TeSys T Motor Management System

Protection components

www.schneider-electric.us

TeSys T is a motor management system that provides full motor

monitoring, control, and protection when used with short circuit protection and a contactor.
TeSys T manages most critical processes while reducing downtime and increasing
productivity.
TeSys T is a flexible system that integrates seamlessly into your automation system
through five major communication protocols. TeSys T predicts what will happen in the
process, as it accurately monitors current, voltage, and power over a wide range.
TeSys T is a green motor management system with unique power monitoring capabilities
for better energy management.
TeSys T carries all appropriate and necessary third party certifications. See page 16-93.

Selection of TeSys T Products

LTMR Controller
The LTMR controller provides a wide range of current monitoring and five different
communication protocols.
Table 16.275: New!
Type of Fieldbus
Supply Voltage
0.48 A
Catalog Current
Number Range 1.3527 A
5100 A

Modbus
24 Vdc
LTMR08MBD
LTMR27MBD
LTMR100MBD

Profibus DP

100240 Vac
LTMR08MFM
LTMR27MFM
LTMR100MFM

24 Vdc
LTMR08PBD
LTMR27PBD
LTMR100PBD

100240 Vac
LTMR08PFM
LTMR27PFM
LTMR100PFM

For Pricing Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16-94

Table 16.276: New!

Type of Fieldbus
Supply Voltage
0.48 A
Catalog Current
Number Range 1.3527 A
5100 A

Ethernet ModbusTCP
24 Vdc
LTMR08EBD
LTMR27EBD
LTMR100EBD

CANopen

DeviceNet

100240 Vac
24 Vdc
100240 Vac
24 Vdc
LTMR08EFM LTMR08CBD LTMR08CFM LTMR08DBD
LTMR27EFM LTMR27CBD LTMR27CFM LTMR27DBD
LTMR100EFM LTMR100CBD LTMR100CFM LTMR100DBD

100240 Vac
LTMR08DFM
LTMR27DFM
LTMR100DFM

For Pricing Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16-94

LTMR08MBD

Use the external current transformer for the 100 A to 1000 A range. See page 16-94 for
details. For more information about the LTMR controller, see page 16-94.
LTME Expansion Module
The LTME expansion module, when added to the LTMR controller, provides power
monitoring, energy management and voltage. The TeSys T expansion module makes the
most of your energy.
Table 16.277: New!
Input Voltage
Catalog Number

24 Vdc

100240 Vac

LTMEV40BD

LTMEV40FM

For Pricing Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16-94

LTMEV40BD

The LTME expansion module and the LTMR controller are connected side-by-side or
remotely by cable. See page 16-94 for details. For more information about the LMTE
expansion module, see page 16-94.
LTMCU Compact Display
The LTMCU compact display is an easy and intuitive way to connect to the TeSys T
controller and allows full set-up through menus, full monitoring, full control and full
commissioning. The LTMCU display allows you to make minor changes on the fly.
For more flexibility, the LTMCU display is powered by the base unit and can be set up in
multiple languages.
Table 16.278: New!
Catalog Number

LTMCU

16

For Pricing Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16-94

NEMA DEFINITE PURPOSE TYPE

CONTACTORS AND STARTERS

The LTMCU compact display connects to the LTMR controller or the LTME expansion
module with a cable, LU9R. See page 16-94 for details. For more information about LTMCU
compact display, see page 16-94.
For more information about TeSys T functionalities and communication capabilities, see
page 16-93.
LTMCU

Table 16.279: Configuration Tools and Accessories

Module
Current transformers
Ground sensor
Thermistor probe
Connecting cable
Magelis compact display
PowerSuite V2.5 or greater
PowerLogic SMS 4.0

16-92

Quick Description
Allows use of TeSys T up to 1000 A
Measures ground currents
Measure temperatures of motor windings
Wire together the different modules
Use only one HMI for up to 8 TeSys T controllers
Configuration software for TeSys U and TeSys T
Use with TeSys T power/energy management features

I12

Discount
Schedule

Find out more and Select it...

Page 16-95
Page 16-95
Page 16-95
Page 16-96
Page 16-94
Page 16-95
Page 16-96

2009 Schneider Electric

All Rights Reserved

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

TeSys T Motor Management System

Protection components
www.schneider-electric.us

TeSys T detailed functionalities and possible configuration:

Communication:
TeSys T is a flexible motor management system that supports five major communication protocols: Modbus,
CANopen, DeviceNet, Profibus, and Ethernet Modbus TCP.
These communication protocols allow the TeSys T controller to integrate seamlessly into your automation
systems.
Ethernet Modbus TCP provides Faulty Device Replacement to reduce maintenance time to a minimum.
Protection functions:
Motor control modes:

10 predefined motor control modes are incorporated

in the controller:

thermal overload
phase imbalance and phase failure
thermal motor protection via PTC probes
phase reversal
ground fault detection
long starting times and motor stalling
automatic load shedding and restarting
load fluctuations (current, voltage, power)
variations of Cos (power factor)

Metering functions:

Measurements (rms values):

current on the 3 phases

voltage on the 3 phases (shedding)
motor temperature
ground fault sensing

Values calculated:

average current
frequency
Power factor, power, power consumption

Motor control functions:

A motor managed by a TeSys T controller can be
controlled:

locally, using the logic inputs present on the product, or

via the human machine interface (HMI)
remotely, via the network

overload mode: monitoring of motors whose control is not

managed by the controller (2 or 3 wire)
independent mode: starting of full voltage non-reversing
motors
reverser mode: starting of full voltage reversing motors
2-step mode: 2-step starting of motors (star-delta, by
autotransformer and by resistor) 2 or 3 wire
2-speed mode: 2-speed starting of motors (Dahlander,
pole changer) 2 or 3 wire

A custom mode is available to allow the user to create

a specific motor control mode that is not predefined in
the controller.
Custom Logic has the basic functions of a small
programmable logic controller (PLC). Programming
can be done in Structured Text mode or in Block
Diagrams through PowerSuite V2.5 software. To
ensure consistency, the same software used to
commission the TeSys T controller is used for Custom
Logic programming.
Statistical and diagnostic functions:

history of the last five detected faults

motor statistics
controller operations
warning of pending faults

Standards and Certifications

Product Type
Conforming to standards
Product certifications

LTMR Controllers
LTMEV40 Expansion Modules
IEC/EN 60947-4-1, UL 508, CSA 22-2 n14, IACS E10
UL, CSA, BV, LROS, DNV, GL, RINA, ABS, RMRos, NOM, CCC, C-TICK, ATEX, GOST, KERI

Possible Configurations:
TeSys T controller is a flexible motor management system using PowerSuite V2.5 commissioning tools.
PowerSuite is the configuration software for the TeSys T controllers. See page 16-95 for details.
LTM CU

PLC (automation platform)

Network or bus

TeSys T

PowerSuite
LTM CU

NEMA/DEFINITE PURPOSE TYPE

CONTACTORS AND STARTERS

TeSys T

connector

PowerSuite
LTMR

2009 Schneider Electric

All Rights Reserved

16

PowerSuite

I12

Discount
Schedule

16-93

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TeSys T Motor Management System

Protection Components

www.schneider-electric.us

LTMR Controller:
The controller is the central component in
the motor management system. It manages
the basic functions such as:

LTME Expansion Module:

The expansion module adds the following
functionalities to the TeSys T controller:

measurement of 3-phase current via integral

current transformers from 0.4 to 100 A (up to
1000 A by external current transformers)
measurement of ground current internally or
LTMR08MBD
external ground sensors
measurement of motor temperature
inputs and outputs for the various motor control modes, detected fault
management, and other functions

voltage measurement between phases up to 690 V

nominal
4 additional inputs

Inputs

LTMEV40BD
4 discrete logic inputs (isolated)
2 types of power for the inputs: 24 Vdc and 100 to 240 Vac

Characteristics

A 24 Vdc LTMR controller can be assembled with a 240 Vac expansion module
and vice versa

As standard, the controller manages the following:

Control Modes

The LTMVE must be connected to the LTMR controller by a connecting

cable.

Table 16.2:

overload mode
independent mode
reverser mode
2-speed mode
2-step mode
Custom mode

Input Control
Voltage
24 Vdc
100240 Vac

Setting Range
(A)

Control Voltage
(V)

Catalog Number

24 Vdc
100240 Vac
24 Vdc
27
100240 Vac
24 Vdc
100
100240 Vac
For EtherNet Modbus TCP

0.48
0.48
1.3527
1.3527
5100
5100

LTMR08MBD
LTMR08MFM
LTMR27MBD
LTMR27MFM
LTMR100MBD
LTMR100MFM

675.00
675.00
675.00
675.00
765.00
765.00

24 Vdc
100240 Vac
24 Vdc
100240 Vac
24 Vdc
100240 Vac

0.48
0.48
1.3527
1.3527
5100
5100

LTMR08EBD
LTMR08EFM
LTMR27EBD
LTMR27EFM
LTMR100EBD
LTMR100EFM

825.00
825.00
825.00
825.00
935.00
935.00

24 Vdc
100240 Vac
24 Vdc
100240 Vac
24 Vdc
100240 Vac

0.48
0.48
1.3527
1.3527
5100
5100

LTMR08CBD
LTMR08CFM
LTMR27CBD
LTMR27CFM
LTMR100CBD
LTMR100CFM

750.00
750.00
750.00
750.00
850.00
850.00

24 Vdc
100240 Vac
24 Vdc
100240 Vac
24 Vdc
100240 Vac

0.48
0.48
1.3527
1.3527
5100
5100

LTMR08DBD
LTMR08DFM
LTMR27DBD
LTMR27DFM
LTMR100DBD
LTMR100DFM

750.00
750.00
750.00
750.00
850.00
850.00

24 Vdc
100240 Vac
24 Vdc
100240 Vac
24 Vdc
100240 Vac

0.48
0.48
1.3527
1.3527
5100
5100

LTMR08PBD
LTMR08PFM
LTMR27PBD
LTMR27PFM
LTMR100PBD
LTMR100PFM

750.00
750.00
750.00
750.00
850.00
850.00

$ Price

Modbus
8

8
27
100

$ Price
300.00
300.00

Control/monitoring of a 1 to 1 LTMR controller

Control/monitoring of 1 to 8 LTMR controllers

LTMCU Compact Display:

Current Range
(A)

For

via the LTMR

controller

LTMEV40BD
LTMEV40FM

A Magelis XBTN410 terminal

connection for a thermistor probe

connections for a ground sensor

Controllers

Catalog Number

The LTMCU operator control unit:

Measurements

Table 16.1:

Supply to the
Electronics

Depending on the application, two types of HMI can be used with the
motor management system.

6 discrete logic inputs

3 relay logic outputs (1 N.O.)
1 relay output for detected fault signalling
(1 N.O. + 1 N.C.) overload relay

Number of
Inputs
4
4

HMI Human Machine Interface:

Inputs/Outputs

Expansion Module New!

Configure the parameters

Display information
Monitor the alarms and detected faults
Local control of the motor via the local control interface
(keys can be customized)
Three different languages can be loaded into the
LTMCU controller at the same time: English, French,
Spanish are the defaults.

LTMCU

A language download utility (LangTool), together with all the other

languages, are available on the website www.schneider-electric.com.
This tool allows the languages present in the LTMCU control until to be
adapted.
The LTMCU HMI control unit has an additional front panel RJ45 port,
protected by a flexible cover.

Magelis Display:

For CANopen
8
27
100
For DeviceNet
8

16

27
100

Two applications have been predefined for the TeSys T controller.

Depending on the application loaded, the HMI terminal makes it
possible to:

Configure and monitor a motor starter (LTM_1T1_V1.dop)

Monitor and modify certain parameters up to 8 motor starters
(LTM_1T8_X_V1.dop)

NEMA/DEFINITE PURPOSE TYPE

CONTACTORS AND STARTERS

For Probibus DP
8
27
100

XBTL1000 programming software is needed for loading applications into

the XBT HMI terminal.
Table 16.3:

HMI Modules and Software New!

Description
Operator Control unit
Magelis compact display
Configuration software
Windows 99, 2000, XP

16-94

I12

Discount
Schedule

Supply Voltage
via the LTMR
controller
24 Vdc

Catalog Number

$ Price

LTMCU

265.00

XBTN410

300.00

VJD SND TMS V11M

161.00

2009 Schneider Electric

All Rights Reserved

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

TeSys T Motor Management System

Protection Components
www.schneider-electric.us

Table 16.1:

Current Transformers New!

Current Transformer Ratio a

100:1
200:1
400:1
800:1
a
For use with LTMR08 controllers.

Table 16.2:

$ Price

Catalog Number

$ Price

Internal Toroid (mm)

Closed Toroids, Type A

65
30
85
50
160
80
250
120
400
200
630
300
Split Toroids, Type OA1530.00
85
46
250
110
Note: Dimensional drawings are in catalog DIA1ED2061002EN-US.

Table 16.3:

50437
50438
50439
50440
50441
50442

250.00
325.00
410.00
555.00
835.00
1530.00

50485
50486

1145.00
2010.00

PTC Thermistor Probes b New!

Nominal Operating
Temperature
Color
(NOT) C
Triple Probes
90
Green/green
110
Brown/brown
120
Grey/grey
130
Blue/blue
140
White/blue
150
Black/black
160
Blue/red
170
White/green
b
PTC: Positive Temperature Coefficient.
c
Sold in lots of 10.
Description

DA1TT

300.00
300.00
700.00
1000.00

Ground Fault Sensors New!

Rated Operational Current le (A)

LT6CT4001

Catalog Number
LT6CT1001
LT6CT2001
LT6CT4001
LT6CT8001

Catalog Number c

$ Price Each

DA1TT090
DA1TT110
DA1TT120
DA1TT130
DA1TT140
DA1TT150
DA1TT160
DA1TT170

3.30
3.30
3.30
3.30
3.30
3.30
3.30
3.30

Configuration with PowerSuite

The TeSys T configurator is incorporated in the PowerSuite software application,
versions 2.5 and higher.
PowerSuite software allows configuration, commissioning and maintenance of motor
starters protected by a TeSys T controller.
A library containing predefined motor control mode functions is available in order to:

allow standardization
avoid errors
reduce motor starter setup times

By using logic functions, a custom mode makes it possible to:

easily adapt these predefined motor control mode functions to the specific needs of your
applications
create new functions

The functions thus defined can be saved and used to build your function library for future
applications.
To create special functions, a logic editor is incorporated in the configurator and allows a
choice of 2 programming languages:
function block
structured text

Table 16.4:

Configuration Tools New!

Description
Connection kit for PC serial port for
Modbus PLC multidrop connection

Composition
1 x 3 m length cable
with two RJ45 connectors
1 RS232/RS485 converter with one
9-pin female SUB-D connector and
one RJ45 connector.
1 USB cable, SUB-D 9-pin
Drivers supplied on CD-Rom

$ Price

VW3A8106
75.00

SR2CBL06

156.00

TXSCUSB485

250.00

16

Interface for USB port (for use with

cable W3A8106) Length: 1.8 m
USB serial port cable for connecting a 1 USB/Serial Port Cable
TeSys T controller to your PC

Catalog Number

NEMA DEFINITE PURPOSE TYPE

CONTACTORS AND STARTERS

2009 Schneider Electric

All Rights Reserved

I12

Discount
Schedule

16-95

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

TeSys T Motor Management System

Protection Components

www.schneider-electric.us

TeSys T and SMS PowerLogic:

TeSys T is integrated in PowerLogic SMS Version 4.0. and will address energy
management needs by fully utilizing the TeSys T power/energy management features. For
more information on PowerLogic products, see Power Monitor Control Section 4.
Table 16.1:

Connecting Cables New!

Description

Number and type of

connectors
2 x RJ45

LTMCU control unit

SUB-D 25-pin female
to RJ45
2 x RJ45

XBTN410
LTME expansion module
180 degree Ethernet external
connector

Table 16.2:

Shielded twisted pair cables, UL and CA 22.1 approved

Straight
Cables fitted with 2 x RJ45
connectors for connection to
terminal equipment

For Modbus PLC connection

Cables fitted with 2 x RJ45 connectors

T-junctions
RS485 line terminator
For CANopen connection
Cables

IP20 connectors
SUB-D 9-pin female
Line end adapter switch

Elbowed (90)

XBTZ938

30.00

LTMCC004
LUR03
LU3R10

125.00
20.00
25.00

LTM9CE180T

20.00

Length
m (ft)

Catalog Number

2 (7)
5 (16)
12 (39)
40 (131)
80 (263)

490NTW00002
490NTW00005
490NTW00012
490NTW00040
490NTW00080

48.60
58.00
77.00
150.00
266.00

2 (7)
5 (16)
12 (39)
40 (131)
80 (263)

490NTW00002U
490NTW00005U
490NTW00012U
490NTW00040U
490NTW00080U

48.00
57.00
75.00
159.00
258.00

0.3 (1)
1 (3)
3 (10)
0.3 (1)
1 (3)

VW3A8306R03
VW3A8306R10
VW3A8306R30
VW3A8306TF03
VW3A8306TF10
VW3A8306R

20.00
25.00
30.00
75.00
85.00
N/A

50 (164)
100 (328)
300 (984)

TSXCANCA50
TSXCANCA100
TSXCANCA300
TSXCANKCDF90T

112.00
467.00
1323.00
52.00
52.00

$ Price

TSXCANKCDF180T

TSXCANKCDF90TP

With line terminator

Without line terminator
With line terminator and
terminal port

78.00

16
NEMA DEFINITE PURPOSE TYPE
CONTACTORS AND STARTERS

50 (164)
100 (328)
300 (984)

TSXCANCA50
TSXCANCA100
TSXCANCA300

112.00
467.00
1323.00

100 (328)
400 (1313)

TSXPBSCA100
TSXPBSCA400
490NAD01103
490NAD01104
490NAD01105

826.00
2990.00
73.00
62.00

Sold in
lots of

Catalog Number

101.00

Marking Accessories New!

Composition

Strips of 10 identical
25
AB1R a
numbers (0 to 9)
Strips of 10 identical
a
25
AB1G
capital letters (A to Z)
When ordering replace the in the catalog number with the number or letter required.

Clip-in markers
(maximum of
5 per unit)

16-96

2.5 (8)

Elbowed (90)
SUB-D 9-pin connector
for connection to PC or
diagnostic tool

For Profibus DP connection

Cables

35.00
35.00
35.00

Straight

For DeviceNet connection

Cables

Description

$ Price

VW3A1104R10
VW3A1104R30
VW3A1104R50

Connection Accessories New!

For EtherNet (Modbus TCP) connection

Shielded twisted pair cables to standard EIA/TIA568
Straight
Cables fitted with 2 x RJ45
connectors for connection to
terminal equipment

Table 16.3:

Catalog Number

0.04 (0.13)
0.3 (1)
1 (3)

1 x RJ45

Description

Connectors

Length
m (ft)
1 (3)
3 (10)
5 (16)

I12

Discount
Schedule

$ Price Each
0.52
0.52

2009 Schneider Electric

All Rights Reserved

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TeSys T Motor Management System

Protection Components
www.schneider-electric.us

LTMR controllers

122.5
91

61

30.2

5.2

LTMEV40 expansion modules

120.7
45

61

30.2

5.5

LTMCU operator control unit

Panel mounting, cut-out

92

70

45

117

23

50
a
b

140 mm with RJ45 connector for connection to expansion module and to network, 166 mm with Profibus DP/CANopen connector.
Leave a gap around the device of: 9 mm at 45 C, 9 to 40 mm from 45 to 50 C, 40 mm at 60 C.
HMI Terminal

LT6CT

XBTN410

25

35

25 5

42,5

42,5

2,5

10 10
20

2,5

74

95

2009 Schneider Electric

All Rights Reserved

132

6
c
d

104 mm with mounting clips (supplied with the product).

58 mm with SUB-D 25-pin elbowed cable XBTZ9680 for Twido, TSX Micro and Premium PLCs
or XBTZ998 for Advantys STB distributed I/O system.
104 mm with SUB-D 25-pin cable XBTZ68/Z9681 for Twido, TSX Micro and Premium PLCs

I12

Discount
Schedule

NEMA DEFINITE PURPOSE TYPE

CONTACTORS AND STARTERS

16

30

35
107

42

Current Transformers

16-97

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com