LYMAN FILAMENT EXTRUDER V4.

1
CONSTRUCTION MANUAL

By:
Hugh M. Lyman, Jr.

DESKTOP FILAMENT EXTRUDING SYSTEM March 1, 2014

Lyman Filament Extruder V4 Video:

http://www.youtube.com/watch?v=o4F3e6K5Hxk
No Liability is accepted for errors, omissions and the use of this manual. Users use it at their
own risk. Comments with errors and omissions will be accepted by email only.
hlyman@comcast.net
Thanks

Lyman Filament Extruder V4.1 is an open source product licensed under

http://creativecommons.org/licenses/by-sa/3.0/

Page 1

CONSTRUCTION COMMENTS
The LYMAN FILAMENT EXTRUDER V4.1 is a complete
assembly for desktop filament extruding. It can extrude 1.75mm
or 3mm diameter filament for desktop 3D Printers. Once setup
it can be left unattended and in about 5 hours it will fill a (1) kg
spool of filament.
Watch the video on YouTube for the setup procedure.
www.youtube.com/watch?v=ofF3eK5Hxk
Figure 1 shows the last Version 4.1. All printed parts are from
filament extruded with Version 4. Figure 2 shows Version 4,
with all printed parts from filament extruded with Version 3.
3mm verse 1.75mm Filament:
If the diameter range of 1.75mm is (+/-) 0.10mm, that is 11.4%
variation.
If the diameter range of 3mm is (+/-) 0.10mm, that is 6.7%
variation.
Therefore, that is why I prefer the 3mm diameter filament.
Also, the 3mm filament extrudes faster than the 1.75mm filament, (not in inches per minute but in pounds per minute).

Figure 1Full Assembly, Version 4.1

All printed parts

The following is an explanation of each part shown on sheets

A04 through A14. All green colored parts in the drawings are
3D printed. All white parts in photos are printed, Figures 1 &
2.
The theory of the design is that as the Extruder Assembly extrudes filament, the Puller Assembly stretches it to the desired
diameter. Therefore the hole in the Extruder Nozzle is 1.5 (+/-)
the desired diameter. To complete the system is the Spool Filament winding. The level wind assembly is optional extruding
3mm filament..

Figure 2, Full Assembly, Version 4

Wood Electric Box & Spool Holder

I suggest 3D printing all the printed parts first and assembling

the sub assemblies before mounting any of them to the Base
Plate. Do this why you wait for part shipments to arrive.
What I am showing is how I constructed the extruder. I am
sure there are better ways and hopefully my notes will help.
STARTING ON SHEET A04
The extruder is made up of (9) sub assemblies.
A. The base plate, sheet A05. the length is not critical. Mine
is 46 long but 43 will work with less distance between
the Puller Rollers (D) and the Level Wind Assembly (J).
B. The Electronic Box (sheet A06) holds all the electronics.
C. The Extruder Assembly is not attached to the Base Plate. It
sits over the Hopper Position Block (G) for easy exchange.
D. The Puller Motor Assembly, sheet A08. Position it about
11 from the Extruder nozzle.
E. Filament Fan Assembly.
F. Spool Winder Assembly.
G. Hopper Position Block
H. Extruder Motor Fan Assembly.
J. Level Wind Assembly.

Page 2

SHEET A05: BASE PANEL

No comment
SHEET A06: ELECTRONIC BOX
Parts: 1, 2, 3, 4, 5, 6: All Panels
The Electronic Box shown is made of printed parts. It is about
11 wide, 9 tall and 5 deep. Bigger is OK, but small may be a
little tight for mounting all the electronics. The face, bottom and
sides are attached using SCIGRIP 2354 solvent cement.
All the electronics except the Sabertooth, Kangaroo and power
cord plug-in are mounted on the back side of the face panel.
Stand offs are printed on the inside of the face panel and the left Figure 3 - Electronics Box
side panel for mounting the terminal board, Sabertooth and SSR.
Parts 7, 8 & 9: Screws & Inserts
No comment

SHEET A07: EXTRUDER SUB-ASSEMBLY

Part 1, Brass Nozzle.
I used a plain solid 1/2 brass plug I got at the local Fastenal
Store.
The hole was drilled in a drill press, held perpendicular to the
face. The inside was countersunk in about 3/16. On the exit
side I used the countersink in my hand and lightly turned it a
few revolutions to make sure there were no burrs at the exit of
the filament hole, which will cause imperfections in filament.

Figure 4 - Electronics Box Back & Top

attached

Part 2, Heat Band.

The heat band is a 1 ID 110V I purchased from Zoro Tools. It
is the 2 length. It fits over the 1/2 pipe coupler. As the pipe
coupler is a little over 1 OD the band needs to be pride open
slightly to fit. The 1 long heat band will also work.
Part 3, 1/2 Black Iron Coupler.
The coupler should be 2 long with an OD of 1.0625diameter.
Check this as not all couplers are the same. This I purchased at
Fastenal.

Figure 5 Extruder Assembly

Part 4, 4 Black Iron Nipple.

The nipple will have a weld joint on the inside. I used a dremel
with the flex extension that would fit inside the nipple and with
a grinding wheel attachment I smoothed the weld as much as it
would. Note that it is good to clean the inside of the nipple and
the coupler with solvent for cleaner filament at startup. Two
small holes are drilled at 1 from the flange for air escape.
Part 5, Hex Nut.
Use a nylock nut here. They are not over tightened, in fact
somewhat loose. I snug them up just so no pellets can exit.
They are then lightly tightened when there is no wobbling of
the nozzle.

Figure 6 Extruder Hopper

Note the pellets encompassing all around the
auger bit

Page 3

Part 6, 3/8 thick Aluminum Flange.

The pipe nipple when threaded into the flange needs to be flush to
the inside edge of the flange and needs no sealant. The one
shown in Figure 7 is actually 1/2 and was difficult to get the nipple end flush. I used no sealant on the coupler or the nozzle.
Shown is my flange cut from a round flange I got at McMaster
Carr and is what is shown in the BOM.
Part 7, 5/8 Auger Bit
The Auger Bit used here is an Irwin 5/8 x 17 long that I purchased from McMaster Carr. It tapers from the auger to the shaft,
which is said to be 3/8. Not true, it is over that enough that I had
to use a 7/16 washer and thrust bearing. The washer snug's up at
Figure 7 - Aluminum Flange
the taper of the shaft. Before cutting the auger to length assemble
all the other extruder components and then measure both the distance to the nozzle and the distance to the flex coupler Part 15, A07.
the end of the auger from the entry of the nozzle to be about 1/4.
Part 8, Oak Insulating Block.
The block can be between 3/8 to 1/2. This must be considered in
the length of the auger bit. Figure 8. I had to add a spacer as my
auger bit was about 1/8 to long. The bolt holes are oversized.
Part 9, Cap Screws.
No comment
Part 10, MDF Board Position Block.
Before attaching the Block, layout on the base plate all the subassemblies. The Extruder Nozzle should be about 1/4 from the
Figure 8 - Oak Insulating Block
wind guard of the Filament Fan Assembly. The Nozzle end (exit)
should be10 to 11 from the Puller Roller Assembly. The distance
from the Puller Roller Assembly to the Level Wind Assembly is not
critical. The reason for the block is to hold the Extruder in place so
that the Extruder can be lifted up and turned to empty pellets or
exchange extruders for different colors.
Part 11, #6 x 3/4 PHSMS
No comment
Part 12, Printed Hopper & Motor Mount.
This is tough. I have printed over a dozen of these. The problem I
have is warping. I print on a piece of tempered glass that I coated
with a sugar water solution. Still I get some warping. The warping Figure 9 - Printer Hopper Parts
causes the three holes in the part to become out of alignment. My
parts stick so well to the glass plate that I have actually pulled off
slivers of glass trying to remove a part before the glass cooled. So
here is what I did: Separated the part into three pieces, the hopper
part, the motor part and the circular top part. This produced less
warping of each part. Then I lined up the holes in the hopper part
with the motor part and attached them together with SCIGRIP 2354
ABS solvent cement. Worked great. But, there probably is a better
design.
Part 13, Gear Motor with Encoder.
The motor I use is from SuperRobotics. It has a torque rating of
about 30 kg/cm. As it got hot, I added the Motor Fan Assembly
and it has worked fine for over 30 spools of filament. The motor
must have an encoder to function with the motor on the Puller
Roller

Figure 10 - 3 Hopper Parts Assembled

Page 4

PART 14A & B, Flexible Shaft Coupler

You can use any coupler you want, but this is economical as it
only weights 0.5 oz. Both parts are the same, except each has a
different size D shaped hole for the different size shafts. After
printing, the parts are dipped in SCIGRIP 2354 ABS solvent cement. These are printed with 100% infill. I think they are tougher
than the rubber in other couplers.
PART 15 & 16: Cap Screws & Washers
No comment
PART 17: Flanged 3/8 Brass Bushing
The ID of this bushing may need reaming as the auger shaft may
be a slight amount oversize.

Figure 11: Flexible Coupler

PART 18: Thrust Bearing 7/16 ID

Again as the shaft is oversized I used the 7/16ID bearing and it
works fine.
PART 19: Flat 7/16 Washer
As the auger shaft tapers up to 5/8 this washer holds the auger
bit in place. When you assemble the parts make sure that the
auger is pushed back against the bushing and allow about 1/4
between the auger shaft and the motor shaft.
Figure 12: Washer, Thrust Bearing, Bushing

PART 20: 5/8 Brass Bushing

The end should be snug against the Oak Block.

PART 21: Type K Thermocouple

As the lead is long it gets wrapped up inside the electronic box.
The sensor is taped to the 1/2 iron coupler with kapton tape.
Position the heat band so the sensor is in the heat band break.. I
did not use the clamp that comes with the heat band, just make
sure it is tight. Twist the lugs 90 degrees to fit to the PID.

Figure 13: Brass Bushing at Hopper Front

Part 22: Printed Funnel

I like it because it holds enough pellets to fill a spool. The hopper is configured with a round entry so that a 3 shipping tube
can be used in place of the funnel.
Figure 14: Thermocouple at hot end

Page 5

SHEET A08: PULLER ROLLER ASSEMBLY

PART 1: Puller Roller Motor
This motor I used is the same as the extruder motor. A smaller motor
can be used if it has an encoder. However, both motors must be tuned
with DeScribe software available from Dimension Engineering. The
tuned file I have is available for download and should work with any
two of these like motors. The file is uploaded to the Kangaroo.

PART 2, 3, 4, 8 & 14: Screws, Nuts & Bolts

No comment
PART 5: Printed Motor & Roller Base
The stl file for this part has supports drawn with it so support does not
need adding when sliced. It will need some cleaning up. There are two
through holes in it that are in alignment with the motor attachment
holes. This is so a long Allen wrench can fit through them for easy
mounting of the motor. I used only two attachment bolts for this motor.. The holes for the bushings and motor may need dressing.

Figure 15: Puller & Extruder Motor

PARTS 6 & 7: Idler & Drive Shafts

These are 3/8 diameter to match the rollers ID dimension. See sheet
P07 for dimensions.
PART 9: Flanged Brass 3/8 ID Bushings
When assembling these for the drive shaft make sure they are in alignment so the shaft turns freely. They are the same as the flanged bushing in the hopper base.

Figure 16: Puller Roller Assembly

PART 10: idler Roller Mount Bracket

Here I did not use a bushing. I dressed the holes for a smooth fit of the
3/8shaft and it seems to work well. In V3 I used ball bearings for
both the drive and idler shafts. You may wish to do he so and if so the
holes with have to be enlarged or you can design and print you own.
PART 11: Urethane 35A Rollers
Note they are opposite each other when assembled.
PART 12: Flexible Shaft Coupler
These are the same as used on the extruder motor. If you use a smaller
puller motor you will need to design your own and size the D hole to
the motor shaft.
PART 13: Compression Spring
No comment

Page 6

SHEET A09: SPOOL WIND UP ASSEMBLY

Part: Mini Gear Motor
This is what I had so I used it. It is a 12V motor and at 24V it ran
way to fast. So, I added a 220 ohm resistor to the (+) lead. I found
this alternate 24V motor on eBay and ordered one replace it. If the
holes in the Motor Arm do not fit I will just redesign the Arm.
Extruding 3mm filament required add weight to the motor so it would
apply sufficient friction to turn the spool. I used some magnetic tape I
had and wrapped it around the motor. 1.75mm filament did not require any added weight.
Figure 17: Mini Gear Motor 12V 70 RPM
Parts 2, 3, 4, 5,7 & 12: Nuts, Washers, Bolts & Screws
No comment

Part 6: Motor Arm

The motor arm is designed for the motor I used. A different motor
may need a redesign of the arm.
Figure 18 Alt Gear Motor 24V 30 RPM
Part 8: Latex Tubing
The latex tube is the friction grip that turns the spool. It fits snug over
part 18, the shaft cog. This will wear out in time and has to be replaced. After a year I still have some left of the 12 I purchase. This
should be cleaned off after each spool extruded.

Parts 9, 10 & 11 Spool Holder Sides & Bottom

These are all printed parts and attached together using SCIGRIP
ABS 2354 solvent cement. There are two slots in the bottom plate
as they allow for some side to side adjustment.

Figure 19: Latex Tube

Parts 12: Screws

No comment
Part 13: Shaft
Again, I used what I had. Other diameters and other material can be
used. A wood dowel may work also.

Figure 20: Spool Wind Up Assembly

Page 7

Part 14: Spool Collars

The collars are printed with a lip as they are a pulley for driving the
level wind assembly. The holes are undersized and must be drilled
out to the shaft diameter, but need to fit tight. I used an 8mm shaft
and drill the holes out with an 8mm drill bit. For the assembly all
the parts are glued together with ABS solvent cement. I now have
17 spools made up and 9 are filled with filament.
Part: 15 & 16, Spool Discs
3D printed discs are 8 diameter. Part 15 disc core is 3 diameter.
The lip on Part 16 disc fits inside the core of Part 15 disc for easy
alignment for gluing. Using solvent cement the discs are attached.
One collar is pressed onto the shaft. The shaft is then fit in the
spool and the other collarr is pressed on. The collars are also attached to the disc with solvent cement.

Figure 21: Filament storage rack

Holds 12 spools.

Part 17: Motor Shaft Cog

This is printed with a D shaped hole to fit the motor shaft. It is
pressed on. The latex tube fits to the cog so it can be replaced.
Each of my printers have printed brackets to hold a spool. Pull one
off the rack and set it on the printer, it is so easy.

This is my spool system which is unique in its self.

Use your own imagination and design one that fits your
system and equipment. The rubber band around the
shaft keeps the spool from free wheeling.

Figure 22, Spool on TAZ printer

Figure 23, Spool on ORD printer

Page 8

SHEET A10, LEVEL WIND ASSEMBLY

Parts 1, 8 & 9: Worm Gear Components
These are the parts from a Diawa level wind fishing reel. I got them
from Daves Tackle Shop. The part numbers are shown in the BOM.
http://op1.triadinet.com/fishermansworld/nlcatalog.asp?
loc=nlclass.asp&args=dept|P
Part 2: Filament Guide
3D printed. The holes here have to be dressed. It must slide freely
over the worm gear sleeve. The hole for the pawl and 5mm cap
screw is taped part way.

Figure 24, Level Wind Assembly V4

Part 3: Pulley
3D printed. The hole is undersized for dressing to fit the worm gear
shaft.
Part 4: Rubber Band Drive Belt
It is so simple that even I can do it. Simplified Engineering
Part 5: Level Wind Bracket
3D printed. The holes will need dressing for a snug fit of the level
wind sleeve.
Parts 6 & 8: Screws
No Comment
Part 7: Line Guide Pawl
No Comment

Figure 25, Level Wind Bracket

Part 9: Worm Gear Bearing

No Comment

SHEET A11, COOLING FANS

Part 1Fans
These are 24V 60mm fans. The filament fan replaces the water cooling system used in Version 3 Extruder. It works just as well and is
less costly and troublesome. As the Extruder motor got too warm to
touch I added a cooling fan toit. I tried a larger gear motor but it had
less rpm and was twice as long and twice a costly.

Figure 26, Extruder Fan Assembly

Parts 2 & 3Fan Brackets

3D printed. Note the filament fan bracket has a windshield to deflect
the wind from the fan away from the nozzle.
Parts 4,5 & 6
No comments
_______________________________________________________

Page 9

SHEET A12: ELECTRONIC COMPONENTS

See sheet A14 for wiring diagram

Sabertooth

Parts 1 & 2: Kangaroo & Sabertooth Motion Controller

Get the manuals from the following links:
http://www.dimensionengineering.com/datasheets/Sabertooth2x12.pdf
http://www.dimensionengineering.com/datasheets/KangarooManual.pdf

Kangaroo

The motors must be tuned and uploaded to the Kangaroo. It has two internal pots one for each motor. The Extruder motor also has an external pot connected to the top terminals on the Kangaroo. I have the M2 (puller motor)
pot removed and an external pot wired in its place for easy M2 motor control. The M1 (extruder motor) internal
pot I have set to full speed. The external M1 pot will override the internal pot used for overall speed control.
Part 3: 24V Rechargeable Battery Pack
This is wired in parallel to the 24V power to the Sabertooth. Why, I dont know so dont ask. I made this one with
19 AAA NIMH rechargeable batteries, only because I had them.
Part 5: External M2 Potentiometer
This is a precession 10 turn 10K pot. It controls the speed of the puller motor to control the diameter of the filament. 1/8 to 1/4 turns makes a difference.

Figure 27, Outside Electronic Box

Page 10

Part 6: Rocker Illuminated 24V Switches

I started with 12V illuminated SPST switches as that is what I had and they worked ok, but I had one burn out as
you can see in the video. It now has 24V switches in the new 3D printed box. They control the motors, fans and
spool winder. The switch next to the motor switch controls the battery. I should try a DPST switch in place of two
SPST switches for the motor and battery. Just remember I am a novice in electronics.
Part 7: Master Potentiometer
This is the same as part 3.
Part 8: Rocker Illuminated 110V Switches
One is for turning on the power supply and the other turns on the heat to heat band. Note: If pellets have been
melted in the extruder, do not turn on the motors until the heat is up and stabilized.
Part 9: Circuit Breaker
If you can remember to unplug the 110V cord before tinkering in the box you can omit this. As my old memory is
short and I have forgotten to do it, this is my safe guard, and I have saved many parts several times with it.
Part 10: PID Heat Controller
I am still using the same PID that was in the first version extruder. Mypin TA4. I also have two that dont work.
Part 11: 24V Power Supply
No comment

Figure 28, Inside Electronics Box

Page 11

Parts 12, 13 & 14: Terminal Board

This is a DIY terminal board. It is a printed base panel with strips
of copper PCB glued to it with CA glue. After gluing in the copper
strips I hand drilled the holes through them.
Bare male spade connectors were then soldered in place. Each row
was identified, the top row is 24V (+), the second row 24V(-), the
third row 110V (N) and the bottom row 110V (L). The first spade
in each row was used for the power in. The 24V from the Power
Supply (+) and (-) terminals and the 110V from the (L) and (N)
terminals.

Figure 29, Terminal Board Parts

Again, this is the way I did it, keeping in mind that I use what I
have. There always is a better way. Plug & Play

Figure 31, Front face of Terminal Board

Figure 30, Back side of the Terminal Board

Part 15: Cap Screws

No comment
Part 16: Solid State Relay (SSR)
My only comment is to get a good one. It is a real pain if it fails
half way through extruding process.
Figure 23 is a picture of the one I used, obtained on eBay.

Figure 32, Solid State Relay

Part 17: Motor Encoder Pull-up Board
The motors M1 and M2 have encoder pigtails the connect to the
pull-ups. Be careful with these pigtails as they are prone to break
off at the encoder circuit board. I have had to re-solder them several
times only because I am clumsy. Also an extension will be needed
to reach the Kangaroo.

Figure 33, Encoder Pull-up Board

Page 12

Part 18: 110V Power In Socket.

This is optional as you can wire an extension cord direct to the
Power Supply and the Circuit Breaker. If you do so, use a strain
relief on the cord.. I used an old computer cord I had. Pay attention to the polarity.
Figure 34, 110V Socket

Part 4, Knobs for the Pots

These I printed, however you can use any kind. I wanted a bigger
knob for clumsy old hands, thus big with big pointer as the M2
pot is sensitive to 1/8 of a turn.

Figure 35, Pot Knob

SHEET A13, - SECTION VIEW OF EXTRUDER ASSEMBLY

This solid model drawing was drawn to show all the parts as they are
combined. One dimension is shown that may or may not be critical, the
distance of the end of the auger to the beginning of the nozzle. It is
shown as 1/4 (6.3mm). In the original version (1 & 2) of my extruder
the end of the auger was at the beginning of the 1/2 NPT coupler which
would have been about 1.5 from the nozzle. I have now made 6 extruder assemblies for Versions 3, 4 & 4.1 with different distances. I
havent detected much difference in the extruded filament.
This is still a work in progress.
SHEET A14, - WIRING DIAGRAM
One missed or bad connection and nothing works. One change I would
do is change the color of the 110V Load wire from black to some other
color not used, so it is not confused with the black 24V wires.
A wiring harness extension from the motor encoders to the pull-up
boards has to be made. It is a good idea to use the same color wires as
the encoder leads, through to the Kangaroo connectors pins. There are
five connector pins on the Kangaroo and only 4 are used. It is the pin
next to the GND pin, marked as the I (index) pin.
Make sure you set the dip switches on both the Saberbtooth and Kangaroo as shown in the diagram. Dip switch 1 on the Kangaroo needs to be
turned off when tuning with DeScribe.
Have Fun.

Page 13

Page 14

Page 15

Page 16

Page 17

Page 18

Page 19

Page 20

Page 21

Page 22

Page 23

Page 24

Page 25

Page 26

Page 27

Page 28

Page 29

Page 30

Page 31

Page 32

Page 33

Page 34

Page 35

Page 36

Page 37

BOMLYMANFILAMENTEXTRUDERV4.1(sortedbyDwg#)
TotalEst
Price

Self

Self

QTYestimated

QTYestimated

NOTES:Thesesuppliersareonlysuggestionsandbetterpricing
maybefoundelsewhere

6.00

Extrudedmyown

Extrudedmyown

SUPPLIER

UnitEst
Price

3.29

SUPPLIERPART#

UNIT

$1.50

12.16

QTY

SF

$1.43

$1.43

DESCRIPTION

OZ

OZ

Dwg#

MDFBOARD1/2"12"x46"

8.5

2.3

Part#

A05

ABSFilamentBoxRightSidePanel

ABSFilamentBoxtop

3
A06

A06

ABSFilamentBoxLeftSidePanel

ABSFilamentBoxBottomPanel

ABSFilamentBoxFrontPanel

3.5

8.5

2.3

18

EA

OZ

OZ

OZ

OZ

$0.04

$1.43

$1.43

$1.43

$1.43

0.08

5.01

12.16

3.29

25.74

Extrudedmyown

Extrudedmyown

Extrudedmyown

Extrudedmyown

Self

Self

Self

Self

QTYestimated

QTYestimated

QTYestimated

QTYestimated

Usewhateveryouhave,plywoodetc.

A06

A06

4
A06

ScrewPHSM#6x1/2"

ABSFilamentBoxBackPanel

HomeDepot

A06

A06

A07

A07

A07

A07

A07

A06

A06

AluminumFlange1/2"PipeFlange

NutHexM4NyLok

BlackIronNipple1/2"NPTx4"

BlackPipeCoupling1/2"NPT

BandHeater1"IDx2"long

BrassPlug1/2"NPT

HeatSetInsertsforPlastics

CapScrewM3x6mm

18

18

EA

EA

EA

EA

EA

EA

EA

EA

$13.68

$0.11

$1.28

$2.56

$21.46

$3.69

$0.13

$0.16

1.00

26.38

13.68

0.44

1.28

2.56

21.46

3.69

2.34

2.88

2878A15

44705K228

40147

44615K464

46685K264

G0472516

50785K337

94180A331

11103295

McMasterCarr

McMasterCarr

Fastenal

McMasterCarr

McMasterCarr

ZoroTools

McMasterCarr

McMasterCarr

Fastenal

ODDiametershouldbe1.06"for1"heatband

Needsalittleenlargingbypryingopenatlittle

TrueValueHardware

5
A07

$1.00

$26.38

A07

GearMotorw/Encoder

ABSFilamentHopperMtrMount

EA

OZ

$65.39

$1.43

65.39

11.44

1139507

Extrudedmyown

TD044013

Extrudedmyown

Fastenal

Self

SuperDrollRobotics

Self

QTYestimated

(3)partsA,B,&C.qtyestimated

Usewhateveryouhave,plywoodetc.

Cutto13/4"Sq.Use3/8"thickAlumifavailableasinDwg.

EA

Fastenal

EA

11103318

HomeDepot

1.40

$0.35

0.08

0.30

OakBlock1/2"x13/4"sq.

EA

$0.04

$1.50

AugerBit5/8"X18

SF

A07

EA

A07

CapScrewM4x45mm

0.2

8
A07

ScrewPHSM#6x3/4

MDFBOARD1/2"6"x3"

A07

A07

12
A07

0.56

0.72

TrueValueHardware

11

10

13

$0.28

$1.43

Fastenal

EA

11101213

Fastenal

OZ

0.10

1139518

Fastenal

$0.05

0.40

40353

0.5

EA

$0.20

0.24

ABSFilamentCouplerFlexible

EA

$0.03

McMasterCarr

CapScrewM3x20mm
HexNutM3

EA

6655K16

6338K414

A07
A07

CapScrewM4x14mm

2.60

0.70

A07

14
A07

WasherFlatM4

$2.60

$0.70

14

15
A07

EA

EA

14

16

TrueValueHardware

0.10

BearingThrust7/16"

$0.10

BushingBrassFlanged3/8"ID

EA

A07

A07

WasherFlat7/16"

18

A07

17

19

Page 38

1
EA

EA

UNIT

$1.43

$1.24

$1.24

UnitEst
Price

130.78

8.58

1.24

1.24

TotalEst
Price

11101213

TD044013

tinxiclothes

6391K241

Fastenal

SuperDrollRobotics

eBay

McMasterCarr

9
A08

A08

UrethaneDriveRollers

ABSFilamentIdlerRollerMtBracket

BushingBrassFlanged3/8"ID

3.2

EA

OZ

EA

$27.16

$1.43

$0.70

54.32

4.58

1.40

2475K61

Extrudedmyown

6338K414

TrueValueHardware

Self

McMasterCarr

Self

McMasterCarr

6
A09

A09

LatexTube1/2"ID

WasherFlatM3

ABSFilamentMotorArm

0.6

0.6

OZ

OZ

LOT

EA

OZ

$0.04

$1.43

$1.43

$1.43

$1.00

$0.02

$1.43

0.08

0.86

0.86

0.86

1.00

0.04

0.86

Extrudedmyown

Extrudedmyown

Extrudedmyown

40352

Extrudedmyown

Self

Self

Self

Fastenal

Self

QTYestimated

QTYestimated

QTYestimated

notshownondrawing

This12Vsoneeda220ohmresistorinline

Compressiontype

QTYestimated

QTYestimated

QTYestimated

QTYestimated

NOTES:Thesesuppliersareonlysuggestionsandbetterpricing
maybefoundelsewhere

BOMLYMANFILAMENTEXTRUDERV4.1(sortedbyDwg#)

BushingBrass5/8"ID
1
OZ

$65.39
0.10

SUPPLIER

A07
ThermocoupleTypeK
6

EA
$0.05

Fastenal

Fastenal

SUPPLIERPART#

20
A07
ABSFilamentFunnel

2
EA
40352

QTY

21
A07

GearMotorw/Encoder
2

1139518

DESCRIPTION

22

A08
HexNutM3

0.40

0.04

Dwg#

1
A08

$0.20

$0.02

Part#

EA

Self

EA

Extrudedmyown

McMasterCarr

2
20.02

8920K135

McMasterCarr

$1.43
1.00

8920K135

CapScrewM4x14mm
OZ
$1.00

0.16

1.00

WasherFlatM3

14
EA

$0.04

$1.00

A08
ABSFilamentDriveRollerMtBase
1

EA

EA

A08

A08
ShaftSteel3/8"x3.75"

4
5
A08

ScrewPHSM#6x1/2"

ShaftSteel3/8"x4.5"

A08

A08

10
A08

Extrudedmyown

TrueValueHardware

11

1.50

0.72

Fastenal

$1.50

1139507

eBay

$1.43

0.56

hjb0805

Fastenal

EA

$0.28

10.00

11103297

Fastenal

OZ

EA

$10.00

0.50

40147

Fastenal

Fastenal

1
2

EA

$0.50

0.23

40353

0.5

CapScrewM3x20mm

EA

$0.12

0.44

11103314

Spring1/2"x1"

A08

MiniGearMotor

EA

$0.11

0.18

0.06

ABSFilamentCouplerFlexible

14

A09
Resistor220ohms

EA

$0.18

$0.03

A08

1
A09
ScrewCapM3x10mm

EA

EA

A08

0
A09
NutHexM4NyLok

13

2
A09

CapScrewM4x25mm

WasherFlatM4

12

A09

A09

7
A09

ABSFilamentSpoolHolderLgSide

0.6

EA

OZ

PartsExpress

8
A09

ABSFilamentSpoolHolderSmSide

0.6

QTYestimated

A09

ScrewPHSM#6x1/2"

ABSFilamentSpoolHolderBottom

searchtheinternet

10

A09

A09

TrueValueHardware

12

11

Page 39

BOMLYMANFILAMENTEXTRUDERV4.1(sortedbyDwg#)

EA

UNIT

$1.43

$0.00

UnitEst
Price

5.72

0.33

0.00

TotalEst
Price

Extrudedmyown

Extrudedmyown

Extrudedmyown

Extrudedmyown

Self

Self

Self

Self

QTYestimated

QTYestimated

QTYestimated

QTYestimated

NOTES:Thesesuppliersareonlysuggestionsandbetterpricing
maybefoundelsewhere

1
OZ
$1.43

1.14

4.29

SUPPLIER

0.23
OZ

$1.43

$1.43

SUPPLIERPART#

Shaft6"long

OZ

OZ

QTY

A09
ABSFilamentSpoolCollar2ea

DESCRIPTION

13
A09
ABSFilamentSpoolDiscLg

0.8

Dwg#

14
A09

ABSFilamentMotorShaftCog

ABSFilamentSpoolDiscSm

Part#

15

A09

A09

$Estimated

Usewhatyougot8mm,10mm,3/8"

17

16

EA

Dave'sTackleParts

F092601

WormShaftAssembly

10.00

A10

$10.00

QTYestimated

OZ

0.02

Self

0.12

$0.02

$1.43

Extrudedmyown

ABSFilamentFilamentGuide

EA

OZ

0.17

A10

0.15

A11

A10

ABSFilamentExtruderFanBracket

Fans60mm24V

WormBearing

0.89

0.8

EA

EA

OZ

OZ

EA

EA

$0.11

$0.04

$1.43

$1.43

$3.95

$2.00

0.44

0.16

1.27

1.14

7.90

4.00

Extrudedmyown

Extrudedmyown

17194FN

E144801

Self

Self

Majpa.com

Dave'sTackleParts

QTYestimated

QTYestimated

$Estimated

$1.43

2
ABSFilamentSpoolPulley

3.72

Fastenal

Dave'sTackleParts

QTYestimated

RubberBandBelt
$1.43
0.16

163624

F092601

Self

A10

A10

OZ
$0.04

0.30

2.00

Extrudedmyown

2.6
EA

$0.30

$2.00

0.21

4
ABSFilamentLevelWindBracket
4

EA

EA

QTYestimated

A10
ScrewPHSM#6x1/2"

Self

5
A09

CapScrewM5x15mm

LineGuidePawl

Extrudedmyown

A10

A10

1
A11
ABSFilamentFilamentFanBracket

TrueValueHardware

3
A11

NutHexM4NyLok

ScrewPHSM#6x1/2"

A12

A12

A12

A12

A12

A12

A11

Potentiometers10K

SwitchSPST24VilluminatedBlue

Potentiometers10K

ABSFilamentPotKnob2ea

BatteryPack24V

Kangaroo

Sabertooth2X12

CapScrewM4x25mm

0.32

EA

EA

EA

EA

EA

OZ

EA

EA

EA

EA

$1.75

$1.25

$4.50

$1.00

$0.00

$1.43

$46.89

$49.00

$80.00

$0.18

1.75

2.50

4.50

4.00

0.00

0.46

46.89

49.00

80.00

0.72

31314FU

30184SW

hongkongsuperseller

hongkongsuperseller

Extrudedmyown

TE088220

Kangaroox2

Sabertooth2X12

11103314

40147

MPJA.com

MPJA.com

eBay

eBay

SuperDrollRobotics

Self

SuperDrollRobotics

DimensionEngineering

DimensionEngineering

Fastenal

Ibought2for$8.76

Ibought10for$9.88

QTYestimated

ImadeMyown

OrderthiswiththeexternalM2pot

CheckwithSupplierforadditionalpartsneeded

Fastenal

A12

SwitchSPST110VIlluminatedRed

$Estimated

A11

A11

A12

CircuitBreaker6amp

TrueValueHardware

A12

ThisonecomeswithKangaroo

Page 40

TotalEst
Price

mambate

eBay

NOTES:Thesesuppliersareonlysuggestionsandbetterpricing
maybefoundelsewhere

BOMLYMANFILAMENTEXTRUDERV4.1(sortedbyDwg#)
UnitEst
Price

27.00

SUPPLIER

UNIT

$27.00

SUPPLIERPART#

EA

QTY

DESCRIPTION

PID

Self

eBay

Dwg#

A12
yallstore

Part#

10

Extrudedmyown

QTYestimated

4.29

Priceestimated

18.95

$1.43

AllElectronics.com

$18.95

1.60
PBC46

Fastenal

EA

$0.10
5.00
11103295

OZ
EA
$5.00
1.60

3
16
EA
$0.16
6.00

MaleSpadeConnectorbare
1
EA
$6.00
17.60

ABSFilamentTerminalBd

A12
PCBCopperStrips(4x6)
10
EA
$8.80

PowerSupply24V

13
A12
CapScrewM3x6mm
1
EA

9.00

A11

14
A12
SolidStateRelay
2
EA
$4.50

A12

15
A12
PullUpBoards
1
EA
23.76

12

16
A12
PluginSocket110V
2
$2.64

11

17
A12
HookupKit,notshown
EA

TE179000

SuperDrollRobotics

AllElectronics.com

SuperDrollRobotics

estimated

TE024000

eBay

18
A12
9

25.00

0.00

0
22gahookupwires9colors

$25.00

Itemsnotlistedormissed,connectors,zipties,andetc.

A12

LOT

928.01

84.36

843.64

10%

Contingencies,TTT,Findings

ESTIMATEDFRTIN

SUBTOTALCOST

TOTALCOST

Page 41