CONSTRUCTION OF PEB HANGAR WITH ANNEXE AND SERVICES

AS PART OF MODERNISATION OF AIRPORT INFRASTRUCTURE

1.1 BACKGROUND:
Construction is an activity, which cuts across almost all sectors of the economy. It is an activity, which
transforms various resources into economical and social infrastructure and facilities. It includes all
phases of the process of transformation viz.- planning, designing, financing, procurement, construction,
operations etc. The construction sector is an essential contributor to the process of development. It
usually accounts for three percent to eight percent of a developing countrys Gross Domestic Product.
In the context of liberalization of the Indian economy, domestic and foreign investment is likely to flow
into various infrastructure projects in a big way. This is more so, taking into consideration the conferring
of industry status to the construction sector by the Government of India.
Fluctuations in construction demand affect the economy in many ways. They affect the demand for
labour and materials as well as the lag time taken to supply the industrys output. Backward and forward
linkages affect the working of a wide range of operations. In fact, construction industry has been ranked
among the top four out of twenty economic sectors in terms of inter sectoral linkages. These linkages
together with a high value added output ratio, indicates that construction provides a substantive
growth stimulus throughout the economy. Its importance as an agent for development is enhanced by
its ability to provide gainful employment for a large number of people.

1.2 THE NEED FOR PEB:

India has the second fastest growing economy in the world and a lot of it, is attributed to its
construction industry which figures just next to agriculture in its economic contribution to the nation. In
its steadfast development, the construction industry has discovered, invented and developed a number
of technologies, systems and products; one of them being the concept of Pre-engineered Buildings
(PEBs). As opposed to being on-site fabricated, PEBs are delivered as a complete finished product to the
site from a single supplier with a basic structural steel framework with attached factory finished cladding
and roofing components. The structure is erected on the site by bolting the various building components
together as per specifications. PEBs are developed using potential design software. The onset of
technological advancement enabling 3d modelling and detailing of the proposed structure and
coordination has revolutionised conventional building construction.
PEBs have hit the construction market in a major way owing to the many benefits they possess. They
exemplify the rising global construction, technology and while they oppose the practice of conventional
building construction they simultaneously have taken it to a higher level too. Worldwide, they are a
much used concept with studies revealing that 60% of the non-residential low-rise building in USA are
pre-engineered; for India the concept has been gaining momentum and the scope of growth is
guaranteed looking at India's huge infrastructural requirements. Studies already validate that India has
the fastest growing market in the PEB construction segment. The scope of using PEBs ranges from
showrooms, low height commercial complexes, industrial building and workshops, stadiums, schools,
bridges, fuel stations to aircraft hangers, exhibition centres, railway stations and metro applications.
While we are still to see PEBs being used in residences in India, one can see their optimal use in

warehouses, industrial sheds, sports facilities etc. The Delhi Airport and the metro projects of Delhi,
Bengaluru and Mumbai are also examples of PEB applications.
A PEB system in totality consists of a structural system, sandwich panels, roofing, exterior facade and
accessories. The PEB concept based on a proper design usually involves a thorough project information
data including complete details like building parameters, grade of steel, secondary member details,
paint coat on steel members, welding, anchor bolts steel grade, roof & wall liner / panel, insulation, sky
light, gutters, facia, mezzanine, ridge ventilation to name a few. Following this input, the drawings for
general arrangement, Anchor Bolt & Template Fabrication & Erection are prepared.

1.3 PEB INDUSTRY EVOLUTION/HISTORY:

In early 1900s - Concept of metal buildings originated in U.S.
- Simple industrial structures using truss rafters, straight columns, sectional
roofs & wall.
- Wedge pins for connections.
In 1940s

Mass production of Nissen and Quonset housing and storage modules for
US army during world war II.
Metal building system recognized as a favourable method of construction
over conventional methods.

Late 1950s & early 1960s

Computerized design allowed buildings to be tailored to individual
Customer requirements.
Roll forming lines allowed continuous span cold rolled Z-purlins.
Colour coated panels and factory insulated panels improved Architectural
appearance.
- Major increase in design possibilities contributed to the boom in metal
buildings. The term Pre-Engineered Buildings came into existence.
In 1990s

Today Pre Engineering metal buildings dominate the low rise building
market.
Precision roll forming lines for the cladding and sectional members.
Auto production lines for the structural sections.
High quality paint system for steel and cladding.
MBMA statistics show, About 60% of low rise industrial and commercial in
the U.S.A. use the P.E.B. system.

1.4 OBJECTIVE OF STUDY:

The overall objective is to analyse the construction of PEB structure. In particular the study will examine:
(i) Construction of PEB hangar with annexe and services.
(ii) The importance of PEB structure over the conventional structure.
(iii) Provide further insights into the arising problems from construction logistic process for erection
job sites of P.E.B company as a real case study.

1.5 CONCEPT OF PEB SYSTEM:

The synergy between the various building components is as described below:
Exterior cladding.
Secondary framing.
Main frame.
Wind bracing.
1.6 METHODOLOGY OF THE STUDY:
Pre engineered steel buildings can be fitted with different structural accessories including mezzanine
floors, canopies, fascias, interior partitions etc. and the building is made water proof by use of special
mastic beads, filler strips and trims. This is very versatile buildings systems and can be finished internally
to serve any functions and accessorized externally to achieve attractive and unique designing styles. It is
very advantageous over the conventional buildings and is really helpful in the low rise building design.
General methodology comes under the following systems:
Primary or main framing system.
Secondary framing system or purlins, girts.
Gable end framing System or wind columns.
Roof and wall sheeting system.
Bracing system.
Crane system
Mezzanine system.
Insulations system.
Attachments like canopies, fascia, etc.
Doors, windows, ventilators.
Acccessories like turbo vents, Ridge vents, skylights, etc.
1.7 IMPORTANCE OF THE STUDY:
Pre-Engineered Building system is computer assisted, and design to create a building for a specific use.
The complete Building system is Pre-Engineered to facilitate easy production & assembly on site. In PEB
system, a superior protection of a thin coating of resin applied on the top of the Aluminium Zinc coating
make Galvalume sheet. A clear organic acrylic resin coating is then applied & thermally cured. A colour
coating is given on the top surface for a bright appearance with a colour of the customers choice.
At the present time the use of pre-engineered buildings become a widespread trend. These buildings are
constructed keeping in mind the aesthetic value cost, effectiveness, durability and fast construction.Preengineered buildings has been very successfully implemented all around the country; this is one of the
most cost effective, speedy and inexpensive way to set up a strong building. Therefore this are best for
use of residential homes, Industrial areas, offices, showrooms, etc since they offer speedy construction
at the lowest cost.
As per the requirements of the customers, pre-engineered steel buildings can be designed and
manufactured speedily. The major reason for the spurt in construction events of these pre-engineered
buildings is the low cost, comparatively lesser time of construction and environment friendly
construction etc. The cost is low due to the reality that the labor charges have been minimized by
manufacturing different parts in the factories. The key factor is the time because of simple construction
techniques Involved.

1.8 ADVANTAGES OF THE SYSTEM:

Faster occupancy.
Lower cost.
Flexibility in expansion.
Large clear spans.
Quality control.
Low maintenance.
Energy efficient roof and wall system.
Architectural versatility.
Single source responsibility.
Seismic resistance.
Environment friendly structures.
Cleaner and unencumbered sites.
Hassle free.
Sustainability in construction through reuse of most materials.
Easy integration of all materials.
Relocated easily.
Single source responsibility.

1.9 LIMITATIONS OF THE STUDY:

Marginal Design, Material and construction.

Higher lifetime maintenance.
No secondary roof membrane.
Usually no internal finished walls.

2.0 APPLICATION OF THE SYSTEM:

Warehouses.
Factories.
Workshops.
Offices.
Gas stations.
Vehicle parking stations.
Showrooms.
Aircraft hangers.
Schools.
Sports and recreational facilities.
Hospitals.
Labour camps.
Low cost housing.
Metro Stations, Bus Terminals and Parking lots.
Indoor Stadiums
outdoor stadiums with canopies.

2.1 SCHEME OF THE STUDY:

The study will consist of Eight chapters:
Chapter-I will be an introduction chapter. This chapter highlights the importance of construction sector.
It also deals with the importance of the concept of PEB structures.
Chapter-II will be an introduction to PEB providing the need of PEB with respect to conventional R.C.C.
Structure.
Chapter-III will give the complete history and evolution of PEB structure.
Chapter-IV will give the detail description of concept and methodology of PEB structure system.
Chapter-V will give the detail description of importance of PEB structure system.
Chapter-VI will give the detail description of advantages and limitations of PEB system.
Chapter-VII will be two case studies giving the detail description of Application of the PEB system
Chapter-VIII will be summary findings, conclusions and recommendations.

BIBLIOGRAPHY:
Various websites from internet.
PEB project Vigyan Ashram, Pabal.
Master Builder Construction Magazine, July 2008.
PEB Coolsway.
PEB Bharat Trading Co.
NBM Media
Construction world magazine.