Preshipment Test

WEIDMANN DIAGNOSTIC SOLUTIONS
8406 SCRANTON STREET + HOUSTON, TX + 77061

(713) 595-1030 + (713) 595-1034
WWW.WEIDMANN-DIAGNOSTICS.COM
Furanic Compounds in Electrical Insulating Liquids by HPLC

ASTM D-5837 Report
Location: LUFKIN
Mfr: COOPER
Serial #: C0725651
Bank/Ph: 3
HOUSTON, TX
Fluid: MIN
Control #: 6035991
Imp.(% Z):
Breathing: SEAL
PO #:
Order #: 307210
KVA: 15000
Tank: TRANSFORMER
ATTN:
Account: 67
KV: 13.2/7.62
Received: 08/10/2009
Container: R465 3 3 3
Gallons: 106350
Project ID:
Reported: 08/20/2009
Customer ID:
Results:
Furanic Compound
Result (ppb)
Reporting Limit (ppb)
2-Furaldehyde
< 10
10
5-Hydroxy-methyl-furaldehyde
< 10
10
2-Acetylfuran
< 10
10
5-Methyl-2-furaldehyde
< 10
10
2-Furyl alcohol
< 10
10
* BRL = Below Reporting Limit
Diagnostics:
New insulation with a high degree of mechanical strength will typically have a Degree of Polymerization (DP) of 1000-1300. "Middle Aged" paper is
approximately 500 and paper with less than 250 is in its "Old Age". Severely degraded insulation with a DP of 150 or less will have very little mechanical
strength and may result in a transformer failure. The following estimations are based on current research of GSU transformers filled with mineral oil.
Estimated Degree of Polymerization (DP): >1003
Estimated Operating Age of the Equipment: <1.0
Notations:
QC Chemist: CN
The analyses, opinions or interpretations contained in this report are based upon material and information supplied by the client. Weidmann Diagnostic Solutions does not
imply that the contents of the sample received by this laboratory are the same as all such material in the environment from which the sample was taken. Our test results relate
only to the sample or samples tested. Any interpretations or opinions expressed represent the best judgement of Weidmann Diagnostic Solutions. Weidmann Diagnostic
Solutions assumes no responsibility and makes no warranty or representation, expressed or implied as to the condition, productivity or proper operation of any equipment or
other property for which this report may be used or relied upon for any reason whatsoever.
A Member of the WICOR Group

(713) 595-1030 + (713) 595-1034
Location: LUFKIN
Mfr: COOPER
Serial #: C0725651LTC
KV:
Bank/Ph:
HOUSTON, TX
Tank: LTC
ATTN:
Fluid: MIN
Lab Control Number:

Date Sampled:
Order No.:
Oil Temp.(C):
Container: 3A 3A 3A
Gallons: 190
Project ID:
Order #: 307210
Control #: 6036005
Customer ID:
6036005
08/07/2009
307210
Moisture in Oil
(ppm):
25
Interfacial Tension
(dynes/cm):
46.1
Acid Number
(mg KOH/g):
0.003
Color Number
(Relative):
L.5
Visual Exam.
(Relative):
CLR&SPRK
Sediment Exam.
(Relative): PARTICULATES
Dielectric Breakdown
(kV):
35
Dielectric Breakdown 1 mm (kV mm-C):
Dielectric Breakdown 2 mm (kV mm-C):
Power Factor @ 25C
(%):
Power Factor @ 100C
(%):
Power Factor @spec.C
(% C):
Specific Gravity
(Relative):
Viscosity @ 100F
(SUS):
Viscosity @ Spec.F
(SUS F):
Metals
D-92
D-92
D-97
WDS
D-2668
D-1807
D-1169
Dissolved
Fault, Wear, and
Contamination
Metals
PCB
Physical, Chemical, and Electrical Tests
ASTM Method
EPA-Method 8082
Diagnostics
Imp.(% Z):
Breathing: SEAL
PO #:
D-1533B
D-971
D-974
D-1500
D-1524
D-1524
D-877
D-1816
D-1816
D-924
D-924
D-924
D-1298
D-445
D-445
KVA:
Account: 67
Flash Point
Fire Point
Pour Point
Passivator
Oxidation Inhibitor
Refractive Index
Resistivity
(C):
(C):
(C):
(ppm):
(wt. %):
(Relative):
(ohm cm):
Aluminum (Al) (ppm):

Copper (Cu) (ppm):
Iron (Fe) (ppm):
Lead (Pb) (ppm):
Silver (Ag) (ppm):
Tin (Sn) (ppm):
Zinc (Zn) (ppm):
Silicon (Si) (ppm):
< 0.5
< 0.5
< 0.5
< 0.5
< 0.5
< 0.5
< 0.5
< 0.5
Concentration (ppm):
PCB Type (Aroclor):
< 1.0 PPM

N
Reporting Limit:
Moisture in Oil:
Interfacial Tension:
Acid Number:
Color Number and Visual:
Dielectric Breakdown D-877:
Acceptable for equipment > 69 kV for in-service oil - kV not provided (25 ppm max).
Diagnostic not applicable.
Color Number diagnostic not applicable. Visual diagnostic not applicable.
Power Factor @ 25C:

Power Factor @ 100C:
Oxidation Inhibitor:
The analyses, opinions or interpretations contained in this report are based upon material and information supplied by the client. Weidmann-ACTI Inc. does not imply that the contents of the sample received by this laboratory are the same as all such
material in the environment from which the sample was taken. Our test results relate only to the sample or samples tested. Any interpretations or opinions expressed represent the best judgement of Weidmann-ACTI. Weidmann-ACTI assumes no
responsibility and makes no warranty or representation, expressed or implied as to the condition, productivity or proper operation of any equipment or other property for which this report may be used or relied upon for any reason whatsoever.
TRANSFORMER MAINTENANCE TEST
Electrical Reliability Services Inc.

Houston Area Service Center
1455 E. Sam Houston Pkwy S
Suite 190
Pasadena, TX 77503
Phone 281-241-2800
CUSTOMER
PAGE
1 of 4
ADDRESS
JOB #
3100177
USER
PLANT
NA
DATE LAST INSPECTION
5/13/11
DATE
TEMPERATURE
31
HUMIDITY
53
Transformer Yard
SUBSTATION
C-07256-5-1
EQPT. LOCATION
C-07256-5-1
POSITION
NAMEPLATE DATA
MANUFACTURER
IMPEDANCE
KVA
Cooper Power Systems

10
15,000
20,000
PRIMARY KV
CAPACITY
/
25,000
YR MFR
4930
WINDING MATERIAL
Gallons
1991
TYPE
7,621
OA
FA
B.I.L. RATING
FA
110
WYE
TAP VOLTAGES
141,600
136,800
132,000
127,200
122,400
TAP POSITION
55
DELTA
13,200
TAP SETTING
C-07256-5-1
CLASS
TEMPERATURE RISE
COPPER
132,000
SECONDARY KV
SERIAL NO.
132,000
INSULATING MEDIUM
Mineral Oil
TANK TYPE
VOLTS
Gas Blanketed
DRY TYPE
CONSERVATOR
VISUAL AND MECHANICAL INSPECTION

INSPECTION REPORT
INSPECTION REMARKS
INSPECT PHYSICAL AND MECHANICAL CONDITION
PASS
FAIL
VERIFY FANS OPERATE
PASS
FAIL
Fans not installed because the Xfmr is going to be painted
INSPECT ANCHORAGE, ALIGNMENT AND GROUNDING
PASS
FAIL
N/A
ELECTRICAL TESTS
(OPTIONAL FOR L.V. TRANSFORMERS OR BELOW 500 kVA)
MAINTENANCE
ACCEPTANCE
INSULATION RESISTANCE IN MEGOHMS
WINDING RESISTANCE TEST IN OHMS
MINUTES
PRIMARY TO
GROUND
SECONDARY TO
GROUND
PRIMARY TO
SECONDARY
H1-H2
4.208
X0-X2
0.01510
TEST KV
H2-H3
4.208
X0-X3
0.1511
0.50
3,650
2,056
3,680
H3-H1
4.210
X0-X1
0.01509
1.00
4,060
2,420
4,510
10.00
6,255
4,270
9,076
P. I.
1.54064
1.76446
2.01242
TRANSFORMER TURN RATIO TEST

TAP
PHASE A
WORKING TAP
P.I. = 10 min/1 min
0 COMMENTS:
3
CALC
AF
PHASE B
AL
PHASE C
Core Ground megged at 500 volts 1,690 Mohms
DEFICIENCIES:
EQPT. INVENTORY NO. WR C13-061 AND MEGGER C13-057

COPYRIGHT 2002-2008 POWERDB, INC.
TESTED BY: Vaundrae Ross and Delon Wade

www.powerdb.com
56700, REVISED 4/17/08
INSULATION TESTS
TWO-WINDING TRANSFORMERS

Suite 190
Pasadena, TX 77503
Phone 281-241-2800
CUSTOMER
PAGE
2 of 4
ADDRESS
JOB #
3100177
USER
PLANT
32.0
NA
5/13/11
DATE
30
TEMPERATURE
HUMIDITY
46
Transformer Yard
SUBSTATION
Dyn1
Diagram # 5
(ANSI)
VOLTAGE (kV)
PRIMARY: 132
SECOND: 7.621 / 4.400
kVA
25,000
25,000
C-07256-5-1
POSITION
MFR
CPP
YEAR 1991
SER NO
C-07256-5-1
WEATHER SUNNY
LB
WEIGHT
106350
OIL TEMP 30 C
TYPE N2 BLANKETED
BIL 110 kV
3
CLASS
OA/FA/FA
PHASES
COOLANT
OIL
WDG MATERIAL Cu
ACCEPTANCE IMPEDANCE 10 %
REASON
OIL VOLUME
4930 UG
RATED I
109
1,894
C-07256-5-1
EQPT. LOCATION
DSG
H1
H2
H3
HN
L1
L2
# TAPS NOMINAL CHANGER TAP SETTING L3
5
3
Off Load
LN
1
3
On Load
BUSHING NAMEPLATE
SERIAL NUM
MFR.
TYPE/CLASS
1ZUA3S05786308 CPS
1ZUA3S05786304 CPS
1ZUA3S05786306 CPS
kV
115
115
115
AMPS YEAR
80011 2003
800
2003
800
2003
S85694
S85695
S85693
S85696
25
25
25
25
2000
2000
2000
2000
CPS
CPS
CPS
CPS
2003
2003
2003
2003
TRANSFORMER OVERALL TESTS

TEST
NO
INSULATION
TESTED
TEST
MODE
TEST LEAD
CONFIGURATION
ENG
GND
L
CHG + CHL
GST
GND
CHG
GST
CHL
UST
CHL'
CLG + CHL
GST
GND
CLG
GST
UST
CHL
CHL'
9
10
GAR
TEST
kV
L
L
POWER FACTOR %
CAPACITANCE
C (pF)
UST
20 C
%PF
MEASURED
DIRECT
IR
Auto/Man
CORR
FACTOR
mA
WATTS
0.800
22.547
0.6100
10.01
5,980.60
10.00
2,661.60
0.34
0.27
0.800
10.034
0.3410
G/
10.00
3,317.80
0.19
0.15
0.800
12.508
0.2390
G/
3,319.00
0.21
0.17
0.800
12.513
0.269
OK
0.800
55.330
2.0910
TEST 1 MINUS TEST 2
5.00
14,676.4
5.00
11,358.3
0.43
0.34
0.800
42.820
1.8230
G/
5.00
3,317.90
0.18
0.14
0.800
12.508
0.2290
G/
TEST 5 MINUS TEST 6
3,318.10
0.21
0.17
0.800
12.510
0.268
OK
CHG'
CHGMINUS HIGH BUSH.
1,577.03
5.944
0.242
CLG'
CLGMINUS LOW BUSH.
9,569.90
36.078
1.514
H
H
H
BUSHING C1 TESTS
TEST
NO.
BUSHING NAMEPLATE
TEST
MODE
TEST
kV
CAPACITANCE
C (pF)
MEASURED
20 C
%PF
CORR
FACTOR
mA
WATTS
365.00
UST
10.01
360.63
0.24
0.24
1.000
1.360
0.0320
G/
0.23
366.00
UST
10.01
362.75
0.31
0.31
1.000
1.368
0.0420
G/
0.23
365.00
UST
10.01
361.19
0.18
0.18
1.000
1.362
0.0250
G/
NO.
SERIAL #
POWER FACTOR
CAPACITANCE
11
H1
1ZUA3S05786308
0.23
12
H2
1ZUA3S05786304
13
H3
1ZUA3S05786306
14
UST
15
X1
S85694
0.49
620.00
UST
5.00
612.23
0.46
0.46
1.000
2.308
0.1060
G/
16
X2
S85695
0.42
598.00
UST
5.00
590.54
0.46
0.46
1.000
2.226
0.1030
G/
17
X3
S85693
0.46
592.00
UST
5.00
585.63
0.45
0.45
1.000
2.208
0.1000
G/
18
X0
S85696
0.46
529.00
UST
5.00
522.88
0.45
0.45
1.000
1.971
0.0890
G/
19
OIL TEST
EQPT. INVENTORY NO. M4K 0866


www.powerdb.com
93500, REVISED 5/21/10
INSULATION TESTS

Suite 190
Pasadena, TX 77503
Phone 281-241-2800
3 of 4
PAGE
BUSHING C2 TESTS
TEST
NO.
BUSHING
NAMEPLATE
NO.
SERIAL #
20
H1
1ZUA3S05786308
21
H2
22
H3
EQUIV
IR
Auto/Man
CAPACITANCE
C (pF)
MEASURED
20 C
CORR
FACTOR
mA
WATTS
3,833.00
0.50
3,810.90
0.36
0.36
1.000
14.367
0.5110
G/
0.25
3,844.00
0.50
3,818.90
0.33
0.33
1.000
14.397
0.4700
G/
0.25
3,833.00
0.50
3,815.40
0.41
0.41
1.000
14.384
0.5920
G/
CAPACITANCE
GRD
0.25
1ZUA3S05786304
GRD
1ZUA3S05786306
GRD
23
% POWER FACTOR
TEST
kV
POWER FACTOR
GRD
24
X1
S85694
GRD
0.50
234.81
0.52
0.52
1.000
0.885
0.0460
I/
25
X2
S85695
GRD
0.50
238.68
0.48
0.48
1.000
0.900
0.0430
I/
26
X3
S85693
GRD
0.50
231.25
0.42
0.42
1.000
0.872
0.0370
I/
27
X0
S85696
GRD
0.50
248.05
0.48
0.48
1.000
0.935
0.0450
I/
TEST MODE
TEST kV
mA
WATTS
IR
Auto/Man
SURGE ARRESTERS
LOCATION
SERIAL #
OVERALL
CATALOG
MFR
UNIT
CATALOG
RATED
kV
TYPE
ORDER
28
29
30
31
32
33
34
35
36
HOT COLLAR TESTS

SERIAL #
DSG
TEST MODE
SKIRT #
TEST kV
mA
WATTS
IR
Auto/Man
37
38
39
40
41
42
43
44
45
46
EXCITING CURRENT TESTS
CONNECTIONS:
H1 - H2
DETC
LTC
kV
mA
47
10.013
3.35
16.53
48
10.017
3.55
49
10.014
3.81
50
10.012
51
10.014
H2 - H3
WATTS Induct. (H)
kV
mA
WATTS Induct. (H)
7,923.72
10.013
7.54
39.39
17.64
7,484.76
10.017
8.01
18.93
6,977.40
10.014
8.48
3.98
20.15
6,672.78
10.012
4.21
21.60
6,309.49
10.014
H3 - H1
kV
mA
WATTS Induct. (H)
3,522.12
10.013
7.54
39.77
3,521.65
G/
IR
41.98
3,317.63
10.017
8.01
42.41
3,319.29
G/
44.85
3,131.69
10.014
8.54
45.17
3,111.87
G/
9.03
48.02
2,942.35
10.012
9.02
48.45
2,943.65
G/
9.61
51.54
2,763.81
10.014
9.59
52.03
2,769.28
G/
NOTE: SHORT EACH WINDING ON ITSELF

INSULATION RATING KEY
G = GOOD
D = DETERIORATED
I
= INVESTIGATE
B = BAD
Q = QUESTIONABLE
COMMENTS:
Test satisfactory.
All Test results are good and comparable
Xfmr has a core ground
H
L
G
N
=
=
=
=
HIGH VOLTAGE WINDING

LOW VOLTAGE WINDING
GROUND
NEUTRAL BUSHING
www.powerdb.com
EQUIVALENT
CIRCUIT
93500, REVISED 5/21/10
INSULATION TESTS

Suite 190
Pasadena, TX 77503
Phone 281-241-2800
CUSTOMER
PAGE
4 of 4
ADDRESS
JOB #
3100177
USER
PLANT
32.0
NA
5/13/11
DATE
30
TEMPERATURE
HUMIDITY
46
Transformer Yard
SUBSTATION
Dyn1
Diagram # 5
(ANSI)
VOLTAGE (kV)
PRIMARY: 132
SECOND: 7.621 / 4.400
kVA
25,000
25,000
C-07256-5-1
POSITION
MFR
CPP
YEAR 1991
SER NO
C-07256-5-1
WEATHER SUNNY
LB
WEIGHT
106350
OIL TEMP 30 C
TYPE N2 BLANKETED
BIL 110 kV
3
CLASS
OA/FA/FA
PHASES
COOLANT
OIL
WDG MATERIAL Cu
ACCEPTANCE IMPEDANCE 10 %
REASON
OIL VOLUME
4930 UG
RATED I
109
1,894
C-07256-5-1
EQPT. LOCATION
DSG
H1
H2
H3
HN
L1
L2
5
3
Off Load
LN
1
3
On Load
BUSHING NAMEPLATE
SERIAL NUM
MFR.
TYPE/CLASS
1ZUA3S05786308 CPS
1ZUA3S05786304 CPS
1ZUA3S05786306 CPS
kV
115
115
115
AMPS YEAR
80011 2003
800
2003
800
2003
S85694
S85695
S85693
S85696
25
25
25
25
2000
2000
2000
2000
CPS
CPS
CPS
CPS
2003
2003
2003
2003
TRANSFORMER OVERALL TESTS

TEST
NO
INSULATION
TESTED
TEST
MODE
TEST LEAD
CONFIGURATION
ENG
GND
L
CHG + CHL
GST
GND
CHG
GST
CHL
UST
CHL'
CLG + CHL
GST
GND
CLG
GST
UST
CHL
CHL'
9
10
GAR
TEST
kV
L
L
POWER FACTOR %
CAPACITANCE
C (pF)
UST
20 C
%PF
MEASURED
DIRECT
IR
Auto/Man
CORR
FACTOR
mA
WATTS
0.800
22.547
0.6100
10.01
5,980.60
10.00
2,661.60
0.34
0.27
0.800
10.034
0.3410
G/
10.00
3,317.80
0.19
0.15
0.800
12.508
0.2390
G/
3,319.00
0.21
0.17
0.800
12.513
0.269
OK
0.800
55.330
2.0910
TEST 1 MINUS TEST 2
5.00
14,676.4
5.00
11,358.3
0.43
0.34
0.800
42.820
1.8230
G/
5.00
3,317.90
0.18
0.14
0.800
12.508
0.2290
G/
TEST 5 MINUS TEST 6
3,318.10
0.21
0.17
0.800
12.510
0.268
OK
CHG'
CHGMINUS HIGH BUSH.
1,577.03
5.944
0.242
CLG'
CLGMINUS LOW BUSH.
9,569.90
36.078
1.514
H
H
H
BUSHING C1 TESTS
TEST
NO.
BUSHING NAMEPLATE
TEST
MODE
TEST
kV
CAPACITANCE
C (pF)
MEASURED
20 C
%PF
CORR
FACTOR
mA
WATTS
365.00
UST
10.01
360.63
0.24
0.24
1.000
1.360
0.0320
G/
0.23
366.00
UST
10.01
362.75
0.31
0.31
1.000
1.368
0.0420
G/
0.23
365.00
UST
10.01
361.19
0.18
0.18
1.000
1.362
0.0250
G/
NO.
SERIAL #
POWER FACTOR
CAPACITANCE
11
H1
1ZUA3S05786308
0.23
12
H2
1ZUA3S05786304
13
H3
1ZUA3S05786306
14
UST
15
X1
S85694
0.49
620.00
UST
5.00
612.23
0.46
0.46
1.000
2.308
0.1060
G/
16
X2
S85695
0.42
598.00
UST
5.00
590.54
0.46
0.46
1.000
2.226
0.1030
G/
17
X3
S85693
0.46
592.00
UST
5.00
585.63
0.45
0.45
1.000
2.208
0.1000
G/
18
X0
S85696
0.46
529.00
UST
5.00
522.88
0.45
0.45
1.000
1.971
0.0890
G/
19
OIL TEST


www.powerdb.com
93500, REVISED 5/21/10
TRANSFORMER LOAD TAP CHANGER

TURNS RATIO TEST
3 Phase Test Method

Suite 190
Pasadena, TX 77503
Phone 281-241-2800
CUSTOMER
PAGE
4 of 4
ADDRESS
JOB #
3100177
USER
PLANT
NA
5/13/11
DATE
TEMPERATURE
30
HUMIDITY
28
Transformer Yard
SUBSTATION
C-07256-5-1
EQPT. LOCATION
C-07256-5-1
POSITION
NAMEPLATE DATA
MANUFACTURER
TAP
NO.
Cooper Power Systems
SECONDARY
TAP VOLTAGE
PRIMARY
VOLTAGE
CALCULATED
RATIO
SERIAL NUMBER
C-07256-5-1
MEASURED RATIO
H 3 H
1 /X
0 X 1
H 1 H 2 /X
0 X 2
H 2 H 3 /X
16L
11,880
6,858
132,000
19.2476
19.2610
19.2640
19.2650
15L
11,963
6,906
132,000
19.1138
19.1040
19.1090
19.1120
14L
12,045
6,954
132,000
18.9819
18.9150
18.9140
18.9120
13L
12,128
7,002
132,000
18.8518
18.8330
18.8360
18.8350
12L
12,210
7,049
132,000
18.7261
18.7430
18.7450
18.7450
11L
12,293
7,097
132,000
18.5994
18.5980
18.6050
18.6000
10L
12,375
7,144
132,000
18.4770
18.4090
18.4120
18.4090
9L
12,458
7,192
132,000
18.3537
18.3350
18.3340
18.3360
8L
12,540
7,239
132,000
18.2346
18.2490
18.2490
18.2500
7L
12,623
7,287
132,000
18.1145
18.1120
18.1160
18.1160
6L
12,705
7,335
132,000
17.9959
17.9330
17.9340
17.9340
5L
12,788
7,383
132,000
17.8789
17.8620
17.8660
17.8660
4L
12,870
7,430
132,000
17.7658
17.7780
17.7820
17.7810
3L
12,953
7,478
132,000
17.6518
17.6510
17.6560
17.6570
2L
13,035
7,526
132,000
17.5392
17.4850
17.4850
17.4830
1L
13,118
7,574
132,000
17.4280
17.4140
17.4150
17.4160
13,200
7,620
132,000
17.3228
17.3370
17.3400
17.3380
1R
13,283
7,669
132,000
17.2122
17.2700
17.2700
17.2720
2R
13,365
7,716
132,000
17.1073
17.1960
17.1970
17.1960
3R
13,448
7,764
132,000
17.0015
17.0730
17.0730
17.0780
4R
13,530
7,811
132,000
16.8992
16.9120
16.9140
16.9120
5R
13,613
7,859
132,000
16.7960
16.8490
16.8570
16.8560
6R
13,695
7,906
132,000
16.6962
16.7780
16.7800
16.7790
7R
13,778
7,954
132,000
16.5954
16.6630
16.6650
16.6680
8R
13,860
8,002
132,000
16.4959
16.5140
16.5100
16.5120
9R
13,943
8,049
132,000
16.3996
16.4480
16.4530
16.4530
10R
14,025
8,097
132,000
16.3023
16.3800
16.3850
16.3830
11R
14,108
8,145
132,000
16.2063
16.2700
16.2780
16.2770
12R
14,190
8,192
132,000
16.1133
16.1290
16.1270
16.1270
13R
14,273
8,240
132,000
16.0194
16.0680
16.0700
16.0710
14R
14,355
8,288
132,000
15.9266
16.0020
16.0030
16.0030
15R
14,438
8,336
132,000
15.8349
15.9000
15.9020
15.9060
16R
14,520
8,383
132,000
15.7462
15.7610
15.7600
15.7630
0 COMMENTS:
3
0 X 3
Test satisfactory.
DEFICIENCIES:
EQPT. INVENTORY NO. TTR C30-005


www.powerdb.com
56400, REVISED 4/17/08
TRANSFORMER
TURNS RATIO TEST

Suite 190
Pasadena, TX 77503
Phone 281-241-2800
CUSTOMER
PAGE
ADDRESS
JOB #
3100177
USER
PLANT
32.0
NA
5/13/11
DATE
TEMPERATURE
32
HUMIDITY
30
Transformer Yard
SUBSTATION
C-07256-5-1
EQPT. LOCATION
C-07256-5-1
POSITION
NAMEPLATE DATA
Dyn1
PRIMARY:
SECOND:
MFR
CPP
YEAR 6/1991
SER NO
C-07256-5-1
WEATHER Sunny
LB
WEIGHT
106350
OIL TEMP 32 C
TYPE N2 BLANKETED
BIL 110 kV
3
CLASS
OA/FA/FA
PHASES
COOLANT
OIL
WDG MATERIAL Cu
Acceptance
REASON
IMPEDANCE 10 %
OIL VOLUME
4930 UG ALLOWED ERR 0.5 %
VOLTAGE (kV)
132
13.2 / 7.621
kVA
15,000
15,000
RATED I
66
656
DSG
H1
H2
H3
HN
L1
L2
5
3
Off Load
LN
1
3
On Load
SERIAL NUM
BUSHING NAMEPLATE
MFR.
TYPE/CLASS
kV
AMPS YEAR
HIGH SIDE TAPS TO LOW SIDE NOMINAL TURNS RATIO TESTS
PRIMARY
TAP
SEC.
TAP
R2 (1)
Nominal
141,600
R1 (2)
Nominal
136,800
Nominal
Nominal
L1 (4)
L2 (5)
COMMENTS:
HIGH SIDE LOW SIDE

VOLTAGE VOLTAGE
Test
Volt.
H1 - H3 / X1 - X0
CALC
RATIO
Ratio
Error
13,200
18.5802
18.5990
13,200
17.9504
17.9580
132,000
13,200
17.3205
Nominal
127,200
13,200
Nominal
122,400
13,200
Iexc
H2 - H1 / X2 - X0
Ph(min)
Ratio
Error
0.10
18.5970
0.04
17.9560
17.3370
0.10
16.6907
16.7010
16.0608
16.0810
Iexc
H3 - H2 / X3 - X0
Ph(min)
Ratio
Error
0.09
18.5800
0.00
0.03
17.9500
0.00
17.3400
0.11
17.3200
0.00
0.06
16.7080
0.10
16.6900
0.00
0.13
16.0790
0.11
16.0600
0.01
Iexc
Ph(min)
Test Satisfactory
DEFICIENCIES:


www.powerdb.com
56365, REVISED 3/4/09

(713) 595-1030 + (713) 595-1034
Location: LUFKIN
Mfr: COOPER
Serial #: C0725651
KV: 13.2/7.62
Bank/Ph: 3
HOUSTON, TX
Tank: TRANSFORMER
ATTN:
Breathing: SEAL
PO #:
Dissolved Gas Analysis
ASTM D-3612
Report Units: PPM
Oil Screen
D-1533B
D-971
D-974
Fluid: MIN
Gallons: 106350
6035991
08/07/2009
307210
38
Hydrogen (H2):
Methane (CH4):
Ethane (C2H6):
Ethylene (C2H4):
Acetylene (C2H2):
Carbon Monoxide (CO):
Carbon Dioxide (CO2):
Nitrogen (N2):
Oxygen (O2):
Total Dissolved Gas:
Total Dissolved Combustible Gas:
Equivalent TCG Percent:
22
7
9
5
0
22
725
77292
1267
79349
65
0.0721
Moisture in Oil
Interfacial Tension
Acid Number
(ppm):
(dynes/cm):
(mg KOH/g):
4
40.4
0.006
D-1500
D-1524
D-1524
D-877
D-1816
D-1816
D-924
D-924
D-1298
Color Number
Visual Exam.
Sediment Exam.
Dielectric Breakdown 1 mm
Power Factor @ 25C
Power Factor @ 100C
Specific Gravity
(Relative):
(Relative):
(Relative):
(kV):
(kV mm-C):
(kV mm-C):
(%):
(%):
(Relative):
L.5
CLR&SPRK
ND
48
WDS
D-2668
Passivator
Oxidation Inhibitor
(ppm):
(wt. %):
(Most recent sample)
DGA Rogers Ratio Method:

DGA Cellulose (Paper) Insulation:
DGA IEEE/ANSI (C57.104-1991):
Imp.(% Z):
Lab Control Number:

Date Sampled:
Order Number:
Oil Temp.(C):
DGA Key Gas / Interpretive Method:

IEEE (C57.104)
Diagnostics
KVA: 15000
Project ID:
Account: 67
Order #: 307210
Control #: 6035991
Customer ID:
0.013
0.524
0.885
< 0.020
Hydrogen within condition 1 limits (100 ppm).
Acetylene within condition 1 limits (2 ppm).
Ethylene within condition 1 limits (50 ppm).
Carbon Monoxide within condition 1 limits (350 ppm).
Overall equipment condition code: 1.
Analyzed gases do not exceed warning thresholds. Rogers Ratios do not apply.
CO2/CO Ratio not applicable - neither gas exceeds its limit.
No previous sample available.
(Two most recent samples)
Moisture in Oil:
Acid Number:
Acceptable for in-service oil (35 ppm max).

Acceptable for in-service oil (25 dynes/cm min).
Acceptable for in-service oil (0.2 mg KOH/g max).

Acceptable for in-service oil (26 kV min).
Power Factor @ 25C:

Acceptable for in-service oil (0.5% max).

Acceptable for in-service oil (5% max).
Diagnostic not applicable for Type I. Exceeds limit for in-service oil Type II (0.09% min).
The analyses, opinions or interpretations contained in this report are based upon material and information supplied by the client. Weidmann Diagnostic Solutions does not imply that the contents of the sample received by this laboratory are the same as
all such material in the environment from which the sample was taken. Our test results relate only to the sample or samples tested. Any interpretations or opinions expressed represent the best judgement of Weidmann Diagnostic Solutions. Weidmann
Diagnostic Solutions assumes no responsibility and makes no warranty or representation, expressed or implied as to the condition, productivity or proper operation of any equipment or other property for which this report may be used or relied upon for
any reason whatsoever.

(713) 595-1030 + (713) 595-1034
Location: LUFKIN
Mfr: COOPER
Serial #: C0725651LTC
Bank/Ph:
HOUSTON, TX
Fluid: MIN
Lab Control Number:

Date Sampled:
Order Number:
Oil Temp.(C):
Container: 3A 3A 3A
Gallons: 190
Project ID:
Account: 67
Order #: 307210
Control #: 6036005
Customer ID:
6036005
08/07/2009
307210
Dissolved Gas Analysis
Hydrogen (H2):
Methane (CH4):
Ethane (C2H6):
Ethylene (C2H4):
Acetylene (C2H2):
Carbon Monoxide (CO):
Carbon Dioxide (CO2):
Nitrogen (N2):
Oxygen (O2):
Total Dissolved Gas:
Total Dissolved Combustible Gas:
Equivalent TCG Percent:
D-1533B
D-971
D-974
Oil Screen
Imp.(% Z):
Breathing: SEAL
PO #:
ASTM D-3612
Report Units: PPM
KVA:
Tank: LTC
ATTN:
KV:
Moisture in Oil
Interfacial Tension
Acid Number
(ppm):
(dynes/cm):
(mg KOH/g):
D-1500
D-1524
D-1524
D-877
D-1816
D-1816
D-924
D-924
D-1298
Color Number
Visual Exam.
Sediment Exam.
Power Factor @ 25C
Power Factor @ 100C
Specific Gravity
WDS
D-2668
Passivator
Oxidation Inhibitor
25
46.1
0.003
(Relative):
L.5
(Relative):
CLR&SPRK
(Relative): PARTICULATES
(kV):
35
(kV mm-C):
(kV mm-C):
(%):
(%):
(Relative):
(ppm):
(wt. %):
DGA Key Gas / Interpretive Method:

IEEE (C57.104)
Diagnostics
(Most recent sample)
Moisture in Oil:
Acceptable for equipment > 69 kV for in-service oil - kV not provided (25 ppm max).
Acid Number:

Power Factor @ 25C:

The analyses, opinions or interpretations contained in this report are based upon material and information supplied by the client. Weidmann Diagnostic Solutions does not imply that the contents of the sample received by this laboratory are the same as
all such material in the environment from which the sample was taken. Our test results relate only to the sample or samples tested. Any interpretations or opinions expressed represent the best judgement of Weidmann Diagnostic Solutions. Weidmann
Diagnostic Solutions assumes no responsibility and makes no warranty or representation, expressed or implied as to the condition, productivity or proper operation of any equipment or other property for which this report may be used or relied upon for
any reason whatsoever.

(713) 595-1030 + (713) 595-1034
Furanic Compounds in Electrical Insulating Liquids by HPLC

ASTM D-5837 Report
Location: LUFKIN
Mfr: COOPER
Serial #: C0725651
Bank/Ph: 3
HOUSTON, TX
Fluid: MIN
Control #: 6035991
Imp.(% Z):
Breathing: SEAL
PO #:
Order #: 307210
KVA: 15000
Tank: TRANSFORMER
ATTN:
Account: 67
KV: 13.2/7.62
Gallons: 106350
Project ID:
Customer ID:
Results:
Furanic Compound
Result (ppb)
Reporting Limit (ppb)
2-Furaldehyde
< 10
10
5-Hydroxy-methyl-furaldehyde
< 10
10
2-Acetylfuran
< 10
10
5-Methyl-2-furaldehyde
< 10
10
2-Furyl alcohol
< 10
10
* BRL = Below Reporting Limit
Diagnostics:
New insulation with a high degree of mechanical strength will typically have a Degree of Polymerization (DP) of 1000-1300. "Middle Aged" paper is
approximately 500 and paper with less than 250 is in its "Old Age". Severely degraded insulation with a DP of 150 or less will have very little mechanical
strength and may result in a transformer failure. The following estimations are based on current research of GSU transformers filled with mineral oil.
Estimated Degree of Polymerization (DP): >1003
Estimated Operating Age of the Equipment: <1.0
Notations:
QC Chemist: CN
The analyses, opinions or interpretations contained in this report are based upon material and information supplied by the client. Weidmann Diagnostic Solutions does not
imply that the contents of the sample received by this laboratory are the same as all such material in the environment from which the sample was taken. Our test results relate
only to the sample or samples tested. Any interpretations or opinions expressed represent the best judgement of Weidmann Diagnostic Solutions. Weidmann Diagnostic
Solutions assumes no responsibility and makes no warranty or representation, expressed or implied as to the condition, productivity or proper operation of any equipment or
other property for which this report may be used or relied upon for any reason whatsoever.
OMICRON FRAnalyzer 2.0
Tester:
jboney
Date / Time:
7/20/2011 09:31:02 AM
Location:
2217 Aldine Bender Rd
Oil Temperature:
35 C / 95 F
Comment:
Transformer
Serial Number:
C-07258-5-1
Manufacturer:
Cooper
Type Code:
Year:
1991
Location:
Canonsburg PA
Number:
MVA Rating:
1.7E-05MVA
High Voltage:
132kV
Low Voltage:
7.62kV
Tertiary Voltage:
0kV
Phases:
Vector Group:
Dyn0
Test Traces
Name
H1 H2
H2 H3
H3 H1
x0 x1
x0 x2
x0 x3
Date/Time
7/20/2011 09:01:46 AM
7/20/2011 09:08:17 AM
7/20/2011 09:14:01 AM
7/20/2011 09:25:22 AM
7/20/2011 09:28:53 AM
7/20/2011 09:31:02 AM
7/20/2011 9:49:35 AM
Red
H1
H2
H3
x0
x0
x0
Blue
H2
H3
H1
x1
x2
x3
Tap Changer
3
3
3
3
3
3
Tertiary
closed
closed
closed
closed
closed
closed
Other
shorted +
shorted +
shorted +
shorted +
shorted +
shorted +
1/4
OMICRON FRAnalyzer 2.0
Sweep Settings
Start Frequency:
20 Hz
Stop Frequency:
2 MHz
Sweep Mode:
see customized frequency ranges
Points / Sweep:
1000
Receiver Bandwidth:
<adapt automatically>
Attenuator:
<adapt automatically>
Input Impedance:
50
Customized Frequency Ranges:

From Frequency
To Frequency
Sweep Mode
Points
20 Hz
100 Hz
logarithmic
50
100 Hz
1 kHz
logarithmic
210
1 kHz
10 kHz
logarithmic
210
10 kHz
100 kHz
logarithmic
210
100 kHz
1 MHz
logarithmic
210
1 MHz
2 MHz
logarithmic
110
7/20/2011 9:49:35 AM
2/4
Device
DK241K
DK241K
DK241K
DK241K
DK241K
DK241K
7/20/2011 9:49:35 AM
3/4

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WEIDMANN DIAGNOSTIC SOLUTIONS

8406 SCRANTON STREET + HOUSTON, TX + 77061

Furanic Compounds in Electrical Insulating Liquids by HPLC

Reporting Limit (ppb)

* BRL = Below Reporting Limit

A Member of the WICOR Group

WEIDMANN DIAGNOSTIC SOLUTIONS

Lab Control Number:

Physical, Chemical, and Electrical Tests

Aluminum (Al) (ppm):

< 1.0 PPM

Power Factor @ 25C:

A Member of the WICOR Group

TRANSFORMER MAINTENANCE TEST

Electrical Reliability Services Inc.

DATE LAST INSPECTION

Cooper Power Systems

VISUAL AND MECHANICAL INSPECTION

INSPECT PHYSICAL AND MECHANICAL CONDITION

VERIFY FANS OPERATE

Fans not installed because the Xfmr is going to be painted

INSPECT ANCHORAGE, ALIGNMENT AND GROUNDING

(OPTIONAL FOR L.V. TRANSFORMERS OR BELOW 500 kVA)

WINDING RESISTANCE TEST IN OHMS

TRANSFORMER TURN RATIO TEST

P.I. = 10 min/1 min

Core Ground megged at 500 volts 1,690 Mohms

EQPT. INVENTORY NO. WR C13-061 AND MEGGER C13-057

TESTED BY: Vaundrae Ross and Delon Wade

56700, REVISED 4/17/08

Electrical Reliability Services Inc.

DATE LAST INSPECTION

TRANSFORMER OVERALL TESTS

TEST 1 MINUS TEST 2

TEST 5 MINUS TEST 6

CHGMINUS HIGH BUSH.

CLGMINUS LOW BUSH.

EQPT. INVENTORY NO. M4K 0866

TESTED BY: Vaundrae Ross and Delon Wade

93500, REVISED 5/21/10

Electrical Reliability Services Inc.

HOT COLLAR TESTS

WATTS Induct. (H)

WATTS Induct. (H)

WATTS Induct. (H)

NOTE: SHORT EACH WINDING ON ITSELF

HIGH VOLTAGE WINDING

93500, REVISED 5/21/10

Electrical Reliability Services Inc.

DATE LAST INSPECTION

TRANSFORMER OVERALL TESTS

TEST 1 MINUS TEST 2

TEST 5 MINUS TEST 6

CHGMINUS HIGH BUSH.

CLGMINUS LOW BUSH.

EQPT. INVENTORY NO. M4K 0866

TESTED BY: Vaundrae Ross and Delon Wade

93500, REVISED 5/21/10

TRANSFORMER LOAD TAP CHANGER

Electrical Reliability Services Inc.

DATE LAST INSPECTION

Cooper Power Systems

EQPT. INVENTORY NO. TTR C30-005

TESTED BY: Vaundrae Ross and Delon Wade