIN 3
F4-5 AMP
PIN 4
F5-5 AMP
PIN 5
F6-5 AMP
PIN 6
CR6
CR10
CR9
CR8
CR7
F1
FUSE
CN100 GRAY
LED
DESCRIPTION
CR1 - PIN 1
CR2 - PIN 2
CR3 - PIN 3
CR4 - PIN 4
CR5 - PIN 5
CR6 - PIN 12
CR7 - PIN 8
CR8 - PIN 9
CR9 - PIN 10
CR10 - PIN 11
PIN 6
PIN 7
NOT USED
AIR LEFT FRONT PRESS SW
AIR RIGHT FRONT PRESS SW
HYD RIGHT FRONT WARN SW
HYD LEFT FRONT WARN SW
NOT USED
NOT USED
HYD RIGHT FRONT PRESS SW
HYD LEFT FRONT PRESS SW
NOT USED
GROUND
NOT USED
FUSE - F1
LED - RED
MP84.5323
13APR10
11
19
12
10
F10
TRAVEL
REAR
MANIF
NOT
USED
F6
F5
RIGHT
REAR
LOWER
F4
F3
F2
FUSE
RIGHT
REAR
RAISE
LEFT
REAR
LOWER
LEFT
REAR
RAISE
3
4
20
YELLOW LEDS
RED LEDS
CN1/1 - BLACK
LED
3-YELLOW
4-RED
5-YELLOW
6-RED
7-YELLOW
8-RED
9-YELLOW
10-RED
11-YELLOW
12-RED
19-YELLOW
20-RED
RELAY DESCRIPTION
LEFT REAR RAISE
LEFT REAR RAISE
LEFT REAR LOWER
LEFT REAR LOWER
RIGHT REAR RAISE
RIGHT REAR RAISE
RIGHT REAR LOWER
RIGHT REAR LOWER
NOT USED
NOT USED
TRAVEL - REAR MANIFOLD
TRAVEL - REAR MANIFOLD
FUSE
BROWN
F2-5 AMP
PIN 2
F3-5 AMP
PIN 3
F4-5 AMP
PIN 4
F5-5 AMP
PIN 5
F6-5 AMP
PIN 6
MP84.5324
13APR10
AIR MANIFOLD
PIGTAIL
P.E.D
RF TRAVEL
LF LOWER
RF LOWER
P.E.D
P.E.D
P.E.D
LF PRESS SW
LF RAISE
P.E.D
LF TRAVEL
P.E.D
B A
P.E.D
B A
P.E.D
1700
1600
1210
1500
B A
B A
B A
B A
B A
P.E.D
B A
SYSTEM
PRESSURE
SWITCH
NOT USED
1700
2600
2210
2500
RF PRESS SW
RF RAISE
FRONT AXLE
AIR MANIFOLD
DESCRIPTION
PIN COLOR
TRAVEL - 1700 SW +12
1
BLACK
GROUND - 6254
2
WHITE
RIGHT SIDE PRESSURE SWITCH - 2210 SW GRND
BLACK
3
GROUND - 6230
WHITE
4
RIGHT SIDE RAISE - 2500 SW +12
BLACK
5
GROUND - 6254
6
WHITE
RIGHT SIDE LOWER - 2600 SW +12
7
BLACK
GROUND - 6254
8
WHITE
LEFT SIDE RAISE - 1500 SW +12
BLACK
9
GROUND - 6254
WHITE
10
LEFT SIDE LOWER - 1600 SW +12
BLACK
11
GROUND - 6254
12
WHITE
TRAVEL - 1700 SW +12
13
BLACK
GROUND - 6254
WHITE
14
LEFT SIDE PRESSURE SWITCH - 1210 SW GRND
15
BLACK
GROUND - 6230
WHITE
16
SYSTEM PRESSURE SWITCH - NA
BLACK
17
GROUND - NA
18
WHITE
19 THROUGH 31 NOT USED
20
21
31
19
2
10
3
22
18
4
12
17
16
15
13
27
14
25
28
6
5
24
29
7
1
11
23
30
26
MP84.6052
13APR10
AIR MANIFOLD
PIGTAIL
P.E.D
RR TRAVEL
LR LOWER
RR LOWER
P.E.D
P.E.D
P.E.D
LR PRESS SW
LR RAISE
P.E.D
LR TRAVEL
P.E.D
B A
P.E.D
B A
P.E.D
3700
4600
4210
4500
B A
P.E.D
B A
B A
B A
B A
B A
B A
3700
3600
3210
3500
3215
RR PRESS SW
RR RAISE
REAR AXLE
AIR MANIFOLD
DESCRIPTION
PIN COLOR
TRAVEL - 3700 SW +12
1
BLACK
GROUND - 6258
2
WHITE
RIGHT SIDE PRESSURE SWITCH - 3210 SW GRND
BLACK
3
GROUND - 6232
WHITE
4
RIGHT SIDE RAISE - 3500 SW +12
BLACK
5
GROUND - 6258
6
WHITE
RIGHT SIDE LOWER - 3600 SW +12
7
BLACK
GROUND - 6258
8
WHITE
LEFT SIDE RAISE - 4500 SW +12
BLACK
9
GROUND - 6258
WHITE
10
LEFT SIDE LOWER - 4600 SW +12
BLACK
11
GROUND - 6258
12
WHITE
TRAVEL - 3700 SW +12
13
BLACK
GROUND - 6258
WHITE
14
LEFT SIDE PRESSURE SWITCH - 4210 SW GRND
15
BLACK
GROUND - 6232
WHITE
16
SYSTEM PRESSURE SWITCH - 3215 SW GRND
BLACK
17
GROUND - 6231
18
WHITE
19 THROUGH 31 NOT USED
20
21
31
19
2
10
3
22
18
4
12
17
16
15
13
27
14
25
28
6
5
24
29
7
1
11
23
30
26
MP84.6072
13APR10
COMPRESSOR DIAGRAM
GRAY FROM
AIR SOLENOID
FUSE
15 AMP
TO +12 BATTERY
POWER - 6100
GROUND
FLOW
AIR FILTER
The normally open air solenoid (1) will open any time the
compressor is not running, allowing internal pressure &
moisture to bleed off. The check valve (3) will keep the
suspension air from bleeding back to the compressor.
MP84.6081
02MAR10
COMPRESSOR
HARNESS FROM
CONTROL BOX
(A)
WHITE
GROUND
12 VOLT
ESSEX
RELAY
BLACK ( GROUND )
RELAY MTG. BOLT
RED +12
COMPRESSOR MOTOR
FUSE
15 AMP
(GROUND)
15 AMP
(+12 SIGNAL)
6100
NORMALLY OPEN
12 VOLT AIR SOLENOID
+12 VOLT
BATTERY POWER
MP84.6082
01MAR10
AIR
EXCESS
SLOPE
NOT IN
PARK/
BRAKE
TRAVEL
MODE
DUMP
EMERGENCY
STOP
TRAVEL
MODE
RAISE
WARNING!
PIN 1
LINK LIGHT
DO NOT CUT
TERMINATING
RESISTOR
WIRE
COLOR
WIRE
NUMBER
YELLOW
GREEN
WHITE
RED
6230
6800
MP84.6185
26APR10