Documente Academic
Documente Profesional
Documente Cultură
No.
Part: One
Part: Two
Part: Three
1|Page
Topic
Page No.
Executive Summary
02
03
Scope
03
Methodologies
03
Limitation
03
Information system
04
Introduction
04
Information Technology
05
IS and SCM
06
07
08
12
13
16
19
20
24
25
25
26
27
29
31
The concept
32
33
35
Conclusion
36
Bibliography
37
EXECUTIVE SUMMARY
Supply chain concept is extended to the activities started from the raw materials suppliers
through the organization to the end consumer. Once thought only as the Physical Distribution
Management (PDM), that is the logistics management, has now been the part of Enterprise
Resources Planning (ERP). From a set of activities is now considered a part, module, of an
integrated system.
There has been a change in supply chain management thinking from a push oriented supply
chain that emphasizes distribution of a product to passive customers to a pull-oriented supply
chain that utilizes the supply chain to deliver value to customers who are actively involved in
product and service specifications.
Electronic communications have played a major role in facilitating new models of supply chain
management. Technology applications that have facilitated supply chain management are the Email, Intranets, Extranets, Electronic Data Interchange (EDI) and lately interfacing of ERP
system with B2B intermediary sites or Exchanges.
Over competition in the industry and the cost leadership approach have been making the pace of
change a bit slower and they are still being led by the existing system, we can say legacy system.
They still maintain a good amount of safety level that cost time and hazards. But we see some
improvement in database management that works in downstream arena is helping them a lot.
Since the market driving force is the marketing to doctors and chemist, any sophisticated system,
in their words, is only contributing to curtailed profit. But some part of the industry is doing
better in quality and excellence in export while others whose market share are inside the
boundary are adjusting themselves to the situation.
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Scope
The scope of this report is limited to the overall description of the company, their information
system-hardware, software & Information technology configuration, information system
planning, supply chain management, their demand planning and supply planning.
Methodologies
In this study, exploratory research was undertaken to gain insights and understanding of their
system and for preparing the assignment. To prepare this term paper, we have collected
information from different sources: company personnel, things provided by the organization,
internet searching and our peer group. Some information, which was not available from any of
the sources, was assumed. After that a more comprehensive conclusive research was undertaken
to fulfill the main purpose of the study.
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Information Systems
Introduction
An entirely new internet business culture is emerging with profound implication for the conduct
of business. We can see this everyday by observing how businesspeople work using high-speed
internet connections for e-mail & information gathering, portable computers connected to
wireless networks, cellular telephones are connected to the internet, and hybrid handheld devices
delivering phone, Internet, & computing power to an increasingly mobile and global workforce.
Information system (IS) can be defined technically as a set of interrelated components that
collect (or retrieve), process, store, and distribute information to support decision making and
control, information systems may also help managers and workers analyze problems, visualize
complex subjects and create new products.
By information we mean data that have been shaped into a form that is meaningful and useful to
human beings. Data in contrast, are streams of raw facts representing events occurring in
organization or the physical environment before they have been organized and arranged into a
form that people can understand and use.
Three activities in an information system produce the information that organizations need to
make decisions, control operation, analyze problems and create new products or services. These
activities are input, processing and output.
Input captures or collects raw data from within the organization or from its external
environment.
Processing converts this raw input into a more meaningful form.
Output transfers the processed information to the people who will use it or to the activities for
which it will be used.
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Information system can be both formal and informal. Informal information systems such as
office gossip networks rely on unstated rules of behavior. There is no agreement on what is
information or on how it will be stored and processed. Formal information systems are
structured, they operate in conformity with predefined rules that are relatively fixed and are not
easily changed. Formal information system can be either computer based or manual based.
Manual systems are paper based, in contrast Computer-based information systems (CBIS) rely
on computer hardware and software technology to process and disseminate information.
A manager & potential entrepreneur can use information technology & systems to create
differentiation from the competitors and strategic advantage in the marketplace.
Information Technology
Information technology is one of many tools managers use to cope with change. Companies use
Computer hardware, software, and storage and communication technology for IT purpose.
Computer hardware is the physical equipment used for input, processing and output activities in
an information system. Computer software consists of the detailed, preprogrammed instructions
that control and coordinate the computer hardware components in an information system.
Storage technology includes both the physical media for storing data, such as magnetic disk,
optical disc, or tape and the software governing the organization of data on these physical media.
Communication technology, consists of both physical devices and software, links the various
piece of hardware and transfers data from one physical location to another. Network links two or
more computers to share data or resources such as printer.
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Information System
&
Supply Chain Management
6|Page
Supply Chain Management (SCM) involves the coordination of all supply activities of an
organization from its supplier and delivery of products to its customers. Its essentially the
optimization of material flows and the associated information flows involved with an
organizations operations.
Supply Chain Management (SCM) includes not only supplier and buyer, but also the
intermediaries such as the suppliers suppliers and the customers customers.
It is the
coordination of supply activities of an organization from its suppliers and partners to its
customers. For most commercial and not for profit organization we can distinguish between
upstream supply chain and down stream supply chain.
An organizations supply chain can be viewed from a systems perspective as the acquisition of
resources (inputs) and their transformation (processes) into products and services (outputs)
which are then delivered to customers. Such a perspective indicates that as part of moving to ebusiness, organizations can review the transformation process and optimize it in order to deliver
products to customers with greater efficiency and lower cost.
The position of the system boundary for the SCM extends beyond the organization- in involves
not only improving the internal processes, but also processed performed in conjunction with
suppliers, distributors and customers. The process perspective has also a strategic importance
that provides great opportunities to improve product performance and deliver superior value to
the customers. As a result, Supply Chain Management can dramatically have an impact on the
profitability of a company through reducing operating costs and increasing customer satisfaction
and so loyalty and revenue.
Upstream supply chain is the transactions between an organization and its suppliers and
intermediaries, equivalent to buy side e-commerce.
On the other hand downstream supply chain is the transactions between an organization and its
customers and intermediaries, equivalent to sell side e-commerce.
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For the companies that have first-tier suppliers, second-tier and even third-tier suppliers or first-,
second- and higher-tier customers maintain a supply chain network. A supply chain network is
the link between an organization and all partners involved in multiple supply chain.
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with the customer who could call an order directly against a prearranged schedule with a
guarantee that it would be delivered on time.
These two goals impact upon the sourcing of raw materials and stockholding. A recent
phenomenon has been the rapid in global sourcing of supplies from preferred suppliers,
particularly amongst multinational or global organizations. The internet will provide increased
capability for the smaller players to globally source raw materials and therefore improve their
competitiveness. The internet will revolutionize the dynamics of international commerce and in
particular lead to the more rapid internalization of small and medium sized enterprise. The web
will reduce the competitive advantage of economies of scale in many industries, making it
smaller companies to compete on a worldwide basis.
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New integrated information systems such as the SAP Enterprise Resource Planning (ERP)
system have helped manage the entire supply chain. ERP systems include modules which are
deployed throughout the business and interface with suppliers. Technology ha enabled the
introduction of faster, more responsive and flexible ordering, manufacturing and distribution
systems, which has diminished even further the need for warehouses to be located near to
markets that they serve.
A more recent development is interfacing of ERP systems with B2B intermediary sites or
exchanges such as commerce One. SAP has also created mySAP facility to help customers
manage and personalize their interactions with these exchanges. XML is increasingly used as the
technical means by which technological interface management is achieved.(The critical resources
possessed by these new intermediaries will be information rather than inventory. This stage has
been taken a bit further by suggesting that customer information capture will sere customers
rather than vendors in future. Currently customers leave a trail of information behind them as
they visit sires and make transactions. This data can be captured and then used by suppliers and
agents to improve targeting offers. However, as customers become more aware of the value of
information and as technology n the internet enables them to protect private information relating
to site visits and transactions, then the opportunity grows for intermediaries to act as customer
agents not supplier agents.
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The Block list, total procurement needed for a year, is usually made at the beginning of a year
with minor adjustment afterwards. This is determined by a forecasting based on previous years
sale with adjustment for the micro factors, every single response from the field force who visit
doctors and chemists.
The technology used here are simple mail communication for the overall supply chain while
keeping track of every movement of inbound and outbound logistics are kept in custom database.
Since the procurement is designed for once in a year there are tenders to bid by the suppliers, the
management is simple and largely done by the suppliers. For the local supplier the complication
is less and supply can happen as per order at any time.
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Push to Customer
Supplier
Manufacturer
Distributor
Retailer
Customer
Supplier
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Manufacture
rr
Distributor
Retailer
Customer
Supply chain management options can be viewed as a continuum between internal control of the
supply chain elements and the external control of supply chain elements through outsourcing.
The two end elements of the continuum are usually referred to as vertical integration and
virtual integration.
Vertical integration refers the extent to which supply chain activities are undertaken and
controlled within the organization.
Virtual integration refers the majority of supply chain activities ate undertaken and controlled
outside the organization by third parties.
Vertical
Integration
Vertical
Virtual
integration
Disintegration
Characteristics:
Majority of manufacture inhouse.
Distant relationship with
suppliers.
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Characteristics:
Move to outsourcing.
Network of suppliers.
Characteristics:
Total reliance on linked
third parties.
Close relationships with
Suppliers.
Applications:
Specialized or proprietary
production
Applications:
Cost reduction and focus
on core capabilities.
Applications:
There was a general trend in during the second half of twentieth century from vertical integration
through vertical disintegration to virtual integration.
A good example is provided by the car manufacturing industry where traditionally car plants
would be located near to a steelworks so that the input to the car plant would be raw materials,
with finished cars produced as the output. Other components of the car such as engine and
passenger equipment would also be manufactured by the company. In addition other value chain
activities such as marketing would also largely performed in house. There has been a gradual
move to sourcing more and more components such as lights, upholstery ad trim and even engines
to third parties. Marketing activities such as web site development, brochure fulfillment and
advertising campaigns are now largely outsourced to marketing agencies.
Hayes and Wheelwright provide a useful framework that summarizes choices for an
organizations vertical integration strategy. The three main decisions are:
1. The direction of any expansion: Should the company aim to direct ownership at the
upstream or downstream supply chain? The pharmaceuticals companies referred to
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above have decided to buy into the downstream part of the supply network
(downstream vertical integration). This is sometimes refereed to as an offensive
strategic move since it enables the company to increase its power with respect to
customers. Alternatively, if the pharmaceuticals company purchased other research
labs this would be upstream-directed vertical integration which is strategically
defensive.
2. The extent of vertical integration: How far should the company take downstream or
upstream vertical integration? Originally car manufacturer had a high degree of
vertical integration, but more recently they have moved from a wide process span to a
narrow process span. This change is the main way in which e-business can impact
vertical integration by assisting the change from wide to narrow process span.
3. The balance among the vertically integrated stages: To what extent does each
stage of the supply chain focus on supporting the immediate supply chain? For
example, if a supplier to a motor manufacturer also produced components for other
industries this would be an unbalances situation.
Combining these concepts, we can refer to the B2B Company. If it owned the majority of the
upstream and downstream elements of the supply chain and each element was focused on
supporting the activities of the B2B Company, its strategy would be to follow upstream and
downstream directions of vertical integration with a wide process span and a high degree of
balance. Alternatively, if the strategy were to focus on core competencies it could be said to have
a narrow process span.
How, then, often can electronic communication support these strategies? Through increasing the
flow of information between members of the supply chain, a strategy of narrower process span
can be supported by e-commerce. However this relies on all members of the supply chain being
e-enabled. If only immediately upstream suppliers have adopted e-commerce then the efficiency
of the supply chain as a whole will not be greatly increased. It may be difficult for a
manufacturer to encourage companies further up the supply chain to adopt e-commerce. So
companies undertaking offensive strategies will be in a better position to stipulate adoption of ecommerce, and so increase the overall efficiency of the supply chain.
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Following are two examples of the manufacture of personal computers also illustrate the concept
of the two different supply chain products well.
Manufacture of many components by IBM plants in different locations including IBM processor,
IBM hard disks, IBM cases a IBM monitors and even IBM mice. Distribution to companies by
IBM logistics.
Manufacture of all components by third parties in different locations including Intel processors,
Seagate hard disks, Sony monitors and Microsoft mice. Assembly of some components in final
product by third parties, e.g. adding appropriate monitor to system unit for each order.
The typical benefits that B2B companies have from e-SCM are as following
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2. Reduced complexity of supply chain: This is the process of disintegration. Here B2B
Company will offer the facility to sell direct from its e-commerce site rather than
through distributors or retailers.
3. Improved data integration between elements of the supply chain: The B2B Company
can share information with its suppliers on the demand for its products to optimize the
supply process.
4. Reduced cost through outsourcing: The Company can outsource or use virtual
integration to transfer assets and costs such as inventory holding costs to third
companies. Technology is also enabler in forming value networks, and in making it
faster to change suppliers on the basis of cost and quality.
Benefits: Lower costs through price competition and reduced spend on manufacturing
capacity and holding capacity. Better service quality through contractual
arrangement.
chemical compounds and additives used to formulate their plastics and refer to a
history of previous formulations.
Flexibility in adapting to a new business requirements is a key capability of e-SCM systems. For
example, in 2006, e-business system supplier and integrator SAP explained the three key
capabilities of its SCM solution as
Synchronize supply to demand: Balance push and pull network planning processes.
Replenish inventory and execute production based on actual demand.
Sense and respond with an adaptive supply chain network: Drive distribution,
transportation, and logistics processes that are integrated with real-time planning
processes.
Provide network wide visibility, collaboration, and analytics- Monitor and analyze
your extended supply chain.
An alternative perspective on the benefits is to look at the benefits that technology can
deliver to customers at the end of the supply chain. For the B2B company these could
include:
Increased convenience through 24 hours a day, 7 days a week, 365 days a year ordering.
Increased choice of supplier leading to lower costs.
Faster lead times and lower costs through reduced inventory holding.
The facility to tailor product more readily.
Increased information about products and transactions such as technical data sheets and
order histories.
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FIG
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These requirements for delivering supply chain information imply the need for an integrated
supply chain database with different personalized views for different parties. A typical integrated
information systems infrastructure for delivering supply chain management is illustrated in
above figure. It can be seen that applications can be divided into those for planning the chain and
those to execute the supply chain process.
A key feature of modern supply chain infrastructure is the use of a central operational database
that enables information to be shared between supply chain process and applications. This
operational database is usually part of an enterprise resources planning system such as SAP,
Baan or Prism and is usually purchased with the applications for supply chain planning and
execution. Some of the planning applications such as network simulation and optimization are
more likely to be supplied by separate software suppliers.
deliver information over a TCP/IP protocol is becoming standard to reduce the costs of
proprietary leased line networks. Information needed by managers to intervene in supply chain
process when problems occur is delivered as alerts or through continuous monitoring across
secure private intranets of extranets used to link to partners.
Reference Model which identifies five major supply chain processes: Plan, Sources, Make,
Deliver and Return
Plan: consist of processes that balance aggregate demand and supply to develop a course of
action to meet sourcing, production, and delivery requirements.
Source: consist of processes that procure goods and services needed to create a specific product
or service.
Make: consists of processes that transform a product into a finished state to meet planned or
actual demand.
Deliver: consists of processes that provide finished goods and services to meet actual or planned
demand, including order management, transportation management and distribution management.
Return: consists of processes associated with returning products or receiving returned products,
including post delivery customers support.
Logistics plays an important role in these processes, dealing with the planning and control of all
factors that will have an impact on transporting the correct product or service to where it is
needed on time and at the least cost.
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Plan:
Balance resources with requirement
Align supply chain plan with business and financial
plan
Sources:
Identify suppliers
Schedule deliveries
Manage inventory
Make:
Schedule production
Evaluate quality &
performance
Manage work in process
Deliver:
Select carrier
Route shipment
Manage warehouse
Invoice customers
Return:
Automatic return
Schedule return
Receive return
Issue return credit
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Manager A
Manager B
Manager C
Aggregate + analyze
Individual CSFs
Develop agreement on
company CFSs
Define company
CFSs
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Manager C
If a manufacturing had perfect information about exactly how many units of product customers
wanted, when they could be produced, it would be possible to implement a highly efficient justin-time strategy.
In supply chain uncertainties arise because many events cannot be foreseen- uncertain product
demand, late shipments from suppliers, defective parts of raw material, or product process
breakdowns. One recurring problem in supply chain management is the bullwhip effect, in
which information about demand for a product gets distorted as it passes from one entity to the
next across the supply chain. These changes ripple throughout the supply chain, magnifying what
started out as a small change from planned orders, creating excess inventory, production,
warehousing, and shipping costs.
The bullwhip can be tamed by reducing uncertainties about demand and supply when all
members of the supply chain have accurate and up-to-date information members of the supply
chain could share dynamic information about inventory levels, schedules, forecasts and
shipments, they would have a more precise idea of how to adjust their sourcing, manufacturing
and distribution plans. Supply chain management system provides the kind of information that
can help members of the supply chain make better purchasing and scheduling decisions.
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The supply chain software can be classified as either software to help businesses plan their
supply chains (supply chain planning) or software to help them execute the supply chain steps
(supply chain execution). Supply chain planning system enables the firm to generate demand
forecasts for a product and develop sourcing and manufacturing plans for that product. Such
system help companies make better operating decisions such as determining how much of a
specific product to manufacture in a given time period. Supply chain execution system manage
the flow of products through distributing centers and warehouses to ensure that products are
delivered to the right location in the most efficient manner.
Some supply chain integration can be supplied inexpensively using internet technology. Firms
can use intranets to improve coordination among their internal supply chain processes, and they
can use extranets to coordinate supply chain processes shared with their business partners.
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1. Improved customer service and responsiveness: make the products easily available to
the customers. Having the right product at the right place at the right time will increase
sales.
2. Cost reduction: supply chain management helps companies contain, and often reduce
some or all of the costs associated with moving a product through the supply chain.
3. Cash utilization: the sooner a company delivers a product, the sooner that company will
get paid.
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3. Current system
Major systems supporting business functions and process
Current infrastructure capabilities
Hardware
Software
Database
Telecommunication and internet
Difficulties meeting business requirement
Anticipated future demands
4. New developments
New system projects
Project description
Business rationale
Application role in strategy
New infrastructure capabilities required
Hardware
Software
Database
Telecommunication and internet
5. Management strategy
Acquisition plans
Milestones and timing
Organizational realignment
Internal reorganization
Management controls
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6. Implementation plan
Anticipated difficulties in implementation
Progress report3
7. Budget requirements
Requirements
Potential savings
Financing
Acquisition cycle
This table is a summarize output of enterprise analysis which shows what information is required
to support a particular process, which processes create the data, and which use them.
Goals
CFSs
Profit concern
Earnings / share
Automotive industry
Return on investment
Styling
Market share
New products
Cost control
Energy standards
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Non-profit concern
other hospitals
Improved monitoring of
regulations
Efficient use of resources
An example of critical success factors and organizational goals
The principal method use in CFS analysis is personal interviews- three or four with a number of
top managers identifying their goals and the resulting CFSs. These personal CFSs are aggregated
to develop a picture of the firms CFSs. Then the systems are built to deliver information on
these CFSs.
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Demand Planning
&
Supply Planning
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The concept
Demand planners are kind of like weather forecasters -- they rarely get credit for doing their job
correctly, and they're only noticed when they get it wrong. Nevertheless, it's vitally important
that they get it right, or else severe -- and potentially disastrous -- supply chain glitches can
occur.
"The bullwhip effect is as true today as it ever was in modern, elongated global supply chains
where small errors at the front are magnified throughout the process," observes Andrew Kinder,
director of product marketing for supply chain management at Infor, an enterprise software
provider. Kinder offers these 10 tips to gauge your company's demand planning preparedness,
and help guide you to getting the forecasts right.
1. Get the process right. Demand planning is a sub-process within sales and operations
planning or integrated business planning, not a stand-alone activity. Create an integrated
business plan that is a cross-company activity and drives the rest of the business forward for
profitably meeting customer demand.
2. Decide what levels you need to plan demand at that make sense for your business. Some
companies analyze and plan demand at the product family level, customer level or
geographic level. The way you forecast and plan demand is unique to your business. Don't be
dictated by limitations of your IT technologies -- and be prepared to change how you plan
demand according to changes in your business.
3. Demand planning is a collaborative process, not a test of statistical algorithms. The
statistics provide a solid foundation to work with, but the real value comes from over-laying
knowledge that systems cannot possibly know. Deploy internal collaboration before external
collaboration, recognizing that the closer you get to the true demand signal, the better the
forecast will be.
4. Demand planning is not just forecasting. Forecasting is a component of demand planning
and relates to your best estimate of future demand. Companies that excel in this area will
challenge the forecast (and the integrated business plan) and seek opportunities to influence
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demand through marketing events and promotions to bring the forecast more in line with the
company plan.
5. You can't control what you can't measure. Put the right set of linked key performance
indicators in place and measure regularly against these.
6. Educate before training. Because the demand planning process is cross-functional, many
people input to the forecast without realizing the importance of their contributions. As a
result, the quality of their contributions may suffer. A good educational program will help
everyone understand their contribution and impact on the performance of the demand plan.
7. Cleanse the data so you don't spend all your time questioning it and losing confidence in the
process, which can create a breeding ground for others to second-guess the demand plan and
produce their own version. Demand planning deals with huge quantities of data and robust
processes are required to keep the data cleansed.
8. Trust the numbers and manage by exception. 80% of your return can be achieved by
reviewing 20% of the items.
9. Use the error in your forecast to positive effect. A good statistical forecast will have an
appropriate error which drives an appropriate safety stock target. This leads to good
inventory management and delivers higher service with lower total inventory.
10. Deploy a proven best-in-class solution. A recent Aberdeen study shows that companies that
excel in demand management -- reporting higher forecast accuracies and lower inventories -are two-and-a-half times as likely to have implemented a best-in-class demand planning
system.
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Response from the field force: They have got an efficient field force that visits their
customers, doctors and chemist, in particular make a demand plan that would survive for
the coming period based on their findings.
Make regional demand schedule: As not every region of their market need the same
product in same quantity, they make a regional demand schedule based on the data
coming from the field force that indicate different trends for territory.
Adjustment with the forecasted trend: Once they got the regional demand schedule they
adjust it with the forecasting based on the sales of previous years and quantity the total
needs for that year.
Adjustment with the stock in hand: The finished goods in hand and the returned goods
form the market is subtracted from the total demanded amount for that year. Company
normally holds 8 weeks inventory level in end, front and back, of finished goods and raw
materials.
Technology and time lag: The technology used here is intranet that helps every field force
unit to update the present demand condition at the end of the day, every working day.
Since the downstream supply chain is more updated and automated the time lag is least,
12 hours. This can be checked at any moment.
Field Force
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District
Sales Manager
(DSM)
Regional
Sales Manager
Sales
Manager
National
Sales Manager
Block list and approval: Once the demand schedule is ready, it is formatted into a block
list and seeks the permission for import. This is done for supplies from outside. For inside
oriented supply no such steps need to be maintained.
Tender float: According to the approved block list the company calls the eligible agents
who can purchase the raw materials in favor of the company. There is a communication
maintained between these agents and company to supply the materials on time. This is
manual.
Segregating into lots: Then suppliers are asked to supply the raw material needed in each
month. The forecasted demand of each month is communicated to the suppliers and they
perform their job.
Monthly production: According to the demand the company goes for monthly production
target. This may vary as per demand.
Distribution: The Company has got 15 sales depots across the country which supplies the
finished product to each district according to their monthly need. There is a central
inventory that keeps connection with the depots and upcoming supply needs.
Technology used: The technology used here to keep connection with suppliers is mail
communication. Since they maintain a safety stocks in both front and back end and
production is segregated into months, this mail communication serves their purpose well.
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Conclusion
To conclude, we say it is very vital for an organisation to concentrate on the Information System
and Supply Chain Management. The value addition in each stage would be more precise and
quantifiable once they started to use a sophisticated supply chain management. The investment in
this task will surely give and it is much waited for those who are entering into the foreign
territory.
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Bibliography
A Logistics Approach to Supply Chain Management by Coyle, Langley,
Gibson, Novack, Barti
Supply Chain Information Technology by David L. Olson
Information Technology by Laudon
Google.com
Scribd.com
Supplychainbrain.com
Supplychainmanagement.com
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