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AMENDMENT RECORD
Amd No
Date
Text Affected
REVISION NOTE
This standard is raised to Issue 1 to update its content.
HISTORICAL RECORD
This standard supersedes the following:
Naval Engineering Standard (NES) 362 Issue 3 dated May 1988.
Ministry of Defence
NES 362
Issue 3 (Reformatted)
May 1988
Record of Amendments
AMDT
1
2
3
4
5
6
7
8
9
10
INSERTED BY
DATE
ECROWN COPYRIGHT
Published by:
Director of Naval Architecture
Procurement Executive, Ministry of Defence
Foxhill, Bath BA1 5AB
i
ii
NES 362
Issue 3 (Reformatted)
SCOPE
1.
iii
NES 362
Issue 3 (Reformatted)
iv
NES 362
Issue 3 (Reformatted)
FOREWORD
Sponsorship
1.
This Naval Engineering Standard (NES) is sponsored by the Procurement Executive, Ministry
of Defence, Deputy Controller Warship Equipment (DCWE), Section ME 241.
2.
3.
4.
Any user of this NES either within MOD or in outside industry may propose an amendment
to it. Proposals for amendments which are:
a.
not directly applicable to a particular contract are to be made to the Sponsor of the NES
b.
directly applicable to a particular contract are to be dealt with using existing procedures
or as specified in the contract.
5.
6.
Unless otherwise stated reference in this NES to approval, approved, authorized or similar
terms, means by the Procurement Executive, Ministry of Defence.
7.
Any significant amendments that may be made to this NES at a later date will be indicated
by a vertical sideline. Deletions will be indicated by 000 appearing at the end of the line
interval.
8.
This NES has been reissued primarily to include changes to departmental nomenclature
consequent upon the reorganization of the Controllerate, particularly with regard to
eliminating references to DG Ships, DGW(N), etc.
Conditions of Release
General
9.
This Naval Engineering Standard (NES) has been prepared for the use of the Crown and of
its contractors in the execution of contracts for the Crown. The Crown hereby excludes all
liability (other than liability for death or personal injury) whatsoever and howsoever arising
(including but without limitation, negligence on the part of the Crown, its servants or agents)
for any loss or damage however caused where the NES is used for any other purpose.
10.
This document is Crown Copyright and the information herein may be subject to Crown or
third party rights. It is not to be released, reproduced or published without written permission
of the MOD.
11.
The Crown reserves the right to amend or modify the contents of this NES without consulting
or informing any holder.
This NES is the property of the Crown and unless otherwise authorized in writing by the MOD
must be returned on completion of the contract, or submission of the tender, in connection
with which it is issued.
NES 362
Issue 3 (Reformatted)
13.
When this NES is used in connection with a MOD tender or contract, the user is to ensure that
he is in possession of the appropriate version of each document, including related documents,
relevant to each particular tender or contract. Enquiries in this connection may be made of
the local MOD(PE) Quality Assurance Representative or the Authority named in the tender
or contract.
14.
When NES are incorporated into MOD contracts, users are responsible for their correct
application and for complying with contracts and any other statutory requirements.
Compliance with an NES does not of itself confer immunity from legal obligations.
Related Documents
15.
In the tender and procurement processes the related documents listed in each section and
Annex A can be obtained as follows:
a.
British Standards
b.
Defence Standards
c.
d.
Other documents
All applications to Ministry Establishments for related documents are to quote the relevant
MOD Invitation to Tender or Contract Number and date, together with the sponsoring
Directorate and the Tender or Contract Sponsor.
17.
Prime Contractors are responsible for supplying their subcontractors with relevant
documentation, including specifications, standards and drawings.
This NES may call for the use of processes, substances and/or procedures that may be injurious
to health if adequate precautions are not taken. It refers only to technical suitability and in
no way absolves either the supplier or the user from statutory obligations relating to health
and safety at any stage of manufacture or use. Where attention is drawn to hazards, those
quoted may not necessarily be exhaustive.
vi
NES 362
Issue 3 (Reformatted)
CONTENTS
Page No
TITLE PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iii
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sponsorship . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conditions of Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOD Tender or Contract Process . . . . . . . . . . . . . . . . . . . . . . . . . .
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Health and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
v
v
v
v
v
vi
vi
vi
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
vii
SECTION
1.
1.1
1.2
GENERAL REQUIREMENTS . . . . . . . . . . . . . . . . .
Site of Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test Facilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1
1.1
1.1
SECTION
2.
2.1
2.2
2.3
2.4
TYPE TESTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instructions for Type Tests . . . . . . . . . . . . . . . . . . . . .
Proposals for Type Test Programme . . . . . . . . . . . . .
Details of Type Tests and Examinations . . . . . . . . . .
Results of Type Tests . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
2.1
2.2
2.3
2.6
SECTION
3.
3.1
3.2
3.3
PRODUCTION TESTS . . . . . . . . . . . . . . . . . . . . . . .
Instructions for Production Tests . . . . . . . . . . . . . . .
Details of Production Tests and Examinations . . . .
Results of Production Tests (Presentation) . . . . . . . .
3.1
3.1
3.1
3.1
SECTION
4.
4.1
ANNEX
A.
RELATED DOCUMENTS . . . . . . . . . . . . . . . . . . . .
A.1
ANNEX
B.
DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.1
ANNEX
C.
C.1
ALPHABETICAL INDEX
vii
NES 362
Issue 3 (Reformatted)
viii
NES 362
Issue 3 (Reformatted)
1.
GENERAL REQUIREMENTS
a.
1.1
Site of Tests
a.
1.2
Detailed requirements for Type and Production testing are given in Sections 2.
and 3. respectively.
Test Facilities
a.
b.
c.
The test rig is to simulate the associated system so that all functions are subject
to operational conditions unless otherwise approved.
d.
e.
f.
Consumable materials can be obtained from Naval Stores and may include fuel,
oil and refrigerant.
g.
When fuel has been supplied from other than MOD sources, a sample is to be
sent to the Superintendent, Naval Petroleum Chemistry and Technology
Division, Royal Aircraft Establishment, Fairmile, Cobham, Surrey KT11 1B5
for determination of the calorific value.
h.
i.
j.
All instruments are to be calibrated prior to the type test and selected
instruments calibrated after the test. Instruments used for Production Testing
are to be calibrated periodically in accordance with AQAP6.
k.
Note:
1.1
NES 362
Issue 3 (Reformatted)
1.2
NES 362
Issue 3 (Reformatted)
2.
TYPE TESTS
2.1
(2)
b.
Noise and Vibration tests are covered in DGS 10008, DGS 10009 and BR 3028
with relevant levels for submarines given in DPT Specifications 222, 225 and
226.
c.
demonstrate that the equipment is suitable for its intended service and
that it is able to perform its specified functions.
(2)
(3)
d.
e.
MOD(PE) will issue a list of the tests which are to be included in the type test.
The list can include those tests given in Details of Type Tests and Examinations
below. Testing part of an equipment which has been type tested previously is not
required, provided that the limiting performance characteristics of the part are
not exceeded.
f.
(2)
(3)
(4)
g.
The completion date is to allow time, before the equipment delivery date, for
examination of the test results and for possible modification and consequent
re-testing which MOD(PE) might require.
h.
(b)
(c)
2.1
NES 362
Issue 3 (Reformatted)
2.2
(d)
(e)
(2)
ensure that the tests are carried out in accordance with the type test
programme.
(3)
(4)
The Type Test programme proposals are to include the following information:
(1)
(2)
(3)
(4)
Place of test.
(5)
(6)
(7)
Specified duties.
(8)
Estimates of performance.
(9)
c.
d.
The MOD(PE) will ensure that the proposals are suitable and fully meet
specified requirements. MOD(PE) will inform the equipment maker of any
amendments to the test programme and instruct him to proceed with testing.
2.2
NES 362
Issue 3 (Reformatted)
2.3
The following may be included by MOD(PE) in the list of tests comprising the
type test. For further details of each, see subsequent clauses.
(1)
Physical data.
(2)
(3)
Safety tests.
(4)
(5)
Overspeed tests.
(6)
(7)
Cooling tests.
(8)
(9)
Manoeuvring tests.
Physical data:
(1)
(2)
(3)
(4)
(5)
(6)
2.3
NES 362
Issue 3 (Reformatted)
c.
d.
Relief valve: test to establish the pressures at which the relief valve lifts,
is fully open and reseats, also establish the flow when fully open and
confirm that the valve is tight at design working pressure before lifting
and after reseating, and establish accumulation pressure.
(2)
Diesel engines
(3)
(4)
Note:
e.
f.
Overspeed tests:
(1)
Note:
2.4
NES 362
Issue 3 (Reformatted)
(2)
Gas Turbines
For each gas turbine driven auxiliary the output turbine disconnected
from the dynamometer or auxiliary, is to be run at not less than 15% in
excess of the maximum continuous speed or 5% above the approved
overspeed emergency trip speed, whichever is the greater, for not less than
10 minutes continuously. Where engines have a separate gas generator
line the gas generator is to be run at not less than 10% in excess of the gas
generator speed corresponding with the maximum specified duty for not
less than 10 minutes continuously.
Notes:
1. It may be neither practical nor permissible to run the gas turbine driven
auxiliary at these speeds and the actual permitted percentage overspeed
to be used for this test is to be agreed with the turbine or auxiliary
manufacturer.
2. Turbo feed-pumps, turbo generators and main turbines, as fitted in
submarines, have emergency overspeed trip arrangements.
g.
h.
Noise vibration and shock tests: to conform to NES 811, NES 20202028, DGS
591, DGS 10008, DGS 10009 and BR 3021 and 3028.
i.
j.
k.
l.
Inclined tests: tests are to demonstrate the capability of the equipment to start,
stop and operate when inclined over the full range of output. Tests are normally
to be conducted at the inclination (or inclinations) in that direction which
imposes the most severe operating conditions. The length of test will be stated
in the procurement specification relevant to the equipment. See also NES 1004.
2.5
NES 362
Issue 3 (Reformatted)
m.
Endurance tests: the equipment is to be run for a period, including all other test
running, of not less than 100 hours or more than 1000 hours, but the MOD may
choose to extend their period if considered necessary. The running time will be
determined having regard to experience of similar equipment, operational
requirements of the equipment and test facilities available. The total running
time is to be completed without mechanical defect or undue wear. During this
test a record is to be made of consumption of lubricating oil and fuel oil if
appropriate. The balance of time required to complete the endurance trial, after
completion of earlier type testing, is to comprise a series of operation cycles,
each one to simulate that likely to be met in service and to include where
applicable:
(1)
Starting.
(2)
Stopping.
(3)
(4)
Full Power.
(5)
(6)
(7)
(8)
Astern power.
(9)
2.4
n.
o.
The equipment manufacturer is to prepare four copies of the type test results
in a form agreed by MOD(PE). The report is to include the following
information:
(1)
Date of report.
(2)
Date of tests.
(3)
2.6
NES 362
Issue 3 (Reformatted)
(4)
(5)
(6)
A sketch and brief description of the test rig actually used if different from
Clause 2.2.a.(10) and (11). Description of each test procedure and its
duration. The date and results of calibration tests of all instruments and
the degree of accuracy of measurements recorded.
(7)
(8)
(9)
Draft copies of the reports are to be sent to MOD who will either issue
instructions for necessary modifications or for further testing, or will indicate
acceptance of the equipment. Completed test reports are then to be indexed,
bound and forwarded to MOD.
2.7
NES 362
Issue 3 (Reformatted)
2.8
NES 362
Issue 3 (Reformatted)
3.
PRODUCTION TESTS
3.1
3.2
a.
b.
The aim of the Production Tests is to confirm that the performance of each
equipment conforms to results established by the Type Tests.
c.
d.
MOD(PE) will issue a list of tests which are to be included in the production test
for each equipment. This list is to be forwarded to the equipment manufacturer
at the time of order.
e.
For the benefit of firms not experienced in production testing, a series of typical
production test programmes and of completed production test reports are held
by MOD(PE) and will be made available.
f.
(2)
(3)
(4)
Overspeed tests.
(5)
Performance tests.
(6)
(7)
b.
c.
Safety tests are to be conducted as required for the type test excepting that the
time response of the system need not be established and relief valve flow need
not be measured.
d.
3.1
NES 362
Issue 3 (Reformatted)
e.
3.3
(2)
Results of tests in tabular and graphical form are to be provided to MOD and
are to give the date of the report and the date of the tests.
3.2
NES 362
Issue 3 (Reformatted)
4.
Ancillary drives for auxiliary equipment will, if fitted, be driven from take-off
points on the prime equipment, to be loaded to not less than 60% of the full load
condition of the auxiliary equipment during both type and production testing.
4.1
NES 362
Issue 3 (Reformatted)
4.2
NES 362
Issue 3 (Reformatted)
ANNEX A.
RELATED DOCUMENTS
A.1
2.3f.
AQAP6
1.2j.
NES 811
2.3h.
NES 1004
NES 2020 to
2028
2.3h.
BR 3021
2.3h.
BR 3028
DGS 591 Pt 1
(*NES 810)
2.3h.
DGS 10009
(*NES 813)
DGS 10009
(*NES 813)
DPT 22
(*NES 832)
DPT 225
(*NES 832)
2.1b., 2.1d.
DPT 226
(*NES 832)
2.1b., 2.1d.
A.1
ANNEX A.
NES 362
Issue 3 (Reformatted)
ANNEX A.
A.2
NES 362
Issue 3 (Reformatted)
ANNEX B.
DEFINITIONS
B.1
Sub-assembly
Equipment
B.1
ANNEX B.
NES 362
Issue 3 (Reformatted)
ANNEX B.
B.2
NES 362
Issue 3 (Reformatted)
ANNEX C.
PROCUREMENT CHECK LIST
CHECK LIST
TITLE .....................
REFERENCE .....................
Notes:
1. This Check List is to ensure that certain aspects of this Naval Engineering
Standard are consulted when preparing a statement for a particular application.
2. Clauses where a preference for an option is to be used or where specific data is
to be added are included in the Check List.
3. Each item is to be marked either:
= included
NA
= not applicable
CHECK
No
CHECK
2
3
6
7
C.1
CLAUSE
No
or
NA
2.1e.
2.1f., 2.2,
3.1f.
2.3g.
2.3m.
2.3n.,
3.2e.
3.2, 3.2d.
ANNEX C.
NES 362
Issue 3 (Reformatted)
ANNEX C.
C.2
NES 362
Issue 3 (Reformatted)
ALPHABETICAL INDEX
A
Air pressure, 2.5
Ambient, 2.5
Ancillary drives for auxiliary equipment, 4.1
Ancillary equipment, 1.1
C
Consumable materials, 1.1
Contractors services, 1.1
Control equipment, 2.4
E
Emergency trips, 2.3
Endurance, 2.5
Equipment, 1.1
Examination after production tests, 3.1
Examinationstype tests, 2.3
F
Facilities, 1.1
Fuel samples, 1.1
I
Inclined, 2.5
Instrumentation, 1.1
L
Lubrication during tests, 1.1
M
Machinery supports, 1.1
Measurements, 2.3
N
Noise vibration and shock, 2.5
Non-moving equipment, 3.1
INDEX.1
INDEX
NES 362
Issue 3 (Reformatted)
O
Overspeed, for diesel and petrol engines and gas turbine driven auxiliaries , 2.4
P
Performance characteristics, 2.5
Physical data, 2.3
Pre-installation, 1.1
Production test instructions, 3.1
Programme, 2.2
Protective devices, 2.3
R
Results of production testspresentation, 3.2
Results of type testspresentation, 2.6, 2.7
S
Safety precautions, 1.1
Safety tests, 3.1
Submerged, 2.5
T
Test rig, 1.1
Type test instructions, 2.1
W
Wear examinations, 2.6
Work content assessment, 2.6
INDEX
INDEX.2