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Post-Tensioned Concrete Tanks

Designed to a Higher Standard

2009 PTI Technical Conference

Tony Galterio, P.E.

Designed to a Higher Standard


Tony Galterio, P.E.
Jorgensen & Close Associates, Inc.

Copyright Post-Tensioning Institute all rights reserved.

Page 1 of 38

2009 PTI Technical Conference

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Versatility
` Economy
` Watertightness
` Long-Term Durability
`

Copyright Post-Tensioning Institute all rights reserved.

Page 2 of 38

2009 PTI Technical Conference

`
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`
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Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Building Code: IBC


ACI Code: 350-06 Code Requirements for
Environmental Engineering Concrete Structures
AWWA Standard: D115-06 Tendon Prestressed
Concrete Water Tanks
ACI 373 Report on Tendon Tanks
PTI Standards and Specifications for Tendons and
Grouting of Multistrand Tendons

Copyright Post-Tensioning Institute all rights reserved.

Page 3 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 4 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 5 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 6 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 7 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 8 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 9 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 10 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 11 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 12 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 13 of 38

2009 PTI Technical Conference

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Conventional and Wrapped Tanks


`

Post-Tensioned Tanks

Conventionally Reinforced

4 Minimum Thickness

Many shrinkage cracks


Multiple construction joints

Only 1 cover of cracked


concrete to top layer of
reinforcement exposed to
water

Copyright Post-Tensioning Institute all rights reserved.

Tony Galterio, P.E.

2 way Prestressed

No cracks
Always in compression
No construction joints to leak

5 Minimum Thickness

2 cover of post-tensioned
crack free concrete to top
layer of reinforcement
exposed to water

Page 14 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 15 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 16 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 17 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 18 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 19 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 20 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 21 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 22 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 23 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 24 of 38

2009 PTI Technical Conference

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Wrapped Tanks
`
`

Residual Compression

`
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200 psi for wall portion above grade,


50 psi below grade
Only the core wall is prestressed the
critical shotcrete cover is not

Steel diaphragm required for


watertightness, on most wall types
Shotcrete cover coat has many
shrinkage and tensile cracks

Post-Tensioned Tanks

Minimum Thickness

These cracks leave the critical


circumferential prestressing wires
exposed to corrosion

4 Different wall types

Creates confusion for the owner


allowing each manufacturer to sole
source their tank
Proprietary stressing equipment needed

Copyright Post-Tensioning Institute all rights reserved.

Tony Galterio, P.E.

`
`

Minimum Thickness

11 Typically, 9 using S.C.C.

200 psi for entire wall height


Entire thickness of wall is prestressed

Residual Compression

Crack free prestressed Concrete wall


provides watertightness
No shotcrete cover coat

Circumferential prestressing is triple


corrosion protected for greater long
term durability

Wall constructed using non-industry


specific methods and materials

Allows for a competitive bidding


environment of local general
contractors
Prestressing system is non-proprietary
allowing for competitive bidding of
suppliers

Page 25 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 26 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 27 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 28 of 38

2009 PTI Technical Conference

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Conventional Tanks
`

Greater Thickness of Concrete Sections

Durability factor creates inefficient use


of reinforcing steel
60 KSI reinforcing steel

Concrete has shrinkage cracking

Post-Tensioned Tanks
`

Plain Rebar Protected by Concrete Cover

Copyright Post-Tensioning Institute all rights reserved.

Thinner Concrete Sections

No Residual Compression

Segment Length of Concrete Placement


is Limited

Tony Galterio, P.E.

No durability factor required


270 KSI Reinforcing steel

Residual Compression

200 psi for entire wall height


Entire thickness of wall is prestressed
No shrinkage cracking

Prestressed crack free concrete cover


Watertight duct or sheathing
Corrosion inhibiting grout or PT coating

Prestressing is Triple Corrosion


Protected

No Limit on Segment Placement Length

Fewer Joints
Faster construction

Page 29 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 30 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 31 of 38

2009 PTI Technical Conference

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Conventional and Wrapped Tanks


`

Conventionally Reinforced

Post-Tensioned Tanks
`

Many shrinkage cracks


Multiple construction joints
Thicker Sections

Roofing Membrane
Required for
Watertighness

Tony Galterio, P.E.

2 way Prestressed

No cracks, always in
compression
Monolithic placement, no
construction joints to leak
Thinner Sections

No Roofing Membrane
Needed

Domes may be used on both types of tanks if desired

Copyright Post-Tensioning Institute all rights reserved.

Page 32 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 33 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 34 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 35 of 38

2009 PTI Technical Conference

Copyright Post-Tensioning Institute all rights reserved.

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Page 36 of 38

2009 PTI Technical Conference

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Conventional and Wrapped Tanks


`

Net tension on concrete


section is allowed under
seismic loading

Post-Tensioned Tanks
`

Tensile and flexural cracking


Leakage and Damage to tank

Repair is Likely Required


Tank out of service

Copyright Post-Tensioning Institute all rights reserved.

Tony Galterio, P.E.

Concrete section must


stay in compression under
seismic loading
No tensile cracks, always in
compression
No Damage or Leakage

No Repair Anticipated

Better for lifeline and fire


protection critical structures

Page 37 of 38

2009 PTI Technical Conference

Post-Tensioned Concrete Tanks


Designed to a Higher Standard

Tony Galterio, P.E.

Greater Versatility
` Improved Economy
` Absolute Watertightness
` Better Long-Term Durability
`

Copyright Post-Tensioning Institute all rights reserved.

Page 38 of 38

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