INTRODUCTION TO PRO/ENGINEER

We are in a sophisticated world, where good design is good business. Delivering timely results in
the digital medium is an absolute must for success. Designing complex aesthetics or engineered shapes
is tough work and finding a tool, which can provide exact design intent can be even tougher.
Pro/engineer is the world leading 3D product development solution. It enables designers and
engineers deliver more innovative and appealing products to the market.
The advanced modeling capabilities of pro/engineer make it significantly superior over other
CAD packages. This type of interactive capability to optimize a design adds a new level to the design
and modeling experience.
Pro/engineer is the worlds leading 3D product development solution, which is developed by
PTC-parametric Technology Corporation-a US based company. This software enables designers and
engineers to bring better products to the market faster.
Pro/engineer takes care of the entire product development process, from creative concept
through detailed product definition to serviceability.
Pro/engineer delivers measurable value to manufacturing companies of all sizes and in all
industries.
Pro/engineer is used in a vast range of industries, from manufacturing of rockets to computer
peripherals. With more than 100,000 seats installed worldwide, many CAD users are exposed to
Pro/engineerand enjoy using Pro/engineer for its power and capability.
In order to meet the requirements of large and small industries PTC has developed a range of
products which includes

Pro/engineer
Wind chill
PTC project link
PTC parts link
PTC dynamic design link
Pro/mechanica
Pro/desktop
Pro/interlink
Pro/collaborate

Pro/engineer: a solid modeler

Pro/engineer is a solid modeler it develops models as solids, allowing you to work in a threedimensional environment. InPro/engineer the models have volumes and surface areas. As a solid
modeling tool, pro/engineer
Feature-based
Associative
Parametric
Feature Based
Pro/engineer is feature based. Geometry is composed of a series of easily understandable
features. A feature is the smallest building block in a model. Pro/engineer allows building a model
feature one at a time. As you construct your model feature by feature you choose your building blocks
as well as the order you create them in, thus capturing your design intent. Is the motive, the all-driving
force, behind every feature creation. Simple features make us individual parts as wells the overall
model flexible and reliable.
Parametric
Pro/engineer is parametric. It is driven by parameters or variable dimensions. The geometry can
be easily changed by modifying dimensions. Here features are interrelated. Modifications of a single
propagate changes in other features as well, thus preserving design intent. A relationship, known as a
parent/child relationship between features when on feature references another.
Associative
Pro/engineer models are often combinations of various parts, assemblies, drawings and other
objects. Pro/engineer makes all these entities fully associative, that means if you make changes at a
certain level those changes propagate to all the levels. For eg, if you change dimensions on a drawing
the change will be reflected in the associated part.
DIFFERENCE BETWEEN PRO/ENGINEER AND OTHER CAD SYSTEMS

PRO/ENGINEER
Solid modeling
Parametric model
Feature based modeling
Single data structure and full associatively.
Subject oriented sub-modeling

CONVENTIONAL CAD SYSTEM

Wireframe and solid model.
Fixed dimension model
Primitive based modeling
Function-oriented data structures with format
interpreters.
A single geometric-based sys

Main window:
When we start pro/engineer, the main window opens on our desktop. We can create our designs in
this window. The four distinct elements of the windows are:

Pull-down menu
Tool bar
Display area
Message area
Pull-down area
Similar to anyof the windows application pro/engineer also has pull-down menu. The
pro/engineer pull-down menus are valid in all modules of pro/engineer.
The menu bar, which is a part of the pro/engineer main window, contains menus with options for
crafting, saving and modifying models. It also contains menus with options to set our pro/engineer
environment and configuration options.
Tool bar
The pro/engineer tool bar contains icons of frequently used options from the pull-down menu.
This toolbar gives us quick access to the standard set of options that are available in pull down menu.
We can customize it by adding or removing sets of tools. When we activate any changes to the tool bar,
they will be applicable for all open windows.
Each model tree item contains an icon that reflects its object type, for eg, assembly, part, feature
or datum plane (also feature). The icon can also show the display or regeneration status for a feature,
part or assembly for example suppressed or unregenerate.
General procedure to create geometry
To start creating a part that needs to be extruded, you must start with create
New object button pick part give an appropriate name to the part OK start with
feature create solid (default) protrusion extrude (default) done one or both sides
pick a sketch plane (default) on direction menu, you can choose the command flip,if you want to
reverse the direction or click on okay choose the default unless otherwise requested at this point
you will see the sketcher window. The sketcher is a powerful tool for creating two dimensional shapes.
General procedure to create a cut
To create a cut in a part, the following steps must be taken:

Feature create cut extrude solid (default) done one side(default) however, if
the cut needs to be done on both sides then click on both sides done setup new (default)
plane (default) pick ( select the surface that must be cut) setup new (default) on direction menu,
you can choose command flip, if you want to reverse the direction or click on OKAY choose the
default unless otherwise requested choose your references from the reference box (it helps you to locate
the exact location of cut) after choosing the geometry of your cut with the correct location and
dimension, click on check mark button on geometry tool bar in order to continue to next step click
on OK button if the direction of cut is ok. Otherwise flip the direction of cut and then click on ok button
with the next menu, choose the depth of the cut (if the options on the tool bar menu are not one of your
choices,then click button(to specify the depth in the direction that you want) enter the depth value
of your cut and click on check mark buttonclick on preview button of the mouse and the move the
mouse aroundif the cut is OK, then click on OK button of the box. You have completed your cut at
this point.
General procedures to create geometry using revolve command:
To start creating a part that needs to be extruded, you must start with
Create new object buttonpick partgive an appropriate name to the part OKstart with
featurecreate solid(default) plane(default) pickon direction menu,you can choose the default
unless otherwise requestedchoose your references from the reference boxclick on create line button
andpick center line and choose the axis of rotation draw your geometry off of centre lineclick on
check mark(continue with the current geometry) the menu manager will ask for the amount of
rotation(choose 360 degree if you need complete rotation of your 2D object) click on preview button
for reviewing your revolved geometry to preview the part press the ctrl button on the keyboard and
middle button of the mouse and then move the mouse around if the revolved geometry is OK, button
of the box.
General procedure to create a hole:
Featurecreate hole in the menu box, enter the diameter of holefor the depth choose
thruall pick a surface for primary reference with the appropriate distancespick the check mark
button to complete your command click on preview button for review you cut to preview the part
press the ctrl button on the keyboard and middle of the mouse and then move the mouse around.
General procedure to create a geometry using mirror command:
For symmetrical geometry, we can easily create a duplicate of a section by using mirror
command. Featurecopymirrorselect (default) dependent (any change in the first geometry will
automatically change the mirror of it as well) doneyou will be asked to select the geometry that
you want to create the mirror of itselect the geometrydoneyou will be asked to select aplane or
to create a datum plane to mirror aboutselect the

Planedonea new geometry which is the mirrored geometry will appear on the opposite side.
General procedure to add rounds:
To add rounds(remove material to the edges in order to remove shape edges)to the edges, the
following steps should be followed
Featurecreatesolidround simpledoneconstant edgechaindoneone by oneyou
can pick all visible edges on the geometry that you like to have round edgesafter you round
edgesafter you select all edgesclick on done selectselect done in the check menu enter the
specific radius of the round in the radius type menuclick on the check markclick on the review to
approve your workclick on ok to finalize your work.
General procedure to add chamfer:
To add chamfer,follow the following steps
Feature createsolidchamferedge45*d, d*d. choose your chamfer dimension and
click on check markpick the edges that you like to chamferdoneselect done refs click on the
review to approve your workclick on OK to finalize your work.
General procedure to create patterns:
In order to repeat an entity for numerous times, you need to use the pattern command. However,
the pattern features do not have to be identical copies, but can change in size. There are three types of
patterns that vary over the size,references and intersectionof instances. The three types of patterns are
created the same way and are as follows:
Identical patterns-have the same size and the same reference surface, but cannot intersect.
Varying pattern- can vary in size and use different surfaces, but cannot intersect.
General pattern-can vary in size, use different references, intersect each other.
Note:your pattern leader is very important part of construction pattern.

General procedure to create sweeps:

Sweeps is one of the most complicated features that we review in this section.We are able to
create a feature by using an open or closed sweep along a trajectory.

Featurecreateprotrusionsweep\solid\done\sketch trajpick front plane for sketching plane

default sketch a rectangular figure.Notice the arrow starting at the left of trajectory. This arrow shows
the starting point and direction of sweep.(do not forget to align the left of trajectory with the base block)
doneno inn FCs(no inner faces) now move to second step to create the cross section of your
featuredone preview the sweepOK.
General procedure to create helical sweeps:
The helical sweeps will enable you to design different type of spring. The basic elements of the
helical sweep are profile and axis which will define a section that moves up in the direction of
profile and round the axis. Revolve around axis is 360 degrees. The number of turns (distance traveled
along the axis is on completed revolution) is the main attributes for different geometry are as follow:
Pitch:constant or variable
Section:orientation(thru axis or norm to traj)
Direction:right handed or left handed.
Constant profile and constant pitch:
Feature create solid protrusion advanced solid done helical sweepdone constant
thru axis right handeddone.
Pick from datum as the sketching plane and top datum plane as the reference plane.
Using helical sweeps to create a screw:
Start defining a solid protrusion. Choose featurecreatesolidprotrusionrevolve
soliddoneone sidedone pick the sketching planethen sketch the following feature and make
sure to place center line on axis of rotation with 360 degrees rotation.
After completion of our geometry for the screw, then we start with the following step:
Feature createsolid cut advanced soliddonehelical sweep done constant thru axis
right handeddone. Pick front datum plane as the sketching plane and ok the direction (inward
direction) and default. Select your references as shown.
From sketching menu select create line where you are going to create the cut(you will be able to
see an arrow from the beginning of the line). Place a center line on the vertical axis(center of
screw).create the type of pattern of cut for the screw on the opposite side as shown.
Pick the check mark and review the created screw. It must look like the figure below.

General procedure to create blends:

Blend is a feature that allows a very smooth transition between specified cross sections. Blend
can be straight parallel or smooth rotation. We start with createsolidprotrusion blend/solid/done
parallel/regular sec sketch secdone straight(if the blend is going to be straight) or smooth (if the
blend is going to be a curved blend) done.
Note: Each section is sketched separately.
Pick the sketching plane and sketch the first section such as a square with dimensions 10. After
completion of the first sketch, pick sketch from toolbar then pick feature toll and toggle section from
the menu. The second sketch is a rectangular with dimensions 3 by 2.after completion, it will ask you
for the depth. Give a depth of 20 and preview and finally ok for completion.

RESULT:
Thus we studied about PRO/ENGINEER.

AIM:
To draw a 3D Part Drawing by using PRO/E.

GENERAL PROCEDURE:

To start creating a part that needs to be extruded, you must start with create:

New object button pick part give an appropriate name to the part
OK.
Start with feature create solid (default) protrusion extrude (default) done one
side or both sides pick a sketching plane (default) on direction menu, you can choose the
command flip, if you want to reverse the direction or click on Okay at this point you will see
the sketcher window. . The sketcher is a powerful tool for creating two dimensional shapes.

To create a cut in a part, the following steps must be taken:

Feature create cut extrude solid (default) done one side (default) however,

if the cut needs to be done on both sides then click on both sides done.
Setup new (default) plane (default) pick (select the surface that must be cut).
Setup new (default) on direction menu, you can choose the command flip, if you want to
reverse the direction or click on Okay if the cut is Ok, then click on Ok button of the box.
You have completed your cut at this point.

ISOMETRIC VIEW

RESULT:
Thus the given 3D Part Drawing has been drawn by using PRO/E.

AIM:
To draw a 3D Part Drawing by using PRO/E.

GENERAL PROCEDURE:

To start creating a part that needs to be extruded, you must start with create:

New object button pick part give an appropriate name to the part
OK.
Start with feature create solid (default) protrusion extrude (default) done one
side or both sides pick a sketching plane (default) on direction menu, you can choose the
command flip, if you want to reverse the direction or click on Okay at this point you will see
the sketcher window. . The sketcher is a powerful tool for creating two dimensional shapes.

To create a cut in a part, the following steps must be taken:

Feature create cut extrude solid (default) done one side (default) however,

if the cut needs to be done on both sides then click on both sides done.
Setup new (default) plane (default) pick (select the surface that must be cut).
Setup new (default) on direction menu, you can choose the command flip, if you want to
reverse the direction or click on Okay if the cut is Ok, then click on Ok button of the box.
You have completed your cut at this point.

ISOMETRIC VIEW

RESULT:
Thus the given 3D Part Drawing has been drawn by using PRO/E.

AIM:
To draw a 3D Part Drawing by using PRO/E.

GENERAL PROCEDURE:

To start creating a part that needs to be extruded, you must start with create:

New object button pick part give an appropriate name to the part
OK.
Start with feature create solid (default) protrusion extrude (default) done one
side or both sides pick a sketching plane (default) on direction menu, you can choose the
command flip, if you want to reverse the direction or click on Okay at this point you will see
the sketcher window. . The sketcher is a powerful tool for creating two dimensional shapes.

To create a cut in a part, the following steps must be taken:

Feature create cut extrude solid (default) done one side (default) however,

if the cut needs to be done on both sides then click on both sides done.
Setup new (default) plane (default) pick (select the surface that must be cut).
Setup new (default) on direction menu, you can choose the command flip, if you want to
reverse the direction or click on Okay if the cut is Ok, then click on Ok button of the box.
You have completed your cut at this point.

ISOMETRIC VIEW

RESULT:
Thus the given 3D Part Drawing has been drawn by using PRO/E.

AIM:
To draw a 3D Part Drawing by using PRO/E.

GENERAL PROCEDURE:

To start creating a part that needs to be extruded, you must start with create:

New object button pick part give an appropriate name to the part
OK.
Start with feature create solid (default) protrusion extrude (default) done one
side or both sides pick a sketching plane (default) on direction menu, you can choose the
command flip, if you want to reverse the direction or click on Okay at this point you will see
the sketcher window. . The sketcher is a powerful tool for creating two dimensional shapes.

To create a cut in a part, the following steps must be taken:

Feature create cut extrude solid (default) done one side (default) however,

if the cut needs to be done on both sides then click on both sides done.
Setup new (default) plane (default) pick (select the surface that must be cut).
Setup new (default) on direction menu, you can choose the command flip, if you want to
reverse the direction or click on Okay if the cut is Ok, then click on Ok button of the box.
You have completed your cut at this point.

ISOMETRIC VIEW

RESULT:
Thus the given 3D Part Drawing has been drawn by using PRO/E.

AIM:
To draw a 3D Part Drawing by using PRO/E.

GENERAL PROCEDURE:

To start creating a part that needs to be extruded, you must start with create:

New object button pick part give an appropriate name to the part
OK.
Start with feature create solid (default) protrusion extrude (default) done one
side or both sides pick a sketching plane (default) on direction menu, you can choose the
command flip, if you want to reverse the direction or click on Okay at this point you will see
the sketcher window. . The sketcher is a powerful tool for creating two dimensional shapes.

To create a cut in a part, the following steps must be taken:

Feature create cut extrude solid (default) done one side (default) however,

if the cut needs to be done on both sides then click on both sides done.
Setup new (default) plane (default) pick (select the surface that must be cut).
Setup new (default) on direction menu, you can choose the command flip, if you want to
reverse the direction or click on Okay if the cut is Ok, then click on Ok button of the box.
You have completed your cut at this point.

ISOMETRIC VIEW

RESULT:
Thus the given 3D Part Drawing has been drawn by using PRO/E.

AIM:
To draw a 3D Part Drawing by using PRO/E.

GENERAL PROCEDURE:

To start creating a part that needs to be extruded, you must start with create:

New object button pick part give an appropriate name to the part
OK.
Start with feature create solid (default) protrusion extrude (default) done one
side or both sides pick a sketching plane (default) on direction menu, you can choose the
command flip, if you want to reverse the direction or click on Okay at this point you will see
the sketcher window. . The sketcher is a powerful tool for creating two dimensional shapes.

To create a cut in a part, the following steps must be taken:

Feature create cut extrude solid (default) done one side (default) however,

if the cut needs to be done on both sides then click on both sides done.
Setup new (default) plane (default) pick (select the surface that must be cut).
Setup new (default) on direction menu, you can choose the command flip, if you want to
reverse the direction or click on Okay if the cut is Ok, then click on Ok button of the box.
You have completed your cut at this point.

ISOMETRIC VIEW

RESULT:
Thus the given 3D Part Drawing has been drawn by using PRO/E.

AIM:
To draw and assemble3D Part Drawingby using PRO/E.

GENERAL PROCEDURE:

To start creating a part that needs to be extruded, you must start with create:

New object button pick part give an appropriate name to the part
OK.
Start with feature create solid (default) protrusion extrude (default) done one
side or both sides pick a sketching plane (default) on direction menu, you can choose the
command flip, if you want to reverse the direction or click on Okay at this point you will see
the sketcher window. . The sketcher is a powerful tool for creating two dimensional shapes.

To create a cut in a part, the following steps must be taken:

Feature create cut extrude solid (default) done one side (default) however,

if the cut needs to be done on both sides then click on both sides done.
Setup new (default) plane (default) pick (select the surface that must be cut).
Setup new (default) on direction menu, you can choose the command flip, if you want to
reverse the direction or click on Okay if the cut is Ok, then click on Ok button of the box.
You have completed your cut at this point.

ISOMETRIC VIEW

RESULT:
Thus the given 3D Part Drawinghas been drawn and assembled by using PRO/E.

AIM:
To draw and assemble3D Part Drawingby using PRO/E.

GENERAL PROCEDURE:

To start creating a part that needs to be extruded, you must start with create:

New object button pick part give an appropriate name to the part
OK.
Start with feature create solid (default) protrusion extrude (default) done one
side or both sides pick a sketching plane (default) on direction menu, you can choose the
command flip, if you want to reverse the direction or click on Okay at this point you will see
the sketcher window. . The sketcher is a powerful tool for creating two dimensional shapes.

To create a cut in a part, the following steps must be taken:

Feature create cut extrude solid (default) done one side (default) however,

if the cut needs to be done on both sides then click on both sides done.
Setup new (default) plane (default) pick (select the surface that must be cut).
Setup new (default) on direction menu, you can choose the command flip, if you want to
reverse the direction or click on Okay if the cut is Ok, then click on Ok button of the box.
You have completed your cut at this point.

ISOMETRIC VIEW

RESULT:
Thus the given 3D Part Drawinghas been drawn and assembled by using PRO/E.

AIM:
To draw and assemble a3D Part Drawingby using PRO/E.

GENERAL PROCEDURE:

To start creating a part that needs to be extruded, you must start with create:

New object button pick part give an appropriate name to the part
OK.
Start with feature create solid (default) protrusion extrude (default) done one
side or both sides pick a sketching plane (default) on direction menu, you can choose the
command flip, if you want to reverse the direction or click on Okay at this point you will see
the sketcher window. . The sketcher is a powerful tool for creating two dimensional shapes.

To create a cut in a part, the following steps must be taken:

Feature create cut extrude solid (default) done one side (default) however,

if the cut needs to be done on both sides then click on both sides done.
Setup new (default) plane (default) pick (select the surface that must be cut).
Setup new (default) on direction menu, you can choose the command flip, if you want to
reverse the direction or click on Okay if the cut is Ok, then click on Ok button of the box.
You have completed your cut at this point.

ISOMETRIC VIEW

RESULT:
Thus the given 3D Part Drawinghas been drawn and assembled by using PRO/E.

AIM:
To draw and assemble a3D Part Drawingby using PRO/E.

GENERAL PROCEDURE:

To start creating a part that needs to be extruded, you must start with create:

New object button pick part give an appropriate name to the part
OK.
Start with feature create solid (default) protrusion extrude (default) done one
side or both sides pick a sketching plane (default) on direction menu, you can choose the
command flip, if you want to reverse the direction or click on Okay at this point you will see
the sketcher window. . The sketcher is a powerful tool for creating two dimensional shapes.

To create a cut in a part, the following steps must be taken:

Feature create cut extrude solid (default) done one side (default) however,

if the cut needs to be done on both sides then click on both sides done.
Setup new (default) plane (default) pick (select the surface that must be cut).
Setup new (default) on direction menu, you can choose the command flip, if you want to
reverse the direction or click on Okay if the cut is Ok, then click on Ok button of the box.
You have completed your cut at this point.

ISOMETRIC VIEW

RESULT:
Thus the given 3D Part Drawinghas been drawn and assembled by using PRO/E.

ISOMETRIC
VIEW

ASSEMBLED VIEW:

GENERAL PROCEDURE FOR ASSEMBLY:

Feature create cut extrude solid (default) done one side (default) however,
if the cut needs to be done on both sides then click on both sides done.
Start assembling the parts by placing a base component into an empty assembly file.
Then use placementconstraints to add each subsequent part and orient it to the base component.
These constraints determine whether surfaces and edges are aligned, mated, or offset, and by
what values or limits.
ASSEMBLY CONSTRAINTS:

The first step in creating an assembly is importing a base component and automatically aligning its part
coordinate system with the assemblys coordinate system.
1. Click File >New. The New dialog box opens.
2. Select Assembly under Type and enter a name for the assembly. Use the default
template.
3. Click OK. The Pro/ENGINEER main window opens and displays the default
assembly datum planes, all marked with the prefix ASM.
4. Click Insert > Component >Assemble on the main menu. The Open dialog box
opens.
5. Select first part.prt of the model appears and the Component Placement dashboard
appears.
6. Click the Default constraint set from the Automatic constraint set list to assemble the
first part in the default constraint position. This constraint aligns the part coordinate
system with the assembly coordinate system. You will see the parts Front, Right, and
Top part datum planes align with their respective assembly datum planes. The STATUS
line indicates that the base component is fully constrained.
7. Accept and save the assembly.

RESULT:
Thus the given Knucle Joint parts are drawn and assembled.

AIM:
To draw the given parts of universal coupling and assemble the same.

GENERAL PROCEDURE:

To start creating a part that needs to be extruded, you must start with create:

New object button pick part give an appropriate name to the part
OK.
Start with feature create solid (default) protrusion extrude (default) done one
side or both sides pick a sketching plane (default) on direction menu, you can choose the
command flip, if you want to reverse the direction or click on Okay at this point you will see
the sketcher window. . The sketcher is a powerful tool for creating two dimensional shapes.

To create a cut in a part, the following steps must be taken:

Feature create cut extrude solid (default) done one side (default) however,

if the cut needs to be done on both sides then click on both sides done.
Setup new (default) plane (default) pick (select the surface that must be cut).
Setup new (default) on direction menu, you can choose the command flip, if you want to
reverse the direction or click on Okay if the cut is Ok, then click on Ok button of the box.
You have completed your cut at this point.

ASSEMBLED VIEW:

GENERAL PROCEDURE FOR ASSEMBLY:

Feature create cut extrude solid (default) done one side (default) however,
if the cut needs to be done on both sides then click on both sides done.
Start assembling the parts by placing a base component into an empty assembly file.
Then use placementconstraints to add each subsequent part and orient it to the base component.
These constraints determine whether surfaces and edges are aligned, mated, or offset, and by
what values or limits.
ASSEMBLY CONSTRAINTS:

The first step in creating an assembly is importing a base component and automatically aligning its part
coordinate system with the assemblys coordinate system.
2. Click File >New. The New dialog box opens.
2. Select Assembly under Type and enter a name for the assembly. Use the default
template.
3. Click OK. The Pro/ENGINEER main window opens and displays the default
assembly datum planes, all marked with the prefix ASM.
4. Click Insert > Component >Assemble on the main menu. The Open dialog box
opens.
5. Select first part.prt of the model appears and the Component Placement dashboard
appears.
6. Click the Default constraint set from the Automatic constraint set list to assemble the
first part in the default constraint position. This constraint aligns the part coordinate
system with the assembly coordinate system. You will see the parts Front, Right, and
Top part datum planes align with their respective assembly datum planes. The STATUS
line indicates that the base component is fully constrained.
7. Accept and save the assembly.

RESULT:
Thus the given universal coupling parts are drawn and assembled.

AIM:
To draw the given parts of Flange Coupling and assemble the same.

GENERAL PROCEDURE:

To start creating a part that needs to be extruded, you must start with create:

New object button pick part give an appropriate name to the part
OK.
Start with feature create solid (default) protrusion extrude (default) done one
side or both sides pick a sketching plane (default) on direction menu, you can choose the
command flip, if you want to reverse the direction or click on Okay at this point you will see
the sketcher window. . The sketcher is a powerful tool for creating two dimensional shapes.

To create a cut in a part, the following steps must be taken:

Feature create cut extrude solid (default) done one side (default) however,

if the cut needs to be done on both sides then click on both sides done.
Setup new (default) plane (default) pick (select the surface that must be cut).
Setup new (default) on direction menu, you can choose the command flip, if you want to
reverse the direction or click on Okay if the cut is Ok, then click on Ok button of the box.
You have completed your cut at this point.

ASSEMBLED VIEW:

GENERAL PROCEDURE FOR ASSEMBLY:

Feature create cut extrude solid (default) done one side (default) however,
if the cut needs to be done on both sides then click on both sides done.
Start assembling the parts by placing a base component into an empty assembly file.
Then use placementconstraints to add each subsequent part and orient it to the base component.
These constraints determine whether surfaces and edges are aligned, mated, or offset, and by
what values or limits.
ASSEMBLY CONSTRAINTS:

The first step in creating an assembly is importing a base component and automatically aligning its part
coordinate system with the assemblys coordinate system.
3. Click File >New. The New dialog box opens.
2. Select Assembly under Type and enter a name for the assembly. Use the default
template.
3. Click OK. The Pro/ENGINEER main window opens and displays the default
assembly datum planes, all marked with the prefix ASM.
4. Click Insert > Component >Assemble on the main menu. The Open dialog box
opens.
5. Select first part.prt of the model appears and the Component Placement dashboard
appears.
6. Click the Default constraint set from the Automatic constraint set list to assemble the
first part in the default constraint position. This constraint aligns the part coordinate
system with the assembly coordinate system. You will see the parts Front, Right, and
Top part datum planes align with their respective assembly datum planes. The STATUS
line indicates that the base component is fully constrained.
7. Accept and save the assembly.

RESULT:
Thus the given Flange coupling parts are drawn and assembled.

AIM:
To draw the given parts of Screw Jack and assemble the same.

GENERAL PROCEDURE:

To start creating a part that needs to be extruded, you must start with create:

New object button pick part give an appropriate name to the part
OK.
Start with feature create solid (default) protrusion extrude (default) done one
side or both sides pick a sketching plane (default) on direction menu, you can choose the
command flip, if you want to reverse the direction or click on Okay at this point you will see
the sketcher window. . The sketcher is a powerful tool for creating two dimensional shapes.

To create a cut in a part, the following steps must be taken:

Feature create cut extrude solid (default) done one side (default) however,

if the cut needs to be done on both sides then click on both sides done.
Setup new (default) plane (default) pick (select the surface that must be cut).
Setup new (default) on direction menu, you can choose the command flip, if you want to
reverse the direction or click on Okay if the cut is Ok, then click on Ok button of the box.
You have completed your cut at this point.

ASSEMBLED VIEW:

ASSEMBLED VIEW:

AIM:
To Study about Finite element analysis in ANSYS.
FINITE ELEMENT ANALYSIS (FEA) USING ANSYS
Finite element analysis is a method of prediction the behavior of real structure under
specified loads and displacement condition. The finite element modeling is a Generalization
of one displacement or matrix method of structural analysis to two and three dimensional
problems. The basic concept of FEA is considered to be an assembly of discrete pieces
called element they are connected together at a finite number of point (or) nodes. The
finite element is a geometrically simplified representation of a small part of the physical
structure. As an example, consider the analysis of the column of machine tool. The column is
shown with its base fixed and concentrated forces applied at the end of the column. The finite
element model is made up of quadrilateral element, triangular element ad rod Tube element.
In limited element analysis the stiffness of each element is calculated and Global stiffness
matrix is calculated. Using the stiffness matrix we can define the load Deflection
relationship. Now we can apply the load can be calculated from the known Deflection using
Hooks law.
STEP 1
Define node element for the given part is shown is fig (a) and the finite model of the
part is shown in fig (b). The comer point (1 to 14) in fig (b) is called as nodes. The element is
numbered from 1 to 7 and inter connected in the model by reference to the Nodes. The nodes
and element together establish the approximate finite element model of the Part.
STEP 2
Form individual stiffness matrix for each element.
STEP 3
Assembly the stiffness matrix and analysis the structure for a given set of
boundary condition.
STEP 4
Modify the problem in the light of the result of the analysis and proceed with the
NeXT iteration.
STEP 5
Continue the process till an optimum design is evolved.

TYPE OF ANALYSIS:
1) STATIC AND DYANAMIC ANALYSIS
A Structure model created can be used to predict the behavior of real
Structure under the action of external force. We are measured in terms of Deflection and stress. If the
response is static and if loads are steady then the Analysis is static. When load very with the analysis is
called dynamic Analysis.
2) LINEAR AND NON LINEAR ALALYSIS
If the properties of structure such as stiffness remain constant during the
Entire analysis, these are called as linear analysis. If these properties are varying the analysis of linear
is called as nonlinear.
3) THERMAL ANALYSIS
Finite element analysis can be used for several design and problem involving
Thermal stresses, thermal displacement, heat flow, temperature distribution etc..
4) FLUID FLOW ANALYSIS
Finite element can solve several types of fluid flow problems.
5) FIELD ANALYSIS
Problem in magnetic and acoustic can be solved by finite element analysis.
PRINCIPLES USED IN FEA:
Using the principal of minimum energy, a displacement function or is chosen in an
Element to obtain a correlation of nodal displacements. A set of linear algebraic equation
Can be formed; since equilibrium is imposed is imposed at every node where unknown Are
the nodal displacements. The stress and strain with in element can then be determined from
this nodal displacement.
ANSYS:
Ansys has comprehensive graphical user interference (GUI) that gives users easy
Interactive access to program function, command, documentation and reference material. An
initiative menu systems help user to navigate through the ANSYS program. User can impute
using a mouse, a keyboard, or a combination.

ANSYS HELP ENGINEERS TO PERFORM THE FOLLOWINGST TASKS

Build computer models or transfer cad models for structure, products or

Systems.

Apply operating load or other design performance condition.

Study the physical responses such as stress level, temperature distribution or

The impact of electromagnetic fields.

Optimize the design early in at development process earlier to reduce

Production costs.

Do prototype testing in environments where otherwise could be undesirable or

Impossible.

RESULT:
Thus we studied about Finite element analysis in ANSYS.

AIM:
To create a plane stress bracket and analyze (structural) by using ansys.
PROCEDURE:

Preferences:
Individual disciplines to show in the GUI: click structural
Structural discipline option: Click H-Method
Then click: ok
Preprocessor:
Click Element type-Add/Edit/Delete.
Click Add in the defined element types.
Select Beam in 1st column and 2nd elastic 3 in the 2nd column of the library element types.
Then click ok and click close
Preprocessor:
Click Element type-Add/Delete/Edit.
Click Add in the defined element types.
Enter the cross sectional area of the beam (AREA) = 100mm*200mm
Enter the moment of inertia of beam (IZZ) = 100mm*200mm
Enter the height of beam (HEIGHT) = 100mm*200mm
Then Click ok and click close.
Preprocessor:
Click properties Constant-Isotropic-Ok.
Enter youngs Modulus =2e5 and Poissons ratio (major) = 0.3
Then click ok.
Preprocessor:
Click modeling-create-keypoints- In active CS.
Enter X=100cm and Y=0cm and Z=0cm in the location in active CS (1st point)
Click apply enter X=100cm and Y=0cm and Z=0cm in the
Location in active CS (2nd point).
Then click ok.

LOADING CONDITION:

Preprocessor:

Click Modeling-Operate-lines-straight lines

Pick two nodes draw line and click ok.
Preprocessor:
Click Mesh tool smart size.
Then set fine = 1.
Click set and select beam then OK.
Click Mesh-Pick all.
Select lines at redefined at and click refine-OK-OK-close.
Solution:
Click analysis type- new analysis.
Click static in the type of analysis.
Then click ok.
Solution:
Click- Loads Apply- structure- Displacement- On nodes.
Pick the left end of the plane (fixed) and click ok.
Click- Load- Apply- Structure- Force/Moment- Nodes.
Pick the free end of plane and click ok.
Then select FY in direct of force/Moment column and enter- 2000N
In force/momentum column.
Then click ok.
Solution:
Click solve- current- LS=OK- Close.
General post processor:
Click Plot result-Nodal solution.
Select DOF solution in the 1st column and USUM in the 2nd column.
Of the item to be contoured.
Then click ok.
General post processor:
Click Element table- Define table- Add.
Enter sf1 I the user label for item column.
Select By sequence num in the 1st Column and select SIMIC in the 2nd Column.

Enter SMIC,2 in the 3rd column and click apply

Again Enter sf1 I the user label for item column.
Select by sequence num in the 1st column and select SMIC in the 2nd column.
Enter SMIC,8 in the 3rd column and click apply.
Again enter bml in the user label for item column.
Select By sequence num in the 1st column and select SMIC in the 2nd column.
Enter SMIC,6 in the 3rd column and click apply.
Again enter sf2 in the user label for item column.
Select By sequence num in the 1st column and select SMIC in the 2nd Column.
Enter SMIC,12 in the 3rd column and click apply.
Again Enter bm2 in the user label for item column.

General Post processor:

Click Plot result-Line element result.

RESULT:
Thus the structural analysis of plane stress bracket and analyze using ANSYS is successfully done.

AIM:
To create a roof truss model and analyze (structural) by using ansys.
PROCEDURE:
Preferences:
Individual disciplines to show in the GUI: click structural
Structural discipline option: Click H-Method
Then click: ok
Preprocessor:
Click Element type-Add/Edit/Delete.
Click Add in the defined element types.
Select Beam in 1st column and 2nd elastic 3 in the 2nd column of the library element types.
Then click ok and click close
Preprocessor:
Click Element type-Add/Delete/Edit.
Click Add in the defined element types.
Enter the cross sectional area of the beam (AREA) = 100mm*200mm
Enter the moment of inertia of beam (IZZ) = 100mm*200mm
Enter the height of beam (HEIGHT) = 100mm*200mm
Then Click ok and click close.
Preprocessor:
Click properties Constant-Isotropic-Ok.
Enter youngs Modulus =2e5 and Poissons ratio (major) = 0.3
Then click ok.
Preprocessor:
Click modeling-create-keypoints- In active CS.
Enter X=100cm and Y=0cm and Z=0cm in the location in active CS (1st point)
Click apply enter X=100cm and Y=0cm and Z=0cm in the
Location in active CS (2nd point).
Then click ok.

Preprocessor:
Click Modeling-Operate-lines-straight lines
Pick two nodes draw line and click ok.
Preprocessor:
Click Mesh tool smart size.
Then set fine = 1.
Click set and select beam then OK.
Click Mesh-Pick all.
Select lines at redefined at and click refine-OK-OK-close.
Solution:
Click analysis type- new analysis.
Click static in the type of analysis.
Then click ok.
Solution:
Click- Loads Apply- structure- Displacement- On nodes.
Pick the left end of the plane (fixed) and click ok.
Click- Load- Apply- Structure- Force/Moment- Nodes.
Pick the free end of plane and click ok.
Then select FY in direct of force/Moment column and enter- 2000N
In force/momentum column.
Then click ok.
Solution:
Click solve- current- LS=OK- Close.
General post processor:
Click Plot result-Nodal solution.
Select DOF solution in the 1st column and USUM in the 2nd column.
Of the item to be contoured.
Then click ok.
General post processor:
Click Element table- Define table- Add.
Enter sf1 I the user label for item column.
Select By sequence num in the 1st Column and select SIMIC in the 2nd Column.

SHEAR FORCE DIAGRAM:

Enter SMIC,2 in the 3rd column and click apply

Again Enter sf1 I the user label for item column.
Select by sequence num in the 1st column and select SMIC in the 2nd column.
Enter SMIC,8 in the 3rd column and click apply.
Again enter bml in the user label for item column.
Select By sequence num in the 1st column and select SMIC in the 2nd column.
Enter SMIC,6 in the 3rd column and click apply.
Again enter sf2 in the user label for item column.
Select By sequence num in the 1st column and select SMIC in the 2nd Column.
Enter SMIC,12 in the 3rd column and click apply.
Again Enter bm2 in the user label for item column.

General Post processor:

Click Plot result-Line element result.

BENDING MOMENT DIAGRAM:

RESULT:
Thus the structural analysis of roof truss using ANSYS is successfully done.

AIM:
To create a structural analysis of cantilever beam by using ansys.
PROCEDURE:

Preferences:
Individual disciplines to show in the GUI: click structural
Structural discipline option: Click H-Method
Then click: ok
Preprocessor:
Click Element type-Add/Edit/Delete.
Click Add in the defined element types.
Select Beam in 1st column and 2nd elastic 3 in the 2nd column of the library element types.
Then click ok and click close
Preprocessor:
Click Element type-Add/Delete/Edit.
Click Add in the defined element types.
Enter the cross sectional area of the beam (AREA) = 100mm*200mm
Enter the moment of inertia of beam (IZZ) = 100mm*200mm
Enter the height of beam (HEIGHT) = 100mm*200mm
Then Click ok and click close.
Preprocessor:
Click properties Constant-Isotropic-Ok.
Enter youngs Modulus =2e5 and Poissons ratio (major) = 0.3
Then click ok.
Preprocessor:
Click modeling-create-keypoints- In active CS.
Enter X=100cm and Y=0cm and Z=0cm in the location in active CS (1st point)
Click apply enter X=100cm and Y=0cm and Z=0cm in the
Location in active CS (2nd point).
Then click ok.

LOADING CONDITION & DISPLACEMENT:

Preprocessor:
Click Modeling-Operate-lines-straight lines
Pick two nodes draw line and click ok.
Preprocessor:
Click Mesh tool smart size.
Then set fine = 1.
Click set and select beam then OK.
Click Mesh-Pick all.
Select lines at redefined at and click refine-OK-OK-close.
Solution:
Click analysis type- new analysis.
Click static in the type of analysis.
Then click ok.
Solution:
Click- Loads Apply- structure- Displacement- On nodes.
Pick the left end of the plane (fixed) and click ok.
Click- Load- Apply- Structure- Force/Moment- Nodes.
Pick the free end of plane and click ok.
Then select FY in direct of force/Moment column and enter- 2000N
In force/momentum column.
Then click ok.
Solution:
Click solve- current- LS=OK- Close.
General post processor:
Click Plot result-Nodal solution.
Select DOF solution in the 1st column and USUM in the 2nd column.
Of the item to be contoured.
Then click ok.
General post processor:
Click Element table- Define table- Add.
Enter sf1 I the user label for item column.
Select By sequence num in the 1st Column and select SIMIC in the 2nd Column.

SHEAR FORCE DIAGRAM:

Enter SMIC,2 in the 3rd column and click apply

Again Enter sf1 I the user label for item column.
Select by sequence num in the 1st column and select SMIC in the 2nd column.
Enter SMIC,8 in the 3rd column and click apply.
Again enter bml in the user label for item column.
Select By sequence num in the 1st column and select SMIC in the 2nd column.
Enter SMIC,6 in the 3rd column and click apply.
Again enter sf2 in the user label for item column.
Select By sequence num in the 1st column and select SMIC in the 2nd Column.
Enter SMIC,12 in the 3rd column and click apply.
Again Enter bm2 in the user label for item column.

General Post processor:

Click Plot result-Line element result.

BENDING MOMENT DIAGRAM:

RESULT:
Thus the structural analysis of cantilever beam using ANSYS is successfully done.

AIM:
To create a structural analysis of simply supported beam by using ansys.
PROCEDURE:

Preferences:
Individual disciplines to show in the GUI: click structural
Structural discipline option: Click H-Method
Then click: ok
Preprocessor:
Click Element type-Add/Edit/Delete.
Click Add in the defined element types.
Select Beam in 1st column and 2nd elastic 3 in the 2nd column of the library element types.
Then click ok and click close
Preprocessor:
Click Element type-Add/Delete/Edit.
Click Add in the defined element types.
Enter the cross sectional area of the beam (AREA) = 100mm*200mm
Enter the moment of inertia of beam (IZZ) = 100mm*200mm
Enter the height of beam (HEIGHT) = 100mm*200mm
Then Click ok and click close.
Preprocessor:
Click properties Constant-Isotropic-Ok.
Enter youngs Modulus =2e5 and Poissons ratio (major) = 0.3
Then click ok.
Preprocessor:
Click modeling-create-keypoints- In active CS.
Enter X=100cm and Y=0cm and Z=0cm in the location in active CS (1st point)
Click apply enter X=100cm and Y=0cm and Z=0cm in the
Location in active CS (2nd point).
Then click ok.

LOADING CONDITION & DISPLACEMENT:

Preprocessor:
Click Modeling-Operate-lines-straight lines
Pick two nodes draw line and click ok.
Preprocessor:
Click Mesh tool smart size.
Then set fine = 1.
Click set and select beam then OK.
Click Mesh-Pick all.
Select lines at redefined at and click refine-OK-OK-close.
Solution:
Click analysis type- new analysis.
Click static in the type of analysis.
Then click ok.
Solution:
Click- Loads Apply- structure- Displacement- On nodes.
Pick the left end of the plane (fixed) and click ok.
Click- Load- Apply- Structure- Force/Moment- Nodes.
Pick the free end of plane and click ok.
Then select FY in direct of force/Moment column and enter- 2000N
In force/momentum column.
Then click ok.
Solution:
Click solve- current- LS=OK- Close.
General post processor:
Click Plot result-Nodal solution.
Select DOF solution in the 1st column and USUM in the 2nd column.
Of the item to be contoured.
Then click ok.
General post processor:
Click Element table- Define table- Add.
Enter sf1 I the user label for item column.
Select By sequence num in the 1st Column and select SIMIC in the 2nd Column.

SHEAR FORCE DIAGRAM:

Enter SMIC,2 in the 3rd column and click apply

Again Enter sf1 I the user label for item column.
Select by sequence num in the 1st column and select SMIC in the 2nd column.
Enter SMIC,8 in the 3rd column and click apply.
Again enter bml in the user label for item column.
Select By sequence num in the 1st column and select SMIC in the 2nd column.
Enter SMIC,6 in the 3rd column and click apply.
Again enter sf2 in the user label for item column.
Select By sequence num in the 1st column and select SMIC in the 2nd Column.
Enter SMIC,12 in the 3rd column and click apply.
Again Enter bm2 in the user label for item column.

General Post processor:

Click Plot result-Line element result.

BENDING MOMENT DIAGRAM:

RESULT:
Thus the structural analysis of simply supported beam using ANSYS is successfully done.