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Contents
1 30.10.10
19
1.1 Lecture 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2 1.11.10
44
2.1 lecture 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3 1.11.10
55
3.1 Lecture 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4 1.11.10
66
4.1 lecture 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5 1.11.10
74
5.1 lecture 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
6 1.11.10
79
6.1 lecture 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
6.2 Tasks to perform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Introduction to solidification
Microsstructure simulations
Content
Introduction to solidification
Technical importance of solidification
General terms and basics in solidification
The role of heat extraction
Directional solidification
Special solidification techniques
Aim of computational materials science
Dendritic solidification
Eutectic solidification
Peritectic solidification
Monotectic solidification
Course outline
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Microsstructure simulations
Literature recommendations
A large part of this course is treated in [Kurz and Fisher, 1998] and
[Porter et al., 2009]. A good german textbook is [Gottstein, 2007].
Gottstein, G. (2007).
Physikalische Grundlagen der Materialkunde.
Springer Verlag Berlin Heidelberg.
Kurz, W. and Fisher, D. (1998).
Fundamentals of solidification.
Trans Tech Publications ltd, Switzerland Germany UK USA.
Porter, D. A., Easterling, K. E., and Sherif, M. Y. (2009).
Phase transformations in metals and alloys (third edition).
CRC Press, Taylor & Francis Group, Boca Raton, London, New York.
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Microsstructure simulations
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Microsstructure simulations
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Microsstructure simulations
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Introduction to solidification
Microsstructure simulations
Welding
Soldering/Brazing
Rapid solidification
Directional solidification
continuous casting
ingot casting
investment casting
precision casting
die casting
arc-welding
resistance welding
laser/electron beam welding
melt-spinning
atomisation
Bridgman
Czochralski
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Microsstructure simulations
Josiah Willard Gibbs, 1839 - 1903, american physicist, chemist and mathematician
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Microsstructure simulations
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Microsstructure simulations
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Microsstructure simulations
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Microsstructure simulations
Later, we will use the specific latent heat hf = Hf /Vm (Vm : molar volume)
and specific heat capacity c = C /Vm .
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Microsstructure simulations
Solidification stages
After casting, three different steps in the
solidification can be observed in the cooling
curve:
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Introduction to solidification
Microsstructure simulations
2D:
3D:
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Introduction to solidification
Microsstructure simulations
v
s +z
z 0 t s+z
But: due to different heat conductivity in solid/liquid and release of latent heat:
Gsolid 6= Gliquid
Experimental setup for
alloys:
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Microsstructure simulations
Figure:
Figure:
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Microsstructure simulations
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Microsstructure simulations
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Introduction to solidification
Microsstructure simulations
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Introduction to solidification
Microsstructure simulations
Gain an understanding of
the physics behind the
pattern and microstructure
formation
This would enable control
of processing parameters
Hence, the microstructure
and the corresponding
mechanical properties
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Introduction to solidification
Microsstructure simulations
Dendritic Solidification
Rather a ubiquitous type of front instability than a solidification mode
MOVIE
Succinonitrile-Aceton
[H. Esaka, J. Stramke and W. Kurz, Department of
Materials, Swiss Federal Institute of Technology
Lausanne, Switzerland]
Co-Cr alloy
[Labo des Micro-Analyses des Surfaces, Besancon]
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Introduction to solidification
Microsstructure simulations
Julich)
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Microsstructure simulations
What is eutectic
growth/reaction;
L S1 + S2 ?
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Microsstructure simulations
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Microsstructure simulations
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Introduction to solidification
Microsstructure simulations
Peritectic Solidification
Reaction and Interesting Questions
What is the peritectic
reaction,L + S1 S2 ?
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Microsstructure simulations
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Microsstructure simulations
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Microsstructure simulations
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Microsstructure simulations
Why is it interesting to
learn about this reaction?
- Lubrication phenomena
(oil-oil mixtures)
- Cu-Pb (Tmono = 935 ), Pb-Fe
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Microsstructure simulations
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Microsstructure simulations
Monotectic Solidification
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1 30.10.10
1.1 Lecture 2
Classification of materials (mat. sci.)
Materials can be classified into the following basic classes,
metals
ceramics
polymers
composites.
The aim of studying the materials science is in general to understand the functioning
of the materials, their properties, the pathway to process materials and optimize performance, through an understanding of the correlation between the structure and the
performance. In order to perform this task, it is essential to gain insights into the thermodynamics of materials, which enables us to qualify and predict the equilibrium states
of a material given, a set of conditions.
Introduction to theromodynamics
Figure 1.1: What is a system? The diagram illustrates the structure of the system in relation
to the surroundings and the means of interaction.
1 30.10.10
20
microscopic state macroscopic state
Figure 1.2: The state of the system can be completely defined at two levels. One is at the
microscopic level called the microscopic state, which contains the information about
the mass, velocity and position of the particles. The other is at the contnuum scale,
called the macroscopic state of the system, defined by variable, pressure, volume
and temperature, where two variables are independent, and related to the third
through a state function
V = V2 V1
= (Va V1 ) + (V2 Va )
| {z }
| {z }
P =const.=P1
T =const.=T2
1a2
V = V2 V1 =
V =
1b2
T2
T1
P2
P1
V
T
V
P
dT +
P2
P1
P1
dP +
T1
T2
T1
V
P
V
T
dP
(1)
dT
(2)
T2
P2
1 30.10.10
21
Figure 1.3: An exemplary process showing two reversible process from the start state (1) to
end state (2), through the routes 1 a 2 or 1 b 2.
This means that V=V(P,T) is a state function, as the integral does not depend on the
integration path. The same result is found integrating the complete/total differential of
V,
dV =
V
P
dP +
V
P
dT,
P
1
V
(T=const)
V T (P=const)
1
=
Vo
V
T
1
273
at
0 C
1 30.10.10
22
1
273,15
P0 V0 (T1 P0 ) = P V (T1 , P )
and
z }|0 { z }| {
V0 (P0 , T0 )
V (P0 , T )
=
T0
T
PV
P0 V 0
= const.
=
T
T0
(a)
()
(b)
Figure 1.4: (a)Variation of the state function along given isotherms, (b)Variation of state function relation V and T at given isobars.
ce-Water-Vapor
1 30.10.10
23
1 30.10.10
24
and
completely
miscible in all proportions ((Al2 O3 , Cr2 O3 have similar crystalstructure and Al3+ , Cr3+
similar size)
single phase region, l,s
two-phase region, l+s equil.
At any temperature and given composition, the relative fractions of two phases in equilibrium are derived through the well known lever rule. This can be written as follows.
Let us say, that at the temperature T1 , the equilibrium compositions of the solid and
liquid are Cs and Cl respectively. Then, the fractions of solid and liquid must satisfy,
the following mass balance relation:
C = Cs fs + Cl fl ,
1 30.10.10
25
and since, there are only two phases in equilibrium, implies that fs + fl = 1. Using this
the following relation for the solid and the liquid fractions can be derived,
fs =
(C Cl )
.
Cs Cl
Work
Figure 1.7: Three process paths taken by a fixed quantitiy of gas in moving from the state1 to
the state2.
1 30.10.10
26
dU +
dU
= (U2 U1 ) + (U1 U2 ) = 0 =
dU
For a simple one-component system, the internal energy is competely defined by two
independent variables. If temperature and volume are chosen, then, the complete differential can be written as follows,
two
|
independent
{z
U
V
dV +
T
U
T
dT.
U = QV =
P dV = 0 dU = QV ,
P dV = P
dV = P (V2 V1 )
U2 U1 = QP P (V2 V1 )
CV dT
1 30.10.10
27
( U2 + P V2 ) ( U1 + P V1 ) = QP
|{z} |{z}
|{z} |{z}
-
The heat capacity, C, of a system is the ration of the heat added to or withdrawn from
the system to the resultant change in the temperature of the system. Thus,
C=
Q
; small
T
changes
T : C =
Q
dT
This concept is however useful when there is no phase change. When a phase change
occurs, the heat goes in the change of state while the tempersture stay constant, which
would result, in an infinite heat capacity by the above formula. Since, the state of
a simple system is defined by two independent variables, the measurement of the heat
capacity is completely defined, only when the variation of the another variables (pressure
or volume) is defined. This leads to the following definitiions of the heat capacities,
dU
CV =( Q
dT )V = ( dT )V
dH
CP =( Q
dT )P = ( dT )P
dU= CV dT
dH= CP dT
(const. volume)
(const. pressure).
C is extensive quantity, depending on system size (mass, volume, mole no.). One can
make it intensive by dividing through respective number of moles. This gives us molar
heat capacities,
cP = CnP ;
cV = CnV .
For, cP > cV , as additional heat is required to provide work during expansion of the
system,
1 30.10.10
28
cp
cv
cp cv
with dU
U
T P
H
U
V
=
=
+P
T P
T P
T P
U
=
T V
U
V
U
=
+P
T P
T P
T V
U
U
=
dV +
dT
V T
T V
V
U
U
=
+
V T T P
T V
cp cv =
(1mole)
V
P + U
T P
V T
| {z }
| {z }
Joules experiment
U
To determine, the term V
, Joule performed the experiment, as shown in figure 1.8,
T
which involved filling a copper vessel with a gas at some pressure and connecting this
vessel via a stopcock to a similar but evacuated vessel. The two vessel system was
immersed in a quantity of adiabatically contained water and the stopcock was opened,
thus allowing free expansion of the gas into the evacuated vessel. After this expansion,
Joule could not detect any change in temperature of the system, As the system, was
adiabatically contained, and no work was performed and hence, from first law of thermodynamics, it follows that the total change ininternal
energy U = 0. From the total
U
differential of U , one can then work out that,
= 0.
V T
ideal gas:
This gives the following relation for gases:
U
V
= 0 CP CV = P
V
T
1 30.10.10
29
es experiment
V
The term P
represents work done in expanding gas against an constant external
T P
V
U
pressure P. The term V
represents the work done against internal cohesive
T T P
forces.
U
V
U
V
P
0 fo gases, but
W =
P dV
Q = 0 dU = W
(1 mole) = CV dT W = P dV
dU
CV =
dT V
RT
CV dT = P dV =
dV
V
T1
V1
CV ln
= R ln
T2
V2
1 30.10.10
30
T2
T1
CP
= ;
CV
T2
=
T1
CV
V1
V2
R
CP CV = R;
V1
V2
1
T2
T1
V1
V2
R
CV
cP
R
1=
=1
cV
CV
P2 V 2
P1 V 1
P2
P1
V1
V2
PV = const (adiabatic)
Reversible isothermal process, P, V (ideal gas)
dU = Q W
isothermal dT = 0 dU = 0 W = Q = P dV =
12
P
W
W = Q = RT ln
V2
V1
= RT ln
P1
P2
RT
dV
V
fixed1 2, 1 3
isothermal > W adiab
= Q isothermal(absorbed), U=const
U= -W
1 30.10.10
31
Figure 1.9: Decription of a isothermal process 1 2 at T=1000K, while process 1 3 represents an adiabatic process.
Definition of Spontaneity
Spontaneous (=natural) processes Left to itself a sytem has two possibilities a) it stays
in its initial state (=if it is in equilibrium; = state of rest) or
b) moves towards its equilibrium state, if it is away from equilibrium.
Hence, a process which involves, the movement of a system away from equilibrium towards its equilibrium state, is called a spontaneous process. Since, this process cannot be
reversed without the application of an external agency, it is called an irreversible process,
as it would require an irreversible change in the properties of the external agency.
Examples of two spontaneous processes,
1. Mixing of gases
2. Flow of heat down a temperature/conc. gradient
In both cases, the state of equilibrium is in (a) where the composition is uniform in the
gas mixture, and in (b) the temperature of the system becomes uniform. A knowledge
of the equilibrium allows us to decide, the direction of the spntaneous reaction given the
initial state of the the system. During a spontaneous process, work is performed and as
equilibrium is reached the ability to perform work is reduced and finally at equilibrium,
the system is at rest. As woek is performed, there is degradation of energy to heat and
the ability to do work is lost.
Entropy and the quantitfication of irreversibility
eservoirsystem
1 30.10.10
32
It can be percieved that essence process 3. is the sum of 1. and 2. And hence, process
(3) should be more irreversible. Examining the processes closely, shows, that the amount
1 30.10.10
33
of heat Q and the temperature between which the heat flows, is imporatant in finding a
quantitative measure of irreversiblity. Hence, we derive a term of the form Q
T , defined
by the amount of heat Q and (absol.)temeratures T1 , T2 . With this definitiion we
directly see that process (3) is more irreversible than (1) for T1 < T2 . This degree of
irreversibility we call as the increase of entropy S and define,
Entropy produced: S =
Q
T .
Consider a system as shown in 1.11. it consists of water in equilibrium with its vapor
at given saturated pressure PH2 0 (T ), which is function of temperature T. Now the
system is at rest where the Pext exactly balances the saturated vapor pressure. Now
consider, we reduce the external pressure by P , which would then cause the gas to
expand owing to mismatch of pressure, and the water would start to evaporate to restore
equilibrium. Since, evaporation is an endothermic process, heat would be drawin in
from the reservoir to maintain constant temperature T, by providing the required latent
heat for the process. If after one mole of evaporation, the pressure is agian increased
to its original value, then the evaporation stops, and the work done by the system is
(Pext P )V, where V is the molar volume of the gas. Conversely, when the pressure of
the gas is now increased by an amount P , this would cause the piston to fall rapidly, and
the water-vapor would start to condense to restore equilibrium between the water- and
water vapor. This is an exothermic process, which would need a transfer of heat to the
reseervoir to maintain the same temperature T. After one mole of gas has condensed, the
external pressure is again increased to the saturation vapor pressure at the temperature
T. This restores equilibrium and the total work done is (Pext + P ) V. In the total
cyclic process, the total work done by the external agency is 2P V . Now a reversible
process would be such, where this term is minimized. Or in other words, a system where
the change in the external pressure is an infinitesimal P , and the process is carried out
slowly, such that the change in saturation is reduced and the heat flow keeps up wth the
equilibrium.
It is thus seen that reversibility is approached when the evaporation or condensation
processes are carried out in such a manner that the pressure exerted by the vapor is
never more than infinitesimaly different from its value at the saturation temperature T.
It is also seen that as complete reversibility approached, the process becomes infinitely
slow.
ersibleprocess
1 30.10.10
34
Figure 1.11: A hypothetical system of water in equilibrium with its vapor at saturated vapor pressure PH2 0 (T ), which is a function of temperature T. The system is kept
in contact with a heat reservoir, and an external system to adjust the external
pressure Pext .
1 30.10.10
35
Entropy and reversible heat Consider just the process of evaporation in the previous
text. For a reversible process, the work done by the system is Pext V . For any irreversible
process, the work done by the system is (Pext P ) V . It is clearly seen that maximaum
work Wmax occurs during a reversible process.
1. Reversible process (P P ):
Wmax = Pext V ;
Qrev = U + Wmax
U indep. of process
W = (Pext P )V ;
Q = U + W
differenceWmax W = Qrev Q
res.
= QTrev
Qrev
T
Stotal = 0
Irrev.: Q < Qrev ; Sheat
SH2 O+vap. =
Stotal =
Qrev Q
T
Q
T
res
= Q
T
Qrev Q
T
= Sirrev > 0
Q
T
+ Sirrev
2. Condensation, reversible:
)
SH2 O+vap. = QTrev
Stotal = 0
Sheat+res. = QTrev
irreversible
Q Q Qrev )
SH2 O+vap. =
+
T
| {zT } |
{z
}
leaving
SH2 O+vap. =
heat created
QTrev
Stotal =
QQrev
T
1 30.10.10
36
important S = SB SA =
Q
T
+ Sirr =
Qrev
,
T
Sheat
res
Qrev
T
Figure 1.12
CP
CV
5
2
1 30.10.10
37
Sudden increase of PA PB from (PA , TA ): System leaves the P-V-T surface, entropy
is produced, TB > TB,rev
W = U < Wmax
Summary
1. Entropy S increases for irrev. process
2. Srev = 0 (entropy is transfered from one part to another of the system)
3. S is a state function, S =
Qrev
T
Heat engines
Figure 1.13
efficiency
= work obtained =
heat input
W
Q2
W
Q2
Q2 Q1
Q2
1 30.10.10
38
Figure 1.14
)
2: W 0 = Q2 Q01
W 0 W = Q1 Q01 heat transferred directly to
1: W 0 = Q2 + Q1
work other changes (Perp. mobile of 2nd kind)
)
2: W = Q02 Q01
Q2 Q02 = Q1 Q01 = Q heat flows from low
1:W 0 = Q2 + Q1
|
{z
}
(Q1 +Q01 )
There is no cyclic process to convert heat from reservoir directly into work without transferring heat to a cold reservoir
- To transfer heat from cold to hot reservoir, some amount of work is necessary.
(discuss.) All rev. Carnot cycles (T2 , T1 ) have the same efficiency (the max.) and depend
1 30.10.10
39
Figure 1.15
Figure 1.16
1 30.10.10
40
only on temperature
Q1
:= 1 f (T1 , T2 )
Q2
Q1
Q2
= f (T1 , T2 )
= f (T2 , T3 )
Q2
Q3
Q1
= f (T1 , T3 )
Q3
Q1 Q3
Q1
f (T1 , T3 )
=
=
= f (T1 , T2 )indep. of
Q3 Q2
Q2
f (T2 , T3 )
T3 f (T1 , T3 ) = F (T1 )/F (T3 )
Q1
F (T1 ) Kelvin T1
=
:=
Q2
F (T2 )
T2
efficiency
Q2 Q1
T2 T1
=
=
Q2
T2
=1
A Bisoth. expansion
B Cadiab exp.
U = 0;
Q = 0;
Q2 = W1 = RT2 ln
W2 = U =
ZT1
VB
VA
CV dT
T2
C Disoth. compression U = 0;
D Aadiab. comp.
Q = 0;
Q1 = W3 = RT1 ln
W4 =
ZT2
CV dT
T1
VB
VA
VC
VD
VD
VC
1 30.10.10
this =
W
Q2
41
=
T2 T1
T2
Q2 Q1
Q2
T2 T1
T2
Q1
T1
Q2
T2
=0
Any
P Qcyclic process can be broken down in a number of Carnot cyces for Zig-Zag path:
T =0
dif f.
dS = 0 =
RB
of
Qrev
T
dS +
RA
state
=0
f unction
is a function of state
dS = (SB SA ) + (SA SB ) = 0)
UB UA = W Q
Q
+ dSirr , Q = dU + W
T
dU + W
dS =
+ dSirr
T
W = T dS dU T dSirr
dS =
W 6 T dS dU
1 30.10.10
42
example: reaction
A+B
C+D
Figure 1.17
Figure 1.18
1 30.10.10
43
compare to ()
U
)V temperature def.
S
U
P = (
)S pressure def.
V
S = S(U, V )
T =(
dS =
S
U
dU +
V
S
V
dU
P dV
+
T
T
S
P
(
)U =
V
T
()
dV =
U
Equilibrium occurs:
- in a system with fixed U and V, if entropy is maximized
- in a system with fixed S and V, if internal energy is minimized
Further development: S and V are inconvenient variables to be controlled in real world.
2 1.11.10
2.1 lecture 3
Entropy from statistical mechanics
Motivation: What is the physical significance of entropy? The second law of thermodynamics is only valid because of the failure of human ingenuity to invent a perpetual
machine. Thus, within the scope of classical thermodynamics, the second law is a Law
only because it has not yet been disproved. Physical interpretation of entropy came from
the development of quantum theory and statistical mechanics. So, in the present class
we search an interpretation of entropy in the framework of statical mechanics.
Definition from Gibbs:
Entropy is the degree of disorder or the degree of mixedness Correlation with macroscopic picture: Melting of a substance absorption of quantity of heat (Latent)
H
= Tmf
q s = Tq
m
m atT
sm
m
s
Only true however for reversible process. For irreversible process the surroundings +
system should be considered
Concept of Microstate:
1. Quantification of the idea of degree of disorder or mixedness In statistical mechanics, equilibrium state of the system in the most probable
of all its possible states.
2. Energy is quantized. Particle in a box, has discrete values of energy. Spacing between
the discrete values of energy decreases and the energy space becomes continuous when
the space available for the particle increases and the restriction placed on the position
of the particle reduces.
3. Description of Microstates:. Example: consider a crystal with 3 non-identical particles
located on different lattice sites. Suppose, for simplicity,
that the quantization is such
EnergyLevels
that the energy levels are equally spaced as below Fig. 2.1.
Total energy U = 3u.Three possibilities exist.
2 1.11.10
EnergyLevels
Configurations
45
Figure 2.2: The different possibilities for the arrangement of the particles in the different energy
levels with the total energy 3u.
Possibility (a):-1
Probability of (a):-
1
10
Possibility (b):-3
Probability of (b):-
3
10
Possibility (c):-6
Probability of (c):-
6
10
n!
n!
= r
.
n0 !n1 !n2 !...nr !
i=0 ni !
ln =n ln n n
i=r
X
(ni ln ni ni ).
i=0
2 1.11.10
46
i=r
X
ni i (Energy constant)
i=r
X
i=0
n =constant = n0 + n1 + n2 ... + nr .
=
i=0
Any interchange of particles, among the energy levels must confirm with the condition
X
X
U =
i ni = 0 and n =
ni = 0.
i
If is maximum
X
ni ni
ni ).
(ni ln ni +
ni
X
=
(ni lnni ) = 0
ln =
(ln ni + + i )ni = 0.
i=0
2 1.11.10
47
ln ni + + i = 0.
ni = e ei .
n=
i=r
X
ni = e
i=0
Pi=r
i
i=0 e
( i=r
X
i=0
ei
e =
ni =
n
.
p
n i
e
;
p
1
KT
The distribution of the particles in the r energy levels reduces exponentially with the
energy value of the r energy level.
Variation with Temperature The relation the
occupancy of the different energy levels
nivsepsilon
at different temperatures is shown in Fig. 2.3. At higher temperatures the occupancy
shifts towards higher energy levels.
Relation between macroscopic variables and microscopic property .
For large no of particles, the maximum possible distribution max min and max
2 1.11.10
nivsepsilon
48
Figure 2.3: Plot showing the variation of the particles in the various energy levels at different
1
temperatures, through the choice of different values of =
.
KT
total.
ln total = ln max = n ln n
=1/KT.
ln total =n ln n
=n ln n
Xn
p
i /KT
ni ln ni .
ln
n i /KT
e
p
X
i
n
n X
(ln n ln p)
ei /KT +
i e KT .
p
pKT
But
U=
X
n i i =
i ei /KT =
Xn
p
i e KT =
UP
.
n
ln = n ln p +
U
.
KT
n X i /KT
i e
.
p
2 1.11.10
49
ln =
U
KT
At constant n, P(i , T )
at constant volume;
U = Q.
Q
ln =
.
KT
Q
KT
= K ln .
Since S and are state functions, the above expression can be written as a differential equation, integration of S gives, S = K ln . This is also known as configurational
entropy. An exemplary calculation of configurational entropy can be seen in the following:
The distribution of particles at the available sites can be visualized in the following
binary alloy consisting of two types of atoms A and B as shown in the following:
During the mixing process: A + B (divided) A/B mixed, different possibilities exist.
For example, when there is no mixing, there is just one possible state written as 4 :
0 = 1. With one atom transfer, the number of possibilities of arrangement on each side
of XY plane is 4 and hence, the total number of possibilities of such an arrangement
is 16, given by 3 : 1 = 16. With an exchange of two atoms, we have six possibilities,
which gives a total of 36 possibilities 2 : 2 = 36. Finally with 3 atoms exchanged,
2 1.11.10
50
dU = T dS P dV +
dH = T dS V dP +
dF |T,V,nj
X U
i
ni
dni .
s,v,nj
X H
dni . H = U + P V
ni s,p,nj
X F
dni . F = U T S
dF = SdT P dV +
ni T,V,nj
i
!
F
U
=
.
dni = dU |T,V,nj T dS|T,V,nj =
ni T,V,nj
ni S,V,nj
compare,
with (*)
G
U
= n
i = ni
i
T,P,nj
S,V,nj
H
ni
S,P,nj
F
ni
T,V,nj
2 1.11.10
51
dU = T dS P dV +
dH = T dS + V dP +
i dni
i dni
X
dF = SdT P dV +
i dni
X
dG = SdT + V dP +
i dni
fundamental relation
U is characteristic function of the independent variables S, V and nj . First law:
dU = Q W P
with Q = T dS(reversible)
W = P dV i dni
T
P
V
S
U
U
=
.
=
S v,nj
S P,nj
U
F
=
=
.
V s,nj
V T,nj
G
H
=
=
.
P s,nj
P T,nj
F
G
=
=
.
T v,nj
T P,nj
Maxwell relations
Z is a state function of independent variables X and Y :Z=Z(X,Y)
Z
Z
dZ =
dX +
dY
X Y
Y X
=L(X, Y )dX + M (X, Y )dY
2 1.11.10
52
Z
2Z
=
=
Y X Y X
X Y X Y
XY
L
M
=
U X
X Y
P
=
.
S V
V
=
.
S P
P
=
.
T V
V
=
.
T P
dS =
S
T
S
V
dT +
dV
T
S
T
nCv
=
;
T
S
V
nR
V
T
v
nCv
nR
dS =
dT +
dV
T
V
T2
V2
S2 S1 = nCv ln
+ nR ln
T1
V1
R
T2
V1 Cv
is-entropic process
=
T1
V2
=
P
T
2 1.11.10
53
U
V
=T
S
V
dU = T dS P dV
P
P =T
P
T V
2 1.11.10
54
G
T
= S;
2G
T 2
dG = V dP SdT
S
CP
=
=
T P
T
Figure 2.5
3 1.11.10
3.1 Lecture 4
Gibbs Free energy as a function of temperature and pressure.
Consider equilibrium between solid and liquid. Gs = Gl
dGs = dGl
dGs = S(s) dT + V(s) dP
dGl = Sl dT + Vl dP
S(s) dT + V(s) dP = Sl dT + Vl dP
S =
Hf
T
P
T
eq.
Hf
T V
This gives the dependence of pressure on temperature (or the relation between the two)
to maintain equilibrium. Alternatively this defines the properities of the equilibrium line
denoting the co-existence between the solid and liquid phase.
Behavior of Gases, solutions, Phase-Diagrams:
P:-Pressure of Gas.
V:-Molar Volume.
R:-Gas constant.
3 1.11.10
56
T:-Absolute temperature
pV
1
RT
Real gases
P 0
RT
dP = RT dlnP.
P
P2
G(P2 , T ) G(P1 , T ) = RT ln
P1
dG =
G = G0 + RT ln
(I)
P
P0
nA
nA +nB +nC
XB =
XA + XB + XC = 1
Partial pressure:
container,
nB
nA +nB +nC ;
XC =
nC
nA +nB +nC
(representing composition)
Total pressure P = pA + pB + pC
3 1.11.10
57
nA RT
V0
nB RT
pB =
V0
pA =
P = pA + pB =
(nA + nB )RT
V0
Qi =
Q0
ni
= rate of change of Q0
with ni
at
T, P, nj , nk = const.
T,P,nj ,nk
Gi =
G0
ni
T,P,nj ,nk
Maxwell relations are also applicable for partial molar quantitiesfrom fundamental
rel.
ni
=
G0
ni
G0
P
!
T,P,nj
Solutions
e(A) :- equilibrium rate of evaporation (A).
G0
P
!
T,comp
T,comp
=V0
T,comp
=V
T,P,nj ,nk
Gi
P
T,
3 1.11.10
58
pB = XB p0B .
3 1.11.10
59
dQ =
Q0
ni
dni +
T,nj ,nk
Q0
ni
dnj +
T,nj ,nk
Q0
nk
T,ni ,nj
dQi ni = 0 ;
Binary solution(A,B) if Q0 G0 ;
X
i
T, P =const:
G0 = n A GA + n B GB
(1)G XA GA + XB GB
G0 : Gibbs energy
Gi = Excess enthalpy
Gibbs - Duhem:
XA dGA + XB dGB = 0
dG = GA dXA + GB dXB
dG
= GA G B
dXA
dG
= XB GA XB GB
(2) XB
dXA
dG
dG
(1) + (2) G + XB
= GA ; GB = G + XA
dXA
dXB
dQi xj = 0
dnk ...
3 1.11.10
60
Figure 3.2: Definition of partial molar Gibbs-free energies given the free energy at a given
composition
Some terminology
ai (activity of component i) =
fi
fi0
pi
....(II)
p0i
pi
p0i
= RT lna0i
= Gi G0i = RT lnai = RT lnXi
3 1.11.10
61
= nA RT lnaA + nB RT lnaB .
= RT (nA lnaA + nB lnaB ).
3 1.11.10
62
Using:
G
P T,comp
Gi
P T,C
(Gi G0i )
P
T,C
Gi
P
T,C
=V
= Vi ;
G0i
P
= Vi0
T,C
= Vi Vi0
= Vi Vi0
Gi = RT lnXi
Gi
P
or V i Vi0 = 0
=0
T,C
Vi = 0
V A = 0 and V B = 0
"
Gi /T
T
0
Gi /T
P,comp
Hi
;
T2
0
P,comp
H
= 2i
T
(H i Hi0 )
H i
= 2 =
2
T
T
(Gi G0i )
T
"
(RlnXi )
Hi
=
=0
T
T2
H 0 = nA H A + nB H B = 0 HA 0
Entropy of formation
G /T
=
T
and HB 0.
3 1.11.10
63
GM
T
G
T
P,comp
= S.
P,comp
III
S 0 = k
ln
S 0 = k[(NA + NB )ln(NA + NB ) NA NB .
NA lnNA + NA NB lnNB + NB ]
(NA )
NB
= k NA ln
+ NB ln
(NA + NB )
(NA + NB )
NA
nA
=
= XA .
NA + NB
nA + nB
NA
NB
NA :
moles = nA ; NB :
moles = nB .
N0
N0
Avogadro no
1 mole:-
!!!
ai =
fi
fi0
fi = Pi
Raoultian behaviour
ai = Xi
at T
ai =
Pi
Pi0
3 1.11.10
64
Henry behaviour
ai = ki Xi
(Gi /T )
T
P,comp
Hi
T2
G = H TS
G
=H +T
T P
G
H
G
=
+
T
T
T
G
( T )
H
1 H
2G
= 2 +
+
T
T
T T P
T 2
2G
S
=
T
T
dH
S=
T
1 H
S
=
T
T T
( G
H
T)
= 2
T
T
Gibbs-Helmoltz relation.
Gibbs-Phase Rule.
* N phases, K components
NK degrees of freedom
(N-1)K Equations of equilibrium
NK-(N-1)K=K
N Equations of sum constraint
F=K-N
For Non, constant T,P F=K-N+2
3 1.11.10
65
CA GA + (1 CA )GB
GA = GA + RT lnCA
GA
B = GB + RT lnCB
4 1.11.10
4.1 lecture 5
Figure 4.1: A solution is different from a mixture of pure A and pure B. Therefore for a compostion of XA in binary system A, B,
G0 (XA ) = GA XA + GB XB .
Where GA is the partial molar Gibbs free energy change of the system for the component A.
For Ideal Solution (Raoultian)
GA = RT lnXA .;
GB RT lnXB .
4 1.11.10
67
Figure 4.2
Figure 4.3
4 1.11.10
68
G = XA
dG0A
+ XB
dG0B + GA XA + GB XB .
T0 =298
T0 =298
G = H T S.
T0 =298
T0 =298
T HfA
Tf
Z
T0 =298
T HfA
Tf
Z
)XA + (HfB
CpSB dT T
)XA + (HfB
CplA dT + XB
T0 =298
+(HfA
Tm
T0 =298
+(HfA
Z
T0 =298
CpSA
dT
T
G = H T S .
Z Tm
Z
= XA
CpSA dT + XB
Gl = XA
Tm
T0 =298
T HfB
TfB
Z T
CplB dT T XA
T HfB
TfB
T0 =298
CpSA
dT T
T
CpSB
dT.
T
Tm
T0 =298
CpSB
dT.
T
)XB .
T0 =298
CplA
dT TXB
T
T0 =298
CplB
dT
T
)XB
Hf
CVl dT
+ Hf T
.
Tf
Tm
Tm T d
Z T
Z T
Z T
Z T
dT
dT
Gl = XA
CplA dT + XB
CplB dT XA T
CplA
XB T
CplB
T
T
Tm
Tm
Tm
Tm
B
A
T Hf
T Hf
)XA + (HfB
)XB .
+(HfA
Tf
Tf
Z T
Z T
Z T
Z T
dT
dT
CpSA dT + XB
CpSB dT XA T
CpSA
GS = XA
XB T
CpSB
.
T
T
Tm
Tm
Tm
Tm
=X
CVl dT T
Gl GS .
Z l
Z
dT
XA
CpA dt XA T CplA
0
T
Tm
for
Cpls
A =0
for
Cpls
B = 0.
4 1.11.10
69
Z
Gls
dT
CpB dT XB T CpTB
XB
0.
T
Tm
(Tf T )
Tf T
XA + HfB
= HfA
XB .
Tf
Tf
(T TfA )
Gl =
TfA
l
GA XA
+ XB HfB
(T TfB )
TfB
+ GA XA + GB XB .
+ GB XB .
Points to note:
HfA : - Latent heat of fusion. for S L transition. In principle, the latent heat of
transformation will then depend on the solid phase and the liquid phase.
We name Hf LA L transformation for pure A.
What is the latent heat of transformation for an alloy of comprosition XA ?
We can analogously derive as for the case of pure components at equilibrium;
GSL = 0.
H SL = T (S S S L ).
GS
.
T
Gl
S l =
.
T
S S =
SL
1
=
T
GS
Gl
T
T
.
XA
How do we geometrically see the equilibrium between tow phases in a binary system?
S
GA = GA
GB = GB
4 1.11.10
70
Figure 4.4
Thus, for a binary system (A,B) phase equilibrium between two phases (, l) implies the
partial molar Gibbs free energy of each component in each phase is equal.
Equivalently, the compositions of the phases and l at which these conditions hold
correspond to the common tangent constructions.
For a system Ni-Cu:
Can we derive the phase-diagram?
G = XA
L
(T TA )
(T TB )
+
X
L
B B
TA
TB
+ RT (XA
lnXA
+ XB
lnXB
)
l
l
l
l
Gl = RT (XA
lnXA
+ XB
lnXB
)
At a Temperature T
GA = GA .
(T TA )
l
LA
+ RT lnXA
= RT lnXA
...(1)
TA
(T TB )
l
LB
+ RT lnXB
= RT lnXB
...(2)
TB
For Ni-Cu:
4 1.11.10
71
Figure 4.5
For phase-field purposes we always take free energy density so if we divide the free energy
by the molar volume we get the free energy pure unit volume. The equations for the
free energies per-unit volume become,
(T TA ) RT
RT
l
+
lnXA
=
lnXA
TA
Vm
Vm
(T TB ) RT
RT
l
LB
+
lnXB
=
lnXB
.
TB
Vm
Vm
LA
l
A (T TA ) + TlnXA
L
= TlnXA
T
A
l
B (T TB ) + TlnXB
= TlnXB
L
TB
A (T TA )
lnXA
= lnXn L
TT
A
RTA
Vm
and choos-
4 1.11.10
72
A (T TA ) .
= lnXA
L
TTA
Similarly;
B
ln(1 XA
) = lnXB
L
(T TB )
TTB
l
exp lnXA
) =
(1 XA
l
exp lnXB
XA
A (TT )
L
A
TT
A
B (TT )
L
B
TT
B
l LA (T TA )
exp lnXA
TTA
XA
=
l LB (T TB )
1 + exp lnXB
TT
B
TTA
l
XA
=h
i
+ LB (T TB )
1 + exp lnXB
TT
B
l
A (T TA ) + TlnXA
= TlnXA
L
T
II
l
B (T TB ) + TlnXB
L
= TlnXB
TB
XA
+ XB
=1
l
l
XA
+ XB
=1
, X , X l , X l
Variable T, XA
B
A
B
4 1.11.10
73
Differentiate I
LA
T2
III
T
Xal
LA
XA
2
T
l
XB
1 XA
1
= l
l
XA XB
XA
XA
XA
=
l
l
XB
XA
Similarly for II
IV
LB
XB
2
T
l
XB
XB
XB
=
l
l
XB
XB
XA
XB
+
=0
l
l
XB
XB
XB
XA
1 T
(X
L
+
X
L
)
=
A A
B B
l
l
l
T 2 XA
XB
XA
T
=
l
XB
Similarly for solidus
T
=
XB
1
T2
XB
XA
l Xl )
XB
A
L + X L
XA
A
B B
Xl
l
XA
)
X
B
A
1
l L + X l L
X
2
A A
B B
T
( XB
5 1.11.10
5.1 lecture 6
Phase-field Evolutions:
1. Van-der Waals: - 1893 (Density variations as a functions of h
h distance along gas-liquid interface.
Introduction of square gradient energy term).
2. Ginzburg-Landau: - 1920 (Free energy of a non-uniform system).
Cahn-Hilliard: - 1958 (Free energy of a non-uniform system).
3. Allen, Langer: - First phase-field formulations of dynamics
in phase transitions (solidification,Langer).
Free energy of a non-uniform system:
Postulate: - The free energy of a system dependent on an intensive property of the
system depends on the local value and on its variation a cross a system (gradients).
f0 : - Equilibrium energy of a uniform system at c.
f (c, c, 2 c )
Expanding f around f0 as a Taylor series would allow us to write f as a function of
compositions and its gradients. Since f is a scalar, its value should be independent of
the directions of the gradient: - hence only even powers of the gradient can occur in the
expansion.
f (c, c, 2 c) = f0 (c) + k1 2 c + k2 (c)2
Integrating over a volume,
F = NV
f dV = NV
5 1.11.10
75
k1 cdV =
k1
(c)2 dV +
c
k1 (c n
)dS
One can always choose a surface such that the second integral goes to zero.
F = NV
k1
fo (c) + k2
c
F = Nv
(c) dV ;
k1
k2
k
c
For convenience, and in cases where partial molar volumes of components are equal, one
can write f0 also as a energy E/vol. such that,
F =
f00 and k 0 (c)2 are quantities per unit vol. of the system.
What is the interfacial energy with this definition of energies?
Interface energy of the system by definition is the difference per unit area of the actual
free energy of the system with the interface and what the system would have, if it were
continuous.
The continuous term is uniquely defined at equilibrium between the phases and .
can be written as: Z
F = A [fo0 (c) + k 0 (c)2 (cB (e) + (1 c)A (e))]dx.
Z x
= [fo0 (c) + k 0 (c)2 (cB (e) + (1 c)A (e))]dx.
x
5 1.11.10
76
{f (c) + k
c
x
2
}dx.
Figure 5.1
c 2
If one reduces k 0 ( x
) by making the interface broader if will be at the expense of incorporating more material at the interface, such that f (c) (goes up). On the other hand,
reduction of material at the interface increases the gradient. A compromise between two
terms gives an equilibrium interface.
f (c, c)dV
Z
2f
f
c +
c dV
F (c + c) =
f+
c
c
Z
f
f
F =
c +
c dV
c
c
Weak approximation c = c
Z
f
f
F =
c +
c dV
c
c
Z
Z
Z
f
f
f
=
cdV +
n
dSc
cdV
c
c
c
ZV
ZS
f
f
F =
cdV
cdV
c
V c
S
F =
5 1.11.10
77
The above is obtained by choosing a surface over which the surface integral goes to zero,
this is always possible.
c is a delta function around c where we compute the variation. Using the property
of function
Z
c
c
c
F
=
f
c
c
c
c
c
Z "
x
f (c) + k
c
x
2 #
f
2c
= 2k 0 2 .
c
x
Z
Z
f dc
2 c dc
= 2k 0 2
.
c dx
x dx
2
c
0
f = k
+ const.
x
2
c
At x =
= 0 and
x
Therefore:
const = 0
dx.
f = 0.
5 1.11.10
78
f = k
=
c
x
2
: Equipartition of energy
f (c) + k
c
x
2
dx.
c 2
=2 k
dx.
x
Zx
Z p
c
c
0
=2 k
dx 2 k 0 f /k 0 dc.
x
x
x
x
Z
Z p
=2
k 0 f dc.
x
dc 2
Also
dx
p
dc
f /k 0 =
dx
dc
dx = p
f /k 0
Z
Z c
dc k 0
x=
f
c
o
f
=
k0
k 0 dc
.
f
dc
p
f (c)
6 1.11.10
6.1 lecture 7
In the Cahn-Hilliard approach, the surface energy is fixed by the form of the free
energy. While this is true for certain systems, in general the surface excess is a property
independent of the free energy parameters. Hence one would like to set this property
independent of the bulk system.The way to do this, is to choose two fields. 1) denoting
the volume fraction of a phase and the second 2) the mole fraction of the components.
Let us say the volume fraction corresponding to a phase is . Then in a two-phase
system, the second phase has volume fractions (1-). This system can have minimum of
two components. We denote A,B, with mole fractions cA and cB such that cA + cB = 1
in each phase and we can denote the concentration field in the system as c.
Following the same principles to write the energy of the system as the Cahn-Hilliard
equation, we can write,
F =
f (c, ) + k |O|2 dx.
Points to note:
1) We have chosen the energy functional to be independent of the gradient in the concentration. This is true for small concentration gradients and corresponding small gradient
energy coefficients for the concentration field.
2) k , is the gradient energy coefficient for the gradients in the order parameter . This
can be tuned to set the right surface energies.
3) f(c,) can be broken down into: fb (c, ) + w().
6 1.11.10
80
Figure 6.1
To define our surface energy we would need to define our energy of a uniform homogeneous system; consisting of a mixture of two phases. This can be done similar to what
we have encountered in the case of the Cahn-Hilliard equation.
Figure 6.2
l
(c) + (1 c)feq
) + w().
f (c, ) = f (c, ) (feq
Or alternatively in terms of the Grand Chemical potential or the partial molar Gibbs
free energy of the system, we can write;
eq
f (c, ) = f (c, ) (eq
A c + B (1 c)) + w().
6 1.11.10
81
eq
2
[f (c, ) (eq
A c + B (1 c))] + w() + k |O| dx.
Notice, we have not lost the dependence of on the free energy density of the phases.
However, there exists now another tunable function w() to get the surface energies that
is representative of an interface.
The extremizer of the above function would be the Euler-Lagrange equations, we had
for the Cahn-Hilliard equation.
c
f
c
f (, c)
c
f (c, )
d2
+ w0 () 2k 2 = 0 (1)
dx
f
=
(B A ) = 0.
c
=
(c,)
To integrate () we need to write ( f
) in terms of the total derivative of .
f
df
df dc
=
d dc d
From (2) the minimizing condition for
f
df
dc
d
=
eq
(f c).
d
d
d
Equation (1) becomes
d2
d
(f c) + w0 () 2k 2 = 0.
d
dx
d
d2
(f c) + w0 () = 2k 2 .
d
dx
d
Multiplying
on both sides.
dx
f
= (B A ) = eq .
c
6 1.11.10
82
d2 d
d
d
d
=
(f c)
+ w0 ()
.
dx2 dx
d
dx
dx
Integrate both sides.
2
d
= (f c) (f (0) c(0)) + w().
k
dx
We denote F (c, ) = (f c).
2
d
= F (c, ) F (c(0), 0) + w().
k
dx
d
1 p
=p
F (c, ) F (c(0), 0) + w().
dx
k
2k
eq
= f (c, ) (eq
A c + B (1 c)).
2
Z 1
Z
d
d
dx 2
k
d
=2
k
dx
dx
0
Z 1
1 p
=2
k p
F (c, ) F (c(0), 0) + w() d.
k
0
Z 1
p p
=2
k F (c, ) F (c(0), 0) + w() d (3)
0
Notice we can also use (2) to derive the equilibrium concentration profile.
f
(, c) = (B A ). Hence c can be written as a function from.
c
In systems, where the free energy of the (phases) are closely related the term
F (c()) F (c(0), 0)
is generally small, which implies equations (3) and (4) can be simplified to,
6 1.11.10
83
Figure 6.3
=2
1p
p
w() d (5) k w
p
k
k
p
d (6)
w
w()
k (7) k
/w (8) w/
F =
w()]d.
=2
Z
we want 2
1p
w()d.
0
1p
w()d = 1.
6 1.11.10
84
16
(1 )
2
(Obstacle)
and
92 (1 )2
(Double-well)
c
= O Je
t
From irreversible thermodynamics one can write down.
Je ; as a result of a linear combination of driving forces in the system. the driving fores
are the gradients of the intensive properties of the system.
Je L0 O(T )L1 O
Je L0 O(T ).
f
c
f
chemical potential
c
f
f
c
= O L0 O(T ) + L1 O
= O L0 OT + L1 O
t
c
c
L0 represents the coupling between the temperature and concentration field. L0 , L1
are mobility coefficients which denote velocity/(unit driviforce).
The system is uniform and stationary when there are no gradients in the system:
O(T ) = 0;
f
O
= 0.
c
6 1.11.10
85
f
cj
F
= M
.
t
6 1.11.10
86
T TN i
RT
T TCu
(c log cN i + cCu log cCu ) ,
+
c
L
+
Cu Cu
TN i
TCu
vm N i
where stands for both the solid and the liquid phases. The parameters for each
of the phases are listed below:
=Solid
=Liquid
LN i
235e7
0.0
LCu
172.8e7
0.0
=Solid
=Liquid
TN i
1728K
1.0
TCu
1358K
1.0
Table 6.1: Table containing the values for the latent heats and the temperatures for the Ni-Cu
alloy.
2. Plot the phase diagram, get the concentrations of the liquidus and the solidus at
the temperature 1500K. You can input the temperature in the program as 1500K
and plot the full phase diagram. Use the tool binphasediag .
3. Using the concentrations at the solidus and the liquidus at the temperature 1500K
calculate the slope of the liquidus using the formula:
csolidus
Ni
mLiquidus
Ni
cliquidus
Ni
1 csolidus
Ni
liquidus
1 cN i
RT
=
vm 1
solidus
solidus
solidus
solidus
(1 cN i
)LCu
+ cN i
LN i
T
where, S liquidus and the solidus S solidus denote the entropy and can be written as
f
(T )
|mliquidus
cN i |
Ni
6 1.11.10
87
where, (T ) is the equivalent undercooling that would give rise to the same driving
force than that given by the grand chemical potential difference of the phases. Then
use the following relation:
V
T
= L
=
(T )
|mliquidus
cN i |
Ni
V liquidus
|mN i
cN i | = V,
L
L
cN i |
T |mliquidus
Ni
where is given as (0.33e-2 m/K/s) for the present system. We derive this from
the fact that for the pure materials Ni the measured is (0.29e-2m/K/s) and for
Cu it is (0.37e-2m/K/s), and so for the present case we approximate an alloy of the
following to be an average of the two. YOU CAN THINK OF BETTER ONES.
6. Next we input the surface energies and the diffusivities at the particular temperature given as below. Note, here too we use an average value for the case of the
surface energy = 0.335 J/m2 . In the solver we input surface entropy densities
instead of the surface energy. Hence to retrieve the same surface energy, one would
need to divide the surface energy by the temperature at which one is simulating,
which would help retrieve the same surface energy one needs to input in the simulation = /T .
In a binary alloy there is only one independent inter-diffusivity in a given phase.
We use the following values for the diffusivities.
DN i = DCu
Solid
1e-13 m2 /s
Liquid
1e-9 m2 /s
7. Start a simulation with this infile, for the case of a one dimensional simulation with
the solid and the liquid phases at the equilibrium concentrations, and verfiy that
6 1.11.10
88
indeed the calculations of the phase diagram and the equilibrium concentrations
are correct.
8. Next change the concentration of the liquid towards that of the liquid and redo
the simulation. One should observe that now the interface profile moves. Note
down the profile of the concentration that you see. This is called giving a supersaturation to the liquid, that is the liquid has more Cu, than the solid can dissolve
at equilibrium which gives a driving force for the system. Compare the solute
profiles with those that you observe for the case of equilbrium.
9. Change the simulation domain to a two dimensional one and perform the simulation
by placing the nuclei at the center. In a two dimensional case, the driving force for
the transformation needs to exceed a critical driving force required to overcome
the capillary tension. This gives the size of the critical radius at a given super
saturation. For the given setting of the grid-sizes the nucleus is far beyond the
critical size, and hence you see it growing. Note, it is growing circular.
10. Change Function A in the infile to 1, and put the strength of the anisotropy in the
infile to 0.04 and put the nucleus at the corner of the domain. What shape do you
see? The change in shape is due to surface energy anisotropy in the system. This
will eventually give rise to a dendrite if run long enough.