E86060-K4678-A131-A5-7600 - Migration Solutions With The SIMATIC PCS 7 Process Control System - September 2010 PDF

Siemens AG 2010
Migration solutions with the

SIMATIC PCS 7 Process Control System
Catalog ST PCS 7.2 September 2010
SIMATIC PCS 7
Answers for industry.
Siemens AG 2010
Related catalogs
SIMATIC
SIMATIC PCS 7
Process Control System
ST PCS 7
SITRAIN
Training for Automation and
Industrial Solutions
E86060-K4678-A111-B5-7600
E86060-K6850-A101-C1 (German)
SIMATIC
ST PCS 7.1
Add Ons for the
Interactive Catalog CA 01
Products for
Automation and Drives
E86060-K4678-A121-A8-8600
E86060-D4001-A500-C8-7600
SIMATIC
Products for
Totally Integrated Automation
and Micro Automation
ST 70
E86060-K4670-A101-B2-7600
SIMATIC HMI/
ST 80 / ST PC
PC-based Automation
Human Machine Interfaces/
PC-based Automation
E86060-K4680-A101-B7-7600
SIMATIC NET
Industrial Communication
IK PI
E86060-K6710-A101-B6-7600
Process Automation
Field instruments for
Process Automation
E86060-K6201-A101-B2-7600
FI 01
Industry Mall
Information and ordering platform
in the Internet:
www.siemens.com/industrymall
ITC
CA 01
Siemens AG 2010
SIMATIC PCS 7
Migration solutions with the
SIMATIC PCS 7
Introduction
TELEPERM M migration
APACS+/QUADLOG migration
SIMATIC PCS / TISTAR migration
OpenPMC migration
Bailey INFI 90/NET 90 migration
Honeywell TDC migration
ABB Contronic P migration
Invensys Triconex connection
Supersedes:
Catalog ST PCS 7.2 October 2009
The products contained in this catalog
can also be found in the Interactive Catalog
CA 01.
Order No.:
E86060-D4001-A500-C8-7600
Please contact
your local
Siemens branch
Siemens AG 2010
Systems from other vendors
The products and systems described in this

catalog are manufactured/distributed under
application of a certified
quality management
system in accordance
with DIN EN ISO 9001
(Certified Registration
No. 1323-QM). The certificate is recognized by
all IQNet countries.
Systems from Siemens
Catalog ST PCS 7.2 September 2010
Integration of third-party
controllers using PCS 7/OPEN OS
10
Appendix
11
Siemens AG 2010
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Siemens ST PCS 7.2 September 2010
Siemens AG 2010
Answers for industry.
Siemens Industry answers the challenges in the

manufacturing and the process industry as well as in
the building automation business. Our drive and automation
solutions based on Totally Integrated Automation (TIA) and
Totally Integrated Power (TIP) are employed in all kinds
of industry. In the manufacturing and the process industry.
In industrial as well as in functional buildings.
Siemens offers automation, drive, and

low-voltage switching technology as
well as industrial software from standard products up to entire industry solutions. The industry software enables our
industry customers to optimize the entire value chain from product design
and development through manufacture
and sales up to after-sales service. Our
electrical and mechanical components
offer integrated technologies for the entire drive train from couplings to gear
units, from motors to control and drive
solutions for all engineering industries.
Our technology platform TIP offers robust solutions for power distribution.
The high quality of our products

sets industry-wide benchmarks.
High environmental aims are part of
our eco-management, and we implement these aims consistently. Right
from product design, possible effects on
the environment are examined. Hence
many of our products and systems are
RoHS compliant (Restriction of Hazardous Substances). As a matter of course,
our production sites are certified according to DIN EN ISO 14001, but to us,
environmental protection also means
most efficient utilization of valuable
resources. The best example are our
energy-efficient drives with energy savings up to 60 %.
Check out the opportunities our

automation and drive solutions provide.
And discover how you can sustainably
enhance your competitive edge with us.
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Siemens AG 2010
ERP Enterprise Resource Planning
Management Level
MES Manufacturing Execution Systems
Operations Level
SIMATIC PCS 7
Process Control (DCS)
Industrial Software for

Design and Engineering
Installation and Commissioning
Operation
Maintenance
Modernization and Upgrade
Energy Management
Control Level
SIMOTION
Motion Control System
SINUMERIK
Computer Numeric Control
Field Level
PROFIBUS PA
02.03.2009
Process Instrumentation
Totally
Integrated
Automation
SIMATIC Sensors
HART
IO-Link
Setting standards in
productivity and competitiveness.
Totally Integrated Automation.
Thanks to Totally Integrated Automation, Siemens is the only provider

of an integrated basis for implementation of customized automation
solutions in all industries from inbound to outbound.
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Siemens AG 2010
Ethernet
SIMATIC IT
Ethernet
SIMATIC WinCC
SCADA System
Industrial Ethernet
Industrial Ethernet
SIMATIC NET
Industrial
Communication
SIMATIC Controllers
Modular/Embedded/
PC-based
SIMATIC HMI
Human Machine Interface
Safety Integrated
Low-Voltage Controls
and Distribution
PROFINET
SIMATIC Distributed I/O
SINAMICS Drive Systems
PROFIsafe
Industrial Ethernet
PROFIsafe
PROFIBUS
ASIsafe
AS-Interface
Totally
Integrated
Power
KNX GAMMA instabus
TIA is characterized by its unique

continuity.
It provides maximum transparency at
all levels with reduced interfacing requirements covering the field level,
production control level, up to the corporate management level. With TIA
you also profit throughout the complete
life cycle of your plant starting with
the initial planning steps through operation up to modernization, where we
offer a high measure of investment security resulting from continuity in the
further development of our products
and from reducing the number of interfaces to a minimum.
The unique continuity is already

a defined characteristic at the
development stage of our products
and systems.
The result: maximum interoperability
covering the controller, HMI, drives, up
to the process control system. This reduces the complexity of the automation
solution in your plant. You will experience this, for example, in the engineering phase of the automation solution in
the form of reduced time requirements
and cost, or during operation using the
continuous diagnostics facilities of Totally Integrated Automation for increasing the availability of your plant.
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Siemens AG 2010
Integrated power distribution

from one source.
Totally Integrated Power.
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Siemens AG 2010
Communication
IEC 61850
PROFINET
BACnet
Industrial Ethernet
PROFIBUS
Processes /
industrial automation
KNX EIB
Products and systems

Medium voltage
Transformers
Low voltage
Installation
technology
Building
automation
110 kV
03.04.2008
Planning and system conguration
Electrical power distribution in

buildings requires integrated solutions.
Our response: Totally Integrated Power.
This means innovative and integrated,
interface-optimized products and
systems which have been optimally
coordinated and complemented with
communication and software modules
that link power distribution to building
automation or industrial automation.
Totally Integrated Power accompanies
power distribution projects from one
end to the other. From A to Z.
From the planning to the buildings use:
Totally Integrated Power offers significant advantages in every project
stage and to everyone involved in the
project the investors, electrical planning engineers, electricians, users
and building facility managers.
Our portfolio comprises everything

from engineering tools to the matching
hardware: from switchgear and
distribution systems for medium voltage to transformers, from switching
and circuit-protection devices to
low-voltage switchgear and busbar
trunking systems, as far as to the small
distribution board and the wall outlet.
It goes without saying that both the
medium-voltage switchgear, which
requires no maintenance, and the
low-voltage switchgear are type-tested,
and their busbar connections, too.
Comprehensive protection systems
ensure the safety of man and machine
at any time.
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Siemens AG 2010
SIMATIC PCS 7
process control system
If a company wishes to strengthen its position in the
market, it is essential to react flexibly and rapidly to
new market requirements, while keeping interruptions
in current operation down to a minimum. This is the
strength of the SIMATIC PCS 7 process control system
from Siemens. As a corner pillar of the Totally Integrated Automation concept, SIMATIC PCS 7 constitutes
a uniform complete system which surpasses the capabilities of previous systems and satisfies all demands
placed on the process control technology one control
system for all industries and applications.
With SIMATIC PCS 7 we are committed to expanding the

competitive advantages of customers throughout the
complete lifecycle of their industrial plants. The SIMATIC
PCS 7 process control system provides advantages in the
areas of:
- Integration
- Performance
- Scalability
- Modernization
- Security
- Innovation
- Global network of experts
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Siemens AG 2010
Siemens has been offering a wide range of

innovative migration products and solutions
for its globally proven systems for many
years already. Right from the beginning, the
maxim of Siemens' migration strategy is to
modernize the existing installed basis in
steps and without completely changing the
system if possible without a plant shutdown or with minimum production downtimes. Siemens therefore supports
customers' endeavors to achieve long-term
safeguarding of investments together with
maximization of their return on assets.
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Siemens AG 2010
Siemens Migration Strategy

System Aspects
Plant Aspects
Production Aspects
HMI/batch
- Replaces old HMI
- Replaces batch system
Innovation pressure
- Improved process control
- IT integration
- Advanced process control &
asset management
Strategy
- Plant/product future
- Planned modernization
(revamping)
Controller/network
- Replaces controller
- Gateway to SIMATIC PCS 7
I/O field connection
- Further use of I/Os
- Field connection elements for
SIMATIC PCS 7
Lifecycle phases
- Maintenance & modernization
- Expansion & improvement
- Renewal/replacement with
state-of-the-art technology
Stepwise
Adaptable
Cost reduction
- Maintenance budget
- Investment budget
Time-to-Market
- Production time
- Available downtime
Flexible
Innovative Technologies
Migration strategy
Globalization and incessantly increasing
competitive pressures are forcing companies to continuously increase productivity and shorten product time to market. To this end, it is necessary to
continuously optimize engineering procedures and the process, and to simultaneously consider new industrial requirements and directives.
Experience has shown that the success

of migration is largely determined by
providing a technical solution that optimally matches the customer requirements and the customers plant. Minimization of the technical and financial
risks together with safeguarding of investments for as long a period as possible are always fundamental aspects.
Therefore Siemens does not consider its

task to simply be the complete replacement of an existing system, but in close
collaboration together with customers
and their system integrators of an individual, future-oriented solution based
on the state-of-the-art SIMATIC PCS 7
process control system - always under
the directives:
Today, many systems and plants must

be expanded and modernized to ensure
that companies can continue to provide
products meeting market requirements.
However, since the installed basis of
hardware, application software and
know-how of the operating and maintenance engineers represents an enormous value, the safeguarding of investments for companies operating the
plants is always assigned a high priority
during all modernization plans.
The different lifecycles of the various

system components must also be considered, which currently vary from
5 years for PC-based workstations,
15 years for controllers, up to 25 years
or more for input/output components
and wiring.
Step-by-step system innovation
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Adaptable to the specific conditions

of the plant
Flexible according to production
requirements
Siemens AG 2010
Legacy system
SIMATIC PCS 7
Migration services in every step of migration project
OS
Engineering
Station
Controller
Importing of
engineering data
of old OS
OS replacement
by server for
PCS 7/OS
Clients
Server
S7-400
S7-400 H
S7-400 FH
controller
Gateway to
Gateway data coupling
Importing of
controller
engineering
Engineering
System
Server
PROFIBUS PA
I/O
Linking of existing
I/O modules to
PCS 7/AS
I/O
interface
Field Termination
Adapter
Motor
PROFIBUS DP
ET 200M
Wiring rack
Step-by-step migration with the right products and services
Portfolio of the migration products

Siemens recognized the significance of
migration for process automation at an
early point in time, and has been offering
a wide range of innovative migration
products and solutions for its globally
proven systems for many years now.
Through consistent extension of this
migration offering Siemens has become
more and more capable of also modernizing legacy systems from other manufacturers with SIMATIC PCS 7. Right from
the start, the principle of Siemens' migration strategy has been to modernize the
existing installation step-by-step without
completely changing the system if possible without a plant shutdown or with
minimum production downtimes. In this
manner, Siemens supports customers'
endeavors to achieve long-term safeguarding of investments and maximize
return on assets.
products and technologies which are

even more efficient. A good example of
this principle is "Database Automation"
(DBA). Using DBA and a plug-in interface,
it is possible to download configuration
data and to display and configure it using
a standardized user interface.
The migration products can be categorized as follows:
Migration component
Description
OS migration products
Interface from SIMATIC PCS 7 OS Server to system bus

of old system
OS conversion tool (e.g. DBA)
Faceplate library
Services for OS migration
Tools/services for conversion of process pictures
Services for AS migration
Tools/services for function-based conversion of

AS engineering data to SIMATIC PCS 7
BATCH migration components
Enables existing systems to use SIMATIC BATCH
Gateway
Data Base Automation

Siemens' expertise in the migration
sector has continuously grown. The experience gained in numerous migration
projects has been incorporated into new
Thus DBA enables system-supported

migration of uniform operator system
data from different output systems.
The results are uniform software quality,
security, and traceability.
Reuse of old system I/Os or Field

Termination Assembly (FTA)
Gateway between system bus of old system and

SIMATIC PCS 7 (mainly for AS-AS communication)
Engineering tool for gateway
Reuse of I/Os (connection of old I/Os to SIMATIC PCS 7
automation systems, mostly for Siemens systems)
Field Termination Assemblies (FTAs) for field cabling
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Siemens AG 2010
Typical migration scenarios

The migration path that a user opts for
depends on the specific technical and
economic factors of each migration
project. The migration products offer
the modularity and flexibility required
to implement different scenarios.
Typical migration scenarios which can
be implemented using these migration products are described below:
Scenario 1:
Replacement of existing HMI system
by a SIMATIC PCS 7 operator system
Scenario 2:
Expansion of existing plant
Scenario 3:
Comprehensive modernization
If the HMI (Human Machine Interface)

system is technically obsolete, if the
stocking of spare parts is too expensive,
if it no longer complies with current
directives and standards for operator
workstations, or if functional expansions are required (e.g. IT integration),
it is possible to simply replace the existing HMI system with a SIMATIC PCS 7
operator system. The controller with
application software and the process I/O
are retained.
The existing plant is initially retained,

and is modernized by expanding
with further sections/units with
SIMATIC PCS 7.
Bottlenecks in the provision of spare

parts, insufficient support, and the
necessity for functional expansions
(e.g. fieldbus technology or IT integration) can also force comprehensive
modernization of the old system using
the future-oriented SIMATIC PCS 7 process control system. Conversion may
also be possible during operation. Further use of the existing I/O level is supported, and the investments made for
wiring, hardware components or application engineering are safeguarded.
Advantages of this migration step:
Minimum costs
Simple, step-by-step increase in

production capacity
Increase in performance
Clear risk
Clear risk
Lengthening of service life of
the entire plant
Introduction of new technologies

(e.g. PROFIBUS fieldbus, HMI)
New application possibilities

Opening of system for IT world
Introduction of new technologies

(e.g. PROFIBUS fieldbus, HMI)
Lengthening of service life of
the entire plant

Together with scenario 1, enables
process control using a uniform
operator system
Reduction in number of system

suppliers
Elimination of bottlenecks
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Siemens AG 2010
SIMATIC PCS 7
OS clients
PCS 7/TM OS
ES
CS 275
PCS 7/
APACS+ OS
SIMATIC PCS 7
Engineering
PCS 7/505 OS
4-mation
APT
H1 TF
MBUS
PCS 7/
OPMC OS
SIMATIC PCS 7
OS clients
PCS 7
OS server
PCS 7/90 OS
PCS 7/
third-party OS
SIMATIC IT
Management
Console
Ethernet
S7417H
OpenPMC
Controller
S7-41x
Bailey Plant
Loop/
INFI-NET
Third-party
control system
SIMATIC
PCS 7
Bailey
Infi/Net 90
Other
systems
AS 235
TELEPERM M
APACS+/
QUADLOG
SIMATIC
PCS/TISTAR
Migration spectrum
The migration of own process control
systems to SIMATIC PCS 7 is a matter of
course for Siemens, and a significant
component of the continued supplier/customer relationship. Siemens is
additionally able to offer migration solutions for process control systems from
other vendors, e.g. for systems from
ABB, Bailey or Honeywell.
Siemens works closely with the customer's system integrators when implementing migration projects, for they
have the know-how gained over many
years and exactly know the plant as well
as the customer's requirements. This
partnership is a guarantee for the companies operating plants that they will
receive an optimum migration solution.
A further important aspect is that
Siemens supports the migration products as well as the standard products
by means of product updating and customer support. A special strength of
Siemens compared to other suppliers of
migration solutions is the ability to offer
customers long-term support through
know-how, servicing and provision of
components, spare parts and upgrades.
OpenPMC
With the future-oriented SIMATIC PCS 7

process control system, innovative migration solutions and services, many
years of know-how in process automation and migration, as well as continuous worldwide servicing, Siemens
demonstrates its expertise and offers
the security of a reliable partner.
Migration Support Center
Siemens has established several
Migration Support Centers (MSC) where
the expertise for the migration of specific old systems is concentrated. This is
where customer-oriented concepts and
tools based on actual practice are developed and applied for migrating the engineering of the old systems. With its
extensive specialist knowledge, the
Migration Support Center supports the
implementation of migration projects
by:
Development of additional migration

products and solutions
Even if no migration products and solutions have previously been offered in
this catalog for your control system, in
the future you can benefit from the
leading world-class SIMATIC technology
and the associated security of investment.
Based on experience of migration
gained over many years and on universal technologies such as DBA and OPC,
Siemens is capable, given the corresponding demand, to develop migration products and solutions for the partial or complete modernization of other
control systems using SIMATIC PCS 7.
Please contact your regional SIMATIC
PCS 7 partner to arrange preliminary
discussions and to have a concept or
offer drawn up.
Development of migration concepts

Quotation preparation
Engineering/project management
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Siemens AG 2010
Much more
than a catalog.
The Industry Mall.
Selecting
Find your products in the structure tree, in the new "Bread-crumb"
navigation or with the integral search machine with expert functions.
Electronic configurators are also integrated into the Mall. Enter the
various characteristic values and the appropriate product will be displayed with the relevant order numbers. You can save configurations,
load them and reset them to their initial status.
You have a catalog in your hands that will serve

you well for selecting and ordering your products.
But have you heard of the electronic online catalog (the Industry Mall) and all its benefits? Take a
look around it sometime:
Ordering
You can load the products that you have selected in this way into the
shopping basket at a click of the mouse. You can create your own templates and you will be informed about the availability of the products
in your shopping cart. You can load the completed parts lists directly
into Excel or Word.
Delivery status
When you have sent the order, you will receive a short e-mail confirmation which you can print out or save. With a click on "Carrier", you
will be directly connected to the website of the carrier where you can
easily track the delivery status.
Added value due to additional information
So you have found your product and want more information about it?
In just a few clicks of the mouse, you will arrive at the image data base,
manuals and operating instructions. Create your own user documentation with My Documentation Manager.
Also available are FAQs, software downloads, certificates and technical data sheets as well as our training programs. In the image database
you will find, depending on the product, 2D/3Dgraphics, dimension
drawings and exploded drawings, characteristic curves or circuit
diagrams which you can download.
Convinced? We look forward to your visit!
Siemens AG 2010
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Introduction
2/4
Automation
2/5
2/5
Operator control and monitoring

PCS 7/TM OS
2/9
2/9
Engineering
PROGRAF AS
2/12
2/12
2/14
Communication
CS 275
GT104CS gateway
Siemens AG 2010
Introduction
Overview
Engineering
system
SIMATIC PCS 7 OS clients
2
PCS 7/TM
OS server
PCS 7/TM
OS server
CS 275
(single/redundant)
(dualchannel)
PCS 7
OS server
Industrial Ethernet
(single/redundant)
Gateway
AS 414 /
AS 416 /
AS 417
ET 200M
ET 200M
ET 200M
DP/PA link
PROFIBUS
AS 235 cabinet
AS 488 S cabinet
with MIG II migration rack
AS 414/AS 416/AS 417 TM-EA

in TELEPERM M cabinet
Field devices
Configuration example for the migration from TELEPERM M to SIMATIC PCS 7
The TELEPERM M process control system from Siemens has

proven itself worldwide in many different industry sectors in the
past 25 years. More than 15 000 installed systems have proven
their performance, reliability and user-friendliness in many years
of service, even under extreme operating conditions.
The installed platform of the old process control system represents an immense investment in hardware and application software as well as a wealth of valuable and complex know-how accumulated by operating and maintenance personnel.
However, many users are now faced with the need to adapt their
production operations to market requirements, which means
having to expand or modernize their plants.
SIMATIC PCS 7, the modern process control system, offers new
plants and plant expansions an open platform for modern, forward-looking and economical automation solutions in all industries.
The objective of the migration is to modernize the existing platform step-by-step without changing the system, and at the same
time to guarantee past investments for as long as possible. For
this purpose, Siemens has been offering optimized migration solutions for the transition from TELEPERM M to SIMATIC PCS 7 for
a number of years already. The range of migration products covers hardware and software components as well as services for
converting application software, on-site conversions, and the
migration of complete systems.
At the beginning, TELEPERM M customers primarily chose the
step-by-step modernization and functional expansion of individual components of the existing systems:
Replacement of existing automation systems by future-compatible automation systems under the premise of importing
existing application software and I/O from TELEPERM M.
Replacement of operation and monitoring systems by operator systems on the basis of SIMATIC PCS 7
Integration of the distributed SIMATIC process I/Os
Nowadays, direct migration of TELEPERM M to SIMATIC PCS 7
is dominant. Customers are committing totally to the SIMATIC
system components that have been proven worldwide. They
therefore profit on the one hand from the valuable properties of
a modern process control system and the synergy effects provided by Totally Integrated Automation (TIA). Siemens supports
this trend by means of attractive migration products and optimized services for hardware and software conversion.
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Siemens AG 2010
Introduction
Options
Migration services
For a migration project to succeed it is not enough just to have a
technical solution that is optimally adapted to the customers
needs and the individual conditions of the plant in question.
Equally important is the fast and punctual implementation of this
solution at a high level of quality.
This is where we support you optionally by means of:
Services for individual phases of the migration process, e.g.
AS conversion with retention of the I/Os or substitution of the
operator systems including conversion of the user software.
Complete migration of your plant as a service from a single
source
Our migration specialists have extensive knowledge of the systems technology behind TELEPERM M and SIMATIC PCS 7 and
many years of experience in engineering, commissioning and
service. They will analyze your plant, inform and advise you individually about the migration options and finally draw up a detailed quotation for your migration project.
Short stoppage times call for exact planning, which is why our
migration specialists join you in organizing and coordinating the
smooth performance of all the activities itemized in the quotation.
The user software represents a large portion of the total investment and know-how. Hence the quality of its conversion into the
new system world is a key criterion for the migrations economic
efficiency.
TELEPERM M Manual Collection

The TELEPERM M Manual Collection is available on CD. Updated manuals of current migration products are provided as
electronic documentation together with the respective product.
In addition, they can also be downloaded from the Internet via
"SIMATIC Guide Manuals" (see under "SIMATIC PCS 7 Process
Control System" under the heading "Migration"):
www.siemens.com/simatic-docu
Ordering data
Order No.
TELEPERM M
Manual Collection
Electronic manuals on CD, in
2 languages (German, English)
6DL5 900-8AX03-8YX8
C)
C) Subject to export regulations: AL: N, ECCN: 5D992
More information
You can find detailed information, technical specifications and
ordering data for individual TELEPERM M migration products in
the following sections: "Automation", "Engineering", "HMI" and
"Communication".
For supplementary products, refer also to Catalog ST PCS 7.1
(Add-ons for the SIMATIC PCS 7 Process Control System).
You can find additional information in the Internet at:
http://www.siemens.com/teleperm
In the course of the migration we provide you with fast and

reliable conversion of your user software for use on the new
SIMATIC PCS 7 system platform. In doing so we make allowance
for sector-specific properties as well as special plant solutions.
The modern tools that we have developed give you the benefit
of consistent quality, reliability and verifiability. All the conversion
steps performed are documented, as are the manual reconfigurations occasionally required.
Finally, we will draw up detailed documentation of your plant as
soon as the re-start is completed. We even see to the proper disposal of any replaced system components.
For information, consulting, analysis and a quotation, please
contact your local Siemens representative.
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Siemens AG 2010
Automation
Overview
The migration package PCS 7/TM-EA, which combines a

SIMATIC PCS 7 automation system with the components required for the connection to the TELEPERM-E/A distributed I/O
in one migration carrier MIG II, and the associated conversion
services offered for it have facilitated the gradual changeover
from the TELEPERM-E/A I/O to the distributed SIMATIC PCS 7
process I/O since 1999.
If you assume that the process I/O of a process cell,
including transmitters and actuators, should function for at least
10 years without a new loopcheck, then the preservation of the
TELEPERM-I/O in an upcoming migration project appears less
attractive today than in the past.
With a view to the discontinuation of the TELEPERM-I/O products
announced for 2014, we therefore now recommend that you give
immediate priority during plant modernization to the complete
replacement of existing TELEPERM M automation systems and
I/Os with corresponding SIMATIC PCS 7 system components
and new software.
2/4
For this reason, the different versions of the PCS 7/TM-EA

migration package (AS 414-3 TM-EA, AS 416-2 TM-EA,
AS 416-3 TM-EA and AS 417-4 TM-EA) are no longer offered as
standard products in the current Catalog ST PCS 7.2. The
PCS 7/TM-EA migration packages and their individual components, however, remain available in order that migration projects
based on PCS 7/TM-EA that have already started can be completed or that the stocks of spare parts for plants already migrated with PCS 7/TM-EA can be built up.
SIMATIC PCS 7 system components suitable for plant modernization can be found in the chapters "Automation Systems" and
"Process I/O" of the ST PCS 7 Catalog.
Siemens AG 2010
PCS 7/TM OS
Overview
Design
SIMATIC PCS 7 Industrial Workstation V7.1
OS Clients
Engineering
Station
Terminal bus
PCS 7/TM-OS
Server
Plus:
- PCS 7 OS Software Server
or OS Software Redundant
Server Pack
- Coupling Package
PCS 7/TM-OS
Option: PCS 7/TM-OCX (NORA)
Hardware platform:
SIMATIC PCS 7
Industrial Workstation,
Server
Plant bus CS 275
AS 23x
AS x88
The PCS7/TM-OS operator systems offered in this catalog can

be used for the migration of older operator systems of
TELEPERM M. This is simply done by replacing the OS 252,
OS 26x or OS 52x operator systems already installed in existing
TELEPERM M process cells/units with the SIMATIC PCS 7 operator systems, which are designed for connection to the
TELEPERM M plant bus CS 275.
Application
The PCS 7/TM-OS operator system with dual-channel functionality, which is designed to be operated simultaneously on the
TELEPERM M CS 275 plant bus and the PCS 7 Industrial Ethernet plant bus, can be used in combination with the GT104CS
gateway (see section on "Communication") to effectively link
existing TELEPERM M process cells to SIMATIC PCS 7 process
cells.
The cross-bus communication load can be skillfully shared with
this combination:
The PCS 7/TM-OS operator system with dual-channel functionality handles
- AS-OS communication with the automation systems on the
CS 275 and Industrial Ethernet plant buses, as well as
- time-of-day synchronization for the TELEPERM M unit
The GT104CS gateway permits cross-bus AS-AS communication.
The SIMATIC PCS 7 industrial workstations V7.1 with basic communication Ethernet (BCE) and the Windows XP Professional/Server 2003 operating system from the SIMATIC PCS 7
Catalog ST PCS 7 can be used as basic hardware for
PCS 7/TM-OS single stations (single station systems)
PCS 7/TM-OS servers and clients (multi-user systems)
They can be expanded depending on their use and on the defined scope of delivery by means of:
SIMATIC PCS 7 OS software V7.1
Components for connecting to the TELEPERM M CS 275 plant
bus (interface module, local bus connecting cable and
PCS 7/TM-OS coupling package)
Signal module
PCS 7/TM-OCX (NORA) V4.1 program package
Furthermore, supplementary/expansion components such as
network cables, keyboards, multi-monitor graphics cards, process monitors, redundant terminal bus adapters or smart card
readers from the Section "SIMATIC PCS 7 Industrial Workstation"
of the current SIMATIC PCS 7 Catalog ST PCS 7 are relevant for
the configuration of PCS 7/TM-OS Components from the section
"Redundant Operator Systems" in the "Operator System" chapter
of the same catalog can also be used.
Dual-channel operation
The SIMATIC PCS 7 Industrial Workstation with BCE, server
version, with its associated expansion components typical for
servers, already meets all the requirements for dual-channel
operation of the PCS 7/TM-OS.
Interfacing to the SIMATIC PCS 7 Industrial Ethernet plant bus
can also be implemented via CP 1613 A2/CP 1623 as an alternative to BCE communication. The interfacing via CP 1613 A2/
CP 1623 is only required for communication with more than
8 automation systems and when using redundant automation
systems.
SIMATIC PCS 7 Industrial Workstations with BCE communication
can also be subsequently upgraded to CP 1613/1623 communication. To this end, in addition to the CP 1613 A2/CP 1623
module, they require either the S7-1613 communication software
or S7-REDCONNECT. In contrast to the S7-1613, the
S7-REDCONNECT communication software also supports
communication with redundant automation systems. For additional information, refer to Catalog ST PCS 7, Chapter "Operator
System", Section "Redundant Operator Systems".
The PCS7/TM-OS operator systems can be used as display and

control components for the following TELEPERM M automation
systems:
AS 215
AS 230, AS 230 K
AS 235, AS 235 K, AS 235 H
AS 388/TM and AS 488/TM
SIMATIC S5-150U/S5-155U on the CS 275 plant bus
2/5
Siemens AG 2010
PCS 7/TM OS
Function
PCS 7/TM-OCX (NORA) V4.1 program package
PCS 7/TM-OS V4.1 coupling package
The "PCS 7/TM-OS coupling package for AS 23x/AS x88" enables SIMATIC PCS 7 operator systems to exchange information
with the following automation systems via the CS 275 plant bus:
AS 215
AS 230, AS 230 K
AS 235, AS 235 K, AS 235 H
AS 388/TM, AS 488/TM
SIMATIC S5-150U/S5-155U
The coupling package contains a bus-specific channel DLL and
a TM Manager. The channel DLL adapts the TELEPERM M message frames to the OS-specific data structures and procedures
by converting the protocol. The TM Manager is a configuration
assistant that supports the following configuration functions:
ORPA Import
In accordance with the AS data defined in the
PROGRAF AS+/NT configuration tool, the ORPA import
function creates structured tags in the operator system for
TELEPERM M standard and user blocks. The selection of parameters to be imported can be modified using filters and a dialog box.
Block Import
In the operator system, the block import function creates block
instances of the block types defined in PROGRAF AS+/NT for
TELEPERM M standard and user blocks. The selection of parameters to be imported can be modified using filters and a dialog box.
Connection Import
The connection import function generates connections in the
TELEPERM M channel CS 275. It is possible to define here
whether status and plain text messages are transmitted and a
startup to the corresponding automation system is executed.
Message Generator
The Message Generator function determines the block instances which were imported into the operator system and generates messages for these in the AlarmLogging. The message
texts can be parameterized. Message class and message type
can be defined bit-specifically for MKS blocks.
Batch Import
The Batch Import function prepares the data for the internal data
of SIMATIC BATCH. SIMATIC BATCH can then communicate
with the interface blocks in TELEPERM M automation systems in
the same manner as with SIMATIC PCS 7 automation systems.
Coupling package upgrade/update to PCS 7/TM-OS V4.1
An upgrade package that also includes the PCS 7/TM-OCX program package is available to upgrade existing WinCC/TM V1.0x,
PCS 7/TM-OS V2.x or V3.x coupling packages. One upgrade
package is required for each SIMATIC PCS 7/TM-OS single station system, operator terminal or server. The Order No. of the upgrade must be selected according to the installed platform
(PCS 7/TM-OS coupling package and/or PCS 7/TM-OCX
(NORA) program package).
PCS 7/TM-OS V4.0 coupling packages can be economically upgraded to V4.1 by means of an update.
2/6
Faceplate (here for the RN block) in the TELEPERM M NORA display (left)
and the PCS 7 layout (right)
The PCS 7/TM-OCX (NORA) program package comprises:

Faceplates for the standardized display of operable
TELEPERM M AS function blocks in various hierarchy levels
(icon display/group display/loop display)
Faceplates for the visualization of PCS 7 driver blocks of the
TELEPERM M I/Os
The faceplates for the AS standard function blocks are comparable with the standardized displays of the TELEPERM M
OS 525 operator system or with the SIMATIC PCS 7 faceplates.
They are of multi-lingual design, i.e. the user can choose between the languages German, English and French. The related
electronic documentation is supplied on CD in German and
English.
The process connection is made by linking the faceplate to the
AS standard function block. The Object Control ActiveX (OCX)
interactive graphics element performs the logic operation with
the process tags.
As a result, the PCS7/TM-OCX (NORA) program package not
only makes the configuration of pictures easier, it also does
much to simplify and speed up the entire OS configuration process.
For some AS standard function blocks the PCS 7/TM-OCX
(NORA) program package offers not only faceplates in the
TELEPERM M NORA presentation but also faceplates in the
PCS 7 layout. Both faceplate types can be used simultaneously
on the same computer. However, you can use the displays of
only one block type for the function "Select display using process tag".
Siemens AG 2010
PCS 7/TM OS
Intelligent alarm management
The PCS 7/TM-OS coupling packages V4.1 support the intelligent alarm management function of the SIMATIC PCS 7 operator
system V7.1. By means of intelligent alarm management, those
messages which are of less significance for safe and fault-free
plant operation during specific plant statuses can be visually
and audibly hidden. These messages are still logged and archived as before. This saves a noticeable amount of work for the
operators. Insignificant messages can be hidden in two ways:
Dynamically, i.e. depending on preconfigured definition for up
to 32 operating states (Smart Alarm Hiding)
Manually, with time limit
In the case of Smart Alarm Hiding, the status (commissioning,
startup, service, etc.) of the unit is transferred to PCS 7/TM-OS
by means the function block "SRAH" (Status Representation for
Alarm Hiding) and its status message. Depending on this status
of the process cell, messages which are irrelevant for the operator are hidden there.
The function block for AS 23x and AS x88/TM with the fixed type
name SRAH is a user block which can be downloaded to the corresponding automation system during operation. It is supplied
on the software CD of PCS 7/TM-OS V4.1.
Integration
Connecting systems with TELEPERM M basic functions to
SIMATIC BATCH V7.1
Using the coupling packages for PCS 7/TM-OS it is possible to
connect AS 23x or AS 488/TM automation systems, whose functional process areas are automated with GF blocks of the basic
functions program package up to version V1.3 (6DS5305-8AA;
released for delivery in 08/89), to SIMATIC BATCH V7.1. Connection takes place through the UNIB, TR1B and EM1B interface
blocks, which are inserted in the AS structure. It can only be implemented with client/server-based multi-user systems. Single
station systems (single stations) are not suitable for this. The interface blocks enable SIMATIC BATCH to dock on in order to forward control strategies, setpoints and phase change commands
to the master recipe phase, and to read its status.
The dual-channel functionality of the operator system also supports connection to SIMATIC BATCH, i.e. plant units can be used
by different systems within a recipe. It is irrelevant for the recipe
whether a plant unit is on a SIMATIC PCS 7 automation system
or on a TELEPERM M automation system. This is a great advantage particularly with plant expansions.
Ordering data
Order No.
OS single station
SIMATIC PCS 7 Industrial Workstation for ES/OS single station
see catalog ST PCS 7,

chapter "Industrial
Workstation/PC",
SIMATIC Rack PC
Other items required:

Interface module for CS 275 incl.
local bus connecting cable
SIMATIC PCS 7 OS software,
single station V7.1 (for licensing)
PCS 7/TM-OS V4.1 coupling
package
Optional:
- Signal module
- PCS 7/TM-OCX (NORA) V4.1
OS server
SIMATIC PCS 7 Industrial Workstation for OS server

chapter "Industrial
Workstation/PC",
SIMATIC Rack PC

SIMATIC PCS 7 OS Software
Server V7.1 (for licensing)
package
Optional:
- Signal module
- For process visualization on
the server: PCS 7/TM-OCX
(NORA) V4.1
OS Client
SIMATIC PCS 7 Industrial Workstation for OS client

chapter "Industrial
Workstation/PC",
SIMATIC Rack PC

SIMATIC PCS 7 OS software
Client V7.1 (for licensing)
Optional:
- Signal module
- PCS 7/TM-OCX (NORA) V4.1
2/7
Siemens AG 2010
PCS 7/TM OS
Ordering data
Ordering data
Order No.
PCS 7/TM-OS V4.1

coupling packages
PCS 7/TM-OS coupling package

for AS 23x/AS x88
bilingual (German, English)
Type of delivery: Certificate of license and authorization disk;
software and electronic documentation on CD
6DS5 143-1AX
PCS 7/TM-OCX (NORA) V4.1

program package
Standardized displays for operable TELEPERM M AS function
blocks and for PCS 7 driver
blocks of the TELEPERM M I/Os,
trilingual (German, English,
French)
Type of delivery: Certificate of
license and authorization disk;
electronic documentation (German, English) and software on CD
Note:
When the PCS 7/TM-OCX (NORA)
is used, a 6DS5 037-1AX program package has to be ordered
for each single station system
(OS single station) and for each
operator terminal (OS client) of a
multi-user system. A program
package is also required for the
process visualization module if it
is used on the server.
6DS5 037-1AX
Coupling package upgrade

from PCS 7/TM-OS V4.0 to V4.1
consisting of software CD; without
license for process coupling and
PCS 7/TM-OCX
6DS5 128-1XX00-2XX3
Order No.
Interfacing to Industrial Ethernet plant bus,

upgrading from BCE communication
to CP 1613/CP 1623 communication
Additional and expansion components
C)
C)
CP 1613 A2
PCI card for connection to Industrial Ethernet, with ITP and RJ45
connections
6GK1 161-3AA01
CP 1623
PCI Express x1 card for connection to Industrial Ethernet
(10/100/1000 Mbit/s), with 2-port
switch (RJ45)
6GK1 162-3AA00
Communications software for

CP 1613/CP 1623
Coupling package upgrade

from PCS 7/TM-OS
V1.x/V2.x/V3.x to V4.1
Comprising software CD and:
SIMATIC NET S7-1613/2008 for

Industrial Ethernet
(for S7 communication, except
with redundant AS)
S7 communications software for
CP 1613 A2/CP 1623,
runtime software, in 2 languages
(German, English), running under
Windows XP Professional /
Server 2003, single license for
1 installation, software and electronic manual on CD-ROM,
license key on memory stick
6GK1 716-1CB71-3AA0
C)
SIMATIC NET
S7-REDCONNECT/2008
(for S7 communication with
redundant AS)
Software for fail-safe S7 communication over redundant networks,
for CP 1613 A2/CP 1623,
6GK1 716-0HB71-3AA0
C)
Without license for process coupling and PCS 7/TM-OCX
6DS5 128-1XX00-2XX4
Subsequent expansion of S7 communications software for

CP 1613/CP 1623 for communication with redundant AS
License for PCS 7/TM-OS

AS 23x/AS x88 coupling package
6DS5 128-1XX70-2XX4
License for PCS 7/TM-OCX
6DS5 128-1XX03-2XX4
License for PCS 7/TM-OS

AS 23x/AS x88 coupling package and PCS 7/TM-OCX
6DS5 128-1XX73-2XX4
SIMATIC NET PowerPack

S7-REDCONNECT/2008
Software for expansion of
S7-1613 to S7-REDCONNECT,
6GK1 716-0HB71-3AC0
C)
Components for OS connection to the CS 275 plant bus

Refer to following section "CS 275
communication"
Note:
Further supplementary/expansion components such as network cable,
signal module, multi-monitor graphics cards, OS redundancy components, smart card readers, keyboards or process monitors can be found
in the SIMATIC PCS 7 Catalog ST PCS 7. In this catalog you can also select the SIMATIC PCS 7 OS software for the different versions of the
PCS 7/TM operator station (OS single station, OS server or OS client).
2/8
Siemens AG 2010
Engineering
PROGRAF AS
Overview
Interfacing to the SIMATIC PCS 7 plant bus
OS clients
PCS 7/TELEPERM
engineering station AS/OS
Hardware:
SIMATIC PCS 7 Industrial Workstation
(Single Station/Server),
N-PCI incl. local bus connecting cable
Terminal bus
Also:
- PROGRAF AS+/NT
- Coupling package PCS 7/TM-OS
- PCS 7 engineering
software AS/OS
PCS 7/TM OS
Server
Plant bus CS 275
In the case of the SIMATIC PCS 7 Industrial Workstations V7.1

single station/server versions offered below, the interfacing to
the SIMATIC PCS 7 plant bus Industrial Ethernet is implemented
via RJ45 network card 10/100/1000 Mbit/s and Basic Communication Ethernet (BCE).
An alternative to the BCE communication is the more powerful
communication by means of CP 1613 A2/CP 1623 and the
S7-1613/S7-REDCONNECT communications software. This is
however only necessary for communication with more than
8 automation systems and when using redundant automation
systems.
SIMATIC PCS 7 Industrial Workstations with BCE communication
can also be subsequently upgraded to CP 1613/1623 communication. To this end, in addition to the CP 1613 A2/CP 1623
module, they require either the S7-1613 communication software
or S7-REDCONNECT. In contrast to the S7-1613, the
S7-REDCONNECT communication software also supports
communication with redundant automation systems.
PROGRAF AS
AS 23x
AS x88
Based on the SIMATIC PCS 7 Industrial Workstation, single station or server version, a universal PCS 7/TELEPERM Engineering
Station AS/OS can be implemented by the addition of hardware
and software components, which can then be used for the engineering of all subsystems networked by means of TELEPERM M
plant bus CS 275 and SIMATIC PCS 7 Industrial Ethernet plant
bus.
Design
PCS 7/TELEPERM Engineering Station AS/OS V7.1
The SIMATIC PCS 7 Industrial Workstations V7.1, single station/server versions are suitable as basic hardware for a
PCS 7/TELEPERM Engineering Station AS/OS V7.1. These are
already equipped with interface modules for connection to the
plant bus and the terminal bus of SIMATIC PCS 7.
Detailed information on the technology, scope of delivery and ordering data of all versions of the SIMATIC PCS 7 Industrial Workstation V7.1 as well as options/expansions can be found in the
"Industrial Workstation/PC" section of the current SIMATIC PCS 7
Catalog ST PCS 7.
The expansion to a PCS 7/TELEPERM Engineering Station
AS/OS V7.1 requires additional components:
CS 275 interface module N-PCI and local bus connecting
cable (see section on "Communication")
Program package PROGRAF AS+/NT V4.03,
Order No. 6DL5 255-1CX
PCS 7/TM-OS V4.1 coupling package for AS 23x/AS x88
(for details, see section on "Operation and Monitoring")
SIMATIC PCS 7 Engineering Software AS/OS V7.1 with
AS/OS Engineering unlimited POs and AS runtime license for
600 POs
The PROGRAF AS+/NT program package is a variant of the

PROGRAF AS engineering software that can execute on the following operating systems:
Windows NT 4.0
Windows 2000 Professional
Windows XP Professional
Windows 2000 Server
Windows Server 2003
As a component of a PCS 7/TELEPERM Engineering Station
AS/OS V7.1, single station or server version, PROGRAF AS+/NT
V4.03 can be used for:
Engineering, testing and commissioning of the automation
systems
- AS 230, AS 230 K
- AS 235, AS 235 K, AS 235 H
- AS 388/TM and AS 488/TM (incl. the der technical design
versions AS 488 S and AS 488 K)
Software maintenance and documentation
A powerful function block diagram (FBD) editor with autorouter
that can also represent dynamic values and curves, libraries for
reusable elements, rational import and export functions, as well
as practical commissioning and test functions offer you effective
support for the graphical structuring, testing, optimizing and
documentation of the user software of your TELEPERM M automation systems. Structures of existing installed automation systems can be read into PROGRAF AS+/NT, re-compiled and then
graphically processed or documented.
Note:
PROGRAF AS+/NT V4.03 is still available for TELEPERM M migration
projects, quoting Order No. 6DL5 255-1CX.
Note:
The SIMATIC PCS 7 Engineering Software AS/OS V7.1 is released for a
2-hour OS test mode. Continuous use in OS productive operation is not
possible.
The program package PCS 7/TM-OCX (NORA) V4.1 can also be

used as an option (for details, see section on "Operation and
Monitoring").
For the SIMATIC PCS 7 Engineering Software AS/OS V7.1 the
number of configurable process objects or tags can be increased if required by adding SIMATIC PCS 7 Engineering
PowerPacks (see SIMATIC PCS 7 Catalog ST PCS 7, Chapter
"Engineering System", Section "ES Software").
2/9
Siemens AG 2010
Engineering
PROGRAF AS
Integration
Ordering data
Converting existing user software
The user software represents a large portion of the total investment and know-how. Hence the quality of its conversion into the
new system world is a key criterion for a migrations economic efficiency. We provide you with fast and reliable conversion of your
user software for use on the new SIMATIC PCS 7 system platform. In doing so we make allowance for sector-specific properties as well as special plant solutions. As a result of the modern
tools that we developed ourselves, you profit from software of
constant quality, reliability and verifiability. All the conversion
steps performed are documented, as are the manual reconfigurations occasionally required.
For quotations and additional information, please contact your
regional Siemens representative.
Ordering data
Order No.
PCS 7/TELEPERM Engineering Station AS/OS

SIMATIC PCS 7 Industrial Workstation for ES/OS single station

chapter "Industrial
Workstation/PC",
SIMATIC Rack PC
SIMATIC PCS 7 Industrial Workstation for OS server

chapter "Industrial
Workstation/PC",
SIMATIC Rack PC

PROGRAF AS+/NT V4.03 program package for configuration
of TELEPERM M AS 23x/AS x88
package for AS 23x/AS x88
SIMATIC PCS 7 Engineering
Software AS/OS V7.1 for unlimited POs, incl. AS Runtime license
for 600 POs
Optional: PCS 7/TM-OCX
(NORA) V4.1
Order No.
Additional and expansion components

Software AS/OS V7.1
AS/OS Engineering unlimited POs
and AS Runtime license for
600 POs
Software enabled for two-hour OS
test mode, not to be used for
OS productive operation
5 languages (German, English,
French, Italian, Spanish), executes with Windows
XP Professional or Windows
Server 2003, floating license for
1 user
Type of delivery: License key
memory stick, certificate of
license including terms and conditions
Note:
For additional SIMATIC PCS 7
Engineering PowerPacks see
Catalog ST PCS 7, Chapter "Engineering System", Section "ES Software".
6ES7 658-5AF17-0YA5

package for AS 23x/AS x88
2 languages (German, English)
License and authorization disk;
software and electronic documentation on CD
6DS5 143-1AX
PCS 7/TM-OCX (NORA) V4.1

program package
Standardized displays for operable TELEPERM M AS function
blocks and for PCS 7 driver
blocks of the TELEPERM M I/Os,
trilingual (German, English,
French)
license and authorization disk;
electronic documentation (German, English) and software on CD
6DS5 037-1AX
2/10
C)
Siemens AG 2010
Engineering
PROGRAF AS
Ordering data
Ordering data
Order No.
PROGRAF AS+/NT V4.03

Configuration software for
TELEPERM M AS 23x/AS x88
automation systems, can be used
with Windows NT 4.0/ 2000/
2000 Server/ XP/ Server 2003
Type of delivery:
CD with program package in
German and English
Software protection (dongle)
Still available for

TELEPERM M migration, Order No.
6DL5 255-1CX.
Update PROGRAF AS+/NT

V4.0x to current version
Still available for

6DL5 255-1CX00-4XX3.
Upgrade PROGRAF AS+ Version 2 or 3 (with Windows 3.11)

to current version
with return of dongle
Still available for

6DL5 255-1CX00-4XX4.
SIMATIC NET PowerPack S7REDCONNECT/2008

Software for expansion of
S7-1613 to S7-REDCONNECT,
6GK1 161-3AA01
CP 1623
PCI Express x1 card for connection to Industrial Ethernet
(10/100/1000 Mbit/s), with 2-port
switch (RJ45)
6GK1 162-3AA00
6GK1 716-0HB71-3AC0
C)
Components for connection of the

AS/OS engineering station to the CS 275 plant bus
Refer to following section "CS 275
communication"
Interfacing to Industrial Ethernet plant bus,

upgrading from BCE communication
to CP 1613/CP 1623 communication
CP 1613 A2
PCI card for connection to
Industrial Ethernet, with ITP and
RJ45 connections
Order No.
Subsequent expansion of S7 communications software for

CP 1613/CP 1623 for communication with redundant AS
Note:
Supplementary/expansion components such as network cables, keyboards, multi-monitor graphics cards or process monitors, as well as
additional SIMATIC PCS 7 engineering software, can be found in Catalog
ST PCS 7.
Communications software for

CP 1613 A2/CP 1623
SIMATIC NET S7-1613/2008 for
Industrial Ethernet
(for S7 communication, except
with redundant AS)
S7 communications software for
CP 1613 A2/CP 1623
runtime software, in 2 languages (German, English),
running under Windows
XP Professional / Server 2003,
single license for 1 installation,
software and electronic manual
on CD-ROM, license key on
memory stick
6GK1 716-1CB71-3AA0
C)
SIMATIC NET
S7-REDCONNECT/2008
(for S7 communication with
redundant AS)
Software for fail-safe S7 communication over redundant networks, for CP 1613 A2/CP 1623
runtime software, in 2 languages (German, English),
running under Windows
XP Professional / Server 2003,
single license for 1 installation,
software and electronic manual
on CD-ROM, license key on
memory stick
6GK1 716-0HB71-3AA0
C)
2/11
Siemens AG 2010
Communication
CS 275
Overview
Design
Through connection to the TELEPERM M CS 275 plant bus,

PCS 7/TM-OS operator systems and engineering stations with
PROGRAF AS+/NT have access to all types of the following
automation systems of an existing TELEPERM M plant:
AS 230, AS 235, AS 488/TM
S5-150U, S5-155U
Characteristic features of the CS 275 bus architecture:
Participants within a local range or a cabinet group are connected together at distances up to 20 m by means of the 20-m
local bus.
The transition from the 20-m local bus to the remote bus is
made using inductive bus converters UI.
Up to 9 participants (each UI counts as 1 participant) can be
connected into a local bus island using the 20-m local bus.
The remote bus combines distributed systems/local bus islands over distances up to 4 km.
The local bus is redundant as standard, a redundant design
for the remote bus is optional.
There are various possibilities for connecting the engineering/operator stations to the CS 275 plant bus (see design) depending on the respective initial situation and on the type and
scope of migration project.
The following picture and the associated product overview show

the basic possibilities for the CS 275 connection of the engineering/operator stations as well as the connection components required in each case.
The N-PCI interface module that acts as a CS 275 interface is not
yet integrated into the SIMATIC PCS 7 Industrial Workstations,
single station or server versions, that can be used as the basic
hardware for an engineering/operator station. It must therefore
be ordered separately and retrofitted there.
The current N-PCI interface module can be used with
PCS 7/TM-OS V3.1 SP1 and later and
PROGRAF AS+/NT V4.03 and later.
It operates with 3.3 V and 5 V PCI bus signal voltage.
The N-PCI driver V1.4 or higher that it requires, is part of the
scope of delivery of PCS 7/TM-OS in V3.1 SP1 or higher.
N-PCI
N-PCI
ES 902
e.g. to
UI, N-AS
AV
UI1/
UI2
Max. 15 m
Max. 5 m
Remote bus connection unit
N-PCI
3
AV
2.5 m
UI1/
UI2
N-PCI
OS 26x
AV
2.5 m
Remote bus connection unit
AS cabinet TELEPERM M
N-PCI
N-PCI
N-PCI connecting cable
4
Max. 5 m
Basic possibilities for ES/OS connection to the CS 275 plant bus
2/12
Siemens AG 2010
Communication
CS 275
Overview of connecting cables for ES/OS connection to the CS 275 plant bus
Connector
type (see
graphic)
Number of Field of application

connectors
Preassembly, length
Order No.
To connect the N-PCI interface module to a Sub-D socket m 0.3 m o ES 902 m 0.3 m o ES 902 m 6DS8 210-8MB
remote bus connection unit (UI1, UI2 and 0.3 m o ES 902
AV)
Sub-D socket m 3 m o ES 902 m 0.3 m o ES 902 m 6DS8 210-8MC
0.3 m o ES 902
Sub-D socket m 5 m o ES 902 m 0.3 m o ES 902 m
0.3 m o ES 902
6DS8 210-8SC
To connect the N-PCI to a local bus island; Sub-D socket m 0.5 m o cable end free
connection to an existing ES 902 connecSub-D socket m 5 m o cable end free
tor, e.g. to UI or N-AS
Sub-D socket m 10 m o cable end free
6DS8 211-8SB
Sub-D socket m 15 m o cable end free
6DS8 211-8ED
6DS8 211-8SC
6DS8 211-8AD
To connect the N-PCI to a local bus island; Sub-D socket m 2.5 m o ES 902
connection on distributor (AV) in remote
bus connection unit or TELEPERM M AS
cabinet
6DS8 208-8KC
To extend a connecting cable 1, 2, 3 or 4 in Sub-D socketm 0.3 m o Sub-D socket m 0.3 m o

order to connect more than two ES/OS sys- Sub-D plug
tems to local bus island
Sub-D socketm 1,5 m o Sub-D socket m 0.3 m o
Sub-D plug
6DS8 212-8MB
Ordering data
N-PCI interface module
for the ES/OS connection to the
CS 275 local bus, suitable for
3.3 V and 5 V PCI bus signal voltage
Order No.
6DP1 724-8BA
Preassembled connecting cables for ES/OS connection to the

CS 275 plant bus
Connecting cable between
N-PCI and remote bus connection unit
with 4 connectors (1 Sub-D
socket, 3 ES 902); for distances
between N-PCI and UI1 up to:
0.3 m
6DS8 210-8MB
3m
6DS8 210-8MC
5m
6DS8 210-8SC

N-PCI and local bus island
(ES 902 connector)
with 1 connector (Sub-D socket)
and one open cable end for connection to ES 902 connector;
length:
0.5 m
6DS8 211-8SB
5m
6DS8 211-8SC
10 m
6DS8 211-8AD
15 m
6DS8 211-8ED
6DS8 212-8EC
Sub-D socketm 3 m o Sub-D socket m 0.3 m o

Sub-D plug
6DS8 212-8MC
Sub-D socketm 5 m o Sub-D socket m 0.3 m o

Sub-D plug
6DS8 212-8SC
Ordering data
Order No.

N-PCI and local bus island
(distributor)
socket, 1 ES 902 for connection
to AV); length:
2.5 m
6DS8 208-8KC
Connecting cable for connection of more than 2 systems

with N-PCI to a local bus island
(extended by any cable for the
N-PCI connection via its Sub-D
socket)
sockets, 1 Sub-D plug for connection to other cables);
length between the two Sub-D
sockets:
0.3 m
6DS8 212-8MB
1.5 m
6DS8 212-8EC
3m
6DS8 212-8MC
5m
6DS8 212-8SC
Accessories
ES 902 connector
for combination with CS 275 local
bus connecting cables with open
cable end, e.g. 6DS8 211-8..
6DS9 200-8AA
2/13
Siemens AG 2010
Communication
GT104CS gateway
Overview
Function
The Gateway GT104CS is capable of processing the cyclic data
exchange between the TELEPERM M automation systems on the
plant bus CS 275 and up to 32 SIMATIC PCS 7 automation systems on the Industrial Ethernet plant bus.
The CPU of a SIMATIC PCS 7 automation system can process

transmitted or received data of at least 10 AKS- + 10 AKE- +
10 BKS- + 10 BKE-blocks in a 1s cycle. This corresponds to
280 analog values and 1280 binary values per second in each
communication direction.
Configuration
At the GT104CS gateway, the bus and bus node address are to
be set on the plant bus CS 275 by means of DIP switches. For
communication with the SIMATIC PCS 7 automation system, the
gateway requires only a few parameters (IP address). The connection between the SIMATIC PCS 7 automation systems and
the gateway is configured using the SIMATIC Manager.
SIMATIC PCS 7 process cells on the Industrial Ethernet plant
bus can be linked perfectly with existing TELEPERM M process
cells on the CS 275 plant bus by a combination of the
PCS7/TM-OS operator system with dual-channel functionality
and GT104CS gateway.
Application
The cross-bus communication load can be evenly distributed:
The PCS 7/TM-OS with dual-channel functionality handles
- AS-OS communication with the automation systems on the
CS 275 and Industrial Ethernet plant buses, as well as
- time-of-day synchronization for the TELEPERM M unit
The cross-bus AS-AS communication operates via the
GT104CS gateway. The gateway behaves like a virtual automation system.
In connection with the GT104CS gateway, the automation systems AS 488/TM, AS 235 and AS 230 can be used on the
TELEPERM M side. The gateway has a bus and node address
on the TELEPERM M CS 275 plant bus, via which the cyclic data
can be exchanged with as many as 32 automation systems on
the SIMATIC PCS 7 Industrial Ethernet plant bus (TCP/IP protocol). The communication is configured in the participating function blocks of the TELEPERM M and SIMATIC PCS 7 automation
systems and can also be performed online. Once the connection is set up, the gateway couples the configured transmission
and reception blocks.
2/14
The necessary configuration work for this is minimal. For the

SIMATIC PCS 7 automation systems, function blocks for the
TELEPERM M standard functions AKS, BKS, AKE and BKE are
also supplied, as well as a central communications block
TM_LINK.
By means of the TM_LINK communications block and the
GT104CS gateway, the AKS, BKS, AKE and BKE blocks of the
SIMATIC PCS 7 automation systems communicate with the AKS,
BKS, AKE and BKE blocks in the TELEPERM M automation systems, which are assigned by addressing. The function block
TM_LINK uses the S7 system functions USEND and URECV internally for communication with the gateway.
Siemens AG 2010
Communication
GT104CS gateway
Ordering data
GT104CS gateway:
for the AS-AS bus communication
between TELEPERM M and
SIMATIC PCS 7
Hardware incl. memory card with
gateway system software,
AKS/BKS/AKE/BKE function
blocks
More information
Order No.
9AE4 100-1EA00
D) Subject to export regulations: AL: N, ECCN: 4A994X
D)
The GT104CS gateway is a SIMATIC PCS 7 add-on product. The

responsibility for this product is as specified below. If you have
any questions concerning this product, please contact your regional Siemens representative or the department responsible for
the product:
Siemens AG
Industry Sector
Industry Solutions
Karlsruhe
Phone: +49 721 595-6708
Fax: +49 721 595-6383
E-mail: gateway.solutions@siemens.com
2/15
Siemens AG 2010
2/16
Siemens AG 2010
3/2
Introduction
3/4
3/4
Automation
APACS+ controller migration
using DP/IO bus link and AS 417H
QUADLOG controller migration
using DP/IO bus link and AS 417F
3/7
3/11
3/11

PCS 7/APACS+ Operator System
3/14
3/14
Engineering
PCS 7/APACS+ OS Engineering Station
3/17
3/17
Communication
Industrial Ethernet Module (IEM)
Siemens AG 2010
Introduction
Overview
Engineering
system
PCS 7 OS /
BATCH clients
(dualchannel)
PCS 7/APACS+
OS Server
PCS 7
BATCH server
PCS 7
OS server
PCS 7 central
archive server
3
Industrial Ethernet
(single/redundant)
MBUS
IEM
AS 414/
AS 416/
AS 417
ET 200M
DP/IO
Bus Link
MBUS
AS 414FH/
AS 417FH
AS 417H
(Single/
Redundancy
Station)
IEM
ET 200M
DP/PA Link
ET 200M
ET 200M
APACS+/
QUADLOG
APACS+/
QUADLOG
APACS+
I/Os
Field devices
PROFIBUS
Configuration example of APACS+/QUADLOG migration
The APACS+ process control system has been used successfully world-wide for over 15 years. Its functionality, reliability
and user-friendliness have been demonstrated in more than
10 000 installed systems. Migration of the process control system based on APACS+/QUADLOG controllers with the innovative SIMATIC PCS 7 OS operation and monitoring systems from
Siemens provides the opportunity for retaining proven functions
and for significantly increasing the functionality and performance at the same time through specific modernization. With its
open system platform, SIMATIC PCS 7 provides an ideal basis
for modern, future-oriented and economical automation solutions in all sectors.
3/2
Depending on the plant size, the hardware and user software of

an installed APACS+ system represent a considerable investment volume and, together with the know-how of the operating
and maintenance personnel, an enormous value. To preserve
and expand the installed basis and to increase its value,
Siemens developed a migration strategy which aims to modernize existing operator and engineering systems with SIMATIC
PCS 7 while retaining the APACS+/QUADLOG controllers and
the lower-lying I/O level. With this strategy, customers can migrate their existing systems efficiently and economically without
having to replace any controllers, I/O devices or their wiring, and
without any loss of associated investment in the system configuration. In addition, excellent alternatives are provided at the controller level by the AS 41x of SIMATIC PCS 7, especially with
plant expansions. These are supported by the controller-controller communication via Industrial Ethernet Modules (IEM) and by
PCS 7/APACS+ operator systems which can communicate with
both APACS+/QUADLOG controllers and AS 41x by dual channel.
Siemens AG 2010
Introduction
Benefits
Through the migration to SIMATIC PCS 7, the customers of
APACS+ also profit from the numerous advantages provided by
Totally Integrated Automation (TIA) and the facilities already provided by the system for integration into the corporate information
network. These include integration of the SIMATIC IT Manufacturing Execution System as well as monitoring via the World
Wide Web or OPC data exchange with IT other applications.
In addition to the above-mentioned technical aspects, future
compatibility is also an important argument in favor of
APACS+/QUADLOG migration. This is achieved by investment
by Siemens in continuous product development and the longterm, global servicing for its range of SIMATIC products.
Options
More information
You can find detailed information, ordering data and technical
specifications on individual migration products in the following
sections:
APACS+ controller migration using DP/IO bus link and
AS 417H
QUADLOG controller migration using DP/IO bus link and
AS 417F
PCS 7/APACS+ Engineering Station
You can find more information on the Internet at:
www.siemens.com/simatic-pcs7/migration
Converting OS user software

The modern Siemens DBA technology permits fast and secure
implementation of your user software. Your investment in the
configuration of the existing system is therefore safeguarded.
It goes without saying that we also offer this conversion as a service. But you can call upon the services of our experienced migration specialists not only for this reason, but also when generating new graphics. We would be pleased to provide you with an
individual quotation.
3/3
Siemens AG 2010
Automation
Overview
The PCS 7 APACS+ DP/IO bus link offers the possibility of replacing existing APACS+ controllers (ACM, ACM+ or ACMx)
with more powerful SIMATIC PCS 7 AS 417H stations (single station AS 417-4-1H or redundancy station AS 417-4-2H), without
having to renew the installed APACS+ I/O modules, field wiring
and field technology.
The ACM transition board and APACS+ CPU in the module rack
are simply replaced by the externally identical components
DP/IO bus link transition board and PCS 7 APACS+ DP/IO
bus link. The PCS 7 APACS+ DP/IO bus link can then be connected to the AS 417H via the PROFIBUS DP interface of the
DP/IO bus link transition boards.
As a result of the higher performance and speed of the SIMATIC

PCS 7 AS 417H, it is not only possible to replace the controllers
on a 1:1 basis, but also to reduce the number of them. One
SIMATIC PCS 7 AS 417H automation system is capable of replacing as many as three 3 APACS+ controllers.
The PCS 7 APACS+ DP/IO bus link supports both non-redundant and redundant configurations (peer-to-peer redundancy).
A AS 417H (single station/redundancy station) with APACS+
I/O modules on the PCS 7 APACS+ DP/IO bus link can also be
expanded via PROFIBUS DP with ET 200M remote I/Os.
Design
Non-redundant configuration with AS 417H single station
SIMATIC PCS 7
AS 417H
Single Station
Connection of up to 3 DP/IO bus links each with up to 28 APACS+ I/O modules

DP/IO bus link
CP 443-5
Maximum configuration using the example of a non-redundant architecture with AS 417H single station (AS 417-4-1H)
A PCS 7 APACS+ DP/IO bus link inserted in place of the

APACS+ CPU in the former controller module rack is connected
via its transition board to a PROFIBUS DP Master interface of the
AS 417H single station. For each AS 417H single station as
many as 3 PCS 7 APACS+ DP/IO bus links - each with up to
28 APACS+ I/O modules - can be connected via two internal
PROFIBUS DP Master interfaces and one CP 443-5 module.
In total this means a maximum of 84 APACS+ I/O modules can
be connected. The actual limit value depends on the type and
the channel allocation of the I/O modules used. Typical numbers
are about 15 to 25 APACS+ I/O modules per PCS 7 APACS+
DP/IO bus link.
3/4
The actual maximum configuration can be determined using the

memory calculator. In doing so, the memory requirement of the
module types used is to be multiplied by the respective number
of modules. In addition, the memory requirement of the channel
types used is to be multiplied by the respective number of channels. The value obtained by adding the two subtotals for modules and channels must not exceed 65 535 bytes.
Siemens AG 2010
Automation
Module
type
Memory calculator
Channel
type
Number of
channels
Channel
size
Memory requirement per channel

type [bytes]
Enter the number of each module and channel type in the correspond- EAM
ing cell and calculate the total memory requirement.
EAM
ACDI
62
=0
AVDI
62
=0
EAM
CPIF
90
=0
EAM
CPIT
54
=0
EAM
EACI
78
=0
EAM
EADO
62
=0
EAM
EAOC
90
=0
Module type
Number of
modules
Module mem- Memory requirement

ory requireper module type
ment
[bytes]
EAM
630
EAM
EAVI
78
=0
IDM 115V
630
EAM
VPIF
90
=0
IDM 230V
630
EAM
VPIT
54
=0
IDM DC
738
IDM
IDDO
126
=0
ODM 115V
630
IDM
IDMI
50
=0
RTM
638
ODM
SDOC
66
=0
SAI
630
RTM
RIC
102
=0
SAM
630
RTM
RTD
114
=0
SDM 24V
94
SAI
SAAI
102
=0
SDM+ 24V
738
SAM
ACDO
66
=0
SDM+ 48V
738
SAM
SADI
62
=0
VIM
642
SAM
SAIC
86
=0
400
400
SAM
SAOC
102
=0
400
SDM
DPCO
62
=0
SDM
SDIC
42
=0
SDM
SDOC
66
=0
SDM
SOEI
90
=0
SDM
SOEO
110
=0
VIM
TIC_
102
=0
VIC
98
=0
DPIOB
Total memory requirement for modules

Total memory requirement for modules and
channels
400
Available memory space
65 535
VIM
Remaining memory space
65 135
Total memory requirement, channels
Peer-to-peer redundancy with AS 417H redundancy station
SIMATIC PCS 7
AS 417H
Redundancy Station
=0
In the case of peer-to-peer redundancy, each redundant PCS 7

APACS+ DP/IO bus links is connected in a former APACS+ controller module rack via its transition boards to one of two redundant PROFIBUS DP Master interfaces of an AS 417H Redundancy Station (AS 417-4-2H). . For synchronization, the two
redundant PCS 7 APACS+ DP/IO bus links are to be connected
additionally with a DP/IO bus redundancy cable via their transition boards.
The configuration shown in the example of a non-redundant architecture can in principle be applied to the peer-to-peer redundancy with the AS 417H redundancy station.
DP/IO Bus Link

APACS I/Os
Redundancy
cable
Transition Board
IOBUS
Example configuration for peer-to-peer redundancy with AS 417H redundancy station (AS 417-4-2H)
3/5
Siemens AG 2010
Automation
Integration
Ordering data
The PCS 7 APACS+ DP/IO bus link can be used in plant configurations that are based on the SIMATIC PCS 7 V7.1 process control system.
A CD with the following content is shipped together with the

PCS 7 APACS+ DP/IO bus link:
Hardware configuration file for configuration of the APACS+
I/O modules (for integration in the SIMATIC Manager of
SIMATIC PCS 7)
Function block library with the channel drivers of the APACS+
I/O modules as well as diagnostics blocks and faceplates
Documentation
The software on this CD supports the integration of the PCS 7
APACS+ DP/IO bus links and of the APACS+ I/O modules in
SIMATIC PCS 7. Together with the SIMATIC PCS 7 system software it enables:
Graphical hardware parameterization of the APACS+ I/O
modules with online diagnostics
Generation of hardware and software alarm messages for the
APACS+ I/O modules and the PCS 7 APACS+ DP/IO bus link
Operation and monitoring, as well as monitoring of the PCS 7
APACS+ DP/IO bus links and of the APACS+ I/O modules
Order No.
6EQ2 014-0CE00-0XA0
A)
DP/IO bus link transition board

for the PROFIBUS DP interfacing
of the PCS 7 APACS+ DP/IO
bus links to the AS 417H
Note:
One transition board is required
for each PCS 7 APACS+ DP/IO
bus link.
6EQ2 013-1CE00-0XA0
A)
DP/IO bus redundancy cable,

length 1 m
for the connection of two redundant PCS 7 APACS+ DP/IO
bus links for synchronization
6EQ2 013-0CE10-0XA0
A)
PCS 7 APACS+ DP/IO bus link

Type of delivery:
Electronic module
CD with function block library,
configuration software and electronic documentation
Additional components
AS 417H automation systems (bundles)

Individual configuration of the
AS 417H bundles with the following basic data; completion of
order numbers by selecting the
preconfigured ordering units from
Catalog ST PCS 7, Section "FaultTolerant Automation Systems" or
by means of special configurators
in the Industry Mall: SIMATIC
PCS 7 AS single station / SIMATIC
PCS 7 AS redundancy station)
Single station
AS 417-4-1H
Preassembled and tested, memory card 16 MB RAM (up to about
3 000 POs), 1 x CPU 417-4H
(up to about 2 500 POs)
6ES7 654-8EM..-..B.
Redundancy Station
AS 417-4-2H
3 000 POs), 2 x CPU 417-4H
(up to about 2 500 POs)
6ES7 656-8EM..-..B.
A) Subject to export regulations: AL: N, ECCN: EAR99H
Note:
For additional SIMATIC PCS 7 ordering data, particularly for operator system and engineering system, see Catalog ST PCS 7.
3/6
Siemens AG 2010
Automation
Overview
The PCS 7 QUADLOG DP/IO bus link offers the possibility of replacing existing QUADLOG controllers (CCM, CCM+ or CCMx)
with a more powerful SIMATIC PCS 7 AS 417F (single station) or
SIMATIC PCS 7 AS 417FH (redundancy station), without having
to renew the installed QUADLOG I/O modules, field wiring and
field technology.
The ACM transition board and QUADLOG CPU in the module
rack are simply replaced by the externally identical components
DP/IO bus link transition board and PCS 7 QUADLOG DP/IO
bus link. The PCS 7 QUADLOG DP/IO bus link can then be connected to the AS 417F/FH via the PROFIBUS DP interface of the
DP/IO bus link transition boards.
As a result of the higher performance and speed of the SIMATIC
PCS 7 AS 417F/FH, it is not only possible to replace the controllers on a 1:1 basis, but also to reduce the number of them. One
SIMATIC PCS 7 AS 417F/FH automation system is capable of replacing as many as three 3 QUADLOG controllers.
The PCS 7 QUADLOG DP/IO bus link supports both non-redundant and redundant configurations (node-to-node redundancy).
An AS 417F/FH (single station/redundancy station) with QUADLOG I/O modules on the PCS 7 QUADLOG DP/IO bus link can
also be expanded via PROFIBUS DP with ET 200M remote I/Os.
Design
Non-redundant configuration with AS 417F (single station)
SIMATIC PCS 7
AS 417F
(single station)
OVP
DP/IO bus link
OVP
Connection of one or two DP/IO bus

links
each with up to 28 partly configured
up to 14 fully configured QUADLOG I/O
modules
OVP: over voltage protection
Maximum configuration using the example of a non-redundant architecture with AS 417F (single station)
A PCS 7 QUADLOG DP/IO bus link inserted in place of the

QUADLOG CPU in the former controller module rack is connected via its transition board to a PROFIBUS DP Master interface of the AS 417F (single station). For each AS 417F this
means that one or two PCS 7 QUADLOG DP/IO bus links
each with up to 14 fully configured or 28 partly configured
QUADLOG-I/O modules can be connected via two
PROFIBUS DP Master interfaces. This corresponds to a total of
28 fully configured or 56 partly configured QUADLOG-I/O modules. The actual limit value depends on the type and the channel
allocation of the I/O modules used. Typical configurations have
about 10 to 20 QUADLOG I/O modules per PCS 7 QUADLOG
DP/IO bus link.
The actual maximum configuration can be determined using the

memory calculator. In doing so, the memory requirement of the
module types used is to be multiplied by the respective number
of modules. In addition, the memory requirement of the channel
types used is to be multiplied by the respective number of channels. The value obtained by adding the two subtotals for modules and channels must not exceed 65 535 bytes.
3/7
Siemens AG 2010
Automation
Channel
type
Memory calculator
Enter the number of each module and channel type in the corresponding
cell and calculate the total memory requirement.
Module type
Number of
modules
Module memory requirement
Memory requirement
per module type
[bytes]
Number of
channels
Channel size
Memory requirement per channel

type [bytes]
ACDI
61
=0
ACDO
70
=0
ADIC
58
=0
AVDI
61
=0
CAAI
102
=0
CAIC
90
=0
CAIP
106
=0
CAI
623
CAIP
106
=0
CAM
731
CAOC
106
=0
CDM
731
CDDO
125
=0
CDO
731
CDOC
82
=0
EAM
623
CDSI
58
=0
IDM
623
CEDO
125
=0
ODM
623
CPIF
94
= 188
RTD
632
CPIT
58
=0
SAM
623
DPOC
70
=0
731
2 193
EACI
82
=0
635
EADO
61
=0
400
400
EAOC
94
=0
EAVI
82
=0
IDMI
50
=0
RIC
106
=0
RTD
114
=0
SADI
61
=0
SAIC
85
=0
SAOC
106
=0
SDOC
70
=0
SOEI
98
=0
SOEO
122
=0
TIC_
102
=0
VIC
98
=0
VPIF
94
=0
58
SDM+
VIM
DPIOB
Total memory requirement for modules

Total memory requirement
for modules + channels
2 781
2 969
Available memory space
65 535
VPIT
Remaining memory space
62 566
Total memory requirement, channels
3/8
=0
= 188
Siemens AG 2010
Automation
Node-to-node redundancy with AS 417FH
(redundancy station)
SIMATIC PCS 7
AS 417FH
Redundancy Station
DP/IO Bus Link
OVP
QUADLOG I/Os
OVP
Transition
board
Redundancy cable
Integration
The PCS 7 QUADLOG DP/IO bus link can be used in plant configurations that are based on the SIMATIC PCS 7 V7.1 process
control system. It can be operated in these configurations together with the following components:
Automation systems AS 417F (single station) or AS 417 FH
S7 F Systems V6.1 with S7 F-Lib V1.3
SIMATIC Safety Matrix V6.2:
S 7 F Systems V6.1 permits the implementation of safety-oriented applications by means of graphical engineering with the
continuous function chart (CFC) using TV-tested function
blocks with QUADLOG-specific functions. Even greater convenience during engineering and visualization of complex safety
programs is offered by the SIMATIC Safety Matrix V6.2, based on
the CFC. According to the principle of a cause & effect matrix, it
allows configuration by simply linking the events that occur during the process with precisely defined reactions.
CD with function block library, configuration software and
electronic documentation
Sample configuration for node-to-node redundancy with AS 417FH

In the case of node-to-node redundancy, two redundant PCS 7

QUADLOG DP/IO bus links are distributed across two separate
mounting racks. In these former QUADLOG controller subracks
they replace the existing QUADLOG-CPU.
Each of the two redundant PCS 7 QUADLOG DP/IO bus links is
connected via its transition board to one of two redundant
PROFIBUS DP Master interfaces of the AS 417FH (redundancy
station). For synchronization, the two redundant PCS 7 QUADLOG DP/IO bus links are to be connected additionally with a
DP/IO bus redundancy cable via their transition boards.
The configuration shown using the example of a non-redundant
architecture can in principle also be transferred to the node-tonode redundancy (2 x 2 PCS 7 QUADLOG DP/IO bus links on
one AS 417FH).
The scope of delivery of the PCS 7 QUADLOG DP/IO bus link includes a CD with the following content:
Hardware configuration file for parameterizing all QUADLOG
I/O modules (for integration in the SIMATIC Manager of
SIMATIC PCS 7)
Function block library with the channel drivers of the
QUADLOG I/O modules as well as diagnostics blocks and
faceplates
Documentation
The software on this CD supports the integration of the PCS 7
QUADLOG DP/IO bus links and of the QUADLOG I/O modules
into SIMATIC PCS 7. Together with the SIMATIC PCS 7 system
software it enables:
Graphical hardware parameterization of the QUADLOG I/O
modules with online diagnostics
Generation of hardware and software alarm messages for the
QUADLOG I/O modules and the PCS 7 QUADLOG DP/IO
bus link
Operation and monitoring, as well as monitoring of the PCS 7
QUADLOG DP/IO bus links and of the QUADLOG I/O modules
3/9
Siemens AG 2010
Automation
Ordering data
Ordering data
Order No.
6EQ2 013-0CE00-0XA0
A)
DP/IO bus link transition board

for the PROFIBUS DP interfacing
of the PCS 7 QUADLOG DP/IO
bus links to the AS 417F/FH
Note:
One transition board is required
for each PCS 7 QUADLOG DP/IO
bus link.
6EQ2 013-1CE00-0XA0
A)
DP/IO bus over-voltage protection

for limiting the voltage on the
PCS 7 QUADLOG DP/IO bus link
to DC 30 V.
UPH: 39PSR6OVP
PCS 7 QUADLOG DP/IO bus link

Type of delivery:
Electronic module
CD with function block library,
configuration software and electronic documentation
Additional components
Single station
AS 417F
3 000 POs), 1 x CPU 417-4H with
S7 F Systems RT License (up to
about 2 500 POs)
6ES7 654-8EN..-..B.
Redundancy station
DP/IO bus redundancy cable

for the connection of two redundant PCS 7 QUADLOG DP/IO
bus links for synchronization
1 m long
6EQ2 013-0CE10-0XA0
A)
2 m long
6EQ2 013-0CE20-0XA0
A)
6 m long
6EQ2 013-0CE60-0XA0
A)
3/10
Order No.
AS 417F/FH automation systems (bundles)

Individual configuration of the
AS 417H bundles with the following basic data; completion of
order numbers by selecting preconfigured ordering units from
Catalog ST PCS 7, Section
"Safety-related Automation Systems" or by means of special configurators in the Industry Mall:
SIMATIC PCS 7 AS single station /
SIMATIC PCS 7 AS redundancy
station)
AS 417FH
3 000 POs), 2 x CPU 417-4H with
S7 F Systems RT License (up to
about 2 500 POs)
6ES7 656-8EN..-..B.
Note::
For additional SIMATIC PCS 7 ordering data, particularly for operator system and engineering system, see Catalog ST PCS 7.
Siemens AG 2010
Overview
Design
The following software components are required depending on
the configuration of a PCS 7/APACS+ operator system as single
station or client/server combination (single or redundant):
Required software
PCS 7 architecture
OS Single
Station
PCS 7/APACS+ OS single station pack V7.1

(2000 POs)
Client/
server
(non-redundant server)
Client/server
(redundant
server)
PCS 7/APACS+ OS
server pack V7.1
(2000 POs)
PCS 7/APACS+ OS
redundant server pack
V7.1 (2000 POs)
The software packs PCS 7/APACS+ OS offered for migration of

APACS+ operator systems are tailored to the architecture of the
SIMATIC PCS 7 operator system. They support single station
systems (Single Stations) as well as multi-user systems with up
to 12 servers/redundant pairs of servers and up to 32 clients.
Data from different systems can be displayed in one process
image on the OS clients of a multiuser system, both from
APACS/QUADLOG controllers on the M bus and from the
SIMATIC PCS 7 automation systems on the Industrial Ethernet.
The multi-client architecture of the operator systems enables a
client to retrieve data from different servers.
With smaller systems it is possible to use a PCS 7/APACS+
OS server with dual-channel functionality. This implements the
communication with the APACS/QUADLOG controllers and the
SIMATIC PCS 7 automation systems via two separate communication channels.
A PCS 7/APACS+ plant configuration with automation systems
(controllers), engineering system and operator system can be
expanded by batch clients and batch servers for automation of
batch processes using SIMATIC BATCH. Batch clients and
OS clients can be operated together on one SIMATIC PCS 7
Industrial workstation or on separate basic hardware. Batch
servers are usually set up on a separate SIMATIC PCS 7 industrial workstation, separated from the OS server.
PCS 7 OS Software Client

V7.1
(See section "OS Software" in Catalog
ST PCS 7)
When used with SIMATIC BATCH

PCS 7/APACS+ SIMATIC
BATCH Runtime License
V7.0
(2 licenses)
The number of process objects (PO) supplied with the software

components in the table is expandable with SIMATIC PCS 7
PowerPacks from section "OS Software" of Catalog ST PCS 7.
In this section of the Catalog you can also select additional software for PCS 7/ APACS+ operator systems.
Appropriate basic hardware for a PCS 7/APACS+ operator station as a single station, server or client version can be found in
the section "Industrial Workstation/PC" of Catalog ST PCS 7.
Communication between the APACS+/QUADLOG controllers on
the M-Bus and the PCS 7/APACS+ OS on the Industrial Ethernet
plant bus usually takes place via the Industrial Ethernet Module
IEM (see last section of this chapter). In the case of small configurations with limited expansion, a PCS 7/APACS+ OS station can
also be directly linked to an APACS+ MBUS segment by means
of an APACS+/QUADLOG MBI PCI card.
Note:
You can find information on the product range and the advanced functions of SIMATIC BATCH as well as ordering data for SIMATIC BATCH
V7.1 in Catalog ST PCS 7.
3/11
Siemens AG 2010
PCS 7/APACS+ OS V7.1 (single station/server/redundant
server)
For the configuration of PCS 7/APACS+ OS operator stations the
following software products are available:
PCS 7/APACS+ OS Single Station Pack V7.1 (2 000 POs) for a
single station
PCS 7/APACS+ OS Server Pack V7.1 (2 000 POs)1) for one
server
PCS 7/APACS+ OS Redundant Server Pack V7.1
(2 000 POs)1) for a redundant pair of servers
1) The standard OS client of SIMATIC PCS 7 V7.1 is used to expand

PCS 7/APACS+ client/server architectures.
They are equipped with:

PCS 7 OS Software Runtime V7.1 incl. SP (2000 POs, incl.
512 archive tags)
APACS+ OS channel for communication with the
APACS+/QUADLOG controllers
Library with PCS 7/APACS+ OS icons and OS faceplates
WinCC/Redundancy and RS 232 connecting cable, 10 m
(only PCS 7/APACS+ OS redundant server pack)
The APACS+ OS channel DLL implements reliable communication with the APACS+/QUADLOG controllers using an original
SIMATIC PCS 7 driver, and simultaneously permits communication with the AS 41x controllers by dual channel. It supports the
Industrial Ethernet interfacing via the CP 1613/CP 1623 communications processor as well as the connection to the MBUS of
APACS+ via Industrial Ethernet and IEM.
The PCS 7/APACS+ OS icons and faceplates developed in line
with the SIMATIC PCS 7 standard take into account the special
properties of the APACS+/QUADLOG controllers.
PCS 7/APACS+ SIMATIC BATCH Runtime License V7.0
Together with the APACS+ OS server channel DLL, the
PCS 7/APACS+ SIMATIC BATCH runtime license allows exchange of runtime information between SIMATIC BATCH and an
APACS+/QUADLOG controller. SIMATIC BATCH servers always
communicate with the APACS+/QUADLOG controllers by
means of a PCS 7/APACS+ OS server. Therefore a
PCS 7/APACS+ SIMATIC BATCH Runtime license is required for
each PCS 7/APACS+ OS Server which exchanges data with
SIMATIC BATCH.
Note:
The PCS 7/APACS+ SIMATIC BATCH Runtime License V7.0 requires the
installation of SIMATIC BATCH. The SIMATIC BATCH software V7.1
should be ordered additionally. Information about the SIMATIC BATCH
product range and its advanced functions can be found in Catalog
ST PCS 7 under "SIMATIC BATCH software".
3/12
Ordering data
Order No.

PCS 7/APACS+ OS single station pack V7.1 (2000 POs)
Software and electronic documentation, English, executes with
Windows XP Professional, single
license for 1 installation
Runtime software, software
class A
Type of delivery:
PCS 7/APACS+ OS single station pack V7.0 (2 000 POs)
SIMATIC PCS 7 OS Server Upgrade Package V7.0 to V7.1
PCS 7/APACS+ OS Software
Media Package V7.1
6EQ2 000-2AB17-3BA0
PCS 7/APACS+ OS server pack

V7.1 (2000 POs)
Windows Server 2003, single
class A
Type of delivery:
PCS 7/APACS+ OS server pack
V7.0 (2000 POs)
Media Package V7.1
6EQ2 000-2BB17-3BA0
PCS 7/APACS+ OS redundant

server pack V7.1 (2000 POs)
Windows 2003 Server, single
license for 2 installations, including WinCC/Redundancy and
RS 232 connecting cable, 10 m
class A
Type of delivery:
PCS 7/APACS+ OS redundant
server pack V7.0 (2000 POs)
2 x SIMATIC PCS 7 OS Server
Upgrade Package V7.0 to V7.1
Media Package V7.1
6EQ2 000-2DB17-3BA0
Siemens AG 2010
Ordering data
Order No.
PCS 7/APACS+ SIMATIC BATCH

Runtime license V7.0
English, executes with Windows
XP Professional/Server 2003, single license for 1 installation
class A
Type of delivery:
License key disk, certificate of license including terms and conditions
6EQ2 000-6XX07-2BB0

Client V7.1
XP Professional, floating license
for 1 user
class A
(See section "OS Software" in
Catalog ST PCS 7)
6ES7 658-2CX17-0YA5
APACS+/Quadlog MBI PCI card

Permits direct interfacing of
PCS 7/APACS+ OS to MBUS segments for small configurations
with limited expansion
UPH:16413-16
Ordering data
Order No.
Software upgrade
PCS 7/APACS+ OS Upgrade
Package Runtime from V6.x to
V7.1 (OS Single Station or
OS Server)
Windows XP Professional/Server
2003, single license for
1 installation
class A
Type of delivery:
PCS 7/APACS+ OS Runtime
upgrade package from V6.x to
V7.0
SIMATIC PCS 7 OS Server
Media Package V7.1
6EQ2 000-2XX17-3BE0
PCS 7/APACS+ OS Upgrade

Package Runtime from V7.0 to
V7.1 (OS Single Station or
OS Server)
Windows XP Professional/Server
1 installation
class A
Type of delivery:
SIMATIC PCS 7 OS Server
Media Package V7.1
6EQ2 000-2XX17-3BH0
3/13
Siemens AG 2010
Engineering
Design
The following software products are offered for the configuration

of a PCS 7/APACS+ OS engineering station:
PCS 7/APACS+ OS Engineering Pack V7.1
for the OS engineering and the OS interface of the
APACS+/QUADLOG controllers
Alternative product versions:
- Unlimited POs - without OS runtime license for productive
operation as an operator station (2-hour OS test mode possible)
- 2 000 POs - with OS runtime license (2 000 POs) for productive operation as operator station
PCS 7/APACS+ SIMATIC BATCH DBA Engineering V7.0
Option package for configuration of SIMATIC PCS 7 OS and
SIMATIC BATCH for interfacing of APACS/QUADLOG controllers; use of this software also requires SIMATIC BATCH software. The SIMATIC BATCH software V7.1 can be found in
Catalog ST PCS 7, in the section "SIMATIC BATCH software".
PCS 7/APACS+ ES Libraries V7.1
Option package for use of function blocks, symbols and faceplates of the APACS+ Basic Application Library in plants with
SIMATIC S7-400 controllers (AS 41x)
PCS 7/APACS+ OS DBA
PCS 7/APACS+ OS Engineering Pack V7.1

This software package is required for OS engineering and OS interfacing of the APACS+/QUADLOG controller. Depending on
the application area, you can choose between two product versions whose licensing differs as follows:
PCS 7/APACS+ OS Engineering Pack V7.1 (unlimited POs,
for an exclusive engineering station with unlimited OS engineering license; in this version, the use as an operator station
is restricted to a 2-hour test operation. Continuous use in productive operation is not possible.
PCS 7/APACS+ OS Engineering Pack V7.1 (2 000 POs),
for a combined engineering/operator station; in addition to
an OS engineering license for 2 000 POs, this version
also includes an OS runtime licenses for 2 000 POs
(incl. 512 archive tags). The number of process objects (PO)
is expandable with SIMATIC PCS 7 PowerPacks from Catalog
ST PCS 7, section "ES Software".
Both product versions contain the components listed below:
SIMATIC PCS 7 engineering software for OS V7.1 (including
SP) with the licenses described above in accordance with
Catalog ST PCS 7, Section "ES Software"
PCS 7/APACS+ OS DBA
Database Engineering Package for the migration of user data.
APACS+ OS Server Channel DLL
for communication with APACS+/QUADLOG controllers
PCS 7/APACS+ OS library
with OS icons and OS faceplates
OPC Engineering plug-in
for interfacing third-party controllers (e.g. Allen-Bradley)
Further engineering software for installation on this engineering
station can be ordered using Catalog ST PCS 7, Section "ES
software".
Appropriate basic hardware for a PCS 7/APACS+ engineering
station can be found in the section "Industrial Workstation/PC" of
Catalog ST PCS 7.
3/14
Database Automation (DBA) tool for generation of the PCS 7 OS database
A core component for the PCS 7/APACS+ OS Engineering is the

Database Automation PCS 7/APACS+ OS DBA. This automatically generates the OS database with the display hierarchy, required tags, alarm messages and alarm priorities as well as the
specific block icons and faceplates from the data of the
APACS+/QUADLOG controllers. The display hierarchy is the basis for navigation between the process pictures and for alarm
management. PCS 7/APACS+ OS DBA automatically positions
the type-specific block icons, e.g. for controllers or analog inputs (AI), in the generated process pictures. These block icons
are linked to the associated function blocks and faceplates
through the database. Manual configuration is mainly limited to
the design and positioning of the static graphic elements, e.g.
tubes or tanks.
APACS+ OS Server Channel DLL
The APACS+ OS server channel DLL implements reliable communication with the APACS+/QUADLOG controllers using an
original SIMATIC PCS 7 driver, and simultaneously permits communication with the AS 41x controllers by dual channel. It supports the Industrial Ethernet interfacing of APACS+/QUADLOG
controllers using the CP 1613/CP 1623 communications module
in conjunction with the Industrial Ethernet Module IEM, as well as
direct connection to the MBUS using an APACS+/QUADLOG
MBI PCI card.
Siemens AG 2010
Engineering
PCS7/APACS+ OS library
The PCS7/APACS+ OS library contains the following types of
symbol and faceplate:
Types of symbol and faceplate of the PCS 7/APACS+ OS library
Process control functions
Single loop
Single loop SS
External setpoint
Ratio setpoint
Cascade
Primary
Secondary
Process I/O functions
Analog alarm
Discrete alarm
Controller diagnostics
Resource status
Process objects
Block valve 1 out

Block valve 2 out
Valve A
Valve A alarm
Motor 1 out
Motor 2 out
Motor A
Motor A alarm
The PCS 7/APACS+ OS icons and faceplates developed in line

properties of the APACS+/QUADLOG controllers.
OPC engineering plug-in
An additional component in DBA enables engineering of OPC
connections to any third-party systems, e.g. for interfacing AllenBradley controllers. In addition to process values, this can be
used to also integrate messages and alarms from third-party
systems into the PCS 7 OS database. Analogous to APACS+,
the OPC component supports automatic generation of the OS
plant hierarchy as well as positioning of the corresponding block
icons. The engineering overhead for integrating third-party systems can thus be drastically reduced.
PCS 7/APACS+ ES libraries V7.1 for SIMATIC PCS 7 AS 41x

controller
The option package PCS 7/APACS+ ES Libraries is a supplement to the process control libraries of SIMATIC PCS 7 suitable
for users with APACS+ applications. It enables function blocks,
symbols and faceplates of the APACS+ Basic Application Library also to be used in plants with SIMATIC S7-400 controllers
(AS 41x). SIMATIC PCS 7 AS 41x automation systems can then
be operated and visualized like APACS/QUADLOG controllers.
The optional package PCS 7/APACS+ ES Libraries contains:
ES library with preconfigured PID controllers, motor blocks
and valve blocks for SIMATIC S7-400 controllers (for block
types, see Table "AS blocks of the PCS 7/APACS+ ES Library")
Associated block icons and faceplates for the PCS 7 Operator
System.
CFC and SCL source data for creating user-specific types
AS blocks of the PCS7/APACS+ ES library
Single loop
Single loop SS
Single loop EM
External setpoint
Ratio setpoint
Cascade
Primary
Secondary
Analog alarm
Discrete alarm
Process objects
Block valve 1 out

Block valve 2 out
Valve A
Valve A alarm
Motor 1 out
Motor 2 out
Motor A
Motor A alarm
PCS 7/APACS+ SIMATIC BATCH DBA Engineering V7.0

Optional package for configuration of PCS 7 OS and SIMATIC
BATCH for interfacing of APACS+/QUADLOG controllers
The optional package PCS 7/APACS+ SIMATIC BATCH DBA
Engineering contains:
Licenses with which the batch information for a batch project
saved in the APACS+ Engineering System 4-mation can be
imported into DBA and translated for SIMATIC BATCH.
License for exchange of information between SIMATIC BATCH
and a PCS 7/APACS+ OS Server during runtime
Note:
A prerequisite for the use of the PCS 7/APACS+ SIMATIC BATCH DBA
Engineering V7.0 is the installation of SIMATIC BATCH. The SIMATIC
BATCH software V7.1 should be ordered separately. The ordering data
can be found in Catalog ST PCS 7, in the section "SIMATIC BATCH software".
3/15
Siemens AG 2010
Engineering
Ordering data
Order No.
PCS 7/APACS+ OS Engineering

Software for exclusive engineering station with unlimited
OS engineering license
Without OS Runtime license for productive operation as an
operator station (2-hour OS test mode possible)
PCS 7/APACS+ OS engineering

pack V7.1 (unlimited POs)
Windows XP Professional, floating
license for 1 user
Engineering software, software
class A
Type of delivery:
pack V7.0 (unlimited POs)
SIMATIC PCS 7 Engineering Upgrade Package AS/OS V7.0 to
V7.1 (unlimited POs)
Media Package V7.1
6EQ2 000-2EB17-3BA5
6EQ2 000-3EB17-3BA5
Options
PCS 7/APACS+ SIMATIC BATCH
DBA Engineering V7.0
English, executes with Windows
XP Professional, single license for
1 installation
class A
Type of delivery:
License key disk, certificate of license including terms and conditions
Note:
In order to use this product, you
also require SIMATIC BATCH software. The SIMATIC BATCH V7.1
can be found in Catalog
ST PCS 7, in the section "SIMATIC
BATCH software".
3/16
PCS 7/APACS+ ES libraries

V7.1 for SIMATIC PCS 7 AS 41x
controller
Windows XP Professional, single
class A
Type of delivery:
Certificate of license, including
terms and conditions
CD "PCS 7/APACS+ ES libraries
V7.1"
Order No.
6EQ2 000-1AX17-2BA5
Upgrade package
Software for combined engineering/operator station with

OS engineering license for 2 000 POs
With OS runtime license (2 000 POs) for productive operation as
operator station
pack V7.1 (2 000 POs)
license for 1 user
Engineering and runtime software, software class A
Type of delivery:
pack V7.0 (2 000 POs)
V7.1 (250 to 2 000 POs)
Media Package V7.1
Note:
The number of process objects
(PO) can be expanded with
SIMATIC PCS 7 PowerPacks from
the Catalog ST PCS 7, Section
"ES Software".
Ordering data
6EQ2 000-5XX07-2BB0

Upgrade Package from V6.x to
V7.1
license for 1 user
Type of delivery:
Upgrade Package from AS/OS
V6.x to V7.0
PCS 7 Engineering Upgrade
Package AS/OS V7.0 to V7.1
(250 to 2 000 POs)
Package from AS/OS V7.0 to
Media Package V7.1
6EQ2 000-1XX17-3BE5

Upgrade Package from V7.0 to
V7.1
license for 1 user
Type of delivery:
Package AS/OS V7.0 to V7.1
(250 to 2 000 POs)
Package from AS/OS V7.0 to
Media Package V7.1
6EQ2 000-1XX17-3BH5
Siemens AG 2010
Communication
Industrial Ethernet Module (IEM)
Overview
Technical specifications
Industrial Ethernet Module
Design and equipment features
Design
Rack-mountable device with rugged metal enclosure, suitable for

wall and portrait mounting
Degree of protection to EN 60529
IP20
CPU
Processor
Intel Core 2 Duo T5500, 1.66 GHz
Front Side Bus
667 MHz
Second Level Cache
2 MB
Work memory
1 GB DDR2-667 SDRAM (SODIMM modules)
Chipset
Mobile Intel 945 GM Express +

ICH7R
MBI/MBUS communications module 16413-16 PCI 5v card

Drives
The Industrial Ethernet Module (IEM) is a flexible network gateway for APACS+/QUADLOG systems. The IEM supports the
three following architectures:
Peer-to-peer communication between ACM/CCM and
S7-41x controllers
The IEM offers an interface between the MBUS of
APACS+/QUADLOG systems and the SIMATIC PCS 7 Industrial Ethernet plant bus.
Peer-to-peer communication between ACM/CCM controllers on different MBUS segments
The communications function blocks supplied support the forwarding of the following APACS+ data types between the controllers:
- REAL
- BOOLEAN
- WORD
MBUS-to-Ethernet communication conversion for
APACS+/QUADLOG systems
The IEM can replace the RNI (rack-mounted network interface) in existing systems. When using the standard MBUS
communication, the OS Engineering Station, OS Single Station or OS Server may be located up to 168 m from the
APACS+/QUADLOG rack. This restriction does not apply to
system configurations with the IEM.
In system architectures with higher availability requirements, redundant network gateways can also be implemented on the basis of the IEM.
Note:
Fail-safe communication is not currently available for the QUADLOG controllers (available soon).
Any USB flash memory medium (min. 1 MB) is required in addition for the IEM configuration, e.g. SIMATIC PC USB-FlashDrive.
Hard disk
No
CompactFlash (CF) Card
front panel, CF card can be

plugged in from the outside
Optical drives
No
Floppy disk drive
No
Interfaces
Ethernet
2 x 10/100/1000 Mbit/s (RJ45)

integrated
PROFIBUS DP
No
USB 2.0
4 terminals, 2 of which high current
Serial
1 x COM1
Operating system and software

licenses
Operating system
Microsoft Windows XP embedded

on 2 GB CF Card
Licenses
SIMATIC NET/APACS+ NIM32
Power supply
110/230 V AC, power cable for

the USA
Climatic conditions in operation

Temperature
+5 ... +45 C
Relative humidity
5 ... 80 % at 25 C (no condensation)
Dimensions and weights

Dimensions (W x H x D in mm)
297 x 267 x 80
Weight
approx. 7 kg
Ordering data
Order No.
Industrial Ethernet Module IEM

for peer-to-peer communication
6EQ2 020-0AB12-5XX0
C)
6ES7 648-0DC40-0AA0
A)
Accessories
Flash memory medium for
IEM configuration:
SIMATIC PC USB FlashDrive
2 GB, USB 2.0, metal enclosure,
bootable

3/17
Siemens AG 2010
3/18
Siemens AG 2010
4/2
Introduction
4/4
PCS 7/505 OS Engineering Station
4/6
PCS 7/505 Operator System
Siemens AG 2010

Introduction
Overview
Engineering
system
APT
engineering
PCS 7/505
OS server
PCS 7/505
OS server
PCS 7
OS server
(dualchannel)
Industrial Ethernet
(single/redundant)
SIMATIC 505
CP 1434 TF
SIMATIC 505
CP 1434 TF
RBE
Ethernet
SINEC H1 TF
(single/redundant)
AS 414FH/
AS 417FH
RBE
ET 200M
ET 200M
AS 414 /
AS 416 /
AS 417
ET 200M
DP/PA link
ET 200M
PROFIBUS
Field devices
Configuration example of migration of SIMATIC PCS/TISTAR systems
A large number of SIMATIC PCS/TISTAR systems has been installed worldwide since 1991. These systems represent a wealth
of hardware, user software and know-how accumulated by operating and maintenance personnel. In order to retain the installed
SIMATIC PCS/TISTAR basic systems and to enhance value, Siemens has developed an effective migration strategy based on
the innovative SIMATIC PCS 7 process control system. This
strategy enables the existing system to migrate efficiently and
profitably, without having to replace any controllers, I/O devices
or their wiring, and without any loss of associated investment in
the system configuration.
Benefits
Through migration with SIMATIC PCS 7 Engineering and
Operator Systems it is possible to significantly increase the functionality and efficiency of process control systems based on
505 controllers. In addition, the ability of the PCS 7/505 operator
systems to communicate with both 505 controllers and SIMATIC
PCS 7 controllers AS 41x offers exceptional perspectives for future plant expansions.
At the same time, SIMATIC PCS 7 customers benefit from Totally
Integrated Automation (TIA), a seamless offering of perfectly
matched products, systems, and solutions for all hierarchy
levels of industrial automation. This is associated with continuous development, long-term support and worldwide service.
From this viewpoint, the migration with SIMATIC PCS 7 pays
for itself several times over - it safeguards existing investment in
control technology, makes the plants more efficient and productive, and extends their life on a cost-effective basis.
4/2
Siemens AG 2010

Introduction
Design
The following migration products are available for migration of
SIMATIC PCS/TISTAR systems with SIMATIC PCS 7 V7.1:
PCS 7/505 OS Engineering Pack V7.1 (unlimited POs
for an exclusive engineering station with the functionality for
the OS engineering and the OS interfacing of the 505 controllers, consisting of:
- SIMATIC PCS 7 OS Engineering V7.1 (incl. Service Pack)
- PCS 7/505 OS DBA V7.0
- 505 OS Server Channel DLL
- Library with OS function block icons and OS faceplates
PCS 7/505 OS Engineering Pack V7.1 (2000 POs)
for a combined engineering/operator station with the functionality for the OS engineering, the OS interfacing of the 505 controllers and the OS runtime operation, consisting of:
- PCS 7/505 OS DBA V7.0
- 505 OS Server Channel DLL
- Library with OS function block icons and OS faceplates
PCS 7/505 OS Server Pack V7.1
for operation and monitoring of 505 controllers via PCS 7/505
operator system, configured as client/server system without
PCS 7/505 OS server redundancy
PCS 7/505 OS Redundant Server Pack V7.1
operator system, configured as client/server system with redundant PCS 7/505 OS servers
PCS 7/505 OS Single Station Pack V7.1
operator system, configured as single station
The PCS 7/505 OS Client V7.1 is identical with the SIMATIC
PCS 7 OS Client V7.1.
Software upgrade
If you have already modernized the PCS/TISTAR system with
PCS 7/505 OS migration products V6.x or V7.0, you can upgrade the PCS 7/505 engineering and operator stations to V7.1
using the following upgrade software:
PCS 7/505 OS engineering upgrade package
- V6.x to V7.1
to upgrade a PCS 7/505 OS Engineering Station from V6.x to
V7.1
- V7.0 to V7.1
to upgrade a PCS 7/505 OS Engineering Station from V7.0 to
V7.1
PCS 7/505 OS Runtime upgrade package
- V6.x to V7.1
to upgrade a PCS 7/505 OS single station, a
PCS 7/505 OS server or a redundant pair of
PCS 7/505 OS servers from V6.1 to V7.1
- V7.0 to V7.1
to upgrade a PCS 7/505 OS single station, a
PCS 7/505 OS server or a redundant pair of
PCS 7/505 OS servers from V7.0 to V7.1
PCS 7 OS Client/SFC Visualization Upgrade Package
- V6.x to V7.1
to upgrade a PCS 7/505 Client from V6.x to V7.1
- V7.0 to V7.1
to upgrade a PCS 7/505 Client from V7.0 to V7.1
Multi-client and dual-channel functionality

Data from different systems can be displayed on the OS clients
in a process picture:
Data from 505 controllers on the Ethernet SINEC H1 TF
Data from SIMATIC PCS 7 automation systems on the SIMATIC PCS 7 plant bus Industrial Ethernet.
With smaller systems it is possible to use a PCS 7/505 OS server
with dual-channel functionality. This implements the communication with the 505 controllers and the SIMATIC PCS 7 automation
systems via two separate channels DLLs.
Options
The modern DBA technology of Siemens permits fast and secure implementation of your user software. Your investment in
the configuration of the existing system is therefore safeguarded.
More information
sections "PCS 7/505 Engineering Station" and "PCS 7/505
Operator System".
4/3
Siemens AG 2010

Design
PCS 7/505 OS Engineering Pack V7.1
PCS 7/505 OS DBA V7.0
This software package is required for the configuration of the

PCS 7/505 operator station. Depending on the application area,
you can choose between two product versions whose licensing
differs as follows:
PCS 7/505 OS Engineering Pack V7.1 (unlimited POs,
for an exclusive engineering station with unlimited OS engineering license; in this version the use as an operator station
PCS 7/505 OS Engineering Pack V7.1 (2 000 POs),
for a combined engineering/operator station; in addition to an
OS engineering license for 2 000 POs, this version also includes an OS runtime license for 2 000 POs. The number of
process objects (PO) is expandable with SIMATIC PCS 7
Engineering PowerPacks AS/OS V7.1 from the Catalog
ST PCS 7, chapter "Engineering System", section "ES Software".
A core component for the PCS 7/505 OS engineering is the database automation software PCS 7/505 OS DBA. This component automatically generates the OS database with the display
hierarchy, required tags, interrupts, alarm messages and alarm
priorities as well as the specific block icons and faceplates from
the user software of the controller. The display hierarchy is the
basis for navigation between the process pictures, for alarm
management, and for implementing security measures.
PCS 7/505 OS DBA automatically places the type-specific block
icons, e.g. controller or analog input(AI), in the generated process pictures. These icons are linked to the corresponding function blocks and faceplates through the database. Manual configuration is mainly limited to the design and positioning of the
static graphic elements, e.g. tubes or tanks.

SIMATIC PCS 7 Engineering Software for OS V7.1
(incl. Service Pack)
with the licenses described above in accordance with Catalog
ST PCS 7, chapter "Engineering System", section "ES-Software"
PCS 7/505 OS DBA V7.0
Database Engineering Package for the migration of user data
505 OS Server Channel DLL
The 505 OS Server Channel DLL implements reliable communication with the 505 controllers using a SIMATIC PCS 7 driver,
and additionally permits simultaneous communication with the
AS 41x automation systems. It supports the Industrial Ethernet
interface via the CP 1613/CP 1623 communications processor.
Library
with PCS 7/505 OS block icons and OS faceplates
Additional SIMATIC PCS 7 engineering software for a PCS 7/505
engineering station can be ordered using Catalog ST PCS 7,
Chapter "Engineering System", Section "ES software".
Appropriate basic hardware for a PCS 7/505+ engineering station can be found in the section "Industrial Workstation/PC" of
Catalog ST PCS 7.
4/4
PCS 7/505 OS library

Symbols and faceplates of the PCS 7/505 OS library
AI
AO
DI
DI10
DO
DO10
Process objects
VLV1
VLV2
RMTR
MTR1
MTR2
Mathematical functions
CALC
IVAR
TMR
Control functions
CTR
LOOP
Display functions
TEXT
The PCS 7/505 OS symbols and faceplates developed in line

properties of the 505 controllers.
Siemens AG 2010

Ordering data
Ordering data
Order No.
PCS 7/505 OS engineering pack

Software and electronic documentation, 1 language (English),
executes with Windows
for 1 user
class A
Type of delivery:
Upgrade Package AS/OS V7.0
to V7.1 (unlimited POs)
PCS 7/505 OS Software Media
Package V7.1
6EQ2 000-3ED17-3BA5
B)

2 000 OS engineering and runtime POs
(can be used as operator station for productive operation)
V7.1 (2000 POs)
for 1 user
class A
Type of delivery:
V7.0 (2 000 POs)
to V7.1 (250 to 2 000 POs)
Package V7.1
6EQ2 000-3EE17-3BA5
Order No.
Software upgrade

(not suitable for productive operation as an operator station,
2-hour OS test mode possible)
B)
PCS 7/505 OS engineering

V7.1
for 1 user
class A
Type of delivery:
PCS 7/505 OS engineering upgrade package from AS/OS V6.x
to V7.0
V7.1 (250 to 2 000 POs)
SIMATIC PCS 7 Engineering Upgrade Package from AS/OS V7.0
Package V7.1
6EQ2 000-3XX17-3BE5

upgrade package from V7.0 to
V7.1
for 1 user
class A
Type of delivery:
to V7.1 (250 to 2 000 POs)
Upgrade Package from AS/OS
V7.0 to V7.1 (unlimited POs)
Package V7.1
6EQ2 000-3XX17-3BH5
B)
B)
B) Subject to export regulations: AL: N, ECCN: EAR99S
4/5
Siemens AG 2010

Overview
The software packs PCS 7/505 OS offered for migration of existing SIMATIC PCS/TISTAR systems are tailored to the architecture
of the SIMATIC PCS 7 operator systems. They support singleuser systems (Single Stations) as well as multi-user systems with
up to 12 servers/redundant pairs of servers and up to 32 clients.
4
Design
the configuration of a PCS 7/505 operator system as single station or client/server combination (single or redundant server):
Required software
SIMATIC PCS 7 architecture

OS Single
Station

PCS 7/505 OS Server Pack
V7.1
Client/
Client/server
server
(redundant
(non-redunserver)
dant server)
PCS 7/505 OS Redundant

Server Pack V7.1
PCS 7 OS Software Client
V7.1
(See Catalog ST PCS 7,
Chapter "Operator System",
Section "OS software")
PowerPacks as well as additional software for PCS 7/505 operator systems can be ordered from Catalog ST PCS 7, Chapter
"Operator System", Section "OS Software".
Appropriate basic hardware for a PCS 7/505 operator station as
a single station, server or client version can be found in the section "Industrial Workstation/PC" of Catalog ST PCS 7.
4/6
PCS 7/505 OS Packs V7.1

(single station/server/redundant server)
The PCS 7/505 OS Packs contain:
PCS 7 OS software runtime V7.1 incl. Service Pack
(2 000 POS) for one OS single station, one OS server or two
redundant OS servers (incl. WinCC/Redundancy and RS 232
connecting cable, 10 m)
505 OS Channel DLL (Single Station or Server) for communication with the 505 controllers
Library with PCS 7/505 OS function block icons and OS faceplates
The 505 OS Channel DLL (single station or server) represents an
original SIMATIC PCS 7 driver for reliable communication with
the 505 controllers. It supports the Industrial Ethernet interface
via the CP 1623/CP 1613 communications module.
The PCS 7/505 OS icons and OS faceplates developed in line
properties of the 505 controllers.
Siemens AG 2010

Ordering data
Ordering data
Order No.
B)
PCS 7/505 OS single station

pack V7.1 (2000 POs)
1 installation
class A
Type of delivery:
PCS 7/505 OS single station
pack V7.0 (2000 POs)
Package V7.1
6EQ2 000-3AE17-3BA0

V7.1 (2000 POs)
executes with Windows Server
1 installation
Type of delivery:
V7.0 (2000 POs)
Package V7.1
6EQ2 000-3BE17-3BA0
B)

Server Pack V7.1 (2000 POs)
executes with Windows 2003
Server, single license for
2 installations, including
WinCC/Redundancy and RS 232
connecting cable, 10 m
Type of delivery:
PCS 7/505 OS Redundant Server Pack V7.0 (2000 POs)
Package V7.1
6EQ2 000-3DE17-3BA0
B)

Client V7.1
for 1 user
class A
(See Catalog ST PCS 7, Chapter
"Operator System", Section "OS
software")
6ES7 658-2CX17-0YA5
Order No.
Software upgrade
PCS 7/505 OS Runtime upgrade
package from V6.x to V7.1
for OS Single Station or OS Server
Type of delivery:
Package V7.1
6EQ2 000-3XX17-3BE0
B)

package from V7.0 to V7.1
Type of delivery:
Package V7.1
6EQ2 000-3XX17-3BH0
B)
SIMATIC PCS 7 OS Client/

SFC Visualization Upgrade
Package V6.x to V7.1
for 1 user
class A
(See Catalog ST PCS 7, section
"Upgrades from SIMATIC PCS 7
V6.x/V7.0 to V7.1")
6ES7 652-5CX17-0YE5

Package V7.0 to V7.1
for 1 user
class A
V6.x/V7.0 to V7.1")
6ES7 652-5CX17-0YH5
4/7
Siemens AG 2010
4/8
Siemens AG 2010
OpenPMC migration
5/2
Introduction
5/4
PCS 7/OPMC OS Engineering Station
5/5
PCS 7/OPMC Operator System
Siemens AG 2010
OpenPMC migration
Introduction
Overview
Engineering
system
PCS 7/F2K
OS server
with
SIMATIC IT
Historian,
OPC Server
PCS 7/F2K
OS server
(dual-channel)
SIMATIC IT
Management
Console
PCS 7
OS server
Industrial Ethernet
(single/redundant)
Ethernet (TCP/IP)
OpenPMC
Controller
AS 414FH/
AS 417FH
ET 200M
ET 200M
ET 200M
ET 200M
AS 414 /
AS 416 /
AS 417
ET 200M
DP/PA link
ET 200M
Field devices
PROFIBUS
PROFIBUS
Configuration example of migration of OpenPMC systems
A large number of OpenPMC systems have been installed

worldwide. These systems represent a wealth of hardware, user
software and know-how accumulated by operating and maintenance personnel. In order to retain the installed OpenPMC systems and to increase their value, Siemens has developed an
effective migration strategy based on the innovative SIMATIC
PCS 7 process control system. This strategy allows OpenPMC
customers to replace their existing systems by state-of-the-art
SIMATIC PCS 7 systems, with continued use of their OpenPMC
controllers and the installed field technology. At the same time,
customers can use SIMATIC PCS 7 AS 41x controllers and SIMATIC process I/Os for plant expansions.
5/2
When migrating Siemens OpenPMC systems with SIMATIC

PCS 7 V7.0, existing OpenPMC operator stations (SIMATIC IT
Historian Server and Clients) are replaced by SIMATIC PCS 7
operator systems (Single Stations or Client/Server systems).
The OS Single Stations and the OS Servers of such
PCS 7/OPMC operator systems can be operated in redundant
or individual mode. The OPC server of SIMATIC IT Historian is
used for data exchange between OpenPMC controllers and
PCS 7/OPMC servers.
The engineering of the PCS 7/OPMC operator systems is based
on the data base automation (DBA) software. The data source
for DBA is the SIMATIC IT Historian Management Console,
which is still used further for configuration of the OpenPMC
controllers.
Siemens AG 2010
OpenPMC migration
Introduction
Design
The following migration products are available for upgrading of
OpenPMC systems with SIMATIC PCS 7:
PCS 7/OPMC OS Engineering Pack V7.0
for the OS engineering, consisting of:
- SIMATIC PCS 7 Engineering Software V7.0
- PCS 7/OPMC OS DBA V7.0
PCS 7/OPMC OS Single Station Pack V7.0
for a single station, consisting of:
- SIMATIC PCS 7 OS Single Station Software V7.0 incl.
Runtime license for 1 operator station
PCS 7/OPMC OS Server Pack V7.0
for an individual server, consisting of:
- SIMATIC PCS 7 OS Software Server V7.0 incl. Runtime
license for a non-redundant PCS 7/OPMC OS Server
PCS 7/OPMC OS Redundant Server Pack V7.0
for a redundant pair of servers, consisting of:
- SIMATIC PCS 7 OS Redundant Software Server V7.0 incl.
Runtime license for a redundant pair of PCS 7/OPMC
OS servers
Data from different systems can be viewed on the OS clients in
a process picture:
Data from OpenPMC controllers on the OpenPMC Ethernet
bus
Data from SIMATIC PCS 7 automation systems on the
SIMATIC PCS 7 plant bus Industrial Ethernet.
Options
The modern DBA technology of Siemens permits fast and secure implementation of your user software. You then benefit from
consistent software quality, reliability and verifiability. It goes
without saying that we also offer this conversion as a service.
We leave you to decide whether you wish to convert your user
software yourself or whether you wish to commission our experienced migration specialists. We would be pleased to provide
you with an individual quotation.
More information
sections "PCS 7/OPMC Engineering Station" and "PCS 7/OPMC
Operator System".

With smaller quantity frameworks, it is also possible to use a PCS
7/OPMC OS Server with dual-channel functionality. An individual
PCS 7/OPMC OS Server implements the communication not
only with the OpenPMC controllers, but also with the SIMATIC
PCS 7 automation systems.
5/3
Siemens AG 2010
OpenPMC migration
PCS 7/OPMC OS Engineering Station
Design
Ordering data
PCS 7/OPMC OS Engineering Pack V7.0

The PCS 7/OPMC OS Engineering Pack software V7.0 is required in order to configure a PCS 7/OPMC operator station.
This software package comprises the following components:
SIMATIC PCS 7 Engineering Software for OS V7.0,
unlimited POs
(see Section "ES software V7.0" of Catalog ST PCS 7)
PCS 7/OPMC OS DBA V7.0
Database Engineering Package for migration of user data.
Contains examples of OpenPMC OS faceplates for use with
SIMATIC PCS 7.
Defined Type Editor / Defined Type Instance Editor
For generation of templates and instances of user function
block data structures
The SIMATIC IT Historian V6.1 SP1 OPC server is not included in
this package.
Additional engineering software packages can be ordered in the
Section "ES Software V7.0" of Catalog ST PCS 7 and can be installed on an engineering station.
Appropriate basic hardware for a PCS 7/OPMC Engineering Station can be found in the section "SIMATIC PCS 7 Industrial Workstations V7.0" of Catalog ST PCS 7.
PCS 7/OPMC OS DBA V7.0
This OS Engineering package contains the Data Base Automation software. OpenPMC does not possess standard icons, faceplates and tag structures. With OpenPMC projects, these objects are created by the users themselves. The database
automation software is used to map the project-specific tag
structures in OpenPMC onto corresponding SIMATIC PCS 7 tag
structures.
PCS 7/OPMC OS DBA contains three example icons, faceplates
and tag structures. In this way, project engineers can learn how
the necessary icon and function block libraries and tag structures are to be generated for their project.
As soon as the SIMATIC PCS 7 tag structures have been configured with the database automation software and the SIMATIC
PCS 7 icon and function block libraries have been generated
with the PCS 7 Graphics Designer, the database automation
software automatically generates the SIMATIC PCS 7 OS database with the display hierarchy, required tags, interrupts, alarm
messages and alarm priorities as well as the specific function
block icons and faceplates. The display hierarchy is the basis for
navigation between the process pictures, for alarm management, and for implementation of safety measures.
PCS 7/OPMC OS DBA automatically places the type-specific
block icons, e.g. controller or analog input, in the generated process pictures. These icons are linked to the corresponding function blocks and faceplates through the database. Manual configuration is mainly limited to the design and positioning of the
static graphic elements, e.g. tubes or tanks.
5/4
PCS 7/OPMC OS Engineering

Pack V7.0
Unlimited POs, 2 languages (English, Italian), executes with Windows
XP Professional/Server 2003,
floating license for 1 user
Electronic documentation on
CD "PCS 7/OPMC Options
Version 7.0" and on PCS 7 Toolset
DVD
Type of delivery:
License key disk, certificate of
license, terms and conditions;
PCS 7 V7.0 toolset DVD, Microsoft
SQL Server 2005, supplementary
CDs/DVDs (e.g. Microsoft service packs and tools);
CD "PCS 7/OPMC Options Version 7.0"
Order No.
6EQ2 008-1BA07-3BA5
Siemens AG 2010
OpenPMC migration
Overview
The software components offered for migration of existing
OpenPMC operator systems are tailored to the architecture of
the SIMATIC PCS 7 operator system. They support single-user
PCS 7/OPMC faceplate for a PID loop block
Design
the configuration of a PCS 7/OPMC operator system as single
station or client/server combination (single or redundant):
Required software

OS Single
Station
PCS 7/OPMC OS
Single Station Pack V7.0
PCS 7OPMC OS
Server Pack V7.0
Client/
Server
single
PCS 7/OPMC OS Redundant Server Pack V7.0

PCS 7 OS Software
Client V7.0
See section "OS Software
V7.0" in Catalog ST PCS 7
Client/
Server
redundant
PCS 7/OPMC OS Packs

(Single Station/Server/Redundant Server)
The PCS 7/OPMC OS Packs contain the following components:
SIMATIC PCS 7 OS Software Runtime (250 POs, incl.
512 archive tags)
Library with 3 PCS 7/OPMC OS icons and OS faceplates
WinCC/Redundancy and RS 232 connection cable, 10 m
(only for redundant OS Server)
The PCS 7/OPMC OS function block icons and OS faceplates
are matched to the special properties of the OpenPMC controllers.
PowerPacks as well as further software for PCS 7/OPMC operator systems can be ordered from the section "OS Software V7.0"
of the Catalog ST PCS 7.
Appropriate basic hardware for the configuration of an operator
station as a PCS 7/OPMC OS single station, PCS 7/OPMC
OS server or PCS 7/OPMC client can be found in Catalog
ST PCS 7 in the Section "SIMATIC Industrial Workstations V7.0".
5/5
Siemens AG 2010
OpenPMC migration
Ordering data
Order No.
PCS 7/OPMC OS Single Station

Pack V7.0
250 POs, incl. 512 archive tags
two languages (English, Italian),
executes with Windows XP Professional, Single License for
1 installation
DVD
Type of delivery:
PCS 7 V7.0 toolset DVDs,
Microsoft SQL Server 2005,
incl. EULA and supplementary
6EQ2 008-2AA07-3BA0
PCS 7/OPMC OS Server Pack

V7.0
two languages (English, Italian),
2003, Single License for
1 installation
DVD
Type of delivery:
6EQ2 008-2HA07-3BA0
PCS 7/OPMC OS Redundant

Server Pack V7.0
2 languages (English, Italian),
2 installations, incl.
connection cable, 10 m
DVD
Type of delivery:
2 license key disks, certificate of
CD "PCS 7/OPMC Options Version 7.0";
RS 232 connection cable, 10 m
6EQ2 008-2GA07-3BA0
5/6
Ordering data
Order No.

Client V7.0
for 1 user
Type of delivery:
License key disk, emergency key
disk, certificate of license, terms
and conditions;
Microsoft SQL Server 2005
including EULA and supplementary CDs/DVDs (e.g. Microsoft
service packs and tools)
(see Catalog ST PCS 7, Section
"OS Software V7.0")
6ES7 658-2CX07-0YA5
SIMATIC IT Historian V6.1 SP1

OPC Server
Required for the online connection between SIMATIC PCS 7 Single Station/Server/redundant
Server and the OpenPMC controller
6BQ3 074-2AA03-0CA0
Note:
SIMATIC IT Historian V6.1 SP1 OPC Server is not included in the
PCS 7/OPMC software packages.
Siemens AG 2010
6/2
Introduction
6/4
6/6
Siemens AG 2010

Introduction
Overview
Engineering
system
PCS 7 OS clients
PCS 7/90
OS server
PCS 7/90 OS server

(dual-channel)
Bailey
Engineering
Station
RS 232
or SCSI
CIU
CIU
PCS 7
OS server
RS 232 or SCSI
CIU
Industrial Ethernet
(single/redundant)
Computer
Interface
Unit
(CIU)
AS 414FH/
AS 417FH
ET 200M
PCU
PCU
Bailey Plant Loop/
INFI-NET
PCU
PCU
Bailey Plant Loop/
INFI-NET
ET 200M
AS 414 /
AS 416 /
AS 417
ET 200M
DP/PA link
ET 200M
6
PCU
Process
Control Unit
(PCU)
Field devices
PCU
PROFIBUS
Configuration example of migration of Bailey INFI 90/NET 90 systems
Many of the process control systems installed worldwide, including the Bailey INFI 90, are approaching the end of their lifecycle.
As individual components are now obsolete or no longer repairable, there is an urgent need to modernize these systems. As the
hardware, user software and know-how of the operating and
maintenance personnel represents enormous value, a gradual
migration is often preferred to a complete "rip-out and replace"
procedure.
The migration strategy developed by Siemens on the basis of
the innovative SIMATIC PCS 7 process control system supports
many different types of migration scenarios, thus minimizing the
investment requirements for an individual automation project.
The functionality and performance of an existing system can be
significantly increased by modernizing with the SIMATIC PCS 7
operator station. The controller and the subordinate I/O level are
retained. At the same time, it is also possible to use SIMATIC
PCS 7 AS 41x controllers and SIMATIC process I/Os for plant
expansions.
Using its universal migration technology "Data Base Automation"
(DBA), Siemens is not only able to migrate its own process control systems, but is additionally able to offer matching migration
solutions for systems from other vendors, e.g. for systems from
ABB or Bailey.
6/2
When migrating Bailey INFI 90/NET 90 systems with SIMATIC

PCS 7 V7.1, existing Bailey consoles are replaced by operator
systems (single stations or client/server systems) that are based
on SIMATIC PCS 7 V7.1. Existing Bailey controller configurations
remain unchanged. The OS Single Stations and the OS Servers
of such PCS 7/90 operator systems can be operated in redundant or individual mode. The Bailey Plant Loop/INFI-NET is connected in each case to a PCS 7/90 Operator Station (Single Station/Server) via a Computer Interface Unit (CIU) with serial
RS 232 or SCSI interface.
The Data Base Automation (DBA) software is used when engineering the PCS 7/90 OS stations. The data source for DBA is
the Bailey Engineering Workstation with Composer or WinTools.
Siemens AG 2010

Introduction
Design
The following migration products are available for migration of
Bailey INFI 90/NET 90 systems with SIMATIC PCS 7 V7.1:
PCS 7/90 OS Engineering Pack V7.1 (unlimited POs)
for an exclusive engineering station, consisting of
- DBA for Bailey and third-party controllers
- Library with icons, faceplates and diagnostics displays
PCS 7/90 OS Engineering Pack V7.1 (PO 250)
for a combined engineering/operator station, consisting of
- DBA for Bailey and third-party controllers
- RoviSys OPC90 Server (unlimited Bailey tags)
PCS 7/90 OS Server Pack V7.1 (PO 250)
for a single server, consisting of
- SIMATIC PCS 7 OS Software Server V7.1 (incl. Service Pack)
PCS 7/90 OS Redundant Server Pack V7.1 (PO 250)
for a redundant pair of servers, consisting of
- SIMATIC PCS 7 Server Redundancy V7.1 (incl. Service
Pack) with WinCC/Redundancy and 2 server licenses
- 2x RoviSys OPC90 Server (unlimited Bailey tags)
PCS 7/90 OS Single Station Pack V7.1 (PO 250)
for a single station, consisting of
- SIMATIC PCS 7 OS Software Single Station V7.1 (incl. Service Pack)
The PCS 7/90 OS Client V7.1 is identical with the SIMATIC PCS 7
OS Client V7.1.
Software upgrade
If you have already modernized the Bailey INFI 90/NET 90 system with PCS 7/90 OS migration products V6.x or V7.0, you can
upgrade the PCS 7/90 engineering and operator stations to V7.1
using the following upgrade software:
PCS 7/90 OS Engineering upgrade package
- V6.x to V7.1to upgrade a PCS 7/90 OS Engineering Station
from V6.x to V7.1
- V7.0 to V7.1to upgrade a PCS 7/90 OS Engineering Station
from V7.0 to V7.1
PCS 7/90 OS Runtime upgrade package
- V6.x to V7.1 to upgrade a PCS 7/90 OS single station, a
PCS 7/90 OS server or a redundant pair of PCS 7/90 OS
servers from V6.1 to V7.1
- V7.0 to V7.1 to upgrade a PCS 7/90 OS single station, a
PCS 7/90 OS server or a redundant pair of PCS 7/90 OS
servers from V7.0 to V7.1
PCS 7 OS Client/SFC Visualization Upgrade Package
- V6.x to V7.1to upgrade a PCS 7/90 Client from V6.x to V7.1
- V7.0 to V7.1to upgrade a PCS 7/90 Client from V7.0 to V7.1
Supported system components

The PCS 7/90 OS migration products support the following Bailey system components:
Bailey consoles
Computer Interface Units (CIU)
OIU
PCView
MCS and MCS PLUS
OIS Series 1x
OIS Series 2x
OIS Series 3x
OIS Series 40/41/42
OIS Series 43/45
Process Portal A or B
Conductor NT
NSPM01
IMSPM01
IMCPM02
IMCPM03
NCIU01
NCIU02
NCIU03
NCIU04
NCIC01
INPCI01
INPCI02
IIMCP01
IIMCP02
INICI01
INICI12
INICI03
Note:
PCS 7/90 OS V7.1 has been tested and released with representative configurations on the basis of Network 90 controllers (NMPC01, NMFC01NMFC05) and INFI-NET 90 controllers (IMMFP01). If you are using other
types of controller we recommend that you seek support from the Technical Consulting department of Customer Support. You will find information about the range of services of Customer Support and details of
regional contacts in the appendix to this catalog.

Data from different systems can be displayed on the OS clients
in a process picture:
Data from Bailey controllers (PCUs) on the Bailey Plant
Loop/INFI-NET
Data from the SIMATIC PCS 7 automation systems on the
SIMATIC PCS 7 plant bus Industrial Ethernet.
With smaller systems it is possible to use a PCS 7/90 OS server
with dual-channel functionality. This implements the communication with the Bailey controllers and the SIMATIC PCS 7 automation systems via two separate channels DLLs.
Options
Conversion of existing graphics from Bailey consoles
The modern DBA technology of Siemens permits fast and secure implementation of your user software. Your investment in
the configuration of the existing system is therefore safeguarded.
More information
sections "PCS 7/90 Engineering Station" and "PCS 7/90 Operator
System".
Additional information is available in the Internet under:
6/3
Siemens AG 2010

Design
PCS 7/90 OS Engineering Pack V7.1
PCS 7/90 OS DBA
This software package is required for OS engineering and OS interfacing of the Bailey controllers. Depending on the application
area, you can choose between two product versions whose licensing differs as follows:
PCS 7/90 OS Engineering Pack V7.1 (unlimited POs,
PCS 7/90 OS Engineering Pack V7.1 (250 POs),
OS engineering license for 250 POs, this version also includes
an OS runtime license for 250 POs. The number of process
objects (PO) is expandable with SIMATIC PCS 7 Engineering
PowerPacks AS/OS V7.1 from the Catalog ST PCS 7, chapter
"Engineering System", section "ES Software".
This OS Engineering package contains the Data Base Automation software as well as Bailey-specific OS icons, OS faceplates
and OS diagnostics displays.

SIMATIC PCS 7 Engineering Software for OS V7.1 (incl. SP)
with the licenses described above in accordance with Catalog
ST PCS 7, chapter "Engineering System", section "ES software"
PCS 7/90 OS DBA
Database Engineering Package for the migration of user data.
PCS 7/90 OS library
with OS function block icons and OS faceplates
OPC Engineering plug-in
for interfacing third-party controllers (e.g. Allen-Bradley)
The RoviSys OPC90 Server (unlimited Bailey tags) is only included in the PCS 7/90 OS Engineering Pack V7.1 (250 POs) for
a combined engineering/operator station, not in the PCS 7/90
OS Engineering Pack V7.1 (unlimited POs).
Additional SIMATIC PCS 7 engineering software for a PCS 7/90
engineering station can be ordered using Catalog ST PCS 7,
Chapter "Engineering System", Section "ES software".
Appropriate basic hardware for a PCS 7/90+ engineering station
can be found in the section "Industrial Workstation/PC" of
Catalog ST PCS 7.
The Data Base Automation software automatically generates the

OS database with the display hierarchy, required tags, alarm
messages and alarm priorities as well as the specific block icons
and faceplates. The display hierarchy is the basis for navigation
between the process pictures, for alarm management, and for
implementing security measures. PCS 7/90 OS DBA automatically places the type-specific block icons, e.g. controller or analog input(AI), in the generated process pictures. These icons are
linked to the corresponding function blocks and faceplates
through the database. Manual configuration is mainly limited to
the design and positioning of the static graphic elements, e.g.
tubes or tanks.
The PCS 7/90 OS icons, faceplates and diagnostics displays
created in line with the SIMATIC PCS 7 standard take into account the special properties of the Bailey controllers (PCUs).
The following functions are supported:
Name
Description
Bailey block No.
Process I/O Functions

ANALOG
Analog exception report tag
FC 30, 70, 158
DAANG
Data acquisition analog tag
FC 177
DADIG
Data acquisition digital tag
FC 211
DD
Device driver tag
FC 123
DIGITAL
Digital exception report tag
FC 45
MSDD
Multi-state device driver tag
FC 129

RCM
Remote control memory tag
FC 62
RMCB
Remote motor control tag
FC 136
RMSC
Remote manual set constant tag
FC 68
STATION
Control station exception report

tag
FC 21, 22, 23, 80
N90STA
INFI 90 status tag; reads status

and problem reports from
modules
--
CIU Device
CIU status
--
Diagnostics
Display functions
TEXT
Text selector tag
FC 151
TEXTSTR
Text string tag
FC 194
Harmony Blocks
Analog Input
(HAI)
FC 222
Analog Output
(HAO)
FC 223
Digital Input
(HDI)
FC 224
Digital Output
(HDO)
FC 225
Engineering interface for third-party controllers

DBA enables the import of a CSV file for defining AS objects. In
this way, data that originates from third-party OPC servers, e.g.
tags for a third-party controller, can be integrated easily and
seamlessly into the process control system.
6/4
Siemens AG 2010

Ordering data
Order No.

(not suitable for productive operation as an operator station,
2-hour OS test mode possible)
without RoviSys OPC90 Server
for 1 user
class A
Type of delivery:
Package V7.1
6EQ2 003-1BD17-3BA5

250 OS engineering and runtime POs
(can be used as operator station for productive operation)
V7.1 (250 POs)
including RoviSys OPC90 Server
(unlimited Bailey tags)
for 1 user
Type of delivery:
V7.0 (250 POs)
to V7.1 (250 POs)
Package V7.1
6EQ2 003-1BA17-3BA5
Ordering data
Order No.
Software upgrade
V7.1
for 1 user
Type of delivery:
PCS 7/90 OS engineering upgrade package from AS/OS V6.x
to V7.0
PCS 7 engineering upgrade
package from AS/OS V7.0 to
V7.1 (250 POs)
PCS 7/90 OS software media
package V7.1
6EQ2 003-1XX17-3BE5

upgrade package from V7.0 to
V7.1
for 1 user
Type of delivery:
V7.1 (250 POs)
PCS 7/90 OS software media
package V7.1
6EQ2 003-1XX17-3BH5
6/5
Siemens AG 2010

Overview
The software components offered for migration of existing
Bailey INFI 90/NET 90 systems are tailored to the architecture of
the SIMATIC PCS 7 operator system. They support single-user
Example faceplate with adjustable parameters
Design
the configuration of a PCS 7/90 operator system as single station
or client/server combination (single or redundant server):
Required software

OS Single
Station
PCS 7/90 OS Server

Pack V7.1
Client/
server
(non-redundant server)

Server Pack V7.1
PCS 7 OS Software Client V7.1
See Catalog ST PCS 7,
Chapter "Operator System", Section "OS software"
Client/
server
(redundant
server)
PowerPacks as well as additional software for PCS 7/90 operator

systems can be ordered from Catalog ST PCS 7, Chapter
"Operator System", Section "OS Software".
Appropriate basic hardware for a PCS 7/90 operator station as a
single station, server or client version can be found in the section
"Industrial Workstation/PC" of Catalog ST PCS 7.
Note:
Please note with redundant PCS 7/90 OS Servers or PCS 7/90
OS Single Stations, that the following functions each occupy a
COM port in each station:
Optimization of the internal communication over RS 232 connection between the two redundant stations
RS 232 interfacing of the Bailey Plant Loop/INFI-NET per
Computer Interface Unit (CIU).
If the basic hardware of the redundant stations does not include
two COM ports, you have the following alternatives:
Use of an additional interface expansion card
Optimization of the internal redundancy communication via a
separate Ethernet connection instead of the serial RS 232
connection (for details, see "SIMATIC PCS 7 V7.1 Fault
Tolerant Process Control Systems" manual)
6/6
PCS 7/90 OS Software

The PCS 7/90 OS Software is used for the OS interfacing of
Bailey controllers (PCUs) using an engineering system
(PCS 7/90 ES) as well as for operation and monitoring of the
PCUs (Process Control Units) using an operator system
(PCS 7/90 OS) based on SIMATIC PCS 7.
ES/OS communication with the Bailey controllers is carried out
via OPC (OLE for Process Control). The PCS 7/90 OS Software
physically supports communication via RS 232 or SCSI. It contains the following components:
RoviSys OPC server, configured with DBA
Library with block icons, faceplates and diagnostics displays,
for reading and writing the available Bailey function block information
Siemens AG 2010

Ordering data
Order No.
Ordering data
Order No.
PCS 7/90 OS single station pack

V7.1 (250 POs)
Includes RoviSys OPC90 Server
1 installation
Runtime software,
software class A
Type of delivery:
PCS 7/90 OS single station pack
V7.0 (250 POs)
Package V7.1
6EQ2 003-2AA17-3BA0
Software upgrade
6EQ2 003-2XX17-3BE0

(250 POs)
Includes RoviSys OPC90 Server
1 installation
Runtime software,
software class A
Type of delivery:
(250 POs)
Package V7.1
6EQ2 003-2HA17-3BA0

single license for 1 installation
Runtime software,
software class A
Type of delivery:
Package V7.1
package from V7.0 to V7.1
Software and electronic documentation, single language
(English), executes with Windows
Runtime software,
software class A
Type of delivery:
Package V7.1
6EQ2 003-2XX17-3BH0
6EQ2 003-2GA17-3BA0

Package V6.x to V7.1
for 1 user
class A
V6.x/V7.0 to V7.1")
6ES7 652-5CX17-0YE5
PCS 7/90 OS Redundant Server

Pack V7.1 (250 POs)
incl. 2 x RoviSys OPC90 servers,
WinCC/Redundancy as well as
RS 232 connection cable, 10 m
2 installations
Runtime software,
software class A
Type of delivery:
PCS 7/90 OS Redundant Server
Pack V7.0 (250 POs)
Package V7.1
6ES7 652-5CX17-0YH5

Client V7.1
for 1 user
Runtime software,
software class A
"Operator System", Section
"OS software")
6ES7 658-2CX17-0YA5

Package V7.0 to V7.1
for 1 user
class A
V6.x/V7.0 to V7.1")
6/7
Siemens AG 2010
6/8
Siemens AG 2010

7/2
7
Siemens AG 2010

Overview
Design
Many of the globally installed process control systems, for example the Honeywell TDC 3000/2000, have reached the end of their
lifecycle. In the case of process control systems whose automation systems (controllers) and operation and monitoring systems
are obsolete, the complete rip-out and replace procedure with
retention of the field cabling is the best choice for future-oriented
automation.
The Siemens migration solution for the TDC 3000 based on the
SIMATIC PCS 7 process control system is characterized by the
fact that the switchover and restart of the process cell is possible
within a very short time. With careful preparation, production can
usually restart after just one day.
16-channel analog input module FTA (Field Termination Assemblies)
8-channel analog output module FTA
7/2
Siemens AG 2010

Siemens FTA modules and connecting cables
The table below shows the available Siemens FTA modules and
connecting cables for the migration of the Honeywell TDC 3000
system with SIMATIC PCS 7.
Module
Honeywell
IOP
Honeywell FTA
Siemens FTA
Connection cable
SIMATIC PCS 7
ET 200M module
16-channel analog input

module
PAIH02
PSTX02
MU-TAIH01
MU-TAIH02
MU-TAIH03
6EQ2 012-1BA10-3BA0
6EQ2 012-2BE30-0BA0
(2 cables required)
6ES7 331-7NF00-0AB0
(2 modules required)
8-channel analog output

module
PAOX02
MU-TAOX01
MU-TAOX02
MU-TAOY221)
MU-TAOY231)
6EQ2 012-1BB10-2BA0
6EQ2 012-2BE30-0BA0
6ES7332-5HF00-0AB0
16-channel analog output PAOY22

module
MU-TAOY221)
MU-TAOY231)
6EQ2 012-1BB10-2BA0
(2 FTA required)
6EQ2 012-2BE30-0BA0
(2 cables required)
6ES7332-5HF00-0AB0
(2 modules required)
32-channel 24 V DC digi- PDIX02

tal input module
MU-TDID12
6EQ2 012-1BC11-4BA0
6EQ2 012-2BE30-0BA0
6ES7321-1BL00-0AA0
32-channel 120 V AC
digital input module
MU-TDIA12
6EQ2 012-1BC21-4BA0
6EQ2 012-2BE30-0BA0
6ES7321-1BL00-0AA0
16-channel 24 V DC digi- PDOX02

tal output module
PDOY22
MU-TDOD112)
MU-TDOD122)
MU-TDOD132)
MU-TDOD142)
6EQ2 012-1BD11-3BA0
6EQ2 012-2BD30-0BA0
6ES7322-1BH01-0AA0
16-channel 120 V AC
digital output module
PDOX02
MU-TDOA11
MU-TDOA12
MU-TDOA13
6EQ2 012-1BD21-3BA03)
6EQ2 012-2BD30-0BA0
6ES7322-1BH01-0AA0
16-channel 120 V AC
relay output module
PDOX02
PDOY22
MU-TDOR12
MU-TDOY23
6EQ2 012-1BD32-3BA03)
6EQ2 012-2BD30-0BA0
6ES7322-1BH01-0AA0
1)
Only non-redundant
2)
Fuse rating 5 A
3)
Only 120 V AC
PDIX02
Mode of operation
Siemens FTA modules
Porting the user software
The Siemens migration solution leaves both the field cabling and
the original Honeywell FTA (field termination assemblies) cabinet
where they are. The FTA modules mounted in this FTA cabinet,
however, are replaced by new Siemens FTA modules. This eliminates the enormous amount of time and money required for rewiring the field devices.
Before the modern SIMATIC PCS 7 process control system with

its powerful S7-400 automation systems and flexible Windowsbased operator stations can take over the process management, the existing user software must first be ported. The conversion of the control programs and screen displays from
Honeywell TDC 3000 to SIMATIC PCS 7 is offered as a service
by Siemens. For further information and offers, please contact
your regional SIMATIC PCS 7 sales partner.
Siemens offers replacement modules and connection cables

for a wide range of Honeywell FTA modules. The Siemens FTA
modules have the same dimensions as their Honeywell counterparts. The terminal elements and the dimensions for the fixing
holes are also identical. The wired connecting terminals are simply pulled out of the existing Honeywell FTA modules and inserted in the new Siemens FTA modules. Their connecting cables are routed to the I/O modules of SIMATIC PCS 7 that are
mounted in a SIMATIC PCS 7 cabinet together with the SIMATIC
PCS 7 automation system. This SIMATIC PCS 7 cabinet replaces
the corresponding original control cabinet with the Honeywell
controller and the I/O modules.
7/3
Siemens AG 2010

Ordering data
Ordering data
Order No.
A)
Analog input module FTA for

ET 200M
Replaces Honeywell TDC 3000
MU-TAIH01, MU-TAIH02,
MU-TAIH03
16 analog input channels
for analog input module
6ES7 331-7NF00-0AB0
(requires 2 modules)
6EQ2 012-1BA10-3BA0
Analog output module FTA for

ET 200M
MU-TAOX01, MU-TAOX02,
MU-TAOY22, MU-TAOY23
8 analog outputs
for analog output module
6ES7 332-5HF00-0AB0
6EQ2 012-1BB10-2BA0
Digital input module FTA for

ET 200M
MU-TDID12
32 digital input channels 24 V DC
for digital input module 6ES7 3211BL00-0AA0
6EQ2 012-1BC11-4BA0
Digital input module FTA for

ET 200M
MU-TDIA12
32 digital input channels
120 V AC for digital input module
6ES7 321-1BL00-0AA0
6EQ2 012-1BC21-4BA0
A)
Digital output module FTA for

ET 200M
MU-TDOD11, MU-TDOD12,
MU-TDOD13, MU-TDOD14
16 digital outputs 24 V DC
for digital output module
6ES7 322-1BH01-0AA0
6EQ2 012-1BD11-3BA0
A)

ET 200M
MU-TDOA11, MU-TDOA12,
MU-TDOA13
16 digital outputs 120 V AC
6ES7 322-1BH01-0AA0
6EQ2 012-1BD21-3BA0
A)

ET 200M
replaces Honeywell TDC 3000
MU-TDOR12, MU-TDOY23
16 relay outputs 120 V AC / 5 A
6ES7 322-1BH01-0AA0
6EQ2 012-1BD32-3BA0
A)
7/4
A)
Order No.
Accessories
Connection cable for analog
input/output module and digital
input module FTA, 8 m
with 50-pin Sub-D connector and
40-pin Siemens front connector
6ES7 392-1AM00-0AA0
6EQ2 012-2BE30-0BA0
A)
Connection cable for digital

output module FTA, 8 m
with 50-pin Sub-D connector and
20-pin Siemens front connector
6ES7 392-1AJ00-0AA0
6EQ2 012-2BD30-0BA0
A)
More information
A)
For further information, offers and consultations, please contact

your regional SIMATIC PCS 7 sales partner.
Siemens AG 2010

8/2
8
Siemens AG 2010

Overview
Benefits
Siemens already has a wealth of experience in the migration of

Contronic P from a host of projects.
Because of the very short remaining time for which the manufacturer will still keep supplies of components, a complete replacement has emerged as the ideal solution for the Contronic P-migration. The particular features of the Siemens migration solution
for Contronic P are:
Software-supported conversion of user software
Changeover during operation
Changeover concepts for the field instrumentation tailored to
different customer requirements
Thanks to the database-supported conversion of the engineering data, errors are avoided and the engineering times significantly reduced in comparison with a regeneration. Optimized
control parameters are converted to SIMATIC PCS 7 with largely
the same effect. This ensures that the results of the process optimizations, some of which have been established over many
years, can continue to be used in the long term.
The added value of the system replacement is obtained mainly

by:
More effective engineering
Easier operation through more user-friendly process control
(alarm hiding, fast navigation, etc.)
Higher performance and quality, optimizable with Advanced
Process Control
Optimization of maintenance and service through statusbased asset management
Support of the business processes by interfacing of IT applications, e.g. SIMATIC IT
Comprehensive IT security by means of the PCS 7 Security
Concept (high relevance due to increasing Internet usage and
networking with office applications)
Assured future for the automation of the production plant
The application is not converted block by block, but functionally,

i.e. process tag by process tag. In doing so, a valve or motor
controller is mapped in Contronic P by a corresponding typical
in SIMATIC PCS 7. The corresponding SIMATIC PCS 7 application is therefore easy to read and to modify.
Design
Contronic P
Option:
Matching using hardware
planning tools, e.g. E-Plan
Memory dump of
user software
8
SIMATIC PCS 7
Manual conversion
Interlocking,
STEP programs (SFC)
Engineering
System
Database
Clarification with
the customer
SIMATIC PCS 7
Import/export
wizard
Software-based conversion
Motor, valve, PID controller
Process tags list
8/2
Typicals
library
Measurement,
PID controller,
motor, valve, ...
Siemens AG 2010

The migration specialists at Siemens possess extensive plant
knowledge in various sectors of industry as well as many years
of experience in engineering, service and commissioning. First,
they analyze the data of your plant and produce a clear and detailed quotation for the conversion to a modern automation plant
based on SIMATIC PCS 7 that is easy to maintain and documented in detail.
In order that everything is in the right place at the right time and
to ensure a smooth changeover, the migration specialists work
with you in the preliminary stages to draw up a realistic detailed
plan for the entire sequence of the project.
Apart from the expense of purchasing new hardware and software and also porting the user software, one key cost factor in a
Contronic P-Migration is the downtime. This is determined by the
concept for the changeover of the I/O signals (in the
Contronic P-cabinet or on the sub-distribution board) as well as
by the quality of the technological implementation of the user
software.
The software-based migration of Contronic P to SIMATIC PCS 7

is carried out in clear, individually tested and verifiable steps.
Export of the Contronic P application by means of a "memory
dump" of the user software, and importing into a database
Acceptance of the existing typicals von Contronic P, e.g. controller, valve or measured value recording, based on standard
function blocks of SIMATIC PCS 7
Conversion of the existing user software (up to 80% automatic)
This indicates where the automation reaches its limits and human intervention is required. All conversion steps implemented
are documented in detail.
More information
For preliminary discussions, elaboration of concepts, and quotations, please contact your regional SIMATIC PCS 7 representative.
Although the switchover directly in the Contronic P-cabinet

saves space for additional system cabinets, it requires a short
plant standstill.
When making the switchover on the sub-distribution board, the
signals of one process tag can be rewired together while the
plant is operating. Analytical software determines which signals
belong together and indicates any temporary duplicate wiring
that is necessary. This concept, however, requires additional
hardware and correspondingly more space.
8/3
Siemens AG 2010
8/4
Siemens AG 2010

9/2
Siemens AG 2010

Overview
OS clients
SIMATIC PCS 7
OS server
Industrial Ethernet
SIMATIC PCS 7 fault

tolerant automation
systems
Tristation
Gateways
CM104_TSAA
Tricon-controller
Tricon-controller
Integration of the safety-oriented Tricon and Trident controllers into SIMATIC PCS 7 via CM104_TSAA gateway
In the past it was customary to operate safety-oriented controllers separately from the process control system. Consequently,
safety controllers are not always included directly in the modernization of the process control system.
A Siemens solution developed for the migration with SIMATIC

PCS 7 enables the Triconex safety controllers Tricon and Trident
from Invensys to be integrated into the process control system
when modernizing existing plants.
Design
The Tricon and Trident controllers are connected via the
CM104_TSAA gateway, the TSAA protocol of Triconex being
used for the communication.
The CM104_TSAA Gateway operated on the SIMATIC PCS 7
Industrial Ethernet plant bus is connected by means of an
Ethernet interface to the Triconex safety controller. Compliant
with the redundant system architecture, two gateways are
always used in parallel.
9/2
Function
The CM104_TSAA gateway manages the data exchange between the SIMATIC PCS 7 automation systems and the Tricon/
Trident controllers. The SIMATIC PCS 7 automation systems
communicate with the gateway via the function blocks provided
in a separate CFC library, using the S7 system function
BSEND/BRECV for this purpose. If defined errors occur, integrated diagnostics functions trigger corresponding alarm messages in the SIMATIC PCS 7 operator system. The integration of
event messages in the correct chronological order into the message recording and logging of the SIMATIC PCS 7 operator systems can be implemented on a project-specific basis.
Siemens AG 2010

Configuration
More information
As a large number of different Triconex components must be
considered when integrating Triconex safety controllers into
SIMATIC PCS 7, the CM104_TSAA gateway with the associated
function block library is offered only as part of a project-specific
service.
Please direct any inquiries regarding the preparation of an
offer to:
Siemens AG
Industry Sector
Industry Solutions Division, Karlsruhe
Phone: +49 721595-7024
E-mail: gateway.solutions@siemens.com
You can obtain further information on request from your regional
Siemens representative or from the Internet at:
www.siemens.com/pcs7_triconex
Triconex communications blocks in the CFC
The basis for configuration of the Triconex communication is a

CFC library with specially generated function blocks. Individual,
tag-oriented read and write blocks facilitate the positioning of
the communications blocks within a technological function
block. The read and write function blocks offered for various
data types conform to the SIMATIC PCS 7 driver concept.
Triconex tags are addressed via Triconex Alias directly to the
SIMATIC PCS 7 function blocks. This simplifies the configuration
with the SIMATIC PCS 7 import/export wizards as well as the
commissioning. Using the integrated simulation functions, the
SIMATIC PCS 7 configuration can also be tested without the
safety-related controller.
The Triconex application requires only that the access by
TSAA protocol is enabled and a "sign of life" is implemented.
9/3
Siemens AG 2010
9/4
10
Siemens AG 2010
Integration
of third-party controllers
using PCS 7/OPEN OS
10/2
Introduction
10/3
10/3
Engineering
PCS 7/OPEN OS Engineering Station
10/6
10/6

PCS 7/OPEN OS Operator System
Siemens AG 2010
Integration of third-party controllers using PCS 7/OPEN OS

Introduction
Overview
Engineering
System
Controller
Engineering
PCS 7/OPEN OS
Server
PCS 7/OPEN OS
Server
(dual channel)
SIMATIC PCS 7
OS server
Industrial Ethernet
(single/redundant)
Ethernet
AS 414FH/
AS 417FH
I/O
ET 200M
Third-party
controller
ET 200M
Third-party
controller
AS 414 /
AS 416 /
AS 417
ET 200M
DP/PA link
ET 200M
PROFIBUS
Field devices
Configuration example for the SIMATIC PCS 7 integration of third-party controllers with PCS 7/OPEN OS
Siemens offers a host of OS migration products that enable controllers that do not belong to the range of SIMATIC PCS 7 system
components to be integrated into the process management with
the SIMATIC PCS 7 operator system. This applies to controllers
of Siemens and third-party control systems such as APACS+/
QUADLOG, Bailey INFI 90/NET 90, OpenPMC, TELEPERM M or
SIMATIC PCS/TISTAR.
The core of PCS 7/OPEN OS is based on the database automation software (DBA) familiar from other OS products and essentially comprises the following components:
SIMATIC PCS 7 OS engineering and runtime software
PCS 7/OPEN OS DBA data base automation software
PCS 7/OPEN OS runtime software option
Supplementary to this, PCS 7/OPEN OS gives you the option of

using the SIMATIC PCS 7 operator system also for the operation
and monitoring of controllers for which no specific Siemens
OS migration products are available.
The functionality supplied enables the project engineer to integrated the existing third-party controllers with additional engineering services effectively into the process control with the
SIMATIC PCS 7 operator system.
The prerequisite for the use of PCS 7/OPEN OS is that

an OPC server exists for the respective controller type.
PCS 7/OPEN OS supports the data exchange with the
controllers via OPC DA and OPC A&E.
The additional OS engineering services include:

Creation of the type definitions and type instances in the context of the DBA engineering
Creation of the OS function block icons and OS faceplates
according to the specific properties of the third-party controllers
10
The existing engineering system continues to be used for

changing the existing controller configuration.
10/2
Siemens AG 2010

Engineering
Design
SIMATIC PCS 7 engineering system
with Windows XP Professional / Windows Server 2003 operating system
Field of application
Classic, exclusively engineering station
Can be used as operator station for productive operation

Version
Combined engineering/operator
station for small
applications
Project server
Project client
Single station
Single station
BCE
BCE
BCE
BCE
IE
IE
IE
IE
SIMATIC PCS 7 Industrial Workstation including operating system

BCE communication for up to SIMATIC PCS 7 ES/OS BCE WXP
8 automation systems (single
SIMATIC PCS 7 OS Server BCE SRV03
stations only)
Industrial Ethernet (IE) communication
SIMATIC PCS 7 ES/OS IE WXP
SIMATIC PCS 7 OS Server IE SRV03
PCS 7/OPEN OS engineering packages, alternatives

For the integration of third-party controllers in a new plant
PCS 7/OPEN OS Engineering Pack V7.1
(incl. SIMATIC PCS 7 V7.1
software)
Without OS Runtime license for productive operation (2-hour OS test mode possible)
With OS Runtime license for productive

operation
For the integration of third-party controllers into an existing plant

PCS 7/OPEN OS Engineering Component Option V7.1
(without SIMATIC PCS 7 V7.1 software)
PCS 7/OPEN OS Engineering Pack V7.1

This software package is required for the engineering of the
PCS 7/OPEN OS operator stations. Depending on the application area, you can choose between two product versions whose
licensing differs as follows:
PCS 7/OPEN OS Engineering Pack V7.1 ( unlimited POs)
is restricted to a 2-hour test mode. Continuous use in productive operation is not possible.
PCS 7/OPEN OS Engineering Pack V7.1 (250 POs)
OS engineering license for 250 POs, this version also includes
an OS runtime license for 250 POs. The number of process objects (PO) is expandable with SIMATIC PCS 7 Engineering
PowerPacks AS/OS V7.1, chapter "Engineering System",
section "ES Software".
Further SIMATIC PCS 7 engineering software for a

PCS 7/OPEN OS engineering station can be ordered using
Catalog ST PCS 7, Chapter "Engineering System", Section
"ES software".
Appropriate basic hardware for a PCS 7/OPEN OS engineering
station can be found in the section "SIMATIC PCS 7 Industrial
Workstation" of Catalog ST PCS 7.
PCS 7/OPEN OS Engineering Component Option V7.1
The PCS 7/OPEN OS engineering component option V7.1 is
suitable for integrating third-party controllers into an existing
SIMATIC PCS 7 V7.1 process control system. Unlike the
PCS 7/OPEN OS Engineering Pack V7.1, it is consequently not
equipped with the SIMATIC PCS 7 engineering software for
OS V7.1.

SIMATIC PCS 7 Engineering Software for OS V7.1 with the
licenses described above, according to Catalog ST PCS 7,
Chapter "Engineering System", Section "ES software"
PCS 7/OPEN OS DBA
Database Engineering Package, comprising DBA control center, type editor, instance editor and runtime expansion platform
Licenses for the loading of the third-party controller engineering data into the DBA, for compiling the DBA configuration into
a SIMATIC PCS 7 operator station and for access to the
A&E data of the OPC server
10
10/3
Siemens AG 2010

Engineering
Function
A core component for the PCS 7/OPEN OS engineering is the
database automation software PCS 7/OPEN OS DBA. It generates the OS data with the plant hierarchy, the alarms and messages from the OPC tags budget of the OPC server connected
with the third-party controller. The plant hierarchy is the basis for
the hierarchical structure of the process pictures on the SIMATIC
PCS 7 operator station and for the alarm management.
List of
Block Types
with instances
and their address
Sources of
information
(whatever is
available)
Correspondence List
List of tags for display
and operation
Third-PartyDocumentation
(Function Block
Description)
Third-Party
Engineering
Data
(Function Block
oriented)
Identification
of the required
Function Blocks
for Display and
Operation
- Microsoft Excel
- Third-Party ES
Step 2
Hierarchy
Definition
DBA
Block Icon /
Faceplate
Design
compile
CSV
file
PCS 7
Standard
Faceplates
OPC Items
(OPC Browse)
Step 1
The PCS 7/OPEN OS DBA is also used for the configuration of:
Runtime Extension Framework (responsible for the synchronization, persistence of the alarm status information)
SIMATIC PCS 7 message system (alarm logging)
SIMATIC PCS 7 archive system (tag logging)
Native
Source
Document
import
- Graphics Designer
- Faceplate Designer
PCS 7/OS Project
export
Bulk Editing,
e.g. with Microsoft Excel
Step 3
Step 4
Step 5
Working sequence for the integration of the third-party controllers into the SIMATIC PCS 7 operator system
Working sequence for the integration of the third-party controllers into the SIMATIC PCS 7 operator system
Step 1
Step 3
First, the information sources suitable for Step 2 must be determined:

Engineering system of the third-party controller
Description of the third-party controllers
Source data of the OPC server
The type editor from the PCS 7/OPEN OS DBA must then be
used to create templates for the function blocks used in the application. The instance editor first creates an instance of each of
these templates. This instance can then be exported to Microsoft
Excel for the fast preparation of all instances of one type. The instances created in Microsoft Excel can subsequently be reimported into the instance editor.
Step 2
10
The function blocks and their parameters relevant for the display
and operation then have to be identified on the basis of the
sources of information determined in Step 1.
At the same time, function block icons and faceplates are to be

created for all new function block types using SIMATIC PCS 7
OS standard tools (Graphics Designer and Faceplate Designer).
Step 4
On completion of all instances, the content of the instance editor
is to be exported to the DBA database and the plant hierarchy is
to be created. This is followed by the compilation and import of
the DBA data into the SIMATIC PCS 7 operator system.
Step 5
Following the import of the OS data relevant for the third-party
controller into the SIMATIC PCS 7 OS project, the sequence of
the subsequent configuration is analogous to a SIMATIC PCS 7
standard project.
10/4
Siemens AG 2010

Engineering
Ordering data
Order No.
PCS 7/OPEN OS Engineering Packages

incl. SIMATIC PCS 7 V7.1 Software
Software for exclusive engineering station
with unlimited OS engineering
license
(not suitable for productive operation as an operator station; 2-hour
OS test mode possible)
PCS 7/OPEN OS Engineering
Pack V7.1 (unlimited POs)
1 language (English), executes
with Windows XP Professional or
Electronic documentation, on
CD/DVD
Type of delivery:
License key memory stick, certificate of license including
SIMATIC PCS 7 Software Media
Package V7.1
CD "PCS 7/OPEN OS Option
V7.1"
6EQ2 001-1BB17-3BA5 B)
Ordering data
Order No.
PCS 7/OPEN OS Engineering Packages

for the integration of third-party controllers into an existing
SIMATIC PCS 7 V7.1 architecture
Component Option V7.1
Type of delivery:
V7.1"
6EQ2 001-1XX17-3BA5 B)
Software for combined engineering/operator station

with 250 OS engineering and runtime POs (can be used for productive operation as operator
station)
Pack V7.1 (250 POs)
CD/DVD
Type of delivery:
Package V7.1
V7.1"
6EQ2 001-2BA17-3BA5 B)
PowerPacks for PO expansion

See Catalog ST PCS 7, Chapter "Engineering System",
Section "ES software"
10
10/5
Siemens AG 2010

Overview
The PCS 7/OPEN OS software packages offered for the integration of third-party controllers into the process management of the
SIMATIC PCS 7 V7.1 process control system are tailored to the
architecture of the SIMATIC PCS 7 operator system. They support single station systems (single stations) as well as multi-user
systems with up to 12 servers/redundant pairs of servers and up
to 32 clients.
Design
the configuration of a PCS 7/OPEN OS operator system as single
station or multi-user system (client/server architecture):
PCS 7/OPEN OS architecture
Single Station
Components required
not redundant
(OS type)
Multi-user system
OS server
OS client
not redundant
Redundant pair
For the integration of third-party controllers into a

new plant
PCS 7/OPEN OS Single Station Pack V7.1
PCS 7/OPEN OS Server Pack V7.1 (PO 250)
PCS 7/OPEN OS Redundant Server Pack V7.1

(PO 250)
SIMATIC PCS 7 OS Software Client V7.11)
For the integration of third-party controllers into

an existing plant
PCS 7/OPEN OS Runtime Component Option V7.1
(ohne SIMATIC PCS 7 V7.1 Software)
1)
For further information and ordering information, refer to Catalog ST PCS 7, Chapter "Operator System", Section "OS Software".
PowerPacks as well as further software for PCS 7/OPEN OS

operator systems can be ordered from Catalog ST PCS 7,
Chapter "Operator System", Section "OS Software".
Appropriate basic hardware for a PCS 7/OPEN OS operator station as a single station, server or client version can be found in
the "SIMATIC PCS 7 Industrial Workstation" section of Catalog
ST PCS 7.
PCS 7/OPEN OS Runtime Packages V7.1
(single station/server/redundant server)
The PCS 7/OPEN OS Runtime Packages V7.1 contain:
PCS 7 OS software runtime V7.1 (250 POs) for one OS single
station, one OS server or two redundant OS servers (incl.
WinCC/Redundancy and RS 232 connecting cable, 10 m)
PCS 7/OPEN OS runtime software option
License for the access to the A&E data of the OPC server
10
10/6
PCS 7/OPEN OS Runtime Component Option V7.1

The PCS 7/OPEN OS runtime component option V7.1 that can
be installed on the OS single station and on the OS server is
used for integrating third-party controllers into an existing SIMATIC PCS 7 V7.1 process control system. Consequently it is
not equipped with SIMATIC PCS 7 OS Software V7.1 like the
PCS 7/OPEN OS Runtime Packages V7.1 for the OS single station, the OS server or the redundant OS server pair.
Siemens AG 2010

Function
Ordering data
The PCS 7/OPEN OS Runtime Packages V7.1 enable the

SIMATIC PCS 7 operator system to:
exchange data with the third-party controller via the appropriate OPC server
save the collected information in the runtime database
organize and display the process data and message/alarms
in accordance with the configured plant hierarchy
make the data available for the OS clients and the central archive server (CAS)
synchronize the data between OS servers
Ordering data
Order No.
PCS 7/OPEN OS Runtime Packages

PCS 7/OPEN OS Single Station
Pack V7.1 (250 POs)
with Windows XP Professional,
CD/DVD
Type of delivery:
Package V7.1
V7.1"
6EQ2 001-2AA17-3BA0
PCS 7/OPEN OS Server Pack

V7.1 (250 POs)
with Windows Server 2003, single license for 1 installation
Type of delivery:
Package V7.1
V7.1"
6EQ2 001-2HA17-3BA0
B)
Order No.
PCS 7/OPEN OS Redundant

Server Pack V7.1 (250 POs)
with Windows Server 2003, single license for 2 installations, incl.
connection cable, 10 m
Type of delivery:
Package V7.1
V7.1"
6EQ2 001-2GA17-3BA0

Client V7.1
for 1 user
"Operator System", Section "OS
software")
6ES7 658-2CX17-0YA5
B)
PowerPacks for PO expansion

See Catalog ST PCS 7, Chapter "Operator System",
Section "OS software"
PCS 7/OPEN OS Runtime Packages
without SIMATIC PCS 7 V7.1 software
for the integration of third-party controllers into an existing
SIMATIC PCS 7.1 architecture
B)
PCS 7/OPEN OS Runtime

Component Option V7.1
Type of delivery:
V7.1"
6EQ2 001-2XX17-3BA0
B)
Individual components for redundancy retrofit

WinCC/Redundancy V7.0
for archive comparison after OS
restart; single license for 2 installations
Installation is required on both of
the redundant stations
6AV6 371-1CF07-0AX0
6ES7 902-1AC00-0AA0
10/7
10
Siemens AG 2010
10
10/8
11
Siemens AG 2010
Appendix
11/2
Partner at Industry Automation and

Drive Technologies
11/3
Online Services
11/4
Service & Support
11/6
Siemens Solution PartnerAutomation,

Power Distribution and PLM
11/7
Software Licenses
11/8
Index
11/9
Ordering data summary
11/10
Conditions of sale and delivery

Export regulations
Siemens AG 2010
Appendix
Partner at Industry Automation and Drive Technologies
At Siemens Industry Automation and Drive Technologies, more
than 85 000 people are resolutely pursuing the same goal: longterm improvement of your competitive ability. We are committed
to this goal. Thanks to our commitment, we continue to set new
standards in automation and drive technology. In all industries
worldwide.
At your service locally, around the globe for consulting, sales,
training, service, support, spare parts ... on the entire Industry
Automation and Drive Technologies range.
Your personal contact can be found in our Contacts Database at:
http://www.siemens.com/automation/partner
You start by selecting a
Product group,
Country,
City,
Service.
11
11/2
Siemens AG 2010
Appendix
Online Services
Information and Ordering
in the Internet and on DVD
Siemens Industry Automation and Drive Technologies in the WWW

A detailed knowledge of the range of products and services
available is essential when planning and configuring automation
systems. It goes without saying that this information must always
be fully up-to-date.
Siemens Industry Automation and Drive Technologies has
therefore built up a comprehensive range of information in the
World Wide Web, which offers quick and easy access to all data
required.
Under the address
http://www.siemens.com/industry
you will find everything you need to know about products, systems and services.
Product Selection Using the Offline Mall of Industry

Detailed information together with convenient interactive
functions:
The Offline Mall CA 01 covers more than 80 000 products and
thus provides a full summary of the Siemens Industry Automation
and Drive Technologies product base.
Here you will find everything that you need to solve tasks in the
fields of automation, switchgear, installation and drives.
All information is linked into a user interface which is easy to
work with and intuitive.
After selecting the product of your choice you can order at the
press of a button, by fax or by online link.
Information on the Offline Mall CA 01 can be found in the Internet
under
http://www.siemens.com/automation/ca01
or on DVD.
Easy Shopping with the Industry Mall

The Industry Mall is the virtual department store of Siemens AG
in the Internet. Here you have access to a huge range of products presented in electronic catalogs in an informative and attractive way.
Data transfer via EDIFACT allows the whole procedure from
selection through ordering to tracking of the order to be carried
out online via the Internet.
Numerous functions are available to support you.
For example, powerful search functions make it easy to find the
required products, which can be immediately checked for availability. Customer-specific discounts and preparation of quotes
can be carried out online as well as order tracking and tracing.
Please visit the Industry Mall on the Internet under:
http://www.siemens.com/industrymall
.
11/3
11
Siemens AG 2010
Appendix
Service & Support
Services covering the entire life cycle
Technical Consulting
ng & Design
Planni
Op
ti m
iza
Technical
Consulting
n&
Technical
Support
Development
Modernization
and
Optimization
io
rat
gu
Online
Support
Spare Parts
and Repairs
Engineering
Support
nin
g
tio
er a
Op
Field
Service
&
ss
io
Modernizat
ion &
nfi
Co
ti
on
ain
ten
anc
e
Install
n
atio
om
&C
i
m
Engineering Support
Support in the planning and designing of your project from detailed actual-state analysis,
target definition and consulting
on product and system questions right to the creation of the
automation solution.
Support in configuring and developing with customer-oriented

services from actual configuration to implementation of the automation project.
Our Service & Support are available worldwide to help you with
every aspect of Siemens automation and drive technology. We
offer on-site support for every phase of the life cycle of your machines and plants in more than 100 countries. Round the clock.
Every step of the way, you have access to an experienced team
of specialists and their combined expertise. Thanks to regular
training and the close cooperation of key employees around the
globe, we are able to offer reliable services for a huge range of
options.
Online Support
With Field Service, we offer services for startup and maintenance essential for ensuring
system availability.
The comprehensive information

system available round the
clock via Internet ranging from
Product Support and Service &
Support services to Support
Tools in the Shop.
http://www.siemens.com/
automation/service&support
Technical Support
Field Service
Spare Parts and Repairs
Competent consulting in technical questions covering a wide

range of customer-oriented services for all our products and
systems.
http://www.siemens.com/
automation/support-request
Optimization and Upgrading
In the operating phase of a machine or automation system, we

provide a comprehensive repair
and spare parts service ensuring the highest degree of plant
availability.
After startup or during the operating phase, additional potential for inceasing the productiviy
or for reducing costs often arises. For this purpose, we offer
you high-quality services in optimization and upgrading.
11
You will find contact details in the Internet under:

http://www.siemens.com/automation/service&support
11/4
Siemens AG 2010
Appendix
Service & Support
Knowledge Base on DVD
For locations without online connections to the Internet there are
excerpts of the free part of the
information sources available on
DVD (Service & Support Knowledge Base). This DVD contains
all the latest product information
at the time of production (FAQs,
Downloads, Tips and Tricks, Updates) as well as general information on Service & Support.
The DVD also includes a full-text search and our Knowledge

Manager for targeted searches for solutions. The DVD will be updated every 4 months.
Just the same as our online offer in the Internet, the Service &
Support Knowledge Base on DVD comes complete in 5 languages (German, English, French, Italian, Spanish).
You can order the Service & Support Knowledge Base DVD
from your Siemens contact.
Order no. 6ZB5310-0EP30-0BA2
Automation Value Card

By entering the card number and PIN you have full access to the
Service & Support services being offered. The charge for the
services procured is debited from the credits on your Automation Value Card.
All the services offered are marked in currency-neutral credits,
so you can use the Automation Value Card worldwide.
Order your Automation and Value Card easily and comfortably
like a product with your sales contact.
Automation Value Card order numbers
Credits
Order no.
200
6ES7 997-0BA00-0XA0
500
6ES7 997-0BB00-0XA0
1 000
6ES7 997-0BC00-0XA0
10 000
6ES7 997-0BG00-0XA0
Small card - great support
Detailed information on the services offered is available on our

Internet site at:
The Automation Value Card is an integral component of the comprehensive service concept with which Siemens Automation and
Drives will accompany you in each phase of your automation
project.
Service & Support la Card: Examples
http://www.siemens.com/automation/service&support
Technical Support
It doesn't matter whether you want just specific services from our
Technical Support or want to purchase something on our Online
portal, you can always pay with your Automation Value Card. No
invoicing, transparent and safe. With your personal card number
and associated PIN you can view the state of your account and
all transactions at any time.
Priority
Priority processing for urgent cases
24 h
Availability round the clock
Extended
Technical consulting for complex questions
Mature
Products
Consulting service for products that are not available

any more
Services on card. This is how it's done.
Support Tools in the Support Shop
Card number and PIN are on the back of the Automation Value
Card. When delivered, the PIN is covered by a scratch field,
guaranteeing that the full credit is on the card.
Tools that can be used directly for configuration, analysis and testing
11
11/5
Siemens AG 2010
Appendix
Siemens Solution Partner
Automation, Power Distribution and PLM
Overview
Solution Partner Finder
The Siemens Solution Partner Program helps you to find the
optimum partner for your specific requirements. Support is
provided by the Solution Partner Finder, a comprehensive online
database that showcases the profiles of all our solution partners.
You can convince yourself of the competence of the respective
Solution Partner by means of the references provided.
The following search criteria are possible:
Country
Technology
Sector
Company
Zip code
Once you have located a partner, you are only one small step
from contacting them.
You can locate the Solution Partner Finder as follows:
http://www.siemens.com/automation/partnerfinder
Additional information on the Siemens Solution Partner Program
is available online at:
Siemens Solution Partner
Solution Partner Automation, Power Distribution and PLM
The products and systems from Siemens Industry Automation
and Drive Technologies offer the ideal platform for all automation
applications.
Under the name Siemens Solution Partner, selected system integrators operate around the world as uniformly qualified solution
providers for the portfolio of Siemens automation, power distribution and product lifecycle management products. Day after
day, they utilize their qualified product and system know-how as
well as their excellent industry expertise to your advantage
for all requirements.
The Solution Partner emblem is a guarantee of quality.
The basis for this is to be found in four defined quality features:
Solution quality:
A good result in every case based on proven solution knowhow.
Expert quality:
Certified technical competence guarantees maximum efficiency.
Project quality:
Straight to the goal with proven project experience.
Product range quality:
Comprehensive portfolio for state-of-the-art solutions from a
single source.
11
11/6
http://www.siemens.com/automation/solutionpartner
Siemens AG 2010
Appendix
Software Licenses
Overview
Software types
Software requiring a license is categorized into types.
The following software types have been defined:
Engineering software
Runtime software
Factory license
With the Factory License the user has the right to install and use
the software at one permanent establishment only. The permanent establishment is defined by one address only.The number
of hardware devices on which the software may be installed
results from the order data or the Certificate of License (CoL).
Engineering software
This includes all software products for creating (engineering)
user software, e.g. for configuring, programming, parameterizing, testing, commissioning or servicing.
Data generated with engineering software and executable
programs can be duplicated for your own use or for use by thirdparties free-of-charge.
Certificate of license
The Certificate of License (CoL) is the licensee's proof that the
use of the software has been licensed by Siemens. A CoL is
required for every type of use and must be kept in a safe place.
Runtime software
This includes all software products required for plant/machine
operation, e.g. operating system, basic system, system expansions, drivers, etc.
The duplication of the runtime software and executable programs created with the runtime software for your own use or for
use by third-parties is subject to a charge.
You can find information about license fees according to use in
the ordering data (e.g. in the catalog). Examples of categories of
use include per CPU, per installation, per channel, per instance,
per axis, per control loop, per variable, etc.
Information about extended rights of use for parameterization/configuration tools supplied as integral components of the
scope of delivery can be found in the readme file supplied with
the relevant product(s).
License types
Siemens Industry Automation & Drive Technologies offers various types of software license:
Floating license
Single license
Rental license
Trial license
Floating license
The software may be installed for internal use on any number of
devices by the licensee. Only the concurrent user is licensed.
The concurrent user is the person using the program. Use
begins when the software is started.
A license is required for each concurrent user.
Single license
Unlike the floating license, a single license permits only one
installation of the software.
The type of use licensed is specified in the ordering data and
in the Certificate of License (CoL). Types of use include for
example per device, per axis, per channel, etc.
One single license is required for each type of use defined.
Rental license
A rental license supports the "sporadic use" of engineering
software. Once the license key has been installed, the software
can be used for a specific number of hours (the operating hours
do not have to be consecutive).
One license is required for each installation of the software.
Trial license
A trial license supports "short-term use" of the software in a nonproductive context, e.g. for testing and evaluation purposes.
It can be transferred to another license.
Downgrading
The licensee is permitted to use the software or an earlier version/release of the software, provided that the licensee owns
such a version/release and its use is technically feasible.
Delivery versions
Software is constantly being updated.
The following delivery versions
PowerPack
Upgrade
can be used to access updates.
Existing bug fixes are supplied with the ServicePack version.
PowerPack
PowerPacks can be used to upgrade to more powerful software.
The licensee receives a new license agreement and CoL
(Certificate of License) with the PowerPack. This CoL, together
with the CoL for the original product, proves that the new software is licensed.
A separate PowerPack must be purchased for each original
license of the software to be replaced.
Upgrade
An upgrade permits the use of a new version of the software on
the condition that a license for a previous version of the product
is already held.
The licensee receives a new license agreement and CoL with
the upgrade. This CoL, together with the CoL for the previous
product, proves that the new version is licensed.
A separate upgrade must be purchased for each original license
of the software to be upgraded.
ServicePack
ServicePacks are used to debug existing products.
ServicePacks may be duplicated for use as prescribed according to the number of existing original licenses.
License key
Siemens Industry Automation & Drive Technologies supplies
software products with and without license keys.
The license key serves as an electronic license stamp and
is also the "switch" for activating the software (floating license,
rental license, etc.).
The complete installation of software products requiring license
keys includes the program to be licensed (the software) and the
license key (which represents the license).
Detailed explanations concerning license conditions can be found in the
Terms and Conditions of Siemens AG or under
http://www.siemens.com/industrymall
(Industry Mall Online-Help System)
I IA&DT/Software licenses/En 06.05.10
11/7
11
Siemens AG 2010
Appendix
Index
ABB Contronic P ..................................................................................... 8/2

Alarm management ................................................................................ 2/7
APACS+ .................................................................................................. 3/2
PCS 7/505 Operator System ...................................................................4/6

PCS 7/505 OS Engineering Station .........................................................4/4
PCS 7/90 Operator System .....................................................................6/6
PCS 7/90 OS Engineering Station ...........................................................6/4
PCS 7/APACS+ Operator System..........................................................3/11
PCS 7/APACS+ OS Engineering Station ...............................................3/14
PCS 7/OPEN OS ....................................................................................10/2
PCS 7/OPEN OS Engineering Station ...................................................10/4
PCS 7/OPEN OS Operator System........................................................10/6
PCS 7/OPMC OS Engineering Station.....................................................5/4
PCS 7/OPMC Operator System ...............................................................5/5
PCS 7/TM-EA ...........................................................................................2/4
PCS 7/TM-OCX (NORA) ..........................................................................2/6
PCS 7/TM-OS ..........................................................................................2/5
PROGRAF AS ........................................................................................2/10
B
Bailey INFI 90/NET 90............................................................................. 6/2
C
CM104_TSAA.......................................................................................... 9/2
Contronic P ............................................................................................. 8/2
CP 1613 A2............................................................................................. 2/9
CS 275 .................................................................................................. 2/13
D
Database Automation ........................................................................... 1/11
DBA....................................................................................................... 1/11
DP/IO Bus Link................................................................................. 3/4, 3/7
E
ES 902 connector ................................................................................. 2/14
QUADLOG...............................................................................................3/2
F
FTA modules ........................................................................................... 7/3
G
Gateway CM104_TSAA .......................................................................... 9/2
Gateway GT104CS ............................................................................... 2/15
GF blocks (TELEPERM M) ...................................................................... 2/7
SIMATIC BATCH ....................................................................2/7, 3/12, 3/15

SIMATIC PCS...........................................................................................4/2
Smart Alarm Hiding .................................................................................2/7
H
Honeywell TDC ....................................................................................... 7/2
I
IEM........................................................................................................ 3/17
Industrial Ethernet Module.................................................................... 3/17
Invensys Triconex ................................................................................... 9/2
K
Coupling package (PCS 7/TM-OS)................................................ 2/6, 2/11
M
M bus .................................................................................................... 3/11
Memory Calculator........................................................................... 3/5, 3/8
N
Node-to-Node redundancy..................................................................... 3/9
NORA...................................................................................................... 2/6
N-PCI .................................................................................................... 2/14
O
OpenPMC ............................................................................................... 5/2
11
11/8
Redundancy cable ..................................................................................3/6
TELEPERM M ..........................................................................................2/2
Third-party controller .............................................................................10/2
TISTAR .....................................................................................................4/2
Transition Board.......................................................................................3/4
Triconex ...................................................................................................9/2
Siemens AG 2010
Appendix
Ordering data summary
6AV6 371-1CF07-0AX0 ........................................................................ 10/7

6BQ3 074-2AA03-0CA0 ......................................................................... 5/6
6DL5 900-8AX03-8YX8 .......................................................................... 2/3
6DP1 724-8BA ..................................................................................... 2/13
6DS5 037-1AX .............................................................................. 2/8, 2/10
6DS5 128-1XX00-2XX3
6DS5 128-1XX00-2XX4
6DS5 128-1XX03-2XX4
6DS5 128-1XX70-2XX4
6DS5 128-1XX73-2XX4
.......................................................................... 2/8
.......................................................................... 2/8
.......................................................................... 2/8
.......................................................................... 2/8
.......................................................................... 2/8
6EQ2 012-1BA10-3BA0 ..........................................................................7/4

6EQ2 012-1BB10-2BA0 ..........................................................................7/4
6EQ2 012-1BC11-4BA0 .........................................................................7/4
6EQ2 012-1BC21-4BA0 .........................................................................7/4
6EQ2 012-1BD11-3BA0 .........................................................................7/4
6EQ2 012-1BD21-3BA0 .........................................................................7/4
6EQ2 012-1BD32-3BA0 .........................................................................7/4
6EQ2 012-2BD30-0BA0 .........................................................................7/4
6EQ2 012-2BE30-0BA0 ..........................................................................7/4
6DS5 143-1AX ..................................................................................... 2/10

6DS5 143-1AX ....................................................................................... 2/8
6EQ2 013-0CE00-0XA0
6EQ2 013-0CE10-0XA0
6EQ2 013-0CE20-0XA0
6EQ2 013-0CE60-0XA0
6EQ2 013-1CE00-0XA0
6DS8 208-8KC ..................................................................................... 2/13
6EQ2 014-0CE00-0XA0 ..........................................................................3/6
6DS8 210-8MB ..................................................................................... 2/13

6DS8 210-8MC .................................................................................... 2/13
6DS8 210-8SC ..................................................................................... 2/13
6EQ2 020-0AB12-5XX0 ........................................................................3/17
6DS8 211-8AD
6DS8 211-8ED
6DS8 211-8SB
6DS8 211-8SC
..................................................................................... 2/13
..................................................................................... 2/13
..................................................................................... 2/13
..................................................................................... 2/13
6DS8 212-8EC ..................................................................................... 2/13

6DS8 212-8MB ..................................................................................... 2/13
6DS8 212-8MC .................................................................................... 2/13
6DS8 212-8SC ..................................................................................... 2/13
6DS9 200-8AA ..................................................................................... 2/13
6EQ2 000-1AX17-2BA5 ....................................................................... 3/16
6EQ2 000-1XX17-3BE5 ........................................................................ 3/16
6EQ2 000-1XX17-3BH5 ....................................................................... 3/16
6EQ2 000-2AB17-3BA0 ....................................................................... 3/12
6EQ2 000-2BB17-3BA0 ....................................................................... 3/12
6EQ2 000-2DB17-3BA0 ....................................................................... 3/12
6EQ2 000-2EB17-3BA5 ....................................................................... 3/16
6EQ2 000-2XX17-3BE0 ........................................................................ 3/13
6EQ2 000-2XX17-3BH0 ....................................................................... 3/13
6EQ2 000-3AE17-3BA0 ......................................................................... 4/7
6EQ2 000-3BE17-3BA0 ......................................................................... 4/7
6EQ2 000-3DE17-3BA0 ......................................................................... 4/7
6EQ2 000-3EB17-3BA5 ....................................................................... 3/16
6EQ2 000-3ED17-3BA5 ......................................................................... 4/5
6EQ2 000-3EE17-3BA5 ......................................................................... 4/5
6EQ2 000-3XX17-3BE0 .......................................................................... 4/7
6EQ2 000-3XX17-3BE5 .......................................................................... 4/5
6EQ2 000-3XX17-3BH0 ......................................................................... 4/7
6EQ2 000-3XX17-3BH5 ......................................................................... 4/5
6EQ2 000-5XX07-2BB0 ....................................................................... 3/16
6EQ2 000-6XX07-2BB0 ....................................................................... 3/13
6EQ2 001-1BB17-3BA5
6EQ2 001-1XX17-3BA5
6EQ2 001-2AA17-3BA0
6EQ2 001-2BA17-3BA5
6EQ2 001-2GA17-3BA0
6EQ2 001-2HA17-3BA0
6EQ2 001-2XX17-3BA0
........................................................................3/10
.................................................................3/6, 3/10
........................................................................3/10
........................................................................3/10
.................................................................3/6, 3/10
6ES7 648-0DC40-0AA0 ........................................................................3/17

6ES7 652-5CX17-0YE5 ....................................................................4/7, 6/7
6ES7 652-5CX17-0YH5 ...................................................................4/7, 6/7
6ES7 654-8EM..-..B. ...............................................................................3/6
6ES7 654-8EN..-..B. ..............................................................................3/10
6ES7 656-8EM..-..B. ...............................................................................3/6
6ES7 656-8EN..-..B. ..............................................................................3/10
6ES7 658-2CX07-0YA5 ...........................................................................5/6
6ES7 658-2CX17-0YA5 ..................................................3/13, 4/7, 6/7, 10/7
6ES7 658-5AF17-0YA5 .........................................................................2/10
6ES7 902-1AC00-0AA0 ........................................................................10/7
6GK1 161-3AA01 ..........................................................................2/9, 2/11
6GK1 162-3AA00 .................................................................................2/11
6GK1 716-0HB71-3AA0 ................................................................2/8, 2/11
6GK1 716-0HB71-3AC0 ................................................................2/8, 2/11
6GK1 716-1CB71-3AA0 ................................................................2/8, 2/11
9AE4 100-1EA00 ..................................................................................2/15
UPH:16413-16 ......................................................................................3/13
UPH:39PSR6OVP .................................................................................3/10
....................................................................... 10/5
....................................................................... 10/5
....................................................................... 10/7
....................................................................... 10/5
....................................................................... 10/7
....................................................................... 10/7
....................................................................... 10/7
6EQ2 003-1BA17-3BA5 ......................................................................... 6/5

6EQ2 003-1BD17-3BA5 ......................................................................... 6/5
6EQ2 003-1XX17-3BE5 .......................................................................... 6/5
6EQ2 003-1XX17-3BH5 ......................................................................... 6/5
6EQ2 003-2AA17-3BA0 ......................................................................... 6/7
6EQ2 003-2GA17-3BA0 ......................................................................... 6/7
6EQ2 003-2HA17-3BA0 ......................................................................... 6/7
6EQ2 003-2XX17-3BE0 .......................................................................... 6/7
6EQ2 003-2XX17-3BH0 ......................................................................... 6/7
6EQ2 008-1BA07-3BA5
6EQ2 008-2AA07-3BA0
6EQ2 008-2GA07-3BA0
6EQ2 008-2HA07-3BA0
11
......................................................................... 5/4
......................................................................... 5/6
......................................................................... 5/6
......................................................................... 5/6
11/9
Siemens AG 2010
Appendix
Conditions of sale and delivery
Export regulations
Terms and Conditions of Sale and Delivery

By using this catalog you can acquire hardware and software
products described therein from Siemens AG subject to the following terms. Please note! The scope, the quality and the conditions for supplies and services, including software products, by
any Siemens entity having a registered office outside of Germany, shall be subject exclusively to the General Terms and
Conditions of the respective Siemens entity. The following terms
apply exclusively for orders placed with Siemens AG.
For customers with a seat or registered office in Germany
The General Terms of Payment as well as the General Conditions for the Supply of Products and Services of the Electrical
and Electronics Industry shall apply.
For software products, the General License Conditions for Software Products for Automation and Drives for Customers with a
Seat or registered Office in Germany shall apply.
For customers with a seat or registered office outside of
Germany
The General Terms of Payment as well as the General Conditions for Supplies of Siemens, Automation and Drives for Customers with a Seat or registered Office outside of Germany shall
apply.
For software products, the General License Conditions for Software Products for Automation and Drives for Customers with a
Seat or registered Office outside of Germany shall apply.
General
The dimensions are in mm. In Germany, according to the German law on units in measuring technology, data in inches only
apply to devices for export.
Illustrations are not binding.
Insofar as there are no remarks on the corresponding pages,
- especially with regard to data, dimensions and weights given these are subject to change without prior notice.
The prices are in (Euro) ex works, exclusive packaging.
The sales tax (value added tax) is not included in the prices.
It shall be debited separately at the respective rate according to
the applicable legal regulations.
Prices are subject to change without prior notice. We will debit
the prices valid at the time of delivery.
Surcharges will be added to the prices of products that contain
silver, copper, aluminum, lead and/or gold if the respective basic
official prices for these metals are exceeded. These surcharges
will be determined based on the official price and the metal factor of the respective product.
The surcharge will be calculated on the basis of the official price
on the day prior to receipt of the order or prior to the release
order.
The metal factor determines the official price as of which the
metal surcharges are charged and the calculation method used.
The metal factor, provided it is relevant, is included with the price
information of the respective products.
11
An exact explanation of the metal factor and the text of the

Comprehensive Terms and Conditions of Sale and Delivery are
available free of charge from your local Siemens business office
under the following Order Nos.:
6ZB5310-0KR30-0BA1
(for customers based in Germany)
6ZB5310-0KS53-0BA1
(for customers based outside Germany)
or download them from the Internet
(Germany: Industry Mall Online-Help System)
11/10
Export regulations
Our obligation to fulfill this agreement is subject to the proviso
that the fulfillment is not prevented by any impediments arising
out of national and international foreign trade and customs
requirements or any embargos and/or other sanctions.
If you transfer goods (hardware and/ or software and/ or technology as well as corresponding documentation, regardless of
the mode of provision) delivered by us or works and services
(including all kinds of technical support) performed by us to a
third party worldwide, you shall comply with all applicable
national and international (re-) export control regulations.
If required to conduct export control checks, you, upon request
by us, shall promptly provide us with all information pertaining to
particular end customer, destination and intended use of goods,
works and services provided by us, as well as any export control
restrictions existing.
The products listed in this catalog / price list may be subject to
European / German and/or US export regulations.
Therefore, any export requiring a license is subject to approval
by the competent authorities.
According to current provisions, the following export regulations
must be observed with respect to the products featured in this
catalog / price list:
AL
Number of the German Export List

Products marked other than N require an export
license.
In the case of software products, the export designations of the relevant data medium must also
be generally adhered to.
Goods labeled with an AL not equal to N are
subject to a European or German export authorization when being exported out of the EU.
ECCN
Export Control Classification Number

Products marked other than N are subject to a
reexport license to specific countries.
In the case of software products, the export
designations of the relevant data medium must
also be generally adhered to.
Goods labeled with an ECCN not equal to N
are subject to a US re-export authorization.
Even without a label or with an AL: N or ECCN: N, authorization may be required due to the final destination and purpose for
which the goods are to be used.
The deciding factors are the AL or ECCN export authorization
indicated on order confirmations, delivery notes and invoices.
Errors excepted and subject to change without prior notice.
Siemens AG 2010
Catalogs
Industry Automation, Drive Technologies and Low Voltage Distribution
Further information can be obtained from our branch offices listed
in the appendix or at www.siemens.com/automation/partner
Interactive Catalog on DVD
for Industry Automation, Drive Technologies and
Low Voltage Distribution
Catalog
CA 01
Drive Systems
Variable-Speed Drives
Motion Control
SINUMERIK & SIMODRIVE
Automation Systems for Machine Tools
Catalog
NC 60
SINUMERIK & SINAMICS

Equipment for Machine Tools
NC 61
SIMOTION, SINAMICS S120 and

Motors for Production Machines
PM 21
SINAMICS S110
The Basic Positioning Drive
PM 22
SINAMICS G110, SINAMICS G120

Standard Inverters
SINAMICS G110D, SINAMICS G120D
Distributed Inverters
D 11.1
SINAMICS G130 Drive Converter Chassis Units

SINAMICS G150 Drive Converter Cabinet Units
D 11
SINAMICS GM150, SINAMICS SM150

Medium-Voltage Converters
D 12
Low-Voltage
Controls and Distribution
SIRIUS, SENTRON, SIVACON
SINAMICS S120 Chassis Format Units and

Cabinet Modules
SINAMICS S150 Converter Cabinet Units
D 21.3
PDF: SIDAC Reactors and Filters
LV 60
PDF: SIVACON 8PS Busbar Trunking Systems
LV 70
SINAMICS DCM Converter Units
D 23.1
Low-Voltage Controls and Distribution

SIRIUS, SENTRON, SIVACON
LV 90
Three-phase Induction Motors

H-compact
H-compact PLUS
D 84.1
Asynchronous Motors Standardline
D 86.1
Synchronous Motors with Permanent-Magnet

Technology, HT-direct
D 86.2
DC Motors
LV 1
SICUBE System Cubicles and Cubicle Air-Conditioning LV 50
Power Supply and System Cabling

Power supply SITOP
KT 10.1
System cabling SIMATIC TOP connect
KT 10.2
DA 12
Process Instrumentation and Analytics

Field Instruments for Process Automation
FI 01
SIMOREG DC MASTER 6RA70 Digital Chassis

Converters
DA 21.1
PDF: Indicators for panel mounting
MP 12
SIMOREG K 6RA22 Analog Chassis Converters
DA 21.2
SIREC Recorders and Accessories
MP 20
PDF: SIMOREG DC MASTER 6RM70 Digital Converter

Cabinet Units
DA 22
SIPART, Controllers and Software
MP 31
Products for Weighing Technology
WT 10
SIMOVERT PM Modular Converter Systems
DA 45
Process Analytical Instruments
PA 01
SIEMOSYN Motors
DA 48
PA 11
MICROMASTER 420/430/440 Inverters
DA 51.2
PDF: Process Analytics,

Components for the System Integration
MICROMASTER 411/COMBIMASTER 411
DA 51.3
SIMOVERT MASTERDRIVES Vector Control
DA 65.10
SIMOVERT MASTERDRIVES Motion Control
DA 65.11
Synchronous and asynchronous servomotors for

SIMOVERT MASTERDRIVES
DA 65.3
SIMODRIVE 611 universal and POSMO
DA 65.4
SIMOTION, SINAMICS S120 and

Motors for Production Machines
PM 21
SINAMICS S110
The Basic Positioning Drive
PM 22
Low-Voltage Three-Phase-Motors
Safety Integrated
Safety Technology for Factory Automation
SI I0
SIMATIC HMI
Human Machine Interface Systems
ST 80
SIMATIC Industrial Automation Systems

Products for Totally Integrated Automation and
Micro Automation
ST 70
ST PCS 7
Add-ons for the SIMATIC PCS 7

ST PCS 7.1
IEC Squirrel-Cage Motors
D 81.1
MOTOX Geared Motors
D 87.1
PDF: Migration solutions with the SIMATIC PCS 7

ST PCS 7.2
Automation Systems for Machine Tools SIMODRIVE

Motors
Converter Systems SIMODRIVE 611/POSMO
NC 60
pc-based Automation
ST PC
Automation Systems for Machine Tools SINAMICS

Motors
Drive System SINAMICS S120
NC 61
SIMATIC NET
Industrial Communication
IK PI
Drive and Control Components for Hoisting Equipment
HE 1
SIMATIC Sensors
Sensor Technology for Factory Automation
FS 10
Industrial Identification Systems
ID 10
Mechanical Driving Machines

Flender Standard Couplings
MD 10.1
Electrical Installation Technology

PDF: ALPHA Distribution Boards and Terminal Blocks
ET A1
PDF: ALPHA 8HP Molded-Plastic Distribution System
ET A3
PDF: BETA Low-Voltage Circuit Protection
ET B1
PDF: DELTA Switches and Socket Outlets
ET D1
PDF: GAMMA Building Management Systems
ET G1
PDF: These catalogs are only available as pdf files.
System Solutions
Applications and Products for Industry are part of the
interactive catalog CA 01
Download-Center
PDF versions of the catalogs are available on the Internet at:
www.siemens.com/automation/infocenter
Siemens AG 2010
Siemens AG
Industry Sector
Industrial Automation Systems
Postfach 48 48
90026 NRNBERG
GERMANY
Subject to change without prior notice

PDF (E86060-K4678-A131-A5-7600)
3P.8215.56.21
KG 0910 100 En
Printed in Germany
Siemens AG 2010
www.siemens.com/simatic-pcs7
The information provided in this catalog contains descriptions or

characteristics of performance which in case of actual use do not
always apply as described or which may change as a result of
further development of the products. An obligation to provide
the respective characteristics shall only exist if expressly agreed in
the terms of contract. Availability and technical specifications are
subject to change without notice.
All product designations may be trademarks or product names
of Siemens AG or supplier companies whose use by third
parties for their own purposes could violate the rights of
the owners.

E86060-K4678-A131-A5-7600 - Migration Solutions With The SIMATIC PCS 7 Process Control System - September 2010 PDF

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Siemens AG 2010

Migration solutions with the

SIMATIC PCS / TISTAR migration

Bailey INFI 90/NET 90 migration

Honeywell TDC migration

ABB Contronic P migration

Invensys Triconex connection

Systems from other vendors

The products and systems described in this

Systems from Siemens

Catalog ST PCS 7.2 September 2010

Siemens ST PCS 7.2 September 2010

Answers for industry.

Siemens Industry answers the challenges in the

Siemens offers automation, drive, and

The high quality of our products

Check out the opportunities our

Siemens ST PCS 7.2 September 2010

ERP Enterprise Resource Planning

MES Manufacturing Execution Systems

Industrial Software for

Thanks to Totally Integrated Automation, Siemens is the only provider

Siemens ST PCS 7.2 September 2010

SIMATIC Distributed I/O

SINAMICS Drive Systems

TIA is characterized by its unique

The unique continuity is already

Siemens ST PCS 7.2 September 2010

Integrated power distribution

Siemens ST PCS 7.2 September 2010

Products and systems

Planning and system conguration

Electrical power distribution in

Our portfolio comprises everything

Siemens ST PCS 7.2 September 2010

With SIMATIC PCS 7 we are committed to expanding the

Siemens ST PCS 7.2 September 2010

Siemens has been offering a wide range of

Siemens ST PCS 7.2 September 2010

Siemens Migration Strategy

Experience has shown that the success

Therefore Siemens does not consider its

Today, many systems and plants must

The different lifecycles of the various

Step-by-step system innovation

Siemens ST PCS 7.2 September 2010

Adaptable to the specific conditions

Migration services in every step of migration project

Step-by-step migration with the right products and services

Portfolio of the migration products

products and technologies which are

The migration products can be categorized as follows:

Interface from SIMATIC PCS 7 OS Server to system bus

Services for OS migration

Tools/services for conversion of process pictures

Services for AS migration

Tools/services for function-based conversion of

BATCH migration components

Enables existing systems to use SIMATIC BATCH

Data Base Automation

Thus DBA enables system-supported

Reuse of old system I/Os or Field