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DISC BRAKE
EMERGENCY HAND BRAKES :
Drum Brake will be used for Hand Braking. The Hand Brake Actuator is
located in right side of the Driver. Drum Brakes Come Inbuilt with the Front
tires used. When Driver Presses the Hand Brakes Brake shoe Presses on
the Inner Rim of the Drum and thus braking is Done.
Reasons For Using DRUM BRAKES for Hand Braking :
1. Drum Brake assembly comes Inbuilt with Tyres, so there is not much
difficulty in fitting them and ,making them work.
2. Drum Brake Can be easily actuated by Hand which is very difficult to
do in Disc or any other Brake so we Chose ,Drum Brake for Hand
Braking.
3. Lesser Cost,Light weght and space saved are the common criterias
kept in mind while choosingDrum Brakes for Hand Braking.
BRAKE DISC
Brake Calculations :
Mass of Vehicle 150 kg (approx.)
Coefficient of friction of dry road- 0.75
Outer Diameter of brake disc- 190mm
Inner Diameter of brake disc(d)- 100mm
Maximum speed of Vehicle(V)- 50km/hr (13.89 m/s )
Pedal Ratio-4:1
Coefficient of friction between brake pads and disc- 0.4
Maximum stopping distance allowed -20m
Diameter of Master Cylinder- .025 m
Area of Brake Pad = 0.0018 m^2
Volume of Brake Disc= 94123.57 mm^3
Density of Brake Disc Material= 7850 Kg/m^3
Specific Heat Capacity of Brake Disc Material(c)=475 J/Kg/K
Thermal Conductivity of Brake Disc Material(k)= 44.5 W/(m K)
Ambient Temprature (Tamb.)= 22 (C)
Calculations :
Deceleration of Vehicle Coeff. Of .fric. * g = 0.75 * 9.81 = 7.35 m/ s^2
Stopping Distance ( V^2) / 2*coeff. Of fric. *g = (13.89)^2 / 2*0.75 *
9.81 = 13.125 m
Kinetic Energy of Vehicle * 150 * 13.89 *13.89= 14467.6 J
Stopping Time Stopping Distance / Deceleration = 13.125 / 7.35 = 1.89
seconds
Braking Force coeff. Of fric. * mass of vehicle * g = 0.75 * 150 * 9.81 =
1102.5 N
Effective disc Radius =1/3* (D^3 d^3)/(D^2-d^2)= 74.83 mm
Braking Torque (Braking Force ) * (Radius of Brake Disc ) = 1102.5 * .
7483= 82.497 N m
Clamping Force- 1102.5 / 0.4 = 2756.25 N
Required Brake Pressure = (Clamping Force/Brake Pad area )=2756.25 /
0.0018= 1531.250 K Pa
= (.527*373615.2*1.38)/(7850*44.5*475)^1/2
=43.1 (C)
Fade Stop Temprature Rise = P*t / (Density of Brake disc material *c *V)
= 7654.815*1.89 /(7850*475*.0000941)
= 41.233 (C)