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TECHNICAL DATA

Manual for Installation, Maintenance and Use of


LPG INERT GAS Fire Extinguishing Systems

LPG Tcnicas en Extincin de Incendios S.A.

DOC: MU/IG/02/IN

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TECHNICAL DATA

Original date of issue of document

Feb 2005.

CHANGE CONTROL LIST.

Page

Paragraph

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Modification

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TECHNICAL DATA
INDEX

INTRODUCTION ...................................................................................................... 5

BASIC ISSUES ........................................................................................................ 6

INSTALLATION ....................................................................................................... 8

2.1
Mechanical/ Pneumatic Installation .............................................................................................................9
2.1.1 Support System ..........................................................................................................................................10
2.1.2 Storage System ..........................................................................................................................................17
2.1.2.1
LPG 128-60/80 and LPG128-65/85 (Data Sheet FT149, FT148, FT125 and FT147) ......................18
2.1.2.2
Pressure switch..................................................................................................................................21
2.1.2.3
Pressure Gauge..................................................................................................................................22
2.1.2.4
Manifold discharge pipe....................................................................................................................23
2.1.2.5
" Check valve (Data Sheet FT 55)..................................................................................................24
2.1.2.6
High pressure auxiliary cylinders......................................................................................................25
2.1.2.7
Discharge hose 4S-H (Data Sheet FT 110) .......................................................................................29
2.1.2.8
Pressure switch with locking device (Data Sheet FT 047) ................................................................30
2.1.2.9
Restrictor (Data Sheet FT 138) .........................................................................................................31
2.1.3 Release System ..........................................................................................................................................33
2.1.3.1
Pressure pilot cylinder and pilot valve (Data Sheet FT 052).............................................................34
2.1.3.2
LPG 128-90 Valve (refer to Data FT 132) ........................................................................................36
2.1.3.3
Manual lever release (Data Sheet FT 051) ........................................................................................37
2.1.3.4
Solenoid Valve (Data Sheet FT 017) ................................................................................................39
2.1.3.5
Pneumatic release cones (Data Sheet FT 058) ..................................................................................41
2.1.3.6
Decompression screw (Data Sheet FT 070) ......................................................................................43
2.1.3.7
Decompression Valve (Data Sheet FT 075)......................................................................................44
2.1.3.8
Release line Teflon flexible hoses (Data Sheet FT 040) ...................................................................45
2.1.3.9
Pipe and fittings.................................................................................................................................46
2.1.3.10
Supports ........................................................................................................................................46
2.1.3.11
Nozzles (Data Sheet FT 135 / FT 136) .........................................................................................50
2.2

Electrical Installation ...................................................................................................................................52

2.3

Installation final requirements....................................................................................................................53

COMMISSIONING AND MAINTENANCE.............................................................. 54

3.1
System commissioning and reception .........................................................................................................54
3.1.1 Component revision ...................................................................................................................................54
3.1.2 Commissioning operations and operation tests. .........................................................................................55
3.1.2.1
Blow out with nitrogen......................................................................................................................55
3.1.2.2
Water tightness pneumatic test for open pipes. .................................................................................56
3.1.2.3
Operating Test for pressure switch with locking device. ..................................................................57
3.1.2.4
Release circuit water tightness test....................................................................................................58
3.1.2.5
Operating test for pilot cylinder release solenoid valves...................................................................60
3.1.3 Inspection and test for protected enclosure integrity..................................................................................63
3.2

Maintenance..................................................................................................................................................64

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3.3
Manual use of devices...................................................................................................................................66
3.3.1 Re-assembly of pressure switch with locking device.................................................................................66
3.3.2 Actuation of manual lever release and manual pneumatic release.............................................................67
3.3.3 Release line decompression .......................................................................................................................67
3.4

Actuation in the event of failure of fire extinguishing system automatic activation...............................69

3.5
Actuation after cylinder bank discharge ....................................................................................................70
3.5.1 Maintenance program for fire fighting material means..............................................................................97
3.5.2 Maintenance program for fire fighting material means..............................................................................98

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TECHNICAL DATA

0 Introduction
This manual is intended for fitters, maintainers and users of the INERT GAS fire extinguishing systems manufactured
by LPG Tcnicas en Extincin de Incendios, S.A.. It contains the instructions for the proper installation, use and
maintenance of the systems.

IMPORTANT
All the information herein contained is property of LPG Tcnicas en Extincin de Incendios, S.A. The company is
entitled to introduce modifications without giving any prior notice. Reproduction, modification, partial or whole
translation for other purposes than internal use is prohibited. All the efforts have been made to assure the exactness
of the information herein included. However LPG does not assume any responsibility for its use. Anyone who uses
this manual does it at at his/her own risk and assumes any consequence.
Any questions regarding the information presented herein should be forwarded to:
LPG Tcnicas en Extincin de Incendios, S.A.
C/ Mestre Joan Corrales, 107-109
08950, ESPLUGUES DE LLOBREGAT
Barcelona ESPAA
Fax: +34 93 473 74 92
Tel: +34 93 480 29 25
e-mail: lpg@lpg.es

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TECHNICAL DATA

1 Basic Issues
The systems manufactured and designed by LPG for fire extinction by means of INERT GAS are conceived to be
solid, reliable and easy to assemble, thus allowing the checking of their operative status by means of easy check
operations included in this manual.
However LPG Tcnicas en Extincin de Incendios, S.A. wishes to explain the following issues:
Every single person who deals with the start-up, inspection, checking and maintenance of the systems must be
well trained in order to perform the different checks. LPG always recommends the adoption of safety work
practices according to the legislation in force on health and safety procedural issues. It is also advisable for the
personnel in charge of the installation and maintenance of the fire extinguishing system to receive some training
on the safety area as well as to carry out both a complete and careful reading of this manual before engaging
into any of the described operations.
Every single person who works in a monitored zone protected by INERT GAS must be informed of the fire
extinguishing agent properties and its possible effects both on people and protected goods. The personnel who
work in the monitored zone must be instructed on how to proceed in the event of a possible alarm and in the
different types of systems activation.
Throughout the installation and maintenance operations the workers must wear industrial clothing and safety
footwear. When necessary a helmet and gloves must also be worn. Whenever the workers are to drill holes for
the pipe supports or for the positioning of the cylinder racking brackets, it is also compulsory the use of safety
goggles or a mask. This protection is also applicable when some operations are to be carried out which may
cause shedding of particles.
Due to possible false alarms of the detection system (if any) produced by the dust or the smoke caused by
installation works, the detection system of the area shall be either isolated or disconnected before and during the
assembly operations.
The whole equipment and piping network must be installed according to the project design. Any modification of
the design must be approved in writing by the client and the responsible engineering company. The construction
drawings must be corrected. The corrections to be submitted shall include the modifications in the project.
When moving the cylinder make sure that the valve protection cap is always firmly and tightly secured.

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Use one or some of the following materials as thread sealing elements:

Thread sealing compound for 0.4 mm clearance.


Teflon tape.

Regardless of the sealing element used do not ever cover the first two screw threads in order to assure the cleaning
of the inside part of the piping network.

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2 Installation
During the assembly of the system it is advisable to always use the installation drawings supplied with the delivery of
components.
As an example the plans of the following system types are included in the Appendix I:
Battery type 80 I INERT GAS 7 cylinders base (plan number 520098AR)
Battery type 140 I INERT GAS 3 cylinders base (plan number 520094AR)
All of these drawings describe the LPG INERT GAS standard rack system. In these plans it is possible to see the
layout of the system cylinder rack, the connection of the simple release system and the layout of the standard
support systems. The drawings are included only as an example, therefore those facilities to have specific drawings
should be guided by their own ones.
Proceed to check against the plans and the materials lists whether all of the components have been supplied. Check
also whether any of the components are damaged. Any defective component must be replaced. Examine the position
of the cylinders and the pipe sections in the drawings and check that no physical barriers are to be found which
require some modification of the cylinders, the brackets or the pipe sections. The project engineer must be informed
of any deviation with respect to the drawings.
Previous to begin with the assembly of the installation verify the position of the battery (it is usually indicated in the
plans). The most advisable position of the battery is the nearest room, although it should be away from the protected
risk. It should also be large enough to house the equipment as well as to make possible the assembly and
maintenance operations. The equipment must not be exposed to severe climatologically conditions, direct action of
the flame or to a too humid environment. It must be located away from unauthorized handling and mechanical or
chemical aggressions.
Material to be required to install the equipment:
Teflon tape, 0.4 mm joint sealing compound
Set of ring spanners (6 to 22 mm)
Adjustable spanner
Hand electric hammer drill
Hacksaw
Drills (intended for work materials)
Ladders, scaffolding
Spirit Level
Flexometer
Philips and flat head screwdriver set
Multimeter
Set of Allen keys
Clamps, pliers
Pipe cutters
M.12 plugs appropriate for the fixing surface
Note: In order to carry out the equipment assembly at least two workers will be necessary.

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TECHNICAL DATA

2.1 Mechanical/ Pneumatic Installation


The LPG INERT GAS centralized systems are divided into 4 systems:
Support system
Storage system
Release system
Distribution system
In the following sections you shall find both a description of the components to each system and the explanation on
how to perform their assembly. The order in which the components are described is also the order in which they must
be installed.

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2.1.1

Support System

Description:
Metallic structure composed of a plateholder (bracket) to support the cylinders and the manifold block.
The brackets for 80 litre cylinders have side columns. The brackets for 140 litre cylinders do not have columns,
therefore their structure should be attached directly to the wall.
Assembly:
On carrying out the installation it is important to take the following issues into consideration:

Sweep the floor on which the battery will be assembled. Make sure by checking against the sizes which
appear on the drawing that the rack system fits perfectly in the chosen position.
The floor on which the bracket will be assembled must be as flat as possible.
The wall where the bracket will be fastened (in case it should be necessary) must be at right angles to the
floor and it will be solid (avoid partition walls, Pladur or similar ones).
In the event of having to fasten the bracket to a partition wall it will be necessary to prepare some iron plates
which shall allow fastening of the bracket from the other side of the wall as shown in the picture:

NUT

M.12 SCREW

BRAKET
SUPPORT IRON PLATE

PARTITION WALL

The assembly of the brackets and the position of the manifold depends upon the bracket having side columns and
upon the connection to the piping network being horizontal or vertical.

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The steps to follow are the following:
Assembly of brackets with a vertical support column:
(see fig. 2.1.1.1. and 2.1.1.2)
1.
2.
3.

Carry out a preassembly of the bracket by joining the back sleats (1) with the column (6).
When dealing with rack systems with more than 8 x 80 litre cylinders the central column (9) should also be
assembled.
The hexagonal brackets (4) are normally delivered assembled to the sleat. If this is not the case assemble
the hexagonal brackets to the sleat by using the iron gates (2) and the nuts (3) that have been supplied.
Arrange the rubber guards (5) to protect the cylinders from any rubbing.

6
7
1
9

4
3
5
2
Fig. 2.1.1.1.

9 cylinders aligned with a straight 80 litre INERT GAS bracket

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4
1

Fig. 2.1.1.2.
4.
5.
6.

4 cylinders aligned with a straight 80 litre INERT GAS bracket.

Bring the bracket joint close to the wall of the area that has been chosen.
Screw in the restrictor (10) of the figure 2.1.1.3. to the supply network inlet pipe.
Screw in a high-pressure elbow (not supplied by LPG) to the restrictor. The connection to the outlet manifold
(16) must be performed by means of a high-pressure flexible connector.

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7.

Position bracket allowing adequate distance for connection of manifold (16) to elbow. The following sketch
(fig. 2.1.1.3) shows accurate distance between manifold and bracket:

Fig. 2.1.1.3 Sketch showing manifold mounted on bracket provided with


vertical support.
8.
9.

10.
11.

Mount manifold pipe (11) onto manifold seats (7). Do not tighten manifold, hold it by means of manifold "U"
fixation (8), allowing freedom of movement.
Mount the two check valves (13) which occupy both ends of manifold. Apply thread sealing compound
suitable for 0.4 mm gaps or Teflon tape to manifold pipe thread connection onto connection where the check
valve is fitted , take care not to apply same to the two first threads. Place check valve onto manifold.
Check valve arrow must point at manifold, never at cylinder. Tighten union firmly using a fixed wrench.
Connect discharge hoses to check valves. Apply Teflon tape to union being careful not to apply same to
the two first threads.
Place onto the brackets the two bank cylinders which are further apart from each other. To avoid damages
in case cylinders are dropped by accident, place front hexagonal bracket,(4) prior to removing cylinder

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TECHNICAL DATA
protection caps. Do not tighten so as to allow cylinder freedom of movement. Remove protection caps from
both cylinders. Remove both cylinder head caps (15) for safety reasons to prevent accidental activation.
NOTE: VALVE PROTECTION CAP MUST ALWAYS BE INSTALLED WHENEVER A CYLINDER IS
BEING TRANSPORTED.

12.

13.
14.

15.

Connect cylinder valves to discharge hoses. Connection between valve and hose does not require any
sealed element. Connection shall be carried out without forcing or twisting hose. Once connection is
performed on both cylinders, accurate manifold position is obtained in relation to fixing brackets, so it is
possible to proceed manifold final fixing onto its seats (7) by tightening manifold "U" fixation (8).
Connect manifold free end (16) to high pressure elbow (see fig. 2.1.1.3). Verify position of all parts installed
on the bracket (cylinders, discharge hoses, manifold, bracket, elbow, restrictor and pipe system). Arrange
position of parts as required prior to final fixation.
Mark anchored points on the floor and wall. It is possible to drill using as a guide bracket mechanised fixing
drills. Fix bracket onto its final position. High-power chemical or metallic fixing plugs shall be used for floor
and wall fixing. Do not use plastic plugs. If the wall is not strong enough, apply mounting in accordance with
explanation in 2.1.1 Support System.
Tighten hexagonal brackets (4) pertaining to the two cylinders installed and check accurate component
position.

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Mounting of brackets without vertical support:
(see fig. 2.1.1.4 and 2.1.1.5)
INERT GAS Bracket type 140 I.

5
3

1
2

Fig. 2.1.1.4 Bracket without columns suitable for 3 cylinders


1. Thread restrictor (7) in fig. 2.1.1.5 onto distribution system inlet pipeline.
2. Thread onto restrictor a high pressure elbow ( not supply by LPG). Connection at connector outlet (8) shall be
performed by means of high pressure free rotary coupling.
3. Place the two line of top and bottom brackets (1 & 2) on the floor, touching fixing wall, and in their working
position according to foreseen positions in fig. 2.1.1.5. In case of cylinder banks comprising 7 or more cylinders
using several transverse brackets (1 & 2), join one after the other to determine distance between cylinders at
end of cylinder bank and manifold:

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Fig. 2.1.1.5 Sketch showing mounting of manifold on brackets without vertical support
4. Place straps (3) on cylinders at ends of cylinder bank located onto the brackets (the shorter threaded end is
mounted on the transverse bracket). In the case of cylinder banks comprising more than 7 cylinders and using
several transverse brackets (1 & 2),also place at least rods of 1 cylinder for each set of transverse brackets.
5. Place cylinders located at manifold ends. In the case of cylinder bank of more than 7 cylinders (1 & 2) place at
least 1 cylinder for each set of transverse brackets.
NOTE: VALVE PROTECTION CAP MUST ALWAYS BE INSTALLED WHENEVER A CYLINDER IS BEING
TRANSPORTED.

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6. Raise transverse brackets up to the height indicated in sketch (fig. 2.1.1.5).
7. Tighten firmly straps (3) (fig. 2.1.1.4) in such a way that transverse brackets and cylinders make up a solid
assembly.
8. Lean assembly on wall, checking accurate position for connection to manifold outlet elbow.
9. Mount manifold (8), check valves (9) pertaining to cylinders placed on brackets. To mount, add sealing
compound or Teflon tape to manifold pipe thread connection where the check valve is fitted. Do not apply same
to the two first threads. Place check valve onto manifold taking care that check valve arrow points at
manifold, never at cylinder. Tighten union firmly using a fixed spanner.
10. Place discharge hose (10), pertaining to cylinders mentioned above, onto check valves mounted previously.
Tighten with a fixed wrench. Connection between discharge hose and check valve requires Teflon tape.
11. In accordance to drawing data, fix manifold seats to wall (4) using metallic or chemical plugs.
12. Raise discharge manifold and place onto manifold seats (4). Fix using manifold U fixation (5). Do not tighten.
Allow manifold free movement. In the event of cylinder banks comprising a large number of cylinders and one
single manifold, the latter shall be of a large diameter. Mechanical help shall be necessary for its mounting. Use
pulleys or any other type of crane required by such operations.
13. Remove cylinder protection caps.
14. Connect discharge hoses to cylinder valve. Now manifold is accurately positioned in relation to cylinders.
15. Check position of all elements : cylinders, discharge hose, manifold, brackets, elbow, restrictor and pipeline
system. Arrange position of components prior to final bracket fixation.
16. Connect manifold (8) to restrictor elbow union.
17. Fix discharge manifold (6) onto its seats (4) and butt tighten manifold U fixation (5).
18. Mark transverse anchored points on the wall. It is possible to drill using as a guide mechanised fixing drills on
back transverse bracket. Fix bracket into its final position. High-power chemical or metallic fixing plugs shall be
used for fixation. Do not use plastic plugs.

2.1.2

Storage System

Composed of an assembly of steel cylinders containing extinguishing agent (called auxiliary cylinders), discharge
valves and discharge manifold. Although they are not included in examples shown in Annex 1, there is a possibility of
installing more than one discharge manifold and cylinder assemblies in groups of 12 or more cylinders in rows of 4 or
5 elements. The assembly is complemented with several control and auxiliary components.
Components comprising an INERT GAS storage system described below. The sequence to follow for mounting is the
same as the order described below.

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2.1.2.1

LPG 128-60/80 and LPG128-65/85 (Data Sheet FT149, FT148, FT125 and FT147)

Description:

Figure 2.1.2.1 LPG Valve Model 128


Valve installed directly onto auxiliary bank cylinders. In the event of cylinder banks, activation may only be pneumatic
requiring a source of external pressure (pilot cylinder).
Differential opening valve. Pneumatic activation subject to pneumatic release cone connected to port (1). Supplied
with pressure gauge that fulfils EN 837 (2) and pressure switch (3) calibrated at 170 bar (for LPG128-60/80) or at 240
bar (for LPG128-65/85). A safety disk (4) against over pressure rated at 270 bar (for LPG128-60/80) or at 400-420
bar (for LPG128-65/85) is incorporated.

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To prevent uncontrolled accidental discharges during installation or maintenance operations or handling of valve,
remove head cap (5) and place plug on outlet port (7).This simple operation prevents risks, such as in case of
accidental discharge, orifice (6) will drive gas from cylinder to environment in a controlled way, instead of through
valve outlet (7). Safety disk cap (10) is also perforated thus allowing controlled gas discharge in case over pressure
bursts safety disk.
Mounting:
Valve is delivered mounted onto auxiliary cylinder. Do not try to dismantle any of incorporated accessories. Mounting
of elements associated (discharge hose (7) and release device (1) shall be installed later, following the order they are
described.
NOTE: VALVE UNION WITH PRESSURE GAUGE AND PRESSURE SWITCH IS FIXED. DISMANTLE IS NOT
ALLOWED. NEVER TRY TO DISMANTLE SAME.
NOTE: FOR ANY INSTALLATION OR MAINTENANCE OPERATION, VALVE HEAD CAP (5) MUST REMAIN
DISMANTLED AS A SAFETY MEASURE. WHEN ANY MOUNTING, MAINTENANCE OR TEST OPERATION IS
FINSIHED, DO NOT FORGET TO REPLACE HEAD CAP, HAND TIGHTEN, CHECK THAT HEAD CAP "O" RING
IS MOUNTED IN ITS INTERIOR.
LPG 128 Valve functional protocol.
LPG 128 Valve makes use of cylinder internal pressure for opening .

PILOT
PRESSU
DISCHARGE

CYLINDER
PRESSURE

Closed

CYLINDER
PRESSURE

Opened

The only way to activate valve is by making the Piston move downwards (11).

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When valve is at rest, pressure remains retained by closing element (12) and release disk (8) . Release pneumatic
cone (13) incorporates in its interior a protactor piston (14). When pressure released by cylinder approaches back of
protactor piston (14), same is displaced until release disk (8) bursts. At that moment pressure retained by release
disk is released and driven over piston (11). Because surface relation between piston (11) and closing element (12)
is 3:1, piston moves downwards thus, opening the valve.
Dimensions:
Valve gas inlet: ext
int

Valve gas outlet: ext


int

18 mm

Height:

155 mm

Weight:

1.6 kg

or

21 mm

Pressure switch connection thread: ISO 228


Pressure gauge connection thread: M 10 x 1
Hand lever connection thread:

M 30 x 1.5

Solenoid connection thread:

M 36 x 1.5

Working Pressure:
Max. Working Pressure LPG128-60/80:
Max. Working Pressure LPG128-65/85:
Functional Pressure:

240 bar
370 bar
60 bar

Containers:
LPG 128 valves can be used in the following INERT GAS containers:
Valves
LPG 128-60/80
LPG 128-65/85

Container Volume [l]


80
140

Fill ratio [kg/l]


200 bar at 15C
200 bar at 15C

80

300 bar at 15C

140

300 bar at 15C

Other container sizes are allowed if the maximum filling pressure is the stated on the table as maximum.

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2.1.2.2

Pressure switch

The Pressure switch are currently used as a control device. It can give or cut an electrical signal when pressure
changes are detected into cylinders. This component will be delivered already mounted by LPG. In any case should
these component be replaced or manipulated by other than LPG personnel.
Pressure switch to be installed shall fulfill valve connection as shown on data sheet FT 145 (see Annex 1).
Connection shall include a Metal-Buna joint.
Working Pressure:
Working Pressure:

370 bar

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2.1.2.3

Pressure Gauge

T/W pressure gauge is used for control the internal pressure of cylinders. It also acts as by-pass valve to allow
connection of cylinder internal pressure to activation devices. In such cases where pressure gauge is not installed
there should be a blind tape to fulfill the by-pass performance. In any case these components will be delivered
already mounted by LPG. In any case should these components be replaced or manipulated by other than LPG
personnel.
Pressure gauge shall fulfils DIN EN 837 Class 1.6 minimum. Valve connection shall fulfill data sheet FT 046 (see
Annex 1). Connection shall include a Nitrile O-ring 8x3 mm.
LPG128-60/80 valves incorporate a 0-315 bar gauge and LPG128-65/85 valves incorporate a 0-450bar gauge

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2.1.2.4

Manifold discharge pipe

Description:
Pipe where contents of all bank cylinders is discharged and which directs extinguishing gas to appropriate pipe
system. Made of black steel pipe in accordance with ASTM. Nominal diameter between " and 2". SMAW welding
process under approved procedure. Tested at 300 bar. Painted in black. Threaded outlets for connections to piping
system (1), threaded inlets (2) for check valve connections and also for pressure switch with locking device (3).

Figure 2.1.2.4 Discharge manifold


Mounting:
Manifold pipe is located above cylinder bank, on fixed squares directly on the wall or on vertical supports. Assembly
of manifold pipe is performed at the same time as bracket mounting. Avoid positioning manifold by initially connecting
it to distribution system as such operation may modify elevation between manifold and discharge hose connections.
See 2.1.1 bracket mounting for further information.
All manifold threaded connections shall be sealed with Teflon tape.

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2.1.2.5

" Check valve (Data Sheet FT 55)

Description:
Device which prevents gas returning from manifold pipe to cylinders, thus ensuring a complete discharge of all bank
cylinders. Acts as a safety element by plugging the gas outlet to those cylinders which being disconnected may
cause a manifold accidental discharge during maintenance operations.

Figure 2.1.2.5 " Check Valve


Minimum cross sectional area:

314 mm2

Mounting:
Once manifold is mounted onto brackets, mount all check valves.
It is always located between discharge hose connected to cylinder and discharge manifold. To mount apply joint
sealing compound or Teflon tape, to manifold pipe threaded connection where the check valve is fitted. Do not apply
same to the two first rows of thread. Place check valve on manifold taking care that arrow points at manifold
(upwards), never at cylinder. Tighten joint using a fixed wrench.
Dimensions:
External diameter:

52 mm

Length:

84 mm

Connection thread:

Working Pressure:

370 bar

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2.1.2.6

High pressure auxiliary cylinders

Figure 2.1.2.6 80 and 140 litre INERT GAS Cylinders.


Description:
High pressure containers containing INERT GAS extinguishing agent charge. Cylinders of unwelded drawn steel in
accordance with specifications of TPED 99/36/EEC. Heat treated. Hydraulic test pressure to both 200 and 300 bar.
All models are approved according to European Regulations applicable ( mark ). Once valve is assembled onto
cylinder collar (3) and protection flange(5), the equipment is protected by a safety cap for transportation (4).
Cylinders are supplied packed. Each unit protected by octagonal cardboard. All cylinders are provided with
identification labels indicating handling instructions.
Mounting:
NOTE: DO NOT REMOVE PROTECTION CAPS FROM CYLINDERS UNTIL THEY ARE FIXED ONTO THEIR
BRACKETS AND ONLY IMMEDIATELY PRIOR TO INSTALLATION OF DISCHARGE HOSE.
Assembly cylinder-valve is supplied fully mounted. Place all cylinder onto brackets. To prevent damages to cylinders
by dropping them accidentally, locate front pieces of brackets prior to removing protection caps. Tighten front pieces
allowing cylinder freedom of movement. Next, remove protection caps (4) Remove valve head cap. All cylinder
valves shall be orientated in the same direction (Manifold and valve LPG stamp should be facing front).

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TECHNICAL DATA
Do not forget, when release system mounting described in 2.1.3 is finished, to fix cylinders onto their brackets,
tightening firmly. When complete system installation is finished (including release) mount and tighten manually all
LPG 128 discharge valves head caps.
2.1.2.6.1

Cylinder inscriptions.

Under legal requirement, all cylinders shall have a number of inscriptions attached to their ogives indicating name of
manufacturer, quality trade names, hydraulic pressure test, gas contained and other data. Arrangement of LPG
cylinder marks are specified as follows as an example:

1
2
6
7

Description of inscriptions:
1: Manufacturers trade name
2: Outlet size
3: Cylinder dimensions (thickness, weight and capacity)
4: Notified body identification
5: European standard of reference.
6: Serial number
7: Working and test pressures
8: Date of manufacturing

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TECHNICAL DATA

2.1.2.6.2

INERT GAS Identifying Label (Ex. Argon)

In each delivery, LPG supplies one adhesive identifying label for each cylinder supplied. To prevent damages during
transport and cylinder installation, labels are delivered together with documentation accompanying delivery. This
label identifies gas contained in cylinder, quantity of gas contained, cylinder weight when empty, working pressure,
cylinder identification number and date of charge.
INERT GAS extinguishing agent experiences substantial pressure deviations depending on ambient temperature. To
avoid problems related with reading pressures on pressure gauges, LPG supplies an adhesive label containing a
diagram for Pressure-Temperature for INERT GAS gaseous agent depending on cylinder filling density.

Figure 2.1.2.6.2 ARGON identifying label.

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TECHNICAL DATA
As a legal requirement, it is compulsory for each cylinder to have its identifying label. Therefore, it is very important
for the person performing the installation to have each label attached to its cylinder as soon as the installation is
finished.
To perform this operation, manufacturing lot number shall be compared with the number marked on each cylinder
ogive (field 3 described in item 2.1.2.6.1) with identifying marks on labels supplied. Labels shall be attached directly
onto cylinder body, in a visible location and in a normal reading position. To adhere labels easier, first wipe away dirt,
dust, oil or grease from cylinder area where the label is going to be placed.

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TECHNICAL DATA
2.1.2.7

Discharge hose 4S-H (Data Sheet FT 110)

Description:
Discharge pipe for INERT GAS agent from cylinders to manifold pipe. Nominal diameter ". Made of synthetic
rubber. Working pressure of 420 bar and burst pressure 1680 bar. Length 421 mm.

Figure 2.1.2.7 4S-H discharge hose.


Mounting:
Connection (1) assembled swivel nut on LPG 128 valve outlet port (7) described in 2.1.2.1. The other end (2)
connected to the non return valve. See example on drawings 520XXXAR in Appendix 1. Connection to check valve
require Teflon tape, while connection to LPG 128 valve does not require and sealing element but it is recommended
to add some Vaseline to union thread to facilitate fitting.
First fix hose pertaining to check valve (2) taking care (1) that it faces valve outlet.
Dimensions:
Length:

421 mm

Working Pressure:

420 bar

Working Temperature:

-40C to 120 C

Bending radius:

280 mm

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TECHNICAL DATA
2.1.2.8

Pressure switch with locking device (Data Sheet FT 047)

Description:
Pressure switch which closes or opens a circuit when a gas discharge is driven through the manifold pipe. The
electric signal may be monitored on the panel board, or it may be used for stopping and /or starting up other electric
devices. Once activated it can only be reassembled manually by pulling off the sphere incorporated in the locking
system (1). Reassemble should be performed at storage location, on the pressure switch itself.

Figure 2.1.2.8. Pressure switch with locking device.


Mounting:
Mounted on manifold pipe (see figure 2.1.2.4 Discharge Manifold Pipe). Apply Teflon tape to threaded connection.
Do not apply Teflon tape to the two first threads. Tighten union with a fixed wrench. Perform electric connection when
installation mounting is finished in accordance with specifications in item 2.2 in this manual Electric Installation.
Dimensions:
High:
Wide:

126 mm
30.3 mm

Thermal gauge:
Voltage gauge:

10 A
6 A 250 V
4 A 400 V

Protection:
Working Temperature:
Mechanical Life:

IP 65
25C to 80 C
10 6 cycles

Working pressure:
Minimum Working pressure:

370 bar
10 bar

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TECHNICAL DATA
2.1.2.9

Restrictor (Data Sheet FT 138)

Description:
Controls installation discharge flow. Restriction orifice is calibrated in accordance with specific hydraulic calculation
for each installation.
Sealing O-ring

Restrictor Plate

Restrictor Nut

Circlip
Figure 2.1.2.9 Restrictor

Mounting:
Check flow arrow points to the right direction (discharge sense). Seal threaded connections with Teflon tape. Tighten
using a rounded shape wrench:

It is possible to access to the restrictor plate by disassembling the restrictor nut and taking out the circlip with the
appropriate pliers. Whichever change on the restrictor orifice diameter shall be recorded and stamped on the label
supplied with the restrictor:

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TECHNICAL DATA

Flow characteristics:
K1 = -0.13096
K2 = 0.00753
K3 = -0.00000
Other:
Orifice in the diaphragm should be at least 3 mm.
Orifice in the diaphragm should be at maximum 80% of upstream internal pipe diameter.
Working pressure: 370 bar

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TECHNICAL DATA

2.1.3

Release System

This is the system which allows command of discharge of gas contained in cylinders. LPG-INERT GAS standard
release system is pneumatic operated.
Pneumatic release may incorporate associated solenoid valves into manual release device which select pneumatic
opening for a selector valve. Located at outlet of pilot cylinders.
Components which may be included into an INERT GAS release system and mounting of each one are described as
follows. Mounting is performed in the order elements are described.

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TECHNICAL DATA
2.1.3.1

Pressure pilot cylinder and pilot valve (Data Sheet FT 052)

Description:
Pilot cylinder of 3 l (5) capacity, equipped with discharge valve (1), charged with dry nitrogen at 100 bar. Manual
actuation (2), electric actuation by solenoid valve (4). Once pilot cylinder discharge is activated, nitrogen flows
through release line up to pneumatic release cones mounted on bank auxiliary cylinders. Once activated it is not
possible to interrupt cylinder discharge (total discharge).

Number
1
2
3
4
5
6

Description
Discharge valve
Manual release
Solenoid valve
Cylinder
Cone
Pressure gauge

Figure 2.1.3.1 Pilot cylinder+valve

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TECHNICAL DATA

NOTE: EACH SINGLE PILOT CYLINDER CAN OPERATE UP TO 40 INERT GAS CYLINDER (200 BAR AT 15C)
Mounting:
Fix pilot cylinder bracket to cylinder bank bracket in the position shown in installation drawings (see example included
in Annex 1, drawings 520098AR,520094AR). Height of cylinder bracket shall be adequate for a possible manual
operation. Unpack pilot cylinder. Fix same onto its bracket and remove protection cap. Tighten bracket leaving
pressure gauge well visible and free access to the manual actuator (2). Unscrew pilot valve head cap to prevent
accidental discharges during release system mounting. Mount the rest of release system. When completing all
handling of release system, replace valve head cap.

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TECHNICAL DATA
2.1.3.2

LPG 128-90 Valve (refer to Data FT 132)

Dimensions:
Valve gas inlet: ext
int

W 28.8 DIN 477


3/8

Valve gas outlet: ext


int

21.7 mm
12 mm

Height:

155 mm

Weight:

1.6 kg

Solenoid connection thread:

M 36 x 1.5

Pressure switch connection thread: M 10 x 1


Pressure gauge connection thread: M 10 x 1
Hand lever connection thread:

M 30 x 1.5

Working Pressure:
Max. Working Pressure:
Functional Pressure:

166 bar
60 bar

Containers:
LPG 128 valve can be used in the following nitrogen containers:
Container Volume [l]
3

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Fill ratio [kg/l]


100 bar 15C

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TECHNICAL DATA
2.1.3.3

Manual lever release (Data Sheet FT 051)

Device which allows manual actuation of bank pilot cylinders. It comprises a lever (1) which manually operated
backwards and downwards pushes a needle (2) against a release disk located on pilot valve body. Thus, release
disk bursts and opens valve. Provided with seal (3) against accidental activations.
1

Figure 2.1.3.3.1 Manual lever release


Dimensions:
Valve connection thread: M 30 x 1.5
Height:

82 mm

Length:

68 mm

Operation specifications:
Working force applied to lever:

35 N

Mounting:
Check that seals (3) are not damaged. Check that "0"ring (5) is in its location.
Release is placed on pilot valves on connection port indicated in 2.1.3.1. Use a rounded shape wrench for mounting.
Do not apply sealing compound to threaded union (4) as sealing is achieved by "0" ring (5).

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TECHNICAL DATA
Manual actuation devices shall be installed at normal operating height, at highly visible locations. They shall be
protected against being tripped accidentally. Each lever manual release device shall be clearly marked indicating the
protected zone it serves.

NOTE: PRIOR TO INSTALLING THE MANUAL RELEASE ONTO THE VALVE CHECK THAT PISTON IS DEEP
SEATED INSIDE ITS HOUSING, BY PUSHING DOWN WITH A SCREWDRIVER.

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TECHNICAL DATA
2.1.3.4

Solenoid Valve (Data Sheet FT 017)

Description:
Electric device which allows opening of LPG family valves. Connected (1) to pilot cylinder valve. Allows actuation of
pilot cylinders by means of an electric signal emitted by a panel board or by a release push button. Comprising a coil
(3) mounted on a stem. When coil excites internal core is drawn up, thus producing opening of the valve. The coil is
fed electrically by means of the connector (4). There are two models available, one for normal operations and one for
explosion proof operations. This device may be disassembled even when the pilot cylinder is charged.

Figure 2.1.3.4. Solenoid Valve


Dimensions:
Valve connection thread: M 36 x 1.5
Electrical specifications:
Minimum voltage:
Nominal voltage:
Maximum voltage:

22 V DC
24 V DC
27 V DC

Minimum intensity:
Nominal intensity:
Maximum intensity:

0.50 A
0.55 A
0.60 A

Consumption power:
Protection:
Solenoid coil:

Low Temperature
High Temperature

13 W
10 W

IP-65
DIN 43650/A (2P+E)

Working Pressure:
Maximum Working Pressure: 170 bar

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TECHNICAL DATA
Operation specifications:
Working:

Normally closed

Reaction time:

6 miliseg.

Mounting:
Solenoid valve is delivered mounted on pilot cylinder valve. Do not perform electrical connection until pneumatic
mounting for all the installation is completed (see 2.2: Electrical connection). In case of having to disassemble for
operation test, remove connector (4), loosen nut (2) and remove coil (3)
NOTE: LPG DOES NOT RECOMEND YOU TO REMOVE SOLENOID VALVE FROM PILOT CYLINDER, IN CASE
OF MALFUNCTION, SEND VALVE + CYLINDER + SOLENOID VALVE TO LPG.
If for any reason or breakdown, it is essential to remove solenoid valve from pilot cylinder valve, firstly, disconnect
valve pressure gauge. When you disconnect the pressure gauge, pressure supply to solenoid valve is shut-off. This
operation should be performed under great precaution and operate carefully to prevent false operations.
Therefore, the operator shall stand sideways to prevent a pressure gauge violent explosion. Discharge of nitrogen
cylinder may be produced and cause discharge of cylinder bank. To prevent this, dismantle head cap of pilot cylinder
valve. Next, dismantle connector (4), nut (2) remove coil (3) and last loosen fixing nut (1) with a rounded shape
wrench.

Now it is possible to remove the rest of the solenoid valve. Mounting is performed by reversing disassembly
procedure.
Prior to mounting a solenoid valve check that there is no leakage by applying soapy water to all solenoid valve body,
previously removing connector and coil. Check likewise for leakage on valve head (head orifice).

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TECHNICAL DATA
2.1.3.5

Pneumatic release cones (Data Sheet FT 058)

Figure 2.1.3.5 Pneumatic release cones


Dimensions:
Pneumatic pressurized gas inlet:

Pneumatic pressurized gas outlet:


(where applicable)

Valve connection thread: M 30 x 1.5


Working Pressure:
Max. Working Pressure:
Functional Pressure:
Min. Working Pressure:

240 bar
100 bar
60 bar

Description:
The pneumatic cone (1) is provided with an internal piston (8) fitted with a protractor needle ( 2). When the piston is
pneumatically activated on receiving the gas from the pilot cylinder, the needle bursts a disk housed on the valve
body of the auxiliary cylinder. Thus discharging the pressurised extinguishing agent contained in the cylinder.
This device is available provided with a coupling of 1, 2 or 3 working pneumatic tracks (3) + (6) or (7), depending on
its location on the release line. On coupling (3) a fixing screw may be mounted (6) thus making a 2 track connection
or a selector screw (7) which allows a third track for connection of release hoses coming from pilot cylinders or
selector valves. On connection (4, 5) hoses are mounted on release line.
Mounting:
Piston-cone assembly is usually delivered mounted. Otherwise, insert the piston (8) into the cone body until it butts .
Mount pneumatic coupling (3) and tighten the two track screw (6) or the three track one (7), according to drawings,
without forgetting to insert the "0" rings (9, 10).
NOTE: PRIOR TO MOUNTING THE CONE ON THE VALVE IT IS IMPORTANT TO CHECK THAT THE PISTON IS
COMPLETELY RETRACTED INSIDE THE CONE, BY PUSHING DOWN WITH A SCREWDRIVER. PROTACTOR

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TECHNICAL DATA
NEEDLE SHALL NEVER STICK OUT FROM CONE OR OTHERWISE A CYLINDER ACCIDENTAL DISCHARGE
MAY BE PRODUCED.

Cone connection to bank cylinder valve is performed through release connection port (see figure in item 2.1.2.1 LPG
128-60 Valve), located on the opposite side to valve outlet. Use a rounded shape wrench for tightening. Do not apply
sealing compounds to threaded union as sealing is by "0" ring. Repeat operation till all cylinders are fitted with a
release cone.

Locate release cones on each cylinder in accordance with sketch for cylinder bank mounting and tighten. Next place
screws (6 or 7) onto each cones in accordance with cylinder bank release drawing.
Note: Burst disc, Burst disc fixer and Pneumatic Cone Needle SHALL be replace by new ones after each
single actuation of the system.

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TECHNICAL DATA
2.1.3.6

Decompression screw (Data Sheet FT 070)

Description:
Prior to a cylinder bank activation, the release circuit remains pressurized with nitrogen coming from pilot cylinder. To
decompress the circuit in a safe and guided way, operate decompression screw (see 3.3.3 Release line
decompression). There are two models available: C & L.

Screw model C

Screw model L

Figure 2.1.3.6 Decompression screw


Mounting:
Model C is mounted directly on one of the pneumatic cone working tracks located onto the last cylinder on release
line. Mount screw model L on any of the cones of intermediate cylinders, and connect it instead of the fixing screw.
Thread element using a fixed wrench. Do not apply sealing compound to union as sealing is conical . Location
determined in release system drawings.
Dimensions:
Connection threat:

Working pressure:

140 bar

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TECHNICAL DATA
2.1.3.7

Decompression Valve (Data Sheet FT 075)

Description:
Decompression valves for pneumatic release systems prevent that excess pressure on release line produced by
micro-leakage may accidentally activate release systems, leaving an external outlet which closes in case of real
actuation of the pneumatic device.

Figure 2.1.3.7. Decompression valve


Mounting:
" Decompression valves shall be installed in accordance to drawings.
They are generally mounted on an outlet "T" at nitrogen cylinder outlet valve and the first hose on release line (see
examples in Annex 1: Drawings 520098AR, 520094AR). Union require to add PTFE tape to the thread taking care to
dont cover the first 2 threads.
Dimensions:
Connection threat:

Working pressure:
Minimum Working pressure:

240 bar
20 bar

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TECHNICAL DATA
2.1.3.8

Release line Teflon flexible hoses (Data Sheet FT 040)

Description:
" Diameter Teflon hose fitted with brass ends used to direct release system gas from pilot cylinders to all auxiliary
cylinders charged with Inert Gas. Flexible hoses are designed for a working pressure of 260 bar. Burst pressure 780
bar. Bending range 30 mm. Available in two lengths: 580 and 700 mm.

Figure 2.1.3.8 Teflon flexible hose.


Mounting:
Mount between release cone pneumatic couplings. Join chain of hoses together with pilot valve. Insert
decompression screws or decompression valves according to drawing ( see examples in Annex 1, drawing
520098AR,520094AR). In the event of systems fitted with selector valves, follow connecting sketch pertaining to
release drawings. Tighten threaded unions using a fixed wrench but do not apply sealing compound. Add Vaseline to
unions to facilitate threaded union.

NOTE: AVOID TWISTING FLEXIBLE HOSES DURING MOUNTING OPERATIONS. THEREFORE, HOLD
COUPLING CAP WITH A PAIR OF PLIERS WHILE JOINT IS TIGHTENED BY MEANS OF A FIXED WRENCH.

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TECHNICAL DATA

Distribution System
Assembly of pipe and fittings which drive gas discharge from cylinders to protected zone.
2.1.3.9

Pipe and fittings


Pipes shall be installed in accordance with isometric drawing accompanying the project. Measures,
dimensions and pipe quality indicated in the drawing are to be comply with, as any modifications related to
pipe dimensions or measures would impair system operation. In case of requiring any modification, the
engineering department responsible for system design shall be notified as appropriate.

Pipe system shall comply with pressure requirements specified in table below. ASTM grade A-106 B unwelded steel
pipes of the following classes (1) is recommended:
Connection by means of welded accessories:
Pipe size

Prior restrictor
Working
pressure

Pipe class

Pipe class

Sch 40 or larger
Welded connection

1
1

Pipe size

After restrictor
Working
pressure

225 bar

1
2

1
1

Sch 80 or larger
Welded connection

65 bar

Sch 40 or larger
Welded
connection

1 According to ANSI B-36-10

Connecting fittings, whether threaded or welded, shall be 300 lb. prior to restrictor. On the rear of restrictor
accessories shall be 1000 lb. minimum.
Pipes smaller or equal to 2" nominal diameter shall not be connected by welding on site. Connections on
site shall be threaded.
Installation shall be earthed.
Pipe painting shall be red (RAL. 3002).
2.1.3.10 Supports
Every installation shall have a minimum of two supports to hold pipe system.
Maximum distance between two supports along pipeline shall never exceed the following values:

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TECHNICAL DATA
Nominal
Diameter (mm)
10
15
20
25
32
40
50
70
80
100

Nominal
diameter (inches)
3/8

1
1
1
2
2
3
4

Maximum distance
between supports (m)
1.0
1.5
1.8
2.1
2.4
2.7
3.4
3.5
3.7
4.3

Whenever pipeline is more than 2 inches (DN 50) and table distances cannot be adhered to because of
building designs, these distances may be raised to 6 m between supports, if pipeline is provided with double
supports.
Pipeline supports shall be located next to pipe unions, to elbows and pipeline reverse changes.
Supports shall connect pipe system directly to building structure and shall not be used to support other
objects. Parts of the building where supports are fixed shall be strong enough to take the load (see table for
design charge). Otherwise, additional straps shall be fixed to other resistant elements. Only pipes with
nominal diameters less than or equal to 50 mm may be attached to metallic structures in the shape of
trusses or concrete slabs (design shall be approved by the authorities). Fastening plugs in concrete slabs
shall be located at least 150 mm away from edge of slab.
Distance between nozzle and its support shall be the shortest possible:
-

For pipelines with a smaller or equal diameter to 25 mm, maximum distance from support to nozzle
shall be 0.1 m.
For pipelines more than 25 mm diameter, maximum distance from support to nozzle shall be 0.25
m.

Supports type hangers or manifold "U" fixation are recommended. Pipe brackets and other fittings for
holding pipes, shall completely surround the pipe and close.
Supports shall comply with the following minimum requirements for sectional areas and depth anchoring:
Pipe nominal diameter

Design charge
(N)

Support minimum
section
(mm)

Thread size
(metric)

until DN 50 (2)

2000

30

Minimum depth of
anchoring for
fastening plugs in concrete
(mm)
30

between DN 50 (2)
and DN 100 (4)
between DN 100 (4)
and DN 150 (6)
between DN 150 (6)
and DN 200 (8)

3500

50

10

40

5000

70

12

40

8500

125

16

50

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TECHNICAL DATA

Minimum cross-sectional area of supports shall not be less than 30 mm2.


Support material shall be at least 3 mm thick. If galvanised, 2.5 mm thickness will be enough. In the
event of hot galvanised flanges, minimum dimensions shall be 2.5 mm x 1.5 mm for models not
approved and 12 mm x 1.5 for approved models.

The following types of support are enclosed as examples:

FIXED SUPPORT: HORIZONTAL


WALL

Z SUPPORT: FALSE
FLOOR

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TECHNICAL DATA

FIXED SUPPORT: FALSE FLOOR

FALSE FLOOR SUPPORT

FLOOR FIXED SUPPORT


SUSPENDED CEILING SUPPORT SUSPENDED CEILING FIXED SUPPORT

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TECHNICAL DATA
2.1.3.11 Nozzles (Data Sheet FT 135 / FT 136)
Description:
Nozzles which discharge extinguishing gas inside the protected enclosure. Comprising a discharge head containing
a multiple number of orifices. A diaphragm fitted with one single calibrated orifice is to be mounted internally. To
avoid orifice obstruction calibrated orifice shall be at least 3 mm diameter. Device designed to produce optimum gas
distribution.

360 Nozzle

180 Nozzle
Figure 2.1.3.11 Nozzle

Mounting:
Apply thread sealing compound or Teflon tape to distribution pipeline thread. Connect nozzle and tighten using a
fixed wrench.
Flow characteristics:
K1 = -0.18299
K2 = 0.03074
K3 = 0.00000
Other:
Orifice in the diaphragm should be at least 3 mm.
Orifice in the diaphragm should be at maximum 80% internal pipe diameter.
Working pressure: 142 bar

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TECHNICAL DATA

180 NOZZLE

360 NOZZLE

FORBIDDEN

NOTE: FIXING OF NOZZLES IS VERY IMPORTANT. IT IS ALSO IMPORTANT THAT NOZZLE ORIENTATION
SHALL NEVER POINT AT FALSE CEILINGS OR MOVILE PARTS AS GAS DISCHARGE COULD RAISE CELING
SLABS OR DRAG OBJECTS. DISCHARGE NOZZLES SHALL NEVER BE LOCATED DIRECTLY ON VALVE
DISCHARGE ORIFICE.
To prevent errors during installation, all nozzles shall incorporate legible and long lasting inscriptions indicating
diaphragm calibrated diameter and identification of its location in the drawing with reference to project and system
hydraulic calculations. Usually LPG performs a mechanic engraving (punched) of above mentioned inscriptions on
nozzle bodies.

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TECHNICAL DATA

2.2 Electrical Installation


After performing installation pneumatic mounting and with pilot valve head caps dismantled, perform electrical
connection of components requiring so. When these components are fed through a control station, it is
recommended to read carefully the instructions for the station installation so as to prevent accidental tripping through
which electrical devices may, in some cases, cause complete discharge of the whole cylinder bank.
NOTE: LPG ELECTRICAL COMPONENTS DO NOT HAVE POLARITY. ALL ELECTRICAL CONNECTIONS
SHALL BE PERFORMED IN SUCH A WAY THAT THE CABLES REACH RIGHT TO THE DEVICE TO PREVENT
CABLE CONFUSION LATER FOR STARTING UP AND MAINTENANCE OPERATIONS.
Pressure switch with locking device electrical connection:
For a normally closed circuit connect to 21 and 22 terminals. For a normally open circuit connect to 13 and 14
terminals.

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TECHNICAL DATA
Solenoid valve electrical connection:
Assure that electrical power supply is disconnected during electrical connections and LPG 128 head cap is removed.
Connect solenoid valve as shown below:
After connection place LPG 128 head cap back again.

2
+
3

1
2.3 Installation final requirements
-

LPG Inert Gas Systems may be equipped with non-electrical disable devices.
All cylinders, including pilot cylinders, shall have an adhesive label attached indicating identification number
(coinciding with the one engraved on its ogive) gross weight , net weight and date of charge.
Time delay cylinder does not incorporate an identification label.

Paint of all components shall be in perfect condition. Repaint those areas where the paint has undergone
damages. In case of any oxide, prepare surface, apply a coat of priming for metal and finish by applying a coat
of finishing paint. Colours for INERT GAS fire extinguishing systems are: black body and yellow ogive for
cylinders, and (RAL 3002) red for pipe system.

Each cylinder bank shall be identified by means of a notice indicating:


- Hazard protected
- Warnings
- Instructions for use and manual operation
Notices shall be firmly affixed and visible onto fixed elements, resistant to climatic and environmental conditions
which they may be exposed to (dust, dirt, humidity, etc.).

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3 Commissioning and maintenance


An INERT GAS extinguishing system shall be inspected and tested by competent personnel during system
commissioning after its installation phase. Furthermore, a system inspection and maintenance calendar should be
followed. The object of a periodical inspection is to ensure that the system is in perfect operating condition at all
times. It is also useful for identification of problems due to age, accidental and environmental damages, unauthorised
handling, changes in the contents of protected volume, uses, openings communicating with rooms and in general all
those factors which may affect negatively foreseen extinguishing system output.

3.1 System commissioning and reception


Extinguishing system commissioning consists of an installation inspection to evaluate installed system compliance
with projected system and the execution of a series of tests which ensure proper operation of the extinguishing
system.
This document only deals with commissioning operations and inspections for cylinder banks and extinguishing
systems. For detection system commissioning operations consult your supplier or detector manufacturer.
Only personnel properly trained in fire extinguishing techniques shall perform system reception inspection and
commissioning.
IT IS NECESSARY TO KNOW PROPERLY CYLINDER BANK CONNECTION AND IN PARTICULAR RELEASE
SYSTEM.
as in some occasions only one release system is used to command discharge of several cylinder banks which may
even be located on different distant locations. We recommend to study carefully installation drawings showing
connection diagrams and LPG standard cylinder bank releases; in the case of commissioning of a non-standard
cylinder bank it is necessary to consider the drawing supplied together with bank components.
TESTS TO BE PERFORMED FOR SYSTEM COMMISSIONING SHALL FOLLOW THE STEPS DESCRIBED IN
THIS MANUAL,
as a failure in execution could provoke a system accidental discharge. Extinguishing system tests for components
which are not described in this manual shall not be performed.
During the performance of tests all personnel not assigned to commissioning operations shall evacuate cylinder
storage area and area or areas protected by the cylinder bank.
Protection masks and gloves shall be worn for component handling subject to pressure.

3.1.1

Component revision

After installation of an INERT GAS system you should proceed with a system reception inspection. This consists of a
component revision where condition, proper connection and installation of components in accordance with project
are inspected.
All component checking to be carried out are included on the checking list in Appendix III: Checking List for
Installation Reception.

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3.1.2

Commissioning operations and operation tests.

For commissioning, it is recommended to perform all the tests described hereinafter.


Some of these tests are also performed for maintenance operations (see calendar in item 3.2 Maintenance). Material
supplied by LPG is subject to factory quality control, thus the following tests on installed system constitute a
complement to ensure proper extinguishing system operation and to prevent possible damage
resulting from mounting.
3.1.2.1

Blow out with nitrogen

Blowing out a pipe system with nitrogen (or any other suitable gas) ensures that the inside of the pipe is cleaned and
denounces pipe or nozzle obstructions. Nitrogen flow shall be continuous. To perform the blow out, follow steps
below:
Remove auxiliary cylinder valve head caps.
Remove pressure switch with locking device.
Connect to manifold free port a dry nitrogen cylinder, fitted with regulated outlet of 50 bar pressure in
accordance with enclosed sketch:

Relief valve
Pressure reducer

Remove all nozzles comprising the system to be blown out. To perform nozzle reconnection, it is very
important to have available isometric drawings or project document where location of each nozzle is
specified, as internal bores are different.
Plug all free pipe ends/terminals, except one.
Open nitrogen cylinder valve and keep blowing out for 15 seconds approximately.
NOTE: PRESSURE ESCAPE BY FREE END IS DANGEROUS. CHECK THAT THERE ARE NO PERSONS
INSIDE THE ROOM AND EVACUATE OR FIX ELEMENTS WHICH COULD BE HURLED BY THE EFFECT OF
THE PRESSURE.
PERFORMANCE OF THIS TEST MAY PRODUCE CLOUDS OF DUST.
THROUGH FREE OUTLET LIQUID AND SOLID RESIDUES MAY BE HURLED.
Repeat the operation freeing a different pipe end each time and plugging the rest of them until all pipe ends are
completed.
Remove all plugs and replace nozzles INTO THEIR ORIGINAL POSITION.
Disconnect nitrogen cylinder and reconnect pressure switch with locking device.
Replace auxiliary cylinder valve head caps.

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3.1.2.2

Water tightness pneumatic test for open pipes.

This test verifies water tightness for distribution system.

? When do you perform this test ?


Always, except when:
Other pipe tests have been performed which ensure its water tightness
Very simple distribution system, provided with only one accessory which
may change flow direction between manifold and nozzle.
Limitations: If pipe temperaturre undergoes variations above 10 C
during the 10 minute test, results of such test will not be reliable.
Remove auxiliary cylinder valve head caps.
Remove manifold pressure switch with locking device.
On manifold, connect a nitrogen cylinder to pressure switch port (nitrogen or any other suitable gas) with
regulated outlet of 3 - 5 bar. Insert a "T" fitted with a sphere valve (relief) (" or " PN16 sphere valve).

Relief valve
Pressure reducer

Disconnect all nozzles comprising the system. To perform nozzle reconnection, it is very important to
have available isometric drawings for pipe system or project document where location of each nozzle is
specified, as there are different models.
Plug all free pipe ends, except one.
Connect to free end a 0-10 bar pressure gauge or a pressure recorder device. Pressure recording may be
continuous or performed only at beginning or end of test.
Pressurise pipe slowly at 3 - 5 bar. Wait for 10 minutes and register initial pressure value. Shut off pressure
supply, keeping pressurisation for 10 minutes. After 10 minutes, register pressure again.

Has the test been successful?


Pressure registered at the end of the test shall be at least 80% of the
pressure registered at the beginning of the test. Otherwise, look for system
leakage: with pressurised pipe, check with soapy water pipe and accessory
unions. If you do not find any leakage, depressurise and revise threaded
unions. Repeat test .

Depressurize system by means of the relief valve inserted into nitrogen the connection.
Disconnect nitrogen supply and connect the new pressure switch with locking device.
Disconnect pressure meter and unplug ends of free pipes. Place nozzles into their INITIAL POSITION.
Tighten auxiliary cylinder valve head caps.

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3.1.2.3

Operating Test for pressure switch with locking device.

This test shall be perform when the pressure switch is already connected (to manifold and to alarm station) and it is
not going to be disconnected again. Perform this test again in case of pressure switch disconnection for maintenance
operations or for any other reason.
Remove electric system box cap.
Remove box electric body without disconnecting wiring. With the help of a ball pen or a rod, push lower piston
until box upper terminals are short circuited by means of the contact rod. Verify that control station receives
corresponding alarm signal.

Re-insert pressure switch body into its box, replace box cap and reassemble pressure switch.

Reassembly of LPG pressure switch with locking device.


To reassemble this device it is only necessary to pull off the
sphere incorporated in the locking device system.

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3.1.2.4

Release circuit water tightness test

Remove caps from bank auxiliary cylinders.


Disconnect the flexible hose (or copper pipe) which feeds release cone for first cylinder:

Disconnect discharge valve release cones. Holding the cone in your hand, remove the piston-punch/needle
assembly by pushing down with a screwdriver onto the narrower side of the cone.

Overturn the piston-needle assembly and reinsert it in the cone until it butts, punch pointing to the narrower side
of the cone. Reinstall cones on valves with piston overturned.

Apply a source of pressure of 8-10 bar onto free end of flexible hose line (<= in the figure). A nitrogen cylinder is
recommended, provided with a hand reducer, inserting a "T" fitted with a ( " or " PN-16) relief valve.
Pressurise the line. Check with soapy water for flexible hose tightness. Check that there is no gas leakage

Relief valve
Pressure reducer

through the head orifice of the valve without a head cap.


Depressurize and replace each cone piston-punch assembly into initial position.

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NOTE: PRIOR TO MOUNTING CONE ON VALVE IT IS VERY IMPORTANT TO CHECK THAT THE PISTON IS
COMPLETELY RETRACTED INSIDE THE CONE, BY PUSHING DOWN WITH A SCREWDRIVER. PROTACTOR
NEDDLE SHALL NOT EXCEED THE NUT.

Reconnect the first bank cylinder to the line coming from the pilot bottle.
Replace auxiliary cylinder valve caps.

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3.1.2.5

Operating test for pilot cylinder release solenoid valves.

Consider thoroughly drawings or installation of electric circuit feeding pilot cylinder solenoid valves. INERT GAS
systems only incorporate solenoid valves in pilot cylinders as to feed selector valves. Solenoid valves are never
mounted on INERT GAS auxiliary cylinder valves.
Remove pilot cylinder valve head caps.

Remove solenoid coil nut and pull coil out of its housing on its centre stem. Remove all solenoid valve coils
pertaining to one release system. It is very important to ensure that they are all out of their housing so as to
avoid an accidental discharge during the test.

Operate an electric release from fire station so as to excite coil.


Once coil is excited, insert a suitable easily magnetised element (such as a light screwdriver) through its centre
orifice. Proper operation is confirmed if a magnetic field is produced retaining the metallic object inserted into the
coil orifice. Minimum actuating time is 3 minutes during which a gradual heating of the coil may be observed.

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Repeat operation with each of the solenoid valves in one release system.
To prevent accidents, prior to replacing each coil onto its stem, (it is vital not to muddle each coil position)
using same metallic object check for remains of magnetism through the coil orifice which may activate the valve.
IMPORTANT: It is advisable that the length of the cable for solenoid valves
shall be such that it will not be possible to mix up their
position (the long cable for the solenoid valve which is further
away and the shorter cable for the one that is nearer).
Slowly place coil onto centre stem. If there is any magnetism left, controlled leakage will take place through the
top of pilot cylinder main valve. If so, remove coil quickly to interrupt leakage. Such leakage shows that solenoid
valve is still being fed. Shut off that supply.

In the event of controlled leakage through the top of pilot cylinder main valve with the result that it will be difficult
to eliminate, to prevent slow discharge of cylinder, proceed to perform 2 or 3 rapid placements with the excited
coil (pulses not to exceed 1 second ) on its stem to stop leakage. If leakage is uncontrolled, contact the
Technical Service of LPG Tcnicas en Extinction de Incendios, S.A.
Once coil is replaced onto its stem, replace the hexagonal nut which was removed in step 3.

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NOTE: For whatever reason you decide to SEPARATE A PILOT VALVE BODY FROM A SOLENOID VALVE
STEM it is imperative to disconnect pilot cylinder main valve gauge first. This operation shuts off pressure
supply to solenoid valve.
CAUTION: CYLINDER IS CHARGED AT 100 BAR. See 2.1.3.1 for further information.
In case of malfunction, LPG recommends not to dismantle stem but submit pilot cylinder + solenoid + valve
assembly to the technical service.

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3.1.3
-

Inspection and test for protected enclosure integrity.


Check enclosure measurements and its adaptability to design project specified measurements. Verify that all
structural components are in compliance with drawings.
Enclosure gas tightness may be checked by following one of these methods:
-

Door Fan Test: This test comprises determining an enclosure leakage area by means of a
pressurization and forced depressurization test. Operations for pressure changes are performed by
means of a fan installed at enclosure door. From results obtained we draw up period of time agent
maintained in the enclosure, that is, time design concentration is maintained at hazard located at
maximum height.

Flooding Test: Comprises a real discharge subject to continuous registering the evolution of the
oxygen concentration in the room at three points of different heights. From results obtained we may
draw up period of time agent maintained in the enclosure.

Standards NFPA 2001 and ISO 14520 specify Door Fan Test as an enclosure integrity test (unless Authorities
Having Jurisdiction say otherwise). CEA and Cepreven specify flooding test for rate of maintained time, except when
any other procedure may be used. LPG has available means and qualified personnel to perform any of these
two tests.

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3.2 Maintenance
INERT GAS fire extinguishing systems shall be subject to a preventive maintenance program ensuring proper
operation in case of fire. This program and maintenance operations shall comply with regulations applicable in the
country or region where the system is installed. Herein Spanish Law applicable is taken as a base for installation
maintenance. As manufacturer, LPG advises all system owners and final users to demand, as a minimum, execution
of maintenance operations described in this manual.
Safety manager as well as personnel in charge of maintenance shall be properly trained in system operation,
required safety conditions for the maintenance and INERT GAS effects on persons and property. They shall also
know and have access to system connection drawings, design project, maintenance and inspection files, including
reception inspection.
If INERT GAS system is projected to include a release abort system (LPG Maintenance Box) prior to each operation
set such system in "MAINTENANCE" position. This valve position directs pilot cylinder discharge towards a system
external escape. thus preventing cylinder bank actuation. Outlet for escape track shall be installed in a reliable zone
outside storage area. When you finish maintenance operations, do not forget to reset release abort valve to its standby position.
Regulatory requirements for maintenance of INERT GAS installation.
As INERT GAS systems are fire fighting elements, at domestic level (Spain), they are covered in the Regulatory
application frame for Installations and Fire Fighting Apparatus (R.D. 1942/1993). Appendix III comprises extracts
from the most important Regulation points on system maintenance. In brief, this rule specifies the following:
1st) The last person responsible for installation maintenance is the final user or owner of same.
2nd) In all cases, installation maintainer as well as user or owner, shall keep written proof of compliance of preventive
maintenance program, indicating, as a minimum, operations performed, results of verifications and tests and
replacement of defective elements carried out. Annotations shall be up to date and shall be at the disposal of
pertaining official inspection services.
3rd) Quarterly maintenance operations established under Regulations may be performed directly by installation user
or owner without requiring assistance of any external official maintainers.
LPG has performed a maintenance program in compliance with all Regulatory specifications for Fire Fighting
Installations and Apparatus, including other maintenance operations recommended by LPG as manufacturer. This
program specifies the following terms and operations:
Quarterly:
a)
b)
c)

Check general condition of the installation using the list in Appendix III: Checking list for routine inspection
for INERT GAS Fire Extinguishing Installations.
Check that installation identification notices, use and warning signs as well as cylinder adhesive labels are in
their appropriate location.
Safety apparel for system handling and maintenance in perfect condition.

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Annually:
a)
b)
c)

Nozzles: in dusty atmospheres check that discharge orifices are not obstructed.
Releases: Perform operating test for solenoid valves. Test described in item 3.1.2.5 in this manual.
Alarms: check electric alarm devices for audible and visual operations. Give instructions from control station.
Check pressure switch with locking device for operation according to the test described in 3.1.2.3.

Every two years:


a)

In areas usually dirty and dusty distribution system shall be blown out with dry nitrogen, in accordance with
item 3.1.2.1.

Every ten years:


a)
b)

Proceed to re-stamping of bank cylinders (auxiliary cylinders and pilot cylinders), in accordance with
Regulations established by the Ministry of Industry and Energy for Pressure Apparatus, MIE AP-7
Complementary Technical Instruction.
Flexible hose and manifold hydraulic test for tightness. Flexible hoses and manifold are subjected to a
hydraulic test, pressurized at a limit of 1.5 times component own working pressure.

Any repair or maintenance operation performed in addition to those mentioned above, shall be done with the
approval of routine inspection in Appendix III.

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3.3 Manual use of devices


Manual operations after an actuation
The following operations shall always been performed manually after a discharge (see 3.5 Actuation after a cylinder
bank discharge).
-

Re-assembly of pressure switch with locking device


Decompression of release line

Manual operations in case of failure of automatic system:


In the event of failure of automatic discharge system or malfunction of any of its components, LPG has made
provision by designing components and systems in such a way as to allow manual actuation (see 3.4 Actuation in
case of failure of fire extinguishing system automatic actuation). The following operations are included:
-

3.3.1

Actuation of manual lever release

Re-assembly of pressure switch with locking device

Unlatch the pressure switch by pulling off the lever (1).

Pressure switch is located on the storage area, mounted on discharge manifold pipe.

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3.3.2

Actuation of manual lever release and manual pneumatic release.

Manual lever release is located on installation pilot cylinder valve.


1

To operate, pull hard to remove seal (3). Operate lever (1) by pulling hard backwards and downwards. Nitrogen
cylinders are charged at a pressure of 100 bar. Thus, there is a certain lever retrocession.
Perform same operations for use of manual pneumatic release described in section 2.1.3.3.

3.3.3

Release line decompression

When a discharge takes place, release line remains pressurized with nitrogen all along its length, from pilot cylinder
to the last release cone. INERT GAS systems have a decompression screw incorporated (generally located at pilot
cylinder outlet or at last release cone) which allows controlled nitrogen evacuation. Operate decompression screw in
accordance with the following procedure:

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TECHNICAL DATA
1.
2.
3.
4.
5.

Remove cap (7).


Using a flat screwdriver pull out internal cap (5).
Replace cap (5) on reverse position (hexagon on the outside). Tighten using a 6 mm Allen wrench. At that
moment internal pressure escape will be heard.
When all internal pressure has been vented, replace cap (5) as it was at the beginning (Grooved surface
facing exterior).
Place cap on its position (7) considering the "0" ring (6) is in its proper place.

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3.4 Actuation in the event of failure of fire extinguishing system automatic


activation.
When extinguishing discharge is not released within delay time specified by Central Station (see Control Station
technical instructions) plus pneumatic delay (30 s) from fire alarm or if you can see a fire or alarm system has failed
to operate, WAIT UNTIL AREA IS EVACUATED to manually activate extinguishment. The following operations shall
be performed quickly and in order:
1.
2.
3.

The person in charge of manual operation shall wear a helmet and gobbles which he will find on storage
area, next to cylinder bank and close to warning signs containing instructions for manual discharge.
Check visually condition of cylinder bank (flexible hoses, gauges on pilot cylinders show correct pressure).
Operate pilot cylinder release (see 3.3.2 Actuation of manual lever release and manual pneumatic release).
This operation provokes opening of pilot cylinder valve and auxiliary cylinder valves.

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3.5 Actuation after cylinder bank discharge


In the hazard:
1.
2.
3.

Prior to opening the door or operate hazard ventilation where discharge has taken place, wait for the arrival
of the fire brigade.
Once the hazard is controlled clean the area .
Check visually condition of INERT GAS installation within the hazard (pipe general condition, nozzle
condition). It is recommended to follow pertaining items on "Checking list for routine inspections for INERT
GAS fire extinguishing installation " (contained in Appendix III ).

Cylinder bank location:


4.
5.
6.
7.
8.
9.
10.
11.

Verify that all INERT GAS installation cylinders have been discharged ( check that all pressure gauges
indicate 0 bar). Otherwise, remove head caps manually. Notify LPG technical department. If it is not possible
to remove head caps manually DO NOT FORCE THEM. Call LPG technical personnel.
Unlatch pressure switch (see 3.3.1 Reassemble pressure switch with locking device).
Cut electricity supply to pilot cylinder solenoid valve.
Decompress release line by means of the decompression screw. (see 3.3.3 Release line decompression). In
the event of cylinder banks with selector valves, for depressurization operation of solenoid valves + manual
release which control the opening of selector valves, the latter should be open.
Check visually INERT GAS installation condition within the hazard (component general condition). It is
recommended to follow corresponding items on "Checking list for routine inspections for INERT GAS
installation ".
Dismantle cylinders from their brackets and send them to LPG to be recharged as well as all damaged
components for repair or replacement..
After replacing cylinders and their components, revise all system release systems and reassemble (e.g.
Replace manual release seals, release discs used, etc.).
A new installation reception and commissioning of fire extinguishing system should be performed.

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TECHNICAL DATA

ANNEXES
ANNEX I

Drawings for INERT GAS standard systems

ANNEX II

Technical data for INERT GAS system components

ANNEX III

Clauses from Standards and Check List for Handover and Routine Inspection
for Fire Extinguishing Systems.

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TECHNICAL DATA

ANNEX I
STANDARD DRAWINGS FOR INERT GAS SYSTEMS

DRAWING NUMBER

DESCRIPTION

520098AR

80 l. INERT GAS STANDARD TYPE BANK SYSTEM

520094AR

140 l. INERT GAS STANDARD TYPE BANK SYSTEM

FT-046

PRESSURE GAUGE CONNECTION

FT-145

PRESSURE SWITCH CONNECTION

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TECHNICAL DATA

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TECHNICAL DATA

REALIZADO

REVISADO

NMERO F.TCNICA

PRESENTACIN

APROBADO

FECHA

Este dispositivo se utiliza para la vigilancia de la presin interna de cilindros que equipen vlvulas de la famlia LPG.

POSICIN

DENOMINACIN

INTERNO

CDIGO
LATN

CASQUILLO

DENOMINACIN
MANOMETRO T/W DE 0 - 50 bar.

CAJA

ACERO INOX. AISI-304

MUELLE ESPIRAL

BRONCE

VENTANA

ACRILICO

MANOMETRO T/W DE 0 - 60 bar.

MANOMETRO T/W DE 0 - 80 bar.


MANOMETRO T/W DE 0 - 100 bar.

DIAL

MANOMETRO T/W DE 0 - 160 bar.

FILTRO

LATN SINTERIZADO

TUERCA MANMETRO

LATN

JUNTA TRICA

NITRILO

NOTA: ROSCAS SEGN DIN 13


CARACTERSTICAS TCNICAS
PRESIN DE
TRABAJO

Esttica:

Dinmica:

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TEMPERATURA
TRABAJO

-20C

PROTECCIN

60C

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CONEXIN

Central posterior

ESCALA

Concntrica 270

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TECHNICAL DATA

ANNEX II
REPORT ON TECHNICAL DATA FOR
INERT GAS SYSTEM COMPONENTS

DESCRIPTION

N TECHNICAL DATA

LPG 128-60 VALVE


LPG 128-80 VALVE
LPG 128-65 VALVE
LPG 128-85 VALVE
LPG 128-90 Valve

FT 149
FT 148
FT 125
FT 147
FT 132

3 l Pilot cylinder

FT 052

HIGH PRESSURE SOLENOID VALVE


HIGH PRESSURE HAND LEVER RELEASE
HIGH PRESSURE PNEUMATIC CONE

FT 017
FT 051
FT 058

STANDARD NOZZLE 180


STANDARD NOZZLE 360

FT 135
FT 136

CHECK VALVE
RESTRICTOR

FT 055
FT 138

4S-H DISCHARGE HOSE


PTFE HOSE

FT 110
FT 040

PRESSURE SWITCH W/LOCKING DEVICE


DECOMPRESSION SCREW R
DEPRESSURIZATION VALVE R

FT 047
FT 070
FT 075

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TECHNICAL DATA

REALIZADO

REVISADO

NMERO F.TCNICA

FECHA

APROBADO

PRESENTACIN

CARACTERSTICAS TCNICAS
P. PRUEBA

PRUEBA

TEMPERATURA

MEMBRANA

TRABAJO

P. MIN.
FUNCIMIENTO

FUNCIONAL

HIDRAULICA

TRABAJO

SEGURIDAD

240 bar. (15C)

6 bar.

60 bar.

P. MAX.

300 bar.

-20C 50C

270 10 bar.

PESO

GAS COMPRIMIDO

1.6 kg.

SIST. DISPARO OPCIONALES:

ACCESORIOS

MATERIALES DE CONSTRUCCIN
CUERPO
Latn

PISTN
Latn

EJE

Acero INOX AISI-431

PORTAJUNTAS

JUNTA CIERRE

Acero INOX AISI-303

Tefln(FV.)

JUNTA TRICA

Nitrilo

HOMOLOGACIONES:

C/ Sierra de Guadarrama, 32 A y B
Pol. Ind. San Fernando I
28830 San Fernando de Henares
MADRID
34 (9)1-6775257
Fax. 34 (9)1-6775383

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TECHNICAL DATA

REALIZADO

REVISADO

NMERO F.TCNICA

FECHA

APROBADO

PRESENTACIN

CARACTERSTICAS TCNICAS
P. MAX.
TRABAJO

240 bar. 15C

P. MIN.
FUNCIMIENTO

P. PRUEBA

PRUEBA

TEMPERATURA

MEMBRANA

FUNCIONAL

HIDRAULICA

TRABAJO

SEGURIDAD

6 bar.

60 bar.

-20C

300 bar.

50C

270 10 bar.

PESO

GAS COMPRIMIDO

1.6 kg.
INERTES

SIST. DISPARO OPCIONALES:

ACCESORIOS

MATERIALES DE CONSTRUCCIN
CUERPO

Latn

PISTN

Latn

EJE

Acero INOX AISI-431

PORTAJUNTAS

JUNTA CIERRE

Acero INOX AISI-303

Tefln(FV.)

JUNTA TRICA

Nitrilo

HOMOLOGACIONES:

C/ Sierra de Guadarrama, 32 A y B
Pol. Ind. San Fernando I
28830 San Fernando de Henares
MADRID
34 (9)1-6775257
Fax. 34 (9)1-6775383

LPG Tcnicas en Extincin de Incendios S.A.

DOC: MU/IG/02/IN

Rev: 0 Pag: 79/109

TECHNICAL DATA

REALIZADO

REVISADO

NMERO F.TCNICA

APROBADO

FECHA

PRESENTACIN

CARACTERSTICAS TCNICAS
P. MAX.

P. MIN.

TRABAJO

FUNCIONAMIENTO

P. PRUEBA
FUNCIONAL

370 bar. (15C)

6 bar.

60 bar.

PRUEBA

TEMPERATURA

HIDRAULICA

TRABAJO

450 bar.

-20C 50C

MEMBRANA
SEGURIDAD

PESO

430 10 bar.

1.6 kg.

GAS COMPRIMIDO

SIST. DISPARO OPCIONALES:

ACCESORIOS
MATERIALES DE CONSTRUCCIN
CUERPO

Latn

PISTN

EJE

PORTAJUNTAS

JUNTA CIERRE

Acero INOX AISI-303

Acero INOX AISI-431

Acero INOX AISI-303

Tefln (PTFE-G)

HOMOLOGACIONES:

C/ Sierra de Guadarrama, 32 A y B
Pol. Ind. San Fernando I
28830 San Fernando de Henares
MADRID
34 (9)1-6775257
Fax. 34 (9)1-6775383

LPG Tcnicas en Extincin de Incendios S.A.

DOC: MU/IG/02/IN

Rev: 0 Pag: 80/109

TECHNICAL DATA

REALIZADO

REVISADO

NMERO F.TCNICA

APROBADO

FECHA

PRESENTACIN

CARACTERSTICAS TCNICAS
P. MAX.

P. MIN.

P. PRUEBA

PRUEBA

TEMPERATURA

MEMBRANA

TRABAJO

FUNCIONAMIENTO

FUNCIONAL

HIDRAULICA

TRABAJO

SEGURIDAD

370 bar. (15C)

6 bar.

60 bar.

450 bar.

-20C

50C

430 10 bar.

PESO

GAS COMPRIMIDO

1.6 kg.

SIST. DISPARO OPCIONALES:

ACCESORIOS
MATERIALES DE CONSTRUCCIN
CUERPO

Latn

PISTN

EJE

PORTAJUNTAS

JUNTA CIERRE

Acero INOX AISI-303

Acero INOX AISI-431

Acero INOX AISI-303

Tefln (PTFE-G)

HOMOLOGACIONES:

C/ Sierra de Guadarrama, 32 A y B
Pol. Ind. San Fernando I
28830 San Fernando de Henares
MADRID
34 (9)1-6775257
Fax. 34 (9)1-6775383

LPG Tcnicas en Extincin de Incendios S.A.

DOC: MU/IG/02/IN

Rev: 0 Pag: 81/109

TECHNICAL DATA

REALIZADO

REVISADO

NMERO F.TCNICA

FECHA

APROBADO

PRESENTACIN

CARACTERSTICAS TCNICAS
P. PRUEBA

PRUEBA

TEMPERATURA

MEMBRANA

TRABAJO

P. MIN.
FUNCIMIENTO

FUNCIONAL

HIDRAULICA

TRABAJO

SEGURIDAD

166 bar. (15C)

6 bar.

60 bar.

P. NOMINAL

300 bar.

-20C 50C

270 10 bar.

PESO.

1.95 kg.

AREA LIBRE DE PASO

SIST. DISPARO OPCIONALES:

ACCESORIOS

MATERIALES DE CONSTRUCCIN
PISTN

CUERPO

Latn

Latn

LPG Tcnicas en Extincin de Incendios S.A.

EJE

PORTAJUNTAS

JUNTA CIERRE

Acero INOX AISI-303

Acero INOX AISI-303

Tefln(FV.)

DOC: MU/IG/02/IN

JUNTAS TRICAS

Nitrilo / EPDM (UL)

Rev: 0 Pag: 82/109

TECHNICAL DATA

REALIZADO

REVISADO

NMERO F.TCNICA

PRESENTACIN

FABRICANTE

APROBADO

FECHA

Botellin piloto de alta presin (PPH 250bar) para el disparo de cilindros auxiliares en sistemas de extincin en bateria.
Permite la activacin manual, neumtica o elctrica segn necesidades.

PRODUCTOS TUBULARES, S.A. BILBAO -SPAIN-.

POSICIN

DENOMINACIN

ROSCAS

CARACTERISTICAS TCNICAS

VLVULA LPG 128-90B

LPCB

VLVULA LPG 128-90

UL

W28.8
DIN 477

PPH: 250 bar.

VLVULA LPG 128-40

VDS

DISPARO MANUAL DE PALANCA

ROSCA CONEXIN VAL.VULA:

TOMA NEUMTICA:
ROSCA CONEXIN VAL.:

VLVULA SOLENOIDE

CAPACIDAD

LPG Tcnicas en Extincin de Incendios S.A.

3 l.

M. 30x1.5
G. 1/8"
M. 30x1.5

24V. - 0.41A.

PRESIN TRABAJO

150 bar.

DOC: MU/IG/02/IN

Rev: 0 Pag: 83/109

TECHNICAL DATA

REALIZADO

REVISADO

NMERO F.TCNICA

APROBADO

FECHA

PRESENTACIN

10

Muelles de recuperacin

POSICIN

DENOMINACIN

MATERIAL

POSICIN

Acero INOX AISI-303

Acero INOX AISI-430 F

Acero INOX AISI-303

Acero INOX AISI-303

Latn

MATERIAL

Nitrilo / EPDM (UL)

DENOMINACIN

Nitrilo / EPDM (UL)

Tefln

10

CARACTERSTICAS TCNICAS
FUNCIMIENTO

ORIFICIO

Normalmente cerrado

0.8 mm.

FUNCIMIENTO

P. MIN.

P. MAX.
FUNCIMIENTO

0 bar.

170 bar.

LPG Tcnicas en Extincin de Incendios S.A.

TENSIN

CONSUMO

CONSUMO

NOMINAL

EN FRIO

EN CALIENTE

DOC: MU/IG/02/IN

TIEMPO
RESPUESTA

PROTECCIN

Rev: 0 Pag: 84/109

TECHNICAL DATA

REALIZADO

REVISADO

NMERO F.TCNICA

APROBADO

FECHA

PRESENTACIN

POSICIN

DENOMINACIN

MATERIAL

CUERPO

LATN

PASADOR DE SEGURIDAD
CON PRECINTO

LATN

PALANCA

LATN

ANILLO TIRADOR

ACERO

TUERCA

LATN

JUNTA TRICA

EN12165:98tab4

EN12164:98tab2

EN12165:98tab4

EN12164:98tab2

NITRILO / EPDM (UL)

NOTA: ROSCAS SEGN DIN 13.


LPG Tcnicas en Extincin de Incendios S.A., se reserva el derecho a modificar sin previo aviso cualquier dato o
especificacin reflejada en este documento con el propsito de realizar cambios o mejoras en los productos presentados.

LPG Tcnicas en Extincin de Incendios S.A.

Mestre Joan Corrales,107-109

08950 Esplugues de Llobregat


BARCELONA
34 (9)3-4802925
Fax. 34 (9)3-4737492

DOC: MU/IG/02/IN

Rev: 0 Pag: 85/109

TECHNICAL DATA

REALIZADO

REVISADO

NMERO F.TCNICA

APROBADO

FECHA

PRESENTACIN

CONEXIN LATIGUILLOS DISPARO


A VLVULA

ELEMENTO
CONO NEUMTICO

LATN

"T" GIRATORIA

LATN

JUNTA TRICA

NITRILO

TORNILLO

LATN

PERCUTOR

ACERO

CUERPO PISTON

LATN

JUNTA TRICA

NITRILO

TORNILLO DIRECCIONAL

LATN

OPCIONES CONEXIONADO
CODO G.1/4"

CODIGO N.

1 VA

"T" GIRATORIA

2 VAS

"T" DIRECCIONAL

3 VAS

PRESION DE TRABAJO:

370 bar.

NOTA: ROSCAS SEGN M.(DIN 13), R.(ISO 228)

LPG Tcnicas en Extincin de Incendios S.A.

DOC: MU/IG/02/IN

Rev: 0 Pag: 86/109

TECHNICAL DATA

LPG Tcnicas en Extincin de Incendios S.A.

DOC: MU/IG/02/IN

Rev: 0 Pag: 87/109

TECHNICAL DATA

LPG Tcnicas en Extincin de Incendios S.A.

DOC: MU/IG/02/IN

Rev: 0 Pag: 88/109

TECHNICAL DATA

REALIZADO

REVISADO

NMERO F.TCNICA

PRESENTACIN

APROBADO

FECHA

La Vlvula Retencin LPG, se utiliza como elemento para impedir que el agente extintor descargado en el colector
pueda entrar de nuevo en los cilindros y como elemento de seguridad durante operaciones de mantenimiento.

CONEXIN A COLECTOR

POSICIN DE TRABAJO

DIRECCIN FLUJO

CONEXIN A CILINDRO

ELEMENTOS

CUERPO

BOLA DE CIERRE

MATERIAL
LATN

EN 12164:98 tab2

ACERO /

PRESION DE TRABAJO : 370 bar

NOTA: ROSCAS SEGN ISO 228

LPG Tcnicas en Extincin de Incendios S.A.

DOC: MU/IG/02/IN

Rev: 0 Pag: 89/109

TECHNICAL DATA

REALIZADO

REVISADO

NMERO F.TCNICA

FECHA

APROBADO

PRESENTACIN

LPG Tcnicas en Extincin de Incendios S.A.

DOC: MU/IG/02/IN

Rev: 0 Pag: 90/109

TECHNICAL DATA

REALIZADO

REVISADO

NMERO F.TCNICA

PRESENTACIN

APROBADO

FECHA

Utilizados como conductos para vehiculizar la descarga de cilindros en sistemas modulares o centralizados con agentes extintores
que trabajen a altas presiones.(Especial ARGON).

MECANIZADO:
Hembra giratoria
Macho fijo

CARACTERISTICAS TCNICAS
ROSCA - MECANIZADO

COD. N

L(mm)

421

ROSCA NPT

TUBO(mm)

31.4

PRESIN
TRABAJO

420 bar.

TEMPERATURA
TRABAJO

- 40C

120C

PRESIN
ROTURA

1680 bar.

RADIO
CURVATURA

280 mm.

ROSCA ISO228

LPG Tcnicas en Extincin de Incendios S.A.

DOC: MU/IG/02/IN

Rev: 0 Pag: 91/109

TECHNICAL DATA

REALIZADO

REVISADO

NMERO F.TCNICA

PRESENTACIN

APROBADO

FECHA

Utilizados como conductos para conducir el sistema de disparo en bateras o como latiguillo flexible para la descarga de cilindros
modulares. Son compatibles con cualquier agente extintor gaseoso.

MECANIZADO:
Macho giratorio
Hembra giratoria
Macho fijo
ACERO INOX. AISI-304

CARACTERISTICAS TCNICAS
ROSCA - MECANIZADO

COD. N

L(mm)

PRESIN
TRABAJO

270 bar

160

TEMPERATURA
TRABAJO

-40C 240C

PRESIN
ROTURA

RADIO
CURVATURA

810 bar.

30 mm.

780 bar.

30 mm.

540 bar.

110 mm

380 bar.

145 mm

MATERIAL TERMINALES

LATN

350
580

260 bar

-40C 240C

LATN

700
155
350
300

180 bar

-40C 240C

210
92 bar

430

ROSCA NPT

ROSCA DIN477

-40C 240C

ROSCA ISO228

LPG Tcnicas en Extincin de Incendios S.A.

DOC: MU/IG/02/IN

Rev: 0 Pag: 92/109

TECHNICAL DATA

REALIZADO

REVISADO

NMERO F.TCNICA

PRESENTACIN

APROBADO

FECHA

El Contactor de Paso LPG cierra un contacto elctrico cuando se descarga gas en el tubo colector. Una vez activado solo puede
ser rearmado manualmente. Dispone de un contacto abierto y otro cerrado. Sistema elctrico aprobado por: UL-580.

CARACTERSTICAS HOMOL. UL

CARACTERSTICAS TCNICAS
PRESIN MAX. DE TRABAJO:

CATEGORIA USO Q300 (69VA, 125-250 V=)

PRESIN MIN. CIERRE:

A600 (720VA, 120-600V~)

370 bar.
10 bar.

NOTA: ROSCAS SEGN ISO 228


CARACTERSTICAS TCNICAS
CALIBRE TRMICO

CALIBRE NOMINAL

FUNCIN

Inversor 4 bornes

VERSIN

PROTECCIN

TEMPERAT. TRABAJO

- 25 C

80 C

DURACIN MECNICA

min. 10 6 ciclos

MATERIALES
SISTEMA DE ENCLAVAMIENTO:
CAJA SISTEMA ELCTRICO:

DURALUMINIO

Mestre Joan Corrales,107-109 C/ Sierra de Guadarrama, 32 A y B

08950 Esplugues de Llobregat


BARCELONA
Tel. 34 (9)3-4802925
Fax. 34 (9)3-4737492

LPG Tcnicas en Extincin de Incendios S.A.

DOC: MU/IG/02/IN

Pol. Ind. San Fernando I


28830 San Fernando de Henares
MADRID
34 (9)1-6775257
Fax. 34 (9)1-6775383

Rev: 0 Pag: 93/109

TECHNICAL DATA

REALIZADO

REVISADO

NMERO F.TCNICA

FECHA

APROBADO

PRESENTACIN

CARACTERSTICAS TCNICAS
PRESIN DE TRABAJO:

140 bar.

PRESIN DE PRUEBA:

420 bar.

MATERIALES
TORNILLO LARGO

LATN EN12164:98tab2

TORNILLO CORTO

LATN EN12164:98tab2

JUNTA TORICA

NITRILO

OBUS M.10x1

VARIOS

ACCIONADOR

LATN EN12164:98tab2

JUNTA TORICA

NITRILO

TAPON DE CIERRE

LATN EN12164:98tab2

NOTA: ROSCAS SEGN ISO 228

LPG Tcnicas en Extincin de Incendios S.A.

DOC: MU/IG/02/IN

Rev: 0 Pag: 94/109

TECHNICAL DATA

REALIZADO

REVISADO

NMERO F.TCNICA

FECHA

APROBADO

PRESENTACIN

CARACTERSTICAS TCNICAS
PRESIN MAX. DE TRABAJO:

DENOMINACION
CUERPO SUPERIOR

240 bar.
20 bar.

PRESIN MIN. CIERRE:

MATERIAL
LATN EN12164:98tab2

JUNTA TORICA

NITRILO

MUELLE RECUPERACION

Ac. INOX. AISI 302

JUNTA TORICA

NITRILO

PISTON

LATN EN12164:98tab2

CUERPO INFERIOR

LATN EN12164:98tab2

NOTA: ROSCAS SEGN M.(DIN 13), R.(ISO 228)

LPG Tcnicas en Extincin de Incendios S.A.

DOC: MU/IG/02/IN

Rev: 0 Pag: 95/109

TECHNICAL DATA

ANNEX III
REGULATION EXTRACT AND CHECKING LIST FOR
RECEPTION AND ROUTINE INSPECTION FOR FIRE
EXTINGUISHING INSTALLATIONS.

LPG Tcnicas en Extincin de Incendios S.A.

DOC: MU/IG/02/IN

Rev: 0 Pag: 96/109

TECHNICAL DATA

APPENDIX 2 MINIMUM MAINTENANCE FOR FIRE PROTECTION INSTALLATIONS.


1. Fire Protection material means shall be subject to minimum maintenance program established in tables I and II.
2. Maintenance operations indicated in table I shall be performed by personnel assigned by an approved installer
or maintainer, or by personnel assigned by installation user or property owner.
3. Maintenance operations indicated in table II shall be performed by personnel assigned by manufacturer, installer
or maintainer approved for the type of devices, equipment or systems in question or by personnel assigned by
the user if he has obtained the condition of maintainer because he has proper technical means available,
according to decision of the authority having jurisdiction in Industrial matters in the Autonomous Community.
4. In all cases, installation maintainer, user or property owner shall keep written proof of compliance of preventive
maintenance program, indicating, as a minimum, operations performed, results of inspections and tests and
replacements of damaged elements. Annotations shall be kept up to date and shall be at the disposal of
inspection services of pertaining Autonomous Community.
TABLE 1

3.5.1

Maintenance program for fire fighting material means


Operations to be performed by personnel assigned by property owner of equipment or system installation.

Equipment or system

Every three months


Check that extinguishing agent nozzles or sprinklers are in good conditions
and free of obstructions for their proper operation.

Fire extinguishing fixed systems:


Water sprinklers.
Mist water.
Powder.
Foam.
Gaseous extinguishing agents.

Check if system components are in good conditions, especially test valve for
system sprinklers or manual control for powder systems or gaseous
extinguishing agents.
Check condition of charge for powder, carbon dioxide or halogenated
hydrocarbon system installations and gas bottles, if any.
Check pilot, signal circuits, etc, for systems fitted with control indicators.
General cleaning of all components.

LPG Tcnicas en Extincin de Incendios S.A.

DOC: MU/IG/02/IN

Rev: 0 Pag: 97/109

TECHNICAL DATA

TABLE II

3.5.2

Maintenance program for fire fighting material means

Operations to be performed by personnel assigned by system or equipment manufacturer or installer.

Equipment or system

EVERY YEAR
Integral inspection, in accordance with manufacturer or installer instructions,
including in every case:

Fire extinguishing fixed systems


Checking of system components, especially release and alarm devices.
Water sprinklers.
Mist water.
Powder.
Foam.
Gaseous extinguishing agents.

Checking of extinguishing agent charge and charge gauge/meter (pressure


or weight alternative measurement)
Checking condition of extinguishing agent
Test of installation under reception conditions.

LPG Tcnicas en Extincin de Incendios S.A.

DOC: MU/IG/02/IN

Rev: 0 Pag: 98/109

TECHNICAL DATA

LPG Tcnicas en Extincin de Incendios S.A.

DOC: MU/IG/02/IN

Rev: 0 Pag: 99/109

TECHNICAL DATA

LPG Tcnicas en Extincin de Incendios S.A.

DOC: MU/IG/02/IN

Rev: 0 Pag: 100/109

TECHNICAL DATA

LPG Tcnicas en Extincin de Incendios S.A.

DOC: MU/IG/02/IN

Rev: 0 Pag: 101/109

TECHNICAL DATA

LPG Tcnicas en Extincin de Incendios S.A.

DOC: MU/IG/02/IN

Rev: 0 Pag: 102/109

TECHNICAL DATA

LPG Tcnicas en Extincin de Incendios S.A.

DOC: MU/IG/02/IN

Rev: 0 Pag: 103/109

TECHNICAL DATA

LPG Tcnicas en Extincin de Incendios S.A.

DOC: MU/IG/02/IN

Rev: 0 Pag: 104/109

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