Eutectic Metal

Simulation of Truss3D
Date: November-08-14
Designer: Mahfuzul Haque
Study name: Static 1
Analysis type: Static

Table of Contents
Description...........................................1
Assumptions..........................................2
Model Information..................................2
Study Properties.....................................4
Units..................................................4
Material Properties.................................5
Loads and Fixtures..................................6
Connector Definitions..............................7
Contact Information................................7
Mesh Information....................................8
Sensor Details........................................8
Resultant Forces....................................9
Beams...............................................10
Study Results.......................................11
Conclusion..........................................12

Description
No Data

Analyzed with SolidWorks Simulation

Simulation of Truss3D

Eutectic Metal

Mahfuzul Haque
08/11/2014

Assumptions

Analyzed with SolidWorks Simulation

Simulation of Truss3D

Eutectic Metal

Analyzed with SolidWorks Simulation

Mahfuzul Haque
08/11/2014

Simulation of Truss3D

Eutectic Metal

Mahfuzul Haque
08/11/2014

Model Information

Analyzed with SolidWorks Simulation

Simulation of Truss3D

Eutectic Metal

Mahfuzul Haque
08/11/2014

Model name: Truss3D

Current Configuration: Default<As Machined>

Beam Bodies:
Document Name and
Reference

Formulation

Beam-1(Boss-Extrude4)

Beam Uniform C/S

Beam-2(Boss-Extrude3)

Beam Uniform C/S

Beam-3(Boss-Extrude2)

Analyzed with SolidWorks Simulation

Properties
Section Standard-Custom
Section Area: 56.25in^2
Length:6164.41mm
Volume:0.000346748m^3
Mass Density:7700kg/m^3
Mass:2.66996kg
Weight:26.1656N
Section Standard-Custom
Section Area: 56.25in^2
Length:2000mm
Volume:0.0001125m^3
Mass Density:7700kg/m^3
Mass:0.86625kg
Weight:8.48925N

Document Path/Date
Modified

C:\Users\Mahfuzul
Haque\Documents\Truss\T
russ3D.SLDPRT
Nov 08 15:20:48 2014

C:\Users\Mahfuzul
Haque\Documents\Truss\T
russ3D.SLDPRT
Nov 08 15:20:48 2014

Section Standard-Custom
Section Area: 56.25in^2
Length:5385.16mm

Simulation of Truss3D

Eutectic Metal

Mahfuzul Haque
08/11/2014

Study Properties
Study name

Static 1

Analysis type
Mesh type

Static
Beam Mesh

Solver type
Inplane Effect:

FFEPlus
Off

Soft Spring:
Inertial Relief:

Off
Off

Incompatible bonding options

Large displacement

Automatic
Off

Compute free body forces

Result folder

On
SolidWorks document (C:\Users\Mahfuzul
Haque\Documents\Truss)

Units
Unit system:

SI (MKS)

Length/Displacement
Temperature

mm
Kelvin

Angular velocity
Pressure/Stress

Rad/sec
N/m^2

Analyzed with SolidWorks Simulation

Simulation of Truss3D

Eutectic Metal

Mahfuzul Haque
08/11/2014

Material Properties
Model Reference

Properties
Name:
Model type:
Default failure
criterion:
Yield strength:
Tensile strength:
Elastic modulus:
Poisson's ratio:
Mass density:
Shear modulus:
Thermal expansion
coefficient:

Alloy Steel
Linear Elastic Isotropic
Max von Mises Stress
6.20422e+008 N/m^2
7.23826e+008 N/m^2
2.1e+011 N/m^2
0.28
7700 kg/m^3
7.9e+010 N/m^2
1.3e-005 /Kelvin

Components
SolidBody 1(Boss-Extrude4)
(Truss3D),
SolidBody 2(Boss-Extrude3)
(Truss3D),
SolidBody 3(Boss-Extrude2)
(Truss3D),
SolidBody 4(Boss-Extrude6)
(Truss3D),
SolidBody 5(Boss-Extrude5)
(Truss3D),
SolidBody 6(Boss-Extrude1)
(Truss3D)

Curve Data:N/A

Analyzed with SolidWorks Simulation

Simulation of Truss3D

Eutectic Metal

Mahfuzul Haque
08/11/2014

Loads and Fixtures

Fixture name

Fixture Image

Fixture Details
Entities:
Type:

1 Joint(s)
Fixed Geometry

Entities:
Type:

1 Joint(s)
Fixed Geometry

Entities:
Type:

1 Joint(s)
Fixed Geometry

Fixed-1

Fixed-2

Fixed-3

Entities:
Reference:
Type:
Translation:
Rotation:
Units:

Reference
Geometry-1

Analyzed with SolidWorks Simulation

2 Joint(s)
Front Plane
Use reference geometry
---, ---, 0
---, ---, --in, rad

Simulation of Truss3D

Eutectic Metal

Load name

Mahfuzul Haque
08/11/2014

Load Image

Load Details
Entities:
Reference:
Type:
Values:
Moments:

Force-1

1 plane(s), 1 Joint(s)
Front Plane
Apply force
6000, ---, --- N
---, ---, --- N.m

Connector Definitions
No Data

Contact Information
Contact

Contact Image

Contact Properties
Type: Bonded
Components: 1 component(s)
Options: Compatible
mesh

Global Contact

Analyzed with SolidWorks Simulation

Simulation of Truss3D

Eutectic Metal

Mahfuzul Haque
08/11/2014

Mesh Information
Mesh type

Beam Mesh

Mesh Information - Details

Total Nodes
Total Elements

1988
1983

Time to complete mesh(hh;mm;ss):

Computer name:

00:00:01
MAH_HAWK

Sensor Details
No Data

Analyzed with SolidWorks Simulation

Simulation of Truss3D

10

Eutectic Metal

Mahfuzul Haque
08/11/2014

Resultant Forces
Reaction Forces
Selection set

Units

Sum X

Sum Y

Sum Z

Resultant

Entire Model

-6000

-0.000976563

-0.000488281

6000

Reaction Moments
Selection set

Units

Sum X

Sum Y

Sum Z

Resultant

Entire Model

N.m

-9.09902e-007

6.84336e-006

0.259201

0.259201

Analyzed with SolidWorks Simulation

Simulation of Truss3D

11

Eutectic Metal

Mahfuzul Haque
08/11/2014

Beams
Beam Forces
Beam
Name

Joints

Axial(N)

Shear1(N)

Shear2(N)

Moment1(N.m)

Moment2(N.m)

Torque(N.m)

Beam1(BossExtrude4)
Beam2(BossExtrude3)

3698.55

0.0174216

-0.00565696

0.0093956

0.0229631

0.00338784

-3698.55

0.0309825

0.0273926

0.00935298

0.00372239

-0.00338977

4799.95

-0.123157

-9.89931e-008

0.157009

-1.05958e-006

-4799.95

8.37553e-006

0.0893785

6.62309e-006

Beam3(BossExtrude2)

6462.16

0.0210256

-0.0459669

2.08162e-006

3.09591e-006

-6462.16

0.0557522

-0.0505171

-9.82353e-006

-2.49707e-006

Beam4(BossExtrude6)
Beam5(BossExtrude5)
Beam6(BossExtrude1)

3698.55

0.123498
0.000253292
0.000266991
0.0166108

0.00599596

-0.0093972

0.0229566

-0.00338194

-3698.55

0.0307768

-0.0274993

-0.0093563

0.0037213

0.00338996

-1500

0.00461567

0.019239

0.0613579

0.00637682

-0.00601904

1500

0.00531074

-0.0196106

0.036088

0.00632508

0.00601756

1500

-0.00525577

-0.0194919

0.0360876

-0.00632471

-0.00601814

-1500

-0.00500498

0.0196866

0.061361

-0.00637512

0.00601815

-8.25059e005
0.000139008

Beam Stresses
Beam Name

Joints

Axial(N/m^2)

Bending
Dir1(N/m^2)

Bending
Dir2(N/m^2)

Torsional
(N/m^2)

Worst
Case(N/m^2)

Beam-1(BossExtrude4)
Beam-2(BossExtrude3)
Beam-3(BossExtrude2)
Beam-4(BossExtrude6)
Beam-5(BossExtrude5)
Beam-6(BossExtrude1)

1
2
1
2
1
2
1
2
1
2
1
2

-6.5752e+007
-6.5752e+007
8.53324e+007
8.53324e+007
1.14883e+008
1.14883e+008
-6.5752e+007
-6.5752e+007
-2.66667e+007
-2.66667e+007
-2.66667e+007
-2.66667e+007

-133626
133020
-1.4079
-119.119
-653752
718466
133649
-133067
872645
-513252
-513246
872689

326586
-52940.6
-2.23301e+006
1.27116e+006
-29.6053
-139.712
326493
-52925.1
-90692.5
89956.7
-89951.4
90668.4

40376.9
-40400
-12.6283
78.9352
36.8976
-29.7605
-40306.6
40402.2
-71736.1
71718.4
-71725.3
71725.5

6.62122e+007
6.59379e+007
8.75654e+007
8.66037e+007
1.15537e+008
1.15601e+008
6.62121e+007
6.5938e+007
2.763e+007
2.72699e+007
2.72699e+007
2.763e+007

Analyzed with SolidWorks Simulation

Simulation of Truss3D

12

Eutectic Metal

Mahfuzul Haque
08/11/2014

Study Results
Name

Type

Min

Max

Stress1

SX: X Normal Stress

-6.5752e+007 N/m^2
Element: 2

1.14883e+008 N/m^2
Element: 550

Truss3D-Static 1-Stress-Stress1

Name

Type

Min

Max

Displacement1

URES: Resultant Displacement

0 in
Node: 412

0.258594 in
Node: 547

Analyzed with SolidWorks Simulation

Simulation of Truss3D

13

Eutectic Metal

Name

Type

Mahfuzul Haque
08/11/2014

Min

Max

Truss3D-Static 1-Displacement-Displacement1

Conclusion

Analyzed with SolidWorks Simulation

Simulation of Truss3D

14