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SMPS
DPR
1005/2005
Theory of operation and
Service information
By Andy Andersen
Harman Consumer Group
250 Crossways Park Dr.
Woodbury, New York 11797
Email Techsupport@harman.com
Web www.harmanservice.com
Figure 1
Page 2
Operation summary
Applied AC line voltage for stand by.
AC line voltage from the relay board goes to connector CN101 and supplies the
voltage for transformer (T101). T101 supplies standby and run voltages +18VAB,
ST5V H8.4V (AC for display). These are the source voltages for the micro (IC62)
for stand by operation.
The applied AC flows through inrush resistors R105 and R104 then rectified by
BD101 to charge C106 and C107. BD101 with C106 and107 are configured as
voltage doublers for 120 operation. Jumper J102 is removed for 240 volt
operation. In either 120 or 240 volt operation 300 volts is developed for
secondary transformer T102.
Stand by to power on
When a High signal is received to connector P-S/W (from micro on main board)
Q201 turns on. Q201 controls optoisolator PC102. PC102 controls U101 at pin 3.
U101 is the driver IC for the SMPS that supplies run voltages +5VA, +5vd, +12V,12V, +18V, +24V, +44V for the main board.
Other activities at power on
When voltage is developed at D101 and C108 (off T102 of the SMPS) RL101
closes (Pins 3, 4 make contact) A short is produced across the in rush resistors
R105 and R104 (5W 15) Current now flows through RL101 and not the inrush
resistors.
At the same time voltage is applied to relay SK41 (located on the Outlet Board
(rear relay board)). Its contacts are wired across the main power switch and is
used to prevent all the receivers current from flowing through the main power
switch (the switch is rated for 8amps, relay for 20 amps).
Power on
Once the secondary voltages are developed from T102 (smps), the micro sends
a signal to power on (4volt high) the high current SMPS used for the D2 audio
module (cn201 pin 11 P-CON, CN2 pin 1 PWR CNTR-2). IC U1 (PWM KA3525)
pin 10 goes low, and a PWM signal is developed to pins 11,14 (out A/B) to two
driver Transformers (T201, T202), then to a Mosfet Bridge to drive T103.
Page 3
Details
Figure 2
Page 4
Figure 5
A group of small transistors, the protection latch and the PWM IC with its related
components are located on a small upright daughterboard at the rear of the main
SMPS board. When servicing this board, be aware of differences from the
schematic and the actual PCB for CN1 (the schematic is correct but the PCB is
wrong).
U1, KA3525 is a common PWM IC. In servicing the PWM check for VCC pin 15,
and VC, VCC should be 15 volts. Power on SD pin 10 has to be low for the PWM
to work. If not low check the signal from the CPU (CN201 pin 11) for a high. If the
power on from the CPU is high check for a protect event trigger (could be a bad
Mosfet or an over voltage problem and protect has triggered and latched).
Page 5
Figure 7
Page 6
Figure 9
Figure 10
Current sense transformer T203 detects the AC current flow for the high current
needed for the D2 module. The AC from T203 goes to a diode bridge, rectified
and the dc is sent to the protection IC U2. When the voltage exceeds 5 volt
reference, the protect will trigger and latch. Do not adjust the over current pot
VR201. This is set at the factory for a protect trigger of 31.2 amps at the 50 volt
output (1.6 load).
Page 7
How to test and run the DPR with the D2 amp board removed from the
receiver.
After removing PCB (T/F code : PBD04KAM20) loaded with D2Audio,
and connecting wire as pictured, then you will be able to check the operation of
processor PCB and the SMPS. You can also check the signal 2ch-out and 8chpreout
(Remark): After checking, because of possible Semiconductor
damage on
Processor PCB, remove the connected
i w re first then load D2 AMP PCB.
[PCB CON3: schematic]
[PCB CON3: bottom view]
Wire added
P814
P815
Figure 13
Figure 14
Page 8
Page 9
B
Pins 16, 18 on daughter board
300 volts PP
One half BTL output. 50 volts per division
Page 10
T101
EI4115
6
7
1
2
RL101
ALE15B12
4
3
F101
250V T12A
LF101
10mH
CN101
LF102
10mH
C126
101 Y1
3
2
1
D101
UF4004
1
2
R105
5W15
R104
5W15
C127
152 Y1
C104
152 Y1
D102
1N4148
10
1
+
T102
EER3541
R123
1W1.5
C128
152 Y1
R102
1/2W1M
C101
275V474
C102
275V474X
R106
1W100K
C105
152 Y1
1
+
C109
630V472
R109
1W100K
C212
16V2200
D207
UF4004
11
R107
1W100K
C119
152 Y1
C107
200V1200
D204
31DF2
14
C120
102Y1
18
HS102
R202
1/4W 10
C114
224M
R114
1/4W22
16
Q203
A708
L101
L3550
KA1M088B-TV
Q103
IRFP350
U101
1M0880B
18
C116
224M
R118
1/4W22
R120
1/4W22
7
C117
224M
D218-221
1N4148
VR201
5K
R222
1K
15
11
14
13
6
5
7
R14
22
12
VCC
VREF
OUTA
+V
OUTB
-V
VC
COMP
RT
OSC
CT
SYNC
C11
104
R15
6.8KF
C229
10V470
SD
GND
CSS
R6
2.2K
C5
35V47
D2
1N4148
R11
4.7K
C6
223
R7
4.7K
Q2
2N2222
+
R12
62KF
C
50V4.7
C7
152J
R13
4.7KF
C13
104M
+
-
10
C8
35V47
R9
4.7KF
R10
22K
C4
104
C10
104
10
D224
1N4148
R225
R112
1/2W820K
+
C206
25V1000
L201
10uH
C220
16V2200
C232
104
C231
104
C204
10V1000
D213
1N4007
C221
10V470
C237
104
C238
104
R207
1/4W330
R208
1/4W4.7KF
H8.4V
GND
+44V
GND
P-S/W
ST5V
V.CK
+18VL
10
M.OCP
11
P-CON
On
2.6
2.6
.0
.0
.0
.0
5.7
4.4
.8
.0
.0
9.8
9.8
.0
42.5
.0
4.6
5.7
4.4
17.3
.0
4.
CN202
5267-10
L203
10uH
+18VA
+24V
GND
-12V
+12VA
GND
-5V
GND
+5VD
10
+5VA
+24V
GND
L204
10uH
R209
1/4W4.7KF
R204
1/2W 10K
CN204
5267-02
C209
35V470
C239
104
Q201
2N2222
R3
10KF
R224
1/4W4.7K
14
C246
104
C227
25V1000
+
-
22
CN1
5267-02
17
R214
1W22
D216
HER204
D217
HER204
1
2
L207
8uH
C243
105M
C222
50V2200
C223
50V2200
C224
50V2200
R215
10W1.5K
R216
10W2.2K
R217
10W2.2K
R218
10W2.2K
R219
10W2.2K
20
2
+
L206
100
D215
KCF25A20
11
R1
100KF
C241
1KV102
18
R122
5W470
R213
1W22
D214
KCF25A20
C118
2KV221
U208
KA7815
U2A
LM393A
C3
104
T103
EE5555A
C242
1KV102
L206-1
10
C225
25V1000
U207
KA7905
1
C226
10V470
C244
104
+39V
+39V
+39V
+39V
GND
GND
GND
GND
CN203
35313-08V
23
R4
4.7KF
C2
35V47
R2
9.1KF
C1
104
C245
104
C228
63V47
2.7KF
C254
1000PF
C203
10V2200
U201
TL431
R113
1/4W 47K
R5
2.2K
U2B
4
LM393A
Q1
2N2222
VR202
5K
C112
104
C121
250V 475K
D1
6.2V
DISC
+
C9
152J
16
4.7KF
C205
25V1000
C201
1KV102
OUT
R210
1/4W1K
- 4
R221
220
R18
1/4W100
R8
R201
1/4W 10
IN
H8.4V
R220
2K
2 +
R223
1/4W4.7
U1
KA3525
U202
S1117-50PI
Off
R211
1/4W4.7K
T202
EE1927
C247
104
R203
2W4.7K
PC102
ET1103
ZD104
1W15V
C110
104
Q101
C1008
T203
IRON13
Q105
IRFP350
R121
1/4W3.9K
C111
50V47
R111
1/4W47
C113
50V1
ZD103
1W15V
R17
10
C233
104
Q104
IRFP350
R119
1/4W3.9K
C213
10V1000
L202
10uH
C250
104
R110
1/4W100
D223
1N4148
Voltage
CN201
5267-11
C208
35V1000
PC101
ET1103
Q205
A708
C234
104
T201
EE1927
C249
105M
10
ZD102
1W15V
Q204
C1008
C215
16V2200
+
2
R116
1/4W22
R117
1/4W3.9K
R16
10
C235
104
C211
63V100
D201
31DQ06
12
D104
UF4004
ZD101
1W15V
C115
224M
Q102
IRFP350
R115
1/4W3.9K
C202
1KV102
ZD201
1/2W5V
C207
35V2200
D203
HER204
300 Volts DC
D222
IN4148
C217
+
16V470
C248
105M
C210
63V100
Q202
C1008
L205
10uH
D103
UF4007
C252
103
U204
KA7805
D202
31DQ06
O
G
10
C251
103
U205
KIA7812
C214
25V1000
R108
1W220K
GND
16
J102
C103
275V474
C106
200V1200
15
C125
101 Y1
C216
+
25V1000
M43160-0302
C219
25V220
R206
1/4W100K
D212
IN4007
U206
KA7912
1
D205
HER204
17
U203
KA7818
3
OUT
R205
1/4W1K
D206
HER204
C108
35V470
IN
G
C218
35V470
BD201
DF06
BD101
600V25A
-
BD202
DF06
1
C253
100PF
Title
Size
A2
Date:
Document Number
AUDIO POWER
Rev
KJP-7013/DPR1005 - US
Sheet
of