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BOD INCUBATOR
OPERATION & MAINTENANCE MANUAL
Model Number
: NLBI7SI
Serial Number
: BOD/14-012U
BOD Incubator
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Table of Content
1.
2.
3.
BOD Incubator
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: +91 22 28679326
Fax
: +91 22 28676059
: sales@newtronic.in, service@newtronic.in
Web
: www.newtronic.in
Parts Replacement
Your BOD Incubator has been designed and manufactured to provide years of reliable service.
In the event a component should fail, it is recommended that only OEM approved parts be
used as replacements. Please contact the Service Department for component replacement,
or repair.
BOD Incubator
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2. Safety Warnings
o Read this entire Operation Manual, as well as the vendor manuals and cut-sheets
provided before operating this equipment! Failure to adhere to any Safety Warning, or
failure to follow the proper operating procedures listed throughout any of the information
provided, could cause damage to your equipment, personal injury, or death.
o Operators and service personnel must be familiar with the location and function of all
controls and the inherent dangers of the equipment before operating or maintaining it.
o Only qualified service personnel should ever be permitted to perform any service-related
procedure on this equipment
o This is not an explosion resistant chamber. Do not install test articles that may release
explosive or flammable vapors in the chamber.
o Do not place the unit near combustible materials or hazardous fumes or vapors.
o Do not install unit in a corrosive environment. A corrosive environment may lead to poor
performance and deterioration of unit.
o Make sure the chamber and any remote equipment provided are leveled when installed.
The chamber door may swing shut on personnel if it is tilted.
o A main power disconnect may not be provided with your unit. If not provided, we
recommend that a fused disconnect switch on a separate branch circuit be installed as the
power source in accordance with all National and Local Electrical Codes. If your unit is
equipped with a power cord and plug, you must utilize a receptacle with the appropriate
rating, which is on a branch circuit of its own.
o Do not position the equipment in a manner that would make it difficult to operate your main
power disconnect switch.
o Your power supply line voltage may be too low or too high to properly and safely operate
your equipment. Before making the power supply connection to your equipment, you must
follow the specific directions stated under Electric Supply in the Installation Instructions
section. Failing to perform the directions stated may damage your equipment and void
your warranty!
o Control panels, gauge boxes, etc., contain exposed electrical connections. Keep panels in
place properly when the unit is in operation. Disconnect and Lock-Out /Tag-Out all
electrical power from the unit at its source before servicing or cleaning.
o Do not modify any component on this unit. Use only original equipment manufactured
(OEM) parts as replacement parts. Modifications to any component, or the use of a nonOEM replacement part could cause damage to your equipment, personal injury, or death.
BOD Incubator
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BOD Incubator
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4. Installation Instructions
Read this section completely before attempting to install, or operate the equipment.
4.1. Location and Installation of Unit
Your equipment has been fully operated, tested, and balanced in our plant prior to
shipment, unless notified otherwise. Follow the installation requirements below.
Do not place the unit near combustible materials or hazardous fumes or vapors.
Do not locate unit in areas of wide ambient temperature variation such as near
vents or outdoor entrances.
Do not position the unit in a manner that would make it difficult to operate
your main power disconnect switch.
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Warning! Before making the power supply connection to your unit, you must
perform the following procedure:
1. Verify the power supply voltage rating established for your chamber (listed above). The
voltage rating is also found on the serial tag on the side of the oven.
Note the rated value here:
Important! One of the most common causes of equipment malfunction is low line voltage as
the power source to the unit. Ordinarily in this condition, the heat output would be reduced
and the system's motors would operate erratically, eventually overheat, and shut down. You
must be certain that your equipment is connected to a circuit with an adequate voltage and
current source. An oversupply voltage would also cause erratic operation and eventual
shutdown, or damage to your equipment.
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Application of Power
Before energizing any equipment, make a visual inspection for loose components,
electrical connections, fittings, etc. Shut all operating switches to the OFF position before
energizing.
Have trained personnel start and check out the equipment before its first cycle.
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5. Product Description
System Overview: NEWTRONICs BOD Incubators are engineered with precise control
action. Heaters are mounted on the right side of chamber. Air circulation system provides
maximum uniformity. The air circulation system sucks air from chamber; allows it to pass
trough heater and back in the chamber. Accurate Temperature PID controller ensures tight
control without over shoots of temperatures. Over temperature safety device provides
protection against overshoots of temperature.
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BOD Incubator
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Condenser
Motor and
Condenser
Drier
Compressor
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6. Technical Specifications
6.1. Specification Summary
Model
Internal Size
External Size
Power Supply
Temperature Range
Accuracy from set
Temperature
Temperature Uniformity
Inner Chamber(MOC)
Outer Chamber(MOC)
Insulation
Trays
Tray Size
Scanner
Door
Control System
Heating System
Chamber Cooling
Display panel
Control panel
Alarms
Safety
NLBI7SI
800(H) 500(W) 500(D) mm
1350(H) 630(W) 945(D) mm
230 Volts AC and 50HZ mains supply
+5C to 60C
0.5 C.
1C
Made of Stainless Steel Graded 304
Made of Stainless Steel Graded 304
PUF insulation between outer chamber and inner chamber.
Rod Type Trays 3 Nos.
430 x 460 mm
Four Point Temperature Scanner
Full length inner glass door and outside metal door with door seal gasket
and lock.
PID controller with Ethernet interface
Long lasting stainless steel tubular heaters with S.S. fins
Using Hermitically sealed compressor coupled with evaporation coil and
condenser, safe guarded by time delay. CFC Free Refrigerant.
Panel at front to view temperature, real time clock.
The front panel consists of Controller, ACK button and HT, LT indications.
Panel at top to consists of wiring, Safety thermostat and other standard
accessories.
Audio and Visual alarms generated for temperature variation
Safety relay for temperature.
Capillary Thermostate for temperature overshoots and undershoots in
case of malfunction.
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Qt.
Make
Model/Type
Microcubs
NW 480
SMPS
OMRON
S8JC-Z05024CD
SSR
Safety
Thermostat
MCB
UNISON
Elcon
801ZDA 33 25 00
_
Hager
NCN116N C16
Hager
NCN202N C2
Relays
Allen Bradley
700-HC22A2-4L
Temperature
Sensor
Radix
PT 100
Circulation Motor
ELTEK
T.E.F.C. Type
Blower
----
Alluminium blower
7 * 3 * 3/8 Bore
Dry Heaters
Rishina Electricals
14 U Type
Condensing Unit
EMERSON
KCN 372LAG
Sumo lamps on
front control panel
SUMO
Panel LED 16 mm
BOD Incubator
Specification
Input 24VDC,
Output - 240VAC/30VDC
Input -200 240VAC,
50/60Hz, 0.5 Amp
Output 24VDC,1.5Amp
24 330VAC, 25 Amp
2C 85C, 15 Amps,
230/250 V
16 Amps, 240/415 V, 1 Pole
2 Amps, 240/415 V,2 Pole
240V , 50/60 HZ,
10 Amps/240VAC
Refrigerant-134A,
Drier- EK-032
Motor CF 01-01
240V AC LEDs in Red for HT
& LT indication
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7. Incubator Operations
Note: Before starting the chamber cross check all the requirements are satisfied for smooth
running of the Incubator/equipment.
7.1. Installation checks
Warning! Before switching ON the Incubator all the requirement should match.
Failing to do so will hamper chambers performance or damage its components. In
such case, Warranty will be void.
Description
Cable Specs.
Metal clad Socket with
MCB
Distance between power
socket & chamber
Proper Grounding
Drainage
Surrounding Temp
Area
Level
Clearance
Side
Space
Back Side
Front
BOD Incubator
Actual
Available
YES
NO
YES
NO
YES
YES
NO
NO
YES
NO
Must
At the backside bottom of the Equipment.
25C ~ 30C
Clean & free from dust
Horizontally leveled
Minimum 450mm
Minimum 500mm
Minimum 1000mm
YES
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
NO
NO
NO
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Function
Cuts off the supply of cooling system and LT
indicator will be illuminated if chamber temperature
falls below temperature set on the dial of Low
Temperature Thermostat.
Operator has to set the dial on 10C below the actual
set temperature.
Auto Reset, once the temperature is above dial set
temperature.
7.3. Controller
Accurate PID controller is used to control required temperature. The controller has
features like Auto Tuning, Temperature Deviation alarms, Over Temperature safety trip,
Soak timer.
Measured
Temperature in
C
Alarms
ENT /
Enter key
SET /
Select key
Compressor
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8. Operations
Following are the instructions and procedures to use BOD Incubator. Please read carefully
before operating.
8.1. Power ON
Turn ON the power switch. The motor will start rotating and controller display will be
ON.
8.2. Controller Settings
Temperature controller NW-480 is PID controller and Ethernet port with data logging
facility.
8.3. Set Parameters
Press SET key to scroll through parameters. Press ENT key to select parameter
to be change or register new value in memory. Use arrow keys to change
parameter value.
Note: This procedure is only for the chambers which does not have ICDAS software
connections. To change the set values using software please refer ICDAS operation manual.
Warning! Set the High Temperature safety thermostat at 10C above set
temperature and Low Temperature safety thermostat at 10C below the set
temperature. Improper setting of thermostat will affect functions of chamber.
Following parameters can be access by pressing SET key
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Print Command
Erase Memory
Set IP Address
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SCANNER
It shows reading of Each Sensor. In One Display
it shows Temperature reading for 1 to 4 sensors
in degree C.
For remaining sensors press up arrow key.
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To set parameters such as temperature, alarm limits, PID values, Real time clock, Calibration
Offset, Print Command, Erase Memory, and Set IP Address No & Set Pass Code use the
following procedure.
8.3.1. Set Temperature
Set Temperature
Use arrow keys to change set temperature then
press ENT key to register new value in memory.
Press ENT key and following parameters will be displayed. Use arrow keys to
change parameter value; then press ENT to register it in memory and go to next
parameter.
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Proportional Band
Integral time
Derivative time
Cycle time
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Compressor Hystresis
Compressor ON
Compressor OFF
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Note:
The controller is compatible to a DOS base printer on Parallel port.
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9. Troubleshooting
Problem
No display on controller
Temperature
achieving
Temperature
decreasing.
is
not
not
Temperature
is
overshooting
Temperature
is
not
controlled in 3C accuracy
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10.
Maintenance
Only qualified service personnel should ever be permitted to perform any
service related procedure on this chamber!
Disconnect and Lock-Out / Tag-Out all electrical power from the facility at its
source before servicing or cleaning.
Frequency of preventive maintenance procedures depends upon how the facility is used and
upon other circumstances. Because of this, a hard and fast schedule of maintenance
operations is difficult to present. Indeed, an inflexible schedule might be suitable for one user,
but completely inadequate for another. Therefore, we have provided periodic figures when to
perform maintenance procedures, based on the average chamber use.
We suggest that you maintain a preventive maintenance log. In this log you will record
operating notes, pressures, temperatures, and electric readings. The log is valuable because
it will help maintenance and service people by documenting long term trends and by showing
parameter levels when the chamber is operating properly.
10.1.
Interior/Exterior surfaces
The interior and exterior surfaces of the chamber are best cleaned by using
warm water with mild soap and a clean soft cloth. For finger prints or other
stains, mild, non-abrasive cleaners may be used. On stainless steel outer body
with a satin finish, run strokes in the direction as the grain.
Inspection Period: 15Days
10.2.
Door Gasket
Door gaskets should be cleaned on a regular basis. To clean the gasket, use
baking soda and warm water, wiping dry with a soft cloth. The vinyl gasket from
around the inside door will assure an air tight seal if properly maintained and
inspected regularly. When inspecting, check that the gaskets are properly
seated in their retainers. A visual check for wear and tear is also required. If
gaskets should become torn or broken, they should be replaced immediately.
Inspection Period: 30Days
10.3.
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10.4.
Electric Heater(s)
Warning! Remove All Power From Chamber!
Inspect the electric heater(s) inside the chamber conditioning plenum and look
for defects.
Inspection Period: 6 Months
10.5.
Controller / Calibration
The controller, sensors should be rechecked for its accuracy and for the proper
activation of limit or alarm outputs.
Inspection Period: 1 Year
10.6.
Item to be
Inspected
Interior/ Exterior
surfaces
Inspection
Period
Actual Date
Inspected /
Serviced
Actual Date
Inspected /
Serviced
Actual Date
Inspected /
Serviced
15Days
Door Gasket
30Days
General Electrical
Connections
6 Months
Electric Heaters
6 Months
Controller
Calibration
1 Year
BOD Incubator
Actual Date
Inspected /
Serviced
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11.
Supporting Documents
As applicable to the chamber model and serial number, the following are included in
the Supplemental Instructions Section of this manual.
Document
Electrical Schematic Diagram
General Assembly Drawing
SOP
Test Certificates
Material of Construction test certificate
PID Controller Certificate
Circulation Motor test certificate
Condensing unit test certificate
Temperature sensors test certificate
Dry heaters test certificate
BOD Incubator
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