Design Calc

MSET ENGINEERING CORPORATION SDN BHD
DOCUMENT TITLE: DESIGN CALCULATION
DATE: 07.05.2014
DOC. REF. NO.: MSET/M2-234/S-6504ABCD/DC
REVISION: 05
SUBJECT: TITLE PAGE
JOB NO: M2-234
SERIAL NO.: M2-234/001,002,003,004
PAGE: 2 of 309
DESIGN DATA
ITEM NO.
S-6504ABCD MULTIMEDIA BACK WASHABLE

ASME SEC.VIII DIV.1, 2010 EDITION 2011a ADDENDA +
DEP 31.22. 20.31 JAN 2009
DESIGN CODE
PRESSURE (barg) (Int./Ext.)
16/FV
TEMPERATURE (C) (Max./Min)
60/0
PRESSURE (barg) (Max./Norm./Min)
-/7.2-7.4/- (at Inlet)
TEMPERATURE (C) (Max./Norm./Min.)
-/45/-
HYDROTEST (barg)
(1.3xMAPxLSR)(note1)
25.481 (Horizontal Position)
PNEUMATIC
NO
DESIGN
OPERATING
TEST PRESSURE
MAWP (hot & corroded) (barg)
16.952
MAP (new & cold) (barg)
19.601
INSIDE DIAMETER / TL TO TL (mm)
2340/1830
TYPE OF HEAD
2:1 ELLIP HEAD
MATERIAL OF CONSTRUCTION (SHELL & HEAD)
SA 516 GR.70N
NORMALISED
NO
PWHT
NO
HEAT TREATMENT
IMPACT TEST
NO
MDMT (C)
RADIOGRAPHY
HEAD: 100%, SHELL: 100%
JOINT EFFICIENCY
HEAD:1.0 , SHELL: 1.0
CORROSION ALLOWANCE (mm)
3.0
CONTENTS
SEA WATER
ERECTION WEIGHT (kg)
8489
CAPACITY (m3)
11.95
PRESSURE VESSEL DESIGN CALCULATION

Note: 1.MAP will be used in lieu of MAWP for determining hydro test pressure
(As per DEP 31.22.20.31-Gen, Jan 09)

DATE: 07.05.2014
REVISION: 05
SUBJECT: TITLE PAGE
JOB NO: M2-234
SERIAL NO.: M2-234/001,002,003,004
PAGE: 3 of 309
TABLE OF CONTENT
NO
CONTENT
PAGE NO.
SECTION A: DRY / EMPTY CASE
1
2
3
4
5
Input Echo
Wind Load Calculation
Earthquake Load Calculation
Stress due Combined Loads
Basering Calculation
7
13
17
18
20
SECTION B: OPERATING CASE
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Input Echo
Internal Pressure Calculations
External Pressure Calculations
Element and Detail Weights
Nozzle Flange MAWP
Wind / Earthquake Shear, Bending
Wind Deflection
Center of Gravity Calculation
Nozzle Calculation N5 c/w WRC 107 Analysis
Nozzle Calculation H1
26
33
38
41
44
45
49
50
51
52
55
56
61
68
80
96
115
122

DATE: 07.05.2014
REVISION: 05
SUBJECT: TITLE PAGE
JOB NO: M2-234
SERIAL NO.: M2-234/001,002,003,004
PAGE: 3 of 309
TABLE OF CONTENT (CONTINUED

NO
24
25
26
27
28
CONTENT
Nozzle Calculation M1
Nozzle Schedule
Nozzle Summary
MDMT Summary
Vessel Design Summary
PAGE NO.
137
147
149
150
152
SECTION C: TEST CASE
29
30
31
32
33
Input Echo
155
161
165
166
168
SECTION D: TRANSPORTATION CASE
34
35
36
37
38
Input Echo
174
180
184
185
187
SECTION E: STORM CASE
39
40
41
42
43
Input Echo
193
200
202
203
206
SECTION F: DAMAGE CASE
44
45
Input Echo
212
219

DATE: 07.05.2014
REVISION: 05
SUBJECT: TITLE PAGE
JOB NO: M2-234
SERIAL NO.: M2-234/001,002,003,004
PAGE: 5 of 309

NO
46
47
48
CONTENT

PAGE NO.
223
224
227
SECTION G: BLAST CASE
49
50
51
52
53
Input Echo
External Pressure
233
240
243
244
245
ATTACHMENTS
54
55
56
Attachment 1: WRC 297 Calculation

Attachment 2: Packed Support Calculation
Appendixes: Lifting Lug, Tailing Lug & Base Block Calculation
250
274
284
SECTION A:
DRY / EMPTY CASE

This analysis is intent to check stresses on skirt and basering. Thus, calculation provided in this
section is only related to that such input echo, wind & earthquake, combines load stress and basering
calculation. Full analysis / reports, shall refer to section B Operating Case
PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD

FileName : S-6504ABCD-DRY-EMPTY CASE (LOAD CASE 1YEAR) REV
Page 7
Input Echo :
Step:
1 11:07a Jan 30,2014
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest)
16.000
Design Internal Temperature
60
Type of Hydrotest
User Defined Hydro
Hydrotest Position
Horizontal
Projection of Nozzle from Vessel Top
0.0000
Projection of Nozzle from Vessel Bottom
150.00
Minimum Design Metal Temperature
0
Type of Construction
Welded
Special Service
None
Degree of Radiography
RT-1
Miscellaneous Weight Percent
5.0
Use Higher Longitudinal Stresses (Flag)
Y
Select t for Internal Pressure (Flag)
N
Select t for External Pressure (Flag)
N
Select t for Axial Stress (Flag)
N
Select Location for Stiff. Rings (Flag)
N
Consider Vortex Shedding
N
Perform a Corroded Hydrotest
N
Is this a Heat Exchanger
No
User Defined Hydro. Press. (Used if > 0)
25.481
User defined MAWP
0.0000
User defined MAPnc
0.0000
(Load Case applicable for Dry/Empty case is as below)
Load Case 1
NP+EW+WI+EQ+FW+FS+BW
Load Case 2
NP+EW+EQ+WI+FW+FS+BS
Load Case 3
IP+WE+EW
Load Case 4
IP+VO+OW
Load Case 5
IP+VE+EW
bar
C
mm
mm
C
bar
bar
bar
Wind Design Code

ASCE-7 98/02/05/IBC-03/STS-1
Basic Wind Speed
[V]
43.400 m/sec
Surface Roughness Category
C: Open Terrain
Importance Factor
1.15
Type of Surface
Moderately Smooth
Base Elevation
19664. mm
(Vessel is located on structure skid, T.O.S EL+ 19664. Refer Dwg. No.:
MLK-58863004234001-B01-39002-0042065-M-DW-001.)
Percent Wind for Hydrotest
25.0
Using User defined Wind Press. Vs Elev.
N
Height of Hill or Escarpment
H or Hh
0.0000 mm
Distance Upwind of Crest
Lh
0.0000 mm
Distance from Crest to the Vessel
x
0.0000 mm
Type of Terrain ( Hill, Escarpment )
Flat
Damping Factor (Beta) for Wind (Ope)
0.0150
Damping Factor (Beta) for Wind (Empty)
0.0000
Damping Factor (Beta) for Wind (Filled)
0.0000
Seismic Design Code
G Loading
(Skid is located at production deck, EL+ 18000 and motion load for 1 year
Operating is as below.)
Seismic Importance Factor
1.000
G Loading Coefficient Gx
0.087
G Loading Coefficient Gz
0.087

Page 8
Input Echo :
Step:
1 11:07a Jan 30,2014
G Loading Coefficient Gy
Percent Seismic for Hydrotest
0.049
100.000
Consider MAP New and Cold in Noz. Design

Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9
Material Database Year
N
Y
N
Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37

Use Table G instead of exact equation for "A"
Shell Head Joints are Tapered
Compute "K" in corroded condition
Use Code Case 2286
Use the MAWP to compute the MDMT
Using Metric Material Databases, ASME II D
No
Yes
Yes
Yes
No
Yes
No
Complete Listing of Vessel Elements and Details:

Element From Node
10
Element To Node
20
Element Type
Skirt Sup.
Description
SKIRT
Distance "FROM" to "TO"
850.00 mm
Skirt Outside Diameter
2468.0 mm
Diameter of Skirt at Base
2468.0 mm
Skirt Thickness
9.5300 mm
(9.53mm is a standard thickness for carbon steel available in the market)
Internal Corrosion Allowance
0.0000 mm
Nominal Thickness
9.5300 mm
External Corrosion Allowance
0.0000 mm
Design Temperature Internal Pressure
60 C
Design Temperature External Pressure
60 C
Effective Diameter Multiplier
1.2
Material Name
[Normalized]
SA-516 70
Allowable Stress, Ambient
1379.0 bar
Allowable Stress, Operating
1379.0 bar
Allowable Stress, Hydrotest
2358.0 bar
Material Density
7750.4 kg/m
P Number Thickness
29.997 mm
Yield Stress, Operating
2493.2 bar
UCS-66 Chart Curve Designation
D
External Pressure Chart Name
CS-2
UNS Number
K02700
Product Form
Plate
Efficiency, Longitudinal Seam
0.7
Efficiency, Head-to-Skirt or Circ. Seam
0.7
-------------------------------------------------------------------Element From Node

20
Element To Node
30

Page 9
Input Echo :
Step:
1 11:07a Jan 30,2014
Element Type
Elliptical
Description
BOTTOM HEAD
50.000 mm
Inside Diameter
2430.0 mm
Element Thickness
18.000 mm
3.0000 mm
Nominal Thickness
22.200 mm
0.0000 mm
Design Internal Pressure
16.000 bar
60 C
Design External Pressure
1.0342 bar
60 C
1.2
Material Name
[Normalized]
SA-516 70
1.0
Efficiency, Circumferential Seam
1.0
Elliptical Head Factor
2.0
Element From Node

Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
[Normalized]
20
Nozzle
N5
0.0000
50.799999
None
150
180.0
N
0.0000
GR 1.1
SA-105
Element From Node

Detail Type
Detail ID
Miscellaneous Weight
Offset from Element Centerline
20
Weight
SDSS PLATE
50.000
4961.8
0.0000
mm
mm
mm
N
mm

30
Element To Node
40
Element Type
Cylinder
Description
SHELL
1730.0 mm
Inside Diameter
2430.0 mm
Element Thickness
19.050 mm
3.0000 mm
Nominal Thickness
19.050 mm
0.0000 mm
16.000 bar
60 C
1.0342 bar

Page 10
Input Echo :
Step:
1 11:07a Jan 30,2014
Material Name
[Normalized]
60
1.2
SA-516 70
1.0
1.0
Element From Node

Detail Type
Detail ID
Height of Packed Section
Density
Percent Volume Holdup
Specific Gravity of Packing Liquid
30
Packing
SAND
0.0000
127.00
1612.9
0.0
1.0140001
Element From Node

Detail Type
Detail ID
Density
30
Packing
COARSE GARNET
127.00
229.00
2375.6
0.0
1.0140001
Element From Node

Detail Type
Detail ID
Density
30
Packing
FINE GARNET
356.00
483.00
2162.0
0.0
1.0140001
Element From Node

Detail Type
Detail ID
Density
30
Packing
COARSE ANTHRACI
839.00
330.00
850.72
0.0
1.0140001
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
30
Nozzle
N1
1453.0
200.0
160
150
0.0
N
0.0000
GR 1.1
mm
mm
kg/m
mm
mm
kg/m
mm
mm
kg/m
mm
mm
kg/m
mm
mm

Page 11
Input Echo :
Step:
1 11:07a Jan 30,2014
Nozzle Matl
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
N2
277.00
200.0
160
150
144.0
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
N3
1493.0
150.0
160
150
21.3862
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
H1
365.00
300.0
120
150
165.0
Y
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
30
Weight
DIST. & HEADER
865.00
4118.5
0.0000
mm
N
mm
Element From Node

Detail Type
Detail ID
30
Weight
ANODES
1258.0
784.48
mm
N
mm
mm
mm
mm
mm
mm

Page 12
Input Echo :
Step:
1 11:07a Jan 30,2014
0.0000
mm

40
Element To Node
50
Element Type
Elliptical
Description
TOP HEAD
50.000 mm
Inside Diameter
2430.0 mm
Element Thickness
18.000 mm
3.0000 mm
Nominal Thickness
22.200 mm
0.0000 mm
16.000 bar
60 C
1.0342 bar
60 C
1.2
Material Name
[Normalized]
SA-516 70
1.0
1.0
2.0
Element From Node
Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
40
Nozzle
N4
803.00
80.0
160
150
240.0
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
[Normalized]
40
Nozzle
M1
535.00
762.0
None
150
45.0
Y
0.0000
GR 1.1
SA-516 70
mm
mm
mm
mm
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

Page 13
Wind Load Calculation :
Step:
8 11:07a Jan 30,2014
Input Values:
Wind Design Code
ASCE-7 98/02/05/IBC-03/STS-1
Basic Wind Speed
[V]
43.400
C: Open Terrain
Importance Factor
1.15
Type of Surface
Moderately Smooth
Base Elevation
19664.
25.0
N
H or Hh
0.0000
Lh
0.0000
x
0.0000
Flat
0.0150
0.0000
0.0000
m/sec
mm
mm
mm
mm
Wind Analysis Results

Static Gust-Effect Factor, Operating Case [G]:
= min(0.85, 0.925((1 + 1.7 * gQ * Izbar * Q )/( 1 + 1.7 * gV * Izbar)))
= min(0.85,0.925((1+1.7*3.400*0.228*0.958)/(1+1.7*3.400*0.228)))
= min(0.85, 0.903 )
= 0.850
Natural Frequency of Vessel (Operating)
Natural Frequency of Vessel (Empty)
Natural Frequency of Vessel (Test)
47.417 Hz
47.417 Hz
41.415 Hz
Note: Per Section 1609 of IBC 2003/06/09 these results are also applicable
for the determination of Wind Loads on structures (1609.1.1).
User Entered Importance Factor is
Force Coefficient
Structure Height to Diameter ratio
Height to top of Structure
1.150
[Cf] 0.507
1.419
3305.500 mm
This is classified as a rigid structure. Static analysis performed.

Sample Calculation for the First Element
The ASCE code performs all calculations in Imperial Units
only. The wind pressure is therefore computed in these units.
Value of [Alpha] and [Zg]:
Exposure Category: C from Table C6-2
Alpha = 9.500 : Zg = 274320.000 mm
Effective Height [z]:

= Centroid Height + Vessel Base Elevation
= 425.000 + 19663.998 = 20088.998 mm

Page 14
Step:
8 11:07a Jan 30,2014
= 65.909 ft. Imperial Units
Velocity Pressure coefficient evaluated at height z [Kz]:
Because z (65.909 ft.) > 15 ft.
= 2.01 * ( z / Zg ) ^(2 / Alpha)
= 2.01 * ( 65.909/900.000 )^(2/9.500 )
= 1.159
Type of Hill: No Hill
Wind Directionality Factor [Kd]:

= 0.95 per [6-6 ASCE-7 98][6-4 ASCE-7 02/05]
As there is No Hill Present: [Kzt]:
K1 = 0, K2 = 0, K3 = 0
Topographical Factor [Kzt]:
= ( 1 + K1 * K2 * K3 )
= ( 1 + 0.000 * 0.000 * 0.000 )
= 1.0000
Velocity Pressure evaluated at height z, Imperial Units [qz]:

= 0.00256 * Kz * Kzt * Kd * I * Vr(mph)
= 0.00256 * 1.159 * 1.000 * 0.950 * 1.150 * 97.085
= 30.6 psf [1463.182 ] N/m
Force on the first element [F]:
= qz * G * Cf * WindArea
= 30.560 * 0.850 * 0.507 * 27.097
= 356.8 lbs. [1587.2 ] N
Element
Hgt (z)
K1
K2
K3
Kz
Kzt
qz
mm
N/m
--------------------------------------------------------------------------SKIRT
20089.0
0.000
0.000
0.000
1.159
1.000
1463.182
BOTTOM HEAD
20539.0
0.000
0.000
0.000
1.165
1.000
1470.022
SHELL
21429.0
0.000
0.000
0.000
1.175
1.000
1483.208
TOP HEAD
22582.6
0.000
0.000
0.000
1.188
1.000
1499.673
Wind Vibration Calculations

This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature
Cf
D
Df
Dr
f
f1
L
Correction factor for natural frequency

Average internal diameter of vessel mm
Damping Factor < 0.75 Unstable, > 0.95 Stable
Average internal diameter of top half of vessel mm
Natural frequency of vibration (Hertz)
Natural frequency of bare vessel based on a unit value of (D/L)(10^(4))
Total height of structure mm

Page 15
Step:
8 11:07a Jan 30,2014
Lc
tb
V30
Vc
Vw
W
Ws
Z
Dl
Vp
P30
Total length of conical section(s) of vessel mm

Uncorroded plate thickness at bottom of vessel mm
Design Wind Speed provided by user m/sec
Critical wind velocity m/sec
Maximum wind speed at top of structure m/sec
Total corroded weight of structure N
Cor. vessel weight excl. weight of parts which do not effect stiff. N
Maximum amplitude of vibration at top of vessel mm
Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vib. Chance, <= 0.314E-05 (High); 0.314E-05 < 0.393E-05 (Probable)
wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:

#1 - Total Cone Length / Total Length < 0.5
0.000/2680.000 = 0.000
#2 - ( D / L ) * 10^(4) < 8.0 (English Units)
- ( 8.10/8.79 ) * 10^(4) = 1047.343 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.393E-05 no chance. [Vp]:
= W / ( L * Dr)
= 170762/( 2680.00 * 2436.000 )
= 0.10738E-04
Since Vp is > 0.393E-05 no further vibration analysis is required !
Platform Load Calculations

ID
Wind Area
Elevation
Pressure
Force
Cf
cm
mm
N/m
N
-------------------------------------------------------------------------
Wind Loads on Masses/Equipment/Piping

ID
Wind Area
Elevation
Pressure
Force
cm
mm
N/m
N
------------------------------------------------------------------------SDSS PLATE
0.00
20564.00
1470.39
0.00
DIST. & HEADE
0.00
21429.00
1483.21
0.00
ANODES
0.00
21822.00
1488.82
0.00
The Natural Frequency for the Vessel (Ope...) is 47.4165 Hz.

|
|
Wind |
Wind |
Wind |
Wind |
Element |
From| To |
Height |
Diameter |
Area | Pressure | Wind Load |
|
|
mm
|
mm
|
cm
|
N/m
|
N
|
--------------------------------------------------------------------------10| 20|
20089.0 |
2961.60 |
25173.6 |
1463.18 |
1587.23 |
20| 30|
20539.0 |
2959.20 |
1479.60 |
1470.02 |
93.7269 |

Page 16
Step:
8 11:07a Jan 30,2014
30|
40|
40|
50|
21429.0 |
22582.6 |
2961.72 |
2959.20 |
51237.8 |
16017.2 |
1483.21 |
1499.67 |
3274.83 |
1035.09 |

Page 17
Earthquake Load Calculation :
Step:
9 11:07a Jan 30,2014
Earthquake
Horizontal
Horizontal
Vertical
Loading Specified in G's

Acceleration factor
Acceleration factor
Acceleration factor
(GX)
(GZ)
(GY)
0.087
0.087
0.049
Note: +Y Direction G loads should also be run in the negative direction.

to insure maximum support loads are calculated.

|
| Earthquake | Earthquake |
Element |
Element |
From| To |
Height |
Weight | Ope Load |
Emp Load |
|
|
mm
|
N
|
N
|
N
|
-------------------------------------------------------------10| 20|
425.000 |
13151.7 |
1618.14 |
1618.14 |
20| 30|
875.000 |
18457.0 |
2270.89 |
2270.89 |
30| 40|
1765.00 |
122166. |
15030.9 |
15030.9 |
40| 50|
2655.00 |
23784.1 |
2926.31 |
2926.31 |

Page 18
Stress due to Combined Loads :
Step:
15 11:07a Jan 30,2014
Stress Combination Load Cases for Vertical Vessels:

Load Case Definition Key
IP
EP
HP
NP
EW
OW
HW
WI
EQ
EE
HI
HE
WE
WF
CW
VO
VE
VF
FW
FS
BW
BS
BN
BU
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
Longitudinal Stress due to Internal Pressure

Longitudinal Stress due to External Pressure
Longitudinal Stress due to Hydrotest Pressure
No Pressure
Longitudinal Stress due to Weight (No Liquid)
Longitudinal Stress due to Weight (Operating)
Longitudinal Stress due to Weight (Hydrotest)
Bending Stress due to Wind Moment (Operating)
Bending Stress due to Earthquake Moment (Operating)
Bending Stress due to Earthquake Moment (Empty)
Bending Stress due to Wind Moment (Hydrotest)
Bending Stress due to Earthquake Moment (Hydrotest)
Bending Stress due to Wind Moment (Empty) (no CA)
Bending Stress due to Wind Moment (Filled) (no CA)
Longitudinal Stress due to Weight (Empty) (no CA)
Bending Stress due to Vortex Shedding Loads ( Ope )
Bending Stress due to Vortex Shedding Loads ( Emp )
Bending Stress due to Vortex Shedding Loads ( Test No CA. )
Axial Stress due to Vertical Forces for the Wind Case
Axial Stress due to Vertical Forces for the Seismic Case
Bending Stress due to Lat. Forces for the Wind Case, Corroded
Bending Stress due to Lat. Forces for the Seismic Case, Corroded
Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
Case types HI and HE are in the Un-Corroded condition.

Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding
stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+EQ+FW+FS+BW

From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.36
-35.11
1010.47
20
1654.80
-18.16
1165.68
30
1654.80
-15.39
1186.02
40
1654.80
-2.68
1165.68
Analysis of Load Case 2 : NP+EW+EQ+WI+FW+FS+BS
Tens.
Ratio
Comp.
Ratio
0.0347
0.0156
0.0130
0.0023

Page 19
Step:
15 11:07a Jan 30,2014
From
Node
10
20
30
40
Tensile
Stress
All. Tens.
Stress
1158.36
1654.80
1654.80
1654.80
Comp.
Stress
-35.11
-18.16
-15.39
-2.68
All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68
Tens.
Ratio
Comp.
Ratio
0.0347
0.0156
0.0130
0.0023
Analysis of Load Case 3 : IP+WE+EW

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-25.79
20
633.23
1654.80
30
593.10
1654.80
40
644.90
1654.80
All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68
Tens.
Ratio
Comp.
Ratio
0.0255
Analysis of Load Case 4 : IP+VO+OW

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-25.79
20
633.23
1654.80
30
593.10
1654.80
40
644.90
1654.80
All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68
Analysis of Load Case 5 : IP+VE+EW

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-25.79
20
633.23
1654.80
30
593.10
1654.80
40
644.90
1654.80
All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68
Absolute Maximum of the all of the Stress Ratio's
0.3827
0.3584
0.3897
Tens.
Ratio
Comp.
Ratio
0.0255
0.3827
0.3584
0.3897
Tens.
Ratio
Comp.
Ratio
0.0255
0.3827
0.3584
0.3897
0.3897
Governing Element: TOP HEAD

Governing Load Case 3 : IP+WE+EW

Page 20
Basering Calculations :
Step:
17 11:07a Jan 30,2014
Skirt
Skirt
Skirt
Skirt
Skirt
Skirt
Data :
Outside Diameter at Base
Thickness
Material
SOD
STHK
SCA
2468.0000 mm
9.5300 mm
0.0000 mm
0.0000 mm
SA-516 70 [Normalized]
Basering Input:
Type of Geometry: Continuous Top Ring W/Gussets
Thickness of Basering
TBA
28.5800 mm
Design Temperature of the Basering
60.00 C
Basering Matl
(proposed to use SA 516 Gr.70N instead of SA 283 Gr.C due to unavailable
stock)
Basering Operating All. Stress
BASOPE
1379.00 bar
Basering Yield Stress
2493.20 bar
Inside Diameter of Basering
DI
2238.0000 mm
Outside Diameter of Basering
DOU
2738.0000 mm
Nominal Diameter of Bolts
BND
38.1000 mm
Bolt Corrosion Allowance
BCA
0.0000 mm
Bolt Material
SA-325 Type1
Bolt Operating Allowable Stress
SA
3100.02 bar
(Allowable stress is amended based on Tensile Strength-Input by TMJV)
Number of Bolts
RN
16
Diameter of Bolt Circle
DC
2598.0000 mm
Thickness of Gusset Plates
TGA
Width of Gussets at Top Plate
TWDT
Width of Gussets at Base Plate
BWDT
Gusset Plate Elastic Modulus
E
Gusset Plate Yield Stress
SY
Height of Gussets
HG
Distance between Gussets
RG
Dist. from Bolt Center to Gusset (Rg/2) CG
Number of Gussets per bolt
NG
Thickness of Top Plate or Ring
Radial Width of the Top Plate
Anchor Bolt Hole Dia. in Top Plate
TTA
TOPWTH
BHOLE
15.8800
125.0000
125.0000
20047900.0
2493.2
221.4000
76.0000
38.0000
2
31.7500
125.0000
43.0000
mm
mm
mm
N/cm
bar
mm
mm
mm
mm
mm
mm

CA
0.0000 mm
Dead Weight of Vessel
DW
177558.9 N
Operating Weight of Vessel
ROW
177558.9 N
Earthquake Moment on Basering
EQMOM
37760.4 N-m
Wind Moment on Basering
WIMOM
9561.6 N-m
(As clarified in CRS, calculation for combined stress shall refer to subsection Stress due combined load)
Percent Bolt Preload
ppl
100.0
Use AISC A5.2 Increase in Fc and Bolt Stress
Use Allowable Weld Stress per AISC J2.5
Factor for Increase of Allowables
Fact
Results for Basering Analysis : Analyze Option
No
No
1.0000

Page 21
Step:
17 11:07a Jan 30,2014
Basering Thickness Calculation method used : Simplified (Steel on Steel)

Calculation of Load per Bolt [W/Bolt],
W = TW
M = Test Moment
= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3

= (( 4 * 0/2598.000 ) - 0 )/16
= 0.0000 N [** No Uplift ** ]
Required Area for Each Bolt, Based on Max Load
Area Available in a Single Bolt (Corr)
Area Available in all the Bolts (Corr)
Bolt Stress Based on Simplified Analysis
Allowable Bolt Stress
3100.0 [Fact]
0.0000
8.3484
133.5739
0.0
3100.02
Concrete Contact Area of Base Ring

CCA
19540.71
Concrete Contact Section Modulus of Base Ring
0.1116E+10
cm
cm
cm
bar
bar
cm
mm
Concrete Load (Simplified method), Earthquake in Operating Condition [Sc]:

= ((ppl/100*(Abt*Sa)+W)/Cca) + M/CZ per Jawad & Farr Eq. 12.1
= (1.000 (133.5739 *3100 +186259 )/19540.71 ) + 37760/.11156E+10
= 22.48 bar
Allowable Stress on Concrete
82.74
bar
Determine Maximum Bending Width of Basering Section [Rw1,Rw2]:

Rw1 = (Dou - SkirtOD)/2, Rw2 = ( SkirtID - Di + 2*Sca )/2
Rw1 = (2738.000 -2468.000 )/2, Rw2 = (2448.940 -2238.000 + 2*0.000 )/2
Rw1 = 135.000 , Rw2 = 105.470 mm
Calculation of required Basering Thickness, (Simplified) [Tb]:
Allowable Bending Stress 1.5 Basope = 2068.500 bar
= Max(Rw1,Rw2) * ( 3 * Sc / S ) + CA per Jawad & Farr Eq. 12.12
= Max(135.0000 ,105.4700 ) * ( 3 * 22.482/2068.500 ) + 0.0000
= 24.3774 mm
Basering Stress at given Thickness [Sb]

= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )
= 3 * 22.482 * ( Max[135.000 , 105.470 ]/(28.580 - 0.000 ) )
= 1504.892 , must be less than 2068.500 bar
Required Thickness of Top Plate in Tension:

(Calculated as a fixed beam per Megyesy)
Ft = (Sa*Abss),
Bolt Allowable Stress * Area
Rm = (Ft * 2 * Cg)/8, Bending Moment
Sb
Allowable Bending Stress
Wt = (Topwth - Bnd), Width of Section
T = ( 6 * Rm / ( Sb * Wt )) + CA
T = ( 6 * 2459/( 2068 * 86.9000 )) + 0.0000
T = 28.6472 mm

Page 22
Step:
17 11:07a Jan 30,2014
Required Thickness of Continuous Top Ring per Moss:

a = ( Dc-SkirtOD )/2
Skirt Distance to Bolt Circle
P = Sa*Abss
l = Avgwdt
Average Gusset Width
g1 = Gamma 1
Constant Term f( b/l )
g2 = Gamma 2
g = Flat distance / 2 Nut 1/2 Dimension (from Tema)
Fb =
Mo
Tc
Tc
Tc
=
=
=
=
P/(4pi)[1.3(ln((2lsin(pia/l)/(pig)))+1]-[(0.7-g2)P/(4pi)] Moment Term

( 6 * Abs(Mo) / Fb ) + CA Required Thickness
( 6 * 844/2068 ) + 0.000
31.0477 mm
Required Thickness of Gusset in Compression, per AISC E2-1:

1. Allowed Compression at Given Thickness:
Factor Kl/r Per E2-1
48.2959
Factor Cc Per E2-1
125.9858
Allowable Buckling Str. per E2-1
1280.94
Actual Buckling Str. at Given Thickness
651.89
bar
bar
Required Gusset thickness, + CA
mm
2. Allowed Compression at Calculated Thickness:

Factor Cc Per E2-1
Act. Buckling Str. at Calculated Thickness
9.7029
79.0424
125.9858
1070.25
1066.90
bar
bar
Summary of Basering Thickness Calculations:

Required Basering Thickness (simplified)
Actual Basering Thickness as entered by user
24.3774
28.5800
mm
mm
Required Top Ring/Plate Thickness as a Fixed Beam

Required Thickness of Continuous Top Ring (Moss)
Actual Top Ring Thickness as entered by user
28.6472
31.0477
31.7500
mm
mm
mm

Actual Gusset Thickness as entered by user
9.7029
15.8800
mm
mm
Weld Size Calculations per Steel Plate Engineering Data - Vol. 2

Compute the Weld load at the Skirt/Base Junction [W]
= SkirtStress * ( SkirtThickness - CA )
= 35.108 * ( 9.530 - 0.000 )
= 33.46 N/mm
Results for Computed Minimum Basering Weld Size [BWeld]
= W / [( 0.4 * Yield ) * 2 * 0.707]
= 33/[( 0.4 * 2493 ) * 2 * 0.707]
= 0.237 mm

Page 23
Step:
17 11:07a Jan 30,2014
Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size
Vertical Plate Load [Wv]
= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )
= 258786.6/( 107.760 + 2 * ( 221.400 + 31.750 ) )
= 421.435 N/mm
Horizontal Plate Load [Wh]

= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta) )
= 258786.6 * 65.000/(107.760 * (253.150 ) + 0.6667 * (253.150 ) )
= 240.291 N/mm
Resultant Weld Load [Wr]
= ( Wv + Wh)
= ( 421.44 + 240.29)
= 485.126 N/mm
Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 485.13/[( 0.4 * 2493 ) * 2 * 0.707]
= 3.440 mm
Results for Computed Minimum Gusset to Top Plate Weld Size
Weld Load [Wv]
= Bolt Load / ( 2 * TopWth )
= 258786.6/( 2 * 125.000 )
= 1035.146 N/mm
Weld Load [Wh]
= Bolt Load * e / ( 2 * Hgt * TopWth )
= 258786.6 * 65.00/( 2 * 253.150 * 125.000 )
= 265.789 N/mm
= ( Wv + Wh)
= ( 1035.15 + 265.79)
= 1068.724 N/mm
Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 1068.72/[( 0.4 * 2493 ) * 2 * 0.707]
= 7.579 mm
Note: The calculated weld sizes need not exceed the component thickness
framing into the weld. At the same time, the weld must meet a minimum size
specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending
on the component thickness.
Summary of Required Weld Sizes:
Required Basering to Skirt Double Fillet Weld Size
Required Gusset to Skirt Double Fillet Weld Size
Required Top Plate to Skirt Weld Size
4.7625
6.3500
7.5792
mm
mm
mm

Page 24
Step:
17 11:07a Jan 30,2014
Required Gusset to Top Plate Double Fillet Weld Size
7.5792
mm
SECTION B:
OPERATING CASE

FileName : S-6504ABCD-OPERATING CASE (LOAD CASE 1YEAR) REV
Page 26
Input Echo :
Step:
1 11:07a Jan 30,2014

Type of Hydrotest
Hydrotest Position
Special Service
User defined MAWP
User defined MAPnc
(Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
16.000
60
User Defined Hydro
Horizontal
0.0000
150.00
0
Welded
None
RT-1
5.0
Y
N
N
N
N
N
N
No
25.481
0.0000
0.0000
bar
C
mm
mm
C
bar
bar
bar
applicable for Operating case is as below)

1
NP+OW+WI+EQ+FS+FW+BW
2
NP+OW+EQ+WI+FW+FS+BS
3
IP+OW+WI+EQ+FS+FW+BW
4
IP+OW+EQ+WI+FW+FS+BS
5
EP+OW+WI+EQ+FS+FW+BW
6
EP+OW+EQ+WI+FW+FS+BS
7
IP+VO+OW
8
NP+VO+OW
9
FW+FS+BW+BS+IP+OW
10
FS+FW+BW+BS+EP+OW
Wind Design Code

ASCE-7 98/02/05/IBC-03/STS-1
Basic Wind Speed
[V]
43.400 m/sec
C: Open Terrain
Importance Factor
1.15
Type of Surface
Moderately Smooth
Base Elevation
19664. mm
MLK-58863004234001-B01-39002-0042065-M-DW-001.)
25.0
N
H or Hh
0.0000 mm
Lh
0.0000 mm
x
0.0000 mm
Flat
0.0150
0.0000
0.0000

Page 27
Input Echo :
Step:
1 11:07a Jan 30,2014
Seismic Design Code

G Loading
1.000
0.087
0.087
0.049
100.000
N
Y
N
Use Code Case 2286
No
Yes
Yes
Yes
No
Yes
No

Element From Node
10
Element To Node
20
Element Type
Skirt Sup.
Description
SKIRT
850.00 mm
2468.0 mm
2468.0 mm
Skirt Thickness
9.5300 mm
0.0000 mm
Nominal Thickness
9.5300 mm
0.0000 mm
60 C
60 C
1.2
Material Name
[Normalized]
SA-516 70
1379.0 bar
1379.0 bar
2358.0 bar
Material Density
7750.4 kg/m
P Number Thickness
29.997 mm
2493.2 bar
D
CS-2
UNS Number
K02700
Product Form
Plate
0.7
0.7

Page 28
Input Echo :
Step:
1 11:07a Jan 30,2014

20
Element To Node
30
Element Type
Elliptical
Description
BOTTOM HEAD
50.000 mm
Inside Diameter
2430.0 mm
Element Thickness
18.000 mm
3.0000 mm
Nominal Thickness
22.200 mm
0.0000 mm
16.000 bar
60 C
1.0342 bar
60 C
1.2
Material Name
[Normalized]
SA-516 70
1.0
1.0
2.0
Element From Node
Detail Type
Detail ID
Height/Length of Liquid
Liquid Density
20
Liquid
SEA WATER
-607.50
657.50
1014.0
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
[Normalized]
20
Nozzle
N5
0.0000
50.799999
None
150
180.0
N
0.0000
GR 1.1
SA-105
Element From Node

Detail Type
Detail ID
20
Weight
INT.PLATE
50.000
4961.8
0.0000
mm
mm
kg/m
mm
mm
mm
N
mm
30

Page 29
Input Echo :
Step:
1 11:07a Jan 30,2014
Element To Node
40
Element Type
Cylinder
Description
SHELL
1730.0 mm
Inside Diameter
2430.0 mm
Element Thickness
19.050 mm
3.0000 mm
Nominal Thickness
19.050 mm
0.0000 mm
16.000 bar
60 C
1.0342 bar
60 C
1.2
Material Name
[Normalized]
SA-516 70
1.0
1.0
Element From Node
Detail Type
Detail ID
Density
30
Packing
SAND
0.0000
127.00
1612.9
40.0364
1.0140001
Element From Node

Detail Type
Detail ID
Density
30
Packing
COARSE GARNET
127.00
229.00
2375.6
44.965
1.0140001
Element From Node

Detail Type
Detail ID
Density
30
Packing
FINE GARNET
356.00
483.00
2162.0
49.950001
1.0140001
Element From Node

Detail Type
Detail ID
Density
30
Packing
COARSE ANTHRACI
839.00
330.00
850.72
50.029999
1.0140001
mm
mm
kg/m
mm
mm
kg/m
mm
mm
kg/m
mm
mm
kg/m

Page 30
Input Echo :
Step:
1 11:07a Jan 30,2014
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
N1
1453.0
200.0
160
150
0.0
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
N2
277.00
200.0
160
150
144.0
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
N3
1493.0
150.0
160
150
21.3862
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
H1
365.00
300.0
120
150
165.0
Y
0.0000
GR 1.1
SA-106 B
mm
mm
mm
mm
mm
mm
mm
mm

Page 31
Input Echo :
Step:
1 11:07a Jan 30,2014
Element From Node
Detail Type
Detail ID
30
Weight
DIST. & HEADER
865.00
4118.5
0.0000
mm
N
mm
Element From Node

Detail Type
Detail ID
30
Weight
ANODES
1258.0
784.48
0.0000
mm
N
mm

40
Element To Node
50
Element Type
Elliptical
Description
TOP HEAD
50.000 mm
Inside Diameter
2430.0 mm
Element Thickness
18.000 mm
3.0000 mm
Nominal Thickness
22.200 mm
0.0000 mm
16.000 bar
60 C
1.0342 bar
60 C
1.2
Material Name
[Normalized]
SA-516 70
1.0
1.0
2.0
Element From Node
Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
40
Nozzle
N4
803.00
80.0
160
150
240.0
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
40
Nozzle
M1
535.00
mm
mm
mm

Page 32
Input Echo :
Step:
1 11:07a Jan 30,2014
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
[Normalized]
762.0
None
150
45.0
Y
0.0000
GR 1.1
SA-516 70
mm

Page 33
Internal Pressure Calculations :
Step:
3 11:07a Jan 30,2014
Element Thickness, Pressure, Diameter and Allowable Stress :

|
| Int. Press |
Nominal | Total Corr|
Element | Allowable |
From| To | + Liq. Hd | Thickness | Allowance |
Diameter | Stress(SE)|
|
|
bar
|
mm
|
mm
|
mm
|
bar
|
--------------------------------------------------------------------------SKIRT|
... |
9.5300 |
... |
2468.0 |
... |
BOTTOM HEA|
16.065 |
22.200 |
3.0000 |
2430.0 |
1379.0 |
SHELL|
16.000 |
19.050 |
3.0000 |
2430.0 |
1379.0 |
TOP HEAD|
16.000 |
22.200 |
3.0000 |
2430.0 |
1379.0 |
Element Required Thickness and MAWP :
|
|
Design |
M.A.W.P. |
M.A.P. |
Minimum |
Required |
From| To |
Pressure | Corroded | New & Cold | Thickness | Thickness |
|
|
bar
|
bar
|
bar
|
mm
|
mm
|
---------------------------------------------------------------------------SKIRT|
... |
No Calc |
No Calc |
9.53000 |
No Calc |
BOTTOM HEA|
16.0000 |
16.9521 |
20.3994 |
18.0000 |
17.1598 |
SHELL|
16.0000 |
18.0290 |
21.4199 |
19.0500 |
17.2311 |
TOP HEAD|
16.0000 |
17.0175 |
20.3994 |
18.0000 |
17.1021 |
Minimum
16.952
19.601
Note : The M.A.P.(NC) is Governed by a Flange !
MAWP: 16.952 bar, limited by: BOTTOM HEAD.
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2010, 2011a
Elliptical Head From 20 To 30 SA-516 70 , UCS-66 Crv. D at 60 C

BOTTOM HEAD
Longitudinal
Joint:
Circumferential Joint:
Material UNS Number:
Full Radiography per UW-11(a) Type 1

K02700
Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (16.065*2436.0000*0.997)/(2*1379.00*1.00-0.2*16.065)
= 14.1598 + 3.0000 = 17.1598 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
Less Operating Hydrostatic Head Pressure of 0.065 bar
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*1379.00*1.00*15.0000)/(0.997*2436.0000+0.2*15.0000)
= 17.017 - 0.065 = 16.952 bar
Maximum Allowable Pressure, New and Cold [MAPNC]:

Page 34
Step:
3 11:07a Jan 30,2014
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)

= (2*1379.00*1.00*18.0000)/(1.000*2430.0000+0.2*18.0000)
= 20.399 bar
Actual stress at given pressure and thickness, corroded [Sact]:
= (P*(Kcor*D+0.2*t))/(2*E*t)
= (16.065*(0.997*2436.0000+0.2*15.0000))/(2*1.00*15.0000)
= 1301.847 bar
Straight Flange Required Thickness:
= (P*R)/(S*E-0.6*P) + c
per UG-27 (c)(1)
= (16.065*1218.0000)/(1379.00*1.00-0.6*16.065)+3.000
= 17.290 mm
Straight Flange Maximum Allowable Working Pressure:

Less Operating Hydrostatic Head Pressure of 0.005 bar
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1379.00 * 1.00 * 19.2000 )/(1218.0000 + 0.6 * 19.2000 )
= 21.534 - 0.005 = 21.529 bar
Factor K, corroded condition [Kcor]:
= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 2436.000/( 2 * 610.500 ))^(2))/6
= 0.996728
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro)
3.925 %
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 18.000 , tr = 15.000 , c = 3.0000 mm , E* = 1.00

Stress Ratio = tr * (E*)/(tg - c) = 1.000 , Temp. Reduction = 0 C
Min Metal Temp. w/o impact per UCS-66
-43 C
MDMT Calculations in the Head Straight Flange:


Min Metal Temp. at Required thickness (UCS 66.1)
-37 C
-48 C
Cylindrical Shell From 30 To 40 SA-516 70 , UCS-66 Crv. D at 60 C

SHELL
Longitudinal
Joint:

K02700

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

Page 35
Step:
3 11:07a Jan 30,2014
= (16.000*1218.0000)/(1379.00*1.00-0.6*16.000)
= 14.2311 + 3.0000 = 17.2311 mm
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1379.00*1.00*16.0500)/(1218.0000+0.6*16.0500)
= 18.029 bar
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1379.00*1.00*19.0500)/(1215.0000+0.6*19.0500)
= 21.420 bar

= (P*(R+0.6*t))/(E*t)
= (16.000*(1218.0000+0.6*16.0500))/(1.00*16.0500)
= 1223.806 bar
Percent Elongation per UCS-79
(50*tnom/Rf)*(1-Rf/Ro)
0.778 %
Minimum Design Metal Temperature Results:

-41 C
-45 C
Elliptical Head From 40 To 50 SA-516 70 , UCS-66 Crv. D at 60 C

TOP HEAD
Longitudinal
Joint:

K02700

= (16.000*2436.0000*0.997)/(2*1379.00*1.00-0.2*16.000)
= 14.1021 + 3.0000 = 17.1021 mm
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*1379.00*1.00*15.0000)/(0.997*2436.0000+0.2*15.0000)
= 17.017 bar
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*1379.00*1.00*18.0000)/(1.000*2430.0000+0.2*18.0000)
= 20.399 bar

Page 36
Step:
3 11:07a Jan 30,2014
= (P*(Kcor*D+0.2*t))/(2*E*t)
= (16.000*(0.997*2436.0000+0.2*15.0000))/(2*1.00*15.0000)
= 1296.549 bar
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c
per UG-27 (c)(1)
= (16.000*1218.0000)/(1379.00*1.00-0.6*16.000)+3.000
= 17.231 mm
Straight Flange Maximum Allowable Working Pressure:
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1379.00 * 1.00 * 19.2000 )/(1218.0000 + 0.6 * 19.2000 )
= 21.534 bar
Factor K, corroded condition [Kcor]:
= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 2436.000/( 2 * 610.500 ))^(2))/6
= 0.996728
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro)
3.925 %
MDMT Calculations in the Knuckle Portion:


-43 C
-43 C
MDMT Calculations in the Head Straight Flange:


-37 C
-48 C
Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Hydrostatic Test Pressure Results:

Pressure per
Pressure per
Pressure per
Pressure per
Pressure per
User Defined
UG99b
=
UG99b[34] =
UG99c
=
UG100
=
PED
=
Hydrostatic
1.3 * M.A.W.P. * Sa/S

1.3 * Design Pres * Sa/S
1.3 * M.A.P. - Head(Hyd)
1.1 * M.A.W.P. * Sa/S
1.43 * MAWP
Test Pressure at High Point
22.038
20.800
25.481
18.647
24.241
25.481
bar
bar
bar
bar
bar
bar
Horizontal Test performed per: User Hydro Pressure

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based

Page 37
Step:
3 11:07a Jan 30,2014
on the MAWP of the vessel.

Stresses on Elements due to Hydrostatic Test Pressure:
From To
BOTTOM HEAD
SHELL
TOP HEAD
Stress
1738.6
1655.8
1738.6
Allowable
2358.0
2358.0
2358.0
Ratio
0.737
0.702
0.737
Pressure
25.72
25.72
25.72
Elements Suitable for Internal Pressure.

Page 38
External Pressure Calculations :
Step:
4 11:07a Jan 30,2014
External Pressure Calculation Results :

Elliptical Head From 20 to 30 Ext. Chart: CS-2 at 60 C

BOTTOM HEAD
Elastic Modulus from Chart: CS-2 at 60 C :
0.200E+08 N/cm
Results for Maximum Allowable External Pressure (MAEP):

Tca
OD
D/t
Factor A
B
15.000
2466.00
164.40
0.0008448
799.44
EMAP = B/(K0*D/t) = 799.4418/(0.9000 *164.4000 ) = 5.4031 bar
Results for Required Thickness (Tca):
Tca
OD
D/t
Factor A
B
6.385
2466.00
386.22
0.0003596
359.52
EMAP = B/(K0*D/t) = 359.5194/(0.9000 *386.2201 ) = 1.0343 bar
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.
K02700

= (1.727*2436.0000*0.997)/(2*1379.00*1.00-0.2*1.727)
= 1.5207 + 3.0000 = 4.5207 mm
= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*1379.00*1.00*15.0000)/(0.997*2436.0000+0.2*15.0000))/1.67
= 10.190 bar
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 5.40 , 10.1901 )
= 5.403 bar
Thickness requirements per UG-33(a)(1) do not govern the required
thickness of this head.
Cylindrical Shell From 30 to 40 Ext. Chart: CS-2 at 60 C
SHELL
0.200E+08 N/cm

Tca
OD
SLEN
D/t
L/D
Factor A
16.050
2468.10
2235.00
153.78
0.9056 0.0007810
B
773.33

Page 39
Step:
4 11:07a Jan 30,2014
EMAP = (4*B)/(3*(D/t)) = (4*773.3347 )/(3*153.7757 ) = 6.7053 bar

Tca
OD
SLEN
D/t
L/D
Factor A
B
7.579
2468.10
2235.00
325.66
0.9056 0.0002527
252.61
EMAP = (4*B)/(3*(D/t)) = (4*252.6147 )/(3*325.6598 ) = 1.0343 bar
Results for Maximum Stiffened Length (Slen):
Tca
OD
SLEN
D/t
L/D
Factor A
B
16.050
2468.10 13124.05
153.78
5.3175 0.0001194
119.37
EMAP = (4*B)/(3*(D/t)) = (4*119.3713 )/(3*153.7757 ) = 1.0350 bar
TOP HEAD
0.200E+08 N/cm

Tca
OD
D/t
Factor A
B
15.000
2466.00
164.40
0.0008448
799.44
EMAP = B/(K0*D/t) = 799.4418/(0.9000 *164.4000 ) = 5.4031 bar
Tca
OD
D/t
Factor A
B
6.385
2466.00
386.22
0.0003596
359.52
EMAP = B/(K0*D/t) = 359.5194/(0.9000 *386.2201 ) = 1.0343 bar

K02700

= (1.727*2436.0000*0.997)/(2*1379.00*1.00-0.2*1.727)
= 1.5207 + 3.0000 = 4.5207 mm
= ((2*1379.00*1.00*15.0000)/(0.997*2436.0000+0.2*15.0000))/1.67
= 10.190 bar
= min( MAEP, MAWP )
= min( 5.40 , 10.1901 )
= 5.403 bar

Page 40
Step:
4 11:07a Jan 30,2014
|
|
Section |
Outside | Corroded |
Factor |
Factor |
From| To |
Length |
Diameter | Thickness |
A
|
B
|
|
|
mm
|
mm
|
mm
|
|
bar
|
--------------------------------------------------------------------------10| 20|
850.000 |
... |
... |
No Calc |
No Calc |
20| 30|
No Calc |
2466.00 |
15.0000 | 0.00084482 |
799.442 |
30| 40|
2235.00 |
2468.10 |
16.0500 | 0.00078096 |
773.335 |
40| 50|
No Calc |
2466.00 |
15.0000 | 0.00084482 |
799.442 |

|
|
External |
External | External |
External |
From| To | Actual T. | Required T.|Des. Press. |
M.A.W.P. |
|
|
mm
|
mm
|
bar
|
bar
|
---------------------------------------------------------------10| 20|
... |
No Calc |
... |
No Calc |
20| 30|
18.0000 |
9.38496 |
1.03420 |
5.40309 |
30| 40|
19.0500 |
10.5788 |
1.03420 |
6.70530 |
40| 50|
18.0000 |
9.38496 |
1.03420 |
5.40309 |
Minimum
5.403

|
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|
Required |
Available |
|
|
mm
|
mm
|
mm**4
|
mm**4
|
------------------------------------------------------------------10| 20|
850.000 |
No Calc |
No Calc |
No Calc |
20| 30|
No Calc |
No Calc |
No Calc |
No Calc |
30| 40|
2235.00 |
13124.1 |
No Calc |
No Calc |
40| 50|
No Calc |
No Calc |
No Calc |
No Calc |
Elements Suitable for External Pressure.


Page 41
Element and Detail Weights :
Step:
5 11:07a Jan 30,2014
|
|
Element |
Element | Corroded |
Corroded | Extra due |
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc %
|
|
|
kg
|
m
|
kg
|
m
|
kg
|
--------------------------------------------------------------------------10| 20|
1277.32 |
... |
1277.32 |
... |
63.8662 |
20| 30|
1304.60 |
2.06031 |
1128.31 |
2.07505 |
65.2302 |
30| 40|
1965.25 |
7.83371 |
1657.80 |
7.87244 |
98.2627 |
40| 50|
1304.60 |
2.06031 |
1128.31 |
2.07505 |
65.2302 |
--------------------------------------------------------------------------Total
5851
11.95
5191
12.02
292
Weight of Details
|
| Weight of | X Offset, | Y Offset, |
From|Type|
Detail | Dtl. Cent. |Dtl. Cent. | Description
|
|
kg
|
mm
|
mm
|
------------------------------------------------20|Liqd|
2139.84 |
... | -303.750 |
SEA WATER
20|Nozl|
6.38372 |
... | -607.500 |
N5
20|Wght|
506.000 |
... |
50.0000 |
INT.PLATE
30|Pack|
950.010 |
... |
63.5000 |
SAND
30|Pack|
2523.02 |
... |
241.500 |
COARSE GARNET
30|Pack|
4843.05 |
... |
597.500 |
FINE GARNET
30|Pack|
1302.01 |
... |
1004.00 |
COARSE ANTHRACI
30|Nozl|
48.0766 |
1301.53 |
1453.00 |
N1
30|Nozl|
48.0766 |
1301.53 |
277.000 |
N2
30|Nozl|
30.7425 |
1280.90 |
1493.00 |
N3
30|Nozl|
149.793 |
1351.53 |
365.000 |
H1
30|Wght|
420.000 |
... |
865.000 |
DIST. & HEADER
30|Wght|
80.0000 |
... |
1258.00 |
ANODES
40|Nozl|
12.5407 |
-401.500 |
760.710 |
N4
40|Nozl|
1043.09 |
378.302 |
1155.04 |
M1
30|Pliq|
239.01 |
0.00000 | 63.50000 |
30|Pliq|
484.02 |
0.00000 | 241.50000 |
30|Pliq|
1134.06 |
0.00000 | 597.50000 |
30|Pliq|
776.06 |
0.00000 |1004.00000 |
Total Weight of Each Detail Type
Total Weight of Packing
9618.1
Total Weight of Packing Liquid
2633.2
Total Weight of Liquid
2139.8
Total Weight of Nozzles
1338.7
Total Weight of Weights
1006.0
--------------------------------------------------------------Sum of the Detail Weights
16735.8 kg
Weight Summation

Page 42
Step:
5 11:07a Jan 30,2014
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
-----------------------------------------------------------------------------6144.4
7989.1
6144.4
7989.1
6144.4
18107.2
...
12238.2
...
9618.1
...
2139.8
1338.7
500.0
1338.7
...
...
...
...
...
...
...
9618.1
2633.2
...
...
...
...
...
500.0
...
...
...
...
...
-500.0
...
...
...
...
1338.7
...
506.0
...
506.0
...
...
...
...
...
...
...
500.0
...
...
...
...
...
506.0
...
-----------------------------------------------------------------------------7989.1
20727.3
17607.2
18107.2
18107.2
22880.2 kg
Miscellaneous Weight Percent: 5.0 %
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
Note: The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt. Shop Test Wt.

Shipping Wt.
Erected Wt.
Ope. Wt. no Liq Operating Wt.
Field Test Wt. Mass of the Upper
Bare Weight W/O Removable Internals

Fabricated Weight + Water ( Full )
Fab. Wt + Rem. Intls.+ Shipping App.
Fab. Wt + Rem. Intls.+ Insul. (etc)
Fab. Wt + Intls. + Details + Wghts.
Empty Wt + Operating Liq. Uncorroded
Empty Weight + Water (Full)
1/3 of the Vertical Vessel
7989.1
20727.3
8489.0
8489.0
8489.0
22880.2
26926.1
5025.6
kg
kg
kg
kg
kg
kg
kg
kg
Outside Surface Areas of Elements
|
|
Surface
|
From| To |
Area
|
|
|
cm
|
---------------------------10| 20|
65904.3 |
20| 30|
70255.5 |
30| 40|
134140. |
40| 50|
70255.5 |
---------------------------Total
340555.438 cm
| To |
From| To |
Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |

Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |

Page 43
Step:
5 11:07a Jan 30,2014
|
|
kg
|
kg
|
kg
|
N-m
|
kg
|
--------------------------------------------------------------------------10| 20|
1341.19 |
1341.19 |
1341.19 |
... |
1341.19 |
20| 30|
1882.22 |
4022.05 |
3991.46 |
... |
1882.22 |
30| 40|
12458.3 |
15091.5 |
17058.7 |
3599.99 |
12458.3 |
40| 50|
2425.46 |
2425.46 |
4534.71 |
3920.44 |
2425.46 |
Cumulative Vessel Weight
|
| Cumulative Ope | Cumulative | Cumulative |
From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
|
|
kg
|
kg
|
kg
|
------------------------------------------------------10| 20|
18107.2 |
22880.2 |
26926.1 |
20| 30|
16766.0 |
21539.0 |
25584.9 |
30| 40|
14883.8 |
17516.9 |
21593.4 |
40| 50|
2425.46 |
2425.46 |
4534.71 |
Note: The cumulative operating weights no liquid in the column above
are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment

|
| Cumulative | Cumulative |Cumulative |
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
|
|
N-m
|
N-m
|
N-m
|
------------------------------------------------10| 20|
7520.43 |
7520.43 |
7520.43 |
20| 30|
7520.43 |
7520.43 |
7520.43 |
30| 40|
7520.43 |
7520.43 |
7520.43 |
40| 50|
3920.44 |
3920.44 |
3920.44 |

Page 44
Nozzle Flange MAWP :
Step:
6 11:07a Jan 30,2014
Nozzle Flange MAWP Results :
Nozzle
Description
----- Flange Rating

Operating
Ambient
Temperature
Class
Grade|Group
bar
bar
C
---------------------------------------------------------------------------N5
18.9
19.6
60
150
GR 1.1
N1
18.9
19.6
60
150
GR 1.1
N2
18.9
19.6
60
150
GR 1.1
N3
18.9
19.6
60
150
GR 1.1
H1
18.9
19.6
60
150
GR 1.1
N4
18.9
19.6
60
150
GR 1.1
M1
18.9
19.6
60
150
GR 1.1
---------------------------------------------------------------------------Minimum Rating
18.9
19.6 bar
Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition
Note: Large Diameter Flange ratings per ANSI B16.47 2006 edition.

Page 45
Step:
8 11:07a Jan 30,2014
Input Values:
Wind Design Code

ASCE-7 98/02/05/IBC-03/STS-1
Basic Wind Speed
[V]
43.400
C: Open Terrain
Importance Factor
1.15
Type of Surface
Moderately Smooth
Base Elevation
19664.
25.0
N
H or Hh
0.0000
Lh
0.0000
x
0.0000
Flat
0.0150
0.0000
0.0000
m/sec
mm
mm
mm
mm

= min(0.85,0.925((1+1.7*3.400*0.228*0.958)/(1+1.7*3.400*0.228)))
= min(0.85, 0.903 )
= 0.850
43.534 Hz
47.417 Hz
39.685 Hz
Force Coefficient
1.150
[Cf] 0.507
1.419
3305.500 mm

Alpha = 9.500 : Zg = 274320.000 mm

= 425.000 + 19663.998 = 20088.998 mm

Page 46
Step:
8 11:07a Jan 30,2014
Because z (65.909 ft.) > 15 ft.
= 2.01 * ( z / Zg ) ^(2 / Alpha)
= 2.01 * ( 65.909/900.000 )^(2/9.500 )
= 1.159
= 0.95 per [6-6 ASCE-7 98][6-4 ASCE-7 02/05]
K1 = 0, K2 = 0, K3 = 0

= ( 1 + K1 * K2 * K3 )
= ( 1 + 0.000 * 0.000 * 0.000 )
= 1.0000
= 0.00256 * Kz * Kzt * Kd * I * Vr(mph)
= 0.00256 * 1.159 * 1.000 * 0.950 * 1.150 * 97.085
= 30.6 psf [1.463 ] KN/m
= 30.560 * 0.850 * 0.507 * 27.097
= 356.8 lbs. [1587.2 ] N
Element
Hgt (z)
K1
K2
K3
Kz
Kzt
qz
mm
KN/m
--------------------------------------------------------------------------SKIRT
20089.0
0.000
0.000
0.000
1.159
1.000
1.463
BOTTOM HEAD
20539.0
0.000
0.000
0.000
1.165
1.000
1.470
SHELL
21429.0
0.000
0.000
0.000
1.175
1.000
1.483
TOP HEAD
22582.6
0.000
0.000
0.000
1.188
1.000
1.500

Nomenclature
Cf
D
Df
Dr
f
f1
L


Page 47
Step:
8 11:07a Jan 30,2014
Lc
tb
V30
Vc
Vw
W
Ws
Z
Dl
Vp
P30


0.000/2680.000 = 0.000
#2 - ( D / L ) * 10^(4) < 8.0 (English Units)

= W / ( L * Dr)
= 217566/( 2680.00 * 2436.000 )
= 0.13681E-04
ID
Wind Area
Elevation
Pressure
Force
Cf
cm
mm
KN/m
N
-------------------------------------------------------------------------

ID
Wind Area
Elevation
Pressure
Force
cm
mm
KN/m
N
------------------------------------------------------------------------INT.PLATE
0.00
20564.00
1.47
0.00
DIST. & HEADE
0.00
21429.00
1.48
0.00
ANODES
0.00
21822.00
1.49
0.00
|
|
Wind |
Wind |
Wind |
Wind |
Element |
From| To |
Height |
Diameter |
|
|
mm
|
mm
|
cm
|
KN/m
|
N
|
--------------------------------------------------------------------------10| 20|
20089.0 |
2961.60 |
25173.6 |
1.46318 |
1587.23 |
20| 30|
20539.0 |
2959.20 |
1479.60 |
1.47002 |
93.7269 |

Page 48
Step:
8 11:07a Jan 30,2014
30|
40|
40|
50|
21429.0 |
22582.6 |
2961.72 |
2959.20 |
51237.8 |
16017.2 |
1.48321 |
1.49967 |
3274.83 |
1035.09 |

Page 49
Step:
9 11:07a Jan 30,2014
Earthquake
Horizontal
Horizontal
Vertical

Acceleration factor
Acceleration factor
Acceleration factor
(GX)
(GZ)
(GY)
0.087
0.087
0.049

|
Element |
Element |
From| To |
Height |
Weight | Ope Load |
Emp Load |
|
|
mm
|
N
|
N
|
N
|
-------------------------------------------------------------10| 20|
425.000 |
13151.7 |
1618.14 |
1618.14 |
20| 30|
875.000 |
39440.2 |
4852.59 |
2270.89 |
30| 40|
1765.00 |
147987. |
18207.8 |
15030.9 |
40| 50|
2655.00 |
23784.1 |
2926.31 |
2926.31 |

Page 50
Wind/Earthquake Shear, Bending :
Step:
10 11:07a Jan 30,2014
The following table is for the Operating Case.

Wind/Earthquake Shear, Bending
|
| Distance to| Cumulative |Earthquake |
Wind | Earthquake |
From| To |
Support| Wind Shear |
Shear |
Bending |
Bending |
|
|
mm
|
N
|
N
|
N-m
|
N-m
|
--------------------------------------------------------------------------10| 20|
425.000 |
5990.88 |
27604.8 |
9561.58 |
45629.8 |
20| 30|
875.000 |
4403.65 |
25986.7 |
5142.12 |
22844.2 |
30| 40|
1765.00 |
4309.92 |
21134.1 |
4924.19 |
21665.7 |
40| 50|
2655.00 |
1035.09 |
2926.31 |
298.887 |
844.987 |

Page 51
Wind Deflection :
Step:
11 11:07a Jan 30,2014
Wind Deflection Calculations:

Wind Deflection
|
| Cumulative |
Centroid | Elem. End | Elem. Ang. |
From| To | Wind Shear | Deflection |Deflection | Rotation |
|
|
N
|
mm
|
mm
|
|
-------------------------------------------------------------10| 20|
5990.88 |
0.00007 |0.00025673 |
... |
20| 30|
4403.65 | 0.00027053 |0.00028450 |
... |
30| 40|
4309.92 | 0.00084697 | 0.0014901 |
... |
40| 50|
1035.09 | 0.0015091 | 0.0015281 |
... |
Critical Wind Velocity for Tower Vibration
|
| 1st Crit. | 2nd Crit. |
From| To | Wind Speed | Wind Speed |
|
|
m/sec
|
m/sec
|
------------------------------------10| 20|
642.913 |
4018.21 |
20| 30|
642.392 |
4014.95 |
30| 40|
642.939 |
4018.37 |
40| 50|
642.392 |
4014.95 |
Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)

Allowable deflection : 13.400
Actual Deflection : 0.002 mm

Page 52
Step:
15 11:07a Jan 30,2014

IP
EP
HP
NP
EW
OW
HW
WI
EQ
EE
HI
HE
WE
WF
CW
VO
VE
VF
FW
FS
BW
BS
BN
BU
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

No Pressure
General Notes:

type of stress.
Analysis of Load Case 1 : NP+OW+WI+EQ+FS+FW+BW

From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.36
-42.90
1010.47
20
1654.80
-20.62
1165.68
30
1654.80
-17.74
1186.02
40
1654.80
-2.68
1165.68
Analysis of Load Case 2 : NP+OW+EQ+WI+FW+FS+BS
Tens.
Ratio
Comp.
Ratio
0.0425
0.0177
0.0150
0.0023

Page 53
Step:
15 11:07a Jan 30,2014
From
Node
10
20
30
40
Tensile
Stress
All. Tens.
Stress
1158.36
1654.80
1654.80
1654.80
Comp.
Stress
-42.90
-20.62
-17.74
-2.68
All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68
Analysis of Load Case 3 : IP+OW+WI+EQ+FS+FW+BW

From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.36
-42.90
1010.47
20
635.87
1654.80
1165.68
30
595.22
1654.80
1186.02
40
645.16
1654.80
1165.68
Analysis of Load Case 4 : IP+OW+EQ+WI+FW+FS+BS
From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.36
-42.90
1010.47
20
635.87
1654.80
1165.68
30
595.22
1654.80
1186.02
40
645.16
1654.80
1165.68
Analysis of Load Case 5 : EP+OW+WI+EQ+FS+FW+BW
From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.36
-42.90
1010.47
20
1654.80
-63.39
1165.68
30
1654.80
-57.76
1186.02
40
1654.80
-45.44
1165.68
Analysis of Load Case 6 : EP+OW+EQ+WI+FW+FS+BS
From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.36
-42.90
1010.47
20
1654.80
-63.39
1165.68
30
1654.80
-57.76
1186.02
40
1654.80
-45.44
1165.68

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-32.15
20
631.00
1654.80
30
591.01
1654.80
40
644.90
1654.80
All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68
Analysis of Load Case 8 : NP+VO+OW

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-32.15
20
1654.80
-17.54
30
1654.80
-14.89
All. Comp.
Stress
1010.47
1165.68
1186.02
Tens.
Ratio
Comp.
Ratio
0.0425
0.0177
0.0150
0.0023
Tens.
Ratio
Comp.
Ratio
0.0425
0.3843
0.3597
0.3899
Tens.
Ratio
Comp.
Ratio
0.0425
0.3843
0.3597
0.3899
Tens.
Ratio
Comp.
Ratio
0.0425
0.0544
0.0487
0.0390
Tens.
Ratio
Comp.
Ratio
0.0425
0.0544
0.0487
0.0390
Tens.
Ratio
Comp.
Ratio
0.0318
0.3813
0.3571
0.3897
Tens.
Ratio
Comp.
Ratio
0.0318
0.0150
0.0126

Page 54
Step:
15 11:07a Jan 30,2014
40
1654.80
-2.62
1165.68
Analysis of Load Case 9 : FW+FS+BW+BS+IP+OW

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-30.66
20
631.89
1654.80
30
591.69
1654.80
40
645.00
1654.80
All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68
Analysis of Load Case 10 : FS+FW+BW+BS+EP+OW

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-30.66
20
1654.80
-59.41
30
1654.80
-54.23
40
1654.80
-45.28
All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68
0.0022
Tens.
Ratio
Comp.
Ratio
0.0303
0.3819
0.3576
0.3898
Tens.
Ratio
Comp.
Ratio
0.0303
0.0510
0.0457
0.0388
0.3899

Governing Load Case 3 : IP+OW+WI+EQ+FS+FW+BW

Page 55
Center of Gravity Calculation :
Step:
16 11:07a Jan 30,2014
Shop/Field Installation Options :

Packing is installed in the
Shop.
Note : The CG is computed from the first Element From Node

Center
Center
Center
Center
Center
of
of
of
of
of
Gravity
Gravity
Gravity
Gravity
Gravity
of
of
of
of
of
Packing
Liquid
Nozzles
Added Weights (Operating)
Added Weights (Empty)
1406.397
546.250
3305.414
1361.173
1361.173
mm
mm
mm
mm
mm
Center of Gravity of Bare Shell New and Cold

Center of Gravity of Bare Shell Corroded
1472.506 mm
1435.319 mm
Vessel CG in the Operating Condition

Vessel CG in the Fabricated (Shop/Empty) Condition
1443.766 mm
1566.716 mm

Page 56
Step:
17 11:07a Jan 30,2014
Skirt
Skirt
Skirt
Skirt
Skirt
Skirt
Data :
Thickness
Material
SOD
STHK
SCA
2468.0000 mm
9.5300 mm
0.0000 mm
0.0000 mm
Basering Input:
TBA
28.5800 mm
60.00 C
Basering Matl
SA-516 Gr. 70 [Normalized]
stock)
BASOPE
1792.65 bar
2454.55 bar
DI
2238.0000 mm
DOU
2738.0000 mm

BND
38.1000 mm
BCA
0.0000 mm
Bolt Material
SA-325 Type1
SA
3100.02 bar
Number of Bolts
RN
16
DC
2598.0000 mm
TGA
TWDT
BWDT
E
SY
Height of Gussets
HG
RG
NG
TTA
TOPWTH
BHOLE
15.8800
125.0000
125.0000
20047900.0
2493.2
221.4000
76.0000
38.0000
2
31.7500
125.0000
43.0000
mm
mm
mm
N/cm
bar
mm
mm
mm
mm
mm
mm

CA
0.0000 mm
DW
177558.9 N
ROW
224362.8 N
EQMOM
45629.8 N-m
WIMOM
9561.6 N-m
ppl
100.0
Fact
No
No
1.0000

Page 57
Step:
17 11:07a Jan 30,2014

W = TW
M = Test Moment

= (( 4 * 0/2598.000 ) - 0 )/16
= 0.0000 N [** No Uplift ** ]
3100.0 [Fact]
0.0000
8.3484
133.5739
0.0
3100.02

CCA
19540.71
0.1116E+10
cm
cm
cm
bar
bar
cm
mm

= (1.000 (133.5739 *3100 +235356 )/19540.71 ) + 45629/.11156E+10
= 22.80 bar
82.74
bar

Rw1 = (2738.000 -2468.000 )/2, Rw2 = (2448.940 -2238.000 + 2*0.000 )/2
Rw1 = 135.000 , Rw2 = 105.470 mm
= Max(135.0000 ,105.4700 ) * ( 3 * 22.804/2688.972 ) + 0.0000
= 21.5332 mm

= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )
= 3 * 22.804 * ( Max[135.000 , 105.470 ]/(28.580 - 0.000 ) )

Ft = (Sa*Abss),
Sb
T = ( 6 * Rm / ( Sb * Wt )) + CA
T = ( 6 * 2459/( 2688 * 86.9000 )) + 0.0000
T = 25.1257 mm

Page 58
Step:
17 11:07a Jan 30,2014

P = Sa*Abss
l = Avgwdt
g1 = Gamma 1
g2 = Gamma 2
Fb =
Mo
Tc
Tc
Tc
=
=
=
=

( 6 * 844/2688 ) + 0.000
27.2310 mm

48.2959
Factor Cc Per E2-1
125.9861
1280.93
651.89
bar
bar
mm

Factor Cc Per E2-1
9.7029
79.0423
125.9861
1070.25
1066.90
bar
bar

21.5332
28.5800
mm
mm

25.1257
27.2310
31.7500
mm
mm
mm

9.7029
15.8800
mm
mm

= 42.901 * ( 9.530 - 0.000 )
= 40.88 N/mm
= W / [( 0.4 * Yield ) * 2 * 0.707]
= 40/[( 0.4 * 2454 ) * 2 * 0.707]
= 0.294 mm

Page 59
Step:
17 11:07a Jan 30,2014
= 258786.6/( 107.760 + 2 * ( 221.400 + 31.750 ) )
= 421.435 N/mm

= 258786.6 * 65.000/(107.760 * (253.150 ) + 0.6667 * (253.150 ) )
= 240.291 N/mm
= ( Wv + Wh)
= ( 421.44 + 240.29)
= 485.126 N/mm
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 485.13/[( 0.4 * 2454 ) * 2 * 0.707]
= 3.495 mm
Weld Load [Wv]
= 258786.6/( 2 * 125.000 )
= 1035.146 N/mm
Weld Load [Wh]
= 258786.6 * 65.00/( 2 * 253.150 * 125.000 )
= 265.789 N/mm
= ( Wv + Wh)
= ( 1035.15 + 265.79)
= 1068.724 N/mm
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 1068.72/[( 0.4 * 2493 ) * 2 * 0.707]
= 7.579 mm
4.7625
6.3500
7.5792
mm
mm
mm

Page 60
Step:
17 11:07a Jan 30,2014
7.5792
mm

Page 61
Nozzle Calcs. : N5
Nozl:
8 11:07a Jan 30,2014
INPUT VALUES,
Nozzle Description: N5
Pressure for Reinforcement Calculations

Temperature for Internal Pressure
Temperature for External Pressure
From :
P
Temp
Pext
Tempex
17.017
60
1.03
60
20
bar
C
bar
C
Shell Material [Normalized]

Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient
S
Sa
Inside Diameter of Elliptical Head

Aspect Ratio of Elliptical Head
Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance
D
Ar
t
c
co
2430.00
2.00
18.0000
3.0000
0.0000
mm
mm
mm
Distance from Head Centerline
L1
0.0000
mm
User Entered Minimum Design Metal Temperature
SA-516 70
1379.00 bar
1379.00 bar
0.00
mm
Type of Element Connected to the Shell : Nozzle
Material
[Normalized]
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient
Sn
Sna
Diameter Basis (for tr calc only)

Layout Angle
Diameter
Size and Thickness Basis
Actual Thickness
SA-105
K03504
Forgings
1379.00 bar
1379.00 bar
ID
180.00
50.8000
tn
deg
mm.
Actual
13.4600 mm
Flange Material [Normalized]

SA-105
Flange Type
Long Weld Neck
(Refer Dwg. No.:MLK-58863004234001-B01-39002-0042065-M-DW-001, nozzle N5 will
be flanged through bottom T.O.S EL+ 19664)
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi
ASME Code Weld Type per UW-16
175.0000
9.0000
18.0000
0.0000
0.0000
None
mm
mm
mm
mm
mm
Class of attached Flange

Grade of attached Flange
150
GR 1.1

Page 62
Nozzle Calcs. : N5
Nozl:
8 11:07a Jan 30,2014
The Pressure Design option was MAWP + static head (to the nozzle).
Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
Insert Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: N5
ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45

Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
50.800
13.460
mm.
mm
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (17.02*0.898*2436.0000)/(2 *1379.00*1.00-0.2*17.02)
= 13.5125 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (17.02*28.40)/(1379*1.00-0.6*17.02)
= 0.3531 mm
Required Nozzle thickness under External Pressure per UG-28 : 0.3489
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), no pad
Tlnp
113.6000
56.8000
26.1500
mm
mm
mm
mm
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N5.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Page 63
Nozzle Calcs. : N5
Nozl:
8 11:07a Jan 30,2014
Wall
Wall
Wall
Wall
Wall
Wall
Wall
Thickness for Internal/External pressures

ta = 3.3531 mm
Thickness per UG16(b),
tr16b = 4.5000 mm
Thickness, shell/head, internal pressure
trb1 = 18.0000 mm
Thickness
tb1 = max(trb1, tr16b) = 18.0000 mm
Thickness, shell/head, external pressure
trb2 = 3.9105 mm
Thickness
tb2 = max(trb2, tr16b) = 4.5000 mm
Thickness per table UG-45
tb3 = 7.8000 mm
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 7.800 , max( 18.000 , 4.500 ) ]
= 7.8000 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.3531 , 7.8000 )
= 7.8000 mm
Available Nozzle Neck Thickness = 13.4600 mm --> OK
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained :
295.8, Allowable :
1379.0 bar Passed
Expansion :
0.0, Allowable :
3151.7 bar Passed
Occasional :
19.5, Allowable :
1834.1 bar Passed
Shear
:
250.1, Allowable :
965.3 bar Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)),

Curve: C
---------------------------------------------------------------------Govrn. thk, tg = 13.460 , tr = 0.353 , c = 3.0000 mm , E* = 1.00
Governing MDMT of all the sub-joints of this Junction
-37 C
-104 C
:
-104 C
ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :
Design Pressure/Ambient Rating = 17.02/19.60 = 0.868
Weld Size Calculations, Description: N5
-29 C
-36 C

Page 64
Nozzle Calcs. : N5
Nozl:
8 11:07a Jan 30,2014
Intermediate Calc. for nozzle/shell Welds
Tmin
10.4600
mm
Results Per UW-16.1:

Nozzle Weld
Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.
Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case
16.952
bar
Note: The MAWP of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 0.3430 mm
The Cut Length for this Nozzle is, Drop + Ho + H + T : 193.3431 mm
Input Echo, WRC107 Item
1,
Diameter Basis for Vessel

Cylindrical or Spherical Vessel
Vessel Diameter
Vessel Thickness
Design
Vessel
Vessel
Vessel
Temperature
Material
Cold S.I. Allowable
Hot S.I. Allowable
Description: N5
Vbasis
Cylsph
Cas
Dv
Tv
ID
Spherical
3.0000 mm
4374.000 mm
18.000 mm
Smc
Smh
60.00
SA-516 70
1379.00
1379.00
Attachment Type
WRC107 Attachment Classification
Type
Holsol
Round
Hollow
Diameter Basis for Nozzle

Corrosion Allowance for Nozzle
Nozzle Diameter
Nozzle Thickness
Nozzle Material
Nozzle Cold S.I. Allowable
Nozzle Hot S.I. Allowable
Nbasis
Can
Dn
Tn
ID
3.0000
50.800
13.460
SA-105
1379.00
1379.00

Include Pressure Thrust
SNmc
SNmh
Dp
External Forces and Moments in WRC 107 Convention:

Radial Load
(SUS)
P
Longitudinal Shear
(SUS)
(Vl) V1
Circumferential Shear
(SUS)
(Vc) V2
Circumferential Moment (SUS)
(Mc) M1
Longitudinal Moment
(SUS)
(Ml) M2
Torsional Moment
(SUS)
Mt
bar
bar
mm
mm
mm
bar
bar
17.017
No
bar
-6000.0
6000.0
4500.0
600.0
800.0
900.0
N
N
N
N-m
N-m
N-m

Page 65
Nozzle Calcs. : N5
Nozl:
8 11:07a Jan 30,2014
Use Interactive Control

WRC107 Version
Version
No
March
Include Pressure Stress Indices per Div. 2

Compute Pressure Stress per WRC-368
No
No
WRC 107 Stress Calculation for SUStained loads:

Radial Load
P
(VC) V2
Longitudinal Shear
(VL) V1
Circumferential Moment
(MC) M1
Longitudinal Moment
(ML) M2
Torsional Moment
MT
Dimensionless Param: U =
0.21 TAU =
1979
5.00 (
-6000.0
4500.0
6000.0
600.0
800.0
900.0
3.22) RHO =
N
N
N
N-m
N-m
N-m
1.43
Dimensionless Loads for Spherical Shells at Attachment Junction:

-----------------------------------------------------------Curves read for 1979
Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SP 2
0.12770
(A,B,C,D)
M(x)
/ P
SP 2
0.14364
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC
SM 2
0.35598
(A,B,C,D)
M(x)
* SQRT(Rm * T ) / MC
SM 2
0.54535
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML
SM 2
0.35598
(A,B,C,D)
M(x)
* SQRT(Rm * T ) / ML
SM 2
0.54535
(A,B,C,D)
N(y) * T / P
M(y)
/ P
N(y) * T * SQRT(Rm *
M(y)
* SQRT(Rm *
M(y)
* SQRT(Rm *
T
T
T
T
)
)
)
)
/
/
/
/
MC
MC
ML
ML
SP
SP
SM
SM
SM
SM
2
2
2
2
2
2
Stress Concentration Factors Kn = 1.00,
0.20628
0.08376
0.04398
0.41706
0.04398
0.41706
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Kb = 1.00
Stresses in the Vessel at the Attachment Junction

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(bar
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Memb. P |
34
34
34
34
34
34
34
34
Rad. Bend. P |
229
-229
229
-229
229
-229
229
-229
Rad. Memb. MC |
0
0
0
0
-52
-52
52
52
Rad. Bend. MC |
0
0
0
0
-480
480
480
-480
Rad. Memb. ML |
-69
-69
69
69
0
0
0
0
Rad. Bend. ML |
-640
640
640
-640
0
0
0
0
|
Tot. Rad. Str.| -446.4 375.1 974.2 -766.7 -268.8 232.4 796.6 -624.0
------------------------------------------------------------------------

Page 66
Nozzle Calcs. : N5
Nozl:
8 11:07a Jan 30,2014
Tang.
Tang.
Tang.
Tang.
Tang.
Tang.
Memb.
Bend.
Memb.
Bend.
Memb.
Bend.
P
P
MC
MC
ML
ML
|
55
55
55
55
55
55
55
55
|
134
-134
134
-134
134
-134
134
-134
|
0
0
0
0
-6
-6
6
6
|
0
0
0
0
-367
367
367
-367
|
-8
-8
8
8
0
0
0
0
|
-489
489
489
-489
0
0
0
0
|
Tot. Tang. Str.| -309.5 402.3 687.5 -560.3 -184.8 281.9 562.9 -440.0
-----------------------------------------------------------------------Shear VC |
24
24
-24
-24
0
0
0
0
Shear VL |
0
0
0
0
-32
-32
32
32
Shear MT |
63
63
63
63
63
63
63
63
|
Tot. Shear|
87.8
87.8
38.6
38.6
30.4
30.4
96.0
96.0
-----------------------------------------------------------------------Str. Int. | 489.24 477.51 979.28 773.67 278.68 296.42 830.97 664.91
------------------------------------------------------------------------
WRC 107 Stress Summations:

Vessel Stress Summation at Attachment Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Pm (SUS) |
1242
1242
1242
1242
1242
1242
1242
1242
Rad. Pl (SUS) |
-35
-35
103
103
-18
-18
86
86
Rad. Q (SUS) |
-410
410
870
-870
-250
250
710
-710
-----------------------------------------------------------------------Long. Pm (SUS) |
1242
1242
1242
1242
1242
1242
1242
1242
Long. Pl (SUS) |
46
46
63
63
48
48
61
61
Long. Q (SUS) |
-355
355
623
-623
-233
233
501
-501
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
24
24
-24
-24
-32
-32
32
32
Shear Q (SUS) |
63
63
63
63
63
63
63
63
-----------------------------------------------------------------------Pm (SUS)
|
1242
1242
1242
1242
1242
1242
1242
1242
-----------------------------------------------------------------------Pm+Pl (SUS)
|
1295
1295
1357
1357
1304
1304
1351
1351
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
975
1719
2221
689
1067
1538
2073
843
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
1242.31
1379.00
|
Passed
Pm+Pl (SUS)
|
1357.72
2068.50
|
Passed
Pm+Pl+Q (TOTAL)|
2221.60
4137.00
|
Passed

Page 67
Nozzle Calcs. : N5
Nozl:
8 11:07a Jan 30,2014
-----------------------------------------------------------------------PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

Page 68
Nozzle Calcs. : N1
Nozl:
9 11:07a Jan 30,2014
INPUT VALUES,

From :
P
Temp
Pext
Tempex

S
Sa
Inside Diameter of Cylindrical Shell

Design Length of Section
Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance
D
L
t
c
co
Distance from Bottom/Left Tangent

16.952
60
1.03
60
30
bar
C
bar
C
SA-516 70
1379.00 bar
1379.00 bar
2430.00
2235.0000
19.0500
3.0000
0.0000
mm
mm
mm
mm
mm
1503.0000
mm
0.00
Material
Material UNS Number
Sn
Sna

Layout Angle
Diameter
SA-106 B
K03006
Smls. pipe
1179.01 bar
1179.01 bar
ID
0.00
200.0000
deg
mm.

Nominal
Nominal Thickness
tn
160
(As clarified in CRS, Sch 120 for this size is not available in the market
stock)
Flange Material
Flange Type
Corrosion Allowance
SA-105
FFWn
can
E1
En
3.0000
1.00
1.00
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
200.0000
9.0000
19.0500
0.0000
0.0000
mm
mm
mm
mm
mm
Pad Material
[Normalized]
Pad Allowable Stress at Temperature
Pad Allowable Stress At Ambient
SA-516 70
1378.96 bar
1378.96 bar
Sp
Spa

Page 69
Nozzle Calcs. : N1
Nozl:
9 11:07a Jan 30,2014
Diameter of Pad along vessel surface

Thickness of Pad
Weld leg size between Pad and Shell
Groove weld depth between Pad and Nozzle
Reinforcing Pad Width
Dp
te
Wp
Wgpn

350.0000
19.0500
12.0000
19.0500
65.4625
None
mm
mm
mm
mm
mm
150
GR 1.1

| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
Insert Nozzle With Pad, no Inside projection
173.050
23.012
mm.
mm
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.95*1218.0000)/(1379*1.00-0.6*16.95)
= 15.0842 mm
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.95*89.53)/(1179*1.00-0.6*16.95)
= 1.2984 mm
Dl
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp
Weld Strength Reduction Factor [fr1]:
= min( 1, Sn/S )
358.1004
179.0502
40.1250
mm
mm
mm
mm

Page 70
Nozzle Calcs. : N1
Nozl:
9 11:07a Jan 30,2014
= min( 1, 1179.0/1379.0 )
= 0.855
= min( 1, Sn/S )
= min( 1, 1179.0/1379.0 )
= 0.855
= min( 1, Sp/S )
= min( 1, 1379.0/1379.0 )
= 1.000
= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.855
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
MAWP
External
Area Required
Ar
27.884
7.005
Area in Shell
A1
1.673
14.676
Area in Nozzle Wall
A2
12.840
13.268
Area in Inward Nozzle
A3
0.000
0.000
Area in Welds
A41+A42+A43
1.501
1.501
Area in Element
A5
18.705
18.705
TOTAL AREA AVAILABLE
Atot
34.719
48.150
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.
The MAWP Case Governs the Analysis.

Nozzle Angle Used in Area Calculations
The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS:
Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:
Diameter
281.3869
350.0000
281.3869
Thickness
19.0500 mm
9.0666 mm
19.0500 mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (179.0502*15.0842*1.0+2*20.0124*15.0842*1.0*(1-0.85))
= 27.884 cm
Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 179.050 ( 1.00 * 16.0500 - 1.0 * 15.084 ) - 2 * 20.012
( 1.00 * 16.0500 - 1.0 * 15.0842 ) * ( 1 - 0.855 )
= 1.673 cm

Page 71
Nozzle Calcs. : N1
Nozl:
9 11:07a Jan 30,2014
Area Available in Nozzle Wall Projecting Outward [A2]:
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 40.12 ) * ( 20.01 - 1.30 ) * 0.8550
= 12.840 cm
Area Available in Welds [A41 + A42 + A43]:
= (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Trapfr4
= (0.8100 ) * 0.85 + (0.0000 ) * 0.85 + 80.8008 * 1.00
= 1.501 cm
Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 350.0000 - 219.0750 ) * 19.0500 * 1.0000
= 18.705 cm
Note: Per user request, A5 multiplied by 0.75, see UG-37(h).
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int.
Wall Thickness for Internal/External pressures
ta
Wall Thickness per UG16(b),
tr16b
Wall Thickness, shell/head, internal pressure
trb1
Wall Thickness
tb1 = max(trb1, tr16b)
Wall Thickness, shell/head, external pressure
trb2
Wall Thickness
Wall Thickness per table UG-45
tb3
Press.]
= 4.2984 mm
= 4.5000 mm
= 18.0842 mm
= 18.0842 mm
= 3.9139 mm
= 4.5000 mm
= 10.1600 mm

= min[ 10.160 , max( 18.084 , 4.500 ) ]
= 10.1600 mm
= max( ta, tb )
= max( 4.2984 , 10.1600 )
= 10.1600 mm
Available Nozzle Neck Thickness = 0.875 * 23.012 = 20.136 mm --> OK
Sustained :
269.7, Allowable :
1179.0 bar Passed
Expansion :
0.0, Allowable :
2677.9 bar Passed
Occasional :
34.1, Allowable :
1568.1 bar Passed
Shear
:
180.0, Allowable :
825.3 bar Passed
MDMT of the Nozzle Neck to Flange Weld,

Curve: B

Page 72
Nozzle Calcs. : N1
Nozl:
9 11:07a Jan 30,2014

Min Metal Temp. w/o impact per UG-20(f)
-7 C
-85 C
-29 C
MDMT of Nozzle Neck to Pad Weld for the Nozzle,

Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 19.050 , c = 3.0000 mm , E* = 1.00
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
-9 C
-12 C
-29 C
MDMT of Nozzle Neck to Pad Weld for Reinforcement pad,

Curve: D
---------------------------------------------------------------------Govrn. thk, tg = 19.050 , c = 3.0000 mm , E* = 1.00
-41 C
-45 C
MDMT of Shell to Pad Weld at Pad OD for pad,

Curve: D
-41 C
-45 C

Curve: B
Governing MDMT of the Nozzle
Governing MDMT of the Reinforcement Pad
-9 C
-12 C
-29 C
:
:
:
-29 C
-45 C
-29 C

Flange MDMT with Temp reduction per UCS-66(b)(1)(c)
-29 C
-36 C
-104 C

Page 73
Nozzle Calcs. : N1
Nozl:
9 11:07a Jan 30,2014
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

Tmin
Intermediate Calc. for pad/shell Welds
TminPad
19.0000
16.0500
mm
mm

Nozzle Weld
Pad Weld
Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
8.0250 = 0.5*TminPad 8.4840 = 0.7 * Wp mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (27.8838 - 1.6732 + 2 * 20.0124 * 0.8550 *
(1.00 * 16.0500 - 15.0842 ) ) * 1379
= 365981.09 N
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 12.8400 + 18.7054 + 1.5005 - 0.0000 * 0.85 ) * 1379
= 455677.09 N
Weld Load [W2]:
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 12.8400 + 0.0000 + 0.6925 + ( 5.4923 ) ) * 1379
= 262338.25 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 12.8400 + 0.0000 + 1.5005 + 18.7054 + ( 5.4923 ) ) * 1379
= 531412.31 N
Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 219.0750 * 9.0000 * 0.49 * 1179
= 178914. N
Shear, Pad Element Weld [Spew]:
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 350.0000 * 12.0000 * 0.49 * 1378
= 445751. N
Shear, Nozzle Wall [Snw]:

Page 74
Nozzle Calcs. : N1
Nozl:
9 11:07a Jan 30,2014
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 99.5313 ) * ( 23.0124 - 3.0000 ) * 0.7 * 1179
= 516417. N
Tension, Pad Groove Weld [Tpgw]:
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 219.0750 * 19.0500 * 0.74 * 1378
= 668909. N
Tension, Shell Groove Weld [Tngw]:
= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 219.0750 * ( 19.0500 - 3.0000 ) * 0.74 * 1379
= 563585. N
Strength of Failure Paths:
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =
SPEW +
Sonw +
178914
Spew +
445751
SNW ) = ( 445751 + 516416 ) = 962168 N

Tpgw + Tngw + Sinw )
+ 668908 + 563585 + 0 ) = 1411407 N
Tngw + Sinw )
+ 563585 + 0 ) = 1009336 N
Failure Path Calculations:

962168 N , must exceed W = 365981 N
1411407 N , must exceed W = 365981 N
1009336 N , must exceed W = 365981 N
or W1 = 455677 N
or W2 = 262338 N
or W3 = 531412 N

18.029
bar
Nozzle is O.K. for the External Pressure
1.034
bar

1,

Vessel Diameter
Vessel Thickness
Design
Vessel
Vessel
Vessel
Temperature
Material
Cold S.I. Allowable
Hot S.I. Allowable
Attachment Type
Description: N1
Vbasis
Cylsph
Cas
Dv
Tv
Smc
Smh
Type
Nbasis
ID
Cylindrical
3.0000 mm
2430.000 mm
19.050 mm
60.00
SA-516 70
1379.00
1379.00
Round
ID
C
bar
bar

Page 75
Nozzle Calcs. : N1
Nozl:
9 11:07a Jan 30,2014

Nozzle Diameter
Nozzle Thickness
Nozzle Material
Thickness of Reinforcing Pad
Diameter of Reinforcing Pad
Can
Dn
Tn

mm
mm
mm
SNmc
SNmh
3.0000
173.050
23.012
SA-106 B
1179.01
1179.01
Tpad
Dpad
19.050
350.000
mm
mm
Dp
16.952
No
bar
-22100.0
22100.0
16600.0
8800.0
11500.0
13200.0
N
N
N
N-m
N-m
N-m

Radial Load
(SUS)
P
Longitudinal Shear
(SUS)
Vl
(SUS)
Vc
Mc
Longitudinal Moment
(SUS)
Ml
Torsional Moment
(SUS)
Mt

WRC107 Version
Version
No
March

Gamma =
1979
No
No

Radial Load
P
VC
Longitudinal Shear
VL
MC
Longitudinal Moment
ML
Torsional Moment
MT
Dimensionless Parameters used :
bar
bar
-22100.0
16600.0
22100.0
8800.0
11500.0
13200.0
N
N
N
N-m
N-m
N-m
35.20
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.078
4C
6.386
(A,B)
N(PHI) / ( P/Rm )
0.078
3C
5.949
(C,D)
M(PHI) / ( P )
0.078
2C1
0.117
(A,B)
M(PHI) / ( P )
0.078
1C
0.151
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.078
3A
0.777
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.078
1A
0.101
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.078
3B
2.715
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.078
1B
0.051
(A,B,C,D)
N(x)
N(x)
/ ( P/Rm )
/ ( P/Rm )
0.078
0.078
3C
4C
5.949
6.386
(A,B)
(C,D)

Page 76
Nozzle Calcs. : N1
Nozl:
9 11:07a Jan 30,2014
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
(
(
(
(
(
(
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.078
0.078
0.078
0.078
0.078
0.078
1C1
2C
4A
2A
4B
2B
0.157
0.117
1.056
0.057
0.768
0.084
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Kb = 1.00

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(bar
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
32
32
32
32
30
30
30
30
Circ. Bend. P |
125
-125
125
-125
162
-162
162
-162
Circ. Memb. MC |
0
0
0
0
-16
-16
16
16
Circ. Bend. MC |
0
0
0
0
-451
451
451
-451
Circ. Memb. ML |
-75
-75
75
75
0
0
0
0
Circ. Bend. ML |
-300
300
300
-300
0
0
0
0
|
Tot. Circ. Str.| -217.2 132.1 533.5 -318.2 -274.8 302.6 661.4 -567.9
-----------------------------------------------------------------------Long. Memb. P |
30
30
30
30
32
32
32
32
Long. Bend. P |
168
-168
168
-168
125
-125
125
-125
Long. Memb. MC |
0
0
0
0
-22
-22
22
22
Long. Bend. MC |
0
0
0
0
-255
255
255
-255
Long. Memb. ML |
-21
-21
21
21
0
0
0
0
Long. Bend. ML |
-492
492
492
-492
0
0
0
0
|
Tot. Long. Str.| -314.8 333.0 712.8 -609.7 -119.4 139.8 435.9 -326.1
-----------------------------------------------------------------------Shear VC |
13
13
-13
-13
0
0
0
0
Shear VL |
0
0
0
0
-18
-18
18
18
Shear MT |
49
49
49
49
49
49
49
49
|
Tot. Shear|
63.6
63.6
36.1
36.1
31.6
31.6
68.2
68.2
-----------------------------------------------------------------------Str. Int. | 346.18 351.41 719.84 614.13 280.97 308.46 680.41 585.78
-----------------------------------------------------------------------Dimensionless Parameters used :
Gamma =
76.39
Dimensionless Loads for Cylindrical Shells at Pad edge:
------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.125
4C
11.559
(A,B)
N(PHI) / ( P/Rm )
0.125
3C
8.126
(C,D)
M(PHI) / ( P )
0.125
2C1
0.046
(A,B)
M(PHI) / ( P )
0.125
1C
0.081
(C,D)

Page 77
Nozzle Calcs. : N1
Nozl:
9 11:07a Jan 30,2014
N(PHI)
M(PHI)
N(PHI)
M(PHI)
/
/
/
/
(
(
(
(
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
*
*
*
*
Beta)
Beta)
Beta)
Beta)
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.125
0.125
0.125
0.125
3A
1A
3B
1B
2.979
0.080
8.601
0.030
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
)
)
)
)
0.125
0.125
0.125
0.125
0.125
0.125
0.125
0.125
3C
4C
1C1
2C
4A
2A
4B
2B
8.126
11.559
0.083
0.047
5.213
0.040
3.006
0.040
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Kb = 1.00
Stresses in the Vessel at the Edge of Reinforcing Pad

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(bar
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
129
129
129
129
91
91
91
91
Circ. Bend. P |
238
-238
238
-238
415
-415
415
-415
Circ. Memb. MC |
0
0
0
0
-86
-86
86
86
Circ. Bend. MC |
0
0
0
0 -1073
1073
1073 -1073
Circ. Memb. ML |
-328
-328
328
328
0
0
0
0
Circ. Bend. ML |
-526
526
526
-526
0
0
0
0
|
Tot. Circ. Str.|
-486
89
1223
-307
-653
662
1666 -1310
-----------------------------------------------------------------------Long. Memb. P |
91
91
91
91
129
129
129
129
Long. Bend. P |
426
-426
426
-426
240
-240
240
-240
Long. Memb. MC |
0
0
0
0
-152
-152
152
152
Long. Bend. MC |
0
0
0
0
-539
539
539
-539
Long. Memb. ML |
-114
-114
114
114
0
0
0
0
Long. Bend. ML |
-693
693
693
-693
0
0
0
0
|
Tot. Long. Str.|
-290
243
1326
-914
-321
276
1061
-497
-----------------------------------------------------------------------Shear VC |
18
18
-18
-18
0
0
0
0
Shear VL |
0
0
0
0
-25
-25
25
25
Shear MT |
42
42
42
42
42
42
42
42
|
Tot. Shear|
61
61
23
23
17
17
67
67
-----------------------------------------------------------------------Str. Int. |
504
265
1331
915
654
663
1674
1315
-----------------------------------------------------------------------WRC 107 Stress Summations:

Page 78
Nozzle Calcs. : N1
Nozl:
9 11:07a Jan 30,2014

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
579
596
579
596
579
596
579
596
Circ. Pl (SUS) |
-42
-42
107
107
13
13
46
46
Circ. Q (SUS) |
-174
174
425
-425
-288
288
614
-614
-----------------------------------------------------------------------Long. Pm (SUS) |
289
289
289
289
289
289
289
289
Long. Pl (SUS) |
9
9
51
51
10
10
54
54
Long. Q (SUS) |
-323
323
661
-661
-129
129
381
-381
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
13
13
-13
-13
-18
-18
18
18
Shear Q (SUS) |
49
49
49
49
49
49
49
49
-----------------------------------------------------------------------Pm (SUS)
| 579.9 596.8 579.9 596.8 579.9 596.8 579.9 596.8
-----------------------------------------------------------------------Pm+Pl (SUS)
| 538.1 555.0 688.1 705.0 594.9 611.8 627.8 644.7
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
407
758
1124
602
312
901
1250
151
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
596.85
1379.00
|
Passed
Pm+Pl (SUS)
|
705.01
2068.50
|
Passed
Pm+Pl+Q (TOTAL)|
1250.17
4137.00
|
Passed
Vessel Stress Summation at Reinforcing Pad Edge
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
1278
1294
1278
1294
1278
1294
1278
1294
Circ. Pl (SUS) |
-198
-198
457
457
4
4
178
178
Circ. Q (SUS) |
-288
288
765
-765
-658
658
1488 -1488
-----------------------------------------------------------------------Long. Pm (SUS) |
639
639
639
639
639
639
639
639
Long. Pl (SUS) |
-23
-23
205
205
-22
-22
282
282
Long. Q (SUS) |
-266
266
1120 -1120
-298
298
779
-779
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0

Page 79
Nozzle Calcs. : N1
Nozl:
9 11:07a Jan 30,2014
Shear Pl (SUS) |
18
18
-18
-18
-25
-25
25
25
Shear Q (SUS) |
42
42
42
42
42
42
42
42
-----------------------------------------------------------------------Pm (SUS)
|
1278
1294
1278
1294
1278
1294
1278
1294
-----------------------------------------------------------------------Pm+Pl (SUS)
|
1080
1097
1736
1753
1283
1300
1457
1474
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
799
1392
2502
1264
625
1957
2948
207
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
1294.99
1379.00
|
Passed
Pm+Pl (SUS)
|
1753.36
2068.50
|
Passed
Pm+Pl+Q (TOTAL)|
2948.30
4137.00
|
Passed

Page 80
Nozzle Calcs. : N2
Nozl:
10 11:07a Jan 30,2014
INPUT VALUES,

From :
P
Temp
Pext
Tempex

S
Sa

D
L
t
c
co

16.952
60
1.03
60
30
bar
C
bar
C
SA-516 70
1379.00 bar
1379.00 bar
2430.00
2235.0000
19.0500
3.0000
0.0000
mm
mm
mm
mm
mm
327.0000
mm
0.00
Material
Material UNS Number
Sn
Sna

Layout Angle
Diameter
SA-106 B
K03006
Smls. pipe
1179.01 bar
1179.01 bar
ID
144.00
200.0000
deg
mm.

Nominal
Nominal Thickness
tn
160
(As clarified in CRS, Sch 120 for this size is not available in the market
stock)
Flange Material
Flange Type
Corrosion Allowance
SA-105
FFWn
can
E1
En
3.0000
1.00
1.00
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
200.0000
9.0000
19.0500
0.0000
0.0000
mm
mm
mm
mm
mm
Pad Material
[Normalized]
SA-516 70
1378.96 bar
1378.96 bar
Sp
Spa

Page 81
Nozzle Calcs. : N2
Nozl:
10 11:07a Jan 30,2014
Thickness of Pad
Dp
te
Wp
Wgpn

350.0000
19.0500
12.0000
19.0500
65.4625
None
mm
mm
mm
mm
mm
150
GR 1.1
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|

173.050
23.012
mm.
mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.95*1218.0000)/(1379*1.00-0.6*16.95)
= 15.0842 mm
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.95*89.53)/(1179*1.00-0.6*16.95)
= 1.2984 mm
Dl
d
= min( 1, Sn/S )
358.1004
179.0502
40.1250
mm
mm
mm
mm

Page 82
Nozzle Calcs. : N2
Nozl:
10 11:07a Jan 30,2014
= min( 1, 1179.0/1379.0 )
= 0.855
= min( 1, Sn/S )
= min( 1, 1179.0/1379.0 )
= 0.855
= min( 1, Sp/S )
= min( 1, 1379.0/1379.0 )
= 1.000
= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.855
MAWP
External
Area Required
Ar
27.884
7.005
Area in Shell
A1
1.673
14.676
Area in Nozzle Wall
A2
12.840
13.268
A3
0.000
0.000
Area in Welds
A41+A42+A43
1.501
1.501
Area in Element
A5
18.705
18.705
Atot
34.719
48.150
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.


Diameter
281.3869
350.0000
281.3869
Thickness
19.0500 mm
9.0666 mm
19.0500 mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (179.0502*15.0842*1.0+2*20.0124*15.0842*1.0*(1-0.85))
= 27.884 cm
= 179.050 ( 1.00 * 16.0500 - 1.0 * 15.084 ) - 2 * 20.012
( 1.00 * 16.0500 - 1.0 * 15.0842 ) * ( 1 - 0.855 )
= 1.673 cm

Page 83
Nozzle Calcs. : N2
Nozl:
10 11:07a Jan 30,2014
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 40.12 ) * ( 20.01 - 1.30 ) * 0.8550
= 12.840 cm
= (0.8100 ) * 0.85 + (0.0000 ) * 0.85 + 80.8008 * 1.00
= 1.501 cm
= ( 350.0000 - 219.0750 ) * 19.0500 * 1.0000
= 18.705 cm

ta
tr16b
trb1
Wall Thickness
trb2
Wall Thickness
tb3
Press.]
= 4.2984 mm
= 4.5000 mm
= 18.0842 mm
= 18.0842 mm
= 3.9139 mm
= 4.5000 mm
= 10.1600 mm

= min[ 10.160 , max( 18.084 , 4.500 ) ]
= 10.1600 mm

= max( ta, tb )
= max( 4.2984 , 10.1600 )
= 10.1600 mm
Sustained :
269.7, Allowable :
1179.0 bar Passed
Expansion :
0.0, Allowable :
2677.9 bar Passed
Occasional :
34.1, Allowable :
1568.1 bar Passed
Shear
:
180.0, Allowable :
825.3 bar Passed

Curve: B

Page 84
Nozzle Calcs. : N2
Nozl:
10 11:07a Jan 30,2014

-7 C
-85 C
-29 C

Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 19.050 , c = 3.0000 mm , E* = 1.00
-9 C
-12 C
-29 C

Curve: D
---------------------------------------------------------------------Govrn. thk, tg = 19.050 , c = 3.0000 mm , E* = 1.00
-41 C
-45 C

Curve: D
-41 C
-45 C

Curve: B
-9 C
-12 C
-29 C
:
:
:
-29 C
-45 C
-29 C

-29 C
-36 C
-104 C

Page 85
Nozzle Calcs. : N2
Nozl:
10 11:07a Jan 30,2014

Tmin
TminPad
19.0000
16.0500
mm
mm

Nozzle Weld
Pad Weld
Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
8.0250 = 0.5*TminPad 8.4840 = 0.7 * Wp mm
Weld Load [W]:
= (27.8838 - 1.6732 + 2 * 20.0124 * 0.8550 *
(1.00 * 16.0500 - 15.0842 ) ) * 1379
= 365981.09 N
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 12.8400 + 18.7054 + 1.5005 - 0.0000 * 0.85 ) * 1379
= 455677.09 N
Weld Load [W2]:
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 12.8400 + 0.0000 + 0.6925 + ( 5.4923 ) ) * 1379
= 262338.25 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 12.8400 + 0.0000 + 1.5005 + 18.7054 + ( 5.4923 ) ) * 1379
= 531412.31 N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 219.0750 * 9.0000 * 0.49 * 1179
= 178914. N
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 350.0000 * 12.0000 * 0.49 * 1378
= 445751. N

Page 86
Nozzle Calcs. : N2
Nozl:
10 11:07a Jan 30,2014
= (3.1416 * 99.5313 ) * ( 23.0124 - 3.0000 ) * 0.7 * 1179
= 516417. N
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 219.0750 * 19.0500 * 0.74 * 1378
= 668909. N
= ( 3.1416/2.0 ) * 219.0750 * ( 19.0500 - 3.0000 ) * 0.74 * 1379
= 563585. N
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =
SPEW +
Sonw +
178914
Spew +
445751
SNW ) = ( 445751 + 516416 ) = 962168 N

+ 668908 + 563585 + 0 ) = 1411407 N
Tngw + Sinw )
+ 563585 + 0 ) = 1009336 N

962168 N , must exceed W = 365981 N
1411407 N , must exceed W = 365981 N
1009336 N , must exceed W = 365981 N
or W1 = 455677 N
or W2 = 262338 N
or W3 = 531412 N

18.029
bar
1.034
bar

1,
Diameter Basis for Cylindrical Shell

Shell Corrosion Allowance
Shell Diameter
Shell Thickness
Shell Stress Concentration Factor
Description: N2
ID
3.0000
2430.000
19.0500
1.000
mm
mm
mm

Nozzle Corrosion Allowance
Nozzle Diameter
Nozzle Thickness
Nozzle Stress Concentration Factor
ID
3.0000
173.050
23.0124
1.000
mm
mm
mm

350.000
19.0500
mm
mm

Page 87
Nozzle Calcs. : N2
Nozl:
10 11:07a Jan 30,2014
Note: External Forces and Moments in WRC 107 Convention:

This loads are assumed to be SUStained loads.

Radial Load
Longitudinal Shear
Longitudinal Moment
Torsional Moment
Dp
P
Vc
Vl
Mc
Ml
Mt
16.95
-22100.00
16600.00
22100.00
8800.00
11500.00
13200.00
Include Axial Pressure Thrust

No
No
Warning - The ratio, Dn/Tn (9.520) is < 20

check the limitations of WRC bulletin 297.
Stress Computations at the Edge of the Nozzle:
WRC 297 Curve Access Parameters:

Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Mean Diameter
Outside Diameter
Thickness used
Thickness used
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
=
=
=
=
=
=
=
=
=
=
=
=
2471.100
219.075
35.100
20.012
1.754
10.947
0.744
mm
mm
mm
mm
0.156
0.168
0.084
0.150
0.237
0.179
0.149
0.081
0.196
0.156
0.123
0.100
Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Outplane
Outplane
Outplane
Outplane
Outplane
(D)
(d)
(T)
(t)
Membrane
Bending
Membrane
Bending
Membrane
(P )
(P )
(Mc)
(Mc)
(ML)
Au
Al
Top
Top
Outside
Inside
-----------(bar
26
26
90
-90
0
0
0
0
-42
-42
Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------26
26
90
-90
0
0
0
0
42
42
bar
N
N
N
N-m
N-m
N-m

Page 88
Nozzle Calcs. : N2
Nozl:
10 11:07a Jan 30,2014
Outplane Bending (ML)

-314
314
314
-314
Normal Pressure Stress
579
596
579
596
----------------------- -------- -------- -------- -------Outplane Stress Summary
339
805
1054
261
Vessel Stresses
LONGITUDINAL PLANE
(Stresses parallel to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Inplane Membrane (P )
28
28
28
28
Inplane Bending (P )
180
-180
180
-180
Inplane Membrane (Mc)
0
0
0
0
Inplane Bending (Mc)
0
0
0
0
Inplane Membrane (ML)
-66
-66
66
66
Inplane Bending (ML)
-501
501
501
-501
Inplane Pressure Stress
289
289
289
289
----------------------- -------- -------- -------- -------Inplane Stress Summary
-69
572
1066
-298
Vessel Stresses
LONGITUDINAL PLANE
(Shear stress normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Shear (Vc)
13
13
-13
-13
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
49
49
49
49
----------------------- -------- -------- -------- -------Shear Stress Summary
63
63
36
36
Vessel Stresses
LONGITUDINAL PLANE
(Stress Intensities
Two * Max Shear Stress

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
circumferential plane)
Au
Al
Top
Top
Outside
Inside
-----------(bar
428
821
Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------1097
563
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
)-----------Outplane Membrane (P )
26
26
26
26
Outplane Bending (P )
90
-90
90
-90
Outplane Membrane (Mc)
-26
-26
26
26
Outplane Bending (Mc)
-292
292
292
-292
Outplane Membrane (ML)
0
0
0
0
0
0
0
0
289
289
289
289
88
492
725
-39

Page 89
Nozzle Calcs. : N2
Nozl:
10 11:07a Jan 30,2014
Vessel Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
28
28
28
28
180
-180
180
-180
-58
-58
58
58
-463
463
463
-463
0
0
0
0
0
0
0
0
579
596
579
596
267
848
1310
39
Vessel Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
0
0
0
0
Outplane Shear (Vl)
-18
-18
18
18
Torsional Shear (Mt)
49
49
49
49
31
31
68
68
Vessel Stresses
(Stress Intensities
Cu
Cl
Left
Left
Outside
Inside
-----------(bar
272
851
Du
Dl
Right
Right
Outside
Inside
)-----------1318
157
Nozzle Stresses
LONGITUDINAL PLANE
(Stresses in the
hoop direction)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Hoop Membrane (P )
26
26
26
26
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
0
0
0
0
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
-42
-42
42
42
Hoop Bending (ML)
0
0
0
0
Hoop Pressure Stress
81
102
81
102
----------------------- -------- -------- -------- -------Hoop Stress Summary
66
86
151
171
Nozzle Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)
Au
Al
Top
Top
Outside
Inside
-----------(bar
Bu
Bl
Bottom
Bottom
Outside
Inside
)------------

Page 90
Nozzle Calcs. : N2
Nozl:
10 11:07a Jan 30,2014
Axial Membrane (P )
17
17
17
17
Axial Bending (P )
297
-297
297
-297
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-201
-201
201
201
Axial Bending (ML)
-930
930
930
-930
Axial Pressure Stress
40
40
40
40
----------------------- -------- -------- -------- -------Axial Stress Summary
-776
491
1487
-968
Nozzle Stresses
LONGITUDINAL PLANE
(Shear stress)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(bar
)-----------Shear due to (Vc)
24
24
-24
-24
Shear due to (Vl)
0
0
0
0
Shear due to Torsion
87
87
87
87
111
111
63
63
Nozzle Stresses
LONGITUDINAL PLANE
(Stress Intensities
Au
Al
Outside
Inside
-----------(bar
871
519
Bu
Bl
Outside
Inside
)-----------1490
1147
Nozzle Stresses
(Stresses in the
hoop direction)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
26
26
26
26
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
-26
-26
26
26
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
0
0
0
0
Hoop Bending (ML)
0
0
0
0
81
102
81
102
82
102
134
155
Nozzle Stresses
(Stresses Normal to
pipe cross-section)
Axial
Axial
Axial
Axial
Axial
Axial
Axial
Membrane
Bending
Membrane
Bending
Membrane
Bending
Pressure
(P )
(P )
(Mc)
(Mc)
(ML)
(ML)
Stress
Cu
Cl
Left
Left
Outside
Inside
-----------(bar
17
17
297
-297
-153
-153
-885
885
0
0
0
0
40
40
Du
Dl
Right
Right
Outside
Inside
)-----------17
17
297
-297
153
153
885
-885
0
0
0
0
40
40

Page 91
Nozzle Calcs. : N2
Nozl:
10 11:07a Jan 30,2014

-683
493
1395
-970
Nozzle Stresses
(Shear stress)
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(bar
0
0
0
0
Shear due to (Vl)
-32
-32
32
32
87
87
87
87
55
55
119
119
Nozzle Stresses
(Stress Intensities
Cu
Cl
Outside
Inside
-----------(bar
774
500
Du
Dl
Outside
Inside
)-----------1406
1150
Stress Computations at the Edge of the Reinforcing Pad:

Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Mean Diameter
Outside Diameter
Thickness used
Thickness used
(D)
(d)
(T)
(t)
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
2452.050
350.000
16.050
85.475
0.188
10.000
1.764
mm
mm
mm
mm
Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.

Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
=
=
=
=
=
=
=
=
=
=
=
=
0.078
0.159
0.046
0.082
0.294
0.090
0.091
0.071
0.123
0.095
0.038
0.104
Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Outplane Membrane (P )
Au
Al
Top
Top
Outside
Inside
-----------(bar
70
70
Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------70
70

Page 92
Nozzle Calcs. : N2
Nozl:
10 11:07a Jan 30,2014
239
-239
239
-239
0
0
0
0
0
0
0
0
-132
-132
132
132
-291
291
291
-291
1278
1294
1278
1294
1163
1285
2010
966
Vessel Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
66
66
66
66
819
-819
819
-819
0
0
0
0
0
0
0
0
-121
-121
121
121
-944
944
944
-944
639
639
639
639
460
708
2590
-937
Vessel Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
18
18
-18
-18
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
42
42
42
42
61
61
23
23
Vessel Stresses
LONGITUDINAL PLANE
(Stress Intensities

Vessel Stresses
(Stresses Normal to
Outplane
Outplane
Outplane
Outplane
Outplane
Outplane
Membrane
Bending
Membrane
Bending
Membrane
Bending
(P )
(P )
(Mc)
(Mc)
(ML)
(ML)
Au
Al
Top
Top
Outside
Inside
-----------(bar
1169
1292
Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------2591
1904
Cu
Cl
Left
Left
Outside
Inside
-----------(bar
70
70
239
-239
-69
-69
-529
529
0
0
0
0
Du
Dl
Right
Right
Outside
Inside
)-----------70
70
239
-239
69
69
529
-529
0
0
0
0

Page 93
Nozzle Calcs. : N2
Nozl:
10 11:07a Jan 30,2014
639
639
639
639
349
931
1547
9
Vessel Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
66
66
66
66
819
-819
819
-819
-87
-87
87
87
-1721
1721
1721
-1721
0
0
0
0
0
0
0
0
1278
1294
1278
1294
355
2175
3973
-1091
Vessel Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
0
0
0
0
Outplane Shear (Vl)
-25
-25
25
25
42
42
42
42
17
17
67
67
Vessel Stresses
(Stress Intensities
Cu
Cl
Left
Left
Outside
Inside
-----------(bar
370
2175
Du
Dl
Right
Right
Outside
Inside
)-----------3975
1109
WRC 297 Stress Summations per ASME Sec. VIII Div. 2:
Vessel Stress Summation at Vessel-Nozzle Junction

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
579
596
579
596
579
596
579
596
Circ. Pl (SUS) |
-16
-16
68
68
-30
-30
86
86
Circ. Q (SUS) |
-224
224
404
-404
-283
283
643
-643
-----------------------------------------------------------------------Long. Pm (SUS) |
289
289
289
289
289
289
289
289
Long. Pl (SUS) |
-38
-38
94
94
0
0
52
52

Page 94
Nozzle Calcs. : N2
Nozl:
10 11:07a Jan 30,2014
Long. Q (SUS) |
-321
321
681
-681
-202
202
382
-382
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
13
13
-13
-13
-18
-18
18
18
Shear Q (SUS) |
49
49
49
49
49
49
49
49
-----------------------------------------------------------------------Pm (SUS)
| 579.0 596.0 579.0 596.0 579.0 596.0 579.0 596.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 563.5 580.5 647.6 664.6 550.2 567.2 666.0 682.9
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
427
819
1094
562
271
851
1315
156
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
596.00
1379.00
|
Passed
Pm+Pl (SUS)
|
682.95
2068.50
|
Passed
Pm+Pl+Q (TOTAL)|
1315.58
4137.00
|
Passed
-----------------------------------------------------------------------WRC 297 Stress Summations per ASME Sec. VIII Div. 2:
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
1278
1294
1278
1294
1278
1294
1278
1294
Circ. Pl (SUS) |
-62
-62
202
202
-21
-21
153
153
Circ. Q (SUS) |
-52
52
530
-530
-902
902
2540 -2540
-----------------------------------------------------------------------Long. Pm (SUS) |
639
639
639
639
639
639
639
639
Long. Pl (SUS) |
-55
-55
187
187
1
1
139
139
Long. Q (SUS) |
-125
125
1763 -1763
-290
290
768
-768
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
18
18
-18
-18
-25
-25
25
25
Shear Q (SUS) |
42
42
42
42
42
42
42
42
-----------------------------------------------------------------------Pm (SUS)
|
1278
1294
1278
1294
1278
1294
1278
1294
-----------------------------------------------------------------------Pm+Pl (SUS)
|
1216
1232
1480
1496
1258
1273
1431
1447
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1169
1290
2589
1903
369
2175
3972
1111
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|

Page 95
Nozzle Calcs. : N2
Nozl:
10 11:07a Jan 30,2014
---------------|-------------------------------------------------------Pm (SUS)
|
1294.00
1379.00
|
Passed
Pm+Pl (SUS)
|
1496.48
2068.50
|
Passed
Pm+Pl+Q (TOTAL)|
3972.85
4137.00
|
Passed
------------------------------------------------------------------------

Nozzle Stress Summation at Vessel-Nozzle Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
81
102
81
102
81
102
81
102
Circ. Pl (SUS) |
-16
-16
68
68
0
0
52
52
Circ. Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
40
40
40
40
40
40
40
40
Long. Pl (SUS) |
-184
-184
218
218
-136
-136
170
170
Long. Q (SUS) |
-633
633
1227 -1227
-588
588
1182 -1182
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
24
24
-24
-24
-32
-32
32
32
Shear Q (SUS) |
87
87
87
87
87
87
87
87
-----------------------------------------------------------------------Pm (SUS)
|
81.0 102.0
81.0 102.0
81.0 102.0
81.0 102.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 214.4 235.0 263.1 264.1 188.2 208.1 221.6 224.5
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
870
517
1487
1145
772
499
1403
1150
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
102.00
1179.01
|
Passed
Pm+Pl (SUS)
|
264.12
1768.52
|
Passed
Pm+Pl+Q (TOTAL)|
1487.96
3537.03
|
Passed

Page 96
Nozzle Calcs. : N3
Nozl:
11 11:07a Jan 30,2014
INPUT VALUES,

From :
P
Temp
Pext
Tempex
16.952
60
1.03
60
30
bar
C
bar
C

S
Sa

D
L
t
c
co
2430.00
2235.0000
19.0500
3.0000
0.0000
mm
mm
mm
mm
mm
Distance from Cylinder/Cone Centerline
L1
450.0000
mm
1543.0000
mm
SA-516 70
1379.00 bar
1379.00 bar
0.00
Material
Material UNS Number
Sn
Sna

Layout Angle
Diameter
Nominal Thickness
SA-106 B
K03006
Smls. pipe
1179.01 bar
1179.01 bar
ID
21.39
150.0000
tn
Flange Material
Flange Type
deg
mm.
Nominal
160
SA-105
FFWn
Corrosion Allowance
can
E1
En
3.0000
1.00
1.00
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
221.0000
9.0000
19.0500
0.0000
0.0000
mm
mm
mm
mm
mm
Pad Material
SA-516 70
[Normalized]

Page 97
Nozzle Calcs. : N3
Nozl:
11 11:07a Jan 30,2014

Thickness of Pad
Sp
Spa
Dp
te
Wp
Wgpn

1378.96
1378.96
270.0000
19.0500
12.0000
19.0500
50.8625
None
bar
bar
mm
mm
mm
mm
mm
150
GR 1.1
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|

Note : Checking Nozzle 90 degrees to the Longitudinal axis.

131.801
18.237
mm.
mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.95*1218.0000)/(1379*1.00-0.6*16.95)
= 15.0842 mm
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.95*68.90)/(1179*1.00-0.6*16.95)
= 0.9993 mm
Dl
d
296.5638
148.2819
mm
mm
mm

Page 98
Nozzle Calcs. : N3
Nozl:
11 11:07a Jan 30,2014
40.1250

= min( 1, Sn/S )
= min( 1, 1179.0/1379.0 )
= 0.855

= min( 1, Sn/S )
= min( 1, 1179.0/1379.0 )
= 0.855
= min( 1, Sp/S )
= min( 1, 1379.0/1379.0 )
= 1.000
= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.855
MAWP
External
Area Required
Ar
23.034
5.786
Area in Shell
A1
1.389
12.187
Area in Nozzle Wall
A2
10.288
10.574
A3
0.000
0.000
Area in Welds
A41+A42+A43
1.871
1.871
Area in Element
A5
14.534
14.534
Atot
28.082
39.165
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
68.33
Degs.

Diameter
218.0695
270.0000
233.0880
Thickness
19.0500 mm
9.3250 mm
18.2372 mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (148.2819*15.0842*1.0+2*15.2372*15.0842*1.0*(1-0.85))
= 23.034 cm

mm

Page 99
Nozzle Calcs. : N3
Nozl:
11 11:07a Jan 30,2014
= 148.282 ( 1.00 * 16.0500 - 1.0 * 15.084 ) - 2 * 15.237

( 1.00 * 16.0500 - 1.0 * 15.0842 ) * ( 1 - 0.855 )
= 1.389 cm
= ( 2 * Tlwp ) * ( tn - trn ) * fr2/sin( alpha3 )
= ( 2 * 40.12 ) * ( 15.24 - 1.00 ) * 0.8550/sin( 71.7 )
= 10.288 cm
Note: See Appendix L, L-7.7.7(b) for more information.

= (0.8100 ) * 0.85 + (0.0000 ) * 0.85 + 117.8090 * 1.00
= 1.871 cm
= ( 282.7992 - 181.0742 ) * 19.0500 * 1.0000
= 14.534 cm
Curve: B
-14 C
-92 C
-29 C

Curve: B
-14 C
-92 C
-29 C

Curve: D
-46 C
-104 C

Curve: D
----------------------------------------------------------------------

Page 100
Nozzle Calcs. : N3
Nozl:
11 11:07a Jan 30,2014

-41 C
-45 C

Curve: B
-14 C
-92 C
-29 C

:
:
:
-92 C
-45 C
-45 C

-29 C
-36 C
-104 C


Tmin
TminPad
15.2372
16.0500
mm
mm

Nozzle Weld
Pad Weld
Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
8.0250 = 0.5*TminPad 8.4840 = 0.7 * Wp mm
Weld Load [W]:
= (23.0338 - 1.3895 + 2 * 15.2372 * 0.8550 *
(1.00 * 16.0500 - 15.0842 ) ) * 1379
= 301928.22 N
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv

Page 101
Nozzle Calcs. : N3
Nozl:
11 11:07a Jan 30,2014
= ( 10.2881 + 14.5335 + 1.8706 - 0.0000 * 0.85 ) * 1379
= 368065.78 N
Weld Load [W2]:
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 10.2881 + 0.0000 + 0.6925 + ( 4.1818 ) ) * 1379
= 209078.92 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 10.2881 + 0.0000 + 1.8706 + 14.5335 + ( 4.1818 ) ) * 1379
= 425729.66 N
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 181.0742 * 9.0000 * 0.49 * 1179
= 147880. N
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 270.0000 * 12.0000 * 0.49 * 1378
= 343865. N
= (3.1416 * 82.3390 ) * ( 18.2372 - 3.0000 ) * 0.7 * 1179
= 325276. N
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 181.0742 * 19.0500 * 0.74 * 1378
= 552880. N
= ( 3.1416/2.0 ) * 181.0742 * ( 19.0500 - 3.0000 ) * 0.74 * 1379
= 465826. N
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =
SPEW +
Sonw +
147879
Spew +
343865
SNW ) = ( 343865 + 325276 ) = 669141 N

+ 552879 + 465825 + 0 ) = 1166584 N
Tngw + Sinw )
+ 465825 + 0 ) = 809690 N

669141 N , must exceed W = 301928 N
1166584 N , must exceed W = 301928 N
809690 N , must exceed W = 301928 N
or W1 = 368065 N
or W2 = 209078 N
or W3 = 425729 N

Page 102
Nozzle Calcs. : N3
Nozl:
11 11:07a Jan 30,2014

18.029
bar
1.034
bar
Note : Checking Nozzle in plane parallel to the vessel axis.


131.801
18.237
mm.
mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.95*1218.0000)/(1379*1.00-0.6*16.95)
= 15.0842 mm
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.95*68.90)/(1179*1.00-0.6*16.95)
= 0.9993 mm
Dl
d
MAWP
External
Area Required
Ar
21.453
5.389
Area in Shell
A1
1.288
11.299
Area in Nozzle Wall
A2
9.769
10.040
A3
0.000
0.000
Area in Welds
A41+A42+A43
1.286
1.286
Area in Element
A5
14.534
14.534
Atot
26.877
37.159
275.6012
137.8006
40.1250
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.

Diameter
Thickness
mm
mm
mm
mm

Page 103
Nozzle Calcs. : N3
Nozl:
11 11:07a Jan 30,2014
216.0948
270.0000
218.2260
19.0500
8.9552
18.2372
mm
mm
mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (137.8006*15.0842*1.0+2*15.2372*15.0842*1.0*(1-0.85))
= 21.453 cm
= 137.801 ( 1.00 * 16.0500 - 1.0 * 15.084 ) - 2 * 15.237
( 1.00 * 16.0500 - 1.0 * 15.0842 ) * ( 1 - 0.855 )
= 1.288 cm
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 40.12 ) * ( 15.24 - 1.00 ) * 0.8550
= 9.769 cm

= (0.8100 ) * 0.85 + (0.0000 ) * 0.85 + 59.3712 * 1.00
= 1.286 cm
= ( 270.0000 - 168.2750 ) * 19.0500 * 1.0000
= 14.534 cm
ta
tr16b
trb1
Wall Thickness
trb2
Wall Thickness
tb3
= min[ 9.220 , max( 18.084 , 4.500 ) ]
= 9.2200 mm
= max( ta, tb )
= max( 3.9993 , 9.2200 )
= 9.2200 mm
Press.]
= 3.9993 mm
= 4.5000 mm
= 18.0842 mm
= 18.0842 mm
= 3.9139 mm
= 4.5000 mm
= 9.2200 mm

Page 104
Nozzle Calcs. : N3
Nozl:
11 11:07a Jan 30,2014

Sustained :
335.3, Allowable :
1179.0 bar Passed
Expansion :
0.0, Allowable :
2612.2 bar Passed
Occasional :
34.5, Allowable :
1568.1 bar Passed
Shear
:
231.3, Allowable :
825.3 bar Passed

Tmin
TminPad
15.2372
16.0500
mm
mm

Nozzle Weld
Pad Weld
Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
8.0250 = 0.5*TminPad 8.4840 = 0.7 * Wp mm
Weld Load [W]:
= (21.4527 - 1.2882 + 2 * 15.2372 * 0.8550 *
(1.00 * 16.0500 - 15.0842 ) ) * 1379
= 281523.06 N
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 9.7689 + 14.5335 + 1.2862 - 0.0000 * 0.85 ) * 1379
= 352847.69 N
Weld Load [W2]:
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 9.7689 + 0.0000 + 0.6925 + ( 4.1818 ) ) * 1379
= 201918.66 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 9.7689 + 0.0000 + 1.2862 + 14.5335 + ( 4.1818 ) ) * 1379
= 410511.50 N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 168.2750 * 9.0000 * 0.49 * 1179
= 137427. N

Page 105
Nozzle Calcs. : N3
Nozl:
11 11:07a Jan 30,2014

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 270.0000 * 12.0000 * 0.49 * 1378
= 343865. N
= (3.1416 * 76.5189 ) * ( 18.2372 - 3.0000 ) * 0.7 * 1179
= 302284. N
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 168.2750 * 19.0500 * 0.74 * 1378
= 513799. N
= ( 3.1416/2.0 ) * 168.2750 * ( 19.0500 - 3.0000 ) * 0.74 * 1379
= 432899. N

PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =
SPEW +
Sonw +
137426
Spew +
343865
SNW ) = ( 343865 + 302284 ) = 646149 N

+ 513799 + 432898 + 0 ) = 1084124 N
Tngw + Sinw )
+ 432898 + 0 ) = 776763 N

646149 N , must exceed W = 281523 N
1084124 N , must exceed W = 281523 N
776763 N , must exceed W = 281523 N
or W1 = 352847 N
or W2 = 201918 N
or W3 = 410511 N

18.029
bar
1.034
bar

1,

Shell Diameter
Shell Thickness
Description: N3
ID
3.0000
2430.000
19.0500
1.000
ID
3.0000
mm
mm
mm
mm

Page 106
Nozzle Calcs. : N3
Nozl:
11 11:07a Jan 30,2014
Nozzle Diameter
Nozzle Thickness
131.801
18.2372
1.000
mm
mm

270.000
19.0500
mm
mm

Radial Load
Longitudinal Shear
Longitudinal Moment
Torsional Moment
Dp
P
Vc
Vl
Mc
Ml
Mt
16.95
-16900.00
12700.00
16900.00
5100.00
6600.00
7600.00

No
No

Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Mean Diameter
Outside Diameter
Thickness used
Thickness used
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
=
=
=
=
=
=
=
=
=
=
=
=
(D)
(d)
(T)
(t)
2471.100
168.275
35.100
15.237
2.304
11.044
0.571
mm
mm
mm
mm
0.183
0.169
0.120
0.172
0.213
0.190
0.183
0.124
0.194
0.178
0.165
0.050
Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Top
Outside
Al
Top
Inside
Bu
Bottom
Outside
Bl
Bottom
Inside
bar
N
N
N
N-m
N-m
N-m

Page 107
Nozzle Calcs. : N3
Nozl:
11 11:07a Jan 30,2014
-----------(bar
23
23
23
23
98
-98
98
-98
0
0
0
0
0
0
0
0
-15
-15
15
15
-314
314
314
-314
579
596
579
596
371
820
1033
222
Vessel Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
25
25
25
25
139
-139
139
-139
0
0
0
0
0
0
0
0
-56
-56
56
56
-371
371
371
-371
289
289
289
289
26
490
881
-138
Vessel Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
13
13
-13
-13
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
48
48
48
48
62
62
34
34
Vessel Stresses
LONGITUDINAL PLANE
(Stress Intensities

Vessel Stresses
(Stresses Normal to
Outplane
Outplane
Outplane
Outplane
Membrane
Bending
Membrane
Bending
(P )
(P )
(Mc)
(Mc)
Au
Al
Top
Top
Outside
Inside
-----------(bar
382
831
Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------1040
368
Cu
Cl
Left
Left
Outside
Inside
-----------(bar
23
23
98
-98
-30
-30
-269
269
Du
Dl
Right
Right
Outside
Inside
)-----------23
23
98
-98
30
30
269
-269

Page 108
Nozzle Calcs. : N3
Nozl:
11 11:07a Jan 30,2014
0
0
0
0
0
0
0
0
289
289
289
289
112
453
712
-24
Vessel Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
25
25
25
25
139
-139
139
-139
-46
-46
46
46
-314
314
314
-314
0
0
0
0
0
0
0
0
579
596
579
596
382
750
1105
214
Vessel Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
0
0
0
0
Outplane Shear (Vl)
-18
-18
18
18
48
48
48
48
30
30
66
66
Vessel Stresses
(Stress Intensities

Nozzle Stresses
LONGITUDINAL PLANE
(Stresses in the
hoop direction)
Cu
Cl
Left
Left
Outside
Inside
-----------(bar
386
753
Du
Dl
Right
Right
Outside
Inside
)-----------1116
273
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
23
23
23
23
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
0
0
0
0
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
-15
-15
15
15
Hoop Bending (ML)
0
0
0
0
82
103
82
103
90
110
122
142

Page 109
Nozzle Calcs. : N3
Nozl:
11 11:07a Jan 30,2014
Nozzle Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
)-----------Axial Membrane (P )
23
23
23
23
Axial Bending (P )
339
-339
339
-339
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-256
-256
256
256
Axial Bending (ML)
-1069
1069
1069
-1069
41
41
41
41
-921
537
1730
-1088
Nozzle Stresses
LONGITUDINAL PLANE
(Shear stress)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(bar
31
31
-31
-31
Shear due to (Vl)
0
0
0
0
112
112
112
112
143
143
80
80
Nozzle Stresses
LONGITUDINAL PLANE
(Stress Intensities
Au
Al
Outside
Inside
-----------(bar
1051
581
Bu
Bl
Outside
Inside
)-----------1734
1242
Nozzle Stresses
(Stresses in the
hoop direction)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
23
23
23
23
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
-30
-30
30
30
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
0
0
0
0
Hoop Bending (ML)
0
0
0
0
82
103
82
103
75
96
136
157
Nozzle Stresses
(Stresses Normal to
pipe cross-section)
Axial Membrane (P )
Cu
Cl
Left
Left
Outside
Inside
-----------(bar
23
23
Du
Dl
Right
Right
Outside
Inside
)-----------23
23

Page 110
Nozzle Calcs. : N3
Nozl:
11 11:07a Jan 30,2014
Axial Bending (P )
339
-339
339
-339
Axial Membrane (Mc)
-198
-198
198
198
Axial Bending (Mc)
-927
927
927
-927
Axial Membrane (ML)
0
0
0
0
Axial Bending (ML)
0
0
0
0
41
41
41
41
-721
454
1530
-1005
Nozzle Stresses
(Shear stress)
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(bar
0
0
0
0
Shear due to (Vl)
-41
-41
41
41
112
112
112
112
70
70
153
153
Nozzle Stresses
(Stress Intensities
Cu
Cl
Outside
Inside
-----------(bar
809
467
Du
Dl
Outside
Inside
)-----------1546
1202

Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Mean Diameter
Outside Diameter
Thickness used
Thickness used
(D)
(d)
(T)
(t)
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
2452.050
270.000
16.050
66.100
0.243
10.000
1.361
mm
mm
mm
mm

Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
=
=
=
=
=
=
=
=
=
=
=
=
0.089
0.188
0.055
0.102
0.303
0.081
0.093
0.060
0.155
0.095
0.048
0.115

Page 111
Nozzle Calcs. : N3
Nozl:
11 11:07a Jan 30,2014
Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
66
66
66
66
215
-215
215
-215
0
0
0
0
0
0
0
0
-109
-109
109
109
-273
273
273
-273
1278
1294
1278
1294
1177
1310
1942
982
Vessel Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
58
58
58
58
740
-740
740
-740
0
0
0
0
0
0
0
0
-89
-89
89
89
-882
882
882
-882
639
639
639
639
465
749
2410
-835
Vessel Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
18
18
-18
-18
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
41
41
41
41
59
59
22
22
Vessel Stresses
LONGITUDINAL PLANE
(Stress Intensities

Vessel Stresses
(Stresses Normal to
Au
Al
Top
Top
Outside
Inside
-----------(bar
1182
1316
Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------2411
1818
Cu
Cl
Left
Left
Outside
Inside
-----------(bar
Du
Dl
Right
Right
Outside
Inside
)------------

Page 112
Nozzle Calcs. : N3
Nozl:
11 11:07a Jan 30,2014
Outplane Membrane (P )
66
66
66
66
215
-215
215
-215
-43
-43
43
43
-409
409
409
-409
0
0
0
0
0
0
0
0
639
639
639
639
467
855
1373
125
Vessel Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
58
58
58
58
740
-740
740
-740
-59
-59
59
59
-1334
1334
1334
-1334
0
0
0
0
0
0
0
0
1278
1294
1278
1294
682
1887
3471
-661
Vessel Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
0
0
0
0
Outplane Shear (Vl)
-24
-24
24
24
41
41
41
41
16
16
66
66
Vessel Stresses
(Stress Intensities
Cu
Cl
Left
Left
Outside
Inside
-----------(bar
683
1888
Du
Dl
Right
Right
Outside
Inside
)-----------3473
798

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|--------------------------------------------------------

Page 113
Nozzle Calcs. : N3
Nozl:
11 11:07a Jan 30,2014
Circ. Pm (SUS) |
579
596
579
596
579
596
579
596
Circ. Pl (SUS) |
8
8
38
38
-21
-21
71
71
Circ. Q (SUS) |
-216
216
412
-412
-175
175
453
-453
-----------------------------------------------------------------------Long. Pm (SUS) |
289
289
289
289
289
289
289
289
Long. Pl (SUS) |
-31
-31
81
81
-7
-7
53
53
Long. Q (SUS) |
-232
232
510
-510
-171
171
367
-367
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
13
13
-13
-13
-18
-18
18
18
Shear Q (SUS) |
48
48
48
48
48
48
48
48
-----------------------------------------------------------------------Pm (SUS)
| 579.0 596.0 579.0 596.0 579.0 596.0 579.0 596.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 587.5 604.5 617.7 634.6 559.2 576.1 651.0 668.0
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
381
830
1036
368
386
753
1113
273
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
596.00
1379.00
|
Passed
Pm+Pl (SUS)
|
667.99
2068.50
|
Passed
Pm+Pl+Q (TOTAL)|
1113.76
4137.00
|
Passed

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
1278
1294
1278
1294
1278
1294
1278
1294
Circ. Pl (SUS) |
-43
-43
175
175
-1
-1
117
117
Circ. Q (SUS) |
-58
58
488
-488
-594
594
2074 -2074
-----------------------------------------------------------------------Long. Pm (SUS) |
639
639
639
639
639
639
639
639
Long. Pl (SUS) |
-31
-31
147
147
23
23
109
109
Long. Q (SUS) |
-142
142
1622 -1622
-194
194
624
-624
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
18
18
-18
-18
-24
-24
24
24
Shear Q (SUS) |
41
41
41
41
41
41
41
41
-----------------------------------------------------------------------Pm (SUS)
|
1278
1294
1278
1294
1278
1294
1278
1294
-----------------------------------------------------------------------Pm+Pl (SUS)
|
1235
1251
1453
1469
1277
1293
1395
1411
------------------------------------------------------------------------

Page 114
Nozzle Calcs. : N3
Nozl:
11 11:07a Jan 30,2014
Pm+Pl+Q (Total)|
1181
1315
2409
1817
684
1887
3471
797
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
1294.00
1379.00
|
Passed
Pm+Pl (SUS)
|
1469.47
2068.50
|
Passed
Pm+Pl+Q (TOTAL)|
3471.01
4137.00
|
Passed
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
82
103
82
103
82
103
82
103
Circ. Pl (SUS) |
8
8
38
38
-7
-7
53
53
Circ. Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
41
41
41
41
41
41
41
41
Long. Pl (SUS) |
-233
-233
279
279
-175
-175
221
221
Long. Q (SUS) |
-730
730
1408 -1408
-588
588
1266 -1266
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
31
31
-31
-31
-41
-41
41
41
Shear Q (SUS) |
112
112
112
112
112
112
112
112
-----------------------------------------------------------------------Pm (SUS)
|
82.0 103.0
82.0 103.0
82.0 103.0
82.0 103.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 288.7 309.3 324.7 325.2 224.5 244.2 274.1 276.0
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1051
581
1732
1239
809
467
1544
1199
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
103.00
1179.01
|
Passed
Pm+Pl (SUS)
|
325.22
1768.52
|
Passed
Pm+Pl+Q (TOTAL)|
1732.07
3537.03
|
Passed

Page 115
Nozzle Calcs. : H1
Nozl:
12 11:07a Jan 30,2014
INPUT VALUES,
Nozzle Description: H1

From :
P
Temp
Pext
Tempex

S
Sa

D
L
t
c
co
16.952
60
1.03
60
30
bar
C
bar
C
SA-516 70
1379.00 bar
1379.00 bar
2430.00
2235.0000
19.0500
3.0000
0.0000
mm
mm
mm
mm
mm
415.0000
mm
0.00

Material
Material UNS Number
Sn
Sna

Layout Angle
Diameter
SA-106 B
K03006
Smls. pipe
1179.01 bar
1179.01 bar
ID
165.00
300.0000
deg
mm.

Nominal
Nominal Thickness
tn
120
(As clarified in CRS, Sch 40, 60 &160 is insufficient in thickness)
Flange Material
Flange Type
SA-105
Weld Neck Flange
Corrosion Allowance
can
E1
En
3.0000
1.00
1.00
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
225.0000
9.0000
19.0500
0.0000
0.0000
mm
mm
mm
mm
mm
Pad Material
[Normalized]
SA-516 70
1378.96 bar
1378.96 bar
Sp
Spa

Page 116
Nozzle Calcs. : H1
Nozl:
12 11:07a Jan 30,2014
Thickness of Pad
This is a Manway or Access Opening.
Dp
te
Wp
Wgpn

570.0000
19.0500
12.0000
19.0500
123.0750
None
mm
mm
mm
mm
mm
150
GR 1.1
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
Reinforcement CALCULATION, Description: H1

273.050
25.400
mm.
mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.95*1218.0000)/(1379*1.00-0.6*16.95)
= 15.0842 mm
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.95*139.53)/(1179*1.00-0.6*16.95)
= 2.0236 mm
Dl
d
558.1000
279.0500
40.1250
Note : The Pad diameter is greater than the Diameter Limit, the
mm
mm
mm
mm

Page 117
Nozzle Calcs. : H1
Nozl:
12 11:07a Jan 30,2014
excess will not be considered .
= min( 1, Sn/S )
= min( 1, 1179.0/1379.0 )
= 0.855
= min( 1, Sn/S )
= min( 1, 1179.0/1379.0 )
= 0.855
= min( 1, Sp/S )
= min( 1, 1379.0/1379.0 )
= 1.000
= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.855
MAWP
External
Area Required
Ar
43.072
10.820
Area in Shell
A1
2.632
23.089
Area in Nozzle Wall
A2
13.981
14.758
A3
0.000
0.000
Area in Welds
A41+A42+A43
0.693
0.693
Area in Element
A5
33.467
33.467
Atot
50.773
72.007
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.


Diameter
459.1133
570.0000
459.1133
Thickness
19.0500 mm
11.0001 mm
19.0500 mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (279.0500*15.0842*1.0+2*22.4000*15.0842*1.0*(1-0.85))
= 43.072 cm

Page 118
Nozzle Calcs. : H1
Nozl:
12 11:07a Jan 30,2014
= 279.050 ( 1.00 * 16.0500 - 1.0 * 15.084 ) - 2 * 22.400

( 1.00 * 16.0500 - 1.0 * 15.0842 ) * ( 1 - 0.855 )
= 2.632 cm
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 40.12 ) * ( 22.40 - 2.02 ) * 0.8550
= 13.981 cm
= Wo*fr3+(Wi-can/0.707)*fr2+Wp*fr4
= 9.0000 *0.85 + (0.0000 ) *0.85 + 0.0000 * 1.00
= 0.693 cm
= ( 558.1000 - 323.8500 ) * 19.0500 * 1.0000
= 33.467 cm


Curve: B
-4 C
-82 C
-29 C

Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 19.050 , c = 3.0000 mm , E* = 1.00
-9 C
-12 C
-29 C

Curve: D
---------------------------------------------------------------------Govrn. thk, tg = 19.050 , c = 3.0000 mm , E* = 1.00
-41 C
-45 C

Curve: D
----------------------------------------------------------------------

Page 119
Nozzle Calcs. : H1
Nozl:
12 11:07a Jan 30,2014

-41 C
-45 C

Curve: B
-9 C
-12 C
-29 C

:
:
:
-29 C
-45 C
-29 C

-29 C
-36 C
-104 C

Weld Size Calculations, Description: H1

Tmin
TminPad
19.0000
16.0500
mm
mm

Nozzle Weld
Pad Weld
Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
8.0250 = 0.5*TminPad 8.4840 = 0.7 * Wp mm
Weld Load [W]:
= (43.0724 - 2.6324 + 2 * 22.4000 * 0.8550 *
(1.00 * 16.0500 - 15.0842 ) ) * 1379
= 562738.38 N
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv

Page 120
Nozzle Calcs. : H1
Nozl:
12 11:07a Jan 30,2014
= ( 13.9806 + 33.4675 + 0.6925 - 0.0000 * 0.85 ) * 1379

= 663822.38 N
Weld Load [W2]:
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 13.9806 + 0.0000 + 0.6925 + ( 6.1476 ) ) * 1379
= 287102.25 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 13.9806 + 0.0000 + 0.6925 + 33.4675 + ( 6.1476 ) ) * 1379
= 748593.25 N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 323.8500 * 9.0000 * 0.49 * 1179
= 264482. N
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 570.0000 * 12.0000 * 0.49 * 1378
= 725938. N
= (3.1416 * 150.7250 ) * ( 25.4000 - 3.0000 ) * 0.7 * 1179
= 875336. N

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 323.8500 * 19.0500 * 0.74 * 1378
= 988821. N
= ( 3.1416/2.0 ) * 323.8500 * ( 19.0500 - 3.0000 ) * 0.74 * 1379
= 833126. N
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =
SPEW +
Sonw +
264481
Spew +
725937
Failure
1601273
2086428
1559063
SNW ) = ( 725937 + 875335 ) = 1601273 N

+ 988821 + 833125 + 0 ) = 2086428 N
Tngw + Sinw )
+ 833125 + 0 ) = 1559063 N
Path
N ,
N ,
N ,
Calculations:
must exceed W = 562738 N
or W1 = 663822 N
or W2 = 287102 N
or W3 = 748593 N

Page 121
Nozzle Calcs. : H1
Nozl:
12 11:07a Jan 30,2014
18.029
bar
1.034
bar


Page 122
Nozzle Calcs. : N4
Nozl:
13 11:07a Jan 30,2014
INPUT VALUES,

From :
P
Temp
Pext
Tempex
16.952
60
1.03
60
40
bar
C
bar
C

S
Sa

D
Ar
t
c
co
2430.00
2.00
18.0000
3.0000
0.0000
mm
L1
803.0000
mm
SA-516 70
1379.00 bar
1379.00 bar
0.00
mm
mm
mm

Material
Material UNS Number
Sn
Sna

Layout Angle
Diameter
Nominal Thickness
ID
240.00
80.0000
tn
Flange Material
Flange Type
Corrosion Allowance
SA-106 B
K03006
Smls. pipe
1179.01 bar
1179.01 bar
deg
mm.
Nominal
160
SA-105
FFWn
can
E1
En
3.0000
1.00
1.00
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
192.0000
9.0000
18.0000
0.0000
0.0000
mm
mm
mm
mm
mm
Pad Material
[Normalized]
SA-516 70
1379.00 bar
1379.00 bar
Sp
Spa

Page 123
Nozzle Calcs. : N4
Nozl:
13 11:07a Jan 30,2014
Thickness of Pad
Dp
te
Wp
Wgpn

190.0000
19.0500
14.0000
19.0500
50.5500
None
mm
mm
mm
mm
mm
150
GR 1.1
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
Note : Checking Nozzle in the Meridional direction.

66.650
11.125
mm.
mm

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (16.95*0.898*2436.0000)/(2 *1379.00*1.00-0.2*16.95)
= 13.4605 mm
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.95*36.32)/(1179*1.00-0.6*16.95)
= 0.5268 mm
Dl
d
158.6945
79.3473
37.5000
mm
mm
mm
mm

Page 124
Nozzle Calcs. : N4
Nozl:
13 11:07a Jan 30,2014
= min( 1, Sn/S )
= min( 1, 1179.0/1379.0 )
= 0.855

= min( 1, Sn/S )
= min( 1, 1179.0/1379.0 )
= 0.855
= min( 1, Sp/S )
= min( 1, 1379.0/1379.0 )
= 1.000
= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.855

MAWP
External
Area Required
Ar
10.998
2.608
Area in Shell
A1
1.185
6.633
Area in Nozzle Wall
A2
5.242
5.335
A3
0.000
0.000
Area in Welds
A41+A42+A43
0.693
0.693
Area in Element
A5
8.801
8.801
Atot
15.921
21.461
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
66.29
Degs.


Diameter
109.2562
190.0000
131.9524
Thickness
19.0500 mm
6.2954 mm
11.1252 mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (79.3473*13.4605*1.0+2*8.1252*13.4605*1.0*(1-0.85))
= 10.998 cm

Page 125
Nozzle Calcs. : N4
Nozl:
13 11:07a Jan 30,2014
= 79.347 ( 1.00 * 15.0000 - 1.0 * 13.461 ) - 2 * 8.125
( 1.00 * 15.0000 - 1.0 * 13.4605 ) * ( 1 - 0.855 )
= 1.185 cm
= ( 2 * 37.50 ) * ( 8.13 - 0.53 ) * 0.8550/sin( 68.3 )
= 5.242 cm

= 9.0000 *0.85 + (0.0000 ) *0.85 + 0.0000 * 1.00
= 0.693 cm
= ( 158.6945 - 97.0958 ) * 19.0500 * 1.0000
= 8.801 cm

Curve: B
-29 C
-104 C

Curve: B
-29 C
-104 C

Curve: D
-48 C
-104 C

Curve: D

Page 126
Nozzle Calcs. : N4
Nozl:
13 11:07a Jan 30,2014

-43 C
-48 C

Curve: B
-29 C
-104 C

:
:
:
-104 C
-48 C
-48 C

-29 C
-36 C
-104 C


Tmin
TminPad
8.1252
19.0000
mm
mm

Nozzle Weld
Pad Weld
Required Thickness
5.6876 = 0.7 * tmin.
9.5000 = 0.5*TminPad
Actual Thickness
6.3630 = 0.7 * Wo mm
9.8980 = 0.7 * Wp mm
Weld Load [W]:
= (10.9978 - 1.1852 + 2 * 8.1252 * 0.8550 *
(1.00 * 15.0000 - 13.4605 ) ) * 1379
= 138257.09 N
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 5.2422 + 8.8009 + 0.6925 - 0.0000 * 0.85 ) * 1379
= 203192.86 N

Page 127
Nozzle Calcs. : N4
Nozl:
13 11:07a Jan 30,2014
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 5.2422 + 0.0000 + 0.6925 + ( 2.0841 ) ) * 1379
= 110572.50 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 5.2422 + 0.0000 + 0.6925 + 8.8009 + ( 2.0841 ) ) * 1379
= 231930.34 N
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 97.0958 * 9.0000 * 0.49 * 1179
= 79296. N
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 190.0000 * 14.0000 * 0.49 * 1379
= 282317. N
= (3.1416 * 44.1108 ) * ( 11.1252 - 3.0000 ) * 0.7 * 1179
= 92922. N
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 97.0958 * 19.0500 * 0.74 * 1379
= 296474. N

= ( 3.1416/2.0 ) * 97.0958 * ( 18.0000 - 3.0000 ) * 0.74 * 1379
= 233444. N
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =
SPEW + SNW ) = ( 282317 + 92922 ) = 375239 N

Sonw + Tpgw + Tngw + Sinw )
79296 + 296474 + 233444 + 0 ) = 609214 N
Spew + Tngw + Sinw )
282317 + 233444 + 0 ) = 515761 N

375239 N , must exceed W = 138257 N
609214 N , must exceed W = 138257 N
515761 N , must exceed W = 138257 N
or W1 = 203192 N
or W2 = 110572 N
or W3 = 231930 N

17.017
bar

Page 128
Nozzle Calcs. : N4
Nozl:
13 11:07a Jan 30,2014
1.034
bar
Note : Checking Nozzle in the Latitudinal direction.


66.650
11.125
mm.
mm

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (16.95*0.898*2436.0000)/(2 *1379.00*1.00-0.2*16.95)
= 13.4605 mm
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.95*36.32)/(1179*1.00-0.6*16.95)
= 0.5268 mm
Dl
d
145.2992
72.6496
37.5000

MAWP
External
Area Required
Ar
10.096
2.395
Area in Shell
A1
1.082
6.056
Area in Nozzle Wall
A2
4.872
4.959
A3
0.000
0.000
Area in Welds
A41+A42+A43
0.693
0.693
Area in Element
A5
8.058
8.058
Atot
14.705
19.765
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.

mm
mm
mm
mm

Page 129
Nozzle Calcs. : N4
Nozl:
13 11:07a Jan 30,2014

Diameter
107.0065
190.0000
119.9043
Thickness
19.0500 mm
6.1159 mm
11.1252 mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (72.6496*13.4605*1.0+2*8.1252*13.4605*1.0*(1-0.85))
= 10.096 cm

= 72.650 ( 1.00 * 15.0000 - 1.0 * 13.461 ) - 2 * 8.125
( 1.00 * 15.0000 - 1.0 * 13.4605 ) * ( 1 - 0.855 )
= 1.082 cm
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 37.50 ) * ( 8.13 - 0.53 ) * 0.8550
= 4.872 cm
= 9.0000 *0.85 + (0.0000 ) *0.85 + 0.0000 * 1.00
= 0.693 cm
= ( 145.2992 - 88.9000 ) * 19.0500 * 1.0000
= 8.058 cm
ta
tr16b
trb1
Wall Thickness
trb2
Wall Thickness
tb3
= min[ 7.800 , max( 17.942 , 4.500 ) ]
= 7.8000 mm

= max( ta, tb )
= max( 3.5268 , 7.8000 )
= 7.8000 mm
Press.]
= 3.5268 mm
= 4.5000 mm
= 17.9423 mm
= 17.9423 mm
= 3.9105 mm
= 4.5000 mm
= 7.8000 mm

Page 130
Nozzle Calcs. : N4
Nozl:
13 11:07a Jan 30,2014

Sustained :
551.2, Allowable :
1179.0 bar Passed
Expansion :
0.0, Allowable :
2396.3 bar Passed
Occasional :
34.1, Allowable :
1568.1 bar Passed
Shear
:
415.4, Allowable :
825.3 bar Passed
Tmin
TminPad
8.1252
19.0000
mm
mm

Nozzle Weld
Pad Weld
Required Thickness
5.6876 = 0.7 * tmin.
9.5000 = 0.5*TminPad
Actual Thickness
6.3630 = 0.7 * Wo mm
9.8980 = 0.7 * Wp mm
Weld Load [W]:
= (10.0963 - 1.0821 + 2 * 8.1252 * 0.8550 *
(1.00 * 15.0000 - 13.4605 ) ) * 1379
= 127247.27 N
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 4.8723 + 8.0580 + 0.6925 - 0.0000 * 0.85 ) * 1379
= 187848.95 N
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 4.8723 + 0.0000 + 0.6925 + ( 2.0841 ) ) * 1379
= 105472.38 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 4.8723 + 0.0000 + 0.6925 + 8.0580 + ( 2.0841 ) ) * 1379
= 216586.44 N
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 88.9000 * 9.0000 * 0.49 * 1179
= 72603. N

Page 131
Nozzle Calcs. : N4
Nozl:
13 11:07a Jan 30,2014

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 190.0000 * 14.0000 * 0.49 * 1379
= 282317. N
= (3.1416 * 40.3874 ) * ( 11.1252 - 3.0000 ) * 0.7 * 1179
= 85079. N
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 88.9000 * 19.0500 * 0.74 * 1379
= 271449. N

= ( 3.1416/2.0 ) * 88.9000 * ( 18.0000 - 3.0000 ) * 0.74 * 1379
= 213739. N
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =
SPEW + SNW ) = ( 282317 + 85078 ) = 367396 N

72602 + 271449 + 213739 + 0 ) = 557791 N
282317 + 213739 + 0 ) = 496056 N

367396 N , must exceed W = 127247 N
557791 N , must exceed W = 127247 N
496056 N , must exceed W = 127247 N
or W1 = 187848 N
or W2 = 105472 N
or W3 = 216586 N

17.017
bar
1.034
bar

1,

Vessel Diameter
Vessel Thickness
Design Temperature
Description: N4
Vbasis
Cylsph
Cas
Dv
Tv
ID
Spherical
3.0000 mm
4374.000 mm
18.000 mm
60.00

Page 132
Nozzle Calcs. : N4
Nozl:
13 11:07a Jan 30,2014
Vessel Material
Vessel Cold S.I. Allowable
Vessel Hot S.I. Allowable
Smc
Smh
SA-516 70
1379.00
1379.00
Attachment Type
WRC107 Attachment Classification
Type
Holsol
Round
Hollow

Nozzle Diameter
Nozzle Thickness
Nozzle Material
Nbasis
Can
Dn
Tn
SNmc
SNmh
ID
3.0000
66.650
11.125
SA-106 B
1179.01
1179.01
Tpad
Dpad
19.050
190.000
Dp
16.952
No
bar
-8800.0
8800.0
6600.0
1700.0
1300.0
2000.0
N
N
N
N-m
N-m
N-m


Radial Load
(SUS)
P
Longitudinal Shear
(SUS)
(Vl) V1
(SUS)
(Vc) V2
(Mc) M1
Longitudinal Moment
(SUS)
(Ml) M2
Torsional Moment
(SUS)
Mt

WRC107 Version
Version
No
March

Radial Load
P
(VC) V2
Longitudinal Shear
(VL) V1
(MC) M1
Longitudinal Moment
(ML) M2
Torsional Moment
MT
Unitless Prm: U =
0.16 TAU =
5.00 (
4.97) RHO =
bar
bar
mm
mm
mm
bar
bar
mm
mm
1979
No
No
-8800.0
6600.0
8800.0
1700.0
1300.0
2000.0
4.00 (
N
N
N
N-m
N-m
N-m
4.19)
Dimensionless Loads for Spherical Shells at Attachment Junction:

-----------------------------------------------------------Curves read for 1979
Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SP 4
0.09700
(A,B,C,D)
M(x)
/ P
SP 4
0.03346
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC
SM 4
0.35956
(A,B,C,D)

Page 133
Nozzle Calcs. : N4
Nozl:
13 11:07a Jan 30,2014
M(x)
* SQRT(Rm * T ) / MC
N(x) * T * SQRT(Rm * T ) / ML
M(x)
* SQRT(Rm * T ) / ML
SM 4
SM 4
SM 4
0.14343
0.35956
0.14343
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
N(y) * T / P
M(y)
/ P
M(y)
* SQRT(Rm *
M(y)
* SQRT(Rm *
SP
SP
SM
SM
SM
SM
0.34109
0.23202
0.10351
1.09362
0.10351
1.09362
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
T
T
T
T
)
)
)
)
/
/
/
/
MC
MC
ML
ML
4
4
4
4
4
4
Kb = 1.00

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(bar
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Memb. P |
7
7
7
7
7
7
7
7
Rad. Bend. P |
15
-15
15
-15
15
-15
15
-15
Rad. Memb. MC |
0
0
0
0
-19
-19
19
19
Rad. Bend. MC |
0
0
0
0
-46
46
46
-46
Rad. Memb. ML |
-14
-14
14
14
0
0
0
0
Rad. Bend. ML |
-35
35
35
-35
0
0
0
0
|
Tot. Rad. Str.| -27.3
12.6
72.5 -28.4 -42.6
18.9
87.8 -34.7
-----------------------------------------------------------------------Tang. Memb. P |
25
25
25
25
25
25
25
25
Tang. Bend. P |
105
-105
105
-105
105
-105
105
-105
Tang. Memb. MC |
0
0
0
0
-5
-5
5
5
Tang. Bend. MC |
0
0
0
0
-350
350
350
-350
Tang. Memb. ML |
-4
-4
4
4
0
0
0
0
Tang. Bend. ML |
-268
268
268
-268
0
0
0
0
|
Tot. Tang. Str.| -141.0 184.3 404.1 -343.8 -224.8 265.5 487.9 -425.1
-----------------------------------------------------------------------Shear VC |
13
13
-13
-13
0
0
0
0
Shear VL |
0
0
0
0
-18
-18
18
18
Shear MT |
47
47
47
47
47
47
47
47
|
Tot. Shear|
61.2
61.2
33.4
33.4
28.8
28.8
65.8
65.8
-----------------------------------------------------------------------Str. Int. | 167.64 210.81 407.42 347.34 229.26 268.85 498.48 435.88
------------------------------------------------------------------------
Unitless Prm: U =
0.52 TAU =
0.00 ( 11.19) RHO =
0.00 (
Dimensionless Loads for Spherical Shells at Pad edge:

-----------------------------------------------------------Curves read for 1979
Figure
Value
Location
------------------------------------------------------------
1.85)

Page 134
Nozzle Calcs. : N4
Nozl:
13 11:07a Jan 30,2014
N(x) * T / P
M(x)
/ P
N(x) * T * SQRT(Rm *
M(x)
* SQRT(Rm *
N(x) * T * SQRT(Rm *
M(x)
* SQRT(Rm *
N(y) * T / P
M(y)
/ P
M(y)
* SQRT(Rm *
M(y)
* SQRT(Rm *
T
T
T
T
T
T
T
T
)
)
)
)
)
)
)
)
/
/
/
/
/
/
/
/
MC
MC
ML
ML
SR
SR
SR
SR
SR
SR
2
2
3
3
3
3
0.13011
0.07925
0.13962
0.22942
0.13962
0.22942
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
MC
MC
ML
ML
SR
SR
SR
SR
SR
SR
2
2
3
3
3
3
0.03885
0.02405
0.04230
0.06864
0.04230
0.06864
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Kb = 1.00

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(bar
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Memb. P |
50
50
50
50
50
50
50
50
Rad. Bend. P |
185
-185
185
-185
185
-185
185
-185
Rad. Memb. MC |
0
0
0
0
-58
-58
58
58
Rad. Bend. MC |
0
0
0
0
-572
572
572
-572
Rad. Memb. ML |
-44
-44
44
44
0
0
0
0
Rad. Bend. ML |
-437
437
437
-437
0
0
0
0
|
Tot. Rad. Str.| -245.5 258.4 719.2 -528.6 -393.9 379.5 867.6 -649.7
-----------------------------------------------------------------------Tang. Memb. P |
15
15
15
15
15
15
15
15
Tang. Bend. P |
56
-56
56
-56
56
-56
56
-56
Tang. Memb. MC |
0
0
0
0
-17
-17
17
17
Tang. Bend. MC |
0
0
0
0
-171
171
171
-171
Tang. Memb. ML |
-13
-13
13
13
0
0
0
0
Tang. Bend. ML |
-131
131
131
-131
0
0
0
0
|
Tot. Tang. Str.| -72.8
76.3 216.1 -158.8 -117.3 112.5 260.6 -195.0
-----------------------------------------------------------------------Shear VC |
14
14
-14
-14
0
0
0
0
Shear VL |
0
0
0
0
-19
-19
19
19
Shear MT |
23
23
23
23
23
23
23
23
|
Tot. Shear|
38.2
38.2
8.8
8.8
3.8
3.8
43.2
43.2
-----------------------------------------------------------------------Str. Int. | 253.55 266.11 719.35 528.80 393.92 379.54 870.66 653.73

Page 135
Nozzle Calcs. : N4
Nozl:
13 11:07a Jan 30,2014
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Pm (SUS) |
545
545
545
545
545
545
545
545
Rad. Pl (SUS) |
-7
-7
22
22
-11
-11
26
26
Rad. Q (SUS) |
-19
19
50
-50
-30
30
61
-61
-----------------------------------------------------------------------Long. Pm (SUS) |
545
545
545
545
545
545
545
545
Long. Pl (SUS) |
21
21
30
30
20
20
31
31
Long. Q (SUS) |
-162
162
373
-373
-245
245
456
-456
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
13
13
-13
-13
-18
-18
18
18
Shear Q (SUS) |
47
47
47
47
47
47
47
47
-----------------------------------------------------------------------Pm (SUS)
| 545.2 545.2 545.2 545.2 545.2 545.2 545.2 545.2
-----------------------------------------------------------------------Pm+Pl (SUS)
| 572.5 572.5 585.8 585.8 574.0 574.0 592.9 592.9
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
544
749
952
520
507
814
1043
521
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
545.24
1379.00
|
Passed
Pm+Pl (SUS)
|
592.91
2068.50
|
Passed
Pm+Pl+Q (TOTAL)|
1043.73
4137.00
|
Passed
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Pm (SUS) |
1237
1237
1237
1237
1237
1237
1237
1237
Rad. Pl (SUS) |
6
6
95
95
-7
-7
108
108
Rad. Q (SUS) |
-251
251
623
-623
-386
386
758
-758
-----------------------------------------------------------------------Long. Pm (SUS) |
1237
1237
1237
1237
1237
1237
1237
1237
Long. Pl (SUS) |
1
1
28
28
-2
-2
32
32
Long. Q (SUS) |
-74
74
187
-187
-114
114
227
-227
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
14
14
-14
-14
-19
-19
19
19

Page 136
Nozzle Calcs. : N4
Nozl:
13 11:07a Jan 30,2014
Shear Q (SUS) |
23
23
23
23
23
23
23
23
-----------------------------------------------------------------------Pm (SUS)
|
1237
1237
1237
1237
1237
1237
1237
1237
-----------------------------------------------------------------------Pm+Pl (SUS)
|
1256
1256
1335
1335
1252
1252
1351
1351
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1172
1503
1956
1078
1120
1617
2108
1046
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
1237.54
1379.00
|
Passed
Pm+Pl (SUS)
|
1351.28
2068.50
|
Passed
Pm+Pl+Q (TOTAL)|
2108.20
4137.00
|
Passed

Page 137
Nozzle Calcs. : M1
Nozl:
14 11:07a Jan 30,2014
INPUT VALUES,
Nozzle Description: M1

From :
P
Temp
Pext
Tempex
16.952
60
1.03
60
40
bar
C
bar
C

S
Sa

D
Ar
t
c
co
2430.00
2.00
18.0000
3.0000
0.0000
mm
L1
535.0000
mm
SA-516 70
1379.00 bar
1379.00 bar
0.00
mm
mm
mm
Material
[Normalized]
Material UNS Number
Sn
Sna

Layout Angle
Diameter
Actual Thickness
SA-516 70
K02700
Plate
1379.00 bar
1379.00 bar
OD
45.00
762.0000
tn
deg
mm.
Actual
22.2000 mm
Flange Material
Flange Type
SA-105
Weld Neck Flange
Corrosion Allowance
can
E1
En
3.0000
1.00
1.00
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
435.0000
9.0000
18.0000
0.0000
0.0000
mm
mm
mm
mm
mm
Pad Material
[Normalized]
SA-516 70
1379.00 bar
1379.00 bar
Sp
Spa

Page 138
Nozzle Calcs. : M1
Nozl:
14 11:07a Jan 30,2014

Thickness of Pad
This is a Manway or Access Opening.
Dp
te
Wp
Wgpn
1375.0000
22.2000
14.0000
22.2000
306.5000
None

mm
mm
mm
mm
mm
150
GR 1.1
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
Note : Checking Nozzle in the Meridional direction.
Reinforcement CALCULATION, Description: M1

Actual Outside Diameter Used in Calculation
762.000
22.200
mm.
mm

= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)
= (16.95*2436.0000*0.997)/( 2*1379.00*1.00-0.2*16.95)
= 14.9423 mm
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (16.95*381.0000)/(1379*1.00+0.4*16.95)
= 4.6607 mm
Dl
d
1507.4374
753.7187
37.5000
mm
mm
mm
mm

Page 139
Nozzle Calcs. : M1
Nozl:
14 11:07a Jan 30,2014

= min( 1, Sn/S )
= min( 1, 1379.0/1379.0 )
= 1.000

= min( 1, Sn/S )
= min( 1, 1379.0/1379.0 )
= 1.000
= min( 1, Sp/S )
= min( 1, 1379.0/1379.0 )
= 1.000
= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
MAWP
External
Area Required
Ar
112.623
24.062
Area in Shell
A1
0.435
64.933
Area in Nozzle Wall
A2
10.932
12.978
A3
0.000
0.000
Area in Welds
A41+A42+A43
2.770
2.770
Area in Element
A5
102.065
102.065
Atot
116.201
182.746
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
73.75
Degs.

Diameter
1205.6311
1375.0000
1340.8619
Thickness
22.2000 mm
16.0662 mm
18.0000 mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (753.7187*14.9423*1.0+2*19.2000*14.9423*1.0*(1-1.00))
= 112.623 cm

= 753.719 ( 1.00 * 15.0000 - 1.0 * 14.942 ) - 2 * 19.200

Page 140
Nozzle Calcs. : M1
Nozl:
14 11:07a Jan 30,2014
( 1.00 * 15.0000 - 1.0 * 14.9423 ) * ( 1 - 1.000 )

= 0.435 cm
= ( 2 * 37.50 ) * ( 19.20 - 4.66 ) * 1.0000/sin( 85.9 )
= 10.932 cm

= 9.0000 *1.00 + (0.0000 ) *1.00 + 14.0000 * 1.00
= 2.770 cm
= ( 1406.7170 - 793.7170 ) * 22.2000 * 1.0000
= 102.065 cm

Curve: D
-37 C
-104 C

Curve: D
-37 C
-104 C

Curve: D
-37 C
-104 C

Curve: D

Page 141
Nozzle Calcs. : M1
Nozl:
14 11:07a Jan 30,2014

-43 C
-43 C

Curve: D
-43 C
-43 C

:
:
:
-43 C
-43 C
-43 C

-29 C
-36 C
-104 C

Weld Size Calculations, Description: M1

Tmin
TminPad
19.0000
19.0000
mm
mm

Nozzle Weld
Pad Weld
Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
9.5000 = 0.5*TminPad 9.8980 = 0.7 * Wp mm
Weld Load [W]:
= (112.6229 - 0.4349 + 2 * 19.2000 * 1.0000 *
(1.00 * 15.0000 - 14.9423 ) ) * 1379
= 1547290.75 N
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 10.9319 + 102.0645 + 2.7700 - 0.0000 * 1.00 ) * 1379
= 1596328.62 N
Weld Load [W2]:

Page 142
Nozzle Calcs. : M1
Nozl:
14 11:07a Jan 30,2014
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 10.9319 + 0.0000 + 0.8100 + ( 5.7600 ) ) * 1379
= 241337.09 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 10.9319 + 0.0000 + 2.7700 + 102.0645 + ( 5.7600 ) ) * 1379
= 1675754.62 N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 793.7170 * 9.0000 * 0.49 * 1379
= 758166. N
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 1375.0000 * 14.0000 * 0.49 * 1379
= 2043086. N
= (3.1416 * 386.8589 ) * ( 22.2000 - 3.0000 ) * 0.7 * 1379
= 2252380. N
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 793.7170 * 22.2000 * 0.74 * 1379
= 2824296. N

= ( 3.1416/2.0 ) * 793.7170 * ( 18.0000 - 3.0000 ) * 0.74 * 1379
= 1908308. N
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =
SPEW + SNW ) = ( 2043086 + 2252380 ) = 4295466 N

758165 + 2824296 + 1908308 + 0 ) = 5490770 N
2043086 + 1908308 + 0 ) = 3951394 N
Failure
4295466
5490770
3951394
Path
N ,
N ,
N ,
Calculations:
or W1 = 1596328 N
or W2 = 241337 N
or W3 = 1675754 N

17.017
bar

Page 143
Nozzle Calcs. : M1
Nozl:
14 11:07a Jan 30,2014
1.034
bar
Note : Checking Nozzle in the Latitudinal direction.

Reinforcement CALCULATION, Description: M1

Actual Outside Diameter Used in Calculation
762.000
22.200
mm.
mm

= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)
= (16.95*2436.0000*0.997)/( 2*1379.00*1.00-0.2*16.95)
= 14.9423 mm
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (16.95*381.0000)/(1379*1.00+0.4*16.95)
= 4.6607 mm
Dl
d
MAWP
External
Area Required
Ar
108.122
23.101
Area in Shell
A1
0.418
62.338
Area in Nozzle Wall
A2
10.904
12.945
A3
0.000
0.000
Area in Welds
A41+A42+A43
2.770
2.770
Area in Element
A5
102.064
102.064
Atot
116.157
180.118
1447.2001
723.6000
37.5000
mm
mm
mm
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.


Diameter
1185.5605
1375.0000
1284.3914
Thickness
22.2000 mm
15.3394 mm
18.0000 mm
mm

Page 144
Nozzle Calcs. : M1
Nozl:
14 11:07a Jan 30,2014
Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (723.6000*14.9423*1.0+2*19.2000*14.9423*1.0*(1-1.00))
= 108.122 cm

= 723.600 ( 1.00 * 15.0000 - 1.0 * 14.942 ) - 2 * 19.200
( 1.00 * 15.0000 - 1.0 * 14.9423 ) * ( 1 - 1.000 )
= 0.418 cm
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 37.50 ) * ( 19.20 - 4.66 ) * 1.0000
= 10.904 cm
= 9.0000 *1.00 + (0.0000 ) *1.00 + 14.0000 * 1.00
= 2.770 cm
= ( 1375.0000 - 762.0000 ) * 22.2000 * 1.0000
= 102.064 cm

Weld Size Calculations, Description: M1
Tmin
TminPad
19.0000
19.0000
mm
mm

Nozzle Weld
Pad Weld
Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
9.5000 = 0.5*TminPad 9.8980 = 0.7 * Wp mm
Weld Load [W]:
= (108.1225 - 0.4175 + 2 * 19.2000 * 1.0000 *
(1.00 * 15.0000 - 14.9423 ) ) * 1379
= 1485473.00 N
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 10.9045 + 102.0645 + 2.7700 - 0.0000 * 1.00 ) * 1379
= 1595950.75 N

Page 145
Nozzle Calcs. : M1
Nozl:
14 11:07a Jan 30,2014
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 10.9045 + 0.0000 + 0.8100 + ( 5.7600 ) ) * 1379
= 240959.22 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 10.9045 + 0.0000 + 2.7700 + 102.0645 + ( 5.7600 ) ) * 1379
= 1675376.75 N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 762.0000 * 9.0000 * 0.49 * 1379
= 727869. N
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 1375.0000 * 14.0000 * 0.49 * 1379
= 2043086. N
= (3.1416 * 371.4000 ) * ( 22.2000 - 3.0000 ) * 0.7 * 1379
= 2162375. N

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 762.0000 * 22.2000 * 0.74 * 1379
= 2711437. N
= ( 3.1416/2.0 ) * 762.0000 * ( 18.0000 - 3.0000 ) * 0.74 * 1379
= 1832052. N
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =
SPEW + SNW ) = ( 2043086 + 2162375 ) = 4205461 N

727869 + 2711437 + 1832052 + 0 ) = 5271358 N
2043086 + 1832052 + 0 ) = 3875138 N
Failure
4205461
5271358
3875138
Path
N ,
N ,
N ,
Calculations:
or W1 = 1595950 N
or W2 = 240959 N
or W3 = 1675376 N

17.017
bar

Page 146
Nozzle Calcs. : M1
Nozl:
14 11:07a Jan 30,2014
1.034
bar

Percent Elongation Calculations:
Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro)
3.001 %

Page 147
Nozzle Schedule :
Step:
25 11:07a Jan 30,2014
Nozzle Schedule:
Nominal Flange
Noz.
Wall
Re-Pad
Cut
Size Sch/Type
O/Dia
Thk
ODia Thick Length
mm
Cls
mm
mm
mm
mm
mm
-----------------------------------------------------------------------------N5
50
150 LWN
77.720 13.460
193
N4
80
160 N/A
88.900 11.125
190.00 19.05
229
N3
150
160 N/A
168.275 18.237
270.00 19.05
278
N1
200
160 N/A
219.075 23.012
350.00 19.05
223
N2
200
160 N/A
219.075 23.012
350.00 19.05
223
H1
300
120 WNF
323.850 25.400
570.00 19.05
254
M1
762
150 WNF
762.000 22.200 1375.00 22.20
587
Description
General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle
Material
Weld
Weld
Weld
Weld
Weld
mm
mm
mm
mm
mm
-----------------------------------------------------------------------------N5
SA-105
18.000
9.000
N4
SA-106 B
18.000
9.000
14.000
19.050
N3
SA-106 B
19.050
9.000
12.000
19.050
N1
SA-106 B
19.050
9.000
12.000
19.050
N2
SA-106 B
19.050
9.000
12.000
19.050
H1
SA-106 B
19.050
9.000
12.000
19.050
M1
SA-516 70
18.000
9.000
14.000
22.200
-
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance
Layout
Projection
Installed In
From Datum
Angle
Outside
Inside
Component
mm
deg.
mm
mm
---------------------------------------------------------------------------N5
180.00
175.00
0.00
BOTTOM HEAD
N4
240.00
192.00
0.00
TOP HEAD
N3
1543.000
21.39
221.00
0.00
SHELL
N1
1503.000
0.00
200.00
0.00
SHELL
Nozzle

Page 148
Nozzle Schedule :
Step:
25 11:07a Jan 30,2014
N2
H1
M1
327.000
415.000
144.00
165.00
45.00
200.00
225.00
435.00
0.00
0.00
0.00
SHELL
SHELL
TOP HEAD

Page 149
Nozzle Summary :
Step:
26 11:07a Jan 30,2014
Nozzle Calculation Summary:

Description
MAWP
Ext
MAPNC
UG45 [tr] Weld
Areas or
bar
bar
Path
Stresses
--------------------------------------------------------------------------N5
16.95
...
...
OK 7.80
OK
NoCalc[*]
N1
18.03
OK
...
OK 10.16
OK
Passed
N2
18.03
OK
...
OK 10.16
OK
Passed
N3
18.03
OK
...
OK 9.22
OK
Passed
N3
18.03
OK
...
OK 9.22
OK
Passed
H1
18.03
OK
...
...
OK
Passed
N4
17.02
OK
...
OK 7.80
OK
Passed
N4
17.02
OK
...
OK 7.80
OK
Passed
M1
17.02
OK
...
...
OK
Passed
M1
17.02
OK
...
...
OK
Passed
--------------------------------------------------------------------------Min. - Nozzles
16.95 N5
Min. Shell&Flgs
16.95 20
30
19.60
Computed Vessel M.A.W.P.
16.95
bar
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Check the Spatial Relationship between the Nozzles
From Node
20
30
30
30
30
40
40
Nozzle Description
N5
N1
N2
N3
H1
N4
M1
Y Coordinate,
0.000
1503.000
327.000
1543.000
415.000
0.000
0.000
Layout Angle,
180.000
0.000
144.000
21.386
165.000
240.000
45.000
Dia. Limit
113.600
358.100
358.100
275.601
558.100
145.299
1447.200
The nozzle spacing is computed by the following:

= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

Page 150
MDMT Summary :
Step:
27 11:07a Jan 30,2014
Minimum Design Metal Temperature Results Summary :
Curve
Basic Reduced UG-20(f) Thickness

Gov
E*
MDMT
MDMT
MDMT
ratio
Thk
Notes
C
C
C
mm
---------------------------------------------------------------------------BOTTOM HEAD [10]
D
-43
-43
-29
1.000 18.000
1.000
BOTTOM HEAD
[7]
D
-37
-48
-29
0.789 22.200
1.000
SHELL
[8]
D
-41
-45
-29
0.940 19.050
1.000
TOP HEAD
[10]
D
-43
-43
-29
0.996 18.000
1.000
TOP HEAD
[7]
D
-37
-48
-29
0.786 22.200
1.000
N5
[1]
C
-37
-104
0.034 13.460
1.000
Nozzle Flg
[5]
-29
-36
0.868
N1
[1]
B
-9
-29
-29
0.940 19.050
1.000
Nozzle Flg
[4]
-29
-104
0.076
N2
[1]
B
-9
-29
-29
0.940 19.050
1.000
Nozzle Flg
[4]
-29
-104
0.076
N3
[1]
D
-41
-45
-29
0.940 19.050
1.000
Nozzle Flg
[4]
-29
-104
0.077
H1
[1]
B
-9
-29
-29
0.940 19.050
1.000
Nozzle Flg
[4]
-29
-104
0.105
N4
[1]
D
-43
-48
-29
0.897 18.000
1.000
Nozzle Flg
[4]
-29
-104
0.078
M1
[1]
D
-43
-43
-29
0.996 18.000
1.000
Nozzle Flg
[4]
-29
-104
0.243
---------------------------------------------------------------------------Required Minimum Design Metal Temperature
0 C
Warmest Computed Minimum Design Metal Temperature
-29 C
Description
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66(3)
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

Page 151
MDMT Summary :
Step:
27 11:07a Jan 30,2014

Page 152
Vessel Design Summary :
Step:
28 11:07a Jan 30,2014
Design Code: ASME Code Section VIII Division 1, 2010, 2011a
Diameter Spec : 2430.000 mm ID
Vessel Design Length, Tangent to Tangent
Distance of Bottom Tangent above Grade
Distance of Base above Grade
Specified Datum Line Distance
Skirt Material Specification

Shell Material Specification
Nozzle Material Specification
Re-Pad Material Specification
1830.00
mm
20514.00
19664.00
850.00
mm
mm
mm
SA-516 70
SA-516 70
SA-105
SA-106 B
SA-516 70
SA-516 70
[Normalized]
[Normalized]
[Normalized]
Internal Design Temperature

Internal Design Pressure
60
16.000
C
bar
External Design Temperature

External Design Pressure
60
1.034
C
bar
16.952
5.403
25.481
bar
bar
bar
Maximum Allowable Working Pressure

External Max. Allowable Working Pressure
Hydrostatic Test Pressure
Required Minimum Design Metal Temperature
Warmest Computed Minimum Design Metal Temperature
Wind Design Code
Earthquake Design Code
0
-29
[Normalized]
[Normalized]
C
C
ASCE-98\02\05\IBC-03\06\STS-1
G-Loading
Element Pressures and MAWP: bar
Element Desc
| Design Pres. | External | M.A.W.P | Corrosion

| + Stat. head | Pressure |
| Allowance
--------------------------------------------------------------------BOTTOM HEAD
16.065
1.034
16.952
3.0000
SHELL
16.000
1.034
18.029
3.0000
TOP HEAD
16.000
1.034
17.017
3.0000
Liquid Level: 657.50 mm
Dens.: 1014.040 kg/m
Sp. Gr.: 1.015
Element
"To" Elev Length
Element Thk
R e q d T h k
Joint Eff
Type
mm
mm
mm
Int.
Ext. Long Circ
----------------------------------------------------------------------Skirt
0.0
850.0
9.5
No Calc No Calc 0.70 0.70
Ellipse
50.0
50.0
22.2
17.2
9.4
1.00 1.00
Cylinder
1780.0
1730.0
19.0
17.2
10.6
1.00 1.00
Ellipse
1830.0
50.0
22.2
17.1
9.4
1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Page 153
Vessel Design Summary :
Step:
28 11:07a Jan 30,2014

|
Wind | Earthquake |
From| To |
Shear |
Bending |
Bending |
|
|
mm
|
N
|
N
|
N-m
|
N-m
|
--------------------------------------------------------------------------10| 20|
425.000 |
5990.88 |
27604.8 |
9561.58 |
45629.8 |
20| 30|
875.000 |
4403.65 |
25986.7 |
5142.12 |
22844.2 |
30| 40|
1765.00 |
4309.92 |
21134.1 |
4924.19 |
21665.7 |
40| 50|
2655.00 |
1035.09 |
2926.31 |
298.887 |
844.987 |
Abs Max of the all of the Stress Ratio's : 0.3899
Basering Data : Continuous Top Ring W/Gussets
Number of Bolts
Average Width of Gusset Plates
Height of Gussets
Circumferential Width of the Top Plate
28.5800
2238.0000
2738.0000
38.1000
2598.0000
16
mm
mm
mm
mm
mm
15.8800
125.0000
221.4000
76.0000
31.7500
135.0000
125.0000
mm
mm
mm
mm
mm
mm
mm
Total Wind Shear on Support

Total Earthquake Shear on Support
Wind Moment on Support
Earthquake Moment on Support
5991.
27605.
9562.
45630.
N
N
N-m
N-m
Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
Field Test
Bare W/O Removable Internals

Fabricated + Water ( Full )
Fab. + Rem. Intls.+ Shipping App.
Fab. + Rem. Intls.+ Insul. (etc)
Fab. + Intls. + Details + Wghts.
Empty + Operating Liquid (No CA)
Empty Weight + Water (Full)
7989.1
20727.3
8489.0
8489.0
8489.0
22880.2
26926.1
kg
kg
kg
kg
kg
kg
kg
SECTION C:
TEST CASE

FileName : S-6504ABCD-TEST CASE (LOAD CASE 1YEAR) REV
----- Page 155
Input Echo :
Step:
1 11:08a Jan 30,2014
16.000
60
Type of Hydrotest
User Defined Hydro
Hydrotest Position
Horizontal
0.0000
150.00
0
Welded
Special Service
None
RT-1
5.0
Y
N
N
N
N
N
N
No
25.481
User defined MAWP
0.0000
User defined MAPnc
0.0000
(Load Case applicable for Test case is as below)
Load Case 1
NP+HW+0.25HI+HE
Load Case 2
HP+HW+0.25HI+HE
Load Case 3
IP+WF+CW
bar
C
mm
mm
C
bar
bar
bar
Wind Design Code

ASCE-7 98/02/05/IBC-03/STS-1
Basic Wind Speed
[V]
43.400 m/sec
C: Open Terrain
Importance Factor
1.15
Type of Surface
Moderately Smooth
Base Elevation
19664. mm
MLK-58863004234001-B01-39002-0042065-M-DW-001.)
25.0
N
H or Hh
0.0000 mm
Lh
0.0000 mm
x
0.0000 mm
Flat
0.0150
0.0000
0.0000
Seismic Design Code
G Loading
1.000
0.087
0.087
0.049
100.000

----- Page 156
Input Echo :
Step:
1 11:08a Jan 30,2014

N
Y
N
Use Code Case 2286
No
Yes
Yes
Yes
No
Yes
No

Element From Node
10
Element To Node
20
Element Type
Skirt Sup.
Description
SKIRT
850.00 mm
2468.0 mm
2468.0 mm
Skirt Thickness
9.5300 mm
0.0000 mm
Nominal Thickness
9.5300 mm
0.0000 mm
60 C
60 C
1.2
Material Name
[Normalized]
SA-516 70
1379.0 bar
1379.0 bar
2358.0 bar
Material Density
7750.4 kg/m
P Number Thickness
29.997 mm
2493.2 bar
D
CS-2
UNS Number
K02700
Product Form
Plate
0.7
0.7

Element To Node
Element Type
Description
20
30
Elliptical
BOTTOM HEAD

----- Page 157
Input Echo :
Step:
1 11:08a Jan 30,2014
50.000 mm
Inside Diameter
2430.0 mm
Element Thickness
18.000 mm
3.0000 mm
Nominal Thickness
22.200 mm
0.0000 mm
16.000 bar
60 C
1.0342 bar
60 C
1.2
Material Name
[Normalized]
SA-516 70
1.0
1.0
2.0
Element From Node
20
Detail Type
Liquid
Detail ID
WATER 1
-607.50
657.50
Liquid Density
1000.0
(water with density 1000kg/m3 is used for hydrotest)
Element From Node
20
Detail Type
Nozzle
Detail ID
N5
0.0000
Nozzle Diameter
50.799999
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
180.0
Blind Flange (Y/N)
N
0.0000
GR 1.1
Nozzle Matl
[Normalized]
SA-105
Element From Node
Detail Type
Detail ID
20
Weight
INT.PLATE
50.000
4961.8
0.0000
mm
mm
kg/m
mm
mm
mm
N
mm

30
Element To Node
40
Element Type
Cylinder
Description
SHELL
1730.0 mm
Inside Diameter
2430.0 mm
Element Thickness
19.050 mm
3.0000 mm

----- Page 158
Input Echo :
Step:
1 11:08a Jan 30,2014
Nominal Thickness
Material Name
[Normalized]
19.050
0.0000
16.000
60
1.0342
60
1.2
SA-516 70
1.0
1.0
Element From Node

30
Detail Type
Liquid
Detail ID
WATER 2
0.0000
1730.0
Liquid Density
1000.0
Element From Node
30
Detail Type
Nozzle
Detail ID
N1
1453.0
Nozzle Diameter
200.0
Nozzle Schedule
160
Nozzle Class
150
Layout Angle
0.0
Blind Flange (Y/N)
N
0.0000
GR 1.1
Nozzle Matl
SA-106 B
Element From Node
Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
N2
277.00
200.0
160
150
144.0
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
30
Nozzle
N3
1493.0
150.0
160
150
21.3862
N
mm
mm
bar
C
bar
C
mm
mm
kg/m
mm
mm
mm
mm
mm
mm

----- Page 159
Input Echo :
Step:
1 11:08a Jan 30,2014
Nozzle Matl
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
H1
365.00
300.0
120
150
165.0
Y
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
30
Weight
ANODES
1258.0
784.48
0.0000
mm
mm
mm
N
mm

40
Element To Node
50
Element Type
Elliptical
Description
TOP HEAD
50.000 mm
Inside Diameter
2430.0 mm
Element Thickness
18.000 mm
3.0000 mm
Nominal Thickness
22.200 mm
0.0000 mm
16.000 bar
60 C
1.0342 bar
60 C
1.2
Material Name
[Normalized]
SA-516 70
1.0
1.0
2.0
Element From Node
Detail Type
Detail ID
Liquid Density
40
Liquid
WATER 3
0.0000
657.50
1000.0
mm
mm
kg/m

----- Page 160
Input Echo :
Step:
1 11:08a Jan 30,2014
Element From Node
Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
40
Nozzle
N4
803.00
80.0
160
150
240.0
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
[Normalized]
40
Nozzle
M1
535.00
762.0
None
150
45.0
Y
0.0000
GR 1.1
SA-516 70
mm
mm
mm
mm

----- Page 161
Step:
8 11:08a Jan 30,2014
Input Values:
Wind Design Code
ASCE-7 98/02/05/IBC-03/STS-1
Basic Wind Speed
[V]
43.400
C: Open Terrain
Importance Factor
1.15
Type of Surface
Moderately Smooth
Base Elevation
19664.
25.0
N
H or Hh
0.0000
Lh
0.0000
x
0.0000
Flat
0.0150
0.0000
0.0000
m/sec
mm
mm
mm
mm

= min(0.85,0.925((1+1.7*3.400*0.228*0.958)/(1+1.7*3.400*0.228)))
= min(0.85, 0.903 )
= 0.850
44.628 Hz
73.309 Hz
45.940 Hz

Force Coefficient
1.150
[Cf] 0.507
1.419
3305.500 mm

Alpha = 9.500 : Zg = 274320.000 mm

= 425.000 + 19663.998 = 20088.998 mm

----- Page 162
Step:
8 11:08a Jan 30,2014
Because z (65.909 ft.) > 15 ft.
= 2.01 * ( z / Zg ) ^(2 / Alpha)
= 2.01 * ( 65.909/900.000 )^(2/9.500 )
= 1.159

= 0.95 per [6-6 ASCE-7 98][6-4 ASCE-7 02/05]

K1 = 0, K2 = 0, K3 = 0
= ( 1 + K1 * K2 * K3 )
= ( 1 + 0.000 * 0.000 * 0.000 )
= 1.0000
= 0.00256 * Kz * Kzt * Kd * I * Vr(mph)
= 0.00256 * 1.159 * 1.000 * 0.950 * 1.150 * 97.085
= 30.6 psf [1463.182 ] N/m
= 30.560 * 0.850 * 0.507 * 27.097
= 356.8 lbs. [1587.2 ] N
Element
Hgt (z)
K1
K2
K3
Kz
Kzt
qz
mm
N/m
--------------------------------------------------------------------------SKIRT
20089.0
0.000
0.000
0.000
1.159
1.000
1463.182
BOTTOM HEAD
20539.0
0.000
0.000
0.000
1.165
1.000
1470.022
SHELL
21429.0
0.000
0.000
0.000
1.175
1.000
1483.208
TOP HEAD
22582.6
0.000
0.000
0.000
1.188
1.000
1499.673

Nomenclature
Cf
D
Df
Dr
f
f1
L


----- Page 163
Step:
8 11:08a Jan 30,2014
Lc
tb
V30
Vc
Vw
W
Ws
Z
Dl
Vp
P30


0.000/2680.000 = 0.000
#2 - ( D / L ) * 10^(4) < 8.0 (English Units)

= W / ( L * Dr)
= 192397/( 2680.00 * 2436.000 )
= 0.12098E-04
ID
Wind Area
Elevation
Pressure
Force
Cf
cm
mm
N/m
N
-------------------------------------------------------------------------
ID
Wind Area
Elevation
Pressure
Force
cm
mm
N/m
N
------------------------------------------------------------------------INT.PLATE
0.00
20564.00
1470.39
0.00
ANODES
0.00
21822.00
1488.82
0.00

|
|
Wind |
Wind |
Wind |
Wind |
Element |
From| To |
Height |
Diameter |
|
|
mm
|
mm
|
cm
|
N/m
|
N
|
--------------------------------------------------------------------------10| 20|
20089.0 |
2961.60 |
25173.6 |
1463.18 |
1587.23 |
20| 30|
20539.0 |
2959.20 |
1479.60 |
1470.02 |
93.7269 |
30| 40|
21429.0 |
2961.72 |
51237.8 |
1483.21 |
3274.83 |

----- Page 164
Step:
8 11:08a Jan 30,2014
40|
50|
22582.6 |
2959.20 |
16017.2 |
1499.67 |
1035.09 |

----- Page 165
Step:
9 11:08a Jan 30,2014
Earthquake
Horizontal
Horizontal
Vertical

Acceleration factor
Acceleration factor
Acceleration factor
(GX)
(GZ)
(GY)
0.087
0.087
0.049


|
Element |
Element |
From| To |
Height |
Weight | Ope Load |
Emp Load |
|
|
mm
|
N
|
N
|
N
|
-------------------------------------------------------------10| 20|
425.000 |
13151.7 |
1618.14 |
1618.14 |
20| 30|
875.000 |
39150.6 |
4816.95 |
2270.89 |
30| 40|
1765.00 |
102413. |
12600.6 |
2919.97 |
40| 50|
2655.00 |
44477.6 |
5472.37 |
2926.31 |

----- Page 166
Step:
15 11:08a Jan 30,2014

IP
EP
HP
NP
EW
OW
HW
WI
EQ
EE
HI
HE
WE
WF
CW
VO
VE
VF
FW
FS
BW
BS
BN
BU
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

No Pressure
General Notes:
type of stress.
Analysis of Load Case 1 : NP+HW+HI+HE

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
0.00
1980.72
0.00
20
0.00
2829.60
0.00
30
0.00
2829.60
0.00
40
0.00
2829.60
0.00
Analysis of Load Case 2 : HP+HW+HI+HE
All. Comp.
Stress
1010.47
1219.68
1235.27
1219.68
Tens.
Ratio
0.0000
0.0000
0.0000
0.0000
Comp.
Ratio
0.0000
0.0000
0.0000
0.0000

----- Page 167
Step:
15 11:08a Jan 30,2014
From
Node
10
20
30
40
Tensile
Stress
0.00
854.89
807.49
854.89
All. Tens.
Stress
1980.72
2829.60
2829.60
2829.60
Comp.
Stress
0.00
Analysis of Load Case 3 : IP+WF+CW

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-27.06
20
641.63
1654.80
30
600.66
1654.80
40
644.68
1654.80
All. Comp.
Stress
1010.47
1219.68
1235.27
1219.68
Tens.
Ratio
0.0000
0.3021
0.2854
0.3021
Comp.
Ratio
0.0000
All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68
Tens.
Ratio
Comp.
Ratio
0.0268
0.3877
0.3630
0.3896
0.3896

Governing Load Case 3 : IP+WF+CW

----- Page 168
Step:
17 11:08a Jan 30,2014
Skirt
Skirt
Skirt
Skirt
Skirt
Skirt
Data :
Thickness
Material
SOD
STHK
SCA
2468.0000 mm
9.5300 mm
0.0000 mm
0.0000 mm
Basering Input:
TBA
28.5800 mm
60.00 C
Basering Matl
stock)
BASOPE
1378.96 bar
2493.20 bar
DI
2238.0000 mm
DOU
2738.0000 mm
BND
38.1000 mm
BCA
0.0000 mm
Bolt Material
SA-325 Type1
SA
3100.02 bar
Number of Bolts
RN
16
DC
2598.0000 mm

TGA
TWDT
BWDT
E
SY
Height of Gussets
HG
RG
NG
TTA
TOPWTH
BHOLE
15.8800
125.0000
125.0000
20047900.0
2493.2
221.4000
76.0000
38.0000
2
31.7500
125.0000
43.0000
mm
mm
mm
N/cm
bar
mm
mm
mm
mm
mm
mm

CA
0.0000 mm
DW
79125.3 N
ROW
199193.3 N
EQMOM
43131.9 N-m
WIMOM
9561.6 N-m
ppl
100.0

Fact
No
No
1.0000

----- Page 169
Step:
17 11:08a Jan 30,2014

W = TW
M = Test Moment

= (( 4 * 0/2598.000 ) - 0 )/16
= 0.0000 N [** No Uplift ** ]
3100.0 [Fact]
0.0000
8.3484
133.5739
0.0
3100.02

CCA
19540.71
0.1116E+10
cm
cm
cm
bar
bar
cm
mm

= (1.000 (133.5739 *3100 +208953 )/19540.71 ) + 43131/.11156E+10
= 22.65 bar
82.74
bar

Rw1 = (2738.000 -2468.000 )/2, Rw2 = (2448.940 -2238.000 + 2*0.000 )/2
Rw1 = 135.000 , Rw2 = 105.470 mm
= Max(135.0000 ,105.4700 ) * ( 3 * 22.647/2068.440 ) + 0.0000
= 24.4666 mm
= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )
= 3 * 22.647 * ( Max[135.000 , 105.470 ]/(28.580 - 0.000 ) )

Ft = (Sa*Abss),
Sb
T = ( 6 * Rm / ( Sb * Wt )) + CA
T = ( 6 * 2459/( 2068 * 86.9000 )) + 0.0000
T = 28.6477 mm

----- Page 170
Step:
17 11:08a Jan 30,2014

P = Sa*Abss
l = Avgwdt
g1 = Gamma 1
g2 = Gamma 2
Fb =
Mo
Tc
Tc
Tc
=
=
=
=

( 6 * 844/2068 ) + 0.000
31.0482 mm

48.2959
Factor Cc Per E2-1
125.9861
1280.93
651.89
bar
bar
mm

Factor Cc Per E2-1
9.7029
79.0423
125.9861
1070.25
1066.90
bar
bar

24.4666
28.5800
mm
mm

28.6477
31.0482
31.7500
mm
mm
mm

9.7029
15.8800
mm
mm

= 27.064 * ( 9.530 - 0.000 )
= 25.79 N/mm

= W / [( 0.4 * Yield ) * 2 * 0.707]
= 25/[( 0.4 * 2493 ) * 2 * 0.707]
= 0.183 mm

----- Page 171
Step:
17 11:08a Jan 30,2014
= 258786.6/( 107.760 + 2 * ( 221.400 + 31.750 ) )
= 421.435 N/mm
= 258786.6 * 65.000/(107.760 * (253.150 ) + 0.6667 * (253.150 ) )
= 240.291 N/mm
= ( Wv + Wh)
= ( 421.44 + 240.29)
= 485.126 N/mm
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 485.13/[( 0.4 * 2493 ) * 2 * 0.707]
= 3.440 mm
Weld Load [Wv]
= 258786.6/( 2 * 125.000 )
= 1035.146 N/mm
Weld Load [Wh]
= 258786.6 * 65.00/( 2 * 253.150 * 125.000 )
= 265.789 N/mm

= ( Wv + Wh)
= ( 1035.15 + 265.79)
= 1068.724 N/mm
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 1068.72/[( 0.4 * 2493 ) * 2 * 0.707]
= 7.579 mm
4.7625
6.3500
7.5792
mm
mm
mm

----- Page 172
Step:
17 11:08a Jan 30,2014
7.5792
mm
SECTION D:
TRANSPORTATION CASE

FileName : S-6504ABCD-TRANSPORTATION CASE (LOAD CASE -WET TOW) Page 174
Input Echo :
Step:
1 11:09a Jan 30,2014
16.000
60
Type of Hydrotest
User Defined Hydro
Hydrotest Position
Horizontal
0.0000
150.00
0
Welded
Special Service
None
RT-1
5.0
Y
N
N
N
N
N
N
No
25.481
User defined MAWP
0.0000
User defined MAPnc
0.0000
(Load Case applicable for Transportation case is as below)
Load Case 1
NP+EW+WI+EQ+FW+FS+BW
Load Case 2
NP+EW+EQ+WI+FW+FS+BS
Load Case 3
IP+WE+EW
Load Case 4
IP+VO+OW
Load Case 5
IP+VE+EW
bar
C
mm
mm
C
bar
bar
bar
Wind Design Code

ASCE-7 98/02/05/IBC-03/STS-1
Basic Wind Speed
[V]
43.400 m/sec
C: Open Terrain
Importance Factor
1.15
Type of Surface
Moderately Smooth
Base Elevation
19664. mm
MLK-58863004234001-B01-39002-0042065-M-DW-001.)
25.0
N
H or Hh
0.0000 mm
Lh
0.0000 mm
x
0.0000 mm
Flat
0.0150
0.0000
0.0000
Seismic Design Code
G Loading
(Skid is located at production deck, EL+ 18000 and motion load for wet tow
is as below)
1.000
0.137
0.138

Input Echo :
Step:
1 11:09a Jan 30,2014
0.223
100.000

N
Y
N

Use Code Case 2286
No
Yes
Yes
Yes
No
Yes
No

Element From Node
10
Element To Node
20
Element Type
Skirt Sup.
Description
SKIRT
850.00 mm
2468.0 mm
2468.0 mm
Skirt Thickness
9.5300 mm
0.0000 mm
Nominal Thickness
9.5300 mm
0.0000 mm
60 C
60 C
1.2
Material Name
[Normalized]
SA-516 70
1379.0 bar
1379.0 bar
2358.0 bar
Material Density
7750.4 kg/m
P Number Thickness
29.997 mm
2493.2 bar
D
CS-2
UNS Number
K02700
Product Form
Plate
0.7
0.7
Element To Node
20
30

Input Echo :
Step:
1 11:09a Jan 30,2014
Element Type
Elliptical
Description
BOTTOM HEAD
50.000 mm
Inside Diameter
2430.0 mm
Element Thickness
18.000 mm
3.0000 mm
Nominal Thickness
22.200 mm
0.0000 mm
16.000 bar
60 C
1.0342 bar
60 C
1.2
Material Name
[Normalized]
SA-516 70
1.0
1.0
2.0
Element From Node
Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
[Normalized]
20
Nozzle
N5
0.0000
50.799999
None
150
180.0
N
0.0000
GR 1.1
SA-105
Element From Node

Detail Type
Detail ID
20
Weight
INT.PLATE
50.000
4961.8
0.0000
mm
mm
mm
N
mm

30
Element To Node
40
Element Type
Cylinder
Description
SHELL
1730.0 mm
Inside Diameter
2430.0 mm
Element Thickness
19.050 mm
3.0000 mm
Nominal Thickness
19.050 mm
0.0000 mm
16.000 bar
60 C
1.0342 bar

Input Echo :
Step:
1 11:09a Jan 30,2014

Material Name
[Normalized]
60
1.2
SA-516 70
1.0
1.0
Element From Node

Detail Type
Detail ID
Density
30
Packing
SAND
0.0000
127.00
1612.9
0.0
1.0140001
Element From Node

Detail Type
Detail ID
Density
30
Packing
COARSE GARNET
127.00
229.00
2375.6
0.0
1.0140001
Element From Node

Detail Type
Detail ID
Density
30
Packing
FINE GARNET
356.00
483.00
2162.0
0.0
1.0140001
Element From Node

Detail Type
Detail ID
Density
30
Packing
COARSE ANTHRACI
839.00
330.00
850.72
0.0
1.0140001
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
30
Nozzle
N1
1453.0
200.0
160
150
0.0
N
0.0000
GR 1.1
mm
mm
kg/m
mm
mm
kg/m
mm
mm
kg/m
mm
mm
kg/m
mm
mm

Input Echo :
Step:
1 11:09a Jan 30,2014
Nozzle Matl
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
N2
277.00
200.0
160
150
144.0
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
N3
1493.0
150.0
160
150
21.3862
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
H1
365.00
300.0
120
150
165.0
Y
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
30
Weight
DIST. & HEADER
865.00
4118.5
0.0000
mm
N
mm
Element From Node

Detail Type
Detail ID
30
Weight
ANODES
1258.0
784.48
mm
N
mm
mm
mm
mm
mm
mm

Input Echo :
Step:
1 11:09a Jan 30,2014
0.0000
mm

40
Element To Node
50
Element Type
Elliptical
Description
TOP HEAD
50.000 mm
Inside Diameter
2430.0 mm
Element Thickness
18.000 mm
3.0000 mm
Nominal Thickness
22.200 mm
0.0000 mm
16.000 bar
60 C
1.0342 bar
60 C
1.2
Material Name
[Normalized]
SA-516 70
1.0
1.0
2.0
Element From Node
Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
40
Nozzle
N4
803.00
80.0
160
150
240.0
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
[Normalized]
40
Nozzle
M1
535.00
762.0
None
150
45.0
Y
0.0000
GR 1.1
SA-516 70
mm
mm
mm
mm

Step:
8 11:09a Jan 30,2014
Input Values:
Wind Design Code

ASCE-7 98/02/05/IBC-03/STS-1
Basic Wind Speed
[V]
43.400
C: Open Terrain
Importance Factor
1.15
Type of Surface
Moderately Smooth
Base Elevation
19664.
25.0
N
H or Hh
0.0000
Lh
0.0000
x
0.0000
Flat
0.0150
0.0000
0.0000
m/sec
mm
mm
mm
mm

= min(0.85,0.925((1+1.7*3.400*0.228*0.958)/(1+1.7*3.400*0.228)))
= min(0.85, 0.903 )
= 0.850
47.417 Hz
47.417 Hz
41.415 Hz
Force Coefficient
1.150
[Cf] 0.507
1.419
3305.500 mm

Alpha = 9.500 : Zg = 274320.000 mm
= 425.000 + 19663.998 = 20088.998 mm

Step:
8 11:09a Jan 30,2014

Because z (65.909 ft.) > 15 ft.
= 2.01 * ( z / Zg ) ^(2 / Alpha)
= 2.01 * ( 65.909/900.000 )^(2/9.500 )
= 1.159

= 0.95 per [6-6 ASCE-7 98][6-4 ASCE-7 02/05]
K1 = 0, K2 = 0, K3 = 0
= ( 1 + K1 * K2 * K3 )
= ( 1 + 0.000 * 0.000 * 0.000 )
= 1.0000
= 0.00256 * Kz * Kzt * Kd * I * Vr(mph)
= 0.00256 * 1.159 * 1.000 * 0.950 * 1.150 * 97.085
= 30.6 psf [1463.182 ] N/m
= 30.560 * 0.850 * 0.507 * 27.097
= 356.8 lbs. [1587.2 ] N
Element
Hgt (z)
K1
K2
K3
Kz
Kzt
qz
mm
N/m
--------------------------------------------------------------------------SKIRT
20089.0
0.000
0.000
0.000
1.159
1.000
1463.182
BOTTOM HEAD
20539.0
0.000
0.000
0.000
1.165
1.000
1470.022
SHELL
21429.0
0.000
0.000
0.000
1.175
1.000
1483.208
TOP HEAD
22582.6
0.000
0.000
0.000
1.188
1.000
1499.673

Nomenclature
Cf
D
Df
Dr
f
f1
L


Step:
8 11:09a Jan 30,2014
Lc
tb
V30
Vc
Vw
W
Ws
Z
Dl
Vp
P30


0.000/2680.000 = 0.000
#2 - ( D / L ) * 10^(4) < 8.0 (English Units)

= W / ( L * Dr)
= 170762/( 2680.00 * 2436.000 )
= 0.10738E-04

ID
Wind Area
Elevation
Pressure
Force
Cf
cm
mm
N/m
N
-------------------------------------------------------------------------
ID
Wind Area
Elevation
Pressure
Force
cm
mm
N/m
N
------------------------------------------------------------------------INT.PLATE
0.00
20564.00
1470.39
0.00
DIST. & HEADE
0.00
21429.00
1483.21
0.00
ANODES
0.00
21822.00
1488.82
0.00
|
|
Wind |
Wind |
Wind |
Wind |
Element |
From| To |
Height |
Diameter |
|
|
mm
|
mm
|
cm
|
N/m
|
N
|
--------------------------------------------------------------------------10| 20|
20089.0 |
2961.60 |
25173.6 |
1463.18 |
1587.23 |
20| 30|
20539.0 |
2959.20 |
1479.60 |
1470.02 |
93.7269 |

Step:
8 11:09a Jan 30,2014
30|
40|
40|
50|
21429.0 |
22582.6 |
2961.72 |
2959.20 |
51237.8 |
16017.2 |
1483.21 |
1499.67 |
3274.83 |
1035.09 |

Step:
9 11:09a Jan 30,2014
Earthquake
Horizontal
Horizontal
Vertical

Acceleration factor
Acceleration factor
Acceleration factor
(GX)
(GZ)
(GY)
0.137
0.138
0.223

|
Element |
Element |
From| To |
Height |
Weight | Ope Load |
Emp Load |
|
|
mm
|
N
|
N
|
N
|
-------------------------------------------------------------10| 20|
425.000 |
13151.7 |
2557.42 |
2557.42 |
20| 30|
875.000 |
18457.0 |
3589.07 |
3589.07 |
30| 40|
1765.00 |
122166. |
23755.9 |
23755.9 |
40| 50|
2655.00 |
23784.1 |
4624.95 |
4624.95 |

Step:
15 11:09a Jan 30,2014

IP
EP
HP
NP
EW
OW
HW
WI
EQ
EE
HI
HE
WE
WF
CW
VO
VE
VF
FW
FS
BW
BS
BN
BU
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

No Pressure
General Notes:

type of stress.
Analysis of Load Case 1 : NP+EW+WI+EQ+FW+FS+BW

From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.36
-35.77
1010.47
20
1654.80
-17.32
1165.68
30
1654.80
-14.79
1186.02
40
1654.80
-2.39
1165.68
Analysis of Load Case 2 : NP+EW+EQ+WI+FW+FS+BS
Tens.
Ratio
Comp.
Ratio
0.0354
0.0149
0.0125
0.0020

Step:
15 11:09a Jan 30,2014
From
Node
10
20
30
40
Tensile
Stress
All. Tens.
Stress
1158.36
1654.80
1654.80
1654.80
Comp.
Stress
-35.77
-17.32
-14.79
-2.39
All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68
Tens.
Ratio
Comp.
Ratio
0.0354
0.0149
0.0125
0.0020
Analysis of Load Case 3 : IP+WE+EW

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-25.79
20
633.23
1654.80
30
593.10
1654.80
40
644.90
1654.80
All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68
Tens.
Ratio
Comp.
Ratio
0.0255

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-25.79
20
633.23
1654.80
30
593.10
1654.80
40
644.90
1654.80
All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68
Analysis of Load Case 5 : IP+VE+EW

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-25.79
20
633.23
1654.80
30
593.10
1654.80
40
644.90
1654.80
All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68
0.3827
0.3584
0.3897
Tens.
Ratio
Comp.
Ratio
0.0255
0.3827
0.3584
0.3897
Tens.
Ratio
Comp.
Ratio
0.0255
0.3827
0.3584
0.3897
0.3897

Governing Load Case 3 : IP+WE+EW

Step:
17 11:09a Jan 30,2014
Skirt
Skirt
Skirt
Skirt
Skirt
Skirt
Data :
Thickness
Material
SOD
STHK
SCA
2468.0000 mm
9.5300 mm
0.0000 mm
0.0000 mm
Basering Input:
TBA
28.5800 mm
60.00 C
Basering Matl
(proposed to use SA 516 Gr.70N instead of SA 283 Gr.C due to unavailable stock
BASOPE
1792.65 bar
2454.55 bar
DI
2238.0000 mm
DOU
2738.0000 mm

BND
38.1000 mm
BCA
0.0000 mm
Bolt Material
SA-325 Type1
SA
3100.02 bar
Number of Bolts
RN
16
DC
2598.0000 mm
TGA
TWDT
BWDT
E
SY
Height of Gussets
HG
RG
NG
TTA
TOPWTH
BHOLE
15.8800
125.0000
125.0000
20047900.0
2454.5
221.4000
76.0000
38.0000
2
31.7500
125.0000
43.0000
mm
mm
mm
N/cm
bar
mm
mm
mm
mm
mm
mm

CA
0.0000 mm
DW
177558.9 N
ROW
177558.9 N
EQMOM
59679.2 N-m
WIMOM
9561.6 N-m
As clarified in CRS, calculation for combined stress shall refer to subsection Stress due combined load)
ppl
100.0
Factor for Increase of Allowables per AISC A5.2
Bolt Operating Allowable Stress [Fact] SA
All. Comp. Strength of Concrete [Fact] FC
Yes
No
1.3333 [Fact]
4133.359 bar
110.317 bar

Step:
17 11:09a Jan 30,2014
Note : The Concrete, Bolt and Plate Stresses have been increased
by 1/3 per AISC A5.2. [Fact = 4/3]
W = TW
M = Test Moment

= (( 4 * 0/2598.000 ) - 0 )/16
= 0.0000 N [** No Uplift ** ]
3100.0 [Fact]
0.0000
8.3484
133.5739
0.0
4133.36

CCA
19540.71
0.1116E+10
cm
cm
cm
bar
bar
cm
mm

= (1.000 (133.5739 *4133 +217154 )/19540.71 ) + 59679/.11156E+10
= 29.90 bar
110.32
bar

Rw1 = (2738.000 -2468.000 )/2, Rw2 = (2448.940 -2238.000 + 2*0.000 )/2
Rw1 = 135.000 , Rw2 = 105.470 mm
= Max(135.0000 ,105.4700 ) * ( 3 * 29.900/2688.972 ) + 0.0000
= 24.6570 mm
= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )
= 3 * 29.900 * ( Max[135.000 , 105.470 ]/(28.580 - 0.000 ) )

Ft = (Sa*Abss),
Sb

Step:
17 11:09a Jan 30,2014
Wt = (Topwth
Bnd), Width of Section
T = ( 6 * Rm / ( Sb * Wt )) + CA
T = ( 6 * 3279/( 2688 * 86.9000 )) + 0.0000
T = 29.0126 mm

P = Sa*Abss
l = Avgwdt
g1 = Gamma 1
g2 = Gamma 2
Fb =
Mo
Tc
Tc
Tc
=
=
=
=

( 6 * 1125/2688 ) + 0.000
31.4437 mm

48.2959
Factor Cc Per E2-1
109.9637
1624.05
869.19
bar
bar
10.3058
mm
74.4179
109.9637
1340.94
1339.31
bar
bar

24.6570
28.5800
mm
mm

29.0126
31.4437
31.7500
mm
mm
mm

10.3058
15.8800
mm
mm

Factor Cc Per E2-1

= 35.772 * ( 9.530 - 0.000 )
= 34.09 N/mm

Step:
17 11:09a Jan 30,2014
= W / [( 0.4 * Yield ) * 2 * 0.707]
= 34/[( 0.4 * 2493 ) * 2 * 0.707]
= 0.242 mm
= 345048.8/( 107.760 + 2 * ( 221.400 + 31.750 ) )
= 561.914 N/mm
= 345048.8 * 65.000/(107.760 * (253.150 ) + 0.6667 * (253.150 ) )
= 320.389 N/mm
= ( Wv + Wh)
= ( 561.91 + 320.39)
= 646.835 N/mm
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 646.84/[( 0.4 * 2493 ) * 2 * 0.707]
= 4.587 mm
Weld Load [Wv]
= 345048.8/( 2 * 125.000 )
= 1380.195 N/mm
Weld Load [Wh]
= 345048.8 * 65.00/( 2 * 253.150 * 125.000 )
= 354.385 N/mm
= ( Wv + Wh)
= ( 1380.20 + 354.39)
= 1424.966 N/mm
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 1424.97/[( 0.4 * 2493 ) * 2 * 0.707]
= 10.106 mm

Step:
17 11:09a Jan 30,2014

4.7625
6.3500
10.1056
10.1056
mm
mm
mm
mm
SECTION E:
STORM CASE
PV Elite 2012 R1 Licensee: MSET ENGINEERING SDN BHD

FileName : S-6504ABCD-STORM CASE (LOAD CASE 100 YEAR) REV. Page 193
Input Echo :
Step:
1
9:32a May 7,2014

Type of Hydrotest
Hydrotest Position
Special Service
User defined MAWP
User defined MAPnc
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
1
2
3
4
5
6
7
8
9
10
Wind Design Code

Wind Profile Height mm
19663.9980
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
16.000
60
User Defined Hydro
Horizontal
0.0000
150.00
0
Welded
None
RT-1
5.0
Y
N
N
N
N
N
N
No
25.481
0.0000
0.0000
IP+VO+OW
NP+VO+OW
FW+FS+BW+BS+IP+OW
FS+FW+BW+BS+EP+OW
User Defined
Pressure
KN/m
2.3940
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0100
0.0000
0.0000
bar
C
mm
mm
C
bar
bar
bar

Input Echo :
Step:
1
9:32a May 7,2014
Seismic Design Code
G Loading
1.000
0.115
0.115
0.052
100.000

N
Y
N

Use Code Case 2286
No
Yes
Yes
Yes
No
Yes
No

Element From Node
Element To Node
Element Type
Description
Skirt Thickness
Nominal Thickness
Material Name
Material Density
P Number Thickness
UNS Number
Product Form
10
20
Skirt Sup.
SKIRT
850.00 mm
2468.0 mm
2468.0 mm
9.5300 mm
0.0000 mm
9.5300 mm
0.0000 mm
60 C
60 C
1.2
SA-516 70
1379.0 bar
1379.0 bar
2358.0 bar
7750.4 kg/m
31.750 mm
2493.2 bar
B
CS-2
K02700
Plate
0.7
0.7

Input Echo :
Step:
1
9:32a May 7,2014

Element To Node
Element Type
Description
Inside Diameter
Element Thickness
Nominal Thickness
Material Name
[Normalized]
20
30
Elliptical
BOTTOM HEAD
50.000 mm
2430.0 mm
18.000 mm
3.0000 mm
22.200 mm
0.0000 mm
16.000 bar
60 C
1.0342 bar
60 C
1.2
SA-516 70
1.0
1.0
2.0
Element From Node

Detail Type
Detail ID
Liquid Density
20
Liquid
SEA WATER
-607.50
657.50
1014.0
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
[Normalized]
20
Nozzle
N5
0.0000
50.799999
None
150
180.0
N
0.0000
GR 1.1
SA-105
Element From Node

Detail Type
Detail ID
20
Weight
INT.PLATE
50.000
4961.8
0.0000
mm
mm
kg/m
mm
mm
mm
N
mm

Element To Node
30
40

Input Echo :
Step:
1
9:32a May 7,2014
Element Type
Description
Inside Diameter
Element Thickness
Nominal Thickness
Material Name
[Normalized]
Cylinder
SHELL
1730.0
2430.0
19.050
3.0000
19.050
0.0000
16.000
60
1.0342
60
1.2
SA-516 70
1.0
1.0
Element From Node

Detail Type
Detail ID
Density
30
Packing
SAND
0.0000
127.00
1612.9
40.0364
1.0140001
Element From Node

Detail Type
Detail ID
Density
30
Packing
COARSE GARNET
127.00
229.00
2375.6
44.965
1.0140001
Element From Node

Detail Type
Detail ID
Density
30
Packing
FINE GARNET
356.00
483.00
2162.0
49.950001
1.0140001
Element From Node

Detail Type
Detail ID
Density
30
Packing
COARSE ANTHRACI
839.00
330.00
850.72
50.029999
1.0140001
mm
mm
mm
mm
mm
mm
bar
C
bar
C
mm
mm
kg/m
mm
mm
kg/m
mm
mm
kg/m
mm
mm
kg/m

Input Echo :
Step:
1
9:32a May 7,2014
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
N1
1453.0
200.0
160
150
0.0
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
N2
277.00
200.0
160
150
144.0
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
N3
1493.0
150.0
160
150
21.3862
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
H1
365.00
300.0
120
150
165.0
Y
0.0000
GR 1.1
SA-106 B
Element From Node
30
mm
mm
mm
mm
mm
mm
mm
mm

Input Echo :
Step:
1
9:32a May 7,2014
Detail Type
Detail ID
Weight
DIST. & HEADER
865.00
4118.5
0.0000
mm
N
mm
Element From Node

Detail Type
Detail ID
30
Weight
ANODES
1258.0
784.48
0.0000
mm
N
mm

Element To Node
Element Type
Description
Inside Diameter
Element Thickness
Nominal Thickness
Material Name
[Normalized]
40
50
Elliptical
TOP HEAD
50.000 mm
2430.0 mm
18.000 mm
3.0000 mm
22.200 mm
0.0000 mm
16.000 bar
60 C
1.0342 bar
60 C
1.2
SA-516 70
1.0
1.0
2.0
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
40
Nozzle
N4
803.00
80.0
160
150
240.0
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
40
Nozzle
M1
535.00
762.0
mm
mm
mm
mm

Input Echo :
Step:
1
9:32a May 7,2014
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
[Normalized]
None
150
45.0
Y
0.0000
GR 1.1
SA-516 70

Step:
8
9:32a May 7,2014
Note: Using the User Defined Wind Profile ...

Nomenclature
Cf
D
Df
Dr
f
f1
L
Lc
tb
V30
Vc
Vw
W
Ws
Z
Dl
Vp
P30


0.000/2680.000 = 0.000
#2 - ( D / L ) * 10^(4) < 8.0 (English Units)

= W / ( L * Dr)
= 217566/( 2680.00 * 2436.000 )
= 0.13681E-04

ID
Wind Area
Elevation
Pressure
Force
Cf
cm
mm
KN/m
N
-------------------------------------------------------------------------

Step:
8
9:32a May 7,2014
ID
Wind Area
Elevation
Pressure
Force
cm
mm
KN/m
N
------------------------------------------------------------------------INT.PLATE
0.00
20564.00
2.39
0.00
DIST. & HEADE
0.00
21429.00
2.39
0.00
ANODES
0.00
21822.00
2.39
0.00
|
|
Wind |
Wind |
Wind |
Wind |
Element |
From| To |
Height |
Diameter |
|
|
mm
|
mm
|
cm
|
KN/m
|
N
|
--------------------------------------------------------------------------10| 20|
20089.0 |
2961.60 |
25173.6 |
2.39400 |
6026.42 |
20| 30|
20539.0 |
2959.20 |
1479.60 |
2.39400 |
354.208 |
30| 40|
21429.0 |
2961.72 |
51237.8 |
2.39400 |
12266.0 |
40| 50|
22582.6 |
2959.20 |
16017.2 |
2.39400 |
3834.42 |

Step:
9
9:32a May 7,2014
Earthquake
Horizontal
Horizontal
Vertical

Acceleration factor
Acceleration factor
Acceleration factor
(GX)
(GZ)
(GY)
0.115
0.115
0.052


|
Element |
Element |
From| To |
Height |
Weight | Ope Load |
Emp Load |
|
|
mm
|
N
|
N
|
N
|
-------------------------------------------------------------10| 20|
425.000 |
13151.7 |
2138.92 |
2138.92 |
20| 30|
875.000 |
39440.2 |
6414.35 |
3001.75 |
30| 40|
1765.00 |
147987. |
24067.8 |
19868.4 |
40| 50|
2655.00 |
23784.1 |
3868.11 |
3868.11 |

Step:
15
9:32a May 7,2014

IP
EP
HP
NP
EW
OW
HW
WI
EQ
EE
HI
HE
WE
WF
CW
VO
VE
VF
FW
FS
BW
BS
BN
BU
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

No Pressure
General Notes:

type of stress.

From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.33
-51.87
1010.47
20
1654.80
-23.60
1165.68
30
1654.80
-20.41
1186.02
40
1654.80
-2.83
1165.68
Tens.
Ratio
Comp.
Ratio
0.0513
0.0202
0.0172
0.0024

Step:
15
9:32a May 7,2014
From
Node
10
20
30
40
Tensile
Stress
All. Tens.
Stress
1158.33
1654.80
1654.80
1654.80
Comp.
Stress
-51.87
-23.60
-20.41
-2.83
All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.33
-51.87
1010.47
20
638.96
1654.80
1165.68
30
597.97
1654.80
1186.02
40
645.32
1654.80
1165.68
From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.33
-51.87
1010.47
20
638.96
1654.80
1165.68
30
597.97
1654.80
1186.02
40
645.32
1654.80
1165.68
From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.33
-51.87
1010.47
20
1654.80
-66.37
1165.68
30
1654.80
-60.43
1186.02
40
1654.80
-45.59
1165.68
From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.33
-51.87
1010.47
20
1654.80
-66.37
1165.68
30
1654.80
-60.43
1186.02
40
1654.80
-45.59
1165.68
From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.33
-32.15
20
631.00
1654.80
30
591.01
1654.80
40
644.90
1654.80
All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.33
-32.15
20
1654.80
-17.54
30
1654.80
-14.89
All. Comp.
Stress
1010.47
1165.68
1186.02
Tens.
Ratio
Comp.
Ratio
0.0513
0.0202
0.0172
0.0024
Tens.
Ratio
Comp.
Ratio
0.0513
0.3861
0.3614
0.3900
Tens.
Ratio
Comp.
Ratio
0.0513
0.3861
0.3614
0.3900
Tens.
Ratio
Comp.
Ratio
0.0513
0.0569
0.0509
0.0391
Tens.
Ratio
Comp.
Ratio
0.0513
0.0569
0.0509
0.0391
Tens.
Ratio
Comp.
Ratio
0.0318
0.3813
0.3571
0.3897
Tens.
Ratio
Comp.
Ratio
0.0318
0.0150
0.0126

Step:
15
9:32a May 7,2014
40
1654.80
-2.62
1165.68

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.33
-30.57
20
631.95
1654.80
30
591.73
1654.80
40
645.00
1654.80
All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.33
-30.57
20
1654.80
-59.35
30
1654.80
-54.19
40
1654.80
-45.28
All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68
0.0022
Tens.
Ratio
Comp.
Ratio
0.0302
0.3819
0.3576
0.3898
Tens.
Ratio
Comp.
Ratio
0.0302
0.0509
0.0457
0.0388
0.3900


Step:
17
9:32a May 7,2014
Skirt
Skirt
Skirt
Skirt
Skirt
Skirt
Data :
Thickness
Material
Basering Input:
SOD
STHK
SCA
2468.0000
9.5300
0.0000
0.0000
SA-516 70
mm
mm
mm
mm
Basering Matl
Bolt Material
Number of Bolts
TBA
BASOPE
DI
DOU
28.5800 mm
60.00 C
1792.60 bar
2454.50 bar
2238.0000 mm
2738.0000 mm
SA
RN
DC
38.1000
0.0000
SA-325 Type1
3100.02
16
2598.0000

TGA
TWDT
BWDT
E
SY
Height of Gussets
HG
RG
NG
15.8800
125.0000
125.0000
20047900.0
2454.5
221.4000
76.0000
38.0000
2


BND
BCA
mm
mm
bar
mm
mm
mm
mm
N/cm
bar
mm
mm
mm
TTA
TOPWTH
BHOLE
31.7500
125.0000
43.0000
mm
mm
mm
CA
0.0000
mm
DW
ROW
EQMOM
WIMOM
ppl
177558.9
224362.8
60315.3
35726.5
100.0

Factor for Increase of Allowables per AISC A5.2
Bolt Operating Allowable Stress [Fact] SA
All. Comp. Strength of Concrete [Fact] FC
N
N
N-m
N-m
Yes
No
1.3333 [Fact]
4133.359 bar
110.317 bar

Step:
17
9:32a May 7,2014
Note : The Concrete, Bolt and Plate Stresses have been increased
by 1/3 per AISC A5.2. [Fact = 4/3]
W = TW
M = Test Moment

= (( 4 * 0/2598.000 ) - 0 )/16
= 0.0000 N [** No Uplift ** ]
3100.0 [Fact]
0.0000
8.3484
133.5739
0.0
4133.36

CCA
19540.71
0.1116E+10
cm
cm
cm
bar
bar
cm
mm

= (1.000 (133.5739 *4133 +236029 )/19540.71 ) + 60315/.11156E+10
= 30.00 bar
110.32
bar

Rw1 = (2738.000 -2468.000 )/2, Rw2 = (2448.940 -2238.000 + 2*0.000 )/2
Rw1 = 135.000 , Rw2 = 105.470 mm
= Max(135.0000 ,105.4700 ) * ( 3 * 30.003/2688.900 ) + 0.0000
= 24.6994 mm
= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )
= 3 * 30.003 * ( Max[135.000 , 105.470 ]/(28.580 - 0.000 ) )

Ft = (Sa*Abss),
Sb

Step:
17
9:32a May 7,2014
Wt = (Topwth
Bnd), Width of Section
T = ( 6 * Rm / ( Sb * Wt )) + CA
T = ( 6 * 3279/( 2688 * 86.9000 )) + 0.0000
T = 29.0130 mm
P = Sa*Abss
l = Avgwdt
g1 = Gamma 1
g2 = Gamma 2
Fb =
Mo
Tc
Tc
Tc
=
=
=
=

( 6 * 1125/2688 ) + 0.000
31.4441 mm

48.2959
Factor Cc Per E2-1
109.9637
1624.05
869.19
bar
bar
mm

Factor Cc Per E2-1
10.3058
74.4179
109.9637
1340.94
1339.31
bar
bar

24.6994
28.5800
mm
mm

29.0130
31.4441
31.7500
mm
mm
mm

10.3058
15.8800
mm
mm

= 51.871 * ( 9.530 - 0.000 )
= 49.43 N/mm

Step:
17
9:32a May 7,2014
= W / [( 0.4 * Yield ) * 2 * 0.707]
= 49/[( 0.4 * 2493 ) * 2 * 0.707]
= 0.351 mm

= 345048.8/( 107.760 + 2 * ( 221.400 + 31.750 ) )
= 561.914 N/mm
= 345048.8 * 65.000/(107.760 * (253.150 ) + 0.6667 * (253.150 ) )
= 320.389 N/mm
= ( Wv + Wh)
= ( 561.91 + 320.39)
= 646.835 N/mm
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 646.84/[( 0.4 * 2493 ) * 2 * 0.707]
= 4.587 mm
Weld Load [Wv]
= 345048.8/( 2 * 125.000 )
= 1380.195 N/mm
Weld Load [Wh]
= 345048.8 * 65.00/( 2 * 253.150 * 125.000 )
= 354.385 N/mm
= ( Wv + Wh)
= ( 1380.20 + 354.39)
= 1424.966 N/mm
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 1424.97/[( 0.4 * 2493 ) * 2 * 0.707]
= 10.106 mm

Step:
17
9:32a May 7,2014

4.7625
6.3500
10.1056
10.1056
mm
mm
mm
mm
SECTION F:
DAMAGE CASE

FileName : S-6504ABCD-DAMAGE CASE (LOAD CASE 1YEAR) REV ---- Page 212
Input Echo :
Step:
1 11:10a Jan 30,2014
16.000
60
Type of Hydrotest
User Defined Hydro
Hydrotest Position
Horizontal
0.0000
150.00
0
Welded
Special Service
None
RT-1
5.0
Y
N
N
N
N
N
N
No
25.481
User defined MAWP
0.0000
User defined MAPnc
0.0000
(Load Case applicable for Damage case is as below)
Load Case 1
Load Case 2
Load Case 3
Load Case 4
Load Case 5
Load Case 6
Load Case 7
IP+VO+OW
Load Case 8
NP+VO+OW
Load Case 9
FW+FS+BW+BS+IP+OW
Load Case 10
FS+FW+BW+BS+EP+OW
bar
C
mm
mm
C
bar
bar
bar
Wind Design Code

ASCE-7 98/02/05/IBC-03/STS-1
Basic Wind Speed
[V]
43.400 m/sec
C: Open Terrain
Importance Factor
1.15
Type of Surface
Moderately Smooth
Base Elevation
19664. mm
MLK-58863004234001-B01-39002-0042065-M-DW-001.)
25.0
N
H or Hh
0.0000 mm
Lh
0.0000 mm
x
0.0000 mm
Flat
0.0150
0.0000
0.0000

Input Echo :
Step:
1 11:10a Jan 30,2014
Seismic Design Code

G Loading
1.000
0.087
0.087
0.049
100.000
N
Y
N

Use Code Case 2286
No
Yes
Yes
Yes
No
Yes
No

Element From Node
10
Element To Node
20
Element Type
Skirt Sup.
Description
SKIRT
850.00 mm
2468.0 mm
2468.0 mm
Skirt Thickness
9.5300 mm
0.0000 mm
Nominal Thickness
9.5300 mm
0.0000 mm
60 C
60 C
1.2
Material Name
[Normalized]
SA-516 70
1379.0 bar
1379.0 bar
2358.0 bar
Material Density
7750.4 kg/m
P Number Thickness
29.997 mm
2493.2 bar
D
CS-2
UNS Number
K02700
Product Form
Plate
0.7
0.7

Input Echo :
Step:
1 11:10a Jan 30,2014

20
Element To Node
30
Element Type
Elliptical
Description
BOTTOM HEAD
50.000 mm
Inside Diameter
2430.0 mm
Element Thickness
18.000 mm
3.0000 mm
Nominal Thickness
22.200 mm
0.0000 mm
16.000 bar
60 C
1.0342 bar
60 C
1.2
Material Name
[Normalized]
SA-516 70
1.0
1.0
2.0
Element From Node
Detail Type
Detail ID
Liquid Density
20
Liquid
SEA WATER
-607.50
657.50
1014.0
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
[Normalized]
20
Nozzle
N5
0.0000
50.799999
None
150
180.0
N
0.0000
GR 1.1
SA-105
Element From Node

Detail Type
Detail ID
20
Weight
INT.PLATE
50.000
4961.8
0.0000
mm
mm
kg/m
mm
mm
mm
N
mm
30

Input Echo :
Step:
1 11:10a Jan 30,2014
Element To Node
40
Element Type
Cylinder
Description
SHELL
1730.0 mm
Inside Diameter
2430.0 mm
Element Thickness
19.050 mm
3.0000 mm
Nominal Thickness
19.050 mm
0.0000 mm
16.000 bar
60 C
1.0342 bar
60 C
1.2
Material Name
[Normalized]
SA-516 70
1.0
1.0
Element From Node

Detail Type
Detail ID
Density
30
Packing
SAND
0.0000
127.00
1612.9
40.0364
1.0140001
Element From Node

Detail Type
Detail ID
Density
30
Packing
COARSE GARNET
127.00
229.00
2375.6
44.965
1.0140001
Element From Node

Detail Type
Detail ID
Density
30
Packing
FINE GARNET
356.00
483.00
2162.0
49.950001
1.0140001
Element From Node

Detail Type
Detail ID
Density
30
Packing
COARSE ANTHRACI
839.00
330.00
850.72
50.029999
1.0140001
mm
mm
kg/m
mm
mm
kg/m
mm
mm
kg/m
mm
mm
kg/m

Input Echo :
Step:
1 11:10a Jan 30,2014
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
N1
1453.0
200.0
160
150
0.0
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
N2
277.00
200.0
160
150
144.0
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
N3
1493.0
150.0
160
150
21.3862
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
H1
365.00
300.0
120
150
165.0
Y
0.0000
GR 1.1
SA-106 B
mm
mm
mm
mm
mm
mm
mm
mm

Input Echo :
Step:
1 11:10a Jan 30,2014
Element From Node
Detail Type
Detail ID
30
Weight
DIST. & HEADER
865.00
4118.5
0.0000
mm
N
mm
Element From Node

Detail Type
Detail ID
30
Weight
ANODES
1258.0
784.48
0.0000
mm
N
mm

40
Element To Node
50
Element Type
Elliptical
Description
TOP HEAD
50.000 mm
Inside Diameter
2430.0 mm
Element Thickness
18.000 mm
3.0000 mm
Nominal Thickness
22.200 mm
0.0000 mm
16.000 bar
60 C
1.0342 bar
60 C
1.2
Material Name
[Normalized]
SA-516 70
1.0
1.0
2.0
Element From Node
Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
40
Nozzle
N4
803.00
80.0
160
150
240.0
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
40
Nozzle
M1
535.00
mm
mm
mm

Input Echo :
Step:
1 11:10a Jan 30,2014
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
[Normalized]
762.0
None
150
45.0
Y
0.0000
GR 1.1
SA-516 70
mm

Step:
8 11:10a Jan 30,2014
Input Values:
Wind Design Code

ASCE-7 98/02/05/IBC-03/STS-1
Basic Wind Speed
[V]
43.400
C: Open Terrain
Importance Factor
1.15
Type of Surface
Moderately Smooth
Base Elevation
19664.
25.0
N
H or Hh
0.0000
Lh
0.0000
x
0.0000
Flat
0.0150
0.0000
0.0000
m/sec
mm
mm
mm
mm

= min(0.85,0.925((1+1.7*3.400*0.228*0.958)/(1+1.7*3.400*0.228)))
= min(0.85, 0.903 )
= 0.850
43.534 Hz
47.417 Hz
39.685 Hz
Force Coefficient
1.150
[Cf] 0.507
1.419
3305.500 mm

Alpha = 9.500 : Zg = 274320.000 mm
= 425.000 + 19663.998 = 20088.998 mm

Step:
8 11:10a Jan 30,2014

Because z (65.909 ft.) > 15 ft.
= 2.01 * ( z / Zg ) ^(2 / Alpha)
= 2.01 * ( 65.909/900.000 )^(2/9.500 )
= 1.159
= 0.95 per [6-6 ASCE-7 98][6-4 ASCE-7 02/05]
K1 = 0, K2 = 0, K3 = 0
= ( 1 + K1 * K2 * K3 )
= ( 1 + 0.000 * 0.000 * 0.000 )
= 1.0000
= 0.00256 * Kz * Kzt * Kd * I * Vr(mph)
= 0.00256 * 1.159 * 1.000 * 0.950 * 1.150 * 97.085
= 30.6 psf [1463.182 ] N/m
= 30.560 * 0.850 * 0.507 * 27.097
= 356.8 lbs. [1587.2 ] N
Element
Hgt (z)
K1
K2
K3
Kz
Kzt
qz
mm
N/m
--------------------------------------------------------------------------SKIRT
20089.0
0.000
0.000
0.000
1.159
1.000
1463.182
BOTTOM HEAD
20539.0
0.000
0.000
0.000
1.165
1.000
1470.022
SHELL
21429.0
0.000
0.000
0.000
1.175
1.000
1483.208
TOP HEAD
22582.6
0.000
0.000
0.000
1.188
1.000
1499.673

Nomenclature
Cf
D
Df
Dr
f
f1
L


Step:
8 11:10a Jan 30,2014
Lc
tb
V30
Vc
Vw
W
Ws
Z
Dl
Vp
P30


0.000/2680.000 = 0.000
#2 - ( D / L ) * 10^(4) < 8.0 (English Units)

= W / ( L * Dr)
= 217566/( 2680.00 * 2436.000 )
= 0.13681E-04
ID
Wind Area
Elevation
Pressure
Force
Cf
cm
mm
N/m
N
-------------------------------------------------------------------------

ID
Wind Area
Elevation
Pressure
Force
cm
mm
N/m
N
------------------------------------------------------------------------INT.PLATE
0.00
20564.00
1470.39
0.00
DIST. & HEADE
0.00
21429.00
1483.21
0.00
ANODES
0.00
21822.00
1488.82
0.00
|
|
Wind |
Wind |
Wind |
Wind |
Element |
From| To |
Height |
Diameter |
|
|
mm
|
mm
|
cm
|
N/m
|
N
|
--------------------------------------------------------------------------10| 20|
20089.0 |
2961.60 |
25173.6 |
1463.18 |
1587.23 |
20| 30|
20539.0 |
2959.20 |
1479.60 |
1470.02 |
93.7269 |

Step:
8 11:10a Jan 30,2014
30|
40|
40|
50|
21429.0 |
22582.6 |
2961.72 |
2959.20 |
51237.8 |
16017.2 |
1483.21 |
1499.67 |
3274.83 |
1035.09 |

Step:
9 11:10a Jan 30,2014
Earthquake
Horizontal
Horizontal
Vertical

Acceleration factor
Acceleration factor
Acceleration factor
(GX)
(GZ)
(GY)
0.087
0.087
0.049

|
Element |
Element |
From| To |
Height |
Weight | Ope Load |
Emp Load |
|
|
mm
|
N
|
N
|
N
|
-------------------------------------------------------------10| 20|
425.000 |
13151.7 |
1618.14 |
1618.14 |
20| 30|
875.000 |
39440.2 |
4852.59 |
2270.89 |
30| 40|
1765.00 |
147987. |
18207.8 |
15030.9 |
40| 50|
2655.00 |
23784.1 |
2926.31 |
2926.31 |

Step:
15 11:10a Jan 30,2014

IP
EP
HP
NP
EW
OW
HW
WI
EQ
EE
HI
HE
WE
WF
CW
VO
VE
VF
FW
FS
BW
BS
BN
BU
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

No Pressure
General Notes:

type of stress.

From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.36
-42.90
1010.47
20
1654.80
-20.62
1165.68
30
1654.80
-17.74
1186.02
40
1654.80
-2.68
1165.68
Tens.
Ratio
Comp.
Ratio
0.0425
0.0177
0.0150
0.0023

Step:
15 11:10a Jan 30,2014
From
Node
10
20
30
40
Tensile
Stress
All. Tens.
Stress
1158.36
1654.80
1654.80
1654.80
Comp.
Stress
-42.90
-20.62
-17.74
-2.68
All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.36
-42.90
1010.47
20
635.87
1654.80
1165.68
30
595.22
1654.80
1186.02
40
645.16
1654.80
1165.68

From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.36
-42.90
1010.47
20
635.87
1654.80
1165.68
30
595.22
1654.80
1186.02
40
645.16
1654.80
1165.68
From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.36
-42.90
1010.47
20
1654.80
-63.39
1165.68
30
1654.80
-57.76
1186.02
40
1654.80
-45.44
1165.68
From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
1158.36
-42.90
1010.47
20
1654.80
-63.39
1165.68
30
1654.80
-57.76
1186.02
40
1654.80
-45.44
1165.68
From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-32.15
20
631.00
1654.80
30
591.01
1654.80
40
644.90
1654.80
All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-32.15
20
1654.80
-17.54
30
1654.80
-14.89
All. Comp.
Stress
1010.47
1165.68
1186.02
Tens.
Ratio
Comp.
Ratio
0.0425
0.0177
0.0150
0.0023
Tens.
Ratio
Comp.
Ratio
0.0425
0.3843
0.3597
0.3899
Tens.
Ratio
Comp.
Ratio
0.0425
0.3843
0.3597
0.3899
Tens.
Ratio
Comp.
Ratio
0.0425
0.0544
0.0487
0.0390
Tens.
Ratio
Comp.
Ratio
0.0425
0.0544
0.0487
0.0390
Tens.
Ratio
Comp.
Ratio
0.0318
0.3813
0.3571
0.3897
Tens.
Ratio
Comp.
Ratio
0.0318
0.0150
0.0126

Step:
15 11:10a Jan 30,2014
40
1654.80
-2.62
1165.68

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-30.66
20
631.89
1654.80
30
591.69
1654.80
40
645.00
1654.80
All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1158.36
-30.66
20
1654.80
-59.41
30
1654.80
-54.23
40
1654.80
-45.28
All. Comp.
Stress
1010.47
1165.68
1186.02
1165.68
0.0022
Tens.
Ratio
Comp.
Ratio
0.0303
0.3819
0.3576
0.3898
Tens.
Ratio
Comp.
Ratio
0.0303
0.0510
0.0457
0.0388
0.3899


Step:
17 11:10a Jan 30,2014
Skirt
Skirt
Skirt
Skirt
Skirt
Skirt
Data :
Thickness
Material
SOD
STHK
SCA
2468.0000 mm
9.5300 mm
0.0000 mm
0.0000 mm
Basering Input:
TBA
28.5800 mm
60.00 C
Basering Matl
SA-516 70-YIELD [Normalized]
stock)
BASOPE
1746.70 bar
(Allowable stress is amended based on Yield Stress)
DI
2238.0000 mm
DOU
2738.0000 mm
BND
38.1000
BCA
0.0000
Bolt Material
SA-325 Type 1-Y
SA
3723.19
Number of Bolts
RN
16
DC
2598.0000
mm
mm

TGA
TWDT
BWDT
E
SY
Height of Gussets
HG
RG
NG
mm
mm
mm
N/cm
bar
mm
mm
mm

TTA
TOPWTH
BHOLE
15.8800
125.0000
125.0000
20047900.0
2454.5
221.4000
76.0000
38.0000
2
31.7500
125.0000
43.0000
bar
mm
mm
mm
mm

CA
0.0000 mm
DW
177558.9 N
ROW
224362.8 N
EQMOM
45629.8 N-m
WIMOM
9561.6 N-m
ppl
100.0
Fact
No
No
1.0000

Step:
17 11:10a Jan 30,2014

W = TW
M = Test Moment

= (( 4 * 0/2598.000 ) - 0 )/16
= 0.0000 N [** No Uplift ** ]
3723.2 [Fact]
0.0000
8.3484
133.5739
0.0
3723.19

CCA
19540.71
0.1116E+10
cm
cm
cm
bar
bar
cm
mm

= (1.000 (133.5739 *3723 +235356 )/19540.71 ) + 45629/.11156E+10
= 27.06 bar
82.74
bar

Rw1 = (2738.000 -2468.000 )/2, Rw2 = (2448.940 -2238.000 + 2*0.000 )/2
Rw1 = 135.000 , Rw2 = 105.470 mm
= Max(135.0000 ,105.4700 ) * ( 3 * 27.064/2620.050 ) + 0.0000
= 23.7648 mm
= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )
= 3 * 27.064 * ( Max[135.000 , 105.470 ]/(28.580 - 0.000 ) )

Ft = (Sa*Abss),
Sb
T = ( 6 * Rm / ( Sb * Wt )) + CA
T = ( 6 * 2953/( 2620 * 86.9000 )) + 0.0000
T = 27.8953 mm

Step:
17 11:10a Jan 30,2014

P = Sa*Abss
l = Avgwdt
g1 = Gamma 1
g2 = Gamma 2
Fb =
Mo
Tc
Tc
Tc
=
=
=
=

( 6 * 1014/2620 ) + 0.000
30.2328 mm

48.2959
Factor Cc Per E2-1
126.9751
1263.28
782.94
bar
bar
mm

Factor Cc Per E2-1
11.0677
69.2950
126.9751
1128.58
1123.36
bar
bar

23.7648
28.5800
mm
mm

27.8953
30.2328
31.7500
mm
mm
mm

11.0677
15.8800
mm
mm

= 42.901 * ( 9.530 - 0.000 )
= 40.88 N/mm
= W / [( 0.4 * Yield ) * 2 * 0.707]
= 40/[( 0.4 * 2454 ) * 2 * 0.707]
= 0.295 mm

Step:
17 11:10a Jan 30,2014
= 310808.4/( 107.760 + 2 * ( 221.400 + 31.750 ) )
= 506.153 N/mm
= 310808.4 * 65.000/(107.760 * (253.150 ) + 0.6667 * (253.150 ) )
= 288.595 N/mm
= ( Wv + Wh)
= ( 506.15 + 288.60)
= 582.648 N/mm
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 582.65/[( 0.4 * 2454 ) * 2 * 0.707]
= 4.197 mm
Weld Load [Wv]

= 310808.4/( 2 * 125.000 )
= 1243.234 N/mm
Weld Load [Wh]
= 310808.4 * 65.00/( 2 * 253.150 * 125.000 )
= 319.218 N/mm

= ( Wv + Wh)
= ( 1243.23 + 319.22)
= 1283.562 N/mm
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 1283.56/[( 0.4 * 2454 ) * 2 * 0.707]
= 9.246 mm
4.7625
6.3500
9.2463
mm
mm
mm

Step:
17 11:10a Jan 30,2014
9.2463
mm
SECTION G:
BLAST CASE
This analysis is intent to check external pressure (blast condition) and stresses on skirt and basering.
Thus, calculation provided in this section is only related to that such input echo, earthquake,
combines load stress and basering calculation. Full analysis / reports, shall refer to section B
Operating Case

FileName : S-6504ABCD-BLAST CASE (LOAD CASE 1YEAR) REV ----- Page 233
Input Echo :
Step:
1
11:10a Jan 30,2014

16.000
60
Type of Hydrotest
User Defined Hydro
Hydrotest Position
Horizontal
0.0000
150.00
0
Welded
Special Service
None
RT-1
5.0
Y
N
N
N
N
N
N
No
25.481
User defined MAWP
0.0000
User defined MAPnc
0.0000
(Load Case applicable for Blast case is as below)
Load Case 1
Load Case 2
Load Case 3
Load Case 4
Load Case 5
Load Case 6
Load Case 7
IP+VO+OW
Load Case 8
NP+VO+OW
Load Case 9
FW+FS+BW+BS+IP+OW
Load Case 10
FS+FW+BW+BS+EP+OW
Wind Design Code
User Defined
Wind Profile Height mm

Pressure
19664.0000
(In blast condition, 0.25bar applied as wind force)
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
bars
0.2500
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0100
0.0000
0.0000
bar
C
mm
mm
C
bar
bar
bar

Input Echo :
Step:
1
11:10a Jan 30,2014
Seismic Design Code
G Loading
1.000
0.087
0.087
0.049
100.000

N
Y
N
Use Code Case 2286
No
Yes
Yes
Yes
No
Yes
No

Element From Node
10
Element To Node
20
Element Type
Skirt Sup.
Description
SKIRT
850.00 mm
2468.0 mm
2468.0 mm
Skirt Thickness
9.5300 mm
0.0000 mm
Nominal Thickness
9.5300 mm
0.0000 mm
60 C
60 C
1.2
Material Name
[Normalized]
SA-516 70
1379.0 bar
1379.0 bar
2358.0 bar
Material Density
7750.4 kg/m
P Number Thickness
29.997 mm
2493.2 bar
D
CS-2
UNS Number
K02700
Product Form
Plate
0.7
0.7

Input Echo :
Step:
1
11:10a Jan 30,2014
20
Element To Node
30
Element Type
Elliptical
Description
BOTTOM HEAD
50.000 mm
Inside Diameter
2430.0 mm
Element Thickness
18.000 mm
3.0000 mm
Nominal Thickness
22.200 mm
0.0000 mm
16.000 bar
60 C
1.2842 bar
(Full Vacuum included 0.25barg Blast Pressure)
60 C
1.2
Material Name
[Normalized]
SA-516 70
1.0
1.0
2.0
Element From Node
Detail Type
Detail ID
Liquid Density
20
Liquid
SEA WATER
-607.50
657.50
1014.0
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
[Normalized]
20
Nozzle
N5
0.0000
50.799999
None
150
180.0
N
0.0000
GR 1.1
SA-105
Element From Node

Detail Type
Detail ID
20
Weight
INT.PLATE
50.000
4961.8
0.0000
mm
mm
kg/m
mm
mm
mm
N
mm

Element To Node
30
40

Input Echo :
Step:
1
11:10a Jan 30,2014
Element Type
Cylinder
Description
SHELL
1730.0 mm
Inside Diameter
2430.0 mm
Element Thickness
19.050 mm
3.0000 mm
Nominal Thickness
19.050 mm
0.0000 mm
16.000 bar
60 C
1.2842 bar
60 C
1.2
Material Name
[Normalized]
SA-516 70
1.0
1.0
Element From Node

Detail Type
Detail ID
Density
30
Packing
SAND
0.0000
127.00
1612.9
40.0364
1.0140001
Element From Node

Detail Type
Detail ID
Density
30
Packing
COARSE GARNET
127.00
229.00
2375.6
44.965
1.0140001
Element From Node

Detail Type
Detail ID
Density
30
Packing
FINE GARNET
356.00
483.00
2162.0
49.950001
1.0140001
Element From Node

Detail Type
Detail ID
Density
30
Packing
COARSE ANTHRACI
839.00
330.00
850.72
50.029999
1.0140001
mm
mm
kg/m
mm
mm
kg/m
mm
mm
kg/m
mm
mm
kg/m

Input Echo :
Step:
1
11:10a Jan 30,2014
Element From Node
Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
N1
1453.0
200.0
160
150
0.0
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
N2
277.00
200.0
160
150
144.0
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
N3
1493.0
150.0
160
150
21.3862
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
H1
365.00
300.0
120
150
165.0
Y
0.0000
GR 1.1
SA-106 B
Element From Node
30
mm
mm
mm
mm
mm
mm
mm
mm

Input Echo :
Step:
1
11:10a Jan 30,2014
Detail Type
Detail ID
Weight
DIST. & HEADER
865.00
4118.5
0.0000
mm
N
mm
Element From Node

Detail Type
Detail ID
30
Weight
ANODES
1258.0
784.48
0.0000
mm
N
mm

40
Element To Node
50
Element Type
Elliptical
Description
TOP HEAD
50.000 mm
Inside Diameter
2430.0 mm
Element Thickness
18.000 mm
3.0000 mm
Nominal Thickness
22.200 mm
0.0000 mm
16.000 bar
60 C
1.2842 bar
60 C
1.2
Material Name
[Normalized]
SA-516 70
1.0
1.0
2.0
Element From Node
Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
40
Nozzle
N4
803.00
80.0
160
150
240.0
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
40
Nozzle
M1
535.00
762.0
mm
mm
mm
mm

Input Echo :
Step:
1
11:10a Jan 30,2014
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
[Normalized]
None
150
45.0
Y
0.0000
GR 1.1
SA-516 70

Step:
4
11:10a Jan 30,2014
External Pressure Calculation Results :

BOTTOM HEAD
0.200E+08 N/cm

Tca
OD
D/t
Factor A
B
15.000
2466.00
164.40
0.0008448
799.44
EMAP = B/(K0*D/t) = 799.4418/(0.9000 *164.4000 ) = 5.4031 bar

Tca
OD
D/t
Factor A
B
7.115
2466.00
346.60
0.0004007
400.62
EMAP = B/(K0*D/t) = 400.6210/(0.9000 *346.5959 ) = 1.2843 bar
K02700

= (2.145*2436.0000*0.997)/(2*1379.00*1.00-0.2*2.145)
= 1.8883 + 3.0000 = 4.8883 mm
= ((2*1379.00*1.00*15.0000)/(0.997*2436.0000+0.2*15.0000))/1.67
= 10.190 bar
= min( MAEP, MAWP )
= min( 5.40 , 10.1901 )
= 5.403 bar

Cylindrical Shell From 30 to 40 Ext. Chart: CS-2 at 60 C
SHELL
0.200E+08 N/cm

Tca
OD
SLEN
D/t
L/D
Factor A
16.050
2468.10
2235.00
153.78
0.9056 0.0007810
B
773.33

Step:
4
11:10a Jan 30,2014
EMAP = (4*B)/(3*(D/t)) = (4*773.3347 )/(3*153.7757 ) = 6.7053 bar

Tca
OD
SLEN
D/t
L/D
Factor A
B
8.304
2468.10
2235.00
297.22
0.9056 0.0002863
286.27
EMAP = (4*B)/(3*(D/t)) = (4*286.2734 )/(3*297.2169 ) = 1.2842 bar
Results for Maximum Stiffened Length (Slen):
Tca
OD
SLEN
D/t
L/D
Factor A
B
16.050
2468.10 10757.92
153.78
4.3588 0.0001483
148.22
EMAP = (4*B)/(3*(D/t)) = (4*148.2192 )/(3*153.7757 ) = 1.2852 bar

TOP HEAD
0.200E+08 N/cm

Tca
OD
D/t
Factor A
B
15.000
2466.00
164.40
0.0008448
799.44
EMAP = B/(K0*D/t) = 799.4418/(0.9000 *164.4000 ) = 5.4031 bar

Tca
OD
D/t
Factor A
B
7.115
2466.00
346.60
0.0004007
400.62
EMAP = B/(K0*D/t) = 400.6210/(0.9000 *346.5959 ) = 1.2843 bar
K02700

= (2.145*2436.0000*0.997)/(2*1379.00*1.00-0.2*2.145)
= 1.8883 + 3.0000 = 4.8883 mm
= ((2*1379.00*1.00*15.0000)/(0.997*2436.0000+0.2*15.0000))/1.67
= 10.190 bar

= min( MAEP, MAWP )
= min( 5.40 , 10.1901 )
= 5.403 bar

Step:
4
11:10a Jan 30,2014
|
|
Section |
Outside | Corroded |
Factor |
Factor |
From| To |
Length |
Diameter | Thickness |
A
|
B
|
|
|
mm
|
mm
|
mm
|
|
bar
|
--------------------------------------------------------------------------10| 20|
850.000 |
... |
... |
No Calc |
No Calc |
20| 30|
No Calc |
2466.00 |
15.0000 | 0.00084482 |
799.442 |
30| 40|
2235.00 |
2468.10 |
16.0500 | 0.00078096 |
773.335 |
40| 50|
No Calc |
2466.00 |
15.0000 | 0.00084482 |
799.442 |
|
|
External |
External | External |
External |
From| To | Actual T. | Required T.|Des. Press. |
M.A.W.P. |
|
|
mm
|
mm
|
bar
|
bar
|
---------------------------------------------------------------10| 20|
... |
No Calc |
... |
No Calc |
20| 30|
18.0000 |
10.1149 |
1.28420 |
5.40309 |
30| 40|
19.0500 |
11.3040 |
1.28420 |
6.70530 |
40| 50|
18.0000 |
10.1149 |
1.28420 |
5.40309 |
Minimum
5.403
|
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|
Required |
Available |
|
|
mm
|
mm
|
mm**4
|
mm**4
|
------------------------------------------------------------------10| 20|
850.000 |
No Calc |
No Calc |
No Calc |
20| 30|
No Calc |
No Calc |
No Calc |
No Calc |
30| 40|
2235.00 |
10757.9 |
No Calc |
No Calc |
40| 50|
No Calc |
No Calc |
No Calc |
No Calc |
Elements Suitable for External Pressure.


Step:
9
11:10a Jan 30,2014
Earthquake
Horizontal
Horizontal
Vertical

Acceleration factor
Acceleration factor
Acceleration factor
(GX)
(GZ)
(GY)
0.087
0.087
0.049


|
Element |
Element |
From| To |
Height |
Weight | Ope Load |
Emp Load |
|
|
mm
|
N
|
N
|
N
|
-------------------------------------------------------------10| 20|
425.000 |
13151.7 |
1618.14 |
1618.14 |
20| 30|
875.000 |
39440.2 |
4852.59 |
2270.89 |
30| 40|
1765.00 |
147987. |
18207.8 |
15030.9 |
40| 50|
2655.00 |
23784.1 |
2926.31 |
2926.31 |

Wind/Earthquake Shear, Bending :
Step:
10
11:10a Jan 30,2014

|
Wind | Earthquake |
From| To |
Shear |
Bending |
Bending |
|
|
mm
|
N
|
N
|
N-m
|
N-m
|
--------------------------------------------------------------------------10| 20|
425.000 |
234765. |
27604.8 |
373083. |
45629.8 |
20| 30|
875.000 |
171832. |
25986.7 |
200210. |
22844.2 |
30| 40|
1765.00 |
168133. |
21134.1 |
191707. |
21665.7 |
40| 50|
2655.00 |
40042.0 |
2926.31 |
11562.3 |
844.987 |

Step:
17
11:10a Jan 30,2014
Skirt
Skirt
Skirt
Skirt
Skirt
Skirt
Data :
Thickness
Material
SOD
STHK
SCA
2468.0000 mm
9.5300 mm
0.0000 mm
0.0000 mm
Basering Input:
TBA
28.5800 mm
60.00 C
Basering Matl
SA-516 70-Yield [Normalized]
stock)
BASOPE
1746.66 bar
DI
2238.0000 mm
DOU
2738.0000 mm
BND
38.1000
BCA
0.0000
Bolt Material
SA-325 Type 1-Y
SA
3723.19
Number of Bolts
RN
16
DC
2598.0000
mm
mm

TGA
TWDT
BWDT
E
SY
Height of Gussets
HG
RG
NG
mm
mm
mm
N/cm
bar
mm
mm
mm

TTA
TOPWTH
BHOLE
15.8800
125.0000
125.0000
20047900.0
2454.5
221.4000
76.0000
38.0000
2
31.7500
125.0000
43.0000
bar
mm
mm
mm
mm

CA
0.0000 mm
DW
177558.9 N
ROW
224362.8 N
EQMOM
45629.8 N-m
WIMOM
373083.3 N-m
ppl
100.0
Fact
No
No
1.0000

Step:
17
11:10a Jan 30,2014

Calculation of Load per Bolt [W/Bolt], Wind + Dead Weight Condition:
W = DW
M = WIMOM

= (( 4 * 373083/2598.000 ) - 177558 )/16
= 24789.0391 N
3723.2 [Fact]
0.6658
8.3484
133.5739
296.9
3723.19

CCA
19540.71
0.1116E+10
cm
cm
cm
bar
bar
cm
mm
Concrete Load (Simplified method), Wind in Operating Condition [Sc]:

= (1.000 (133.5739 *3723 +224362 )/19540.71 ) + 373083/.11156E+10
= 29.94 bar
82.74
bar

Rw1 = (2738.000 -2468.000 )/2, Rw2 = (2448.940 -2238.000 + 2*0.000 )/2
Rw1 = 135.000 , Rw2 = 105.470 mm
= Max(135.0000 ,105.4700 ) * ( 3 * 29.942/2619.990 ) + 0.0000
= 24.9968 mm
= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )
= 3 * 29.942 * ( Max[135.000 , 105.470 ]/(28.580 - 0.000 ) )

Ft = (Sa*Abss),
Sb
T = ( 6 * Rm / ( Sb * Wt )) + CA
T = ( 6 * 2953/( 2619 * 86.9000 )) + 0.0000
T = 27.8956 mm

Step:
17
11:10a Jan 30,2014

P = Sa*Abss
l = Avgwdt
g1 = Gamma 1
g2 = Gamma 2
Fb =
Mo
Tc
Tc
Tc
=
=
=
=

( 6 * 1014/2619 ) + 0.000
30.2331 mm

48.2959
Factor Cc Per E2-1
126.9751
1263.28
782.94
bar
bar
mm

Factor Cc Per E2-1
11.0677
69.2950
126.9751
1128.58
1123.36
bar
bar

24.9968
28.5800
mm
mm

27.8956
30.2331
31.7500
mm
mm
mm

11.0677
15.8800
mm
mm

= 123.538 * ( 9.530 - 0.000 )
= 117.73 N/mm
= W / [( 0.4 * Yield ) * 2 * 0.707]
= 117/[( 0.4 * 2454 ) * 2 * 0.707]
= 0.848 mm

Step:
17
11:10a Jan 30,2014
= 310808.4/( 107.760 + 2 * ( 221.400 + 31.750 ) )
= 506.153 N/mm
= 310808.4 * 65.000/(107.760 * (253.150 ) + 0.6667 * (253.150 ) )
= 288.595 N/mm
= ( Wv + Wh)
= ( 506.15 + 288.60)
= 582.648 N/mm
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 582.65/[( 0.4 * 2454 ) * 2 * 0.707]
= 4.197 mm

Weld Load [Wv]
= 310808.4/( 2 * 125.000 )
= 1243.234 N/mm
Weld Load [Wh]
= 310808.4 * 65.00/( 2 * 253.150 * 125.000 )
= 319.218 N/mm
= ( Wv + Wh)
= ( 1243.23 + 319.22)
= 1283.562 N/mm
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 1283.56/[( 0.4 * 2454 ) * 2 * 0.707]
= 9.246 mm
4.7625
6.3500
9.2463
mm
mm
mm

Step:
17
11:10a Jan 30,2014
9.2463
mm
ATTACHMENT 1:
WRC 297 CALCULATION

FileName : WRC 297 S-6504ABCD-------------------------------- Page 251
WRC297 Analysis : N1,N2
Item:
1 11:10a Jan 30,2014
1,
Description: N1,N2

Shell Diameter
Shell Thickness
Vbasis
Cas
Dv
Tv
Scfn
ID
3.0000
2340.000
23.0100
1.000
mm
mm
mm

Nozzle Diameter
Nozzle Thickness
Nbasis
Can
Dn
Tn
Scfv
OD
3.0000
219.100
15.0900
1.000
mm
mm
mm
Dpad
Tpad
350.000
19.0500
mm
mm



Radial Load
Longitudinal Shear
Longitudinal Moment
Torsional Moment
Dp
P
Vc
Vl
Mc
Ml
Mt
16.00
-22100.00
16600.00
22100.00
8800.00
11500.00
13200.00

No
No

Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Mean Diameter
Outside Diameter
Thickness used
Thickness used
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
=
=
=
=
=
=
0.122
0.122
0.128
0.237
0.174
0.148
(D)
(d)
(T)
(t)
2385.060
219.100
39.060
12.090
3.231
18.122
0.718
mm
mm
mm
mm
bar
N
N
N
N-m
N-m
N-m

Item:
1 11:10a Jan 30,2014
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
=
=
=
=
=
=
0.216
0.124
0.155
0.136
0.191
0.190
Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
34
34
34
34
111
-111
111
-111
0
0
0
0
0
0
0
0
-65
-65
65
65
-393
393
393
-393
472
488
472
488
159
739
1076
83
Vessel Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
17
17
17
17
105
-105
105
-105
0
0
0
0
0
0
0
0
-46
-46
46
46
-320
320
320
-320
236
236
236
236
-7
421
726
-125
Vessel Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
12
12
-12
-12
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
44
44
44
44
57
57
32
32
Vessel Stresses
LONGITUDINAL PLANE
(Stress Intensities
Au
Al
Top
Top
Outside
Inside
-----------(bar
Bu
Bl
Bottom
Bottom
Outside
Inside
)------------

Item:
1 11:10a Jan 30,2014
201
749
1079
219
Vessel Stresses
(Stresses Normal to
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
34
34
34
34
111
-111
111
-111
-32
-32
32
32
-341
341
341
-341
0
0
0
0
0
0
0
0
236
236
236
236
7
468
755
-149
Vessel Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
17
17
17
17
105
-105
105
-105
-38
-38
38
38
-275
275
275
-275
0
0
0
0
0
0
0
0
472
488
472
488
282
636
909
164
Vessel Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
0
0
0
0
Outplane Shear (Vl)
-16
-16
16
16
44
44
44
44
28
28
61
61
Vessel Stresses
(Stress Intensities
Nozzle Stresses
LONGITUDINAL PLANE
(Stresses in the
Cu
Cl
Left
Left
Outside
Inside
-----------(bar
284
641
Au
Top
Al
Top
Du
Dl
Right
Right
Outside
Inside
)-----------931
336
Bu
Bottom
Bl
Bottom

Item:
1 11:10a Jan 30,2014
hoop direction)
Outside
Inside Outside
Inside
-----------(bar
34
34
34
34
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
0
0
0
0
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
-65
-65
65
65
Hoop Bending (ML)
0
0
0
0
145
164
145
164
114
133
245
264
Nozzle Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
28
28
28
28
Axial Bending (P )
549
-549
549
-549
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-297
-297
297
297
Axial Bending (ML)
-1880
1880
1880
-1880
72
72
72
72
-1527
1133
2829
-2031
Nozzle Stresses
LONGITUDINAL PLANE
(Shear stress)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(bar
39
39
-39
-39
Shear due to (Vl)
0
0
0
0
144
144
144
144
184
184
104
104
Nozzle Stresses
LONGITUDINAL PLANE
(Stress Intensities

Nozzle Stresses
(Stresses in the
hoop direction)
Hoop
Hoop
Hoop
Hoop
Hoop
Membrane
Bending
Membrane
Bending
Membrane
(P )
(P )
(Mc)
(Mc)
(ML)
Au
Al
Outside
Inside
-----------(bar
1683
1166
Bu
Bl
Outside
Inside
)-----------2833
2305
Cu
Cl
Left
Left
Outside
Inside
-----------(bar
34
34
0
0
-32
-32
0
0
0
0
Du
Dl
Right
Right
Outside
Inside
)-----------34
34
0
0
32
32
0
0
0
0

Item:
1 11:10a Jan 30,2014
Hoop Bending (ML)

0
0
0
0
145
164
145
164
147
166
212
231
Nozzle Stresses
(Stresses Normal to
pipe cross-section)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
28
28
28
28
Axial Bending (P )
549
-549
549
-549
Axial Membrane (Mc)
-228
-228
228
228
Axial Bending (Mc)
-1654
1654
1654
-1654
Axial Membrane (ML)
0
0
0
0
Axial Bending (ML)
0
0
0
0
72
72
72
72
-1232
977
2533
-1875
Nozzle Stresses
(Shear stress)
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(bar
0
0
0
0
Shear due to (Vl)
-53
-53
53
53
144
144
144
144
91
91
197
197
Nozzle Stresses
(Stress Intensities
Cu
Cl
Outside
Inside
-----------(bar
1391
987
Du
Dl
Outside
Inside
)-----------2550
2144

Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Mean Diameter
Outside Diameter
Thickness used
Thickness used
(D)
(d)
(T)
(t)
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
2366.010
350.000
20.010
77.540
0.258
10.000
1.609
mm
mm
mm
mm

Nr/P
Mr/P
=
=
0.080
0.169

Item:
1 11:10a Jan 30,2014
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
=
=
=
=
=
=
=
=
=
=
0.049
0.094
0.297
0.087
0.092
0.067
0.134
0.091
0.042
0.114
Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
51
51
51
51
162
-162
162
-162
0
0
0
0
0
0
0
0
-93
-93
93
93
-205
205
205
-205
929
945
929
945
844
947
1443
722
Vessel Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
43
43
43
43
558
-558
558
-558
0
0
0
0
0
0
0
0
-74
-74
74
74
-661
661
661
-661
464
464
464
464
331
537
1802
-635
Vessel Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
15
15
-15
-15
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
34
34
34
34
49
49
19
19
Vessel Stresses

Item:
1 11:10a Jan 30,2014
LONGITUDINAL PLANE
(Stress Intensities
Au
Al
Top
Top
Outside
Inside
-----------(bar
849
953
Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------1803
1359
Vessel Stresses
(Stresses Normal to
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
51
51
51
51
162
-162
162
-162
-42
-42
42
42
-344
344
344
-344
0
0
0
0
0
0
0
0
464
464
464
464
292
657
1066
51
Vessel Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
43
43
43
43
558
-558
558
-558
-54
-54
54
54
-1117
1117
1117
-1117
0
0
0
0
0
0
0
0
929
945
929
945
360
1494
2703
-630
Vessel Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
0
0
0
0
Outplane Shear (Vl)
-20
-20
20
20
34
34
34
34
14
14
54
54
Vessel Stresses
(Stress Intensities
Cu
Cl
Left
Left
Outside
Inside
-----------(bar
363
1494
Du
Dl
Right
Right
Outside
Inside
)-----------2705
690

Item:
1 11:10a Jan 30,2014

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
472
488
472
488
472
488
472
488
Circ. Pl (SUS) |
-31
-31
99
99
-21
-21
55
55
Circ. Q (SUS) |
-282
282
504
-504
-170
170
380
-380
-----------------------------------------------------------------------Long. Pm (SUS) |
236
236
236
236
236
236
236
236
Long. Pl (SUS) |
-29
-29
63
63
2
2
66
66
Long. Q (SUS) |
-215
215
425
-425
-230
230
452
-452
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
12
12
-12
-12
-16
-16
16
16
Shear Q (SUS) |
44
44
44
44
44
44
44
44
-----------------------------------------------------------------------Pm (SUS)
| 472.0 488.0 472.0 488.0 472.0 488.0 472.0 488.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 441.6 457.6 571.5 587.5 452.2 468.1 528.1 544.1
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
201
748
1077
218
283
641
927
335
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
488.00
1378.95
|
Passed
Pm+Pl (SUS)
|
587.50
2068.43
|
Passed
Pm+Pl+Q (TOTAL)|
1077.89
4136.86
|
Passed
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
929
945
929
945
929
945
929
945
Circ. Pl (SUS) |
-42
-42
144
144
-11
-11
97
97
Circ. Q (SUS) |
-43
43
367
-367
-559
559
1675 -1675
-----------------------------------------------------------------------Long. Pm (SUS) |
464
464
464
464
464
464
464
464

Item:
1 11:10a Jan 30,2014
Long. Pl (SUS) |
-31
-31
117
117
9
9
93
93
Long. Q (SUS) |
-103
103
1219 -1219
-182
182
506
-506
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
15
15
-15
-15
-20
-20
20
20
Shear Q (SUS) |
34
34
34
34
34
34
34
34
-----------------------------------------------------------------------Pm (SUS)
| 929.0 945.0 929.0 945.0 929.0 945.0 929.0 945.0
-----------------------------------------------------------------------Pm+Pl (SUS)
|
887
903
1073
1089
918
934
1026
1042
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
848
951
1801
1360
361
1493
2702
692
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
945.00
1378.95
|
Passed
Pm+Pl (SUS)
|
1089.44
2068.43
|
Passed
Pm+Pl+Q (TOTAL)|
2702.78
4136.86
|
Passed
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
145
164
145
164
145
164
145
164
Circ. Pl (SUS) |
-31
-31
99
99
2
2
66
66
Circ. Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
72
72
72
72
72
72
72
72
Long. Pl (SUS) |
-269
-269
325
325
-200
-200
256
256
Long. Q (SUS) | -1331
1331
2429 -2429 -1105
1105
2203 -2203
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
39
39
-39
-39
-53
-53
53
53
Shear Q (SUS) |
144
144
144
144
144
144
144
144
-----------------------------------------------------------------------Pm (SUS)
| 145.0 164.0 145.0 164.0 145.0 164.0 145.0 164.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 320.6 339.1 406.4 407.5 294.7 312.5 348.4 351.2
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1682
1166
2830
2304
1391
987
2547
2141
-----------------------------------------------------------------------------------------------------------------------------------------------

Item:
1 11:10a Jan 30,2014
Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
164.00
1179.00
|
Passed
Pm+Pl (SUS)
|
407.52
1768.51
|
Passed
Pm+Pl+Q (TOTAL)|
2830.26
3537.01
|
Passed

WRC297 Analysis : N3
Item:
2 11:10a Jan 30,2014
2,
Description: N3

Shell Diameter
Shell Thickness
Vbasis
Cas
Dv
Tv
Scfn
ID
3.0000
2430.000
19.0500
1.000
mm
mm
mm

Nozzle Diameter
Nozzle Thickness
Nbasis
Can
Dn
Tn
Scfv
OD
3.0000
168.300
18.2600
1.000
mm
mm
mm
Dpad
Tpad
270.000
19.0500
mm
mm


Radial Load
Longitudinal Shear
Longitudinal Moment
Torsional Moment
Dp
P
Vc
Vl
Mc
Ml
Mt
16.00
-16900.00
12700.00
16900.00
5100.00
6600.00
7600.00

No
No


Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Mean Diameter
Outside Diameter
Thickness used
Thickness used
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
=
=
=
=
=
=
0.183
0.169
0.120
0.172
0.213
0.190
(D)
(d)
(T)
(t)
2471.100
168.300
35.100
15.260
2.300
11.029
0.571
mm
mm
mm
mm
bar
N
N
N
N-m
N-m
N-m

Item:
2 11:10a Jan 30,2014
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
=
=
=
=
=
=
0.182
0.124
0.195
0.178
0.165
0.050
Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
23
23
23
23
98
-98
98
-98
0
0
0
0
0
0
0
0
-15
-15
15
15
-314
314
314
-314
547
563
547
563
339
786
1000
189
Vessel Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
25
25
25
25
139
-139
139
-139
0
0
0
0
0
0
0
0
-56
-56
56
56
-371
371
371
-371
273
273
273
273
10
474
865
-155
Vessel Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
13
13
-13
-13
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
48
48
48
48
62
62
34
34
Vessel Stresses
LONGITUDINAL PLANE
(Stress Intensities
Au
Al
Top
Top
Outside
Inside
-----------(bar
Bu
Bl
Bottom
Bottom
Outside
Inside
)------------

Item:
2 11:10a Jan 30,2014
351
798
1008
351
Vessel Stresses
(Stresses Normal to
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
23
23
23
23
98
-98
98
-98
-30
-30
30
30
-269
269
269
-269
0
0
0
0
0
0
0
0
273
273
273
273
96
437
695
-40
Vessel Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
25
25
25
25
139
-139
139
-139
-46
-46
46
46
-314
314
314
-314
0
0
0
0
0
0
0
0
547
563
547
563
350
717
1073
180
Vessel Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
0
0
0
0
Outplane Shear (Vl)
-18
-18
18
18
48
48
48
48
30
30
66
66
Vessel Stresses
(Stress Intensities
Nozzle Stresses
LONGITUDINAL PLANE
(Stresses in the
Cu
Cl
Left
Left
Outside
Inside
-----------(bar
353
720
Au
Top
Al
Top
Du
Dl
Right
Right
Outside
Inside
)-----------1084
258
Bu
Bottom
Bl
Bottom

Item:
2 11:10a Jan 30,2014
hoop direction)
Outside
Inside Outside
Inside
-----------(bar
23
23
23
23
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
0
0
0
0
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
-15
-15
15
15
Hoop Bending (ML)
0
0
0
0
77
97
77
97
85
104
117
136
Nozzle Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
23
23
23
23
Axial Bending (P )
339
-339
339
-339
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-255
-255
255
255
Axial Bending (ML)
-1066
1066
1066
-1066
38
38
38
38
-921
533
1723
-1087
Nozzle Stresses
LONGITUDINAL PLANE
(Shear stress)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(bar
31
31
-31
-31
Shear due to (Vl)
0
0
0
0
111
111
111
111
143
143
80
80
Nozzle Stresses
LONGITUDINAL PLANE
(Stress Intensities

Nozzle Stresses
(Stresses in the
hoop direction)
Hoop
Hoop
Hoop
Hoop
Hoop
Membrane
Bending
Membrane
Bending
Membrane
(P )
(P )
(Mc)
(Mc)
(ML)
Au
Al
Outside
Inside
-----------(bar
1047
577
Bu
Bl
Outside
Inside
)-----------1727
1235
Cu
Cl
Left
Left
Outside
Inside
-----------(bar
23
23
0
0
-30
-30
0
0
0
0
Du
Dl
Right
Right
Outside
Inside
)-----------23
23
0
0
30
30
0
0
0
0

Item:
2 11:10a Jan 30,2014
Hoop Bending (ML)
0
0
0
0
77
97
77
97
71
90
132
151
Nozzle Stresses
(Stresses Normal to
pipe cross-section)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
23
23
23
23
Axial Bending (P )
339
-339
339
-339
Axial Membrane (Mc)
-197
-197
197
197
Axial Bending (Mc)
-925
925
925
-925
Axial Membrane (ML)
0
0
0
0
Axial Bending (ML)
0
0
0
0
38
38
38
38
-722
450
1524
-1004
Nozzle Stresses
(Shear stress)
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(bar
0
0
0
0
Shear due to (Vl)
-41
-41
41
41
111
111
111
111
69
69
153
153
Nozzle Stresses
(Stress Intensities
Cu
Cl
Outside
Inside
-----------(bar
805
463
Du
Dl
Outside
Inside
)-----------1540
1195

Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Mean Diameter
Outside Diameter
Thickness used
Thickness used
(D)
(d)
(T)
(t)
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
2452.050
270.000
16.050
66.110
0.243
10.000
1.361
mm
mm
mm
mm

Nr/P
Mr/P
=
=
0.089
0.188

Item:
2 11:10a Jan 30,2014
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
=
=
=
=
=
=
=
=
=
=
0.055
0.102
0.303
0.081
0.093
0.060
0.155
0.095
0.048
0.115
Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
66
66
66
66
215
-215
215
-215
0
0
0
0
0
0
0
0
-109
-109
109
109
-273
273
273
-273
1206
1222
1206
1222
1105
1237
1870
910
Vessel Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
58
58
58
58
740
-740
740
-740
0
0
0
0
0
0
0
0
-89
-89
89
89
-882
882
882
-882
603
603
603
603
429
713
2374
-871
Vessel Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(bar
18
18
-18
-18
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
41
41
41
41
59
59
22
22
Vessel Stresses

Item:
2 11:10a Jan 30,2014
LONGITUDINAL PLANE
(Stress Intensities
Au
Al
Top
Top
Outside
Inside
-----------(bar
1110
1244
Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------2375
1782
Vessel Stresses
(Stresses Normal to
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
66
66
66
66
215
-215
215
-215
-43
-43
43
43
-409
409
409
-409
0
0
0
0
0
0
0
0
603
603
603
603
431
819
1337
89
Vessel Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
58
58
58
58
740
-740
740
-740
-59
-59
59
59
-1334
1334
1334
-1334
0
0
0
0
0
0
0
0
1206
1222
1206
1222
610
1815
3399
-734
Vessel Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(bar
0
0
0
0
Outplane Shear (Vl)
-24
-24
24
24
41
41
41
41
16
16
66
66
Vessel Stresses
(Stress Intensities
Cu
Cl
Left
Left
Outside
Inside
-----------(bar
612
1815
Du
Dl
Right
Right
Outside
Inside
)-----------3401
834

Item:
2 11:10a Jan 30,2014

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
547
563
547
563
547
563
547
563
Circ. Pl (SUS) |
8
8
38
38
-21
-21
71
71
Circ. Q (SUS) |
-216
216
412
-412
-175
175
453
-453
-----------------------------------------------------------------------Long. Pm (SUS) |
273
273
273
273
273
273
273
273
Long. Pl (SUS) |
-31
-31
81
81
-7
-7
53
53
Long. Q (SUS) |
-232
232
510
-510
-171
171
367
-367
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
13
13
-13
-13
-18
-18
18
18
Shear Q (SUS) |
48
48
48
48
48
48
48
48
-----------------------------------------------------------------------Pm (SUS)
| 547.0 563.0 547.0 563.0 547.0 563.0 547.0 563.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 555.5 571.5 585.7 601.7 527.2 543.2 619.1 635.0
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
350
798
1005
352
354
720
1082
258
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
563.00
1378.95
|
Passed
Pm+Pl (SUS)
|
635.05
2068.43
|
Passed
Pm+Pl+Q (TOTAL)|
1082.19
4136.86
|
Passed
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
1206
1222
1206
1222
1206
1222
1206
1222
Circ. Pl (SUS) |
-43
-43
175
175
-1
-1
117
117
Circ. Q (SUS) |
-58
58
488
-488
-594
594
2074 -2074
-----------------------------------------------------------------------Long. Pm (SUS) |
603
603
603
603
603
603
603
603

Item:
2 11:10a Jan 30,2014
Long. Pl (SUS) |
-31
-31
147
147
23
23
109
109
Long. Q (SUS) |
-142
142
1622 -1622
-194
194
624
-624
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
18
18
-18
-18
-24
-24
24
24
Shear Q (SUS) |
41
41
41
41
41
41
41
41
-----------------------------------------------------------------------Pm (SUS)
|
1206
1222
1206
1222
1206
1222
1206
1222
-----------------------------------------------------------------------Pm+Pl (SUS)
|
1163
1179
1381
1397
1205
1221
1323
1339
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1110
1243
2373
1781
612
1815
3399
833
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
1222.00
1378.95
|
Passed
Pm+Pl (SUS)
|
1397.50
2068.43
|
Passed
Pm+Pl+Q (TOTAL)|
3399.05
4136.86
|
Passed
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
77
97
77
97
77
97
77
97
Circ. Pl (SUS) |
8
8
38
38
-7
-7
53
53
Circ. Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
38
38
38
38
38
38
38
38
Long. Pl (SUS) |
-232
-232
278
278
-174
-174
220
220
Long. Q (SUS) |
-727
727
1405 -1405
-586
586
1264 -1264
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
31
31
-31
-31
-41
-41
41
41
Shear Q (SUS) |
111
111
111
111
111
111
111
111
-----------------------------------------------------------------------Pm (SUS)
|
77.0
97.0
77.0
97.0
77.0
97.0
77.0
97.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 285.8 305.4 320.7 321.2 221.7 240.4 270.0 271.8
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1045
575
1724
1234
804
463
1538
1195
-----------------------------------------------------------------------------------------------------------------------------------------------

Item:
2 11:10a Jan 30,2014
Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
97.00
1179.00
|
Passed
Pm+Pl (SUS)
|
321.16
1768.51
|
Passed
Pm+Pl+Q (TOTAL)|
1724.98
3537.01
|
Passed

Vessel Results Summary
Item:
1 11:10a Jan 30,2014
WRC297 Stress Computations at the Edge of the Nozzle : N1,N2

----------------------------------------------------
VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities

VESSEL Stresses
(Stress Intensities

NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities

NOZZLE Stresses
(Stress Intensities
Au
Al
Top
Top
Outside
Inside
-----------(bar
201
749
Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------1079
219
Cu
Cl
Left
Left
Outside
Inside
-----------(bar
284
641
Du
Dl
Right
Right
Outside
Inside
)-----------931
336
Au
Al
Outside
Inside
-----------(bar
1683
1166
Bu
Bl
Outside
Inside
)-----------2833
2305
Cu
Cl
Outside
Inside
-----------(bar
1391
987
Du
Dl
Outside
Inside
)-----------2550
2144
WRC297 Stress Computations at the Edge of the Reinforcing Pad : N1,N2

--------------------------------------------------------------VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
VESSEL Stresses
(Stress Intensities
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
Au
Al
Top
Top
Outside
Inside
-----------(bar
849
953
Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------1803
1359
Cu
Cl
Left
Left
Outside
Inside
-----------(bar
363
1494
Du
Dl
Right
Right
Outside
Inside
)-----------2705
690
Au
Al
Outside
Inside
-----------(bar
34
28
Bu
Bl
Outside
Inside
)-----------162
197

Item:
1 11:10a Jan 30,2014
NOZZLE Stresses
(Stress Intensities
Cu
Cl
Outside
Inside
-----------(bar
73
46
Du
Dl
Outside
Inside
)-----------134
189
WRC297 Stress Computations at the Edge of the Nozzle : N3

---------------------------------------------------VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities

VESSEL Stresses
(Stress Intensities

NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stress Intensities
Au
Al
Top
Top
Outside
Inside
-----------(bar
351
798
Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------1008
351
Cu
Cl
Left
Left
Outside
Inside
-----------(bar
353
720
Du
Dl
Right
Right
Outside
Inside
)-----------1084
258
Au
Al
Outside
Inside
-----------(bar
1047
577
Bu
Bl
Outside
Inside
)-----------1727
1235
Cu
Cl
Outside
Inside
-----------(bar
805
463
Du
Dl
Outside
Inside
)-----------1540
1195
WRC297 Stress Computations at the Edge of the Reinforcing Pad : N3

--------------------------------------------------------------VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities

VESSEL Stresses
(Stress Intensities

NOZZLE Stresses
Au
Al
Top
Top
Outside
Inside
-----------(bar
1110
1244
Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------2375
1782
Cu
Cl
Left
Left
Outside
Inside
-----------(bar
612
1815
Du
Dl
Right
Right
Outside
Inside
)-----------3401
834

Item:
1 11:10a Jan 30,2014
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stress Intensities
Au
Al
Outside
Inside
-----------(bar
43
32
Bu
Bl
Outside
Inside
)-----------190
231
Cu
Cl
Outside
Inside
-----------(bar
89
55
Du
Dl
Outside
Inside
)-----------150
208
ATTACHMENT 2:
PACKED SUPPORT CALCULATION
Page 275
Summary
Stress Analysis
Title
Subject Internal Support
Company MSETec Corporation Sdn. Bhd
Project
Project M2-234
Physical
Material
Mass
Area
Volume
Center of Gravity
Diameter of Plate
Thickness of Plate
Stand Support Size
SA 240 UNS S32750

64.773 kg
10987400 mm^2
64773000 mm^3
x=0 mm
y=0 mm
z=-31.3162 mm
2430 mm
12 mm
75 mm x 75 mm x 12 mm
Page 276
Input Data
General objective and settings:
Design Objective
Simulation Type
Last Modification Date
Detect and Eliminate Rigid Body Modes
Separate Stresses Across Contact Surfaces
Motion Loads Analysis
Single Point
Static Analysis
10/29/2013, 1:41 PM
No
No
No
Advanced settings:
Avg. Element Size (fraction of model diameter)
Min. Element Size (fraction of avg. size)
Grading Factor
Max. Turn Angle
Create Curved Mesh Elements
Ignore Small Geometry
Use part based measure for Assembly mesh
0.1
0.2
1.5
60 deg
Yes
No
Yes
Material(s)
Name
SA 240 UNS S32750

Mass Density
General
Yield Strength
Ultimate Tensile Strength
Young's Modulus
Stress
Poisson's Ratio
Shear Modulus
Expansion Coefficient
Stress Thermal Thermal Conductivity
Specific Heat
Part Name(s) Internal Support.ipt
7.75037 g/cm^3
551.2 MPa
799.24 MPa
194.298 GPa
0.29 ul
75.3093 GPa
0.000000000111 ul/c
14.2 W/( m K )
475 J/( kg c )
Page 277
Operating conditions
Pressure:1
Load Type Pressure
Magnitude 0.032 MPa
Selected Face(s)
Page 278
Fixed Constraint:1
Constraint Type Fixed Constraint
Selected Face(s)
Results
Result Summary
Name
Volume
Mass
Von Mises Stress
1st Principal Stress
3rd Principal Stress
Minimum
Maximum
64764000 mm^3
501.945 kg
0.325597 MPa 153.325 MPa
-82.0166 MPa 79.0486 MPa
-212.14 MPa 35.9879 MPa
Maximum
PASSED
PASSED
PASSED
Displacement
Safety Factor
0 mm
3.59498 ul
2.01265 mm PASSED
15 ul
PASSED
Page 279
Figures
Von Mises Stress
Page 280
1st Principal Stress
Page 281
3rd Principal Stress
Page 282
Displacement
Page 283
Safety Factor
APPENDIXES:

DATE : 30.01.2014
DOC. REF. NO.: MSET/M2-234/ S-6504ABCD/DC
REVISION: 0
SUBJECT: LIFTING LUG CALCULATION
JOB NO: M2-234
SERIAL NO.: M2-234/001,002,003,004
PAGE : 285
LIFTING & TAILING LUG CALC(VERTICAL VESSEL)

( Ref: Compress & Pressure Vessel Handbook by Dennis Moss).
1.0 LIFTING LUG CALCULATION
Figure 1: Lifting Lug Detail
1.1 Geometry Inputs

Lifting Lug Material
Length of Lifting Lug, L
Width of Lifting Lug, B
Thickness of Lifting Lug, t
Pin Hole Diameter, d
Lug Diameter at Pin, D
Weld Size, tw
Weld Length, b1
Weld Length, d2
Collar Thickness, tc
Collar Diameter, Dc
Width of Pad, Bp
Length of Pad, Lp
Pad Thickness, tp
Pad Weld Size, twp
Weld Length, L3
Length to Brace Plate, L1
:
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
SA 516 Gr. 70N

331 mm
180 mm
32 mm
50 mm
180 mm
18 mm
65 mm
75 mm
6.35 mm
125 mm
280 mm
465 mm
19.05 mm
13 mm
100 mm
105 mm
=
=
5.00 cm
18.00 cm
10.50 cm

DATE : 30.01.2014
REVISION: 0
JOB NO: M2-234
SERIAL NO.: M2-234/001,002,003,004
PAGE : 286
Vessel Empty Weight

Load Factor
Design Lift Weight, W
Dist. from C.O.G to Lifting Lug,l1
Dist. from C.O.G to Tailing Lug,l2
Dist. from Vessel C.L to Tailing Lug,l3
=
=
=
=
=
=
Yield Stress at amb Temp.,Sy

Allow.Tensile Stress, t.allow =0.6Sy
Allow. Shear Stress, s.allow = 0.4Sy
Allow. Bearing Stress, p.allow =0.9Sy
Allow. Bending Stress, bt.allow =0.66Sy
Allow. Bending Stress, bz.allow =0.75Sy
Allow. Weld Shear Stress,allow.
=
=
=
=
=
=
=
8489
2
16978
1068
1427
1409
kg
kg
mm
mm
mm
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
2
1827.75 kg/cm
2
1476.400 kg/cm
2437
1462.2
974.8
2193.3
1608.42
In-Plane
Out of Plane
1.2 Lift Forces

Lift force on lifting & tailing lug during rotational lift (0o 90o)
2*Ftop
Ftail
=
=
[W* ((l2*cos) +(l3*sin))] / [((l1*cos) + (l2*cos) + (l3*sin))]

W - (2*Ftop)
FT
FL
Figure 2: Lifting & Tailing Force-Loading Diagram
=
=
Ftop cos
Ftop sin
o
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
DATE : 30.01.2014
REVISION: 0
JOB NO: M2-234
SERIAL NO.: M2-234/001,002,003,004
PAGE : 287
(rad)
Ftop (kgf)
Ftail (kgf)
FT(top) (kgf)
FL(top) (kgf)
0
0.0873
0.1745
0.2618
4855
5026
5184
5333
5475
7268
6925
6609
6312
6028
5613
5749
5885
6024
6167
6317
6478
6652
6846
7065
7320
7624
8002
8489
5753
5481
5208
4931
4645
4344
4023
3674
3287
2848
2339
1729
975
4855
5007
5106
5151
5145
5087
4979
4821
4614
4361
4060
3715
3326
2893
2416
1894
1324
697
0
7268
0
5151
0
438
900
1380
1872
2372
2874
3375
3872
4361
4839
5306
5761
6204
6639
7070
7509
7971
8489
FTrans/Lateral
(kgf)
1767
1829
1887
1941
1993
2043
2092
2142
2192
2244
2299
2358
2421
2492
2571
2664
2775
2912
3090
8489
3090
0.3491
0.4363
0.5236
0.6109
0.6981
0.7854
0.8727
0.9599
1.0472
1.1345
1.2217
1.3090
1.3963
1.4835
1.5708
Max Force (kgf)
8489
Table 1: Lifting Load at Various Lift Angle,

Max. Lifting Load (vertical), Fv
Max. Lifting Load (Trans./lateral), Ft
Max. Tailing Load, FT
=
=
=
1.3 Lifting Lug Stress Calculation

1.3.1 Lug Pin Diameter based on Shear Stress.
Pin Hole Required Diameter, dreqd
:
=
Pin Hole Required Dia.
less than
Pin Hole Area (on 2 Lifting Lug), A

Shear Stress Required, s.reqd
Shear Stress Required
less than
8489 kgf
kgf
3090
7268 kgf
(2*Fv /(*s))0.5
1.922 cm
Geometry Input, So Pin Hole Dia. is
:
=
2*((/4)*d2)
:
=
Fv /A
3926.991
216.171
mm2
19.22 mm
Sufficient
2
39.27 cm
kg/cm2
Allowable Shear Stress, Stress on Hole is
Sufficient

DATE : 30.01.2014
REVISION: 0
JOB NO: M2-234
SERIAL NO.: M2-234/001,002,003,004
PAGE : 288
1.3.2 Lug Thickness based on Tensile Stress.

Lifting Lug Thickness Required, treqd
:
=
Thickness Required are
less than
Tensile Stress Required, t.reqd
less than
:
=
D*t
:
=
Fv /A
Lifting Lug Thickness Required, Treqd
less than
:
=
:
=
less than
Bearing Stress Required, b.reqd
less than
147.378 kg/cm
2
57.60 cm
Sufficient
t + (2*tc)
45 mm
Fv /(d*p)
1.742 cm
17.42 mm
Sufficient
max(0, 0.5*(Treqd -t))

0.00 mm
Geometry Input, Thickness used is
Bearing Area, Abearing
Bearing Stress Required
Sufficient
Collar Required Thickness, tc reqd
Collar Thick. Required
5760 mm
3.23 mm
Allowable Tensile Stress, Stress on Lug is
1.3.3 Lug Thickness based on Bearing Stress.

Lifting Lug Thickness (Including Collar Plate)
T
:
=
0.323 cm
Lifting Lug Area, A
Tensile Stress Required
Fv /(D*t)
:
=
(d*(t+2tc))
:
=
Fv /Abearing
2235.00 mm
379.821 kg/cm
Sufficient
2
22.35 cm
Allowable Bearing Stress, Stress on Lug is
Sufficient
1.3.4 Lug Thickness based on Shear Stress.

( Ref: Pressure Vessel Design Manual Handbook by Dennis Moss pg 417).
Net Section at top of Lug(2 lugs), An
:
=
2[t(D-d/2)] + [2t c (Dc-d/2)]

2
5112.50 mm
2
51.13 cm

DATE : 30.01.2014
REVISION: 0
JOB NO: M2-234
SERIAL NO.: M2-234/001,002,003,004
PAGE : 289
Shear Stress at top of lug, s
:
=
less than
1.3.5 Unity Check, Combined Stresses

Unity Check, U
Since Unity Check is
less than
FT(top)/An
100.755 kg/cm
Allowable Shear Stress, Stress on Lug is
:
=
Sufficient
(s.reqd /s.allow) + (t.reqd /t.allow) + (b.reqd /b.allow)

0.496
1, therefore lifting lug size is
Sufficient
1.4 Out of Plane Bending

In addition as the lifting lugs are alligned with the sling, take a minimum load of 5% of total
applied load.Note that this out of plane stress is combined with the in-plane bending stress and
tensile stress.
Out of Plane Load, Fz
In Plane (transverse) Moment, Mt
Out of Plane Moment, Mz
1.4.1 Bending Moment (In-Plane)

Section Modulus of Lug, Zt
Bending Stress (in-plane), bt.reqd
1.4.2 Bending Moment (Out of Plane)

Section Modulus of Lug, Zz
Bending Stress (in-plane), bz.reqd

Unity Check, U
less than
:
=
5% x Fv
:
=
Ft x L1
:
=
Fz x L1
:
=
B*t2 /6
:
=
Mt/Zt
:
=
B2*t /6
:
=
Mz/Zz
:
=
(t.reqd /t.allow) + (bt.reqd /bt.allow) + (bz.reqd /bz.allow)
424 kgf
32442 kgfcm
4457 kgfcm
30720.00 mm
1056 kg/cm
172800.00 mm
3
30.72 cm
3
172.80 cm
26 kg/cm
0.771
1, therefore lug is
Sufficient

DATE : 30.01.2014
REVISION: 0
JOB NO: M2-234
SERIAL NO.: M2-234/001,002,003,004
PAGE : 290
1.4.4 Von-Mises Check Criteria

Equivalent Stress, e
Allow. Eqv. Stress, e.allow (0.66 Sy)

Since Equivalent Stress
less than
{Sqrt[(t.reqd - bt.reqd)2 +(bt.reqd - bz.reqd)2 +

(bz.reqd - t.reqd)2]}/2
2
690 kg/cm
1608 kg/cm2
Allow. Equivalent Stress, therefore lug is
Sufficient
1.4.5 Max Lift. Angle from Vertical

Section Modulus of Lug, Z
:
=
B*t2 /6
30720.00 mm
3
30.72 cm
By using bending stress equivalent, max lift angle (from vertical) be determine as below:
Bending Stress, b
: M/Z
= Fsin *L1 /Z , Where F = 0.5W/cos
,Where sin/cos = tan
b = 0.5W(sin/cos)*L1/Z
Max. lift cable angle from Vertical,
= arctan((b*Z)/(0.5WL1))
=
=
0.65 rad
37.09 deg
1.4.6 Transverse / Lateral force due to max. lift. angle

Ftop
Resultant force, Fs
Transverse / Lateral force, Ft
=
=
:
=
:
=
8489 kgf
20 deg
Ftop /cos
9034 kgf
Fs *sin
3090 kgf
0.35 rad

DATE : 30.01.2014
REVISION: 0
JOB NO: M2-234
SERIAL NO.: M2-234/001,002,003,004
PAGE : 291
1.5 Weld Stress Calculation
Figure 3: Lifting Lug Weld Area.

Maximum weld shear stress occurs at lift angle,
=
From Interpolation table 1, lift force,Fr
=
11.00 deg
5214.01 kgf
0.1920
rad
Lifting Lug Weld Area, Aweld
:
=
=
A1 + A2 + A3 + A4(Brace Plate)
0.707*tw[(d1+b1)+(2d2+b2)+(d3+b3) + L1]
2
2
8081.01 mm
=
80.81 cm
Max. weld Shear Stress, t
:
=
Fr cos/ A weld
:
=
Fr sin/ A weld
Max. weld Shear Stress, s
2
63.34 kgcm
2
12.31 kgcm
1.5.1 Torsional Shear:

Weld Centrod:
Weld Areas, Ai
: 0.707 *tw*Li
2
Location
Area(mm )
A1
1272.60
A2
827.19
A3
954.45
A4
636.30
A5
954.45
A6
827.19
A7
1272.60
A8
2290.68 (Weld at Brace Plate)
Ai (mm2)
9035.46
Table 2: Weld Torsion Area

DATE : 30.01.2014
REVISION: 0
JOB NO: M2-234
SERIAL NO.: M2-234/001,002,003,004
PAGE : 292
Weld Centroid Location:

x1
=
0.00
x2
=
32.50
x3
=
75.00
x4
=
90.00
x5
=
115.00
x6
=
147.50
x7
=
180.00
x8
=
90.00
Xbar
:
=
mm
mm
mm
mm
mm
mm
mm
mm
(Ai*Xi)/Ai
91.06 mm
Radius to Centroid Locations, ri

r1
=
109.01
r2
=
124.56
r3
=
74.19
r4
=
34.95
r5
=
76.29
r6
=
123.58
r7
=
107.25
r8
=
216.07
Polar Moment Area, Ji
J1
=
1060500.00
J2
=
291239.81
J3
=
447398.44
J4
=
132562.50
J5
=
447398.44
J6
=
291239.81
J7
=
1060500.00
J8
=
6184836.00
y1
y2
y3
y4
y5
y6
y7
y8
=
=
=
=
=
=
=
=
Ybar
:
=
50.00
0.00
37.50
75.00
37.50
0.00
50.00
326.00
(Ai*Yi)/Ai
109.94 mm
sqrt((Xbar -xi)2 +(Ybar-yi)2)
0.707 *tw*(Li3)/12
:
=
(Ji + Ai*ri2)
:
=
sqrt(Xbar2 +((L3+L-L1)- Ybar)2)
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm4
mm4
mm4
mm4
mm4
mm4
mm4
Parrallel axis theorem, J
Radial distance from centroid to weld:

r
mm
mm
mm
mm
mm
mm
mm
mm
4
183670560 mm
234.47 mm
(Location at Brace)

DATE : 30.01.2014
REVISION: 0
JOB NO: M2-234
SERIAL NO.: M2-234/001,002,003,004
PAGE : 293
Weld Shear Stress Reqd.
:
=
=
arctan(((L3+L-L1)-Ybar)/Xbar)
:
=
=
=
M*r/J
(Fr*cos*(L+L3-Ybar))*r/J
2
2.10 kg/mm2
209.77 kg/cm
total
:
=
sqrt[(t +2sinr)2 + (s + 2cosr)2]

2
273.24 kg/cm
less than
1.17 rad
67.15 deg
Allow. Weld Shear Stress. So, Stress is
Sufficient
1.5.2 Collar Weld Stress:

Collar Weld Area, Aweld
Collar Weld Stress, c
Collar Weld Shear Stress Required

Sufficient
:
=
2Dc*0.707tw
:
=
Fv/Aweld
2
9994.98 mm
less than
1.4.3 Pad Weld Stress:
Figure 4: Pad Weld Area.
2
99.95 cm
2
84.93 kg/cm

DATE : 30.01.2014
REVISION: 0
JOB NO: M2-234
SERIAL NO.: M2-234/001,002,003,004
PAGE : 294
Direct Shear:
Pad Weld Area, Aweld
:
=
0.707twp * (2Lp +Bp)
:
=
Fr cos/ A weld
:
=
Fr sin/ A weld
0.707 *twp*Li
2
11121.11 mm
2
46.02 kgcm
2
8.95 kgcm

Weld Centrod:
Weld Areas, Ai
Location
Area(mm2)
A1
4273.82
A2
2573.48
A3
4273.82
Ai (mm2)
11121.11

x1
=
0.00
x2
=
140.00
x3
=
280.00
Xbarp
:
=
mm
mm
mm
(Ai*Xi)/Ai
140.00 mm
y1
y2
y3
=
=
=
Ybarp
:
=
232.50
0.00
232.50
(Ai*Yi)/Ai
178.70 mm

J1
= 77008804.03 mm4
J2
= 16813402.67 mm4
J3
= 77008804.03 mm4
0.707 *twp*(Li3)/12
:
=
(Ji + Ai*ri2)

r1
=
149.98
r2
=
178.70
r3
=
149.98
mm
mm
mm
mm
mm
mm
445285873 mm4
2
111.21 cm

DATE : 30.01.2014
REVISION: 03
JOB NO: M2-234
SERIAL NO.: M2-234/001,002,003,004
PAGE : 295

:
=
sqrt(Xbarp2 +((Lp- Ybarp)2)
:
=
=
arctan(((Lp)-Ybar)/Xbar)
:
=
=
=
M*rp/Jp
(Fr*cos*(L+Lp-Ybarp))*rp/Jp
2
2.26 kg/mm
2
226.13 kg/cm
total
:
=

2
271.68 kg/cm
318.70 mm
1.12 rad
63.94 deg
higher than Allow. Weld Shear Stress. So, Stress is
Sufficient
1.6.Convert Attachment Parameters

( Ref: Pressure Vessel Design Manual Handbook by Dennis Moss, Procedure 5-3 pg 267~269).
Attachment Length, b
Attachment Height, h
One-half circumferential width, C1
One-half longitudinal width, C2
Width of Cleat, 2C1

Length of Cleat, 2C2
:
=
:
=
:
=
:
=
=
=
180 mm
L-L1
226 mm
0.25b
45.0 mm
0.4h
90 mm
90 mm
181 mm
Note: Above parameter will be insert in PV-elite data for calculation of local stres analysis
(WRC 107)

FileName : S-6504ABCD-LIFTING ATTACHMENT--------------------- Page 296
WRC Clip Analysis: : LIFTING ATTACH
Step:
18 11:10a Jan 30,2014
1,
Description: LIFTING ATTACH:

Vessel Diameter
Vessel Thickness
Design
Vessel
Vessel
Vessel
Vbasis
Cylsph
Cas
Dv
Tv
Temperature
Material
Cold S.I. Allowable
Hot S.I. Allowable
Smc
Smh
ID
Cylindrical
3.0000 mm
2430.000 mm
19.050 mm
60.00
SA-516 70
1379.00
1379.00
C
bar
bar
Attachment Type
Parameter C11
Parameter C22
Type
C11
C22

Pad Parameter C11P
Pad Parameter C22P
Tpad
C11p
C22p
19.050
280.000
465.000
Dp
17.017
No
bar
-30302.7
-83249.2
0.0
0.0
0.0
0.0
N
N
N
N-m
N-m
N-m


Radial Load
(SUS)
P
Longitudinal Shear
(SUS)
Vl
(SUS)
Vc
Mc
Longitudinal Moment
(SUS)
Ml
Torsional Moment
(SUS)
Mt

WRC107 Version
Version

Gamma =
No
March
mm
mm
mm
1979
No
No

Radial Load
P
VC
Longitudinal Shear
VL
MC
Longitudinal Moment
ML
Torsional Moment
MT
Dimensionless Parameters used :
Rectangular
90.00 mm
181.00 mm
-30302.7
0.0
-83249.2
0.0
0.0
0.0
N
N
N
N-m
N-m
N-m
35.20
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location

Step:
18 11:10a Jan 30,2014
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.068
4C
6.464
(A,B)
N(PHI) / ( P/Rm )
0.068
3C
6.172
(C,D)
M(PHI) / ( P )
0.047
2C1
0.156
(A,B)
M(PHI) / ( P )
0.047
1C
0.199
(C,D)
0.046
3A
0.408
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.050
1A
0.104
(A,B,C,D)
0.058
3B
1.990
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.054
1B
0.057
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.059
0.059
0.060
0.060
0.046
0.061
0.058
0.064
3C
4C
1C1
2C
4A
2A
4B
2B
6.418
6.546
0.181
0.138
0.503
0.061
0.555
0.091
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Kb = 1.00

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(bar
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
45
45
45
45
43
43
43
43
Circ. Bend. P |
230
-230
230
-230
294
-294
294
-294
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
0
0
0
0
0
0
0
0
Circ. Bend. ML |
0
0
0
0
0
0
0
0
|
Tot. Circ. Str.| 276.0 -185.7 276.0 -185.7 337.5 -251.2 337.5 -251.2
-----------------------------------------------------------------------Long. Memb. P |
44
44
44
44
45
45
45
45
Long. Bend. P |
266
-266
266
-266
203
-203
203
-203
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
0
0
0
0
0
0
0
0
Long. Bend. ML |
0
0
0
0
0
0
0
0
|
Tot. Long. Str.| 311.5 -221.8 311.5 -221.8 249.3 -157.8 249.3 -157.8
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
65
65
-65
-65
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
65.5
65.5 -65.5 -65.5
------------------------------------------------------------------------

Step:
18 11:10a Jan 30,2014
Str. Int. | 311.48 221.79 311.48 221.79 372.35 284.96 372.35 284.96
-----------------------------------------------------------------------Dimensionless Parameters used :
Gamma =
76.39
Dimensionless Loads for Cylindrical Shells at Pad edge:
------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.185
4C
9.529
(A,B)
N(PHI) / ( P/Rm )
0.185
3C
5.221
(C,D)
M(PHI) / ( P )
0.138
2C1
0.040
(A,B)
M(PHI) / ( P )
0.138
1C !
0.073
(C,D)
0.135
3A
3.009
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.144
1A
0.075
(A,B,C,D)
0.160
3B
7.484
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.151
1B
0.024
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.163
0.163
0.167
0.167
0.135
0.171
0.160
0.171
3C
4C
1C1
2C !
4A
2A
4B
2B
6.141
10.167
0.061
0.036
5.456
0.032
3.074
0.025
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Kb = 1.00

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(bar
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
146
146
146
146
80
80
80
80
Circ. Bend. P |
283
-283
283
-283
516
-516
516
-516
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
0
0
0
0
0
0
0
0
Circ. Bend. ML |
0
0
0
0
0
0
0
0
|
Tot. Circ. Str.| 430.5 -137.0 430.5 -137.0 596.9 -436.1 596.9 -436.1
-----------------------------------------------------------------------Long. Memb. P |
94
94
94
94
156
156
156
156
Long. Bend. P |
431
-431
431
-431
252
-252
252
-252
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
0
0
0
0
0
0
0
0

Step:
18 11:10a Jan 30,2014
Long. Bend. ML |
0
0
0
0
0
0
0
0
|
Tot. Long. Str.| 525.8 -336.6 525.8 -336.6 409.4 -96.2 409.4 -96.2
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
55
55
-55
-55
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
55.8
55.8 -55.8 -55.8
-----------------------------------------------------------------------Str. Int. | 525.76 336.60 525.76 336.60 612.24 445.01 612.24 445.01
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
582
599
582
599
582
599
582
599
Circ. Pl (SUS) |
45
45
45
45
43
43
43
43
Circ. Q (SUS) |
230
-230
230
-230
294
-294
294
-294
-----------------------------------------------------------------------Long. Pm (SUS) |
291
291
291
291
291
291
291
291
Long. Pl (SUS) |
44
44
44
44
45
45
45
45
Long. Q (SUS) |
266
-266
266
-266
203
-203
203
-203
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
0
0
0
0
65
65
-65
-65
Shear Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Pm (SUS)
| 582.1 599.2 582.1 599.2 582.1 599.2 582.1 599.2
-----------------------------------------------------------------------Pm+Pl (SUS)
| 627.3 644.3 627.3 644.3 639.4 655.7 639.4 655.7
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 858.2 413.5 858.2 413.5 930.6 366.4 930.6 366.4
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
599.15
1379.00
|
Passed
Pm+Pl (SUS)
|
655.74
2068.50
|
Passed
Pm+Pl+Q (TOTAL)|
930.59
4137.00
|
Passed

Step:
18 11:10a Jan 30,2014
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(bar
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
1282
1299
1282
1299
1282
1299
1282
1299
Circ. Pl (SUS) |
146
146
146
146
80
80
80
80
Circ. Q (SUS) |
283
-283
283
-283
516
-516
516
-516
-----------------------------------------------------------------------Long. Pm (SUS) |
641
641
641
641
641
641
641
641
Long. Pl (SUS) |
94
94
94
94
156
156
156
156
Long. Q (SUS) |
431
-431
431
-431
252
-252
252
-252
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
0
0
0
0
55
55
-55
-55
Shear Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Pm (SUS)
|
1282
1299
1282
1299
1282
1299
1282
1299
-----------------------------------------------------------------------Pm+Pl (SUS)
|
1429
1446
1429
1446
1368
1385
1368
1385
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1713
1163
1713
1163
1883
873
1883
873
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
bar
|
---------------|-------------------------------------------------------Pm (SUS)
|
1299.99
1379.00
|
Passed
Pm+Pl (SUS)
|
1446.74
2068.50
|
Passed
Pm+Pl+Q (TOTAL)|
1883.61
4137.00
|
Passed

DATE : 30.01.2014
REVISION: 03
JOB NO: M2-234
SERIAL NO.: M2-234/001,002,003,004
PAGE : 291
1.5 Weld Stress Calculation
Figure 3: Lifting Lug Weld Area.

Maximum weld shear stress occurs at lift angle,
=
From Interpolation table 1, lift force,Fr
=
11.00 deg
5214.01 kgf
0.1920
rad
Lifting Lug Weld Area, Aweld
:
=
=
A1 + A2 + A3 + A4(Brace Plate)
0.707*tw[(d1+b1)+(2d2+b2)+(d3+b3) + L1]
2
2
8081.01 mm
=
80.81 cm
:
=
Fr cos/ A weld
:
=
Fr sin/ A weld
2
63.34 kgcm
2
12.31 kgcm

Weld Centrod:
Weld Areas, Ai
: 0.707 *tw*Li
2
Location
Area(mm )
A1
1272.60
A2
827.19
A3
954.45
A4
636.30
A5
954.45
A6
827.19
A7
1272.60
A8
2290.68 (Weld at Brace Plate)
Ai (mm2)
9035.46

DATE : 30.01.2014
REVISION: 03
JOB NO: M2-234
SERIAL NO.: M2-234/001,002,003,004
PAGE : 292

x1
=
0.00
x2
=
32.50
x3
=
75.00
x4
=
90.00
x5
=
115.00
x6
=
147.50
x7
=
180.00
x8
=
90.00
Xbar
:
=
mm
mm
mm
mm
mm
mm
mm
mm
(Ai*Xi)/Ai
91.06 mm

r1
=
109.01
r2
=
124.56
r3
=
74.19
r4
=
34.95
r5
=
76.29
r6
=
123.58
r7
=
107.25
r8
=
216.07
J1
=
1060500.00
J2
=
291239.81
J3
=
447398.44
J4
=
132562.50
J5
=
447398.44
J6
=
291239.81
J7
=
1060500.00
J8
=
6184836.00
y1
y2
y3
y4
y5
y6
y7
y8
=
=
=
=
=
=
=
=
Ybar
:
=
50.00
0.00
37.50
75.00
37.50
0.00
50.00
326.00
(Ai*Yi)/Ai
109.94 mm
0.707 *tw*(Li3)/12
:
=
(Ji + Ai*ri2)
:
=
sqrt(Xbar2 +((L3+L-L1)- Ybar)2)
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm4
mm4
mm4
mm4
mm4
mm4
mm4

r
mm
mm
mm
mm
mm
mm
mm
mm
183670560 mm4
234.47 mm
(Location at Brace)

DATE : 30.01.2014
REVISION: 03
JOB NO: M2-234
SERIAL NO.: M2-234/001,002,003,004
PAGE : 293
:
=
=
arctan(((L3+L-L1)-Ybar)/Xbar)
:
=
=
=
M*r/J
(Fr*cos*(L+L3-Ybar))*r/J
2
2.10 kg/mm
2
209.77 kg/cm
total
:
=

2
273.24 kg/cm
less than
1.17 rad
67.15 deg
Sufficient
1.5.2 Collar Weld Stress:

Collar Weld Area, Aweld
Collar Weld Stress, c
Collar Weld Shear Stress Required

Sufficient
:
=
2Dc*0.707tw
:
=
Fv/Aweld
2
9994.98 mm
less than
1.4.3 Pad Weld Stress:
Figure 4: Pad Weld Area.
2
99.95 cm
2
84.93 kg/cm

DATE : 30.01.2014
REVISION: 03
JOB NO: M2-234
SERIAL NO.: M2-234/001,002,003,004
PAGE : 294
Direct Shear:
Pad Weld Area, Aweld
:
=
0.707twp * (2Lp +Bp)
:
=
Fr cos/ A weld
:
=
Fr sin/ A weld
0.707 *twp*Li
2
11121.11 mm
2
46.02 kgcm
2
8.95 kgcm

Weld Centrod:
Weld Areas, Ai
Location
Area(mm2)
A1
4273.82
A2
2573.48
A3
4273.82
Ai (mm2)
11121.11

x1
=
0.00
x2
=
140.00
x3
=
280.00
Xbarp
:
=
mm
mm
mm
(Ai*Xi)/Ai
140.00 mm
y1
y2
y3
=
=
=
Ybarp
:
=
232.50
0.00
232.50
(Ai*Yi)/Ai
178.70 mm

J1
= 77008804.03 mm4
J2
= 16813402.67 mm4
J3
= 77008804.03 mm4
0.707 *twp*(Li3)/12
:
=
(Ji + Ai*ri2)

r1
=
149.98
r2
=
178.70
r3
=
149.98
mm
mm
mm
mm
mm
mm
445285873 mm4
2
111.21 cm

DATE : 30.01.2014
REVISION: 03
JOB NO: M2-234
SERIAL NO.: M2-234/001,002,003,004
PAGE : 285
LIFTING & TAILING LUG CALC(VERTICAL VESSEL)

( Ref: Compress & Pressure Vessel Handbook by Dennis Moss).
1.0 LIFTING LUG CALCULATION
Figure 1: Lifting Lug Detail
1.1 Geometry Inputs

Lifting Lug Material
Length of Lifting Lug, L
Width of Lifting Lug, B
Thickness of Lifting Lug, t
Pin Hole Diameter, d
Lug Diameter at Pin, D
Weld Size, tw
Weld Length, b1
Weld Length, d2
Collar Thickness, tc
Collar Diameter, Dc
Width of Pad, Bp
Length of Pad, Lp
Pad Thickness, tp
Pad Weld Size, twp
Weld Length, L3
Length to Brace Plate, L1
:
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
SA 516 Gr. 70N

331 mm
180 mm
32 mm
50 mm
180 mm
18 mm
65 mm
75 mm
6.35 mm
125 mm
280 mm
465 mm
19.05 mm
13 mm
100 mm
105 mm
=
=
5.00 cm
18.00 cm
10.50 cm

DATE : 30.01.2014
REVISION: 03
JOB NO: M2-234
SERIAL NO.: M2-234/001,002,003,004
PAGE : 289
Shear Stress at top of lug, s
:
=
less than

Unity Check, U
less than
FT(top)/An
100.755 kg/cm
Allowable Shear Stress, Stress on Lug is
:
=
Sufficient
(s.reqd /s.allow) + (t.reqd /t.allow) + (b.reqd /b.allow)

0.496
1, therefore lifting lug size is
Sufficient
1.4 Out of Plane Bending

In addition as the lifting lugs are alligned with the sling, take a minimum load of 5% of total
applied load.Note that this out of plane stress is combined with the in-plane bending stress and
tensile stress.
Out of Plane Load, Fz
In Plane (transverse) Moment, Mt
Out of Plane Moment, Mz
1.4.1 Bending Moment (In-Plane)

Section Modulus of Lug, Zt
Bending Stress (in-plane), bt.reqd
1.4.2 Bending Moment (Out of Plane)

Section Modulus of Lug, Zz
Bending Stress (in-plane), bz.reqd

Unity Check, U
less than
:
=
5% x Fv
:
=
Ft x L1
:
=
Fz x L1
:
=
B*t2 /6
:
=
Mt/Zt
:
=
B2*t /6
:
=
Mz/Zz
:
=
(t.reqd /t.allow) + (bt.reqd /bt.allow) + (bz.reqd /bz.allow)
424 kgf
32442 kgfcm
4457 kgfcm
30720.00 mm
1056 kg/cm
172800.00 mm
3
30.72 cm
3
172.80 cm
26 kg/cm
0.771
1, therefore lug is
Sufficient

DATE : 30.01.2014
REVISION: 03
JOB NO: M2-234
SERIAL NO.: M2-234/001,002,003,004
PAGE : 288
1.3.2 Lug Thickness based on Tensile Stress.

Lifting Lug Thickness Required, treqd
:
=
less than
Tensile Stress Required, t.reqd
less than
:
=
D*t
:
=
Fv /A
Lifting Lug Thickness Required, Treqd
less than
:
=
:
=
less than
Bearing Stress Required, b.reqd
less than
147.378 kg/cm
2
57.60 cm
Sufficient
t + (2*tc)
45 mm
Fv /(d*p)
1.742 cm
17.42 mm
Sufficient
max(0, 0.5*(Treqd -t))

0.00 mm
Bearing Area, Abearing
Bearing Stress Required
Sufficient
Collar Required Thickness, tc reqd
Collar Thick. Required
5760 mm
3.23 mm
Allowable Tensile Stress, Stress on Lug is
1.3.3 Lug Thickness based on Bearing Stress.

Lifting Lug Thickness (Including Collar Plate)
T
:
=
0.323 cm
Lifting Lug Area, A
Tensile Stress Required
Fv /(D*t)
:
=
(d*(t+2tc))
:
=
Fv /Abearing
2235.00 mm
379.821 kg/cm
Sufficient
2
22.35 cm
Allowable Bearing Stress, Stress on Lug is
Sufficient
1.3.4 Lug Thickness based on Shear Stress.

( Ref: Pressure Vessel Design Manual Handbook by Dennis Moss pg 417).
Net Section at top of Lug(2 lugs), An
:
=
2[t(D-d/2)] + [2t c (Dc-d/2)]

2
5112.50 mm
2
51.13 cm

DATE: .0.2014
REVISION: 04
SUBJECT: TITLE PAGE
JOB NO: M2-234
SERIAL NO.: M2-234/001,002,003,004
PAGE: 5 of 309

NO
46
47
48
CONTENT

PAGE NO.
223
224
227
SECTION G: BLAST CASE
49
50
51
52
53
Input Echo
External Pressure
233
240
243
244
245
ATTACHMENTS
54
55
56
Attachment 1: WRC 297 Calculation

Attachment 2: Packed Support Calculation
Appendixes: Lifting Lug, Tailing Lug & Base Block Calculation
250
274
284

DATE : 30.01.2014
REVISION: 03
JOB NO: M2-234
SERIAL NO.: M2-234/001,002,003,004
PAGE : 286
Vessel Empty Weight

Load Factor
Design Lift Weight, W
Dist. from C.O.G to Lifting Lug,l1
Dist. from C.O.G to Tailing Lug,l2
Dist. from Vessel C.L to Tailing Lug,l3
=
=
=
=
=
=
8489
2
16978
1068
1427
1409
Yield Stress at amb Temp.,Sy

Allow.Tensile Stress, t.allow =0.6Sy
Allow. Shear Stress, s.allow = 0.4Sy
Allow. Bearing Stress, p.allow =0.9Sy
Allow. Bending Stress, bt.allow =0.66Sy
Allow. Bending Stress, bz.allow =0.75Sy
Allow. Weld Shear Stress,allow.
=
=
=
=
=
=
=
2437
1462.2
974.8
2193.3
1608.42
1827.75
1476.400
kg
kg
mm
mm
mm
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
In-Plane
Out of Plane
1.2 Lift Forces

Lift force on lifting & tailing lug during rotational lift (0o 90o)
2*Ftop
Ftail
=
=
[W* ((l2*cos) +(l3*sin))] / [((l1*cos) + (l2*cos) + (l3*sin))]

W - (2*Ftop)
FT
FL
Figure 2: Lifting & Tailing Force-Loading Diagram
=
=
Ftop cos
Ftop sin

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MSET ENGINEERING CORPORATION SDN BHD

DOCUMENT TITLE: DESIGN CALCULATION

DOC. REF. NO.: MSET/M2-234/S-6504ABCD/DC

SUBJECT: TITLE PAGE

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

S-6504ABCD MULTIMEDIA BACK WASHABLE

PRESSURE (barg) (Int./Ext.)

TEMPERATURE (C) (Max./Min)

PRESSURE (barg) (Max./Norm./Min)

-/7.2-7.4/- (at Inlet)

TEMPERATURE (C) (Max./Norm./Min.)

25.481 (Horizontal Position)

MAP (new & cold) (barg)

INSIDE DIAMETER / TL TO TL (mm)

2:1 ELLIP HEAD

MATERIAL OF CONSTRUCTION (SHELL & HEAD)

HEAD: 100%, SHELL: 100%

HEAD:1.0 , SHELL: 1.0

CORROSION ALLOWANCE (mm)

ERECTION WEIGHT (kg)

PRESSURE VESSEL DESIGN CALCULATION

MSET ENGINEERING CORPORATION SDN BHD

DOC. REF. NO.: MSET/M2-234/S-6504ABCD/DC

SUBJECT: TITLE PAGE

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

SECTION A: DRY / EMPTY CASE

SECTION B: OPERATING CASE

MSET ENGINEERING CORPORATION SDN BHD

DOC. REF. NO.: MSET/M2-234/S-6504ABCD/DC

SUBJECT: TITLE PAGE

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

TABLE OF CONTENT (CONTINUED

SECTION D: TRANSPORTATION CASE

SECTION E: STORM CASE

SECTION F: DAMAGE CASE

MSET ENGINEERING CORPORATION SDN BHD

DOC. REF. NO.: MSET/M2-234/S-6504ABCD/DC

SUBJECT: TITLE PAGE

JOB NO: M2-234

SERIAL NO.: M2-234/001,002,003,004

TABLE OF CONTENT (CONTINUED

Earthquake Load Calculation

SECTION G: BLAST CASE

Attachment 1: WRC 297 Calculation

DRY / EMPTY CASE

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD

Wind Design Code

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD

Consider MAP New and Cold in Noz. Design

Material Database Year

Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37

Complete Listing of Vessel Elements and Details:

-------------------------------------------------------------------Element From Node

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD

Element From Node

Element From Node

-------------------------------------------------------------------Element From Node

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD

Element From Node

Element From Node