14044129-Canon Inner Finisher-b1 Inner Finisher Additional Tray-b1 Service Manual

March 5, 2010
Revision 0
Inner Finisher-B1
Inner Finisher Additional Tray-B1
Service Manual
Produt Outline
Technology
Periodic Servicing
Parts Replacement and Cleaning Procedure
Adjustment
Installation(Inner Finisher-B1)
Installation(Addtional Tray-B1)
Appendix

Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory,
The following paragraph does not apply to any countries where such provisions are
installation, maintenance, and repair of products. This manual covers all localities where the
inconsistent with local law.
products are sold. For this reason, there may be information in this manual that does not
apply to your locality.
Trademarks
The product names and company names used in this manual are the registered trademarks
Corrections
of the individual companies.
This manual may contain technical inaccuracies or typographical errors due to improvements
or changes in products. When changes occur in applicable products or in the contents of this
Copyright
manual, Canon will release technical information as the need arises. In the event of major
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may
changes in the contents of this manual over a long or short period, Canon will issue a new
not be copied, reproduced or translated into another language, in whole or in part, without the
edition of this manual.
written consent of Canon Inc.
(C) CANON INC. 2009
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential
information.
Safety Precautions

Explanation of Symbols
The following rules apply throughout this Service Manual:
The following symbols are used throughout this Service Manual.

1. Each chapter contains sections explaining the purpose of specific functions and the
Symbols
Explanation
Check.
Symbols
relationship between electrical and mechanical systems with reference to the timing of
Explanation
Remove the claw.
operation.

In the diagrams,
represents the path of mechanical drive; where a signal name
accompanies the symbol, the arrow
indicates the direction of the electric
signal.
Check visually.
The expression "turn on the power" means flipping on the power switch, closing the
Insert the claw.
front door, and closing the delivery unit door, which results in supplying the machine with
power.
Check the noise.
Use the bundled part.
2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is
"High", while '0' is used to indicate "Low". (The voltage value, however, differs from
circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
signal goes on when '0'.

Disconnect the connector.
Push the part.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked

in the field. Therefore, the operations of the microprocessors used in the machines
are not discussed: they are explained in terms of from sensors to the input of the DC
controller PCB and from the output of the DC controller PCB to the loads.
Connect the connector.
Plug the power cable.
The descriptions in this Service Manual are subject to change without notice for product
improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
Remove the cable/wire

from the cable guide or wire
saddle.
All service persons are expected to have a good understanding of the contents of this Service
Turn on the power.
Manual and all relevant Service Information bulletins and be able to identify and isolate faults
in the machine.
Set the cable/wire to the

cable guide or wire saddle.
Remove the screw.
Tighten the screw.
Safety Precautions
Safety Precautions
Contents
0 Safety Precautions
Notes Before it Works Serving----------------------------------------------0-2
1 Produt Outline
Features--------------------------------------------------------------------------1-2
Specifications-------------------------------------------------------------------1-3
Names of Parts-----------------------------------------------------------------1-4
External View------------------------------------------------------------------------ 1-4

Cross Section------------------------------------------------------------------------ 1-4
2 Technology
Basic Configuration------------------------------------------------------------2-2
Outline of basic operation--------------------------------------------------------- 2-2

Non-sort operation-------------------------------------------------------------------------- 2-2
Offset operation------------------------------------------------------------------------------ 2-2
Stapling operation--------------------------------------------------------------------------- 2-3
Work of Service-----------------------------------------------------------------2-5
Scheduled Servicing--------------------------------------------------------------- 2-5

Customer maintenance------------------------------------------------------------ 2-5
Cleaning the offset roller------------------------------------------------------------------- 2-5
Version Upgrade ------------------------------------------------------------------- 2-5

Overview--------------------------------------------------------------------------------------- 2-5
How to Use the Downloader PCB (FY9-2034)--------------------------------------- 2-6
3 Periodic Servicing
Periodic Service Works-------------------------------------------------------3-2
4 Parts Replacement and Cleaning Procedure

List of Parts----------------------------------------------------------------------4-2
Motors/Switches/Solenoids------------------------------------------------------- 4-2
Sensors1------------------------------------------------------------------------------ 4-2
Safety Precautions
Sensors2------------------------------------------------------------------------------ 4-3
PCBs----------------------------------------------------------------------------------- 4-3
Main Units------------------------------------------------------------------------4-4
Removing the Upper Unit--------------------------------------------------------- 4-4

Removing the Gripper Unit------------------------------------------------------- 4-7
Consumable Parts Requiring Periodic Replacement and Cleaning

Points-----------------------------------------------------------------------------4-8
Removing the Stapler Unit-------------------------------------------------------- 4-8

Removing the Offset Roller------------------------------------------------------- 4-9
Removing the Shutter Unit------------------------------------------------------4-10
Removing the Paper retainer (front/rear)------------------------------------ 4-11
Removing the Solenoid----------------------------------------------------- 4-13
Removing the Paper Lever Drive Solenoid---------------------------------4-13

Removing the Staple Solenoid-------------------------------------------------4-15
Removing the Motors------------------------------------------------------- 4-18
Removing the Shift Roller Release Motor-----------------------------------4-18

Removing the Shift Motor--------------------------------------------------------4-19
Removing the Feed Motor-------------------------------------------------------4-21
Removing the Gripper Open/Close Motor-----------------------------------4-22
Removing the STP Move Motor/Gripper Unit Move Motor--------------4-22
Removing the Entrance Roller Release /Stopper HP Motor------------4-25
Removing the Additional Tray Lift Motor-------------------------------------4-26
Removing the Tray Lift Motor---------------------------------------------------4-27
Removing the Switches---------------------------------------------------- 4-30
Removing the Front Cover Switch---------------------------------------------4-30

Removing the Staple Safety Switch-------------------------------------------4-31
Removing the PCB---------------------------------------------------------- 4-34
Removing the Additional Tray PCB--------------------------------------------4-34

Removing the Finisher Controller PCB---------------------------------------4-35
Removing the Flexible Cable Broadcast PCB------------------------------4-37
Others--------------------------------------------------------------------------- 4-38
Stapler Cradle Installation Procedure-----------------------------------------4-38
5 Adjustment
Outline----------------------------------------------------------------------------5-2
Outline--------------------------------------------------------------------------------- 5-2

Initialization Mode--------------------------------------------------------------5-3
Initializing the finisher EEPROM------------------------------------------------ 5-3

Outline------------------------------------------------------------------------------------------ 5-3
Details------------------------------------------------------------------------------------------ 5-3
Basic Adjustment---------------------------------------------------------------5-4
Shift roller shift adjustment------------------------------------------------------- 5-4

Outline------------------------------------------------------------------------------------------ 5-4
Adjustment details--------------------------------------------------------------------------- 5-4
Stapling position adjustment----------------------------------------------------- 5-5

Outline------------------------------------------------------------------------------------------ 5-5
Vorsichtshinweise zur Installation----------------------------------------------- 7-2
Checking Bundled Components--------------------------------------------7-3

How to Utilize This Installation Procedure-------------------------------7-3
When Using the Contained Parts

(Bundled Components
in the Shipping Carton)------------------------------------------------------------ 7-3
Symbols in the Illustration-------------------------------------------------------- 7-3
Installation Procedure---------------------------------------------------------7-4
Preparation to install in the host machine------------------------------------ 7-4

Connecting to Connected Equipment------------------------------------------ 7-5
Double stapling pitch adjustment----------------------------------------------- 5-6

Outline------------------------------------------------------------------------------------------ 5-6
8 Appendix
Operation Mode----------------------------------------------------------------5-8
Service Tools--------------------------------------------------------------------8-2
How to use each operation mode------------------------------------------------------- 5-8
General Circuit Diagram------------------------------------------------------8-3
Outline--------------------------------------------------------------------------------- 5-8
Details--------------------------------------------------------------------------------- 5-8
Solvents and Oils------------------------------------------------------------------- 8-2

Special Tools------------------------------------------------------------------------- 8-2
6 Installation(Inner Finisher-B1)
Making Pre-installation Checks---------------------------------------------6-2
Cautions at the Installation------------------------------------------------------- 6-2
Kontrollen vor der Installation(German/Deutsch)----------------------6-2
Vorsichtshinweise zur Installation----------------------------------------------- 6-2
Checking Bundled Components--------------------------------------------6-3

How to Utilize This Installation Procedure-------------------------------6-3

(Bundled Components
in the Shipping Carton)------------------------------------------------------------ 6-3
Symbols in the Illustration-------------------------------------------------------- 6-3
Installation Procedure---------------------------------------------------------6-4
Installation Procedure-------------------------------------------------------------- 6-4
7 Installation(Addtional Tray-B1)
Making Pre-installation Checks---------------------------------------------7-2
Cautions at the Installation------------------------------------------------------- 7-2
Kontrollen vor der Installation(German/Deutsch)----------------------7-2
Safety Precautions
Safety Precautions
Notes Before Servicing
Safety Precautions
0-2
Notes Before Servicing

Caution:
At servicing, be sure to turnoff the power source according to the specified steps and
disconnect the power plug.
Caution:
Do not turn off the power switch when downloading is under way.
Turning off the main power switch while downloading is under way can disable the
machine.
Safety Precautions
0-2
Produt Outline
Produt Outline
Features
Specifications
Names of Parts
Produt Outline > Features
1-2
Features
A variety of finishing functions
2 delivery tray + Multi stapling
Large tray capacity (500 sheets+)

Utilize the inner room of the system
Produt Outline > Features
1-2
Produt Outline > Specifications
1-3
Specifications
Item
Stacking method
Paper ejection
Stacking alignment
Stackable paper Feeding direction
Cross-feeding direction
size
Paper weight
Number of tray
Finishing modes Non-sort stacking
Specifications
Stacking tray descending method
Face-down ejection
Center alignment
139.7mm - 432mm
95mm - 297mm
64-128g/m2 (Japanese post card supported))
1 (+additional option tray)
A3/A4/A4R/A5/A5R/B4/B5/B5R/Japanese Post
Card/LDR/LGL/LTR/LTR-R/STMT-R
8K/16K/16K-R
Bunch offset stacking A3/A4/A4R/B4/B5
LDR/LGL/LTR/LTR-R
8K/16K
A3/A4/A4R/B4/B5
Staple stacking
LDR/LGL/LTR/LTR-R
8K/16K
S size: 50 sheets or Less
Stacking capacity Processing tray
Length in feeding direction: 139.7mm-215.9mm
L size: 30 sheets or Less
Length in feeding direction: more than 215.9mm432mm
S size: 125mm high or less (125mm is equivalent to
Standard tray (lower
1,000 sheets+/-.)
tray) only
L size: 62.5mm high or less (62.5mm is equivalent to
500 sheets+/-.)
S size: 12.5mm high or less (12.5mm is equivalent
When the Additional
to 100 sheets+/-.)
Additional Tray-B1
Tray-B1 is (Upper tray))
100 sheets+/-.)
installed
Stapled sheets : 8.1mm high or less
S size: 62.5mm high or less (62.5mm is equivalent
Standard
to 500 sheets+/-.)
tray
L size:62.5mm high or less (62.5mm is equivalent to
(lower tray)/
500 sheets+/-.)
Random
stacking
Standard
tray
(lower tray)/
Cascade
stacking
Stapled stack
Produt Outline > Specifications
Capable size for

alignment
Paper detection
Capable size for

stapling
Item
Non-sort stacking
Bunch offset stacking
Staple stacking
Processing tray
Standard tray/Additional
Tray-B1
Single corner stapling
(front or rear
Specifications
Width: 100mm-297mm
Width: 210mm-297mm
Width: 210mm-297mm
Available
Available
A3/B4/A4/A4R/B5
LDR/LGL/LTR/LTR-R
8K/16K
A3/B4/A4/A4R/B5
Double stapling
LDR/LGL/LTR/LTR-R
(sidestitching)
8K/16K
Plain paper (64-81.4g/m2) : 50 sheets (Max: 2
Number of paper Small size
sheets x Cover paper (128g/m2) + 48 sheets x
stapled
(A4/B5/LTR/16K)
bookblock (81.4g/m2))
Plain paper (more than 81.4g/m2-105.0g/m2): 30
sheets
Thick paper (more than 105.0g/m2 - 128g/m2: 2
sheets
Plain paper(64-81.4g/ 30m2) : 30 sheets
Large size
(A3/B4/A4R/LDR/LGL/ Plain paper (more than 81.4g/m2-105.0g/m2): 20
sheets
LTR-R/8K)
Thick paper (more than 105.0g/m2 - 128g/m2: 2
sheets
Exclusive staple cartridge (5000 staples)
Staple replenishment
Exclusive staple
Staple
Available
Staple run-out detection
Unavailable
Manual stapling
Not exsisting
Control panel
Supplied by the host machine
Power supply
553.6mm409.2mm294.5mm(WDH)
Dimensions
Approx. 12Kg
Mass
T-1-1
S size: 125mm high or less (62.5mm is equivalent to

1,000 sheets+/-.)
500 sheets+/-.)
Above-mentioned heights or within 30 books
1-3
Produt Outline > Names of Parts > Cross Section
1-4
Names of Parts
Cross Section
External View
Switchback guide
[2]
[3]
[5]
[4]
Upper guide part
Additional Tray-B1
Finisher front cover
[1]
Stack extension tray 1
[9]
Stapler
[1]
[2]
[3]
[4]
[5]
Tray paper holdig arm

Stack extension tray 2
Stack Tray
Stack tray
Processing tray
Shift roller
Switchback part
Entrance roller
[6]
[7]
[8]
[9]
[8]
[7]
[6]
Stapler
Trailing edge aligning plate
Gripper
Stack height detection lever
F-1-2
F-1-1
Produt Outline > Names of Parts > Cross Section
1-4
Technology
Technology
Basic Configuration
Work of Service
Technology > Basic Configuration > Outline of basic operation > Offset operation
Basic Configuration
2-2
Offset operation
1.Outline
Outline of basic operation
Stacking the ejected paper from the host machine onto the processing tray. Every paper
stack consisting of 10sheets of paper is offset and ejected on the stack tray.
Non-sort operation
1.Outline
Ejected paper from the host machine is aligned and stacked on the processing tray. Paper
stack is then ejected on the stack tray. The paper stack is placed at the center in cross
2.Details
Outline of operation
1)1)through 5) are the same operation as "Non-sort".
feeding direction.
6)The shift roller moves to the center or rear-end position and align the paper stack to locate
2.Details
7)The shift roller goes up to release the paper stack and the gripper closes to grip the stack.
it at specified shift position.

8)The shift roller returns to its idle position and the above steps repeats themselves till the
last paper.
1)Ejected paper from the host machine is conveyed into the finisher.
2)Before paper trailing edge passes by the entrance roller, the shift roller goes down to press
the paper. After the trailing edge passes by the entrance roller, the shift roller stops turning.
3)The gripper opens and the shift roller reverses to transport the paper stack to the aligning
plate.
4)The shift roller goes up to release the paper stack and the gripper closes to grip the stack.
5)The above steps repeat themselves up until the number of the paper on the processing
tray becomes 10 (1 for the envelope) or the operation complete signal is issued whichever
9)Gripper starts to eject the paper stack on the stack tray.

10)Stack height detection lever moves up to evacuate itself and moves down again to detect
the stacking height when the stack ejection has completed.
Alignment position
Center shift:
Rear-end shift:
No offsetting (Non-sort position)

From the center reference position to the rear-end position;
178.5mm
comes first.
6)Gripper starts to eject the paper stack on the stack tray.
7)Stack height detection lever moves up to evacuate itself and moves down again to detect
the stacking height when the stack ejection has completed.
Switchback part
Switchback part
Entrance roller
Shift roller
Entrance roller
Stapler
Shift roller
Processing tray
Stapler
Stack tray
Processing tray
Stack tray
Gripper
Trailing edge
aligning plate
Ejection roller
of the host machine
Gripper
Trailing edge
aligning plate
Ejection roller
of the host machine
Stack height detetion lever
[Offset stacking]
F-2-2
[Non-sort stacking operation]
F-2-1
Technology > Basic Configuration > Outline of basic operation > Offset operation
2-2
Technology > Basic Configuration > Outline of basic operation > Stapling operation
2-3
Stapling operation
Gripper evacuating
and connecting to the stapler
Shift roller nip
1.Outline
Stacking the ejected paper from the host machine onto the processing tray. Stapling and
connecting mechanism-1
connecting mechanism-2
Shift roller nip
ejecting the paper stack on the stack tray.
2.Details
"Angle stapling at 1 front corner", "Angle stapling at 1 rear corner" and "Double stapling (side
stitching)"
1)1) through 7) are the same operation as the offset operation.
2)Gripper conveys the paper stack to the stapling position with holding the stack.
Gripper opens
"The operation 9) and 10) are applicable only to the front/ rear corner stapling."
Gripper unit rail
9)After stapling the paper stack, the gripper starts to eject the stack on the stack tray.
10)At the same time, the stacking height detection lever moves up. The detection lever
moves down when the paper stack has ejected on the stack tray to detect the paper.
"The operation 9)' through 18) are applicable only to the double stapling (side stitching)."
9)The shift roller moves down and gives higher pressure to the paper stack. Gripper then
opens and evacuates itself to the connecting position with the stapler.
[Gripper evacuating operation (Top view)]
F-2-4
10)When the gripper closes, the connecting lever moves downward to connect the stapler
and the gripper to each other, so the stapler can travel back and forth.
11)Stapler unit travels to its first stapling position to execute stapling.
12)Stapler unit travels to its second stapling position to execute stapling.
Stapling (first)
Stapling (second)
Shift roller
Higher nip pressure
Stapler
Stack tray
Gripper
Gripper evacuates
itself to the connecting position
[Gripper evacuating operation]
F-2-3
The stapler unit and the gripper unit move with connecting
to each other and execute the stapling operation.
F-2-5
2-3
13)The shift roller starts up to convey the paper stack in the delivering direction and stops
2-4
17)The gripper starts to deliver the paper stack.
after the shift roller evacuates the trailing edge of the paper stack inside the path guide.
18)At the same time, the stacking height detection lever moves up. The detection lever
14)While the shift roller conveys the paper stack, the stapler starts to move to the position
moves down when the paper stack has ejected on the stack tray to detect the paper.
where the gripper had connected to the stapler at step 10)

Conveying the paper stack with
the shift roller
The stapler and the gripper move
Stapler
Conveying
direction
Stack tray
[Paper stack delivery]
Gripper delivers the paper stack
F-2-7
Returning to
the connecting
position
The paper guide
After the stapling operation, the shift
roller rotates to convey the paper stack
until the trailing edge of the stack gets
into the paper guide.
The stapler and the gripper move to the

original position where the gripper had
connected to the stapler at step 10)
Gripper opens to release the connection
F-2-6
15)When the gripper opens, the connecting lever moves upward to release the connection to
the stapler.
16)Gripper moves to the position where there is the paper stack evacuated in the path guide
and closes.
2-4
Technology > Work of Service > Version Upgrade > Overview
2-5
Work of Service
Customer maintenance
Cleaning the offset roller
Scheduled Servicing
Details
When the endurance time of a part expires soon, replace and/or clean it as required.
Item
Part name
Periodically none
replaced
parts
Consumable Stapler
parts
Offset Roller
Expected
service life
Operation
remarks
Reference
Offset roller should be cleaned once a month to maintain the accuracy of the stacking
alignment as foreign articles like dust are likely to stick to the roller.
[1]
500,000 sheets 1
1,000,000
sheets
Shutter unit
1,000,000
sheets
Paper
1,000,000
retainer(Front) sheets
Paper
1,000,000
retainer(Rear) sheets
Periodically
serviced
parts
Qty
Replacement
Replacement
Replacement
Replacement
Replacement
Static eliminator
at the exit part
Static eliminator
at the entrance
Static eliminator
at the entrance
Refer to
page 4-8
Refer to
page 4-9
Refer to
page 4-10
Refer to
page 4-11
Refer to
page 4-11
none
F-2-8
Instruction
T-2-1
1) With holding up the roller a little, rub off paper dusts, etc. by a moist cloth.
MEMO:
If the optional tray is installed, it is easier to clean the rollers just after delivering a paper
onto the optional tray since the optional tray gets descended lower than the rollers.
Version Upgrade
Overview
A flash ROM is used for the IC101 (CPU) of the Finisher unit. To upgrade this IC, the
downloader PCB (FY9-2034) is used. The operating instructions for it are given below.
Technology > Work of Service > Version Upgrade > Overview
2-5
Technology > Work of Service > Version Upgrade > How to Use the Downloader PCB (FY9-2034)
How to Use the Downloader PCB (FY9-2034)
2-6
3.Necessary Tool
The following item needs to be prepared for download.
1.When to Use the Downloader PCB

The downloader PCB is used when upgrading the CPU (IC101) of the Finisher Controller
PCB.
Computer (PC)
Prerequisite: The service support tool (Ver. 3.22E or higher) must be installed to the PC.
4.Download Procedures
2.Member part of the downloader PCB
CAUTION:
If any error occurs during downloading (for example, you forgot to press the Start key
on the downloader PCB), delete the firmware registered in the service
support tool and then retry the procedure described in this document from the
beginning.
A.Registering ROM data

1) Store ROM data to be downloaded in the "C:>ServTool>NewROM" folder.
2) Start up the Service Support Tool.
C:>ProgramFiles>Service Support Tool>bpchost.exe
[5]
[8] [1]
[2]
[3]
[4]
[7]
[6]
F-2-9
No.
1
2
3
4
Description
START/STOP key
LOAD LED
Model LED
Power LED
RS-232C cable (straight full

wiring; 9 pins)
Cable A (9 pins) Length:

approx. 70cm
Cable B (9 pins)Length:
approx. 50cm
RS-232C connector
7
8
Function
A key to be pressed when you start or stop download
To be lit when download is available.
To be lit when the Finisher is connected.
To be lit when power is supplied from the Finisher to the
downloader PCB
A cable to connect the downloader PCB and a PC.Be sure
to connect the
cable in a way that its ferrite core comes to the PC side.
A cable to connect the downloader PCB and other products
A cable to connect the downloader PCB and the Finisher
A connector to connect an RS-232C cable to the downloader
PCB
T-2-2
2-6
3) Select [Register Firmware].
4) Select the data inside the NewROM folder
F-2-10
2-7
F-2-11
2-7
5) Select [REGISTER].
2-8
6) Select [OK] and register the data.
F-2-12
F-2-13
B.Connection to the Finisher

1) Turn off the power of the host machine.
2) Remove the rear cover of the Finisher.
3) Insert the cable B to J724 on the Finisher controller PCB.
4) Connect the RS-232C cable to the RS-232C connectors of the circuit board and the PC.
5) Turn on the power of the host machine.
The power LED on the circuit board is lit.
2-8
2-9
C.Download
CAUTION:
The error code E500 might occur during download. It does not affect the download
operation and its results.
1) Start up the Service Support Tool.
C:>ProgramFiles>Service Support Tool>bpchost.exe
2) Select the type of host machine and the data.
F-2-15
F-2-14
2-9
3) Press the START/STOP key of the downloader PCB.
2-10
5) Follow the instructions on the screen to prepare for downloading.
LOAD LED is lit.
A press on [OK] will bring up the next screen.
4) Select the data and press [START].
F-2-17
F-2-16
2-10
6) Select the version of the ROM to download.
7) Click [Y].
F-2-18
2-11
F-2-19
2-11
8) Press [Start] so that the computer and the downloaded PCB will start downloading the
2-12
9) Downloading is started.
program.
F-2-21
F-2-20
2-12
10)If downloading ended normally, press [OK].
11) Press [Return to Main Menu].
F-2-22
2-13
F-2-23
2-13
2-14
12)Press [EXIT].
F-2-24
5.Release of Connection
1)Press the START/STOP key.
LOAD LED is turned off.
2) Turn off the power of the host machine.
3) Disconnect the cable B from the Finisher.
4) Mount the rear cover to the Finisher.
5) Turn on the power of the host machine.
2-14
Periodic
Servicing
Periodic Service Works
Periodic Servicing
Periodic Servicing > Periodic Service Works
3-2
Periodic Service Works

PR:Replacement (Periodically replaced parts) CR:Replacement (consumable parts) CL:Cleaning LU:Lubrication AD:Adjustment CH:Maintenance
As of Jule 2009
No.
1
2
3
4
5
Category
Stapler
Processing tray
Part name
Stapler
Offset Roller
Shutter unit
Paper retainer(Front)
Paper retainer(Rear)
Part number
FM4-2710
4A3-1121
FL3-4298
FL3-4304
FL3-4305
Qty
1
2
1
1
1
Interval
CR/500,000 sheets
CR/1,000,000 sheets
CR/1,000,000 sheets
CR/1,000,000 sheets
CR/1,000,000 sheets
Remarks
Adjusted/
not
adjusted
None
None
None
None
None
Counter
FIN-STPR
OFST-RL
DL-STC
ENT-STC
ENT-STC
Reference
Refer to page 4-8

Refer to page 4-9
Refer to page 4-10
Refer to page 4-11
Refer to page 4-11
T-3-1
Periodic Servicing > Periodic Service Works
3-2
Parts
Replacement
and Cleaning
Procedure
List of Parts
Main Units
Consumable Parts
Requiring Periodic
Replacement and
Cleaning Points
Solenoids
Motors
Switches
4
Parts Replacement and Cleaning Procedure
PCBs
Others
Parts Replacement and Cleaning Procedure > List of Parts > Sensors1
4-2
List of Parts
Sensors1
Motors/Switches/Solenoids
M3
M12
S5
M8
M10
M6
S21
S23
M9
S1
S16
S17
M4
M11
S14
S2
S22
S3
SW2
M5
S6
M1
S15
M2
M7
SOL2
SW1
SOL1
F-4-2
F-4-1
No.
M1
M2
M3
M4
M5
M6
M7
M8
M9
M10
M11
M12
SW1
SW2
SOL1
SOL2
Part name
STP move motor
Gripper unit move motor
Feed motor
Shift motor
Shift roller release motor
Entrance roller release /stopper HP
motor
Gripper open/close motor
Fan1
Fan2
Stapler motor
Tray lift motor
Additional Tray lift motor
Front cover switch
Stapler safety switch
Paper lever drive solenoid
Stapler solenoid
Part number
Reference
FK2-8750
Refer to page 4-22
FK2-8750
FK2-8751
FK2-8753
FK2-8752
FK2-8752
Refer to page 4-22

Refer to page 4-21
Refer to page 4-19
Refer to page 4-18
Refer to page 4-25
FK2-8752
FK2-8755
FK2-8755
FK2-8754
FK2-8754
FM4-2136
FM4-2152
FL3-4299
FK2-8762
Refer to page 4-22

Refer to page 4-27
Refer to page 4-26
Refer to page 4-30
Refer to page 4-31
Refer to page 4-13
Refer to page 4-15
No.
S1
S2
S3
S5
S6
S14
S15
S16
S17
S21
S22
S23
Part name
Entrance sensor
Shift roller HP sensor
Shift roller release sensor
Entrance roller release /stopper HP
sensor
Processing tray sensor
Stack tray clock sensor
Stack tray paper sensor
Stack tray middle sensor
Stack tray lower limit sensor
Additional tray upper/Lower limit sensor
Additional tray paper sensor
Additional tray clock sensor
Part number
Reference
WG8-5836
WG8-5836
WG8-5836
WG8-5836
WG8-5836
WG8-5836
WG8-5836
WG8-5836
WG8-5836
WG8-5836
WG8-5836
WG8-5836
T-4-2
T-4-1
Parts Replacement and Cleaning Procedure > List of Parts > Sensors1
4-2
Parts Replacement and Cleaning Procedure > List of Parts > PCBs
Sensors2
4-3
PCBs
S18
S19
S20
[PCB2]
S10
[PCB3]
S13
S9
S7
[PCB1]
S12
S11
F-4-4
F-4-3
No.
S7
S9
S10
S11
S12
S13
S18
S19
S20
Part name
Gripper unit HP sensor
Gripper stapler connection sensor
Stapler move HP sensor
Paper surface sensor1
Paper surface sensor2
Gripper arm sensor
Stapler HP sensor
Stapler edging sensor
Stapler sensor
Part number
No.
PCB1
PCB2
PCB3
Reference
WG8-5836
WG8-5836
WG8-5836
Part name
Finisher controller PCB
Flexible cable broadcast PCB
Additional tray PCB
Part number
Reference
FM4-2124
Refer to page 4-35
FM4-2125
Refer to page 4-37
FM4-2126
Refer to page 4-34

T-4-4
WG8-5836
WG8-5836
WG8-5836
T-4-3
Parts Replacement and Cleaning Procedure > List of Parts > PCBs
4-3
Parts Replacement and Cleaning Procedure > Main Units > Removing the Upper Unit
4-4
Main Units
Removing the Upper Unit
1) Remove three screws and then the inner cover.
2) Remove the additional tray PCB along with the mount (only when the additional tray is
installed).
x3
x1
F-4-5
3) Disconnect one flexible cable and eight connectors.

4) Remove one wire saddle.
5) Remove two screws, and then pull out the finisher controller PCB along with the mount.
F-4-6
6) Remove four wire saddles and the harness from the harness guide, and then pull out the
finisher controller PCB along with the mount.
x4
x9
x2
x1
F-4-7
F-4-8
4-4
7) Disconnect eight connectors.
4-5
8) Place the finisher controller PCB as shown, remove six screws and then the upper guide.
x6
x8
F-4-9
F-4-10
9) Remove one wire saddle, one connector, and then the harness leading to the upper guide from 10) Remove five wire saddles, two edge saddles, and then the additional tray harness rearward
the harness guide.
(only when the additional tray is installed).
x1
x7
x1
F-4-11
F-4-12
4-5
11)Remove the harness from the harness guide.

12) Remove one screw and then the cover.
4-6
13) Remove four screws and then the upper unit.
x4
x1
F-4-13
F-4-14
4-6
Parts Replacement and Cleaning Procedure > Main Units > Removing the Gripper Unit
4-7
Removing the Gripper Unit

1) Remove the upper unit.
"Removing the Upper Unit"(page 4-4).
2) Move the stapler rearward.
3) Remove the reuse band.

4) Pull out the gripper unit in the direction of the arrow.
x2
F-4-15
F-4-16
5) Press the lever to remove the gripper unit.
F-4-17
Parts Replacement and Cleaning Procedure > Main Units > Removing the Gripper Unit
4-7
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Stapler Unit
4-8
Consumable Parts Requiring Periodic Replacement and Cleaning Points

Removing the Stapler Unit
1) Remove three screws to remove the inner cover.
2) Remove one screw to remove the stapler cover.
x1
x3
x2
F-4-19
F-4-18
3) Remove two connectors.
4) Remove one screw to remove the stapler.
x1
x2
F-4-20
F-4-21
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Stapler Unit
4-8
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Offset Roller
4-9
Removing the Offset Roller

1) Remove six screws, and then remove the upper guide.
2) Remove the resin retaining ring , and then remove the offset roller.
x6
F-4-23
F-4-22
MEMO:
Do not move the shaft to the rear side , because the straight pin
comes off from the shaft.
F-4-24
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Offset Roller
4-9
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Shutter Unit
4-10
Removing the Shutter Unit

2) Remove two springs from the upper guide, and then remove the shutter unit.
x6
F-4-26
F-4-25
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Shutter Unit
4-10
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Paper retainer (front/rear)
4-11
Removing the Paper retainer (front/rear)

2) Remove the guide (front/rear).
x6
F-4-28
F-4-27
CAUTION:
When attaching the guide (front/ rear), attach the guide so that the pin may hide behind the guide as follows.
F-4-29
4-11
4-12
3) Using a flat-blade screw driver or the like, remove the hooks of the paper retainer (front/rear), and then remove the paper retainer (front/rear)
F-4-30
4-12
Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Paper Lever Drive Solenoid
4-13
Removing the Solenoid

Removing the Paper Lever Drive Solenoid
3) Remove the reuse band of the additional tray harness (only when the additional tray is
installed).
4) Remove the reuse band of the tray harness.
5) Remove two screws.
x2
x1
F-4-31
F-4-32
6) Remove the additional tray(only when the additional tray is installed).

7) Remove the tray.
8) Move the gripper unit in the direction of the arrow.
F-4-34
F-4-33
4-13
9) Remove three screws and then the grate-shaped guide (lower).
4-14
10) Remove two wire saddles.

11) Disconnect the relay connector and one screw.
x3
x2
x1
x1
F-4-36
F-4-35
12) Remove three screws and then the processing tray.
13) Remove the harness from the harness guide.

14) Remove one screw and then the paper lever unit.
15) Remove two screws and then the paper lever drive solenoid.
x3
x2
x1
x1
F-4-37
F-4-38
4-14
Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Staple Solenoid
4-15
Removing the Staple Solenoid

3) Remove the reuse band of the additional tray harness (only when the additional tray is
installed).
5) Remove one screw.
x2
x1
F-4-39
F-4-40
6) Remove the additional tray harness (only when the additional tray is installed).
7) Remove the tray.
F-4-41
F-4-42
4-15
4-16

x3
x2
x1
x1
F-4-44
F-4-43

14) Remove one screw and then the paper lever unit.
x3
x1
F-4-45
x1
F-4-46
4-16
4-17
15) Lay down the finisher lower unit as shown.

16) Remove one screw and then the staple solenoid.
x1
F-4-47
4-17
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Shift Roller Release Motor
4-18
Removing the Motors

Removing the Shift Roller Release Motor
installed).
x3
x1
F-4-48
F-4-49
3) Remove six screws and then the upper guide.
4) Disconnect the relay connector of the shift roller disengage motor cable.
5) Remove the cable from one wire saddle and two harness guides.
x6
x1
x3
F-4-50
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Shift Roller Release Motor
F-4-51
4-18
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Shift Motor
4-19
6) Remove two screws and then the shift roller release motor.
x2
F-4-52
Removing the Shift Motor

1) Remove two screws and then the inner cover.
installed).
x3
x1
F-4-53
F-4-54
4-19

4-20
6) Remove four wire saddles and the harness from the harness guide, and then pull out the finisher
controller PCB along with the mount.
x4
x9
x2
x1
F-4-55
F-4-56
8) Disconnect the relay connector of the shift motor cable.

9) Disconnect the relay connector.
10) Remove one wire saddle and then the harness leading to the upper guide from the harness guide.
x8
x1
x1
F-4-57
F-4-58
4-20
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Feed Motor
4-21
11) Release the harness from the guide.

12) Remove one screw and then the harness guide.
13) Remove two screws, and then remove the shift motor.
x1
x2
F-4-59
F-4-60
Removing the Feed Motor

1) Disconnect one connector.
2) Remove two screws and then the feed motor.
x1
x2
F-4-61
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Feed Motor
4-21
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the STP Move Motor/Gripper Unit Move Motor
4-22
Removing the Gripper Open/Close Motor

1) Remove the gripper unit.
"Removing the Gripper Unit"(page 4-7).
3) Remove one connector and then the harness from the harness guide.
4) Remove two screws and then the gripper open/close motor.
x2
x1
F-4-63
F-4-62
Removing the STP Move Motor/Gripper Unit Move Motor

3) Remove the reuse band of the additional tray harness (only when the additional tray is installed).
5) Remove two screws.
x2
x1
F-4-64
F-4-65
4-22
6) Remove the additional tray harness (only when the additional tray is installed).
7) Remove the tray.
4-23
F-4-67
F-4-66

x3
x2
x1
x1
F-4-68
F-4-69
4-23
4-24
13) Disconnect two connectors and the spring.
x3
x2
F-4-70
F-4-71
14) Remove two screws and then the STP move motor/gripper unit move motor unit.
x2
F-4-72
4-24
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Entrance Roller Release /Stopper HP Motor
4-25
Removing the Entrance Roller Release /Stopper HP Motor

2) Disconnect one relay connector.
4) Remove two reuse bands.

5) Remove two screws and then the cover.
x2
x1
x2
F-4-74
F-4-73
6) Remove three resin rings, two pulleys, one gear, one belt, and three parallel pins.
7) Remove two screws and then the entrance roller release /stopper HP motor along with the
mount.
8) Remove two screws and then the entrance roller release /stopper HP motor.
x4
F-4-75
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Entrance Roller Release /Stopper HP Motor
F-4-76
4-25
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Additional Tray Lift Motor
4-26
Removing the Additional Tray Lift Motor

1) Remove the additional tray.
2) Remove two screws and then the top cover of the tray.
x2
4) Turn over the tray.

5) Remove two screws and then the bottom cover of the tray.
x1
x2
F-4-77
6) Remove four screws, one earth cable, one washer, and one plate.
F-4-78
x4
x1
F-4-80
F-4-79
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Additional Tray Lift Motor
4-26
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Tray Lift Motor
4-27
8) Remove one screw and then the tray lift motor unit along with the mount.
x1
F-4-81
Removing the Tray Lift Motor

1) Remove the additional tray.
2) Remove one reuse band, two connectors, and one screw to remove the earth cable.
x1
3) Raise the standard to remove it.
x2
F-4-82
F-4-83
4-27
4) Remove two screws and then the top cover of the tray.
6) Turn over the tray.

7) Remove two screws and then the bottom cover of the tray.
x1
x2
4-28
x2
F-4-84
8) Remove three screws, one earth cable, one washer, one spring, and one plate.
F-4-85
x1
x3
F-4-86
F-4-87
4-28
4-29
10) Remove one screw and then the tray lift motor unit along with the mount.
x1
F-4-88
4-29
Parts Replacement and Cleaning Procedure > Removing the Switches > Removing the Front Cover Switch
4-30
Removing the Switches

Removing the Front Cover Switch
installed).
x3
x1
F-4-89
F-4-90

6) Remove four wire saddles and then the harness from the harness guide.
7) Pull the finisher controller further along with the mount.
8) Remove the leaf spring and then the front cover switch.
x4
x9
x2
x1
F-4-91
Parts Replacement and Cleaning Procedure > Removing the Switches > Removing the Front Cover Switch
F-4-92
4-30
Parts Replacement and Cleaning Procedure > Removing the Switches > Removing the Staple Safety Switch
4-31
9) Remove one wire saddle and two connectors.

10) Remove the front cover switch.
F-4-93
Removing the Staple Safety Switch

2) Remove six screws and then the upper guide.
x3
x6
F-4-94
F-4-95
4-31
installed).
4) Disconnect the relay connector of the staple safety switch, and then remove harness from the wire
saddle and harness guide.
x1
x1
4-32
x4
F-4-97
F-4-96
F-4-98
4-32
4-33
5) Release the hook using a flat-blade screwdriver or the like, and then remove the cover.
6) Remove the staple safety switch.
F-4-99
4-33
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Additional Tray PCB
4-34
Removing the PCB

Removing the Additional Tray PCB
2) Disconnect the three connectors from the additional tray PCB.
x3
x3
F-4-100
F-4-101
3) Remove one screw and two locking supports and then the additional tray PCB.
x1
F-4-102
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Additional Tray PCB
4-34
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Finisher Controller PCB
4-35
Removing the Finisher Controller PCB

installed).
x3
x1
F-4-103

F-4-104
6) Remove four wire saddles and the harness from the harness guide, and then pull out the
finisher controller PCB along with the mount.
x4
x9
x2
x1
F-4-105
F-4-106
4-35
4-36
8) Detach the PCB cover in the direction of the arrow.
x8
F-4-107
F-4-108
9) Remove three screws and then the finisher controller PCB.
x3
F-4-109
4-36
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Flexible Cable Broadcast PCB
4-37
Removing the Flexible Cable Broadcast PCB

1) Remove two screws and then the inner cover.
2) Move the stapler unit rearward.

x3
x1
F-4-110
F-4-111
5) Remove two screws and then the Flexible Cable Broadcast PCB.
6) Disconnect two connectors.

7) Remove the flexible cable fixture, and then disconnect the flexible cable.
8) Remove the flexible cable broadcast PCB.
x2
x3
F-4-112
F-4-113
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Flexible Cable Broadcast PCB
4-37
Parts Replacement and Cleaning Procedure > Others > Stapler Cradle Installation Procedure
4-38
Others
Stapler Cradle Installation Procedure
MEMO:
The stapler cradle (without stapler unit) can run off the rails when it is moved rearward.
If this happens, bring back the stapler cradle onto the rails following the procedure below.
This also applies to the stapler cradle with a stapler unit.
1) With the front rail for stapler movement positioned as shown, move the stapler cradle forward to put the stapler cradle pin on the rail.
F-4-114
Parts Replacement and Cleaning Procedure > Others > Stapler Cradle Installation Procedure
4-38
Adjustment
Outline
Initialization Mode
Basic Adjustment
Operation Mode
Adjustment
Adjustment > Outline > Outline
5-2
Outline
Outline
Perform adjustments in service mode using SW1 (push switch), SW2 (DIP switch),
and LED1 on the finisher board.
LED1
SW1
SW2
F-5-1
Adjustment > Outline > Outline
5-2
Adjustment > Initialization Mode > Initializing the finisher EEPROM > Details
Initialization Mode
5-3
CAUTION:
All backup RAM including the component counter and the adjustment values will
be cleared.
Initializing the finisher EEPROM

Outline
Initializing the finisher EEPROM.
Details
How to enter the service mode/detailed mode
1. Set SW2 as shown below, and enter the service mode by turning the power ON.
(LED1 will flash at 2-sec. intervals.)
SW2
(ON/OFF)
2
3
2. Set SW2 as shown below, and then press SW1 for at least 2 seconds to enter the detailed
mode.
(After LED1 lights, release SW1, and LED1 will flash at 0.5-sec. intervals.)
SW2 (ON/OFF)
3
4
Detailed mode
Initialization of EEPROM
Initialization method
1. Press SW1.
2. During the initialization, LED1 will flash rapidly at 0.1-sec. intervals.After initialization is
completed in 3-sec., it will flash at 0.5-sec. intervals, indicating that initialization has ended
normally. If the initialization has failed, LED1 stays flashing at 0.5-sec. intervals.
Adjustment > Initialization Mode > Initializing the finisher EEPROM > Details
5-3
Adjustment > Basic Adjustment > Shift roller shift adjustment > Adjustment details
Basic Adjustment
5-4
Current adjustment value is expressed in decimal number and indicated by LED1 flashing.
Shift amount (mm)
Adjustment value
-5.0
Shift roller shift adjustment
2.0sec.
Outline
Adjust the shift of the shift roller.
Adjustment details
-4.5
-4.0
10
+0.5
11
1.Set SW2 as shown below, and then enter the service mode by turning the power ON.(LED1
will flash at 2-sec. intervals.)
SW2(ON/OFF)
2
3
LED1 Flashing
+5.0
20
ON
OFF
0.3 0.3
1.0
mode.(After LED1 lights, release SW1, and LED1 will flash at 0.5-sec. intervals.)
SW2 (ON/OFF)
4
Detailed mode
Shift amount adjustment at front
Shift amount adjustment at rear
MEMO:
Lighting LED1 for 2-sec. indicates 0.

In case the adjustment value consists of 2 digits, epistatic digit (tens place) is
indicated first and indication for lower digit follows.
There is 1-sec. interval between the indication for epistatic digit and one another for
lower digit except that the value of the lower digit is 0.
Adjustment method
1. Press SW1 several times so the shift amount becomes adequate.
MEMO:
Each time SW1 is pressed, the shift amount is increased by 0.5mm.
2.By pressing SW1 for at least 2 seconds, the adjusted value is backed up and the detailed
mode is released.
Adjustment > Basic Adjustment > Shift roller shift adjustment > Adjustment details
5-4
Adjustment > Basic Adjustment > Stapling position adjustment > Adjustment details
Stapling position adjustment
2.By pressing SW1 for at least 2 seconds, the adjusted value is backed up and the detailed
mode is released.
Outline
Adjust the stapling position.
Adjustment details
1.Set SW2 as shown below, and then enter the service mode by turning the power ON. (LED1
Adjustable range
of front/ rear
stapling
will flash at 2-sec. intervals.)

SW2(ON/OFF)
2
3
mode.(LED1 will flash.)
1
SW2 (ON/OFF)
4
Front stapling position
Rear stapling position
Double stapling position
Detailed mode
Adjustable
range of double
stapling
Adjustment method
MEMO:
5-5
Each time SW1 is pressed, the stapling position shifts downstream in the feeding
direction.
Adjustment > Basic Adjustment > Stapling position adjustment > Adjustment details
Shift amount
(mm)
Adjustment
value
-5.0
LED1 Flashing
2.0sec.
-4.5
-4.0
10
+5.0
20
-2.5
-1.5
+2.5
10
OFF
0.3 0.3
2.0sec.
-2.0
ON
ON
OFF
0.3 0.3
5-5
Adjustment > Basic Adjustment > Double stapling pitch adjustment > Adjustment details
Double stapling pitch adjustment
MEMO:
5-6

Outline
Adjust the pitch (distance between staples) for double stapling.
Adjustment details
1.Set SW2 as shown below, and then enter the service mode byturning the power ON.
(LED1 will flash at 2-sec. intervals.)
SW2(ON/OFF)
2
3
mode.
(After LED1 lights, release SW1, and LED1 will flash at 0.5-sec. intervals.)
SW2 (ON/OFF)
1
Detailed mode
Double stapling pitch adjustment
Adjustment method
MEMO:
Each time SW1 is pressed, the pitch is increased by 0.24mm..
2. By pressing SW1 for at least 2 seconds, the adjusted value is backed up and the detailed
mode is released.
5-6
5-7
Shift amount (mm)
Adjustment value
-1.92
LED1 Flashing
2.0sec.
-1.68
-1.44
ON
OFF
0.3 0.3
x 8
+1.68
16
1.0
x 6
MEMO:

5-7
Adjustment > Operation Mode > Details > How to use each operation mode
Operation Mode
5-8
SW2 (ON/OFF)
4
Detailed mode (Size, Number of stapling
sheets (bundle), Number of copies)
A3, 3 sheets, 5 copies
A4R, 3 sheets, 5 copies
B4, 3 sheets, 5 copies
B5R, 3 sheets, 5 copies
A3, 1 sheet, 10 copies
A4R, 1 sheet, 10 copies
B4, 1 sheet, 10 copies
detailed mode by setting SW2-1 to SW2-4 to the necessary ON/OFF combination. Next,
press SW1 for at least 2 seconds to finalize the detailed mode. Start and stop operation using
B5R, 1 sheet, 10 copies
Outline
Using SW1 (push switch) and SW2 (DIP switch) on the finisher board, carry out a test
operation (staple paper passing operation and aging operation).
No.
Stapler paper
passing
operation
1)
2)
3)
4)
5)
6)
Item
Non-sort mode A & B sizes
Rear shift mode A & B sizes
Front shift mode A & B sizes
Rear single corner stapling mode A & B sizes
Front single corner stapling mode A & B sizes
Double stapling mode A & B sizes
Details
The stapler can be put into the desired operation mode by turning on the finisher after setting
SW1 and SW2 to the necessary ON/OFF combination. Subsequently, determine the desired
SW1.
3. Press SW1 to start operation, and press SW1 once again to stop operation.
4. Press SW1 for at least 2 seconds to exit the detailed mode. (The finisher will return to the
status of step 2.)
How to use each operation mode

1) Non-sort mode A & B sizes
1. When turning on the finisher, enter the operation mode by setting SW1 and SW2 to the
following ON/OFF combination.
SW1
(ON/OFF)
SW2
(ON/OFF)
1
2
3
4
Operation mode
Non-sort mode A & B sizes
2. Set SW2-1 to 4 to the following ON/OFF combination, and then press SW1 for at least 2
seconds to enter the detailed mode.
5-8
5-9
2) Rear shift mode A & B sizes
4) Rear single corner stapling mode A & B sizes
3) Front shift mode A & B sizes
5) Front single corner stapling mode A & B sizes
1. When switching ON the copier, enter the operation mode by setting SW1 and SW2 to the

SW1
(ON/OFF)
SW2
(ON/OFF)
1
2
3
4
Operation mode
Rear shift mode A & B sizes
Front shift mode A & B sizes
SW1
(ON/OFF)
SW2
(ON/OFF)
1
2
3
4
Operation mode
Rear single corner stapling mode A & B sizes
Front single corner stapling mode A & B sizes
seconds to finalize the detailed mode.
1
SW2 (ON/OFF)
4
seconds to enter the detailed mode.

1
SW2 (ON/OFF)
4
status of step 2.)
status of step 2.)
5-9
5-10
6) Double stapling mode A & B sizes

SW1
(ON/OFF)
SW2
(ON/OFF)
1
2
3
4
Operation mode
Double stapling mode A & B sizes
seconds to finalize the detailed mode.
SW2 (ON/OFF)
4
status of step 2.)
5-10
Installation(Inner
Finisher-B1)
Making Pre-installtion
Checks
Checking Bundled
Components
How to Utilize This
Installation Procedure
Installation(Inner Finisher-B1)
Installation(Inner Finisher-B1) > Kontrollen vor der Installation(German/Deutsch) > Vorsichtshinweise zur Installation
Making Pre-installation Checks
6-2
Kontrollen vor der Installation(German/Deutsch)
Cautions at the Installation
Vorsichtshinweise zur Installation
1. Disconnecting the Main Power.
1. Unterbrechen der Netzversorgung
1) Turn OFF the power switch of the control panel.
1) Schalten Sie den Bedienung gremium aus.
2) Turn OFF the main power switch of the host machine.
2) Schalten Sie den Netzschalter der Hostmaschine aus.
3) Be sure that the control panel display and the main power lamp are both
3) berzeugen Sie sich zunchst, dass sowohl das Display auf dem Bedienfeld
turned OFF, and then disconnect the power plug.
als auch die Netzstrom-Kontrolleuchte erloschen sind, und ziehen Sie dann
den Netzstecker.
F-6-1
Installation(Inner Finisher-B1) > Kontrollen vor der Installation(German/Deutsch) > Vorsichtshinweise zur Installation
F-6-2
6-2
Installation(Inner Finisher-B1) > How to Utilize This Installation Procedure > Symbols in the Illustration
Checking Bundled Components
6-3
How to Utilize This Installation Procedure

(Bundled Components in the Shipping Carton)
After unpacking, confirm the parts contained in the package by referring to the illustration of
Bundled Components described in this procedure.
[7]
[6]
The below symbol appears on the illustration in some steps when the parts contained in the
[3]
shipping carton are to be used.

Mind this symbol to be aware the parts contained in the shipping carton are to be used.
[4]
[2]
Packaged Item
[1]
Symbols in the Illustration
[8]
The frequently-performed operations/works are described with symbols in this procedure.

Check the description below.
Screw
[10]
[11]
[9]
Harness
Connector
[5]
F-6-3
[1] Finisher
1pc.
[2] Guide
1pc.
[3] Eddge saddle
1pc.
[4] Wire saddle
2pcs.
[5] Fixing holder
1pc.
[6] Fixing plate
1pc.
[7] Jam recovery label
1pc.
[8] Screw(RS-tight,M3x8)
1pc.
[9] Staple cartridge
1pc.
[10] Staple sheet
1pc.
[11] Core
1pc.
Tighten
Remove
Connect
Disconnect
Secure
Remove
Push
Plug in
Turn on
Free
Claw
Insert
Checking instruction
Check
Visual Check Sound Check
Installation(Inner Finisher-B1) > How to Utilize This Installation Procedure > Symbols in the Illustration
6-3
Installation(Inner Finisher-B1) > Installation Procedure > Installation Procedure
6-4
1) Hold the positions shown in the figure and take
out the finisher from the carton. (Hold the
positions specified by the instruction labels.)
2) Remove all the shipping tapes and cushions.
CAUTION: Uphold the following order when removing metal fixure and cushions fixing the stapler.

1) Remove 3 screws to detach the 2 fixtures.
2) Remove the upper cushion.
3) Remove the lower cushion.
x3
F-6-4
F-6-5
3) Open the right door and remove 1 screw fixing the delivery assembly.
MEMO: Save the removed screw for later use.
x1
F-6-6
6-4
6-5
4) Remove the 2 screws to detach the support cover.

Release the 3 hooks to detach the support cover (Left). Cut out the upper part of left cover using side cutter.(Cut off part is no longer reused.)
x2
x3
x2
F-6-8
F-6-7
5) Remove the 2nd delivery tray. (The 2nd delivery tray is no longer reused.)
(This step is applicable only when the 2nd delivery tray is installed in the host machine.)
F-6-9
6-5
6-6
6) Remove the reversal guide. (The reversal guide is no longer reused.)

(This step is applicable only when the reversal guide is installed in the host machine.)
x2
F-6-10
7) Open the front cover and tonner cover.
8) Remove 1 screw and slightly bend the left cover to remove the inner cover.
x1
F-6-11
6-6
6-7
9) Remove 2 screws to detach the delivery tray and inner right cover. (The delivery tray and right rear cover are no longer reused.)
MEMO: Save the removed screw for later use.
x1
x1
F-6-12
10) Remove the lower sensor flag. (The lower sensor flag is no longer reused.)
11) Remove the upper sensor flag. (The upper sensor flag is no longer reused.)
(This step is applicable only when the 2nd delivery tray is installed in the host machine.)
MEMO: Bend the sensor flag shaft a little to remove it.
MEMO: Bend the sensor flag shaft a little to remove it.
F-6-13
F-6-14
6-7
6-8
12) Release the 2 hooks to detach the inner rear cover. (The inner rear cover is no longer reused.)
x2
F-6-15
13) Fix the supplied guide with the supplied screw. (RS-tight screw, M3x8)
x1
F-6-16
6-8
6-9
14) Fix the inner cover removed at step 8) with the screw removed at step 8). (RS-tight screw, M3x8)
x1
F-6-17
15) Fix 1 supplied eddge saddle and 2 wire saddles.
x3
F-6-18
6-9
6-10
16) Hold the positions shown in the figure and then set the finisher into the host machine.
F-6-19
17) Fix lower part of the finisher with the supplied fixing holder using the 2 screws (RS tight, M3x8) removed at step 9).
x2
F-6-20
6-10
6-11
18) Fix the supplied fixing plate with the screw (RS tight, M3x8) removed at step 3).
x1
F-6-21
19) Put the harness in the eddge saddle and 2 wire saddles and joint the 2 connectors. Fix the supplied core to the harness.
x2
x3
F-6-22
6-11
6
20) Open the finisher front cover.
Fix the support cover (Left) and support
cover (Left) removed in Step 4) with the 2
screws. (RS-tight screw, M3x8)
21) Set the supplied staple cartridge

into the stapler.
6-12
22) Stick the supplied jam recovery label and close all the covers.
F-6-23
23) The following parts are no longer reused. Do not leave them at installation site.
[2]
[1]
[1] Delivery tray
[2] 2nd delivery tray
[3] Reversal guide
[4] Inner rear cover
[5] Inner right cover
[6] Sensor flag
[6]
[5]
[4]
1pc.
1pc.(*1)
1pc.(*1)
1pc.
1pc.
1pc.(*2)
[3]
F-6-24
*1 only when the 2nd delivery tray is installed in the host machine
*2 2 pcs. only when the 2nd delivery tray is installed in the host machine
6-12
Installation(Addtional
Tray-B1)
Making Pre-installtion
Checks
Checking Bundled
Components
How to Utilize This
Installation(Addtional Tray-B1)
Installation(Addtional Tray-B1) > Kontrollen vor der Installation(German/Deutsch) > Vorsichtshinweise zur Installation
Making Pre-installation Checks
7-2
Kontrollen vor der Installation(German/Deutsch)
Cautions at the Installation
Vorsichtshinweise zur Installation
1. How to Disconnect the Main Power
1. Unterbrechen der Netzversorgung
1) Turn OFF the power switch of the Operation panel.
1) Schalten Sie den Bedienung gremium aus.
2) Turn OFF the main power switch of the Host Machine.
2) Schalten Sie den Netzschalter der Hostmaschine aus.
3) Be sure that the Control Panel Display and the Main Power Lamp are both
3) berzeugen Sie sich zunchst, dass sowohl das Display auf dem Bedienfeld
turned OFF, and then disconnect the power plug.
als auch die Netzstrom-Kontrolleuchte erloschen sind, und ziehen Sie dann
den Netzstecker.
F-7-1
Installation(Addtional Tray-B1) > Kontrollen vor der Installation(German/Deutsch) > Vorsichtshinweise zur Installation
F-7-2
7-2
Installation(Addtional Tray-B1) > How to Utilize This Installation Procedure > Symbols in the Illustration
Checking Bundled Components
7-3
How to Utilize This Installation Procedure

[4]

(Bundled Components in the Shipping Carton)
After unpacking, confirm the parts contained in the package by referring to the illustration of
Bundled Components described in this procedure.
The below symbol appears on the illustration in some steps when the parts contained in the
[1]
shipping carton are to be used.

Mind this symbol to be aware the parts contained in the shipping carton are to be used.
[5]
[2]
[3]
Packaged Item
F-7-3
[1] Additional tray
1pc.
[2] Driver PCB
1pc.
[3] Relay harness
1pc.
[4] Harness guide
3pcs.
[5] Screw(RS-tight, M3 x 6)
1pc.
Symbols in the Illustration

The frequently-performed operations/works are described with symbols in this procedure.
Check the description below.
Screw
Tighten
Harness
Connector
Remove
Connect
Disconnect
Secure
Remove
Push
Plug in
Turn on
Free
Claw
Insert
Checking instruction
Check
Visual Check Sound Check
Installation(Addtional Tray-B1) > How to Utilize This Installation Procedure > Symbols in the Illustration
7-3
Installation(Addtional Tray-B1) > Installation Procedure > Preparation to install in the host machine
7-4
Preparation to install in the host machine
1) Remove the 6 screws to detach the upper guide.
(Stepped screw x 2, Binding screw x 4)
2) Remove the screw to free the sensor unit.
x1
x6
F-7-4
3) Lower the standard tray.
F-7-5
*Hold the standard tray by hand and insert a screwdriver in the tray bottom hole for releasing the ratchet gear to have the tray down.
CAUTION : Be sure that the harness guide does not interfare the harness when lowering the standard tray.
F-7-6
Installation(Addtional Tray-B1) > Installation Procedure > Preparation to install in the host machine
7-4
Installation(Addtional Tray-B1) > Installation Procedure > Connecting to Connected Equipment
7-5
Connecting to Connected Equipment

1) Set the guide wheels of the additional tray to the finisher rail and move the additional tray down with the same way as step 3).
F-7-7
CAUTION:
Confirm that the tray does not incline.The marking [A] and the top edge of the frame [B] should be in a level.
F-7-8
7-5
7-6
2) Remove the 3 screws to detach the front cover.
x3
F-7-9
3) Fix the driver PCB with the supplied screw.
4) Fix the supplied 3 harness guides.
x3
x1
F-7-11
F-7-10
7-6
7-7
5) At the rear side, retain the reuse band to the harness guide and fix the grounding wire together with the one of the standard tray.
F-7-12
6) Set the harness in the 6 wire saddles.
7) Joint the 2 connectors to the driver PCB and set the harness in the 2 wire saddles.
x6
x2
x2
F-7-13
F-7-14
7-7
8) Joint the supplied relay harness to the connectors of the finisher

controller PCB and the additional tray driver PCB.
7-8
9) Fix the front cover removed at step 5) with the 3 screws.
x3
x2
F-7-16
F-7-15
10) Put the sensor unit through to the hole of the upper guide as shown in the figure and fix the upper guide with 6
screws. (Stepped screw x 2, Binding screw x 4)
11) Fix the screw to secure the sensor unit.
x1
x6
F-7-18
F-7-17
7-8
Appendix
Service Tools
General Circuit Diagram
Installation(Addtional Tray-B1) > Service Tools > Special Tools
8-2
Service Tools
Solvents and Oils
No.
1
Name
Vic Clean
Uses
Cleaning:
e.g., glass, plastic,
rubber parts,
external covers
Composition
Remarks
Hydrocarbon (fluorine Do not bring near fire.Procure

family), Alcohol,
locally.Isopropyl alcohol may
Surface activating
besubstituted.
agent, Water
T-7-1
Special Tools
None
Installation(Addtional Tray-B1) > Service Tools > Special Tools
8-2
8-3
Feed Motor
STP Move Motor
Gripper Unit Move

Motor
M3
M1
M2
Entrance Roller
Release /Stopper Shift Roller
HP Motor
Release Motor
M6
M5
M
1
M
1
CN10
Gripper Stapler
Connection
Grip Arm Sensor
Sensor
S9
S13
CN11
CN13H
CN13
CN12H
CN12
Shift Roller HP
Sensor
S2
M7
CN21
Entrance
Sensor
S1
CN31
CN15H
CN15
CN32
MT2
Entrance Roller
Release /Stopper
HP Sensor
S5
Shift Roller
Release Sensor
S3
CN19
CN16H
CN16
2
2
3
3
2
2
CN23
1
1
CN25
MT1
CN4
CN98
9 10 11 12
CN49
CN38
CN50
9 10 11 12 13 14 15
CN35
CN41
CN55
Finisher Controller PCB
CN54
2
CN53
11 10 9
CN44
3
CN39
CN94D
CN94DH
CN94L
CN47
CN52
13 12 11 10 9
9 10 11 12
TO Additional Tray
10
11
4
5
CN97
2
3
CN48
CN37
15 14 13 12 11 10 9
CN95L
12 11 1 0
9 8
10
5
6
3
4
1
2
CN3
SW1
SOLD2
9 10 11
3
2
NO
CN8
CN2
5
MT3
CN1
4
1
2
CN34
CN60
CN28
S12
Paper Surface
Sensor 2
SOLD1
Front Cover
Switch
CN29
2
2
3
1
CN26D
CN26LH
CN40
3
3
2
1
S17
1
2
Stack Tray
Lower Limit
Sensor
M11
Tray Lift Motor
1
1
2
2
3
3
Stack Tray
Paper
Sensor
S16
Stack Tray
Middle Sensor
CN45
1
1
2
2
S19
S14
Stack Tray
Clock Sensor
SW2
CN42
M10
SOLD4
Stapler HP
Sensor
S15
CN51
S18
MT4
CN43
Staple Unit
CN46
3
2
Stapler Motor
SOLD3
SOL1
SL
SOL2
Paper Lever
Drive
Stapler
Solenoid Solenoid
CN27
CN96
1
CN56
SL
MT5
CN26L
S10
Stapler Move
HP Sensor
S11
Paper Surface
Sensor 1
COM
NC
Flexible Cable Broadcast PCB

2
CN100
CN30
COM
11
1
CN99
CN95D
CN95DH
NC
CN14
Gripper Open/Close
Motor
Shift Motor
M4
Installation(Addtional Tray-B1) > General Circuit Diagram
Inner Finisher-B1
NO
General Circuit Diagram
S7
Gripper Unit HP
Sensor
2
2
3
3
MT6
S6
Processing Tray
Sensor
Stapler Safety
Switch
S20
1
Stapler Edging
Sensor
Stapler Sensor
8-3
8-4
Additional Tray Upper/Lower Limit Sensor
S21
CN58
Finisher Controller PCB
3
2
1
CN60
S23
Additional Tray Clock Sensor
3
2
1
1
2
CN6
1
10 11 12 13 14
6
8
5
7
Additional Tray Paper Sensor
S22
CN5
Additional Tray PCB
CN55
10 11 12 13
CN59
CN7
Additional Tray-B1
M12
Additional Tray Lift Motor
CN57
MT5
MT6
8-4

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14044129-Canon Inner Finisher-b1 Inner Finisher Additional Tray-b1 Service Manual

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March 5, 2010

inconsistent with local law.

of the individual companies.

edition of this manual.

written consent of Canon Inc.

(C) CANON INC. 2009

The following rules apply throughout this Service Manual:

The following symbols are used throughout this Service Manual.

represents the path of mechanical drive; where a signal name

accompanies the symbol, the arrow

indicates the direction of the electric

Insert the claw.

Check the noise.

Use the bundled part.

Disconnect the connector.

Push the part.

In practically all cases, the internal mechanisms of a microprocessor cannot be checked

Connect the connector.

Plug the power cable.

Remove the cable/wire

Set the cable/wire to the

Remove the screw.

Tighten the screw.

External View------------------------------------------------------------------------ 1-4

Outline of basic operation--------------------------------------------------------- 2-2

Scheduled Servicing--------------------------------------------------------------- 2-5

Version Upgrade ------------------------------------------------------------------- 2-5

4 Parts Replacement and Cleaning Procedure

Removing the Upper Unit--------------------------------------------------------- 4-4

Consumable Parts Requiring Periodic Replacement and Cleaning

Removing the Stapler Unit-------------------------------------------------------- 4-8

Removing the Solenoid----------------------------------------------------- 4-13

Removing the Paper Lever Drive Solenoid---------------------------------4-13

Removing the Motors------------------------------------------------------- 4-18

Removing the Shift Roller Release Motor-----------------------------------4-18

Removing the Switches---------------------------------------------------- 4-30

Removing the Front Cover Switch---------------------------------------------4-30

Removing the PCB---------------------------------------------------------- 4-34

Removing the Additional Tray PCB--------------------------------------------4-34

Stapler Cradle Installation Procedure-----------------------------------------4-38

Initializing the finisher EEPROM------------------------------------------------ 5-3

Shift roller shift adjustment------------------------------------------------------- 5-4

Stapling position adjustment----------------------------------------------------- 5-5

Vorsichtshinweise zur Installation----------------------------------------------- 7-2

Checking Bundled Components--------------------------------------------7-3

When Using the Contained Parts

Preparation to install in the host machine------------------------------------ 7-4

Double stapling pitch adjustment----------------------------------------------- 5-6

How to use each operation mode------------------------------------------------------- 5-8

General Circuit Diagram------------------------------------------------------8-3

Solvents and Oils------------------------------------------------------------------- 8-2

Cautions at the Installation------------------------------------------------------- 6-2

Kontrollen vor der Installation(German/Deutsch)----------------------6-2

Vorsichtshinweise zur Installation----------------------------------------------- 6-2

Checking Bundled Components--------------------------------------------6-3

When Using the Contained Parts

Installation Procedure-------------------------------------------------------------- 6-4