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Table of Contents
About Varel International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Varel Roller Cone Drill Bit Technology . . . . . . . . . . . . . . . . . . . . . . 4
Advanced Technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
High Energy Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
DuraTech Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Compass Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
A-Force Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
High Roller Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15
Varel Jumbo Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17
Workover Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-20
Classic Roller Cone Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Bit Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Shirttail Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Premium Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25
Roller Cone Reference Tables . . . . . . . . . . . . . . . . . . . . . . . . 26-27
Bit Shipping Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
API Casing Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
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Scan our updated catalog for our latest products, features and premium options. Then contact
the Varel sales office near you to discuss innovative and cost-effective solutions for your next
drilling project.
TCI
High Energy
7 1/2 - 13 3/4"
Compass
3 3/4 - 7 3/8"
A-Force
6 1/8 - 12 1/4"
DuraTech
3 3/4 - 13 3/4"
2 7/8 - 44"
High Roller
14 3/4 - 18 1/2"
Jumbo
20" +
7-1-0035,
7-1-0035.1
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Steel
Tooth
Product Name
Air
Advanced Technologies
Advanced Technologies for Design Analysis
Varel engineers utilize Computational Fluid Dynamics (CFD)
to simulate fluid flow around roller cone bits and evaluate
design hydraulics prior to field tests.
CFD analysis allows nozzle orientations to be optimized
to eliminate fluid stagnation zones and to ensure both
cone cleaning and hole cleaning are optimal. Evacuating
the cuttings efficiently allows the bits to deliver the highest
penetration rates possible.
Finite Element Analysis (FEA) is employed to analyze new
roller cone bit designs in the early stages of the process to
ensure product reliability under a wide variety of operating
conditions. The insert hole and bearing geometries are
analyzed through FEA and designed to enable them to
withstand the high loads encountered in severe drilling
applications.
Patented HET
Patented conical
carbide inserts
seal gland
Patented
heat shield
High capacity
journal bearing
Improved shirttail
hardfacing
High temperature,
high lubricity
bearing grease
V-Jet hydraulics
package
Advanced
compensation
system
enhancement features
available
Reliability
% Seal Effective
100%
80%
21% Increase
60%
40%
20%
0%
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Overview
As a leading manufacturer and global supplier to the drilling
industry, we are proud to advance the next generation in
drill bit performance the Varel High Energy Series.
This innovative series ushers in a line of roller cone bits capable of increasing drilling performance by effectively
utilizing higher energy inputs in the form of increased rotary speed, increased weight on bit, or both.
To create the High Energy Series, our engineers used an integrated systems approach. At every point in the
development process, each element was refined and enhanced to add to the durability and drilling rate of these
new bits. As a result, our High Energy Series bits are able to withstand applications where the combination
of bit weight and rotary speed is at the high end of the spectrum, and by doing so deliver better performance
and outcomes in critical applications.
Self-draining reservoir
*Patented
DuraTech Series
Enhanced Hardmetal
A newly enhanced
hardmetal material is
welded to DuraTech bits
for added durability and
long life.
B
ack Row Inserts
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Overview
Varel International, a leading manufacturer of drill bits
and global supplier to the drilling industry, is proud to
introduce the next generation of steel tooth bits the
Varel DuraTech Series.
This steel-tooth series of products, available from 3-3/4 to 13-3/4, delivers rapid rate of penetration (ROP)
and new hardmetal protection that provides life-enhancing durability in the most demanding environments.
DuraTech bits can withstand the added stress that operators place on bits when additional weight
and greater RPMs are necessary.
The series is designed to provide:
Compass Series
P atented
H
ighly responsive
HET carbide
inserts
cutting structure
design
designs available
Patented conical
E nhanced shirttail
seal gland
protection
Improved hardfacing
Performance Chart
200
180
160
Compass series bits have proved highly effective across the spectrum of slimhole operations.
Available in sizes ranging from 3-3/4 to 7-3/8, the smaller diameter tungsten carbide insert
bits meet the extreme demands of slimhole applications.
140
120
100
4
80
60
40
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Co
Co
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Bit
20
Meters
ROP
In one slimhole application for a major operator in Western Canada, a 158.7mm Compass bit
was challenged to increase meters drilled while maintaining an acceptable rate of penetration
(ROP). This application requires the bit to pass through increasingly hard formations including
the abrasive, sharp sands of the Cadomin/Nikanassin formations. Varel supplied the operator
with the Compass CM44DMRS bit, which is equipped with a diamond enhanced back row,
as well as leading edge shirttail inserts and stabilization inserts. The bit successfully drilled
180 meters, down to 1985 meters depth. This performance netted a 19.4 percent improvement
in meters drilled when compared to the closest competitor offset. Using this same competitor
offset, a 31 percent improvement in ROP was realized.
Overview
Compass Series Slimhole Bits
Reduced size casing programs, re-entries, multi-laterals, and coiled tubing
drilling all require steerability, reliability and efficient rate of penetration.
Engineered with application specific technology, the Compass Series Slimhole
Bits provide excellent steerability and high rates of penetration even when
weight on bit is limited. The bearing provides long, reliable performance in
deep hole, long reach sections where increased RPMs in motor applications
are commonly encountered.
Constructed to resist cuttings packing in the seal area, the unique geometry of the
seal gland provides significant benefits during high angle drilling.
Advanced synthetic grease allows for improved lubrication and greater reliability
in high speed motor applications.
Cutting elements undergo the HET process to alter the surface attributes, resulting
in inserts that are more abrasion and impact resistant.
Compass bits are equipped with a silver plated journal bushing, silver plated floating
thrust washer, pilot pin and enhanced bearing hardmetal alloy for increased durability
and reliability.
11
A-Force Series
Advanced cutting
H
ET conical inserts
structure
R eplaceable steel
S hirttail protection
A dvanced compensation
system
H
ardfacing near reservoir
for wear resistance in
lateral sections and
building angle
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Overview
A-Force
In the quest for higher rates of penetration, operators are increasingly
turning to underbalanced drilling that utilizes air, water mist and
foam fluid systems. These complex systems require specialized bits
to maximize efficiency and performance.
Varel has been engineering roller cone bits for air and underbalanced
drilling applications since 1994. Now Varel introduces the A-Force
series of sealed journal bearing jet air bits to meet the needs of these
applications and provide superior results.
13
Using the solid foundation of the proven High Energy series, Varel has expanded its roller cone product line
with the introduction of the High Roller drill bit series. The series features our 14 to 18 sealed roller
bearing bits and is available as both TCI and Steel Tooth designs. Innovations from the High Energy series
such as the patented seal geometry, coupled with a new, larger lubricant reservoir, allow High Roller bits to
support longer bit life and increasingly demanding applications. Bit designers also worked to tailor specific
cutting structure designs to match operating requirements and parameters, including those for complex well
placements such as in directional and rotary steerable drilling.
Enhanced Hardmetal
Newly enhanced DuraClad Hardmetal
Technology, a new hardfacing compound,
is applied to provide additional durability
to critical areas of the bit and to steel tooth
cutting structures for long lasting performance.
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Overview
f
b
a
e
d
15
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Overview
Varel Jumbo Sealed Bit Availability by IADC Code
Bit Sizes
IADC Code
Steel Tooth
Bits
115
Inches
mm
22
558.8
22.375
568.33
23
584.2
23.5
596.9
24
609.6
26
660.6
28
711.2
135
215
Tungsten Carbide
Insert Bits
415
435
445
515
Bit Sizes
IADC Code
615
Inches
Additional Features
113
131
211
mm
20
508
21
533.4
22
558.8
23
584.2
24
609.6
26
660.6
27.5
698.5
28
711.2
33
838.2
34
863.6
36
914.4
38.25
971.55
44
1117.6
TCI Bits
Our sealed bearings for jumbo bits feature ball and roller
configurations engineered to withstand the combination of
high rotary speed and weight on bit in todays demanding
drilling operations.
Feature Code
E
Shirttail Hardfacing
Stabilization Inserts
17
Workover Bits
Varel International offers the industry's broadest selection of high quality drill bits for remedial, re-entry and frac plug
drilling applications including:
Our classic open bearing steel tooth bits, the renowned L2, L1 and LH1, proven in workover applications
worldwide.
The newly introduced DuraTech line of sealed bearing steel tooth bits.
The Compass Series, high performance small
diameter sealed bearing tungsten carbide insert bits.
Our bits are produced under the highest quality standards to ensure
they withstand your most demanding workover needs.
Every Varel roller cone bit is designed with an
emphasis on consistency, excellence and continuous
improvement. Furthermore, all are manufactured in
accordance with the ISO 9001:2008 and API Q1
quality management guidelines. (API License Number
7-1-0035.1 Varel Roller Cone Manufacturing)
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Overview
Industry Leading Roller Cone Rock Bits for Re-entry and Remedial Operations
The multifaceted demands of workover operations demand top bit performance. Varels roller cone workover bits are
designed to deliver across the spectrum of workover applications including; drilling cement, drilling composites and
plugs, paraffin clean out, scale clean out, thru tubing operations, coiled tubing operations and drill ahead re-entries.
Process Controls
Advanced Metallurgy
Heat Treatment
Varel's classic line of open bearing steel tooth bits, including the L2, L1, and LH1 incorporate open throat
hydraulics. These bits accommodate either regular through string flow or reverse circulation which is
frequently used to control a re-entered well.
Skirting
19
Workover Bits
L2
IADC Code 211
Compressive Strengths: 4,000 to 10,000 (psi)
All Regular Circulation: 2-15/16" and larger
Gage Types:
A Tooth
L1
IADC Code 321
Compressive Strengths: 8,000 18,000 (psi)
All Regular Circulation: 3-1/2" and larger
Gage Types:
A Tooth
Formations: Specifically designed for fast penetration in formations that are hard,
but not particularly abrasive.
LH1
IADC Code 331
Compressive Strengths: 9,000 20,000 (psi)
All Regular Circulation: 2-7/8" and larger
Gage Types:
U Tooth
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ETR Bits
The ETR series of larger diameter sealed roller bearing bits was the pre-cursor to our premium High
Roller series and incorporates many of the High Roller features in both the bearings and cutting structures.
The bearing package includes crowned roller bearings, an advanced bearing lubricant and oversized
HSN O-ring seals for reliable operation. The ETR is available in sizes from 14-3/4" 28" in both tooth
and TCI configurations. The High Roller series utilizes advanced components for higher-energy roller
bearing applications.
21
Bit Nomenclature
Feature Name
HE - High Energy
DT - DuraTech
CM - Compass
AF - A-Force
HR - High Roller
HE24DMRSV
Feature
Code
TCI Bit
Optional
Standard
Optional
Steel Center
Air Jet Nozzle > 7 7/8" only
Optional
Optional
Optional
Shirttail Hardfacing
Standard
Standard
Stabilization Inserts
Optional
Optional
Optional
Optional
Number System
V-Jet Hydraulics
Standard on >
IADC 537
One digit:
Diamond Enhanced
Shirttail
Optional
Optional
Diamond Feature
Enchanced
Nomenclature
TCI Bits
Steel Tooth
Bits
D1
D2
D3
DD
D1D
D2D
D3D
D3DD
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Shirttail Protection
To enhance gage holding and seal protection,
Varel roller cone bits provide value with a variety of
shirttail protection packages for high-angle drilling,
abrasive formations and steerable applications.
These shirttail protection packages can be used
to tailor bits to meet your drilling needs.
Motor Hardfacing
M Feature
23
Premium Options
One third of the back row and all gage inserts utilize PCD-capped
inserts to maximize gage holding.
All inserts are PCD-capped to extend bit life in the most extreme
drilling conditions. The premium D3DD package features a fully
PCD-clad cutting structure providing excellent wear resistance
in the harshest environments.
All exposed portions of the TCI cones are coated with tungsten
carbide to provide maximum resistance in applications where
cone shell erosion limits bit life.
Air type bits offer an optional center air jet nozzle featuring three
additional ports for enhanced cutting structure and enhanced hole
cleaning. (Available only in 7 7/8" bits and larger.)
V-Jet Hydraulics
The V-Jet aimed flow stream produces better cone cleaning, which
improves bit penetration rates. In addition to new head forgings,
the new designs maximize leg strength while minimizing overall
bit length, helping to deliver more hydraulic horsepower to the
hole bottom.
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Non HET
HET
Survival Rate
Non HET
60%
2
3
4
5
100%
100%
100%
40%
33%
0%
0%
0%
40%
20%
0%
ncr
Survival
Rate HET
%I
Drop
Height
210
80%
eas
e
Non HET
HET
100%
Drop Height
Patented process
Proven to increase insert
toughness
25
The gage diameter of the cutting edge of the bits shall conform to the
size designation within the following tolerances:
Inches (in)
in.
in.
mm
+ 1/32 - 0
+ 0.80 - 0
+ 1/16 - 0
+ 1.59 -0
+ 3/32 - 0
+ 2.38 -0
4 Thread N Rod
4 5/8 to 5 inclusive
18 5/8 to 26 inclusive
27 and larger
Note: Some bit types are available with alternate connection sizes by
special order.
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2
Nozzles
3
Nozzles
4
Nozzles
7/32
0.0376
0.0752
0.1127
0.1503
8/32
0.0491
0.0982
0.1473
0.1963
9/32
0.0621
0.1243
0.1864
0.2485
10/32
0.0767
0.1534
0.2301
0.3068
11/32
0.0928
0.1856
0.2784
0.3712
12/32
0.1104
0.2209
0.3313
0.4418
13/32
0.1296
0.2592
0.3889
0.5185
14/32
0.1503
0.3007
0.4510
0.6013
15/32
0.1726
0.3451
0.5177
0.6903
16/32
0.1963
0.3927
0.5890
0.7854
17/32
0.2217
0.4433
0.6650
0.8866
18/32
0.2485
0.4970
0.7455
0.9940
19/32
0.2769
0.5538
0.8307
1.1075
20/32
0.3068
0.6136
0.9204
1.2272
21/32
0.3382
0.6765
1.0147
1.3530
22/32
0.3712
0.7424
1.1137
1.4849
24/32
0.4418
0.8836
1.3254
1.7671
26/32
0.5185
1.0370
1.5555
2.0739
28/32
0.6013
1.2026
1.8040
2.4053
30/32
0.6904
1.3808
2.0711
2.7615
32/32
0.7855
1.5710
2.3565
3.1420
Recommended Torque
in.
ft - lbs
N-m
2 3/8 Reg.
3,000 - 3,500
4,100 - 4,800
2 7/8 Reg.
4,500 - 5,500
6,100 - 7,500
3 1/2 Reg.
7,000 - 9,000
9,500 - 12,200
4 1/2 Reg.
12,000 - 16,000
16,000 - 22,000
6 5/8 Reg.
28,000 - 32,000
38,000 - 43,000
7 5/8 Reg.
34,000 - 40,000
46,000 - 54,000
8 5/8 Reg.
40,000 - 60,000
54,000 - 81,000
Bearing Type
Standard Nozzles
Mini-Extended Nozzles
in.
mm
Part No.
Available Sizes
Part No.
Available Sizes
3 7/8 - 4 1/2
98.5 - 114.3
SEALED
15669
8 thru 16, 18
4 5/8 - 6
117.4 - 152.4
SEALED
5940
6 1/8 - 6 3/4
155.6 - 171.5
SEALED
17536
7 1/2 - 7 7/8
190.5 - 200.0
9 7/8
250.9
SEALED
5941
12102
209.6 - 250.9,
279.4, 304.8
SEALED
6703
12278
12 1/4 - 15 1/2
311.2 - 393.7
ALL
16 - 28
406.4 - 711.2
44
1117.6
10735
17597
ALL
Bearing Type
in.
mm
Part No.
Available Sizes
7 7/8 - 9 7/8
200.0 - 250.9
ALL
32477
8 thru 16
10 5/8 - 28
269.9 - 711.2
ALL
12400
27
Steel Tooth
Approximate Weight
in.
mm
2 7/8 - 2 15/16
73.0 - 74.6
2 15/16 - 3
74.6 - 76.2
3 1/8 - 3 1/4
79.3 - 82.5
3 1/2
88.9
3 1/2 - 3 3/4
88.9 - 95.2
3 7/8
98.4
3 7/8 - 4 1/8
98.4 - 104.7
Regular
lbs.
9
kg
10
101.6
15
4 1/8
104.7
15
4 1/4
107.9
4 1/2
114.3
4 5/8
117.4
4 3/4
120.6
4 7/8 - 5
123.8 - 127.0
5 1/8
130.1
5 1/8 - 5 1/2
130.1 - 139.7
5 1/4
20
kg
20
133.1
36
17
5 5/8
142.8
36
17
5 5/8 - 5 7/8
142.8 - 149.2
5 3/4
146.0
5 7/8
149.2
38
lbs.
Regular
lbs.
Jet
kg
4.5
4.5
11
12
12
lbs.
kg
11
Approximate Weight
Jet
17
27
12
27
12
27
12
16
16
17
20
25
12
21
10
152.4
38
17
36
16
27
12
33
15
6 1/8
155.5
38
17
36
16
27
12
33
15
37
17
46
21
6 1/4
158.7
42
19
30
14
6 1/2 - 6 5/8
165.1 - 168.3
42
19
32
15
6 3/4
171.4
46
21
7 3/8
187.3
7 5/8
193.6
7 7/8
200.0
81
37
33
15
41
19
67
30
70
32
67
30
71
33
8 3/8
212.7
83
38
8 1/2
215.9
93
42
92
42
86
39
8 3/4
222.2
101
46
92
42
86
39
9 5/8
244.4
116
53
133
60
213
97
345
157
505
229
9 7/8
250.8
137
62
116
53
10 5/8
269.8
190
86
131
60
11
279.4
190
86
140
64
82
12
304.8
210
95
180
12 1/4
311.1
228
105
180
82
13 3/4
349.2
275
125
253
115
14 3/4 - 15
374.6 - 381.0
336
152
16
406.4
580
264
442
192
17 1/2
444.5
621
282
450
204
20
508.0
647
294
22
558.8
891
404
24
609.6
26
660.4
28
711.2
1300
590
36
914.4
4219
1914
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1625
737
1125
510
1411
640
4 1/2
5 1/2
6 5/8
7 5/8
8 5/8
9 5/8
10 3/4
11 3/4
13 3/8
16
18 5/8
20
Bit Size
Weight
Per Foot
Nominal lbs.
Wall
Thickness
in.
Nominal
Inside
Diameter in.
Casing
Coupling
OD in.
API Drift
Diameter in.
9.50
10.50
11.60
13.50
11.50
13.00
15.00
18.00
14.00
15.50
17.00
20.00
23.00
20.00
24.00
28.00
32.00
17.00
20.00
23.00
26.00
29.00
32.00
35.00
38.00
24.00
26.20
29.70
33.70
39.00
24.00
28.00
32.00
36.00
40.00
44.00
49.00
32.30
36.00
40.00
43.50
47.00
53.50
32.75
40.50
45.50
51.00
55.50
60.70
65.70
42.00
47.00
54.00
60.00
48.00
54.50
61.00
68.00
72.00
65.00
75.00
84.00
87.50
94.00
106.50
133.00
.205
.224
.250
.290
.220
.253
.296
.362
.244
.275
.304
.361
.415
.288
.352
.417
.475
.231
.272
.317
.362
.408
.453
.498
.540
.300
.328
.375
.430
.500
.264
.304
.352
.400
.450
.500
.557
.32
.352
.395
.435
.472
.545
.279
.350
.400
.450
.495
.545
.595
.333
.375
.435
.489
.330
.380
.430
.480
.514
.375
.438
.495
.435
.438
.500
.635
4.090
4.052
4.000
3.920
4.560
4.494
4.408
4.276
5.012
4.950
4.892
4.778
4.670
6.049
5.921
5.791
5.675
6.538
6.456
6.366
6.276
6.184
6.094
6.004
5.920
7.025
6.969
6.875
6.765
6.625
8.097
8.017
7.921
7.825
7.725
7.625
7.511
9.001
8.921
8.835
8.755
8.681
8.535
10.192
10.050
9.950
9.850
9.760
9.660
9.560
11.084
11.000
10.880
10.772
12.715
12.615
12.515
12.415
12.347
15.250
15.125
15.010
17.756
19.124
19.000
18.730
5.000
5.000
5.000
5.000
5.563
5.563
5.563
5.563
6.050
6.050
6.050
6.050
6.050
7.390
7.390
7.390
7.390
7.656
7.656
7.656
7.656
7.656
7.656
7.656
7.656
8.500
8.500
8.500
8.500
8.500
9.625
9.625
9.625
9.625
9.625
9.625
9.625
10.635
10.635
10.635
10.635
10.635
10.635
11.750
11.750
11.750
11.750
11.750
11.750
11.750
12.750
12.750
12.750
12.750
14.375
14.375
14.375
14.375
14.375
17.000
17.000
17.000
20.000
21.000
21.000
21.000
3.965
3.927
3.875
3.795
4.435
4.369
4.283
4.151
4.887
4.825
4.767
4.653
4.545
5.924
5.796
5.666
5.550
6.413
6.331
6.241
6.151
6.059
5.969
5.879
5.795
6.900
6.844
6.750
6.640
6.500
7.972
7.892
7.796
7.700
7.600
7.500
7.386
8.845
8.756
8.697
8.599
8.525
8.397
10.036
9.894
9.794
9.694
9.604
9.504
9.404
10.928
10.844
10.724
10.616
12.559
12.459
12.359
12.259
12.191
15.062
14.936
14.822
17.567
18.936
18.812
18.542
mm
3 7/8
3 7/8
3 7/8
3 3/4
41/4
41/4
41/4
4 1/8
4 7/8
4/34
4/34
4 5/8
4 1/2
5 7/8
5 3/4
5 5/8
5 1/4
6 1/4
6 1/4
6 1/4
6 1/8
6
5 7/8
5 7/8
5 3/4
6 3/4
6 3/4
6 3/4
6 1/2
6 1/2
7 7/8
7 7/8
7 5/8
7 5/8
6 3/4
6 3/4
6 3/4
8 3/4
8 3/4
8 1/2
8 1/2
8 1/2
8 3/8
9 7/8
9 7/8
9 5/8
9 5/8
9 1/2
9 1/2
9
10 5/8
10 5/8
10 5/8
9 7/8
12 1/4
12 1/4
12 1/4
12 1/4
12
14 3/4
14 3/4
14 3/4
17 1/2
17 1/2
17 1/2
17 1/2
98.4
98.4
98.4
95.2
107.9
107.9
107.9
104.8
123.8
120.7
120.7
117.5
114.3
149.2
146.1
142.8
133.4
158.7
158.7
158.7
155.5
152.4
149.2
149.2
146.1
171.4
171.4
171.4
165.1
165.1
200.0
200.0
193.7
193.7
171.4
171.4
171.4
222.2
222.2
215.9
215.9
215.9
212.7
250.8
250.8
244.5
244.5
241.3
241.3
228.6
269.9
269.9
269.9
250.8
311.1
311.1
311.1
311.1
304.8
374.6
374.6
374.6
444.5
444.5
444.5
444.5
29
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