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LOW VOLTAGE AIR CIRCUIT BREAKERS

04 B

Mitsubishi Electric Corporation's Fukuyama Works,


which produces these products, is certified as meeting
the ISO 14001 environmental management system standard.

Mitsubishi Presents the WS Series, Satisfied with


the High Demands of the 21 Century Global Market.

Best-Solution

High-Performance

Various line-up and


high flexibility

One-rank higher
breaking performance

High-Reliability

Customer Friendly

Safety and reliability provided

Easy handling and


retrofitted solution

Contents

Concept

Line up

Best Solution

High-Performance
High-Reliability

Customer Friendly

External appearance and


skeleton product structure

Product Specification

Connections

Charging

Accessories
For breaker unit
For drawout type

Electronic trip relay


Feature
For general use: WS
For generator protection use: WM
For special use: WB
Accessories
Additional functions
Network
Electronic trip relay circuit diagram
Setting procedure

Wiring diagram

Outline dimensions
Drawout type
Fixed type
Panel-cut,Drawout handle,Terminal adapter
Neutral CT,External ZCT
ETR external units

Technical information

Ordering information

Memo

Service network

Line up ( 630 to 6300A )


Rated current (A)
SW series

SS series

SH series

630

1000

1250

1600

2000

2500

3200

4000

AE630-SW AE1000-SW AE1250-SW AE1600-SW AE2000-SWA AE2000-SW AE2500-SW AE3200-SW AE4000-SWA

AE630-SH AE1000-SH AE1250-SH AE1600-SH

AE2000-SH

AE2500-SH AE3200-SH

5000

6300

AE4000-SS AE5000-SS AE6300-SS

Through Flexible and Various Options,


to be built up the suitable Functions.
Electronic Trip Relay
Main setting module

Flexible functions built up with interchangeable & add-on module.


WS1
General use
WS2

LTD +STD+INST. / MCR

WM1 Generator
WM2 protection use

WB1
Special use
WB2

LTD +STD +INST. / MCR

INST. / MCR only

Optional setting module

Optional setting module is for the GFR, ER etc.


G1

E1

Ground fault
Protection (GFR)

AP

Earth leakage (ER)

(1)

N5

2nd Additional Pre-alarm

Neutral pole (2)


50% protection

Note (1) : combination with ZCT


(2) : With "N5" optional module, Neutral pole protection will be changed from 100% (standard) to 50%.

Power supply

It is neccessary for Display,and


LEDs. (see page 19, 20.)

P1

100-240V ACDC

P2

24-60V DC

P3

100-240V AC / 100-125V DC with output contact

P4

24-60V DC with output contact

P5

100-240V DC with output contact (SSR)

Additional function
EX1

Extension module

DP1

Display

TAL

Temperature alarm

The TAL is operated by an


unusual temperature of the
breaker contacts.

MCR
Module for display and
communication

Either a ground fault trip or alarm function can


be selected by a setting switch. A control supply
is not necessary. (Except 0.1 setting)

Current,Voltage,Power,
Harmonics,Trip current,etc.

MCR switch

Making current release is


possible with MCR switch.

Secure protection by actual effective value detection


For spread of electronic devices such as inverter, the
actual effective value detection method that is strong
against deformed waveform and each phase is
independently adopted.
Distorted
current
Effective value
conversion
Sin wave
current

Network
By using various application softwares for PLC, users can also connect to the
network SCADA system.

Personal
Computer
MELSECNET/10
Interface card

MELSECNET/10

CC-Link / PROFIBUS-DP / Modbus

Interface
Unit

PLC

I/O Unit

Eco Monitor Pro

Eco Monitor II

ME110S

MDU
AE-SW

Note : Some device types are excluded.

Interface unit
CC-Link

I/O unit

PROFIBUS-DP

ON, OFF, Spring charge, Digital input

Modbus(RS-485)

Option to interface unit


It is possible to turn ON/OFF the breaker
and the spring charge via network.
And by addition of the drawout position
switch, it is possible to transmit the breaker
drawout position.

Display unit for Panel board

Communication items
Current, Voltage, Power, Harmonics, etc
Measurement / alarm

It has the same function as the breaker


display unit.
In the case where the breaker is attached
in the panel, it is possible to confirm the
measurement information via the panel
board.

Tripping cause/current
Alarm (PAL,TAL,Self diagnosis)
Breaker ON,OFF

Breaker control
Spring charge
ON/OFF/spring charge status
Breaker status

VT unit

Drawout position
ETR characteristics setting

It is possible to measure voltage, electric


power and harmonics.

Electronic Trip Relay type code


Additional function
Extension module(EX1)

Main setting module

Optional setting module

WS1: General use


for AE6301600-SW / AE20003200-SW
WS2: General use
for AE2000-SWA / AE4000-SWA
WM1: Generator protection use
for AE6301600-SW / AE20003200-SW
WM2: Generator protection use
for AE2000-SWA / AE4000-SWA
WB1: INST/MCR only
for AE6301600-SW / AE20003200-SW
WB2: INST/MCR only
for AE2000-SWA / AE4000-SWA

Power supply

G1: Ground fault protection

P1: AC DC100-240V

N5: Neutral pole 50% protection

P2: DC24-60V

E1: Earth leakage protection

P3: AC100-240V / DC100-125V


with output contact
P4: DC24-60V with output contact

AP: 2nd Additional Pre-alarm


NA: Without optional setting

P5: DC100-240V
with output contact (SSR)

Display(DP1)
Display onto panel board(DP2)
VT unit(VT)
Temperature alarm(TAL)
MCR switch(MCR-SW)

Network
BIF-CC
BIF-PR
BIF-MD

The safety of valuable circuits can be securely maintained.


Higher short circuit protection performance
attained by improving breaking capacity

Wider choice coordination range attained by


improving rated short-time withstand current

In case of 690V AC Icu = Ics, improved from 50 kA to 65 kA for


AE630-SW~AE2000-SWA and from 50 kA to 75 kA for
AE2000-SW~AE4000-SWA.

In case of Icw (1s), improved from 65 kA to 75 kA for AE2000SW~AE4000-SWA.

(Former model)

(New model)
(AE630-SW~AE2000-SWA)

(Former model)

(New model)
(AE2000-SW~AE4000-SWA)

690V AC

(Former model)

AE630-SW
AE1000-SW
AE1250-SW
AE1600-SW
AE2000-SWA

AE1000-SW
600V AC

65

~ 500V AC

65

AE1600-SW
AE2000-SWA

AE3200-SW

60

2s

50

3s

690V AC

75

600V AC

75

AE2000-SW
AE2500-SW

65

1s

65

AE630-SW
AE1250-SW

(New model)
(AE2000-SW~AE4000-SWA)

1s

75

2s

75

AE2000-SW
AE2500-SW
AE3200-SW
AE4000-SWA

AE4000-SWA
85

~ 500V AC
0

20

40

60

80

65

3s
100
(kA)
Icu

20

40

60

80
(kA)
Icw

Higher safety attained by improving insulation


performance
Rated impulse withstand voltage (Uimp) is improved to change the main
circuit from 8 kV to 12 kV.
(New model)

(Former model)

High operating durability makes high reliability.


Mechanical

Electrical

The new models have been sharply improved in mechanical


durability compared to the former model.

The new models (V2 ) have been sharply improved in


electrical durability compared to the former model.
V2 : High durability models

Former model
New model

10000

5000
25000

AE630-SW AE1000-SW
AE1250-SW AE1600-SW

12000

AE630-SW AE1000-SW
AE1250-SW AE1600-SW
1500

10000
25000

AE2000-SWA

8000

AE2000-SWA

10000

1500 (3200A: 1000)


6000

AE2000-SW AE2500-SW
AE3200-SW

20000

AE2000-SW AE2500-SW
AE3200-SW
5000

500
20000

AE4000-SWA
0

5000

Former model
New model (V2)

10000

15000

20000

5000

AE4000-SWA
25000
(times)

2000

4000

6000

8000

10000
12000
(times/500V AC)

For convenience
3 sizes

Compact size AE2000-SWA!


New model

The compact AE2000-SWA can reduce the panel size.

Size1

AE630 AE1000 AE1250 AE1600 AE2000


-SW
-SW
-SW
-SW
-SWA

Volume and weight

Size2

New model
Present model

AE2000 AE2500 AE3200 AE4000


-SW
-SW
-SW
-SWA

Size3

AE4000 AE5000 AE6300


-SS
-SS
-SS

Note 1) AE4000-SS ~ AE6300-SS and AE-SH series (high breaking


models) remain to be supported by the present model.

AE2000-SS
(Former)

The former model (AE-SS) can be retrofitted.


It is same as the former model (AE-SS) in installation

AE2000-SWA
(New)

Bus bar

Interchangeable

dimension and outline dimension, and the former model can


be replaced with the new one.

ACB main body and drawout frame can be replaced.


It can be installed to the existing connection bus bar without
any special connection kit.
(Except AE2000-SWA, AE4000-SWA)

Former model

New model

The drawout type terminal can be changed


Option
(vertical horizontal).
Note 1) This drawout frame is a special frame. The standard drawout frame
cannot be used. Production is available for AE630-SW - AE1600SW drawout types. Production is not available for AE2000-SW AE3200-SW and AE2000-SWA, AE4000-SWA.
Note 2) AE2000-SWA and AE4000-SWA cannot change the vertical
horizontal terminals. Vertical connection only is available.

Vertical

Horizontal

Zero arc space

Reverse connection available

Arc exhaust space to the outside of the breaker is drastically


reduced for safer operation. (AE-SW models 600V AC)

Line and Load is not defined on the Main circuit terminals.


Therefore reverse connection is available without any
limitation.

Fixed type
AE-SW Series
1 Arc extinguishing chamber
2

2 Control circuit terminal block

3 Electronic trip relay


3
4 OFF button
9
5 ON button
4

5
6 Padlock hook

6
7 Charging indicator
8
8 ON/OFF indicator

9 Manual reset button(Optional)

AE1600-SW 3P

In case of the fixed type,Lifting hooks (HP) are attached.

Drawout type
AE-SW Series

1 Cradle

3
2 Control circuit terminal block
3 Lifting hole
4 Charging handle
5 Drawout position indicator
4

6 Extention rail
7 Position lock
6
7

8 Aperture for the drawout handle


9 Drawout handle

9
AE1600-SW 3P

Skeleton
8
10

30
31

29

26

27

24

25

1
12

28

11

13
14
15

16

21

17
18

20

1 Air circuit breaker

12 Dust cover (DUC)

22 Counter (CNT)

2 Cradle

13 Push button cover (BC-L)

23 Cylinder lock (CYL)

3 CC-Link Interface unit

14 Auxiliary switch

24 Door interlock (DI)

4 PROFIBUS-DP Interface unit

22

5 Modbus Interface unit

23
19

standard (AX)

25 Mechanical interlock (MI)

15 Auxiliary switch
26 Safety shutters (SST)

high capacity type (HAX)

6 I/O unit

16 Shunt trip device (SHT)

27 Safety shutter lock ( SST-LOCK)

7 Extension module

17 Closing coil (CC)

28 Cell switch (CL)

8 ETR unit

18 Under voltage trip device (UVT)

29 Interphase Barrier (BA)

9 Main setting module

19 UVT-controller (U-CON)

30 Horizontal terminal

10 Optional setting module

20 Condenser trip device (COT)

31 Vertical terminal

11 Door frame (DF)

21 Motor charging device (MD)

Product introduction
1

2
Type

AE630-SW
AE1000-SW
AE1250-SW
AE1600-SW
AE2000-SWA
AE2000-SW
AE2500-SW
AE3200-SW
AE4000-SWA

3
Standard

IEC 60947-2
EN 60947-2(CE)
VDE
JIS C 8201-2
GB 14048.2(CCC)
Shipping standards are
available soon.
LR
GL
BV
DNV
ABS
NK

Push button cover


Counter
Cylinder lock
Terminal cover

Interphase barrier
Mechanical interlock
Door interlock

Horizontal-Vertical
changeable.

8
Electronic
trip relay

General use
WS type
Generator protection use
WM type

Door frame
Dust cover

Connection
Drawout type
Horizontal terminal
Vertical terminal
Front terminal

5
Drawout type
accessories

Cell switch
Short-circuit B-contact
Lifting hooks
Safety shutter
Safety shutter lock
Mis-insert preventor
Test jumper

Electrical
accessories
Auxiliary switch
Motor charging device
Closing coil
Shunt trip device
Under voltage trip device
Condenser trip device

Fixed type

7
Mechanical
accessories

Special use
WB type
Optional
G1:Ground fault protection
E1:Earth leakage protection
AP:2nd AdditionalPre-alarm
N5:Neutral pole 50% protection

9
Relay
accessories

Extension module
Display
Temperature alarm
MCR switch
Neutral CT
External ZCT
VT unit

10
Network

CC-Link Interface unit


PROFIBUS-DP Interface unit
Modbus Interface unit
I/O unit

Special
environment
Moisture-fungus treatment
Corrosion resist

Specification
Type
(A)

Frame size

AE630-SW

AE1000-SW

AE1250-SW

630

1000

1250

Rated insulation voltage(Ui)

(AC.V)

1000

Rated operational voltage(Ue)

(AC.V)

690

(kV)

12

Rated impulse withstand voltage(Uimp)


Pollution degree

Number of poles

3, 4

Rated current In

1000

1250

315-346.5-378-409.5-441472.5-504-567-598.5-630
(Note 5)

500-550-600-650-700-750800-850-900-950-1000

625-687.5-750-812.5-875937.5-1000-1062.5-11251187.5-1250

150 Ir 630

400 Ir 1000

800 Ir 1250

630

1000

1250

630

General use
Current rating adjustable
0.5 to 1.0 Ir 0.05 step

Current setting Ir(A) (40C)


Generator protection use
(Current rating fixed)
Rated current of neutral pole

(A)

Ultimate breaking capacity


Icu (kA rms)
IEC60947-2
EN60947-2
BV
VDE
JIS C 8201-2
GB14048.2

with MCR

without
Instantaneous

690V AC

65

600V AC

65

240-500V AC

65

690V AC

65

600V AC

65

240-500V AC

65

690V AC

25 (Note1)
25 (Note1)

500V AC
Rated service breaking capacity Ics (kA rms) %Icu
Rated making capacity
Icm (kA peak)

with MCR

without
Instantaneous
Rated short time
withstand current
Icw (kA rms)

100%

690V AC

143

600V AC

143

240-500V AC

143

690V AC

143

600V AC

143

240-500V AC

143

690V AC

52.5

500V AC
1s

52.5

2s

60

65

3s

50

Maximum total breaking time

(ms)

Maximum closing time


Number of operating
cycles
(Note 2)
Connecting terminal

40 (Note 6)

(ms)
With rated
current

80

AC500V In

5000

AC690V In

5000

Without rated current

25000 (Note 4)

Horizontal terminal
Vertical terminal
Front terminal

Outline dimension (mm)


HWD

Fixed type
Drawout type

3-pole

410340290

4-pole

410425290

3-pole

430300368

4-pole
Weight (kg)
(without Accessory)

430385368

3-pole

40

41

4-pole

50

51

Drawout type

3-pole

63

64

(including cradle)

4-pole

77

78

Cradle only

3-pole

26

4-pole

30

Fixed type

(Note 1) The columns for without instantaneous are the values when the bare main body and the external relay is combined.
(Note 2) The number of operating cycles without rated current also include the number of operating cycles with rated current.
(Note 3) AE2000-SWA and AE4000-SWA apply for only vertical terminal of connecting terminal.
(Note 4) This value means number of operating cycles of ACB's body not including accessories.
(Note 5) Products with low rating types is available.
AE 630-SW

3 kinds of products with low rating types is available.

AE 2000-SW

2 kinds of products with low rating types is available.

250-275-300-325-350-375-400-425-450-475-500(CT 500A)
800-880-960-1040-1120-1200-1280-1360-1440-1520-1600(CT 1600A)
157.5-173.3-189-204.8-220.5-236.3-252-267.8-283.5-299.3-315(CT 315A)
625-687.5-750-812.5-875-937.5-1000-1062.5-1125-1187.5-1250(CT 1250A)
125-137.5-150-162.5-175-187.5-200-212.5-225-237.5-250(CT 250A)
(Note 6) This value means the instantaneous breaking time at shortcircuit interruption. As for accessories (SHT, UVT), refer to page 14.

AE1600-SW

AE2000-SWA

AE2000-SW

AE2500-SW

AE3200-SW

AE4000-SWA

1600

2000

2000

2500

3200

4000

1000
690
12
3
3, 4
1600

2000

2000

2500

3200

4000

800-880-960-1040-11201200-1280-1360-14401520-1600

1000-1100-1200-13001400-1500-1600-17001800-1900-2000

1000-1100-1200-13001400-1500-1600-17001800-1900-2000 (Note 5)

1250-1375-1500-16251750-1875-2000-21252250-2375-2500

1600-1760-1920-20802240-2400-2560-27202880-3040-3200

2000-2200-2400-26002800-3000-3200-34003600-3800-4000

1000 Ir 1600

1250 Ir 2000

800 Ir 2000

1600 Ir 2500

2000 Ir 3200

2500 Ir 4000

1600

2000

2000

2500

3200

4000

75
75
85
75
75
75
45 (Note1)
45 (Note1)
100%
165
165
187
165
165
165
94.5
94.5
75
75
65
40 (Note 6)
80
1500

1500

1000

500

1500

1500

1000

500

20000 (Note 4)
-

(Note 3)

(Note 3)
-

410475290
410605290
430435368

430439368

430565368

430569368

42

47

60

61

63

52

57

72

73

75

81
99

65

70

92

93

95

108

79

84

113

114

116

136

31

35

36

49

35

43

44

61

(Remark) All models conform the isolating functiion according to IEC 60947-2.
Reverse connection is available.

Over view
Connections

Horizontal
(Standard)

Type

Front
(FT)

Vertical
(VT)
(AE2000/4000-SWA only)

Fixed type (FIX)

FIX-VT

Drawout type (DR)

DR-VT
Connections
Type

Vertical terminal adapter


(VTA)

DR-FT
Horizontal-Vertical changeable
(HVT)

Front terminal adapter


(FTA)

Fixed type (FIX)

VTA

FIX-FTA

VTA

DR-FTA

Drawout type (DR)

DR-HVT

Available connections
Breakers
Connections

AE630-SW

AE1000-SW

AE1250-SW

AE1600-SW AE2000-SWA AE2000-SW

AE2500-SW

Horizontal
Fixed type
(FIX)

FIX-VT
VTA
FIX-FTA
Horizontal
DR-VT

Drawout type
(DR)

DR-FT
VTA
DR-FTA
DR-HVT

Note : The dimensions of the terminal portion of DR-HVT are different from those of the standard part. As for details, refer to the external dimensional drawing.

AE3200-SW AE4000-SWA

Manual charging
The closing spring is charged by the manual charging handle. The breaker is closed
when the ON button is pressed, and opened when the OFF button is pressed.
When the closing spring is completely charged, the charging indicator will show
"CHARGED".
The indicator shows ON or OFF state of the main contacts.
The breaker cannot be closed while the OFF button is being pressed. (Safety feature)
OFF lock is available by padlock (See P7,P17) as standard.

Motor charging device (MD)


The closing spring is charged by an electric motor. When the breaker is closed, the
spring is charged automatically (ON-charge method.) The closing coil (CC) is required
to remotely close, and the shunt trip device is required to remotely open the breaker.

Manual charging operation is also possible.


Pumping prevention is assured both electrically and mechanically.
As the charging completion contact is separate from the electrical charging circuit, its
function in the control scheme can be arranged as desired.

Charged
signal

Charging completion
switch

413
414

Charging limit
switch
U1
Control
supply

U2
Motor

Control
relay
Motor charging circuit

Breaker

OFF charging method

Polarity of DC circuit use

U1

U2

Axb

Control
supply
A OFF charging method is also
available. The closing spring is charged
automatically when the breaker is
opened. this is available only by
externally connecting in series b contact
(AXb) of the auxiliary switch to the
motor charging circuit.
In case of DC power supply, please use
high capacity auxiliary switch (HAX).

Apply for further details of 24V DC and 48V DC.

Motor charging rating


Rated
voltage (V)

U1
U2

DC24
DC48
AC/DC
100-125
AC/DC
200-250

Inrush
Applicable
Steady
Applied
voltage
voltage (V) current(Peak current (A)
value) (A)
range (V)
18 ~ 26.4
36 ~ 52.8
85 ~ 137.5
170 ~ 275

24
48
100
125
200
250

22
14
10(10)
12(12)
5(7)
6(8)

6
3
3(4)
3(4)
1(2)
1(2)

Charging
time (s)

Contents in parentheses show the case of AE4000-SWA 4 pole. DC24 and


48V products of AE4000-SWA 4 pole cannot be manufactured.

2
4
6
5
3
3

8
7

Closing coil (CC)

The closing coil is a device to close the breaker by remote control.


An interlock to prevent pumping is provided electrically.
Rated voltage
(Applicable voltage range)

Operating voltage Operating inrush current (VA)

DC24-48V
(18~52.8)
AC DC common
100-250V
(75-275)

AC

DC

DC24V 3.0A (100W)

DC48V 6.0A (200W)

AC100V

0.7A (100VA)

DC100V 0.8A (100W)

AC250V

1.7A (200VA)

DC250V 1.8A (250W)

CC circuit diagram
Breaker

Closing
time (Note1)

C.C.Unit

A1
CC

Control
supply

0.08 s
or less

N o t e 1 ) In case of double rating of rated voltage, it is the value to the lower rating.

One-pulse
circuit
A2

Diode rectifier is not used for control source 24~48V DC.

Example) In case of DC24 to 48, it is operating time to DC24V.

Closing time is from the initial energization of the closing coil to the completion of the closing of the main contacts.
Do not use AXb contact for a cut-off switch,because pumping prevention is not perfomed.

Under voltage trip device (UVT)

This is the device that automatically trips the breaker when the circuit voltage drops below the
nominal voltage, and comprises a UVT coil and UVT controller. There are 3 kinds of tripping
time, INST, 0.5s and 3.0s.
Rated voltage

Frequency

operatingtime
(time delay)

Pickup
voltage

100-120V AC
200-240V AC

50/60Hz

65~85V

45~70V

130~170V

90~140V

Trip function

24V DC
-

100-110V DC

65~85V

45~70V

120-125V DC

78~102V

54~84V

UVT circuit diagram

Power
consumption

D1

UVT
controller

~
D2

UVT
coil

Trip button

Inst(0.2s) 247~323V 171~266V With open


circuit of
0.5s(min) 15.6~20.4V 10.8~16.8V DT1,DT2
3.0s(min) 31.2~40.8V 21.6~33.6V terminals.

380-460V AC
48V DC

Drop-out
voltage

DT1

20VA
Wiring length
< 2m

DT2
Breaker

UVT circuit diagram (In case of AC380~460V)


IN1

Note1) In case of 380-460V AC,the external transformer is attached.


~

Note2) The operating time is a guarantee value when it drops from 85% or more of rated voltage.

IN2

Note3) Time delay should be allowed for 1.5s between applying the voltage to the UVT and
closing the breaker.

OUT3

D1

External
transformer
(attached to
UVT controller)

UVT
controller

OUT4

D2
UVT
coil

Trip button
DT1

Note4) If a remote trip function is required,remove the shorting bar (DT1 DT2) and connect a
normally closed switch,rated 0.5A at 150VDC across them.

Wiring length
< 2m

DT2
Breaker

Shunt trip device (SHT)

The shunt trip device is a device to open the breaker by remote control. A cut-off switch is included.
SHT circuit diagram
Operating voltage Operating inrush current (VA) Operating
Rated voltage
time (Note1)
(Applicable voltage range)
AC
DC

DC24-48V
(16.8~52.8)

Breaker

Cut-off switch
SHT unit

DC24V 2.5A (100W)

C1

DC48V 6.0A (200W)

AC DC common
100-250V(70-275)

AC100V 0.4A (100VA)

DC100V 0.6A (100W)

AC250V 1.4A (150VA)

DC250V 1.6A (200W)

AC380~500V
(266~550)

AC380V 0.5A (250VA)


AC500V 0.7A (300VA)

Control
supply

0.04 s
or less

C2

SHT

Diode rectifier is not used for control source 24~48V DC.

N o t e 1 ) In case of double rating of rated voltage, it is the value to the lower rating.
Example) In case of DC24 to 48, it is operating time to DC24V.

OCR alarm (AL)

OCR alarm (AL) is a short-time operating switch (more than 30ms(1a)) for the electrical indication of
when the breaker trips due to over current.

Contact capacity (A)

Contact rating
Voltage (V)

Resistive load

Inductive load

240

AC

DC

125

240

0.2

0.2

125

0.4

0.4

30

Note1)

Note2)

The control supply is not required for the operation of the OCR
alarm (AL).
The self-hold circuit is required since the relay out put only operates
for 0.03 seconds.
When a continuous output signal is required, please use the output
signal from the trip indicator (TI) which is operated by the same
causes as the OCR alarm (AL).
In case of tripping the breaker in TC manual method, the manual
reset button located right side of the electronic trip relay projects
and the tripping indicative switch moves with continuous output.

Auxiliary switch
Standard (AX) High capacity type (HAX)
This is the contact that is used to remotely indicate the ON or OFF status of the breaker.
Standard (AX)
Type

Contact
capacity (A)

Resistive load

Inductive load

High capacity type (HAX)


Resistive load

Inductive load

460V

2.5

AC 250V

10

10

10

10

125V

10

10

10

10

250V

0.3

0.3

1.5

DC 125V

0.6

0.6

10

30V

10

10

10

Maximum contacts

5a5b

Change-over
sequence

Breaker state
ON
OFF

a-contact (NO)
ON
OFF

b-contact (NC)
OFF
ON

5a5b

The a and b conacts may turn simultaneously to ON instantaneously at the time of changing the contact;
Pay attention to the contact state when designing circuits.
The chattering time at the time of contact ON-OFF is below 0.025 s.
For special environment specification, the contact capacity gets deteriorated.
Apply for further detail.

Push button cover (BC-L)

The cover is to prevent careless manual operation (ON,OFF) of the push buttons.
BC-L can be locked by a padlock (The padlock should be supplied by the customer.)
For the suitable size of a padlock, refer to Page 17

Cylinder lock(CYL)

The breaker is locked OFF with the cylinder lock.


Since it is an interlock which only allows the key to be removed when the breaker is locked off, it can be used
for interlocking two or more breakers.

Counter(CNT)

The open/close operations of the breaker are shown by a 5 digit counter.

Door frame(DF)
The door frame improves the appearance, after cutting out the panel door to install the breaker.

Door interlock(DI)
The panel door cannot be opened unless the breaker is open.
A wire type mechanical interlock is used to allow flexbility in positioning breakers in the switchboard.
The parts of the Door panel should be supplied by the customer.
DI can not be installed to combine with "Mechanical interlock(MI)for 3 ACBs."

Interphase Barrier(BA)
This enhances the interphase insulation between the terminal portions of the breaker, and prevents
short-circuit due to conductive inclusion or dust. It can be attached and detached easily. As for its
availability, refer to the below table.
AE630-SW~
AE2000-SW~
AE2000-SWA
AE4000-SWA
AE1600-SW
AE3200-SW

Horizontal (FIX)

Fixed type Vertical terminal (FIX-VT)

Vertical terminal adaptor (VTA)

(FIX)

Front terminal adaptor (FIX-FTA)

Horizontal (DR)

Vertical terminal (DR-VT)

Drawout type Front terminal (DR-FT)

Vertical terminal adaptor (VTA)

(DR)

Front terminal adaptor (DR-FTA)

Horizontal - Vertical changeable terminal (DR-HVT)


Type

Connections

Available for the


insulation
Available for
separating terminals

Not existing type

IP20-Terminal Cover(IP-TC)
This is a transparent cover to be attached to the terminal block of control circuit, and to prevent the
charging portion from being exposed. The protection degree is IP20.

Mechanical interlock (MI)


This is the device to prevent parallel charge of 2 or 3 units of breakers, and it can interlock the
breakers mechacally without fail.
All combinations are available among any models from AE630-SW to AE4000-SWA.
Further the interlock is possible among the different connection types or poles, such as Fixed type
or Drawout type, 3 pole or 4 pole.
In combination with electric interlock, the higher safety interlock system can be secured.
In case of drawout type,the interlock works at "CONNECTED" position, and in another position the
interlock is released, which is convenient for and easy maintenance and inspection of the breaker.
When to turn OFF one breaker and then turn ON another breakers, please take an interval 0.5 seconds or more.
MI for 3 breakers can not be installed to combine with Door Interlock (DI).

Breaker layout(630AF-4000AF)

Interlock combinations
(mm)

Vertical installation

Case circuit

Switching states (for 2 ACBs)

Type

Horizontal installation

: ACB open
: ACB closed

ACB1

ACB1

ACB2

ACB1

ACB2

ACB3

ACB1

ACB2

ACB3

ACB1

ACB2

ACB3

ACB2
0~12

2 devices

144

Switching states (for 3 ACBs)

ACB2
1000(Max.)

ACB3

1000(Max.)

3 devices : 2 sources and 1 coupling

Type

ACB1
ACB2
ACB3

1000(Max.)

3 devices : 3 sources,only 1 device closed

Type

ACB1
ACB2
ACB3
3 devices : 2 Normal sources and 1 Replacement source

Condenser trip device (COT)


Even if the power supply fails, the breaker can be electrically opened by remote operation
within a definite time. This device is used in combination with the shunt trip device (SHT).

KF-100C

KF-200C

AC100/110

AC200/220

Type
Rated input voltage (V)
Rated frequency (Hz)

Note 1: The rated charging voltage is the voltage stored during


condenser saturation. It is continuously supplied by the
rectified voltage of the rated AC input voltage.

50-60

Rated charging voltage (V) Note1

140/155

Note 2: The charging time starts from when the capacitor begins to
supply power at 85% of the rated AC input voltage, and
continues until the capacitor charging voltage reaches 60% of
rating.

140/155

Condenser capacity (F)

820

Voltage range

60~125%

Power supply capacity (VA)

Note 3: The trip limit time means the time period in which the shunt trip
device (SHT) can make a tripping operation once, even after
the charged condenser with 100% supply voltage would be
stopped to charge.

1 VA max

Charging time (s)

Note2

Trip limit time

Note3

0.5s max
30 seconds min.

Paint color

30 seconds min.

Black (N1.5)

Withstand voltage (1minute)

AC 2000V

Applicable shunt trip voltage

AC/DC 100-250V

Outline dimensions (mm)

R6

100

4-M30.5
Cover screw
4-M6 Mounting screw

Condenser
tripping
device
75
110.6

Front view

4-7

4-M4 screw
(for wiring)

16

13.3
15.4
87
90
106

Side view

DC+

AC1
04
1

S1

45

90

90

4-

Breaker

Type
ACB1

134

45

47(Max.)

45

45

Drilling plan

Open button

R1
R3

C
R2
AC2

N6
DC

Circuit diagram

C1
SHT
C2

(mm)

Drawout interlock (standard)


This is the safety device that prevents insertion and drawout operation. When the breaker is ON, the
drawout handle cannot be inserted, and insertion and drawout operation cannot be done unless the
OFF button is pressed.

Position lock (standard)


This is the device that locks automatically the drawout mechanism at "TEST" or "CONNECTED"
positions during insertion and drawout operation. When the lock plate is pushed in, lock is released
and operation can be continued.

Padlock
A padlock can be arranged at the lock plate. Thereby, it is possible to prevent the connection
position from being changed unnecessarily. A padlock of 5 should be prepared by customer. As
for outline dimensions of the padlock, please refer to the left figure.

35
(mm)

Outline dimensions
(reference)

Operating position of drawout type


CONNECTED position

Both main and control circuits


are connected.
Normal in use condition.
Lock plate is protruding

TEST position

Main circuit is disconnected, but


the control circuit is connected.
The breaker operation can be
tested with the door closed.
Lock plate is protruding

The earthing points are located on both sides of the cradle.

DISCONNECTED position

DRAWOUT position

Both main and control circuits


are disconnected.

This is the position for removing


the breaker.

The door can be closed.

The breaker is drawn out of the


cradle on the extension rails.

Cell switch (CL)


This is the switch to show the drawout position (CONNECTED, TEST, and DISCONNECTED) of
the breaker. An arbitrary combination up to 4 pieces is available.
Operating sequence

Contact rating

DISCON

CL-T
(TEST)
CL-D
(DISCONNECTED)

Change-over sequence
(a-contact)

Switch function

Display position of
drawout operation
CL-C
(CONNECTED)

Voltage (V)

Disconnected

Connected

TEST

CONNECT
ON

OFF
OFF
ON

ON
OFF

Note 1: The setting is available for change by customer later.


A preliminary setting of CL at factory shipment is as follows.
CL1:1C CL2:1C1D CL3:1C1T1D CL4:2C1T1D

Contact capacity (A)

Drawout position
of breaker

Resistive load

Inductive load

2.5

460
250

AC

10

10

250

1.5

125

10

30

10

10

125
DC

Maximum contacts

Total 4c max.

Standard pattern
CL-C

CL-T

CL-D

CL1

CL2

CL3

CL4

Short-circuit B-contact (SBC)


This is the switch that shortcircuits the circuit of the auxiliary switch (AXb) when the drawout type
breaker is drawn out from the connection position, and keeps the panel sequence with connected
status. It can be arranged for all the auxiliary switch b contact points (AXb).

Lifting hook(HP)
This is the metal fitting to suspend the main body when the breaker is removed from the drawout
cradle. The fixed type breaker is equipped with Hp as standard.

Safety shutter(SST)
The safety shutters cover the conductors (cradle side) and prevent contact with them when the
breaker is drawn out.

Safety shutter lock(SST-lock)


This kit is used to lock the safety shutters using 2 padlocks (the padlocks to be customer's supply).
The safety shutters close when the breakers drawn out to prevent accidental contact with the main
contacts.

Mis-insertion preventer(MIP)
This prevents other breakers than specified from inserting into the breaker, and Max 5 settings are
available.

Test jumper(TJ)
With the breaker taken out of its cradle, this device enable the breaker to be electrically opened and
closed, and the operating sequence to be checked. 3m length one is equipped as standard
shipment.

Power supply module


This module provide electrical power for
DISPLAY module,Trip indicator and several
indictor (LEDs).
(Even when the control power source is off, the
function of over current protection and ground
fault protection are effective.)
There are two types of power supply module,
one is only of power supply function, the other
is power supply function with output contact (6
contacts)

Main setting module


This module provide the function of over current
protection.
It is possible to select the three setting module
according to application. (see page 21-26)
Neutral protection of rated current (100%)
function is standard at 4 pole breaker.

C
F

Optional setting module (option)


Additional function and characteristic can be
selected by these optional setting module.

G
F
A

Display (option)

Several measuring data (current, voltage, power etc) and


alarms can be displayed with this module.
B

This indicator displays the Pre-Alarm situation when exceed


the setting current. When it installed power supply module
with contact, the output contact of Pre Alarm is available.

Extension module (option)


This module is required when installed VT unit, display
module and each interface unit.

RUN LED, ERR. LED


This indicator displays the ETR situation (Run or Error)

Trip indicator LED

RESET button
When push this reset button, trip indicator, and Pre-Alarm
will be reseted. And when the instantaneous test by
MITSUBISHI special tester and push this reset button, as a
result of LTD and STD function become ineffective.

Load current LED


This indicator displays the maximum current of phase.

Pre-alarm(PAL)

TEST terminal
This terminal already installed standard.This terminal is
used several test by MITSUBISHI special tester.

This indicator displays the trip cause.

OCR alarm (AL)


When it happen to trip by over current, ground fault ( GFR ) and Earth leakage ( ER ), it issue a warning alarm.

Neutral pole overcurrent protection (NP)


When harmonics in load current are large, the current on neutral pole exceeding rated current may flow. Harmonics may cause
some troubles. Neutral pole overcurrent protection prevents them by operating at 100% of rated current on neutral pole.

MCR:Making current release (option)


Just under the breaker closing operation ( from open to close ), In characteristic become effective, but after closing the
breaker,instantaneous characteristic become ineffective.
When you order the MCR switch, MCR switch is built in the main body.
If MCR switch is built in the main body and the adjust dial of Inst./MCR on main setting module is set the MCR position,MCR
function become effective.

TAL (option)
When the temperature of main contact exceed normal temperature level, temperature alarm is indicated at LED ( on main
setting module ) and output by contact ( only installed power supply with output contact ).
If TAL is installed in the breaker according your order, Temperature alarm ( LED ) on main setting module become effective.
When the temperature of main contact goes down within normal tempter level, the temperature alarm ( LED and output ) is reset.

NCT (option)
Neutral CT is required for Ground fault or Neutral pole protection, when 3 pole breaker is used for 3 phase 4 wires system.

ZCT (option)
This device is necessary when installed earth leakage additional module ( ER ), for the purpose of effective the earth leakage
protect function.

Characteristic table

NA

G1

E1

AP

N5

Nothing

Ground fault

Earth leakage

2nd additional Pre-alarm

Neutral pole
50% protection

Contact capacity(Type code P3, P4)

2
1

WS
General use
LTD+STD+
INST/MCR

WM
Generator protection use
LTD+STD+
INST/MCR

WB
Special use
INST/MCR

Power supply module

Resistive load

Inductive load

cos=1.0

cos=0.4
L/R=7ms

240

1A

0.5A

120

1A

1A

125

0.1A

0.05A

30

1A

1A

Voltage(V)

Type

Rating

alarm output

P1

100-240V ACDC

Nothing

P2

24-60V DC

Nothing

P3

100-240V AC
100-125V DC

6 output contacts

P4

24-60V DC

6 output contacts

P5

100-240V DC

6 output contacts by semiconductor

AC
DC

Contact capacity(Type code P5)


Normal current

Peak overload
current

On resistance
(max.)

240

0.1A

0.3A

120

0.1A

0.3A

245

0.1A

0.3A

30

0.1A

0.3A

Voltage(V)

Note1: Over current protection and ground fault protection operates without control power source.
Note2: Factory setting of 6 output contacts is as follows.
LTD,STD/INST,Optional setting module function(G1,E1,AP),
PAL,TAL,Error(Self diagnosis)

AC
DC

Low specifications products


AE630-SW and AE2000-SW has low rating type. Please refer to the "ORDERING INFORMATION SHEET."(Page 57-59)

250A

AE630-SW

AE1000-SW

AE1250-SW

AE1600-SW

AE2000-SWA

630A

1000A

1250A

1600A

2000A

315A

500A

1250A

1600A

AE2000-SW

AE2500-SW

AE3200-SW

AE4000-SWA

2000A

2500A

3200A

4000A

Note1: Low rating type of AE630-SW does not available for the ground fault protection.
Note2: As for details of ratings, refer to page 9 and page 10.

Electronic trip relay(ETR) type code


Additional function
Extension module(EX1)

Main setting module

Optional setting module

WS1: General use


for AE6301600-SW / AE20003200-SW
WS2: General use
for AE2000-SWA / AE4000-SWA
WM1: Generator protection use
for AE6301600-SW / AE20003200-SW
WM2: Generator protection use
for AE2000-SWA / AE4000-SWA
WB1: INST/MCR only
for AE6301600-SW / AE20003200-SW
WB2: INST/MCR only
for AE2000-SWA / AE4000-SWA

Power supply

G1: Ground fault protection

P1: ACDC100-240V

N5: Neutral pole 50% protection

P2: DC24-60V

E1: Earth leakage protection

P3: AC100-240V / DC100-125V


with output contact
P4: DC24-60V with output contact

AP: 2nd Additional Pre-alarm


NA: Without optional setting

P5: DC100-240V
with output contact (SSR)

Display(DP1)
Display onto panel board(DP2)
VT unit(VT)
Temperature alarm(TAL)
MCR switch(MCR-SW)

Network
BIF-CC
BIF-PR
BIF-MD

A Trip indicator LED


B Pre-alarm LED
C Temperature alarm LED

D Load current LED


E RUN LED

F ERR. LED

G Current setting dial

E
F

H Uninterrupted current setting dial

I LTD time setting dial


J STD pick up setting dial

K STD time setting dial


K

L INST/MCR pick up current setting dial

M Optional setting module (Refer P27~29)


C

N Pre-alarm current setting dial

O RESET button (TEST L/S LOCK button)


P TEST terminal

O
P

Adjustable setting range


Adjustable setting range
No. Setting item

Mark

AE630-SW~AE1600-SW
AE2000-SW~AE3200-SW

Accuracy

setting for
shipment

1.0

1.05 x IuNon Pick-up


1.25 x IuPick-up

20%

150

15%

10

20%
0.060.04-0.08s

0.5 (I2t ON)

15%

WS116 (INST)
WS212 (INST)

AE2000-SWA AE4000-SWA

Current setting

Ir

0.5 ~ 1.0 (0.05step) x In (CT Rating)

Uninterrupted
current

Iu

0.8 ~ 1.0 x Ir (0.02step), Pick-up current : 1.15 x Iu

LTD time

TL

122550100150s

STD pick-up
current

Isd

1.522.5345678910 x Ir

STD time

Tsd

0.50.40.30.20.10.060.060.10.20.30.40.5s

INST./MCR
pick-up current

Ii

Pre-alarm current

Ip

Iu x 0.68 ~ 1.0 (0.04step) OVER

10%

OVER

Pre-alarm time

Tp

1/2 TL (after 1/2 TL, PAL OUT turns on.)

20%

at Iu x 2

(I2t ON)

(I2t OFF)

16-12-10-8-6-4-2-2-4-6-8-10-12-16 x Ir
(INST)

(MCR)

12-10-8-6-4-2-2-4-6-8-10-12 x Ir

WS1

Upper figure and table denote that are include optional MCR function.

(INST)

(MCR)

WS2

Operating characteristic curve (for general use : WS)


5000

(h)

4000
1
3000
40
2000
30

20
1000

PAL current : Ip
Iu x 0.68~1.0(0.04step)-OVER10%

15

10

Uninterrupted current : Iu
0.8~1.0 x Ir(0.02step)

LTD Pick-up 1.05 x IuNon Pick UP


1.25 x Iu Pick UP

500
400
300

(min)

4
200

LTD time : TL
12-25-50-100-150(s)20%
(at Iu x 2)

100

60

50

40

40

30

30

20

operating time (s)

50

20

PAL time : Tp
TL/220%
10

10

STD pick-up current : Isd


Ir x 1.5-2-2.5-3-4-5-6-7-8-9-1015%
5

(s)

With MCR
1

STD time : Tsd


Note1
0.06-0.1-0.2-0.3-0.4-0.5(s)20%

.5

.5

.4

.4

.3

.3

.2

.2

.1

.1

.05

Current

.04

LTD Pick-up, Ip% of Uninterrupted current Iu

I2t ON
(ramp)

Iu, Isd, Ii% of Current setting Ir

I2t OFF

.05
.04
.03

.03

.02

INST./MCR pick-up current : Ii


Ir x 2-4-6-8-10-12-1615% (AE-SW)
Ir x 2-4-6-8-10-1215% (AE-SWA)

Note1 When Tsd="0.06"setting,operating time is 0.04~0.08s.


I2t is selectable ON or OFF.

Max. breaking time


.02

.01
1

10

20

50

100 125 150 200

current (%)

500

1000

1600 2000

5000

.01
10000

A Trip indicator LED

B Pre-alarm LED
C Temperature alarm LED
E

D Load current LED

E RUN LED
F

F ERR. LED

G LTD pick-up current

H LTD time setting dial


I STD pick-up setting dial

J STD time setting dial


K INST./MCR pick-up current setting dial

L Optional setting module (Refer P27~29)

M Pre-alarm current setting dial


N RESET button (TEST L/S LOCK button)

O TEST terminal

Adjustable setting range


Adjustable setting range
No. Setting item

Mark

AE630-SW~AE1600-SW
AE2000-SW~AE3200-SW

Accuracy

setting for
shipment

Comply with
ordering sheet

5%

1.15

20%

20

15%

20%
0.060.04-0.08s

0.5 (I2t ON)

15%

WM116 (INST)
WM212 (INST)

AE2000-SWA AE4000-SWA

Current setting

Ir

0.63 ~ 1.0 x In (Adjust by factory)

LTD pick-up
current

IL

1.01.051.11.151.2

LTD time

TL

152025304060s

STD pick-up
current

Isd

1.522.533.544.55 x Ir

STD time

Tsd

INST./MCR
pick-up current

Ii

Pre-alarm current

Ip

IL x 0.68 ~ 1.0 (0.04step) OVER

5%

OVER

Pre-alarm time

Tp

1/2 TL (after 1/2 TL, PAL OUT turns on.)

20%

at IL x 1.2

0.50.40.30.20.10.060.060.10.20.30.40.5s
(I2t ON)

(I2t OFF)

16-12-10-8-6-4-2-2-4-6-8-10-12-16 x Ir
(INST)

(MCR)

Upper figure and table denote that are include optional MCR function.
Pre-alarm current OVER setting is equal to 1.0.

12-10-8-6-4-2-2-4-6-8-10-12 x Ir

WM1

(INST)

(MCR)

WM2

Operating characteristic curve (for generator protection use : WM)


5000

(h)

4000
1
3000
40
2000
30

20

Pre-alarm current : Ip
IL x 0.68 ~ 1.0(0.04step) 10%

1000

15

10
500

LTD pick-up current : IL


1.0-1.05-1.1-1.15-1.2 5%
A factory setting position is 1.15

400
300

(min)

4
200

2
100

60

LTD time : TL
15-20-25-30-40-60(s)20%
(at IL x 1.2)

50

operating time (s)

40

1
50
40

30

30

20

20

Pre-alarm time : Tp
TL/220%
10

10

STD pick-up current : Isd


Ir x 1.5-2-2.5-3-3.5-4-4.5-515%

STD time : Tsd


Note1
0.06-0.1-0.2-0.3-0.4-0.5(s)20%

(s)

With MCR
1

.5

.5

.4

.4

.3

.3

.2

.2

.1

.1

I2t ON
(ramp)

.05
.04

Current

.02

Note1 When Tsd="0.06"setting,operating time is 0.04~0.08s.


I2t is ON/OFF selectable.

.04

I t OFF

IL, Isd, Ii % of Current setting Ir


Ip% of LTD pick-up current IL

.03

.05

.03

INST./MCR pick-up current : Ii


2-4-6-8-10-12-1615%(AE-SW)
2-4-6-8-10-1215%(AE-SWA)

Max. breaking time

.01
1

10

20

50

100 120 150 200

current (%)

500

1000

1600 2000

5000

.02

.01
10000

A Trip indicator LED

B Pre-alarm LED

C Temperature alarm LED

D Load current LED


F

E RUN LED
H

F ERR. LED

G Current setting dial


H INST./MCR pick-up current setting dial

I Pre-alarm current setting dial


J RESET button
K TEST terminal

J
K

Adjustable setting range


Adjustable setting range
No. Setting item

Mark

AE630-SW~AE1600-SW
AE2000-SW~AE3200-SW

Accuracy

setting for
shipment

1.0

15%

WB116 (INST)
WB212 (INST)

AE2000-SWA AE4000-SWA

Current setting

Ir

0.5 ~ 1.0 (0.05step) x In (CT Rating)

INST./MCR
pick-up current

Ii

16-12-10-8-6-4-2-2-4-6-8-10-12-16 x Ir

Pre-alarm current

Ip

Ir x 0.68 ~ 1.0 (0.04step) OVER

10%

OVER

Pre-alarm time

Tp

75s at Ir x 2

20%

(INST)

(MCR)

WB1

I
Upper figure and table denote that are include optional MCR function.

12-10-8-6-4-2-2-4-6-8-10-12 x Ir
(INST)

(MCR)

WB2

Operating characteristic curve (for special use : WB)


5000
(h)

4000

1
3000
40
2000
30

20
1000
15

10

Pre-alarm current: Ip
Ir x 0.68 ~ 1.0(0.04step)-OVER 10%

500
400

Max. time of
let-through current

8
6

Pre-alarm time: Tp
75s 20% at Ir x 2

300

200

(min)

Max. Setting of
External OCR

operating time (s)

100

60

50

50

40

40

30

30

20

20

10

10

5
4

INST./MCR pick-up current Ii


Ir x 2-4-6-8-10-12-16 15% (AE-SW)
Ir x 2-4-6-8-10-12 15% (AE-SWA)

Up to Icw

2
(s)

.5

.5

.4

.4

Up to Icw

.3

.3

.2

.2

.1

.1

.05

.05

.04

.04
.03

.03

Max. breaking time

.02

.02

Current Ip, Ii % of Current setting Ir


.01

10

20

50

100 125

current(%)

200

500

1000

1600 2000

5000

.01
10000

Accessories
Ground fault protection(GFR)
The ground fault protection (GFR) of several hundred amperes is possible. This function can be
selected for trip and alarm (no trip). Power supply is necessary for this function, even if there is no
power supply, it can function at 0.2xIn or higher.
Mark Adjustable setting range

Setting item

Accuracy

Setting for
shipment

20%

1.0

GFR pick-up current Ig

0.1-0.2-0.3-0.4-0.5-0.6-0.7-0.8-0.9-1.0 x In

GFR time

3-1.5-0.8-0.5-0.3-0.15-<0.1 - <0.1-0.15-0.3-0.5-0.8-1.5-3s
20%
TRIP
ALARM
(at 1.5 x Ig)

Tg

Neutral CT(NCT)

3 (TRIP)

Only use for AE-SW

The Neutral CT is used for ground fault protection when the 3 pole breaker is used on a 3 phase 4
wires system and for over current protection on N phase. Please use this CT in combination with
ground fault protection (GFR). As for outline dimensions, refer to page 48.

GFR function block diagram (In case of 4pole breaker)


ACB

Ground fault protection characteristics

30
20

Alarm
contact
output

ETR

P2

513

P1

544

Control
supply

Pick-up current : Ig
In x 0.1~1.020%
(0.1step)

10
8

0.1

1.0

6
5
4

Block diagram with NCT function

3.0

ACB

ETR

P1

513

P2

Control
supply

N2

544
N1

Alarm
contact
output

operating time (s)

Ground fault time Tg


<0.1-0.15-0.3-0.5-0.8-1.5-3.0s20%

.5
.4
.3

.2

NCT type name

0.15

ACB type name / CT rating

Applicable NCT type name

AE630-SW 630A

NCT06

AE1000-SW 1000A

NCT10

AE1250-SW 1250A

AE2000-SW 1250A

NCT12

AE1600-SW 1600A

AE2000-SW 1600A

NCT16

AE2000-SWA 2000A

AE2000-SW 2000A

NCT20

AE2500-SW 2500A

NCT25

AE3200-SW 3200A

NCT32

AE4000-SWA 4000A

NCT40

As for outline dimensional drawing, refer to page 48.

.1

<0.1
(0.04~0.1)
.05
.04
.03

.02
10

20

50

100

150 200

% of rated current In

300

500

1000

Earth leakage protection(ER)


By combining the ETR with earth leakage protection (ER) and External ZCT, earth leakage
protection is possible. Earth leakage protection, earth leakage tripping and earth leakage alarm can
be selected. Control supply is necessary for this function.
Mark Adjustable setting range

Setting item

Accuracy

Setting for
shipment

+0%
30%

10A

ER pick-up current In

1A-2A-3A-5A-10A

ER time

3-1.5-0.8-0.5-0.3-0.15-<0.1 - <0.1-0.15-0.3-0.5-0.8-1.5-3s
20%
TRIP
ALARM
(at 1.5 x In)

Te

3 (TRIP)

External ZCT
This option is used to detect several amperes of earth leakage when use in combination with a
electronic trip relay that has the earth leakage tripping (ER) option.
Two methods are available. The first is where the all load conductors pass through the ZCT.
The other method uses a smaller ZCT through which the supply transformer's ground wire passes
through to earth.
ZCT for load circuit

ZCT for transformer ground wire


ZT15B ZT30B ZT40B ZT60B ZT80B ZT100B

ZCT type name

ACB type name

ZCT163

AE630-SW ~ AE1600-SW 3-pole

ZCT323
ZCT324

AE630-SW ~ AE1600-SW 4-pole


AE2000-SW ~ AE3200-SW 3-pole
AE2000-SW ~ AE3200-SW 4-pole

As for external dimensional drawing, refer to page 48,


and make your choice in reference to the BUSBAR size.

Earth leakage protection characteristics

ER function block diagram (for load circuit method)

30

ACB
20

ZCT

Pick-up current : In
+0
1A-2A-3A-5A-10A -30%

10
8

ETR with ER

Z1

Z2

P2

513

P1

544

1A

10A

Control
supply

3.0

ER function block diagram (transformer ground wire method)


ACB
ZCT

operating time (s)

Alarm contact
output

Earth leakage protection operating time


<0.1-0.15-0.3-0.5-0.8-1.5-3.0s20%

.5
.4
.3

ZCT

Z1

ETR with ER

.2

0.15

Z2
513
544
Alarm contact
output

P2
P1

Control
supply

.1

<0.1
(0.04~0.1)
.05
.04
.03

.02
0.7

10

Earth leakage (A)

20

50

100

Accessories
2nd Additional Pre-alarm (AP)
The Pre-Alarm (1st) function already installed in standard breaker, the 2nd Additional Pre-Alarm
function can be installed by option, thereby it is possible to monitor (observer) electric circuit in more
detail by 2nd Additional Pre-Alarm function.

2nd Additional Pre-alarm pick-up current


Ip2
2nd Additional Pre-alarm time
Tp2

0.5-0.6-0.7-0.8-0.84-0.88-0.92-0.96-1.0 x Iu

0.3-0.4-0.5-0.6-0.7-0.8-0.9 x TL
/ 5-10-15-20-30-40-60s (FLAT)

Neutral pole 50% protection(N5)


Neutral pole overcurrent protection (operating at 100% of rated current) already installed in standard
ETR.
But if you would like to operates at 50% of rated current on neutral pole, neutral pole 50% protection
realizes it.

MCR Switch (MCR-SW)


If MCR switch is built in the breaker according to your order and the adjust dial of INST./MCR on
Main setting module is setting the MCR position, MCR function become effective.
MCR function:
Just under the breaker closing operation (from open to close), Instaneouse characteristics become
effective.
But after closing the breaker, Instaneouse characteristics become ineffective.

Temperature alarm (TAL)


When the temperature of main contact exceeds normal level, Temperature alarm is indicated by
LED (on main setting module) and output by contact (only installed power supply with output
contact).
It is possible to know how situation of contact ware so that it can estimate the maintenance and
replacement timing.
When you order TAL, TAL sensor is installed to near contact point of main contact.
If TAL is installed in the breaker according to your order, Temperature alarm (LED) on main setting
module become effective.
When the temperature of main contact goes down within normal, temperature alarm turns off.

Field Test device (Y-2000)


The field test device (Y-2000) can be checked the Electronic Trip Relay function at test position and
disconnected position.
The breaker will open, when you proceeding to tripping test by Y-2000.
Y-2000 specification
TEST ITEM

LTD,STD,INST,GFR,PAL

TEST SIGNAL RANGE

10% ~ 2500%

OUTLINE DIMENSION

230(W) x 120(H) x 290(D)

TIMER

0.000 ~ 999.999s

POWER SUPPLY

100 240V AC 50 / 60Hz

Additional functions
By adding the extension unit in ETR, measuring, display and communication are possible.

List of extension unit


Type

Name

Description

Extension module

EX1

Module for display and interface function (indispensable)

Display module (relay attachment)

DP1

Display module for ETR

Display module (panel attachment)

DP2

Display module for panel board

VT

VT unit

VT for measuring of voltage, active power and active energy

CC-Link interface unit

BIF-CC

Interface unit for CC-Link

PROFIBUS-DP interface unit

BIF-PR

Interface unit for PROFIBUS-DP

BIF-MD

Interface unit for Modbus (RS-485)

Modbus (RS-485) interface unit

BIF-CON

I/O unit

BIF-CL

Drawout position switch

For breaker remote control (interface unit required)


This switch detects the drawout position of the breaker for interface.

Electronic trip relay(ETR) type code


Additional function
Extension module(EX1)

Main setting module

Optional setting module

WS1: General use


for AE6301600-SW / AE20003200-SW
WS2: General use
for AE2000-SWA / AE4000-SWA
WM1: Generator protection use
for AE6301600-SW / AE20003200-SW
WM2: Generator protection use
for AE2000-SWA / AE4000-SWA
WB1: INST/MCR only
for AE6301600-SW / AE20003200-SW
WB2: INST/MCR only
for AE2000-SWA / AE4000-SWA

Power supply

G1: Ground fault protection

P1: ACDC100-240V

N5: Neutral pole 50% protection

P2: DC24-60V

E1: Earth leakage protection

P3: AC100-240V / DC100-125V


with output contact
P4: DC24-60V with output contact

AP: 2nd Additional Pre-alarm


NA: Without optional setting

P5: DC100-240V
with output contact (SSR)

Display(DP1)
Display onto panel board(DP2)
VT unit(VT)
Temperature alarm(TAL)
MCR switch(MCR-SW)

Network
BIF-CC
BIF-PR
BIF-MD

Extension module (EX1)


This is the module that realizes various additional functions combining the display module (DP1 /
DP2), the interface unit (BIF-CC / BIF-PR / BIF-MD) and the VT unit (VT).

1 Various measuring elements, high measuring accuracy


By loading the special ASIC, wealth measuring elements of load current, voltage,
active power, current harmonics and high measuring accuracy have been realized.
By adopting high-performance ASIC, various measuring elememts (load current, voltage, energy,
harmonics, etc.) and high measuring accuracy are realized. As for details, refer to page 34.

2 Communication function
2 display modules and 1 interface unit can be connected simultaneously by internal
communication.

Display module (DP1/DP2)


This is the module that displays and sets various information, for example, measurement
information, trip and alarm information, setting of output contacts and so on.

1 Multi display of measuring element


It enables to easily monitor the comparison of each measuring element by multi display
(load current 4 phases multi display and voltage multi display) on one screen.

2 2-colors back light


If trip or alarm occured, back light color changes from green to red instantly.

3 Graphical display
By adopting dot matrix type LCD, graphical display such as bar graph display of load
current, current harmonics and characteristic curve are realized.

There are 2 types of this module. One is the ETR attachment type (DPI). Another is the panel
attachment type (DP2) and is connected to extension terminals of control circuit by 2m cable.
(As for outline dimensions, refer to page 49.)

Note;
Extension module (EX1) is required.

VT unit (VT)
It is possible to measure voltage, power, energy, current harmonics, etc. Combining the extension
module (EX1). (for outline dimensions, refer to page 50.)

Network
Interface unit (BIF-CC/BIF-PR/BIF-MD)
These Interface units can expand the future possibility in various communication and Intelligent control.

1 Applicable to various open networks.


These units are applicable to various open network systems such as CC-Link, PROFIBUSDP and Modbus (RS-485), which can be built in easily.

2 Intelligent control by Multi-data communication


It comes into being the Intelligent control by Multi-data communication through these
interface units to PLC/SCADA, which transfer the measurement Information, setting values,
error information and trip and alarm informations.

CC-Link

By using various application softwares for PLC, users can also connect to the
network SCADA system.

Personal
Computer
MELSECNET/10
Interface card

MELSECNET/10

PROFIBUS-DP
PLC

CC-Link / PROFIBUS-DP / Modbus

Interface
Unit

I/O Unit

Eco Monitor Pro

Eco Monitor II

ME110S

MDU
AE-SW

Note: Some device types are excluded.

Note:
Extension module (EX1) is required.
Modbus(RS-485)

I/O unit(BIF-CON/BIF-CL)
The Input & Output Controlling Unit (BIF-CON) is available for the remote controlling and remote
monitoring of the breaker condition through the various network systems.
With this BIF-CON unit in addition to the Interface Unit, it become possible to control the breaker
remotely, like a ON or OFF operations or Spring-charging.
Further, by combining the Drawout position switch (BIF-CL), the monitoring of drawout position
become available in case of the breaker drawout type.

Function Description

Control

Note

Breaker ON operation

1a contact for CC.

Breaker OFF operation

1a contact for SHT. (not applicable for AC380500V rating)

Spring charge

1a contact for MD.

Digital Input (DI) monitoring

In case of BIF-CC and BIF-MD, Max.3 contacts


monitoring are available.
In case of BIF-PR, 1 contact monitoring is available.

Breaker drawout position

Position : CONNECTED, TEST and DISCONNECTED


BIF-CL is required.

Monitor

: can be displayed by DP1/DP2

: can be displayed and set by DP1/DP2

Combination sample

Type

WS

+ +
Note 1)

;Ex1;DP1(;DP2)

WM

WB

WS

Note 1)

;Ex1;DP1(;DP2),VT
WB

WM

NP AP G1 E1 NP AP G1 E1 NP AP G1 E1 NP AP G1 E1 NP AP G1 E1 NP AP G1 E1

P1~P5

P1~P5

Measurement
Load current (2.5%)
Leakage current (2.5%)

Note 4)

Voltage (2.5%)
power (active,reactive,apparent) (2.5%)
Power factor (5%)
Energy (active,reactive) (2.5%)
(3.5...19th)

Harmonics current (2.5%)


Frequency (1.0%)
Trip history
LTD
STD
INST
GFR
ER
UVT

Note 2)

Note 2)

Note 3)

Note 3)

Alarm history
PAL1
PAL2
OVER
GFR
EPAL
ER
TAL

Characteristic setting (panel attachment product [DP2] only)


LTD
STD
INST
PAL1
PAL2
GFR
EPAL
ER
Setting
Output contacts
Date & Time
Demand time
Alarm holding method
Reset
Trip and alarm information
Measurement information (minimum and maximum values)
ETR information
Main / Optional setting module information
Error information
CT rating
Phase line method
Normal connection or reverse connection
Note 1 )
Note 2 )
Note 3 )
Note 4 )

2 units of display modules can be attached.


Display is available only when UVT module is attached.
Display is available only when TAL sensor is attached.
Except the accuracy of ZCT.

Electronic trip relay circuit diagram


Upper side terminal
Electronic trip relay (ETR)

Trip coil

Constant voltage
circuit

Setting input

Ground fault Integration/


composition circuit
and Earth leakage circuit

Z1
Z2

Load current LED


60-80-100-OVER
PAL LED

A/D

CPU

Test
connector

N1
N2

W.D.T.

Trip indicator LED

513

I/O

524
534
544
554
564
574

V2+
N

Power supply
with contact output
Alarm contact control circuit

0V

Trigger circuit

Micro
processor

ASIC

Characteristics and Alarm s/w

Power supply circuit

Rectifier circuit

V1+

Phase selection
sampling

Power supply CT

V2+

Integration circuit

Current sensor coil

Characteristic Setting module

RESET
CIRCUIT

RS1
RS2

Control power
circuit

P1
P2
P4

0V

FG

Lower side terminal

Power supply CT
Energy is supplied for the operation of the overcurrent tripping and ground fault tripping(GFR) function of the
electronic trip relay.
Current sensor coil
This detects current of each phase flowing through breaker. A coreless coil which has good linearity is a chieved.
Power supply circuit
This generates action energy of ETR, by energy from power supply CT.
ASIC
This amplifies signal detected by the current sensor coil, and detects ground fault current by vector composition.
Micro processor
This carries out tripping operation by signal amplified or detected by the exclusive ETR.
Characteristic setting module
This is the circuit for setting the characteristic of ETR.
Load current , PAL and Trip indicator
This displays load current and fault cause (including pre-alarm).
Power supply with contact output
This outputs contact signal at fault cause (including pre-alarm) and at other alarms.
A control supply is necessary for this function.

Setting procedure
1 Prepare a small flat tipped screwdriver.
0.8mm max. 6mm max.

Press the screwdriver in the direction


of the arrow to open the cover

Side view of the flat tip

ETR Cover

2 Insert the flat tipped screwdriver into the opening of the ETR cover.
Then, lightly turn the screwdriver to the upside as shown in the left
figure, and the relay cover will open.
Sealing hole
Operating hole for Resetting

3 There are 2 kinds of switches for setting up the required tripping


characteristics and they should be used as follows.

Adjustable in steps
Rotary code switch is used. Do not set the switch at points
between steps. The setting value is same, when the switch is
positioned at the thick line. (Set the switch with a torque of
0.02Nm or below.)
(XIu)

Push-button
This is for temporary operation, and press it with force of 3N or
below.

Adjustable
in steps

Push-button

4 When the characteristics is set up, use a device like a field tester, etc
to make sure that the required characteristic has been set.

5 At sealing, seal the ETR cover by using the sealing hole at the top of
the ETR cover.

Sealing hole

97

Reset circuit

Power circuit

544

Electronic trip relay

524

Control power circuit / alarm contact

D1

413

U1

CC

98

C2

A2

DT2 DT1
short
bar

414

U2

open to trip
(less than 2m)

OCR
alarm

Electrical operation circuit

Accessory Symbols
Voltage Input terminal of UVT

D1

D2

DT1

DT2

13

14

53

54

Auxiliary switch "a"

11

12

51

52

Auxiliary switch "b"

U1

U2

Motor charging

413

414

Charged signal

A1

A2

Closing coil

SHT

Shunt tripping device

CC

Closing coil

Motor(Motor charing device)

Trip terminal of UVT (Remote trip)

C1

C2

Shunt trip

97

98

OCR alarm

P2

Power supply for ETR


FG of power supply

P4
RS1

534

LTD

554

S/I

564

Terminal description

P1

SHT

ZCT

Dielectric test forbidden

Main circuit

574

G/E/P2

P4

PAL

Z2

TAL

NCT

Z1

D2

UVT

ERR

N2

A1

Alarm contacts

Electronic trip
relay(ETR)

N1

C1

CLS

P2

Charged

P1

UVT
Controller

513

Supply voltage

ON

RS1 RS2

power supply

AL

Extension terminals

Less than 2m

OFF

cut-off switch

RESET

common

The following diagram shown accessories fully equiped.

RS2

UVT coil

AX

Auxiliary switch

AL

OCR alarm

CLS

Charge limit switch

SBC

Short-circuit B-contact

CL

Cell switch

Alarm reset (Trip cause LED, alarm contact)

513 ~ 574

Alarm contacts

Z1

Z2

For external ZCT

N1

N2

For Neutral CT
For external display DP2

Extension terminals

UVT

For Interface unit


For VT unit

Internal wiring
External wiring (user's wiring)
Control circuit connecter (drawout type)

43

33

23

13

341

331

22

12

Auxiliary switch(normal close)

54

44

34

24

14

344

342

334

332

324

CL

CL

CL

AX

AX

AX

AX

CL
32

311

322

314

312

ON

42

OFF

52

321

SBC

53

AX

SBC

11

AX

SBC

21

AX

AX

AX

AX

31

SBC

41

SBC

51

Auxiliary switch(normal open)

Cell switch

Note;
On the drawout type, the cables are cut to enough length allow the control circuit terminal block to be moved to the left or right by 5mm.
When a coil load is connected in the same control circuit as the ETR, surge absorbers are required to absorb the surge voltage.
OCR alarm
The contact output of the OCR alarm is the one-pulse output for 30ms.
For this reason, this output needs self-holding circuit.
CC (Closing coil)
Do not use AXb contact for a cut-off switch, because pumping prevention is not performed.
UVT
Use the switch that can open and close DC150V, 0.5A to remote trip.
Remote trip terminal has short bar at shipment, so remove it before use.
Disconnect the wires in case of main circuit dielectric test.

Drawout type AE630-SW,AE1000-SW, AE1250-SW, AE1600-SW

Side view

Front face of control terminal

Horizontal
terminal

Horizontal-Vertical
changeable(HVT)

48

368

Fully drawout
position
* : Mounting pitch
The numerals shown in
parentheses are for 3 poles.

132

117

50

50

15

Earth terminal
M8 screw

23

*220

452

234(149)

15

15

53

172

40

Panel

4-14

100

15

15
25

40
42.5

149

Front
terminal

50

15

370

132

430
340

Aperture for the


drawout handle

*200

Vertical
terminal

15

Neutral pole

66
57

15

61

61

366
Inside of the panel
(thickness 1.6~3.2)

Rear view

Horizontal terminal

Vertical terminal

85

Front terminal
Operating panel center

Operating panel center

Operating panel center


85

85

85

85

85

85

85

85
50

Neutral pole
Insulation
block

50
50
Neutral
pole

Outline
of breaker

4P

3P

15
Outline
of breaker

Neutral
pole

4P

Outline
of breaker

3P
4P

3P

Main circuit terminal dimensions


Horizontal terminal
Vertical terminal
Front terminal
Connecting area
15

Horizontal-Vertical
changeable(HVT)
34

Connecting area

2-13

2-11.5

50

25

50

15

25

38

124.5

4P

92

3P

Lifting hook hole

283

92

Test 35

228

370

Operating panel center


Control terminal
150
235(150)
Disconnected 51

92

Front view

Drawout type AE2000-SWA

Front view

150

Side view

Operating panel center


Control terminal
235(150)

Front face of control terminal

Disconnected 51
Test 35

228

Lifting hook hole

283
3P

4P

370

57 100

340

430

Aperture for the


drawout handle

157

Neutral pole

*200
149

40

Panel

4-14

48
452

234(149)

100
23
104

368
366

Fully drawout
position

* : Mounting pitch
The numerals shown in
parentheses are for 3 poles.

172

*220

29.5

25

40
42.5

Inside of the panel


(thickness 1.6~3.2)

Rear view

Operating panel center


115

75

Operating panel center


105
105

115

75

50
10

10
105

50
10

Neutral
pole

Outline
of breaker

3P

Outline
of breaker

4P

Main circuit terminal dimension

Connecting area

100

15

25 25 25

38

4-13

79.5

15

15

Earth terminal
M8 screw

Drawout type AE2000-SW, AE2500-SW, AE3200-SW

Front view

Side view

Operating panel center


Control terminal

Front face of control terminal


Disconnected 51

48

324(194)

368

61

366

Fully drawout
position

132

83
Earth terminal
M8 screw
Dimensions

23

*220

452

53

25

239

172

40

Panel

4-14

67

40
42.5

92

15

15

*200

125
182
125

132

430
340

Aperture for
the drawout
handle

Front
terminal

Vertical
terminal

Neutral pole

Inside of the panel (thickness 1.6~3.2)

* : Mounting pitch
The numerals shown in
parentheses are for 3 poles.

57

T
(mm)

Type

AE2000-SW AE2500-SW
AE3200-SW

20
25

Rear view
Horizontal terminal

23
130

130

Front terminal

Vertical terminal
Operating panel center

Operating panel center

Operating panel center

23
130

130

130

23

130

130

130

130
W
Insulation
block

Outline
of breaker

Outline
of breaker

4P
3P
Neutral pole

4P
Neutral pole

Outline
of breaker

3P
Neutral pole

4P

3P

Main circuit terminal dimensions

15

38

Connecting area

5-13

34

Connecting area

4-13

15

25 25 25

125

15

Front terminal

4-13

Dimensions

(mm)

Connecting area

25 25 25 25

38

Horizontal terminal

25 25 25

Vertical terminal

370

Horizontal
terminal

4P

370

3P

Lifting hook hole

283

92

Test 35

228

325(195)

240

Type

AE2000-SW AE2500-SW
AE3200-SW

95
103

Drawout type AE4000-SWA

Front view

Side view
Operating panel center

Front face of control terminal


Lifting hook hole

Control terminal
Disconnected 51

325(195)

Test 35

228

Connecting busbar size


All poles:
T10xW150x4BUS.

283

Neutral pole

25

40

67

15

15

42.5
*200

Panel

4-14

Earth terminal
M8 screw

23

368

109

366

Fully drawout
position

* : Mounting pitch
The numerals shown in
parentheses are for 3 poles.

172

*220

452

324(194)

239

40

48

Inside of the panel (thickness 1.6~3.2)

Rear view

Operating panel center

Operating panel center

23

190

170

190
Outline
of breaker

52
10

170

43
170
Outline
of breaker

52
10

11

11

197

242

Neutral pole

327

242

4P

3P

Main circuit terminal dimension

Connecting area

125

20

25 25 25 25

48

5-13.5

370

430

125

Aperture for
the drawout
handle

182

4P

340

3P

125

240

Fixed type AE630-SW, AE1000-SW, AE1250-SW, AE1600-SW

Front view

Side view
Operating panel center
142

227(142)

93.5

Control terminal

139

275

3P

4P

15

132

72

4-14

410

340

350

15

Neutral pole

Earth terminal
M8 screw
(Left side)

228
*156
170

Panel

40
*175

*241(156)

290

255(170)

288

* : Mounting pitch
The numerals shown in
parentheses are for 3 poles.

Inside of the panel


(thickness 1.6~3.2)

Rear view

Operating panel center


85

85

85

50
Neutral pole
Outline of breaker

4P

3P

Main circuit terminal dimension

Connecting
area

2-13

50

17

25

38

31
40

Earth terminal
M8 screw
(Left side)

Fixed type AE2000-SWA

Front view

Side view
Operating panel center
142

227(142)
Control terminal

275

3P

93.5

139

4P

410

350

340

57 100

157

Neutral pole

228
*241(156)

*156
170

*175

Panel

290

255(170)

24.5

40

Earth terminal
M8 screw
(Left side)

31
108

288
* : Mounting pitch
The numerals shown in
parentheses are for 3 poles.

Inside of the panel


(thickness 1.6~3.2)

Rear view

Operating panel center


115

75

Operating panel center

115

105

50

105

50
10

10

10
105

75

Neutral pole

Outline of breaker

Outline of breaker

3P

4P

Main circuit terminal dimension


Connecting
area

100

15

25 25 25

38

4-13

74.5

100

4-14

Earth terminal
M8 screw
(Left side)

Fixed type AE2000-SW, AE2500-SW, AE3200-SW

Front view

Side view
Operating panel center
Control terminal
232

317(187)
93.5

139

275

132
20

4-14

40

5
Earth terminal
M8 screw
(Left side)

228
*246

*175

Panel

*331(201)

260

290

345(215)

288

* : Mounting pitch
The numerals shown in
parentheses are for 3 poles.

Inside of the panel


(thickness 1.6~3.2)

Rear view

Operating panel center


130

23

130

130

95
Neutral pole
Outline of breaker

4P

3P

Main circuit terminal dimension

Connecting area

4-13

95

17

25 25 25

38

410

340

350

20

Neutral pole

4P

72

3P

31
40

Earth terminal
M8 screw
(Left side)

Fixed type AE4000-SWA

Front view

Side view
Control terminal

Operating panel center


232

317(187)
93.5

275

Connecting busbar size


All poles:
T10xW150x3BUS.

139

Neutral pole
4P

228

Panel

*246

*175

*331(201)

290

345(215)

260

4.5

40

Earth terminal
M8 screw
(Left side)

67

129.5

4-14

31
117

Earth terminal
M8 screw
(Left side)

288

* : Mounting pitch
The numerals shown in
parentheses are for 3 poles.

Inside of the panel (thickness 1.6~3.2)

Rear view

Operating panel center

23

152

Operating panel center

30.5

145

145

152

145

31

31

11

11

95

95
10

10
Outline
of breaker

Outline
of breaker

Neutral
pole

3P

4P

Main circuit terminal dimension


Connecting area

125

20

25 25 25 25

48

5-13.5

410

182

340

57

350

125

3P

Panel-cut, Drawout handle, Terminal adapter


Door frame panel-cut dimensions
Panel-cut dimensions

Outline
200

7.7

Operating panel center

8-7

200
405

345

324

381

357

max 173

345

Operating panel center

Drawout handle dimensions

169

Panel-cut dimensions

Breaker

247

235

Breaker
mounting frame

235

271

295

Breaker mounting frame


Dimensions

(mm)

A
175
195

Vertial terminal adapter

Type

(mm)

53

13
Mtg.holes13

115

20

AE3200-SW

25

42

(mm)

Connecting area
AE630-SW~1600-SW

Fixed
type

Up side
Down side

Drawout type

AE2000-SW,2500-SW

13

Dimensions

Type
38

Dimensions

37.5

Connecting area

100

100
25 25 25 25

15

38

25 25 25

125

15

50

25

15

13

25

25 25 25

50

25
15
15

15

38

15

38

AE630~
AE2000~
1600-SW 3200-SW

AE2000~3200-SW

34

AE630~1600-SW

Front terminal adapter

Connecting area

Type
Fixed Type
Drawout Type

Fixed
AE2000-SW,2500-SW type

Up side
Down side

Drawout type
AE3200-SW

Fixed
type

Up side
Down side

Drawout type

258.5

50

15

145

50

15

145

50

15

258.5

95

20

145

95

20

145

95

20

258.5

95

25

145

95

25

145

103 25

Neutral CT (NCT), External ZCT


Neutral CT (NCT)
630~4000A

Terminals M5 screw

630~2000A Slit for M8 screw


2500~4000A Slit for M10 screw

K
G

Dimensions

(mm)

Type

630~2000A

97

2500~4000A

162

5.5 137 105 16.5 28 122 142 51


4

219 160 31

48 192 212 68

38

66

11

55

87

External ZCT for transformer ground wire


Terminals M3.5 screw

Terminals M3.5 screw

30

28

12

7.7

Slit for M5 screw

40

52

100

70

90

Slit for M5 screw

Dimensions

(mm)

Dimensions

(mm)

ZT15B

48

15

29

62

46

15

70

25

ZT60B

140 60

73 150 46

ZT30B

68

30

37

82

66

30

90

50

ZT80B

160 80

82 169 48

ZT40B

85

40

43

92

81

40 100 50

ZT100B 185 100 93 190 50

External ZCT for load circuits


C

Terminals M3.5 screw

Dimensions

(mm)

ZCT163 230 60 323 250 47

200

ZCT323 370 108 460 400 47


ZCT324 500 108 600 550 48

Slit for M8 screw

72

92

ETR external units


Display onto panel board (DP2)

Operation display surface

64
48

Panel (Note)

42

16

Note : Use the panel of thickness 1mm ~ 3.2mm.

Panel attachment metal

64
R1

50.4
60.4

50.5

46.5
29.5

64

49

64

Upper side

Operation display
surface side

Panel attachment metal


Fixed screw M3

DP2 connection cable


connection position (connector)

Surface plate
hole dimension

CC-Link, Modbus interface unit (BIF-CC, BIF-MD)

77.5

30

Mounting bracket

terminal

90

23.5
37.5

67.5

35mm IEC
rail holder

65

Terminal

30

Frame Ground

M3 terminal screws

35

117

IEC35mm rail

107

100

30

35mm IEC
rail holder

FG
P1 P2 SLD DG DB DA
Power supply
(100-240V ACDC)

(In case of CC-Link)

30

Mounting 4.5 hole

I/O unit (BIF-CON)

100

77.5

30

30

Mounting bracket

90

35

terminal

117

107

IEC35mm rail

23.5
37.5

67.5

35mm IEC
rail holder

65

Terminal
30

30

Input

M3 terminal screws

Mounting 4.5 hole

K12 K22 K32 K11


C2 C1 A2 A1 U2 U1

35mm IEC
rail holder

Shunt trip
(SHT)

Closing coil
(CC)

Motor charging
(MD)

PROFIBUS-DP interface unit (BIF-PR)

100

77.5

30

30

Mounting bracket

terminal

90

35

107
117

IEC35mm rail

23.5

67.5

37.5

35mm IEC
rail holder

65
30

Terminal

30

Mounting 4.5 hole

P1 P2 FG
M3 terminal screws

Power supply
(100-240V ACDC)

35mm IEC
rail holder

Frame Ground

VT unit (VT)
30

30

Mounting bracket

terminal
IEC35mm rail

35mm IEC
rail holder

65

90

30

Terminal
V1 V2 V3 VN
Line voltage inputs(To AE-SW main circuit)
35mm IEC
rail holder

35

117

107

100

30

Mounting 4.5 hole

Pre-cautions when making connections


For the terminal connections, use M12 bolts, washers and spring
washers.
In order to prevent increased contact resistance due to humidity, silver
plating of the contact surface of the conductor which is connected to the
terminal of the breaker, is recommended. Also clean the contact
surface, and securely connect them at a suitable torque.

15~23mm

Standard Tightening Torque


25
Screw size

Tightening Torque(Nm)

M12
M10 (Note1)

Silver plated
conductor

40~50
26~33

Terminal

Note1:In case of Horizontal-Vertical changeable terminal (HVT), use M10 bolt, washer, and spring washer.

Since fault current flowing through the conductors cause large electromagnetic forces,the conductors should be
secured firmly, using the values in Table the below as a reference. Max distance between Fixing support and ACB
bus bar should be less than 200mm.

Electromagnetic force in N per 1m conductor


(in the case of three phase short circuit)
Bus bar

Type(A)
Conductor distance(mm)

AE630-SW~
AE1600-SW

85

AE2000-SWA
3-Pole

4-Pole

115

105

(N)
AE4000-SWA
AE2000-SW~
AE3200-SW

Fixed type

Drawout type
3-Pole

4-Pole

3-Pole

4-Pole

130

190

170

152

145
4500

Prospective fault current kA(pf)

AESW

Max.200mm
Fixing support

30(0.2)

7700

5700

6300

5100

3500

3900

4300

42(0.2)

15100

11200

12200

9900

6800

7600

8500

8900

50(0.2)

21400

15800

17300

14000

9600

10700

12000

12600

65(0.2)

36100

26700

29300

23600

16200

18100

20200

21200

75(0.2)

31500

21500

24100

26900

28200

85(0.2)

40400

27600

30900

34500

36200

When selecting conductors for connection to a Series AE breaker, ensure that they have a sufficient current
capacity, refer to the below table.
Conductor Size(IEC-60947-1; Ambient 40C Temp., Open air)
Rated current
Max.(A)

Connecting conductors(copper bus bar)


Quantity

Conductor size(mm)

630

40 x 5

1000

60 x 5

1250

80 x 5

1600

100 x 5

100 x 5

Arrangement

2000
2500

With long

100 x 5

3150(3200)*1

surface vertical

100 x 10

4000
AE4000-SWA
Drawout type

150 x 10

4000
AE4000-SWA
Fixed type

150 x 10

*1 The temperature rise of rated current 3200A conforms to the requirement of IEC 60947-1 for
the connecting conductor size of a rated current 3150A.In case of more than 3200A,
conductor sizes are not defined in IEC 60947-1.

Insulation distance
When a short-circuit current is interrupted, hot gas
blows out discharged from the exhaust port of the arc
extinguishing chamber, so provide a clearance as
shown in the following table.
Note1:On the fixed type, maintenance is possible with
following clearance.

Dimensions

D
A

Electrical equipment,appliances and screen

Side
plate
B

Type

Mounting
surface

Applicable voltage
A
B
Fixed type
C
D
A
B
Drawout type
C
D

AE-SW Series
AC600V or less
(Note 1) 0
(Note 3) 50
162
(Note 2) 50
0
(Note 3) 50
240
(Note 2) 50

AC660V, 690V
(Note 1) 100
(Note 3) 50
162
(Note 2) 50
100
(Note 3) 50
240
(Note 2) 50

Note1:300mm or more clearance is necessary to inspect the arc-extinguishing chamber and contacts.
Note2:The wiring space reguired for the control terminal block.
Note3:When using mechanical interlock, door interlock ,etc. are installed, dimension B becomes larger.

Service conditions
1. Normal service condition
Under ordinary conditions the following normal working conditions are all satisfied, the AE Series air
circuit breaker may be used unless otherwise specified.
1.Ambient temperature

A range of max. +40C to min. -5C is recommended.


And the average over 24 hours must not exceed +35C.

2.Altitude

2,000m(6,600 feet) or less

3.Environmental conditions

The air must be clean, and the relative humidity must be 85% or less at max.
temp. +40C.Do not use and store in atmospheres with sulfide gas and
ammonia gas etc.(H2S 0.01ppm, SO2 0.1ppm, NH3 < a few ppm.)

4.Installation conditions

When installing the AE Series air circuit breaker, refer to the installation
instructions in the catalogue and instruction manual.

5.Storage temperature

A range of max. +60C to min. -20C is recommended to be stored.


And the average over 24 hours must not exceed +35C.

6.Guideline for replacement

Within approx. 15 years.Please refer to the instruction manual.

2. Special service conditions


In the case of special service condition , modified air circuit breakers are provided.
Please specify when ordering. Service life may be shorter due to service conditions.
1.Special environmental conditions

If it is used under high temperature and/or high humidity, the insulation durability
and other electrical/mechanical features may deteriorate. Therefore, the
breaker should be specially treated. Moisture fungus treatment with corrosion
proofing is recommended. Since some parts may have problems due to
corrosion caused by the use in the environments where corrosive gas occurs,
the corrosion proof specifications is recommended,in such environments.

2.High ambient temperature

If the ambient temperature exceeds +40C, the uninterrupted current rating


will be reduced. Since the derating value is different depending on the
applicable standard, refer to P54.

3.High altitude

Since on the use at the 2,000m or higher, the heat radiation rate is reduced,
accordingly the operating voltage, continuous current capacity and breaking
capacity are derated.Moreover the insulation durability is also decreased
owing to the atmospheric pressure. Please inquire us for further detail.

Internal resistance, reactance and power consumption(per pole)

Type

Connection

Internal
resistance
(m)

Reactance
(m)

Power
consumption
(W)

Fixed type

0.028

0.059

11

Drawout type

0.042

0.089

17

Fixed type

0.026

0.060

26

Drawout type

0.040

0.091

40

Fixed type

0.024

0.060

38

Drawout type

0.038

0.091

60

Fixed type

0.016

0.063

41

Drawout type

0.030

0.095

77

Fixed type

0.016

0.063

64

Drawout type

0.032

0.095

128

Fixed type

0.010

0.047

40

Drawout type

0.020

0.071

80

Fixed type

0.008

0.047

50

Drawout type

0.018

0.071

113

Fixed type

0.007

0.048

72

Drawout type

0.014

0.072

143

Fixed type

0.009

0.048

144

Drawout type

0.015

0.072

240

AE630-SW

AE1000-SW

AE1250-SW

AE1600-SW

AE2000-SWA

AE2000-SW

AE2500-SW

AE3200-SW

AE4000-SWA

The above values are applicable for one pole. (New breaker)

Deratings by ambient temperature


(A)
IEC60947-2 , BS , JIS C 8201-2
(Standard:40C)

Standard

Ambient Temperature

40C

45C

50C

55C

60C

AE630-SW

630

630

630

630

630

AE1000-SW

1000

1000

1000

1000

1000

AE1250-SW

1250

1250

1250

1250

1200

AE1600-SW

1600

1600

1600

1550

1500

AE2000-SWA

2000

2000

1900

1800

1700

AE2000-SW

2000

2000

2000

2000

2000

AE2500-SW

2500

2500

2500

2450

2350

AE3200-SW

3200

3200

3200

3000

2900

AE4000-SWA

4000

4000

4000

3800

3600

With Extension module,Display,Network


Standard

(A)

IEC60947-2 , BS , JIS C 8201-2


(Standard:40C)

Ambient Temperature

40C

45C

50C

AE630-SW

630

630

630

AE1000-SW

1000

1000

1000

AE1250-SW

1250

1250

1250

AE1600-SW

1600

1600

1440

AE2000-SWA

2000

1900

1700

AE2000-SW

2000

2000

2000

AE2500-SW

2500

2500

2500

AE3200-SW

3200

3200

2880

AE4000-SWA

4000

3800

3600

The above table shows the maximum rated current (at new product) of drawout type breaker by vertical connection methods
and the ambient temperature of breaker and bus bar.
Connection bus bar is by IEC60947-1. AE3200-SW and AE4000-SWA are by manufacturer recommended size of P51.
Breaker and bus bar show the maximum current value in open air.
As for ambient temperature exceeding 60C, please inquire us.
In case of with extension module (EX1), display (DP1), and network attached, deratings are the values shown in this table.

Discrimination table
AE-SW Series air circuit breakers provide easy selective co-ordination with branch circuit breakers.
For selective co-crdinations,refer to the following table.
AC230V sym kA
Main circuit
breaker
ng
c
apa
Branch
c it y
circuit breaker
Un
it b
rea
ki

NF
|
S

MB

NV
|
S

NF
|
C

NV
|
C

NF
|
U

NF
|
C

NV
|
C

NF32-SW
MB30-SW
MB50-CW
NV32-SW
NF63-SW
MB50-SW
NV63-SW
NF63-HW
NV63-HW
NF125-SW
MB100-SW
NV125-SW
NV100-SEP
NF125-HW
NV125-HW
NF250-SW
MB225-SW
NV250-SW
NV250-SEW
NF250-HW
NV250-HW
NF400-SP
NV400-SP
NF400-SEP
NV400-SEP
NF400-HEP
NV400-HEP
NF400-REP
NV400-REP
NF630-SP
NV630-SP
NF630-SEP
NV630-SEP
NF630-HEP
NV630-HEP
NF630-REP
NF800-SEP
NV800-SEP
NF800-HEP
NV800-HEP
NF800-REP
NF63-CW
NV63-CW
NF125-CW
NV125-CW
NF250-CW
NV250-CW
NF400-CP
NV400-CP
NF630-CP
NV630-CP
NF800-CEP
NF125-RGW
NF125-UGW
NF250-RGW
NF250-UGW
NF400-UEP
NF630-UEP
NF800-UEP
NF30-KC
NF50-KC
NF100-KC
NV30-KC
NV50-KC
NV100-KC

AE-SW
AE630-SW

AE1000-SW

AE1250-SW

AE1600-SW

AE2000-SWA

AE2000-SW

AE2500-SW

AE3200-SW

AE4000-SWA

65

65

65

65

65

85

85

85

85

7.5

7.5

7.5

7.5

7.5

7.5

7.5

7.5

7.5

7.5

10

9(10)

10

10

10

10

10

10

10

10

15

9(10)

10

10

10

10

10

10

10

10

25

9(25)

25

25

25

25

25

25

25

25

50

9(50)

45(50)

50

50

50

50

50

50

50

100

9(65)

50(65)

65

65

65

85

85

85

85

50

9(50)

20(50)

22(50)

42(50)

42(50)

50

50

50

50

100

9(65)

25(65)

40(65)

65

65

85

85

85

85

85

20(65)

27(65)

27(65)

42(65)

70

85

85

85

9(65)

15(65)

20(65)

27(65)

27(65)

42(65)

70

85

85

100

9(65)

15(65)

20(65)

27(65)

27(65)

42(65)

70

85

85

125

9(65)

15(65)

20(65)

27(65)

27(65)

42(65)

70

85

85

85

24(65)

24(65)

30(65)

40(65)

60(65)

60(65)

85

15(65)

18(65)

24(65)

24(65)

30(65)

40(65)

60(65)

60(65)

100

15(65)

18(65)

24(65)

24(65)

30(65)

40(65)

60(65)

60(65)

125

15(65)

18(65)

24(65)

24(65)

30(65)

40(65)

60(65)

60(65)

85

18(65)

24(65)

24(65)

30(65)

40(65)

60(65)

60(65)

100

18(65)

24(65)

24(65)

30(65)

40(65)

60(65)

60(65)

125

18(65)

24(65)

24(65)

30(65)

40(65)

60(65)

60(65)

7.5

7.5

7.5

7.5

7.5

7.5

7.5

7.5

7.5

7.5

30

9(30)

15(30)

18(30)

24(30)

24(30)

30

30

30

30

35

9(35)

15(35)

18(35)

24(35)

24(35)

35

35

35

35

50

15(50)

18(50)

24(50)

24(50)

30(50)

37(50)

48(50)

48(50)

50

24(50)

24(50)

30(50)

37(50)

48(50)

48(50)

50
125
200
125
200
200
200
200

65
65
9(65)
9(65)
9(65)
-

65
65
65
65
15(65)
15(65)
-

65
65
65
65
18(65)
18(65)
18(65)

24(50)
65
65
65
65
29(65)
24(65)
24(65)

24(50)
65
65
65
65
29(65)
24(65)
24(65)

30(50)
85
85
85
85
48(65)
30(65)
30(65)

37(50)
85
85
85
85
85
37(65)
37(65)

48(50)
85
85
85
85
85
68
68

48(50)
85
85
85
85
85
68
68

The values in the table represent the max.rated current for both Series AE-SW air circuit breakers and branch breakers,and the selective co-ordination applies when the AE-SW series air circuit
breakers instantaneous pick up is set to maximum.
The numerals shown in parentheses are for AE-SW with MCR.(When set MCR).

AC440V sym kA
Main circuit
breaker
ng
c
apa
Branch
city
circuit breaker
Un
it b
rea
ki

NF
|
S

MB

NV
|
S

NF
|
C

NV
|
C

NF
|
U

NF32-SW
MB30-SW
MB50-CW
NV32-SW
NF63-SW
MB50-SW
NV63-SW
NF63-HW
NV63-HW
NF125-SW
MB100-SW
NV125-SW
NV100-SEP
NF125-HW
NV125-HW
NF250-SW
MB225-SW
NV250-SW
NV250-SEW
NF250-HW
NV250-HW
NF400-SP
NV400-SP
NF400-SEP
NV400-SEP
NF400-HEP
NV400-HEP
NF400-REP
NV400-REP
NF630-SP
NV630-SP
NF630-SEP
NV630-SEP
NF630-HEP
NV630-HEP
NF630-REP
NF800-SEP
NV800-SEP
NF800-HEP
NV800-HEP
NF800-REP
NF63-CW
NV63-CW
NF125-CW
NV125-CW
NF250-CW
NV250-CW
NF400-CP
NV400-CP
NF630-CP
NV630-CP
NF800-CEP
NF125-RGW
NF125-UGW
NF250-RGW
NF250-UGW
NF400-UEP
NF630-UEP
NF800-UEP

2.5

AE-SW
AE630-SW

AE1000-SW

AE1250-SW

AE1600-SW

AE2000-SWA

AE2000-SW

AE2500-SW

AE3200-SW

AE4000-SWA

65

65

65

65

65

85

85

85

85

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

7.5

7.5

7.5

7.5

7.5

7.5

7.5

7.5

7.5

7.5

10

9(10)

10

10

10

10

10

10

10

10

25

7(25)

20(25)

25

25

25

25

25

25

25

50

9(50)

30(50)

50

50

50

50

50

50

50

25

7(25)

14(25)

19(25)

25

25

25

25

25

25

50

7(50)

15(50)

25(50)

42(50)

42(50)

50

50

50

50

50

18(50)

24(50)

24(50)

33(50)

45(50)

50

50

50

9(50)

15(50)

18(50)

24(50)

24(50)

33(50)

45(50)

50

50

65

9(65)

15(65)

18(65)

24(65)

24(65)

33(65)

45(65)

65

65

125

9(65)

15(65)

18(65)

24(65)

24(65)

33(65)

45(65)

80

80

50

24(50)

24(50)

33(50)

45(50)

50

50

50

15(50)

18(50)

24(50)

24(50)

30(50)

40(50)

50

50

65

15(65)

18(65)

24(65)

24(65)

30(65)

40(65)

60(65)

60(65)

125

15(65)

18(65)

24(65)

24(65)

30(65)

40(65)

60(65)

60(65)

50

18(50)

24(50)

24(50)

30(50)

40(50)

60(50)

60(50)

65

18(65)

24(65)

24(65)

30(65)

40(65)

60(65)

60(65)

125

18(65)

24(65)

24(65)

30(65)

40(65)

60(65)

60(65)

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

10

9(10)

10

10

10

10

10

10

10

10

15

9(15)

15

15

15

15

15

15

15

15

25

15(25)

18(25)

24(25)

24(25)

25

25

25

25

35

24(35)

24(35)

30(35)

35

35

35

35
125
200
125
200
200
200
200

35(65)
50(65)
9(65)
9(65)
9(65)
-

65
65
50(65)
65
15(65)
15(65)
-

65
65
65
65
18(65)
18(65)
18(65)

24(35)
65
65
65
65
29(65)
24(65)
24(65)

24(35)
65
65
65
65
29(65)
24(65)
24(65)

30(35)
85
85
85
85
48(65)
30(65)
30(65)

35
85
85
85
85
85
37(65)
37(65)

35
85
85
85
85
85
68
68

35
85
85
85
85
85
68
68

The values in the table represent the max.rated current for both Series AE-SW air circuit breakers and branch breakers,and the selective co-ordination applies when the AE-SW series air circuit
breakers instantaneous pick up is set to maximum.
The numerals shown in parentheses are for AE-SW with MCR.(When set MCR).

Ordering information for Mitsubishi AE-SW series air circuit


breaker(General useWS Type,Special useWB Type)
Customer(name)
Type

Order No.

AE

P9~10

-SW

Number of poles

AE

-SWA

CT rating

Applicable standard

IEC 60947-2

CCC

Ambient temperature

40C(Standard)

Others

Reset type

Automatic Reset (Standard)

Connection

Fixed type

Main circuit
terminal

Horizontal terminal(FIX)

P11

units

4P

3P

Rated current

Number of units

(AE630~1600-SW / AE2000~3200-SW)

Vertical terminal(FIX-VT)
(AE2000-SWA / AE4000-SWA)

P17~18
Drawout type accessories
Cell switch(CL: 1 or 2 or 3 or 4)
Short-circuit B-contact(SBC)
Lifting hooks(HP)
Safety shutter(SST)
Shutter lock(SST-LOCK)
Mis-insertion preventer(MIP)
Test jumper(TJ)

Note2

Manual Reset (MRE)

Drawout type

Note3

Note1 P9,P20

Note3

Horizontal terminals(DR)(standard)
Vertical terminals(DR-VT)
Front terminals(DR-FT)
Horizontal-Vertical
Changeable(DR-HVT) Note4

Vertical terminal adapter(VTA)


Front terminal adapter(FTA)

Note5

Can be connected to the


Horizontal terminals.

Electronic trip relay(ETR)


With ETR
Type

Additional function

P32

EXAMPLE
Extension module(EX1)

Main setting module

Optional setting module

WS1: General use


for AE6301600-SW / AE20003200-SW
WS2: General use
for AE2000-SWA / AE4000-SWA
WB1: INST/MCR only
for AE6301600-SW / AE20003200-SW
WB2: INST/MCR only
for AE2000-SWA / AE4000-SWA

G1: Ground fault protection

Note6

Note7

Power supply

Display(DP1)
Display onto panel board(DP2)
VT unit(VT)

P1: ACDC100-240V

N5: Neutral pole 50% protection

P2: DC24-60V

E1: Earth leakage protection

P3: AC100-240V / DC100-125V


with output contact
P4: DC24-60V with output contact

AP: 2nd Additional Pre-alarm

NA: Without optional setting

Network P33
BIF-CC
BIF-PR
BIF-MD

Temperature alarm(TAL)
MCR switch(MCR-SW)

P5: DC100-240V
with output contact (SSR)

Neutral CT(NCT)

BIF-CL

Note8

Note9

External ZCT
P28

BIF-CON

ZCT
ZT

ZTA

BARE(ETR not required)

Electrical
accessories
P12~14

Auxiliary switch "A"and"B"should be same. Max. 5A5B


Standard(AX
: 2 or 4 or 6 or 8 or 10 )
High capacity(HAX
: 2 or 4 or 6 or 8 or 10 )
AC DC100125V
Motor charging(MD)
Note:When specifying MD, be sure
AC DC200250V
to order the closing coil(CC)and
shunt trip device(SHT)for remote
DC24V Note10
operation.
DC48V
Closing coil(CC)
AC DC100250V
DC2448V
Shunt trip device
(SHT)

AC DC100250V
AC380500V
DC2448V

Under voltage trip device(UVT)


AC100120V
AC200240V
Time delay
AC380460V
Inst(INST)
DC24V
0.5s(05)
DC48V
3.0s(30)
Note:In case of 380-460V AC,
DC100110V
the external transformer is attached
DC120125V
Mechanical
accessories
P15~16

Special P52
environments

Push button cover(BC-L)


Counter(CNT)
Cylinder lock(CYL)
Door interlock(DI) Note11
IP20-Terminal cover(IP-TC)
Door frame(DF)
Dust cover(DUC)
Interphase barrier(BA) Note12
for 2units(MI2)
Mechanical interlock(MI)
for 3units(MI3) Note11
Moisture-fungus
treatment

Corrosion resist

P16

Condenser trip device


(COT)

AC100110V
AC200220V

N o t e 1 : In case of AE630-SW and AE2000-SW Low rating type, please specify CT rating.
Refer to Page 9 and Page 20.
N o t e 2 : There is a case to be derated by ambient temperature. Refer to Page 54.
N o t e 3 : As for the terminal for AE2000-SWA and AE4000-SWA, Vertical terminal type only is
available. (FIX-VT or DR-VT)
N o t e 4 : DR-HVT is available for AE630-SW~AE1600-SW. It is provided a special "Cradle"
and "Terminals", which have adifferent dimensions from the other connection. Refer to
Page 11 and Page 39.
N o t e 5 : This setting is available for change by customer later.A preliminary setting of CL at
factory shipment is as follows.
CL1: 1C
CL2: 1C1D
CL3: 1C1T1D
CL4: 2C1T1D
N o t e 6 : Not available for AE630-SW with CT rating : 250A or 315A or 500A.
N o t e 7 : Not available for WB1 or WB2 Main setting module.
N5 optional setting module is used for 3phase 4wires system.(4Pole breaker or 3pole
breaker with Neutral CT)
N o t e 8 : Neutral CT is required for Ground fault or Neutral pole protection,when 3 Pole breaker
is used for 3 phase 4 wires system.
Note9:
Note10:
Note11:
Note12:

In case of Earth leakage protection, it is required External ZCT.


DC24V and DC48V are not available for AE4000-SWA 4P.
The combined installation of DI and MI3 is not available.
Some module types are not provided BA. Refer to Page15.

Remark

Order Issuer

Ordering information for Mitsubishi AE-SW series air circuit


breaker(General useWS Type,Special useWB Type)
Customer(name)
Type

Order No.

AE

P9~10

-SW

Number of poles

AE

-SWA

CT rating

Applicable standard

IEC 60947-2

CCC

Ambient temperature

40C(Standard)

Others

Reset type

Automatic Reset (Standard)

Connection

Fixed type

Main circuit
terminal

Horizontal terminal(FIX)

P11

units

4P

3P

Rated current

Number of units

(AE630~1600-SW / AE2000~3200-SW)

Vertical terminal(FIX-VT)
(AE2000-SWA / AE4000-SWA)

P17~18
Drawout type accessories
Cell switch(CL: 1 or 2 or 3 or 4)
Short-circuit B-contact(SBC)
Lifting hooks(HP)
Safety shutter(SST)
Shutter lock(SST-LOCK)
Mis-insertion preventer(MIP)
Test jumper(TJ)

Note2

Manual Reset (MRE)

Drawout type

Note3

Note1 P9,P20

Note3

Horizontal terminals(DR)(standard)
Vertical terminals(DR-VT)
Front terminals(DR-FT)
Horizontal-Vertical
Changeable(DR-HVT) Note4

Vertical terminal adapter(VTA)


Front terminal adapter(FTA)

Note5

Can be connected to the


Horizontal terminals.

Electronic trip relay(ETR)


With ETR

Additional function

Type

P32

Extension module(EX1)

Main setting module

Optional setting module

WS1: General use


for AE6301600-SW / AE20003200-SW
WS2: General use
for AE2000-SWA / AE4000-SWA
WB1: INST/MCR only
for AE6301600-SW / AE20003200-SW
WB2: INST/MCR only
for AE2000-SWA / AE4000-SWA

G1: Ground fault protection

Note6

Note7

Power supply

Display(DP1)
Display onto panel board(DP2)
VT unit(VT)

P1: ACDC100-240V

N5: Neutral pole 50% protection

P2: DC24-60V

E1: Earth leakage protection

P3: AC100-240V / DC100-125V


with output contact
P4: DC24-60V with output contact

AP: 2nd Additional Pre-alarm


NA: Without optional setting

Network P33
BIF-CC
BIF-PR
BIF-MD

Temperature alarm(TAL)
MCR switch(MCR-SW)

BIF-CON
BIF-CL

P5: DC100-240V
with output contact (SSR)

Neutral CT(NCT)
P28

Note8

Note9

External ZCT
ZCT
ZT

ZTA

BARE(ETR not required)

Electrical
accessories
P12~14

Auxiliary switch "A"and"B"should be same. Max. 5A5B


Standard(AX
: 2 or 4 or 6 or 8 or 10 )
High capacity(HAX
: 2 or 4 or 6 or 8 or 10 )
AC DC100125V
Motor charging(MD)
AC DC200250V
Note:When specifying MD, be sure
to order the closing coil(CC)and
DC24V Note10
shunt trip device(SHT)for remote
operation.
DC48V
Closing coil(CC)
AC DC100250V
DC2448V
Shunt trip device
(SHT)

AC DC100250V
AC380500V
DC2448V

Under voltage trip device(UVT)


AC100120V
AC200240V
Time delay
AC380460V
Inst(INST)
DC24V
0.5s(05)
DC48V
3.0s(30)
Note:In case of 380-460V AC,
DC100110V
the external transformer is attached
DC120125V
Mechanical
accessories
P15~16

Special P52
environments

Push button cover(BC-L)


Counter(CNT)
Cylinder lock(CYL)
Door interlock(DI) Note11
IP20-Terminal cover(IP-TC)
Door frame(DF)
Dust cover(DUC)
Interphase barrier(BA) Note12
for 2units(MI2)
Mechanical interlock(MI)
for 3units(MI3) Note11
Moisture-fungus
treatment

Corrosion resist

P16

Condenser trip device


(COT)

AC100110V
AC200220V

N o t e 1 : In case of AE630-SW and AE2000-SW Low rating type, please specify CT rating.
Refer to Page 9 and Page 20.
N o t e 2 : There is a case to be derated by ambient temperature. Refer to Page 54.
N o t e 3 : As for the terminal for AE2000-SWA and AE4000-SWA, Vertical terminal type only is
available. (FIX-VT or DR-VT)
N o t e 4 : DR-HVT is available for AE630-SW~AE1600-SW. It is provided a special "Cradle"
and "Terminals", which have adifferent dimensions from the other connection. Refer to
Page 11 and Page 39.
N o t e 5 : This setting is available for change by customer later.A preliminary setting of CL at
factory shipment is as follows.
CL1: 1C
CL2: 1C1D
CL3: 1C1T1D
CL4: 2C1T1D
N o t e 6 : Not available for AE630-SW with CT rating : 250A or 315A or 500A.
N o t e 7 : Not available for WB1 or WB2 Main setting module.
N5 optional setting module is used for 3phase 4wires system.(4Pole breaker or 3pole
breaker with Neutral CT)
N o t e 8 : Neutral CT is required for Ground fault or Neutral pole protection,when 3 Pole breaker
is used for 3 phase 4 wires system.
Note9:
Note10:
Note11:
Note12:

In case of Earth leakage protection, it is required External ZCT.


DC24V and DC48V are not available for AE4000-SWA 4P.
The combined installation of DI and MI3 is not available.
Some module types are not provided BA. Refer to Page15.

Remark

Order Issuer

Ordering information for Mitsubishi AE-SW series air circuit


breaker(Generator protection useWM Type)
Customer(name)
Type

Order No.

AE

P9~10

-SW

Number of poles

AE

-SWA

CT rating

Applicable standard

LR

Ambient temperature

40C(Standard)

GL

BV

Automatic Reset (Standard)

Connection

Fixed type

DNV

ABS

Main circuit
terminal

Horizontal terminal(FIX)
(AE630~1600-SW / AE2000~3200-SW)

Vertical terminal(FIX-VT)

Note1 P9,P20

NK

IEC 60947-2
C

Note2

Manual Reset (MRE)

Drawout type

Note3

(AE2000-SWA / AE4000-SWA)

Others

Reset type

P11

units

4P

3P

Rated current

Number of units

Note3

Horizontal terminals(DR)(standard)
Vertical terminals(DR-VT)
Front terminals(DR-FT)
Horizontal-Vertical
Changeable(DR-HVT) Note4

P17~18
Drawout type accessories
Cell switch(CL: 1 or 2 or 3 or 4)
Short-circuit B-contact(SBC)
Lifting hooks(HP)
Safety shutter(SST)
Shutter lock(SST-LOCK)
Mis-insertion preventer(MIP)
Test jumper(TJ)

Vertical terminal adapter(VTA)


Front terminal adapter(FTA)

Note5

Can be connected to the


Horizontal terminals.

Electronic trip relay(ETR)


With ETR

Additional function

Type

P32

Extension module(EX1)

Main setting module

Optional setting module

G1: Ground fault protection Note6


WM1: Generator protection use
Note7
for AE6301600-SW / AE20003200-SW N5: Neutral pole 50% protection
WM2: Generator protection use
E1: Earth leakage protection
for AE2000SWA / AE4000SWA
AP: 2nd Additional Pre-alarm
Specify a setting value,if required.
NA: Without optional setting
P23,24,27~29
LTD pick-up current : IL
LTD time: TL
STD pick-up current : Isd
STD time: Tsd
INST pick-up current:Ii
Pre-alarm current:Ip
Othters

Electrical
accessories
P12~14

P15~16

Special P52
environments

P2: DC24-60V

Temperature alarm(TAL)
MCR switch(MCR-SW)

P3: AC100-240V / DC100-125V


with output contact
P4: DC24-60V with output contact

BIF-CC
BIF-PR
BIF-MD

BIF-CON
BIF-CL

P5: DC100-240V
with output contact (SSR)

Neutral CT(NCT)

Note8

Note9

ZCT
ZT

ZTA

AC DC100250V
AC380500V
DC2448V

Push button cover(BC-L)


Counter(CNT)
Cylinder lock(CYL)
Door interlock(DI) Note11
IP20-Terminal cover(IP-TC)
Door frame(DF)
Dust cover(DUC)
Interphase barrier(BA) Note12
for 2units(MI2)
Mechanical interlock(MI)
for 3units(MI3) Note11
Moisture-fungus
treatment

P1: ACDC100-240V

External ZCT

Under voltage trip device(UVT)


AC100120V
AC200240V
Time delay
AC380460V
Inst(INST)
DC24V
0.5s(05)
DC48V
3.0s(30)
Note:In case of 380-460V AC,
DC100110V
the external transformer is attached
DC120125V
Mechanical
accessories

Network P33

Display(DP1)
Display onto panel board(DP2)
VT unit(VT)

P28

Auxiliary switch "A"and"B"should be same. Max. 5A5B


Standard(AX
: 2 or 4 or 6 or 8 or 10 )
High capacity(HAX
: 2 or 4 or 6 or 8 or 10 )
AC DC100125V
Motor charging(MD)
AC DC200250V
Note:When specifying MD, be sure
to order the closing coil(CC)and
DC24V Note10
shunt trip device(SHT)for remote
operation.
DC48V
Closing coil(CC)
AC DC100250V
DC2448V
Shunt trip device
(SHT)

Power supply

Corrosion resist

P16

Condenser trip device


(COT)

AC100110V
AC200220V

N o t e 1 : In case of AE630-SW and AE2000-SW Low rating type, please specify CT rating.
Refer to Page 9 and Page 20.
N o t e 2 : There is a case to be derated by ambient temperature. Refer to Page 54.
N o t e 3 : As for the terminal for AE2000-SWA and AE4000-SWA, Vertical terminal type only is
available. (FIX-VT or DR-VT)
N o t e 4 : DR-HVT is available for AE630-SW~AE1600-SW. It is provided a special "Cradle" and
"Terminals", which have adifferent dimensions from the other connection. Refer to
Page 11 and Page 39.
N o t e 5 : This setting is available for change by customer later.A preliminary setting of CL at
factory shipment is as follows.
CL1: 1C
CL2: 1C1D
CL3: 1C1T1D
CL4: 2C1T1D
N o t e 6 : Not available for AE630-SW with CT rating : 250A or 315A or 500A.
N o t e 7 : N5 optional setting module is used for 3 phase 4 wires system.(4 Pole breaker or 3 pole
breaker with Neutral CT)
N o t e 8 : Neutral CT is required for Ground fault or Neutral pole protection,when 3 Pole breaker
is used for 3 phase 4 wires system.
Note9:
Note10:
Note11:
Note12:

In case of Earth leakage protection, it is required External ZCT.


DC24V and DC48V are not available for AE4000-SWA 4P.
The combined installation of DI and MI3 is not available.
Some module types are not provided BA. Refer to Page15.

Remark

Order Issuer

Country / Region

Company

Address

Telephone

Australia

Mitsubishi Electric Australia Pty. Ltd

348 Victoria Road, Rydalmere, N.S.W. 2116, Australia

+ 61-2-9684-7586

Belgium

Emac S.A.

Industrialaan 1, B-1702 Groot-Bijgaarden, Belgium.

+ 32-(0)2-4810211

Vte. Agua Santa 4211 Casilla 30-D (P.O. Box)


Via Del Mar. Chile
(Shanghai) 3F, Block 5, 103
Cao Bao Road, Shanghai, China

+ 56-32-320652

Chile

RHONA S.A.
Mitsubishi Electric Automation (Shanghai)
Limited

China

+ 86-(0)21-6475-3228

SHANGHAI SETSUYO TRADING CO.,LTD.

Shanghai Everbright Convention & Exhibition Center


Room2306. Block D. 80, Cao bao Rd., Xuhui District Shanghai, + 86-(0)21-6432-6698
P. R. Chaina

Colombia

Proelectrico Representaciones S.A.

Cra 53 No 29C-73 U.I.C.- Medellin.


COLOMBIA.

Denmark

Louis Poulsen CO. A/S

+ 57-4-235-00-28

Geminivej 32, DK-2670 Greve, Denmark.


9 Rostoum Street Garden City, APT. 5,
P.O. BOX: 165-11516,
Cairo-Egypt.

+ 45-(0)43-95-95-95

Mitsubishi Electric Europe B.V. German Branch.

Gothaer Strasse 8, 40880 Ratingen, Germany.

+ 49-(0)2102-4860

Drepanias Antonios S.A.

52, Arkadias
STR.GR 121 32. Peristeri Athens Greece.

+ 30-1-57-81-599-699

Mitsubishi Electric Automation (Hong Kong)


Limited

10/F Manulife Tower 169 Electric Road North


Point. Hong Kong.

+ 852-28878870

P.T.SAHABAT INDONESIA.

JL Muara Karang Selatan Blok A/Utara No.1


kav. NO.11 P.O. Box 5045/Jakarta/11050.
Jakarta Indonesia.

+ 62-(0)21-6621780

Mitsubishi Electric Europe B.V. Irish Branch.

Westgate Business Park, Ballymount, Dublin 24, Ireland.

+ 353-(0)1-4505007

Mitsubishi Electric Europe B.V. Italy

C.D.Colleoni-P.Perseo lng.2, Via Paracelso 12


1-20041 Agrate Brianza (M1)

+ 390-39-60-531

Israel

GINO INDUSTRIES LTD.

26, Ophir street, IL-32235 Haifa, Israel

+ 972-(0)4-867 06 56

Korea

MITSUBISHI ELECTRIC AUTOMATION


KOREA CO., LTD.

2 Fl. Dong Seo Game Channel Bldg., 1F 660-11


Deungchon-Dong, Kanguseo-Ku, Seoul, 157-030 Korea

+ 82-2-3668-6567

SOCIETE LAO IMPORT-EXPORT

43-47 Lane Xang Road P.O. BOX 2789 VT


Vientiane, Laos

+ 856-21-215043, 21-215110

Lebanon

COMPTOIR D'ELECTRICITE
GENERALE INTERNATIONAL

Cebaco Center-Block A. Autostrade Dora,


P.O. BOX: 90-1314 Beirut-Lebanon.

+ 961-1-240430

Malaysia

mittric Sdn Bhd

12A, Jalan Pemberita U1/49, Temasya Industrial Park,


Glenmarie, 40150 Shah Alam, Selangor, Malaysia

+ 603-5569-3748

PEACE MYANMAR ELECTRIC CO., LTD.

NO. 137/139 Botataung Pagoda Road,


Botataung Town Ship 11161, Yangon, Myanmar.

+ 95-(0)1-202589, 202449, 202590

Watt & Volt House Co., Ltd.

KHA 2-65, Volt House Dilli Bazar Post Box: 2108,


kathmandu, Nepal

+ 977-1-411330

Egypt
Germany
Greece
Hong Kong
Indonesia
Ireland
Italy

Laos

Myanmer
Nepal

CAIRO ELECTRICAL GROUP

+ 20-2-7961337

Melco Sales (N.Z.) Ltd.

1 Parliament Street Lower Hutt. New Zealand.

+ 64-4-569-7350

Norway

SCANELEC

Leirvikasen 43B, N5020 Bergen, Norway.

+ 47-55-506000

Pakistan

Prince Electric Co.

16 Brandreth Road Lahore 54000. Pakistan.

+ 92-(0)42-7654342

EDISON ELECTRIC INTEGRATED, INC.

24th Fl. Galleria Corporate Center Edsa Cr, Ortigas Ave.


Quezon City, Metro Manila. Philippines.

+ 63-(0)2-643-8691

MPL Technology Sp zo.o.

ul. Sliczna 36 31-444 Krakow, Poland.

+ 48-(0)12-632-28-85

CENTER OF ELECTRICAL GOODS

Al-Nabhaniya Street-4Th Crossing,


Al-Hassa Road, P.O. BOX: 15955, Riyadh 11454,
Saudi Arabia.

+ 966-1-4770149

MITSUBISHI ELECTRIC ASIA PTE LTD.

307 Alexandra Road #05-01/02 Mitsubishi


Electric Building Singapore 159943

+ 65-473-2308

INEA d.o.o.

Ljubljanska 80, SI-61230 Domzale, Slovenia.

+ 386-(0)17-21 80 00

South Africa

Circuit Breaker Industries LTD.

Private Bag 2016. Isando 1600, Johannesburg, South Africa

+ 27-11-928-2000

Spain

Mitsubishi Electric Europe B.V.


Spanish Branch.

Caretera De Rubi 76-80, 08190 - Sant Cugat Del Valles


(Barcelona) Spain

+ 34-93-595-3131

Sweden

Euro Energy Components AB

Box 103 48 S-434 24 Kungsbcka, Sweden.

+ 46-(0)300-69 00 40

Trielec A G

Mhlentalstrasse 136, 8201 Schaffhausen,


Switzerland

+ 41-(0)52-6258425

Setsuyo Enterprise Co., Ltd.

6F, NO. 105 Wu-Kung 3rd rd., Wu-Ku Hsiang,


Taipei Hsien Taiwan

+ 886-(0)2-2298-8889

UNITED TRADING & IMPORT CO. LTD.

77/12 Bumrungmuang Road, Klong Mahanak,


Pomprab Bangkok 10100.

+ 66-223-4220-3

Imtech Marine & Industry

Postbox 5054, NL-3008 AB-Rotterdam, Netherlands.

+ 31-(0)10-487 19 11

GTS

Fahri Gizden Sokak, Hacaloglu Apt. No.22/6


TR-80280 Gayrettepe/Istanbul, Turkey.

+ 90-(0)212-2674011

Mitsubishi Electric Europe B.V.


UK-Branch.

Travellers Lane, Hatfield, Herts, AL10 8xB, U.K.

+ 44-(0)1707-276-100

Fierro Vignoli S.A.

P.O. box 20022/Suc Upae, Montevideo. Uruguay.

+ 598-2-92-08-08

ADESCO C.A.

Lle 8, Calpon Elinsu,


La Urbina-EDO, Miranda P.O.
BOX 78034 Caracas 1074A., Venezuela

+ 58-2-241-7634

SA GIANG TECHNO CO., LTD.

47-49 Hoang Sa St., Da Kao Ward, D.1, HCMC

+ 84-8-910 4763 / 4758 / 4759

New Zealand

Philippines
Poland
Saudi Arabia

Singapore
Slovenia

Switzerland
Taiwan
Thailand
The Netherlands
Turkey
U.K.
Uruguay
Venezuela
Vietnam

Safety Tips : Be sure to read the instruction manual fully before using this product.

FACTORY AUTOMATION SYSTEM: OFFICE TOWER Z 14F, 8-12 1chome, Harumi CHUO-KU, TOKYO 104-6214, JAPAN

Y-0622A 0412 (MDOC)

Revised publication, effective Dec. 2004.


Specifications subject to change without notice.
This pamphlet is made from recycled paper.

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