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COLOR TV
SERVICE MANUAL
CHASSIS : CW91A
MODEL : 29FU1RL/RG
MODEL : 29FU1RL/RG-TK
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
P/NO : MFL62077307
May., 2010
Printed in China
CONTENTS
Contents ...................................................................................................................2
Safety Precautions..............................................................................................3
Specifications........................................................................................................4
Adjustment Instructions .................................................................................5
Trouble Shooting.................................................................................................10
Printed circuit board.........................................................................................14
Block Diagram ......................................................................................................16
Exploded View.....................................................................................................18
SVC. Sheet..................................................................................................................
-2-
SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by
in
the Schematic Diagram and Replacement Parts List.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to
prevent X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
General Guidance
X-RAY Radiation
Warning:
The source of X-RAY RADIATION in this TV receiver is the
High Voltage Section and the Picture Tube.
For continued X-RAY RADIATION protection, the
replacement tube must be the same type tube as specified in
the Replacement Parts List.
AC Volt-meter
To Instruments
exposed
METALLIC PARTS
0.15uF
1.5 Kohm/10W
Copyright2010 LG Electronics.Inc. All right reserved.
Only for training and service purposes.
-3-
SPECIFICATIONS
Note : Specification and others are subject to change without notice for improvement.
V
6) Power Voltage
Scope
This specification applies to CTV models based on chassis
CW91A .
SPECIFIC
Testing should be done at given condition if no condition is specified
1) Ambient Temperature : 255C (CST 405C)
2) Ambient Humidity : 6510%
3) Input Voltage : Standard input voltage (110~240V ac 50/60Hz)
4) All BOM mentioned component should be same quality standard
as mentioned in specs./ drawing of that particular Part No.
5) Testing should be done after 20 minute heat run.
Market Place
Band
Middle East/Africa
LG
Remarks
Compliance
Middle East/Africa/cis
Safety : CB(IEC60065)
Remarks
EMC : CE(EN55020,EN55013)
General Specification
No
1
Item
Receiving System
Available Channel
Input Voltage
Market
5
6
7
8
Screen Size
Aspect Ratio
Display Method
Tuning System
Operating Environment
10
Storage Environment
Specification
PAL BG.DK.I / NTSC M(AV3.58/4.43)
PAL BG.DK.I / NTSC M(AV3.58/4.43)
SECAM DK
PAL NM / NTSC M(AV3.58)
PAL BG,DK,I / NTSC M(AV3.58/4.43)
SECAM BG,DK,L
VHF : E2 ~ E12
UHF : E21 ~ E69
CATV : S1 ~ S20
HYPER : S21 ~ S41
VHF : 2~13CH(12CH)
UHF : 14~69CH(56CH)
CATV : 1 ~ 125CH(113CH)
AC 220Vac 50/60Hz
AC 110~240V 50/60Hz
Latin America, China, Indonesia
Philippines, Taiwan, Thai, Vietnam,
Asia/Africa,CIS
29 inch Flat / Super slim
4:3
CRT
FVS
FS
1)Temp : 0 ~ 40 deg
2)Humidity : ~ 85 %
3)Temp : -20 ~ 60 deg
4)Humidity : ~ 90 %
-4-
Remark
China / Indonesia/ Thai/ Vietnam
CIS
L.America/ Philippine/Taiwan
Asia/Middle East/Africa
PAL Model
NTSC Model
Asia
Others
PAL Model
NTSC
ADJUSTMENT INSTRUCTIONS
1. Scope of Application
These adjustment instructions are applicable to CW91A
Chassis whether SET(0), SKD(0), or CKD(0).
2. Notes
2.1 Because this is a cold chassis, it is not necessary to use
an isolation transformer. However,operating it using a
transformer between the power supply line and chassis
input to prevent electric shock and to protect the test
instrument.
2.2 All adjustments must be done in correct sequence.
However, for better productivity, it can be changed in a prepermitted range.
2.3 Environment conditions: If not specified, it must be done in
following conditions.
1) Temperature: 25C 5C
2) Humidity : 65%10%
2.4 Power supply of SET
1) NTSC
Latin America/Philippines Market:100~240V 10%,50/60Hz
Korea Market : 220V 10%,60Hz
Taiwan Market : 110V 10%,60Hz
Japan Market : 100V 10%,50/60Hz
2) PAL/SECAM
China/Indonesia/Thailand/Vietnam/CIS Market :
100~240V 10%, 50/60Hz
2.5 If not specified, the receiver must be operated for more
than 20 minutes prior to the adjustment.
2.6 Signal: Received the standard color signal. (65dB1dBuV)
NTSC: LG standard signal means the digital pattern
13CH(480NC).
PAL/SECAM: LG standard signal means the digital
pattern PAL-B/Gz 05CH
2.7 If not specified, APC ON is APC CLEAR (DYNAMIC).
3. Adjustment content
3.1. Screen Voltage Adjustment
3.1.1.Adjustment (Use factory remote control)
(1) Input in the 75 cable LG standard signal
(Digital Pattern,480NC)
(2) Press IN-START KEY and ADJ KEY of SVC T/X
generate horizontal line for Screen adjust.
(3).Turn the screen volume on the FBT clockwise until the
horizontal line is visible and turn it counterclockwise until
horizontal line faintly visible.
(Exit screen voltage adjustment by press Exit key of SVC
T/X.)
-5-
MAKER
NOTE
VDC IC
EEPROM
US 51CH
Algorithm
Win31_wb
TWB
VCD Slave
8A
(R)_Amp
Program
Win31_wb TWB
Eeprom_Slave
Speed Delay
1
A2
(R)_Cut
G_Amp
30
G_Cut
TWB Win31_wb TWB
Sub Add
20
17
21
18
Start Bit
Stop Bit
Offset
Polarity
68
6B
EPRom_S
72
6A
Speed/Plus
ITEM
EU
N-EU
Taiwan
Latin
America
Philippines
288
268
267
282
266
295
273
276
288
282
9000
13000
13000
10000
13000
3.6.2. Adjustment
(1). Press the ADJ key of the factory remote control twice to
enter to SUB-BRIGHTNESS adjustment mode.
(2). NTSC MODEL: Change the Sub-Brightness data by
pressing the VOLF,VOLG KEY so that the number 1 in
gray scale of mono scope pattern almost disappear.
In the ultra slim, Do until the number 1 completely
disappear. (See figure 2)
(3). PAL MODEL: Change the Sub-Brightness data by
pressing the VOLF,VOLG KEY so that the 1th, 2th
Black Level in gray scale of PAL B/G 05CH pattern have
a little bit of difference. (See figure 3)
Range
LOW
BLO-R(R CUT)
0~63
32
32
LIGHT
BLO-G(G CUT)
0~63
32
32
BLO-B(B CUT)
0~63
32
32
HIGH
RG(R DRIVE)
0~63
32
32
LIGHT
GG(G DRIVE)
0~63
32
32
BG(B DRIVE)
0~63
32
32
Color
Temperature
remark
NTSC
Fixed
Fixed
-6-
1th VS 2th
BLACK LEVEL have a
little bit of difference.
(In case of VIETNAM
MODEL 2th VS 3th)
[figure 3]
UPCOR
EW PARAB
LOCOR
3.7.2. Adjustment
(1) V SLOPE
Half of the picture (bottom part) changed to blank.
Adjust so that half blanked- Picture bottom line in accord
with geometric vertical center of the CPT.
(2) V SHIFT (Vertical Shift)
Adjust so that the horizontal center line of a digital circle pattern
is in accord with geometric horizontal center of the CPT.
(3) V LINEAR (Vertical Linearity)
Adjust so that the boundary line between upper and lower
half is in accord with eometric horizontal center of the CPT
(4) V AMPLIT (Vertical Amplitude)
Adjust so that the circle of a digital circle pattern may be
located within the effective screen of the CPT.
US 51CH
[Figure] Cross-Hatch Pattern (NTSC:US 51CH, PAL:C-8 CH)
(11) H BOW
Adjust the left and right crooked line on upper and lower side.
(12) H PARALL(ANGLE)
Adjust the vertical slope.
(13) SCORRECT (S-CORRECTION)
Adjust so that all distance between each Vertical lines
are to be the same.
* Pre-settled according to the CPT.
(14) V SCROLL
* Recommend initial setting data
(15) V ZOOM (Vertical Zoom)
* Pre-settled according to the CPT
-7-
ITEM
Description
29" 29"
29"
TS
FLAT
Slim Slim (AK)
29"
Slim
AK2
Remarks
V SLOPE
Vertical slope
17
14
19
adj.
V SHIFT
Vertical shift
41
43
31
adj.
V LINEAR
Vertical linearity
43
37
23
adj.
V AMPLIT
Vertical amplitude
40
33
18
adj.
H-SHIFT
Horizontal shift
29
32
24
adj.
EW WIDTH
EW width
48
17
28
adj.
EW PARAB
Parabola adj
24
16
28
adj.
EW TRAPE
Trapezoid adj
32
40
29
adj.
46
33
43
adj.
EW LOCOR
47
34
44
adj.
H BOW
Horizontal Bow
38
37
42
adj.
H PARALL
Horizontal parallelogram
26
38
26
adj.
SCORRECT S correction
32
41
32
Recommend
V SCROLL
Vertical Scroll
21
21
21
Recommend
V ZOOM
Vertical zoom
25
25
25
Recommend
WBR
Recommend
WBF
Recommend
V SYNSLI
Recommend
ITEM
White stretch
BKS
Black stretch
BSD
DSK
COR
Coring (Peaking)
PF
RPO
RPA
PWLDAC
IFOFF
IF demodulator offset
45
45
CHSE
Chroma sensitivity
ACL
BLOC
TEXT-V
Text V position
28
28
TEXT-H
Text H position
VGUARD
Vertical guard
TFR
GAMMA
CPT
Slim
AGC
21
21
RG
Red Gain
32
32
GG
Green Gain
32
32
BG
Blue Gain
32
32
BLO-R
32
32
BLO-G
32
32
BLO-B
32
32
CDL
L-DLY
15
15
SUB-BRI
OSD/TEXT BRIGHTNESS
15
15
30
30
Mark of BOM
LEVEL
Description
PAL NTSC
FMWS
FM window size
MONO
FM demodulator
DSG
AGN
BPB
AVLE
AMLOW
BPB2
FFI
1.
JOP EXP.
ITEM
Remarks
Description
Flat (LPDK)
Slim Flat
WS
ITEM
Description
Remarks
FM Prescaler(Stereo L/R)
-8-
CODE
OPTION
CHASSIS
2
3
0
1
PIP
0
1
CODE
OPTION
REMARK
FUNCTION
ENGLISH
ENGLISH
CW91C
NIGERIAN
EASTASIA
RESERVED
RESERVED
RESERVED
RESERVED
RESERVED
RESERVED
29INCH
RESERVED
RESERVED
21INCH
RESERVED
RESERVED
WITHOUT PIP
RESERVED
RESERVED
WITH PIP
RESERVED
RESERVED
OSD LANG
CW91A
0
1
INCH
FUNCTION
TXT LANG
REMARK
1
2
CODE
OPTION
FUNCTION
REMARK
4
5
VOL CURL
LOW CURVE
HIGH CURVE
FM NORMAL DEMODULATION
WITHOUT A2STEREO
WITH A2STEREO
6
7
DUAL
TELE TEXT
0
1
HIDEV
A2STEREO
CODE
OPTION
SCART
DVD
SAV
4KEY
EYE
GAME
XWAVE
DEGAUSS
FUNCTION
WITHOUT SCART
WITH SCART
WITHOUT DVD
WITH DVD
ITEM
No.
REMARK
REMARK
Status
Power
OFF
2
3
Input
TV
LAST CHANNEL
03CH
MEMORY
VHF: 2~13CH
CHANNEL
SOUND
30 STEPS
CSM
Stamdard
MUTE
OFF
TORBO SOUND
OFF
6KEY
XD
ON
4KEY
10
PSM
Dynamic
WITHOUT EYE
11
SSM
FLAT
WITH EYE
12
BOOSTER
OFF
WITHOUTGAME MODULE
WITH GAME MODULE
13
CHILD LOCK
OFF
1
0
WITHOUT X-WAVE
14
AUTO SLEEP
OFF
WITH X-WAVE
15
AVL
OFF
WITHOUT DEGAUSS
16
BALANCE
WITH DEGAUSS
17
EYE
OFF
18
DEGAUSS
OFF
OPTION
OPTION
-9-
TROUBLE SHOOTING
1. RF-STEREO MODEL
1) PICTURE OK / NO SOUND
OK
Check the waveform at pin 64,71of
IC501
NO
NO
Check/ Replace IC501
OK
Check the waveform at pin 1, 64of
IC601
NO
OK
NO
Check the waveform at pin 63 of IC601
OK
Check the waveform at pin 2, 72, 76 of
IC601
NO
Check/ Replace IC601
OK
Check the waveform at pin 71, 77 of
IC601
NO
Check/ Replace R822, D827
Check IC901,
P403
- 10 -
3) No Raster (2/2)
Abnormal
OPEN
NO
OK
Check pin 20 of
IC501(H_Out)
Check/ Replace
IC501
NO
Check/ Replace
Q402
NO
Check/ Replace
T401
Check Q401collect
waveform
NO
Check/ Replace
Q401
OK
Check & Replace
T402
- 11 -
4) No Picture/ No Sound
OK
NO
OK
Store on manual -program MENU
NO
Check the waveform
pin20(H-out)
NO
Check IC501 pin 8,
7, 6 (R, G, B out)
Go to No sound/
picture OK
OK
Check pin68 Reset
Voltage
OK
OK
Check pin77, 76
SCL, SDA
NO
Check IC12(EEPROM)
& SCL, SDA, Line
OK
Replace IC501
- 12 -
AV
Does the auto - Program
operate properly
OK
OK
NO
OK
NO
OK
NO
OK
Check the waveform at
pin8, 9, 11, 12 of IC601
NO
NO
Check/ Replace
R822, D827
OK
NO
Correct the Board
OK
Replace IC601
- 13 -
- 14 -
CONTROL
Power
LED
- 15 -
- 16 -
((
((
Tuner
IF
SPK L
IK
15
220V
R,G,Bout
VOL+
OK Menu
ST-3.3V
RGB
RGB Amp
Amp
TDA6107AJF
TDA6107AJF
VOL-
SCL
SDA
33V
5V
45
41
RF ST OPT
J K 2 01
Saw Filter
SIF
VIF
46
42
5V
21V
12
13
31V
Rear_AV(2)
KIA4558
(( PHONE/SCART/DVD)
PHONE/SCART/DVD)
14
H DRIVE
TRANS
Rear_AV(1)
IN
EW IC
RF ST OPT
IC823
3.3V REG
(( PHONE/
PHONE/ SCART)
SCART)
F
SI
,IK
1.8V(RF ST)
5
,B
1
G
,
75
6
2.5V
R
8
6
56
3V
5V
3.
)
V
67
8
55
5V
1.
.
8V(AV
ST Opt)
K
1
(2
35
EY
36
IG
8
D
1
IR
EC
47
D
8V
26
5V
ut
5
o
A
2
48
R
V
L,
B
K
21
V
71
SP
B
S20
F
6
M
T
6
H
U
U
T
O
49
R
E
EY
65
F/ H
E
M
10
W
N
D
E L
63
T
EG
B
L,
A
R
AB
ou
IN
N
t
T
24
U
AL
A
T
O
V2
23
L
XA
V
T
,L
60
X,R
30
24.576Mhz
59
A
29
R
V1
28
V,
PW
R
L,
F/
A
R
M
ST- 3.3V
3
D
64
3
N
S
L
W
T
IC12
32
Vo
S/
R
SC
76
,G
1
EEPROM
W
u
O
3
t
r Y ,B
IN
SA
77
F
24C16
,P FB
34
VI
B
2
7
,P
R
SOUND AMP
LA42102N
SPK R
ST- 5V
PR-
Scart in
38V
S-MUTE
J K2 0 2
SMPS
TRANS
EER4942
RK,GK,BK
(115V)
16 B+
15 40V
13 Sound Vcc
12 6.5V
11 14V
HV &
HV
H Comp
Circuit TO DY
H OUT TR
2SC6090
VER. AMP
LA78141
IC826
5V REG
IC824
ST-6V REG
ABL
28V
B+
1
Collector
10 HEATER
FBT
-14V
STRSTRW6556
W6556
AC
INPUT
(100~240V)
14V
5 200V
Vscreen
HV
V Heater
PR+
BLOCK DIAGRAM
MEMO
- 17 -
EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics.These
parts are identified by in the Schematic Diagram and EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent X-RADIATION,Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
943
400
913
170
150
174
option
570
option
503
580
520
112
300
504 540
501
105
331
330
320
120
590
600
530
310
- 18 -
P/N:3854VA0196H