Frequency Inverter MFC 20 / 21: Operating Manual

A company of
ThyssenKrupp
Elevator
ThyssenKrupp Aufzugswerke
ThyssenKrupp
Operating Manual
Frequency inverter MFC 20 / 21
Imprint
All rights reserved

Copyright by: ThyssenKrupp Aufzugswerke GmbH
P.O. box 23 03 70, D-70623 Stuttgart
Printed in Germany, July 2004

The copyright of this documentation rests with ThyssenKrupp Aufzugswerke.
This documentation or extracts of it shall not be copied, distributed or used for
the purpose of competition.
Any reprint, copying or storing in data processing machines in any form or by
any means without prior permission of ThyssenKrupp Aufzugswerke is regarded
as infringement of the current Copyright Act and will be prosecuted. Technical
modifications for reasons of improvement or higher standards are subject to
decisions of ThyssenKrupp Aufzugswerke without prior notice.
The responsibility for the content lies with the editor:

ThyssenKrupp Aufzugswerke GmbH
Preface
We are pleased that you decided to purchase a quality product from

ThyssenKrupp Aufzugswerke GmbH.
This operating manual assists you in getting familiar with the frequency inverter
and its intended possibilities of use. Important safety instructions and warnings
help you to safely use our frequency inverter as intended.
This frequency inverter is subject to technical alterations.
Frequency inverter
MFC 20/21
Operating Manual
Contents
Contents
1
Safety......................................................................................................................................... 1-1
1.1
Explanation of symbols used ..................................................................................................... 1-1
1.2
General safety instructions......................................................................................................... 1-2
Product description and installation instructions ................................................................ 2-1
2.1
Representation of frequency inverter MFC 20/21...................................................................... 2-1
2.1.1
Name plate and warranty label .................................................................................................. 2-2
2.2
Description of frequency inverter MFC 20/21 ............................................................................ 2-3
2.2.1
Naming ....................................................................................................................................... 2-4
2.2.2
Warnings .................................................................................................................................... 2-4
2.2.3
Mounting instructions ................................................................................................................. 2-5
2.2.4
Technical data............................................................................................................................ 2-6
2.2.4.1
Common data............................................................................................................................. 2-6
2.2.4.2
Type data ................................................................................................................................... 2-7
2.2.4.3
Order numbers ........................................................................................................................... 2-8
2.2.4.4
Derating...................................................................................................................................... 2-8
2.2.5
General instructions ................................................................................................................... 2-9
2.2.5.1
Mains voltage ............................................................................................................................. 2-9
2.2.5.2
System configuration.................................................................................................................. 2-9
2.2.5.3
Mains connection ....................................................................................................................... 2-9
2.2.5.4
Isolation of frequency inverter .................................................................................................... 2-9
2.2.5.5
Leakage current ......................................................................................................................... 2-9
2.2.5.6
Fault current ............................................................................................................................... 2-9
2.2.5.7
Discharge time of DC link capacitors ......................................................................................... 2-9
2.2.5.8
Electronic Ground .................................................................................................................... 2-10
2.2.5.9
Run contactors ......................................................................................................................... 2-10
2.2.5.10
Internal fan ............................................................................................................................... 2-10
2.2.5.11
Emergency operation ............................................................................................................... 2-10
2.3
Interface ................................................................................................................................... 2-11
2.3.1
Connection diagram ................................................................................................................. 2-11
2.3.2
Frequency inverter terminals.................................................................................................... 2-11
2.3.2.1
Mains........................................................................................................................................ 2-11
2.3.2.2
Motor ........................................................................................................................................ 2-11
2.3.2.3
Braking resistor ........................................................................................................................ 2-12
12.8.2004
MFC 20_21_ENG / Version 01/04
Operating Manual
Frequency inverter
MFC 20/21
Contents
2.3.2.4
Internal voltages....................................................................................................................... 2-12
2.3.2.5
Separately driven motor fan ..................................................................................................... 2-12
2.3.2.6
Cable cross-sectional areas..................................................................................................... 2-12
2.3.2.7
Motor PTC thermistor connection ............................................................................................ 2-12
2.3.3
Incremental encoder connection.............................................................................................. 2-13
2.3.3.1
Encoder with rectangular signals ............................................................................................. 2-13
2.3.3.2
Encoder with sine-cosine signals............................................................................................. 2-13
2.3.4
Interface to lift control............................................................................................................... 2-14
2.3.4.1
Description ............................................................................................................................... 2-14
2.3.4.2
Ready message ....................................................................................................................... 2-14
2.3.4.3
Input and outputs ..................................................................................................................... 2-14
2.3.4.4
Switching sequence chart (only valid for MFC 20, asynchronous motor)................................ 2-16
2.3.4.5
Encoder signals........................................................................................................................ 2-17
2.4
System pertubation, EMC measures ....................................................................................... 2-17
2.4.1
Generals................................................................................................................................... 2-17
2.4.2
Mounting instructions ............................................................................................................... 2-18
2.4.3
Line choke ................................................................................................................................ 2-21
2.4.4
Line filter................................................................................................................................... 2-21
2.4.5
Installation of other cables ....................................................................................................... 2-21
2.5
Dimension drawings................................................................................................................. 2-22
2.5.1
Dimension sheet and front view (connector and terminals)..................................................... 2-22
2.5.1.1
MFC 20-15, 32 ......................................................................................................................... 2-22
2.5.1.2
MFC 20-48 ............................................................................................................................... 2-23
2.5.1.3
MFC 20-60 ............................................................................................................................... 2-24
2.5.2
External modules ..................................................................................................................... 2-25
2.5.2.1
Line filter................................................................................................................................... 2-25
2.5.2.2
Line choke ................................................................................................................................ 2-26
2.5.2.3
Output choke............................................................................................................................ 2-27
2.5.2.4
External brake resistors ........................................................................................................... 2-28
2.5.2.5
Autotransformer ....................................................................................................................... 2-31
Transport and Storage............................................................................................................. 3-1
3.1
General....................................................................................................................................... 3-1
Operating instructions............................................................................................................. 4-3
4.1
Safety instructions...................................................................................................................... 4-3
4.2
Operating instructions ................................................................................................................ 4-4
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Frequency inverter
MFC 20/21
Operating Manual
Contents
4.3
Points to be observed prior to initial powering on ...................................................................... 4-4
4.4
Checking the visual displays in the event of errors.................................................................... 4-5
4.5
Input of elevator-specific values................................................................................................. 4-5
4.6
Testing the drive for correct functioning..................................................................................... 4-6
4.7
Drive optimization....................................................................................................................... 4-6
4.8
Measuring and setting................................................................................................................ 4-8
4.8.1
LED and measuring points on computer board TMII ................................................................. 4-8
4.8.2
Diagram for determining the minimum jerk ................................................................................ 4-9
4.8.3
Diagram for determining the minimum floor-to-floor distances ................................................ 4-10
Parameter entry...................................................................................................................... 5-11
5.1
General..................................................................................................................................... 5-11
5.2
Operation.................................................................................................................................. 5-12
5.2.1
Display and change of parameters .......................................................................................... 5-12
5.2.2
Display parameters .................................................................................................................. 5-13
5.2.3
Save changed parameters to EPROM..................................................................................... 5-13
5.2.4
All Parameters as factory-set ................................................................................................... 5-14
5.2.5
Individual parameters as factory-set ........................................................................................ 5-14
5.3
Error stack ................................................................................................................................ 5-15
5.3.1
Display error stack ................................................................................................................... 5-15
5.3.2
Delete error stack..................................................................................................................... 5-15
5.3.3
End error stack......................................................................................................................... 5-15
5.3.4
Error description....................................................................................................................... 5-16
5.4
Parameters............................................................................................................................... 5-17
5.4.1
Variable parameters................................................................................................................. 5-17
5.4.2
Display parameters .................................................................................................................. 5-31
Short run device....................................................................................................................... 6-1
6.1
General....................................................................................................................................... 6-1
6.2
Settings ...................................................................................................................................... 6-2
Modernization........................................................................................................................... 7-1
7.1
General....................................................................................................................................... 7-1
7.2
Modernization by encoder mounted on motor shaft .................................................................. 7-1
7.2.1
Rating ......................................................................................................................................... 7-2
7.2.2
Settings for motor adaptation ..................................................................................................... 7-2
7.2.3
Settings for synchronous motors ............................................................................................... 7-4
7.2.4
Setting into operation ................................................................................................................. 7-4
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Operating Manual
Frequency inverter
MFC 20/21
Contents
DCP Interface............................................................................................................................ 8-1
8.1
Preface ....................................................................................................................................... 8-1
8.1.1
Installation .................................................................................................................................. 8-1
8.1.2
Speed assignment and designations ......................................................................................... 8-1
8.1.3
Parameters for DCP04 only ....................................................................................................... 8-2
8.1.4
Safety function TIMEOUT control .............................................................................................. 8-3
8.1.5
Stopping accuracy under DCP04 operation............................................................................... 8-3
Annex ........................................................................................................................................ 9-1
9.1
Declaration of conformity ........................................................................................................... 9-1
9.2
Settings ...................................................................................................................................... 9-3
9.3
Parameter 40 and associated motor types ................................................................................ 9-5
9.3.1
Asynchronous motors ................................................................................................................ 9-5
9.3.2
Synchronous motors .................................................................................................................. 9-6
9.4
Connection diagrams ................................................................................................................. 9-7
9.4.1
Run contactors on motor side .................................................................................................... 9-7
9.4.2
Run contactors on line side........................................................................................................ 9-8
9.4.3
Emergency operation ................................................................................................................. 9-9
9.5
Quick Reference ...................................................................................................................... 9-10
9.6
Quick reference........................................................................................................................ 9-11
10
Updating.................................................................................................................................. 10-1
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Frequency inverter
MFC 20/21
Operating Manual
Safety
Safety
1.1
Explanation of symbols used

The following pictographs and designations are used in this operating manual:
Danger
This symbol draws attention to an extreme danger to life or risk of injury to persons.
Disregard of warning means danger to life!
Danger
This symbol draws attention to an immediate impending danger to life or risk of injury to
persons caused by electric current.
Warnings must always be observed!
Warning
This symbol draws attention to an impending danger. Disregard can cause injury to persons or
extensive damage to property.
Warnings must always be observed!
Note
This symbol draws attention to important information and instructions for use.
Disregard can lead to damages, hazards or failures.
Inspection
This symbol draws attention to inspection sequence.
These inspection notices must be observed in any case. Disregard can lead to injury to
persons or damage to property.
12.8.2004
1-1
Operating Manual
Frequency inverter
MFC 20/21
Safety
1.2
General safety instructions
Information about the operating manual

Knowledge of the basic safety requirements is a prerequisite for the safe use and the failurefree operation of this component.
The operating manual comprises the most important information how to safety use the
component.
The operating manual and, in particular, the safety instructions must be observed by all
persons who perform any work on the component.
In addition the rules and requirements concerning the regulations for prevention of accidents,
which apply to the installation location, must be observed.
Duties of the owner and / or the installer
The owner and / or installer ensures that only persons are authorized to work at the
component who
are familiar with the requirements concerning safe working and prevention of
accidents and who were trained how to use the component
have read the safety instructions and the warnings in this operating manual.
Check the compliance of the employee's method of working with the safety requirements in
regular intervals.
Duties of the employees

Persons who are authorized to perform work at the component are obliged
to observe the requirements concerning safe working and prevention of accidents

(e.g. UVV, VBG 4);
to inform about the hazards caused by electric current;
to read the safety information and the warning notices in this operating manual prior to start
working.
Training of the employees

Only trained and instructed, technically competent persons shall perform work at the
component.
The competence of the employees must be clearly defined for all tasks concerning putting into
service, operation, maintenance and repair work.
Organizational measures
The owner or the installer must provide the necessary personal protective gear.
All existing safety devices must be checked regularly in accordance with the maintenance plan.
1-2
12.8.2004
Operating Manual
Frequency inverter
MFC 20/21
Safety
Informal information about safety measures
The operating manual must always be available at the location of the

installation.
In addition to the operating manual the general and local regulations for the
prevention of accidents and environmental regulations must be made
available and observed.
Clearly and easily visible statutory safety instructions must be made available
for the users.
See to it that all information concerning safety and hazards is always visibly
and legibly made available on the machine.
Use as intended
The FREQUENCY INVERTER is exclusively designed for use as controller in lift drives in
accordance with EN 12015 or EN 12016 as well as EMC directive 89/336/EC.
Installation of the frequency inverter is subject to compliance with the requirements for
installation and use of electrically operated installations (EN 50 178 / VDE 0160 and
VDE 0110).
Any other use or any use exceeding the scope of the above definitions is regarded as use
outside of the intended purpose. THYSSENKRUPP AUFZUGSWERKE GmbH cannot be hold
liable for any damages resulting from this and for any damages, which are caused by any
errors of procedure.
Use within the scope of intended purpose also comprises
observance of all information of the operating manual
fulfilment of the instructions applying to putting into service, installation

description and inspection and repair work.
Guarantee and liability

The General sales and delivery terms of THYSSENKRUPP AUFZUGSWERKE GmbH apply
generally.
Any claims for guarantee and liability are excluded in the case of injury to persons or damage to
property resulting from one or several of the causes below:
12.8.2004
use of FREQUENCY INVERTER outside the scope of its intended purpose
inexpert installation and putting into service of the FREQUENCY INVERTER
operating the FREQUENCY INVERTER with defective and/or non-operative safety and
protective devices
disregard of instructions of the operating manual
unauthorized constructional modifications of the FREQUENCY INVERTER
unsatisfactory supervision of parts which are subject to wear
inexpert repair work
catastrophes caused by outside influence and Act of God.
1-3
Operating Manual
Frequency inverter
MFC 20/21
Safety
Modifications of FREQUENCY INVERTERS

The FREQUENCY INVERTER is adjusted and sealed at the factory.
In case of modifications or damage of the sealing THYSSENKRUPP AUFZUGSWERKE
GmbH cannot be hold liable.
Use of FREQUENCY INVERTER and possible hazards

The state-of-the art frequency inverter complies with the safety requirements in force. The
frequency inverter shall only be used
as intended and
with the safety devices in perfect working condition.
In case of inexpert use there will be the risk of damage to life of the user or third parties or
impairment of the component or material property. Failures, which may affect safe operation,
must be eliminated immediately.
Works on the frequency inverter shall only be performed with the lift installation protected
against unintentional switching on.
See instructions in chapters
Fault current, page 2-9
5.4.1 Variable parameters P92: Discharge DC link, page 5-31
1-4
12.8.2004
Frequency inverter
MFC 20/21
Operating Manual
Product description and installation instructions
2.1
Representation of frequency inverter MFC 20/21
Fig. 2-1:
Frequency inverter MFC 2021
Description of positions, fig. 2-1

1
Control voltage connection
Power voltage connection
"Ready message" connection
Connection PTC thermistor motor
Brake resistor and motor connection
Display parameters
Entry buttons for parameters
Encoder connection (pulse encoder)
Encoder signal output
10
Programming interface
Control signal connection
12
Front cover
11
Assignment of terminals see chapter 9.4 Connection diagrams, page 9-7.
12.8.2004
2-1
Operating Manual
Frequency inverter
MFC 20/21
2.1.1
Name plate and warranty label
Fig. 2-2:
Fig. 2-3:
Name plate ThyssenKrupp Aufzugswerke GmbH
Nameplate Lift Equip

Description of figures 2-2 and 2-3
1
Product name
Type
Input
Output
Serial number
Date of manufacture
Order number
Inspection number
Fig. 2-4:
2-2
Warranty label
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Frequency inverter
MFC 20/21
Operating Manual
2.2
Description of frequency inverter MFC 20/21

The description and installation instructions are intended to inform the engineer planning the
master lift control about the use of the frequency inverter range MFC 20/21.
The frequency inverter is a pulse inverter with DC link, latest microprocessor technology and
IGBT solid-state power components.
Power vector control and field-oriented motor management by motor-mounted rotary encoder
permits maximum dynamic performance and, therefore, load-independent high quality run
performance.
The stopping accuracy quality of load-dependent u/f motor control by encoder-less operation
(modernization jobs) is lower.
The drive system consisting of MFC 20/21 frequency inverter and ThyssenKrupp motor is
factory-adjusted.
The motor shall not be adapted to the frequency inverter prior to powering the lift installation on.
Only check whether the adequate motor (see name plate) and encoder type (number of
increments) are selected.
Display and/or selection of correct values by parameter P 40 (motor) and P 96 (encoder).
Try to determine the pulse number per revolution through parameter P 105 if unknown. (See
chapter 5.4.2 Display parameters, page 5-31).
Adaption in the course of putting the frequency inverter into operation for third-party motors.
(See chapter 7 Modernization , page 7-1)
The main features of the frequency inverter range MFC 20/21 consists of the following points:
PWM control with 16 kHz pulse frequency, i.e. no motor noise. Automatic reduction of
frequency by overload.
Peak current is available for approx. 10 s during operation.
Connection of contactors on mains (before the frequency inverter) or motor side (after the
frequency inverter). (See chapter 9.4.1 Run contactors on motor side page 9-7 / 9.4.2 Run
contactors on line side page 9-8).
No integrated fuses. Therefore adaptation of the installation fuses to inverter output (see
chapter 2.2.4.2 Type data, page 2-7).
Separate control voltage (230 V) required.
Regenerative energy is converted to heat by external brake resistor.
Presetting of running characteristic by short run computer. Monitoring of reference/actual

speed. Monitoring is not effective at vi (inspection speed).
Isolated voltage detection.
Device connection without removing of covers. All cable terminals are on topside of device;
control terminals are accessible from front side.
Low-noise operation thanks to use of DC ventilators.
Speed
to 2.0 m/s with geared drives

to 3.5 m/s with gearless drives
to 1.25 m/s with third-party motors (modernization jobs)
Observe minimum floor-to-floor distances. (See chapter 4.8.3 Diagram for determining the
minimum floor-to-floor distances, page 4-10).
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2-3
Operating Manual
Frequency inverter
MFC 20/21
2.2.1
Naming
The frequency inverter range for asynchronous motors is named MFC 20
The frequency inverter range for asynchronous motors is named MFC 21
The main distinctive feature is the software used.
In this description it is referred to MFC 20 only. The same features apply to MFC 21.
2.2.2
Warnings
Works on the frequency inverter shall only be performed by trained and

qualified personnel. They must observe the appropriate rules for prevention of
accidents and shall be informed about the danger of electric current to be
considered. (See chapter 1.2 General safety instructions, page 1-2.)
Frequency inverters are electronic devices and, therefore, not fail-safe. The
owner of the installation is responsible for the safety of persons and protection
of material property.
Requirements for the installation and operation of electric systems

(EN 50178 / VDE 0160 and VDE 0110) must be observed for mounting of
frequency inverter. Protective measures to be taken acc. to local conditions
and regulations.
Electric energy may still be present after shutting off the inverter. (Charge of
DC link capacitors). This applies to defective devices in particular. A warning
to this effect is to be displayed on the device and must also be present in the
operating manual of the lift control.
The integrated heat sink or other components, too, may still have a
temperature > 60 C during operation or shortly after powering off the device.
The external brake resistor may have a temperature > 200 C during
operation.
The brake resistor should preferably be fitted on the control cabinet roof.
Observe that there is no combustible material above the brake resistor.
Wall-mounted brake resistors shall not be fitted on / below combustible

materials.
Observe that there is no combustible material above and in immediate vicinity

of the brake resistors.
These warnings do not claim to be complete.
2-4
12.8.2004
Frequency inverter
MFC 20/21
Operating Manual
2.2.3
Mounting instructions
The following points are to be observed:

The frequency inverter is a building part, which is designed in protection class IP 20.
Mounting dimensions and required free space for ventilation see dimension sheet (see chapter
2.5 Dimension drawings drawings, page 2-222).
Vertical mounting position is to be observed and free air inlet/outlet at heat sink provided.
Ventilation apertures are required with the frequency inverter installed in a control cabinet.
Power loss see technical data.
Respective measures are required if polluted cooling air impairs the operation of the frequency
inverter (installation of air filter and regular cleaning, for example).
12.8.2004
2-5
Operating Manual
Frequency inverter
MFC 20/21
2.2.4
Technical data
2.2.4.1
Common data
Rated mains voltage
[V]
3 AC 400, without N
Rated voltage range
[V]
3 AC 380, -10% to 415, +10%
Mains frequency
[Hz]
rated 50, range 48 ... 63
System configuration
TN, TT, IT 1)
Power factor cos 1
0,98 (with rated input current)
Line power factor
0,94 (with rated input current)
1) Regulating device and line filter to be replaced in case of motorshort in IT lines

CPI E 31001 ENG
Table 2-1:
Mains connection, power
Rated line voltage
1 AC 230 V, +10%, -15% with N, 50 / 60 Hz

or 1 AC 380, -10% to 415V, +10%
Rating
max. 100 VA
CPI_31002_ENG
Table 2-2:
Controlling and regulating device
Protection class
IP 20
3K3
Climatic conditions
Permissible
coolant temperature
Max. height of
installation site
[C]
Acc. to DIN EN 50178 (VDE 0160)

April 1998, 6.1 table 7
0 ... 45 Derating for higher heights (see techn. data)
[m NN]
1000
Derating for higher heights (see techn. data
[%]
95
No icing
Acc. to DIN EN 50178 (VDE 0160)

April 1998, 5.2.15.2
Max. rel. humidity

Contamination level
CPI 31003 ENG
Table 2-3:
Protection class and climatic conditions
Interference level (emission) acc. to

Interference immunity
(immunity) acc. to
EN 12015
EN 12016
Current harmonic I5/I1
< 0,3
Total Harmonic Distortion THD-F 1)
approx. 35%
With rated input

current
With rated input
current
1) Total harmonic distortion (harmonic RMS current related to fundamental frequency current).
CPI E 31004 ENG
Table 2-4:
2-6
System perturbations, EMC
12.8.2004
Operating Manual
Frequency inverter
MFC 20/21
Alternating load cycle
S5
Switching cycle
180c/h with 50%
Stable at no load, earthfault resistant
Conditional as to DIN EN 50178 (VDE 0160)

April 1998
6.3.4
CPI E 31005 ENG
Note: value for other switching cycles see chapter 2.2.4.4

Table 2-5:
2.2.4.2
Operating mode, features
Type data
Power class
Power input
Line fuses AFF (external)
Duty class gR
Rated input power
Rated peak current
Rated input current
Rated peak current
Cable cross-sectional area
Power output
15
32
48
60
(A)
25
40
63
80
(kVA)
(kVA)
(A)
11
18
16
18,5
29
27
30
44
43
36
66
52
(A)
26
42
63
95
(mm)
2,5
10
16
Rated output voltage
(V)
3 AC 350
Rated voltage range
(V)
3 AC 0...rated input voltage
Rated output current
(kVA)
11
20
31
36
Peak output current for 10s
(kVA)
18
30
46
60
Rated output current
(A)
18
32
50
60
Rated output current for 10s
(A)
30
48
75
110
(mm)
2,5
10
16
(W)
350
600
900
1200
0,97
0,97
0,97
0,97
Cable cross-sectional area

Loss at rated power
Total efficiency
Mechanical data
Dimensions B
(mm)
305
305
330
344
Dimensions H
(mm)
345
345
460
523
Dimensions T
(mm)
207
207
223
295
+ 70
+ 70
+ 70
100/100
+0
extra for connector

Minimum top / bottom clearances
(mm)
Fan power device
(m/h)
140
140
360
360
(kg)
17
18
26
35
Weight
BA CPIMFC20 22321 ENG
Table 2-6:
12.8.2004
Type data
2-7
Operating Manual
Frequency inverter
MFC 20/21
2.2.4.3
Order numbers
Type
Synchronous
Asynchronous
MFC 20 - 15
6618 000 4476
MFC 20 - 32
6619 000 4482
MFC 20 - 48
6621 000 4488
MFC 20 - 60
1 560 445 593
MFC 21 - 15
6618 000 4471
MFC 21 - 32
6649 000 4479
MFC 21 - 48
6621 000 4487
MFC 21 - 60
Table 2-7:
2.2.4.4
Material numbers
Derating
The permissible output current shall be reduced acc. to below charts for installation sites at
height > 1000m above sea level or coolant temperature > 45 C.
Fig. 2-5:
Permissible output current

Output current
Switching cycle 180c/h

Duty cycle 50%
Duty cycle 60%
Duty cycle 50%
Duty cycle 60%
Duty cycle 83%
100%
95%
100%
90%
90%
CPI E 31025 ENG
Table 2-8:
2-8
Derating of output current dependent on switching cycle
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Frequency inverter
MFC 20/21
Operating Manual
2.2.5
General instructions
2.2.5.1
Mains voltage
Autotransformer on power input required if mains voltage and permissible mains voltage range
differ (380 V -10% ... 415 V +10%). (See chapter 2.5.2.5 Autotransformer, page 2-311).
Too low mains voltage shall also be adapted due to fixed motor voltage.
2.2.5.2
System configuration
The frequency inverters are rated for TN, TT or IT systems (see VDE 0100 part 300; November
1985) in accordance with EN 50 178 (VDE 0160) April 1998, chapter 4.3:"...insulation resistance
monitoring is required with IT systems.
2.2.5.3
Mains connection
Non-withdrawable connection between frequency inverter and mains supply (see EN 50 178
(VDE 0160), April 1998, chapter 5.2.11.1).
2.2.5.4
Isolation of frequency inverter

Isolation of frequency inverter is only possible with power and control voltage inputs
disconnected since the frequency inverters have separate control voltage inputs.
2.2.5.5
Leakage current
Interference suppression by Y capacitors between phase and protective earth conductor of
frequency inverter and line filter.
The arising leakage current is > 3,5 mA.
Therefore cross-section of the protective earth conductor of supply cable shall be at least
10 mm Cu in accordance with EN 50 178 (VDE 0160), chapter 5.3.2.1: April 1998.
2.2.5.6
Fault current
Fault current with zero-frequency quantity can arise in case of earth contact in frequency
inverter.
Therefore the leakage current of the Y capacitors make use of protective equipment against
standard fault current (FI) (pulsating current sensitive) impossible.
The operation manual shall inform that use of protective fault current equipment only does not
fulfil the requirements of EN 50 178 (VDE 0160), chapter 5.2.11.2: April 1998.
AC-DC sensitive fault current protection is recommended. Connection notes of
manufacturer are to be observed.
Also see 2.4.44 Line filter, page 2-211
2.2.5.7
Discharge time of DC link capacitors

The recommended residual voltage of 60 V after 5 seconds as required acc. to VDE 0113, part
1, chapter 6.2.3: (June 1993) is not complied with. A warning to this effect is given on the
frequency inverter.
A quick forced discharge by manual short-circuiting is not permissible.
12.8.2004
2-9
Operating Manual
Frequency inverter
MFC 20/21
2.2.5.8
Electronic Ground
Electronic ground (electronic zero) is electrically connected with the protective earth conductor
(PE).
2.2.5.9
Run contactors
The run contactors can be connected on the line side (before the frequency inverter) or on the
motor side (after the frequency inverter).
Contactors with 50 Hz AC coil excitation can be used if connected on line side. The shielded
motor-cable can also be run to the frequency inverter in accordance with the EMC requirements
and the shielded motor cable connected by suitable cable clips.
Coils with DC coil excitation shall be used for motor side connection. This guarantees delayed
release of contactors. The shielded motor cable can be run to the run contactor in accordance
with the EMC requirements and the shielded motor cable connected by suitable cable clips.
Short and twisted cabling of the motor lines running to 2. run contactor is recommended.
(Also see 2.4.2 Mounting instructions, page 2-188)
The contactor coils should be provided with overvoltage protection elements (RC element or
free-wheeling diode).
2.2.5.10
Internal fan
The internal fan for cooling the heat sink is turned on during every run.
If the heat sink temperature exceeds a certain value, the fan will continue running until the heat
sink is cooled down accordingly again.
2.2.5.11
Emergency operation
In case of voltage failure the frequency inverter can be used for emergency operation.
Conditions:
230 V AC at control voltage input (X1 / 2,3)
DC voltage or single-phase AC voltage power supply at terminals X1.11 and 13 (or L1 and L3)
(see chapter 9.4.3Emergency operation, page 9-9).
Emergency operation is signalled to MFC 20 through input X1.11a
(PROGANA/default<emergency current 220V>). (Input X1.9b (PROGIN) to be used if input is
required for analog load weighing) (see chapter 5.4.1 Variable parameters, page 5-17, P 48:
Input Progana and P 49: Input Progin
Remarks:
2-10
Undervoltage monitoring is reduced to 20 / 40 V; > 40 V okay, < 20 V = undervoltage.
Monitoring of reference-actual speed variance is switched off.
Encoder failure monitoring is switched off with synchronous motor connected.
Emergency run speed shall not exceed 130 % of selected speed otherwise emergency stop
will be activated.
12.8.2004
Frequency inverter
MFC 20/21
Operating Manual
Emergency evacuation:
Speed v3 is reserved for "emergency evacuation".
v3 is set at P28 between 0.01m/s.....5.00m/s. Factory setting is 0.20m/s.
Parameter P28 only available, if one of above inputs are set to "emergency current".
(P48 and P49)
Speed v3 (emergency evacuation) is selected, if there is:

one programmable "emergency current" input reserved
and 24 V are present at this programmable input
and speed input vn is selected.
Run direction (up/down) to be activated in order to initiate run.

Also see Table 5-6:
2.3
Interface
2.3.1
Connection diagram
Overview speed selection, page 5-25.
The connection diagram (see chapter 9.4 Connection diagrams, page 9-7) shows an overview
of all terminals required for the operation of the frequency inverter.
2.3.2
Frequency inverter terminals
2.3.2.1
Mains
Line phases connection at terminals L1, L2, L3 acc. to connection diagram. Line PE conductor
connection at terminal "PE (or corresponding "earth" pictograph) beside terminals L1, L2, L3.
2.3.2.2
Motor
The motor must be connected via a four-core screened line. Motor and PE conductor
connection at terminals U, V, W and PE acc. to connection diagram.
For reasons of electromagnetic compatibility, the screen must be connected to the mounting
plate over a large surface in the control cabinet in the immediate vicinity of the inverter or run
contactor. Provision to be made for adequate cable clamps.
The motor connection line should not exceed 30 m and should be run at a min. distance of
0.2 m to signal lines. (See chapter 2.4.2 Mounting instructions, page2-18).
12.8.2004
2-11
Operating Manual
Frequency inverter
MFC 20/21
2.3.2.3
Braking resistor
The device invariably accomodates a transistor for driving the braking resistor.
The braking resistor must be always fitted on the outside (preferably on the control cabinet roof,
also see chapter 2.2.2 Warnings, page 2-4). For data of braking resistor to go with the
frequency inverter see chapter 2.5.2.4 External brake resistors, page 2-288.
Braking resistor to be connected to terminal strip X1, terminals 20 and 21 (PE at terminal 19).
2.3.2.4
Internal voltages
Voltage to internal fan and the internal electronic voltage is supplied via the separate 230 V
control voltage connection at terminal strip X1, terminals 2 and 3.
400 V can also be applied to terminal strip X1, terminals X2 and 4, if required.
These voltages should be connected after the existing line filter.
2.3.2.5
Separately driven motor fan

A separately driven fan on the motor must be switched directly from the lift control.
2.3.2.6
Cable cross-sectional areas

The cross-sectional areas of all cables must be dimensioned according to the currents in the
device (see chapter 2.2.4 Technical data, page 2-6):
(See chapter 2.2.3 Technical data):
MFC 20-15
Rated line
current
[A]
16
Cable crosssectional area

[mm]
2,5
Rated motor
current
[A]
18
Cable crosssectional area

[mm]
2,5
MFC 20-32
27
32
MFC 20-48
43
10
50
10
MFC 20-60
52
16
60
16
Table 2-9:
Cable cross-sectional areas
The minimum cross-sectional area of protective conductors is min. 10 mm Cu for all device
types (see chapter 2.2.5.5 Leakage current, page 2-9).
2.3.2.7
Motor PTC thermistor connection

The PTC thermistor accomodated in the motor must be connected to terminal strip X1, terminals
17 and 18.
The frequency inverter shall be shut off aprox. 30 seconds after motor overtemperature is
reached or after termination of current run.
The MFC 20 ready message at terminal strip X 1, terminals 15 and 16 will be removed
(relay contact open).
A new run command can be given after the motor or the brake have cooled down (ready
message present again).
Connect terminals 17 and 18 with a wire jumper in the absence of a motor PTC thermistor.
2-12
12.8.2004
Frequency inverter
MFC 20/21
Operating Manual
2.3.3
Incremental encoder connection
2.3.3.1
Encoder with rectangular signals

The incremental encoder for speed measurement is connected to plug X 907 of board TMI
(nine-pole subconnector / socket).
For reasons of electromagnetic compatibility, the screen is placed on the plug casing over a
large surface both on the device side and on the encoder side.
The maximum length of the encoder cable should not exceed 40 m.
Signal
Ua 1 inverted
Ua 1
Ua 2
Ua 2 inverted
Ua 0
Ua 0 inverted
0 Volt
PE / shield
+ 5 Volt
Connector X 907(TMI)
Pin
1
2
3
4
5
6
7
8
9
CPI E 31017 ENG
Table 2-10:
2.3.3.2
Pin assignment (rectangular signals encoder)
Encoder with sine-cosine signals

An encoder with "EnDat" interface and 2048 increments per revolution is to be used for
synchronous motors. Heidenhain ECN 113 is used with our motors. The encoder reaches its
absolute position through EnDat interface. The encoder is connected to plug X917 of the TMI
board (15-pole D subconnector / socket).
Signal
Ua 1 (sine)
0 Volt (GND)
Ua 2 (cosine)
+ 5 Volt
Data
Internal shield
Clock
Ua 1 inverted
(sine inverted)
Ua 2 inverted
(cosine inverted)
Data inverted
Clock inverted
Connector X917 (TMI)

Pin
1
2
3
4
5
6
8
9
11
13
15
Note: Pin 7,10,12,14 shall be free

0 Volt (GND) connection between Pin 10 (GND sensor) and connector (inside)
+5 Volt connection between Pin 12 (+5V sensor) and connector (inside)
CPI E 31018 ENG
Table 2-11:
12.8.2004
Pin assignment sine-cosine encoder (not with TMC board)

2-13
Operating Manual
Frequency inverter
MFC 20/21
2.3.4
Interface to lift control
2.3.4.1
Description
Communication by several signal lines (24 V level) for control commands and acknowledges.
("Parallel interface")
Description of the DCP interface see chapter 8 DCP Interface.
The frequency-modulated load-weighing signal (1 kHz to 10 kHz) of the LMS1 board may also
be read in.
Time-dependent generation of reference speed and realization of additional short-run function.
Observe the minimum floor-to-floor distance related to car speed, acceleration and jerk. This
mainly applies to speeds from 1.6 m/s.
2.3.4.2
Ready message
A floating operating contact (make contact 230 VAC / 3 A) is available as inverter ready
message on terminal strip X1 of board TMI, terminals 15 and 16.
2.3.4.3
Input and outputs

Connect inputs and outputs via plug X 1 of TIC board. Place screen of associated cable over
large surface on the control side.
The input and output signals are electrically isolated from MFC20.
The control voltage for the digital control commands from the lift control to MFC 20 are made
available by the lift control.
Control voltage from lift control for digital control commands, plug X1 / TIC.
Signal
0V
24V
Connector X1 (TIC)
Pin
1b,10a
2b,12a
CPI E 340006 ENG
Table 2-12:
Control voltage
A three-core cable can be connected as a link to the load-weighing device LMS 1 at terminals
10a, 12a and together with 9b.
2-14
12.8.2004
Operating Manual
Frequency inverter
MFC 20/21
Connector X1(TIC)
Pin
Function
Start and run direction signal

UP
X1/3b
AUF
(UP)
24V DC, 50mA
Optocoupler
input
Start and run direction signal

DOWN
X1/4b
AB
(DOWN)
24V DC, 50mA
Optocoupler
input
Rated speed
X1/5b
VN
24V DC, 50mA
Optocoupler
input
2. operating speed
X1/6b
V2
24V DC, 50mA
Optocoupler
input
Inspection operation speed
X1/7b
VI
24V DC, 50mA
Optocoupler
input
Levelling speed
X1/8b
V0
24V DC, 50mA
Optocoupler
input
Digital programmable input

(default: load weighing FM)
X1/9b
PROGIN
24V DC, 50mA
Optocoupler
input
Acknowledge run contactors ON
X1/10b
QSP1
24V DC, 50mA
Optocoupler
input
Acknowledge run contactors ON
X1/7a,8a
QSP
180 - 250 VAC
Optocoupler
input
X1/11a
PROGANA
-10V..0V..+10V
overload-proof
Signal
Analog programmable input

(default: emergency current 230V)
up to +24V DC
Input
resistance
200kOhm
CPI 35003 ENG
Table 2-13:
Signals from lift control to MFC20, connector X1/TIC
Additional speeds see:

Table 5-6: Overview speed selection
Note: vn2 and vn and v2.are to be selected at the same time
Connector X1 (TIC)
Pin
Function
Programmable output
(default: V < 0,0...Vrat)
X1/13b,14b
PROGOUT
Programmable output 1
(default: overtemperature motor)
X1/13a,14a
Signal
24 VDC, 1A
Floating make
contact K2
PROGOUT 1 24 VDC, 1A
Floating make
contact K3
Switch-on command for brake
X1/1a,2a
EBS
250 VAC, 5A
Floating make
contact K5
Switch-on command for run

contactors
X1/4a,5a
ESP
250 VAC, 5A
Floating
make contact K4
X1/11b,12b
V<=0,3
24 VDC, 1A
Floating make
contact K1
Speed
CPI 35004 ENG
Table 2-14:
Signals from MFC20 to lift control, connector X1/TIC
If loads without spark quenching are connected to the make contacts of relays K1 - K5,
varistors will have to be connected as suppressor circuit to the terminals of the terminal block,
as well.
12.8.2004
2-15
Operating Manual
Frequency inverter
MFC 20/21
Switching sequence chart (only valid for MFC 20, asynchronous motor)
CPI,
MFC20
Richtung
Direction
2.3.4.4
up
down
VN
Steuerung
Controller
V0
V2
VI
QSP
ESP
Controller
Steuerung
HS-Kontakt
Main contactor
Hauptschtz
Main
contactor
CPI,
MFC20
EBS
Bremse
Brake
v<0,3m/s
ZK-Ein
3 Tau
ZK-Bereit
Reglerfreigabe
Controller enable
CPI, MFC20 intern
Motorfeld
Motor field
N=0
tSTS
tBE
40ms
Zeitgeber
Timer
Drehzahl
Speed
P37 (v<0,3m/s)
Index in P110
7
9
t
Ot
CPI_35006_GER
Fig. 2-6:
Switching sequence diagram
Hatched areas: signals VN and V0 applied in the period of the hatched areas already.
Switching sequence diagram for MFC 21 (synchronous motor) available on request.
2-16
12.8.2004
Operating Manual
Frequency inverter
MFC 20/21
2.3.4.5
Encoder signals
The encoder signals from the motor encoder are available at TMI board on plug X 906 (D-sub,
15-pole, pins) and can be used in the control (path or speed detection, for example).
They are isolated from the frequency inverter electronics by optocouplers and must be supplied
with 5 V by control.
Signal
X 906, Pin
Ua 1 p
Ua 1 inverted p
13
Ua 2 p
Ua 2 inverted p
14
+ 5 Volt p
0 Volt p
Not used
n. c.
7
All the others
Table 2-15:
Pin assignment
2.4
System pertubation, EMC measures
2.4.1
Generals
To minimize system perturbation (radio interference or harmonics), the following additional

external modules are available. Line filter and line chokes (see chapter 2.5.2 External
modules, page 2-25).
Inverters have to be connected with these additional external modules as shown in the
connection diagram. (See chapter 9.4 Connection diagrams, page 9-7).
12.8.2004
2-17
Operating Manual
Frequency inverter
MFC 20/21
2.4.2
Mounting instructions
The following measures will have to be taken for compliance with the relevant standards:
Frequency inverter, line filter and line choke must be mounted on a zinced installation plate
Run contactors, line filter and frequency inverter to be arranged in the control cabinet in
accordance with the mounting instructions below.
Lines between run contactors, line choke and line filter and frequency inverter input must be
twisted or screened. These lines must be run separately from the remaining lines.
Short and twisted connecting lines between frequency inverter and run contactors must be
used in case the run contactors are between frequency inverter and motor.
Screening of motor lines (14) and PTC thermistor lines (12). Cable screens to be contacted
with the zinc-plated mounting plate and the motor casing on both sides to a large surface
and electrically conducting in the vicinity of the frequency inverter (use EMC compliant cable
clips or screwed conduits).
The distance between screened motor cable and all other cables or lines shall be at least 0.2
m.
If the delivered incremental encoder is used the encoder cable is already properly screened
(i.e. conductor and encoder box screen placed over a large surface). Please note in case
other encoders are used.
Use EMC compliant connection between housing of the brake resistor and zinc-plated
mounting plate.
This can readily be achieved by screw connecting braking resistor housing and inverter
cabinet through a large-surface electrically conducting connection.
In this case, a non-screened connecting cable (13) can be used between inverter and brake
resistor; the wires of this cable should be twisted however.
The connection between brake resistor and frequency inverter must be in the form of a
screened line (13) whose screen must be contacted with the respective reference potential
(housing of the brake resistor or frequency inverter) on both sides, over a large surface and
electrically conducting should direct installation on the control cabinet not be possible.
The connecting line between elevator control and frequency inverter should be screened.
The line screen must be earthed on the control side over a large surface.
The need for a screened line can be dispensed with, if short connections are used. The
cables must be twisted in this case, however.
The user is responsible for observing the EMC rules. Mounting instructions to be followed.
2-18
12.8.2004
Operating Manual
Frequency inverter
MFC 20/21
Fig. 2-7:
Mounting variant 1
Position description fig. 2-7
12.8.2004
1. run contactor
2. run contactor
Line choke
Line filter
Frequency inverter
Brake resistor
Inverter output choke (only for

modernization jobs)
Motor
Incremental encoder
10
Control voltage line
11
Ready-message line
12
PTC thermistor (motor cable)
13
Brake resistor line
14
Motor cable
15
Interface to lift control line
2-19
Operating Manual
Frequency inverter
MFC 20/21
Fig. 2-8:
Mounting variant 2
Position description fig. 2-8
2-20
1. run contactor
2. run contactor
Line choke
Line filter
Frequency inverter
Brake resistor
Inverter output choke (only for

modernization jobs)
Motor
Incremental encoder
10
Control voltage line
11
Ready-message line
12
PTC thermistor (motor cable)
13
Brake resistor line
14
Motor cable
15
Interface to lift control line

12.8.2004
Frequency inverter
MFC 20/21
Operating Manual
2.4.3
Line choke
The due installation of the line choke (in connection with the integrated DC reactor) produces
the following advantages for the drive:
Approximation of the current to sine-wave form
Reduced harmonics of line current
Limitation of commutation notches of line voltage to permissible values.
Limitation of starting of inrush current of subsequently connected line filter
Proper mounting of the line filters will reduce radio interference to a permissible extent.
2.4.4
Line filter
Proper mounting of the line filters will reduce radio interference to a permissible extent.
The Product family standard for elevators, escalators and passenger conveyors
EN 12015 (emission) and EN 12016 (immunity) are complied with.
30 A and 36 A line filters with switches are provided for use of the frequency inverters in lines
with residual-current operated devices (e.g. 30 mA in building site main cabinet). The leakage
current of the filter with switch turned to "0" can be reduced, if necessary.
The switch shall be closed during normal operation (turned to 1), to be able to achieve optimal
EMC effect.
2.4.5
Installation of other cables
Cables (e.g. for motor brake) not belonging to the inverter must be run separately from motor
cable, PTC thermistor cable and encoder cable for reasons of electromagnetic compatibility
(EMC). It is also not permissible to run these cables through the motor terminal box.
12.8.2004
2-21
Operating Manual
Frequency inverter
MFC 20/21
2.5
Dimension drawings
2.5.1
Dimension sheet and front view (connector and terminals)
2.5.1.1
MFC 20-15, 32
Fig. 2-9:
2-22
MFC 20-15, 32
12.8.2004
Frequency inverter
MFC 20/21
Operating Manual
2.5.1.2
MFC 20-48
Fig.: 2-10:
12.8.2004
MFC 20-48
2-23
Operating Manual
Frequency inverter
MFC 20/21
2.5.1.3
MFC 20-60
Fig.: 2-11:
2-24
MFC 20-60
12.8.2004
Operating Manual
Frequency inverter
MFC 20/21
2.5.2
External modules
2.5.2.1
Line filter
belonging to MFC20 -
15, 32
48, 60
Material No.
00 993 57 100
00 993 60 100
30
50
Rated current
[A]
CPI 31008 ENG
Table 2-16:
Fig. 2-12:
Line filter
Fig. 2-13:
Line filter
Contents of table
Rated current
[A]
a
[mm]
b
[mm]
c
[mm]
d
[mm]
f
[mm]
h
[mm]
i
[mm]
30
230
50
80
200
215
25
M6
6,5
50
330
60
150
300
315
35
M6
6,5
Table 2-17:
12.8.2004
Dimensions
2-25
Operating Manual
Frequency inverter
MFC 20/21
2.5.2.2
Line choke
Belonging to MFC 20 -
15
32
Material No. 1 753 445 ...
060
011
48, 60
Material No. 00 993 34 ...
10 0
Inductivity L [mH]
Rated current Ith [A]
3 x 1,2
Linear to Imax [A]
3 x 0,43 3 x 0,29
16
34
50
26
55
83
Table 2-18:
Fig. 2-14:
Line choke
Line choke
Inductivity
a
[mH]
[mm]
b1
[mm]
b
[mm]
c
[mm]
n2
[mm]
n1
[mm]
d
[mm]
3 x 1,20
125
70
70
127
100
55
3 x 0,43
155
75
95
160
130
57
3 x 0,29
155
91
105
196
130
71
Terminals
Phnix
2
4 mm /
TRKSD 4
2
10 mm /
TRK 10
2
35 mm /
UK 35
Weight
[kg]
Material No.
3,1
1 753 445 060
5,1
1 753 445 011
6,1
00 993 34 10 0
Table 2-19:
2-26
Dimensions
12.8.2004
Operating Manual
Frequency inverter
MFC 20/21
2.5.2.3
Output choke
To protect motor windings against excessive du/dt duty, inverter output chokes may be provided
(particularly applies to modernization jobs).
belonging to MFC 20 -
15
32
Material No. 1 753 445 ...
058
059
48, 60
Material No. 9950 000 ...

Inductivity L [mH]
Rated current Ith [A]
Linear to Imax [A]
3146
3 x 0,19
3 x 0,15
3 x 0,12
27
43
60
67
110
43
Table 2-20:
Fig. 2-15:
Output choke
Output choke
Inductivity
a
[mH]
[mm]
b1
[mm]
b
[mm]
c
[mm]
n2
[mm]
n1
[mm]
d
[mm]
3 x 0,19
100
62
75
142
60
48
3 x 0,15
155
75
75
187
130
57
3 x 0,12
155
90
90
190
130
72
Terminals
Phnix
2
6 mm /
UK 6 N
2
16 mm /
UK 16 N
35 mm
Weight
[kg]
Material No.
1,5
1 753 445 058
4,5
1 753 445 059
7,0
9950 000 3146
Table 2-21:
12.8.2004
Output choke
2-27
Operating Manual
Frequency inverter
MFC 20/21
2.5.2.4
External brake resistors

The resistors are directly connected to respective inverter; distinction is made between geared
and gearless drives.
2.5.2.4.1
Geared drive
Assignment to MFC 20 - ...
15, 32
48
60
(Ohm)
BR 22/1,9
26 20 0
22
BR 14/4
23 20 0
14
BR 7/6,5
24 20 0
7
(kW)
1,9
6,5
(kW)
4,1
10
18
(mm)
193
445
640
(mm)
265
420
420
(mm)
210
220
250
Minimum clearances side/top
(mm)
Braking resistor type

Material No. 00 993 ........
Resistance value
Continuous thermal output PRB D
Power PRB for 180c/h,
40%ED
Dimensions
B
T
100/200
IP20
Protection class
Dimensioned drawing
Connection
B
Terminals
3 x 2,5 mm / 0,5 m lang
Table 2-22:
2.5.2.4.2
Gearless drives
Gearless drives
Assignment to MFC 20 - ...
15
32
48
60
(Ohm)
BR 22/1,9
26 20 0
22
BR 14/4
23 20 0
14
BR 14/6,5
if required
14
BR 7/9
if required
7
Continuous thermal output PRB D
(kW)
1,9
6,5
Power PRB for 180c/h, 40%ED
(kW)
4,1
10
18
Dimensions
(mm)
193
445
648
Braking resistor type

Material No. 00 993 ........
Resistance value
B
T
(mm)
265
420
426
(mm)
210
175
Minimum clearances side/top
(mm)
220
100/200
IP20
Protection class
Dimensioned drawing
Connection
Terminals
3 x 2,5 mm / 0,5 m lang
Table 2-23:
2-28
Gearless drive
12.8.2004
Operating Manual
Frequency inverter
MFC 20/21
Fig. 2-16:
Dimension sheet A
Fig. 2-17:
View front side
Resistor
[Ohm]
Power
[kW]
a
[mm]
b
[mm]
c
[mm]
d
[mm]
e
[mm]
f
[mm]
22
1,9
270
185
210
235
250
150
BA_CPIMFC20_252424_ENG
Table 2-24:
12.8.2004
Dimensions type A
2-29
Operating Manual
Frequency inverter
MFC 20/21
Fig. 2-18:
Dimension sheet B
Resistance
[Ohm]
14
Power
[kW]
4,0
a
[mm]
445
b
[mm]
420
c
[mm]
220
14
6,5
648
426
175
6,5
640
420
250
10
d
[mm]
370
e
[mm]
385
f
[mm]
395
550
565
395
Table 2-25:
2-30
Dimensions type B
12.8.2004
Operating Manual
Frequency inverter
MFC 20/21
2.5.2.5
Autotransformer
Use of autotransformer required for line voltage other than 400 V (see chapter 2.2.4 Technical
data, page 2-6).
2.5.2.5.1
Order sheet
Three-phase autotransformer for inverter operation
DIN VDE 550
Winding connection
YN0
Primary rated voltage (necessary raed line voltage)

Secondary rated voltage
3 AC 400V
Rated frequency (50/60Hz)

Star-delta duty min.
10% Isek rated
Phase - asymmetrical duty min.
10% Isek rated
Power loss with peak power

Operating mode- alternating load S5,
Indicate number of cycles and ON period
(e.g. standard switching cycle 180c/h with 50% ED)
Ambient temperature
(50C control cabinet installation,
40% separate housing installation)
Protection class
(IP20 control cabinet installation,
IP23 separate housing installation)
Rated power
max. 3%
Peak power
Peak power operation per switching cycle
Missing values of colum 2 to be added acc. to customer's specifications
CPI E 360001 ENG
Table 2-26:
2.5.2.5.2
Common data
Type data
Belonging to MFC 20 -
15
32
48
60
Rated power
[kVA]
11
18,5
30
36
Peak power
[kVA]
18
29
44
66
[s]
Peak power operation

per switching cycle
Table 2-27:
12.8.2004
Type data
2-31
Operating Manual
Frequency inverter
MFC 20/21
Transport and Storage - General
Transport and Storage
3.1
General
Packing of frequency inverter:
The frequency inverter will be delivered packed in a carton.
Transport
Transport shall be subject to safety requirements.
Mind the risk of damage!
Do not put any heavy objects onto the packed unit.
Protect the unit against shock load and dropping.
Remove packing material after transport.
Note the pictographs fastened on the packing or other conspicious places.
Top
Handle with care
Do not expose to heat Do not use hand-held

grippers
Keep dry
Fasten here
Weight
Weight of unpacked frequency inverter MFC 20 from 19 to 81 kg dependent on respective
variant.
Examination by customer on receipt of goods.
Examine delivered parts and packing for completeness, damage or anything strange.
12.8.2004
3-1
Operating Manual
Frequency inverter
MFC 20/21
Transport and Storage - General
Report and document transport damages

After receipt of goods make sure that there is no damage caused during transport. Do not carry
out repairs; we cannot be hold liable in case of damaged sealing foil!
Immediately document the damages noticed (drawing, photograph, description of damage).
Immediately send the respective documents to ThyssenKrupp Aufzugswerke GmbH.
Unpacking
Dispose packing material in accordance with the environmental requirements or make it
available for further use. Do not return special transport aids and transport contrivances to
ThyssenKrupp Aufzugswerke.
Intermediate storage
If the component is not installed directly after delivery, carefully store it at a sheltered place and
protect by humidity-proof guard cover.
The ambient temperature during storage is to be maintained between 0 C to + 50C.
Maximum relative humidity of air shall not exceed 70 % (no moisture or icing).
Do not store the component in the open air.
Danger
In case of transport damages, make sure that the frequency inverter does not show any
serious defects before you start putting it into operation.
Disregard may cause perilous injury to persons.
3-2
12.8.2004
Operating Manual
Frequency inverter
MFC 20/21
Operating instructions - Safety instructions
Operating instructions
4.1
Safety instructions
A) Qualified staff
Work on the frequency inverter MFC 20 shall only be performed by trained persons.
These persons have to observe the relevant accident prevention rules (e.g. VBG 4) and they
must be aware of the hazards inherent in electric current.
B) Working on frequency inverter

The following measures will have to be taken when work is performed on frequency inverters
(except setting work on the control panel) or motor:
Isolate from supply
Save before restarting
Verify isolation from supply
C) Verification of isolation from supply

Attention is drawn to the fact that electric energy may still be present in the device after power
voltage is switched off (capacitor charge).
This particularly applies to defective devices.
Therefore, it is necessary to check for residual voltage prior to starting work on a frequency
inverter.
A suitable multi-function instrument (min. 800 VDC) can be used for testing the link voltage for
residual voltage on terminal strip X1, terminals 22 and 23.
Set measuring instrument to DC voltage range !

Work on the device open and with link voltage applied (approx. 700 VDC) to be
performed only in exceptional cases and exercising the utmost care.
It is important to be aware that the link voltage has a fixed potential reference to the line
voltage and the protective conductor.
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4-3
Operating Manual
Frequency inverter
MFC 20/21
Operating instructions - Operating instructions
4.2
Operating instructions
Frequency inverters incorporate components, which involve electrostatic hazards. Prior to

performing any service work (i.e. replacing of boards), the service personnel must get rid of
static charges by touching an earthed metallic surface.
4.3
4-4
Incorrect assignment of inverter to motor may cause damage to inverter or

motor.
Frequent cyclical turning on and off the inverter may result in overloading of
the internal load resistors. This can be avoided by reasonable breaks.
Points to be observed prior to initial powering on
Check wiring to inverter and motor (including incremental encoder)
Check EMC-compliant earthing of cable screens
Check all component for correct protective earthing (frequency inverter,

motor, housing and brake resistor)
Check line voltage
See to it that brake is in proper service condition and correctly adjusted
Load car with 50 % load, if necessary (load compensation)
12.8.2004
Operating Manual
Frequency inverter
MFC 20/21
Operating instructions - Checking the visual displays in the event of errors
4.4
Checking the visual displays in the event of errors

Should the drive not function properly, the following functions can be checked on light-emitting
diodes on computer board TMI (see chapter 4.8.1 LED and measuring points on computer
board TMII, page 4-8) after removing the front cover (see Fig. 2-1: Frequency inverter MFC
2021, page 2-1).
The following light-emitting diodes must light with the device ready to operate:
H 40 (yellow)
TI ...................... computer ok
H 7 (red)
+ 5 V ................. supply voltage + 5 V present
H 1 (red)
BE ..................... no error, frequency inverter ready to operate
In addition during run:

H 99 (red)
IF ...................... pulse enable
The light-emitting diodes can be identified from the computer mounting print of computer board
TMI.
4.5
Input of elevator-specific values

The lift-specific values must be entered based on the LCD display and the keypad on module
TPT (see chapter 5 Parameter entry, page 5-11):
12.8.2004
Motor type
P 40
Encoder pulse number
P 96
Acceleration change (jerk)
P 19
[m/s]
Acceleration
P 20
[m/s]
Levelling speed vo
P 23
[m/s]
Inspection speed vi
P 24
[m/s]
Rated speed vn
P 25
[m/s]
Intermediate speed v2
P 26
[m/s]
2. Intermediate speed vn2
P27
[m/s]
Emergency operation v3
P 28
[m/s]
P 29
[m/s]
P 30
[m/s]
P 31
[m/s]
P 32
[m/s]
4-5
Operating Manual
Frequency inverter
MFC 20/21
Operating instructions - Testing the drive for correct functioning
4.6
Testing the drive for correct functioning
Specify inspection operation speed vi in UP or DOWN direction.

Drive must move in the corresponding direction at desired inspection operation speed.
Should the drive move at proper speed but in the wrong direction, invert direction with
parameter P 3 "control direction ".
If the drive is running irregularly or not at correct speed, invert control direction with
parameter P 4 "control direction".
If inspection operation speed cannot be reached despite the change of control direction,
check whether the incremental encoder is plugged in correctly and/or the encoder pulse
number is correct (see chapter 5.4.2 P 105: Encoder pulse number , page 5-32).
4.7
Drive optimization
A) Speed controller
Parameter P5 speed controller P gain 8 (default value 8) and P6 speed controller I gain
(default value 50 ms) are available for optimization of the actual-value running characteristic
speed.
For optimization, proceed step by step.
Set I gain fully to 0, if required, and change P gain to such an extent that the drive will run
without a tendency to oscillate.
It must be noted that, dependent on the load direction involved, a lasting control deviation in
the actual speed develops on the setting with I gain 0, i.e. the drive cannot accelerate in load
direction under certain circumstances or it will even drive into the wrong direction.
The P gain should have a safety clearance to the tendency to oscillate mentioned above
(smaller by a factor of approx. 2).
For normal operation, set an I gain unequal 0 again.
Experience has shown that the specified default values (P = 8 and I = 50 ms) lead to
satisfactory running performance.
A recorder can be connected to MP 42A or MP 43A board TMI for assessment of the running
characteristic. MP 26 or the inverter housing is the common reference point.
The measurement signals available at these display outputs area selected through parameter
P10 or P11
Example:
The actual speed value with sign will be displayed at MP 42A with value "0" in P10
(see chapter 5 Parameter entry, page 5-11).
4-6
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Frequency inverter
MFC 20/21
Operating Manual
Operating instructions - Drive optimization
B) Run at rated speed

For optimization of rated speed run, acceleration and acceleration change (jerk) can be
changed with parameters P19 and P20.
In so doing, see to it that a minimum jerk (see chapter 4.8.2 Diagram for determining the
minimum jerk, page 4-9) must be set in line with the selected acceleration; if not, no range of
constant acceleration will exist.
It must be noted that the floor-to-floor distance is greater than the sum from acceleration and
deceleration distance from rated speed (see diagram). (see chapter.4.8.3 Diagram for
determining the minimum floor-to-floor distances, page 4-10).
Rated speed will thus be reached whenever floor-to-floor runs are made.
C) Short run
A short run is present, if the floor-to-floor distance is less than the sum from acceleration and
deceleration distance from rated speed, but greater than the deceleration distance from rated
speed.
Rated speed will not be reached in floor-to-floor runs.
How to proceed for activation of short run see chapter 6 Short run device, page 6-1).
D) Load specification
Should the car depart after disengaging the brake, this can be reduced by entry of a starting
torque (see chapter 5.1 General variable parameters, page 5-11, P50 to P54).
(See chapter 5.1 General notes on variable parameters P50 to P54).
This starting torque can be entered optimally by using load-weighing device LMS 1.
In the absence of load-weighing device, starting can also be optimized for a specific load
condition.
E) Acceleration precontrol
Should the drive tend to overshoot or undershoot, this can be optimized by activation of
acceleration precontrol (see chapter 5.1 General variable parameters, page 5-11, P21 and
P22).
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4-7
Operating Manual
Frequency inverter
MFC 20/21
Operating instructions - Measuring and setting
4.8
Measuring and setting
4.8.1
LED and measuring points on computer board TMII
Figure. 4-1:
4-8
LED and measuring points on computer board TMI
12.8.2004
Frequency inverter
MFC 20/21
Operating Manual
4.8.2
Diagram for determining the minimum jerk

Minimum jerk is defined to obtain a range of constant acceleration with the selected speed and
the selected acceleration (otherwise transition of rounding to rounding).
Fig 4-2:
12.8.2004
Minimum jerk
4-9
Operating Manual
Frequency inverter
MFC 20/21
4.8.3
Diagram for determining the minimum floor-to-floor distances
Fig. 4-3:
4-10
Minimum floor-to-floor distances
(A)
Area of rated speed runs (rated speed reached)
(B)
Area of short runs (rated speed not reached)
(C)
Minimum floor-to-floor distance area (time-optimized running

characteristic not possible)
(1)
Acceleration = 0,8/jerk = 0,8
(2)
(3)
12.8.2004
Frequency inverter
MFC 20/21
Operating Manual
Parameter entry - General
Parameter entry
5.1
General
The program permits the parameters of a defined storage area to be changed. The permissible
range of each parameter will be checked whenever an entry is made and limited accordingly. A
distinction is made between variable parameters (e.g. maximum speed, direction of rotation or
control parameters) and display parameters for indicating various operating values (e.g. current
speed, current reference value, etc.).
The following display will appear on starting the MFC 20 frequency inverter:
Lift Equip
Vers: MFC V11.y
This display of the program number version will appear for 15 seconds only.
Program version number to be quoted for any inquiries made to the factory.
If one of the keys is operated during these 15 seconds, the display of the version number will be
discontinued immediately and the selected function will be performed.
If you wait for 15 seconds, the first available parameter will be displayed.
P 0 reference value start delay

500 ms
The turn-on duration of the display lighting is set to two hours after the key was pressed last.
When a key is operated for the first time after turning off the lighting, the lighting will be turned
on again, but this does not have any effect on the parameter function.
12.8.2004
5-11
Operating Manual
Frequency inverter
MFC 20/21
Parameter entry - Operation
5.2
Operation
Parameter entry permits the following functions:
5.2.1
Display and change of parameters
Fig. 5-1:
Display of parameters
The parameter number with a short description of the selected parameter is in the first line, the
current value with its physical unit in the second line. A cursor appears below the parameter
number.
The desired parameter number can now be selected with the keys + and -. By advancing the
cursor with the cursor key, the selection can now proceed in steps of tens or hundreds.
P 5 P gain
8,0
By operating the "parameter" key, the cursor will go to the numeric value and a change of the
numeric value will be possible.
P 5 P gain
8,1
5-12
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Frequency inverter
MFC 20/21
Operating Manual
A stroke is below the least significant digit of the numeric value. This stroke marks that digit
which will be changed by -1 by operating the + key or by -. This marking will be shifted to the
left by one position whenever the cursor key is operated. This permits a quick change of the
parameter throughout a wide range.
If the + or - key is held depressed for longer than two seconds, the parameter value will be
changed by +1 or 1 at intervals of 0.25 seconds.
Some parameters, as e.g. P7 language, do not have a number as value, but a selection from a
list.
7 Language
English
Here, too, the entry can be changed by operating the + and - keys.
The change of the parameter value will not become effective until the change is
acknowledged by pressing the "parameter" key!
5.2.2
Display parameters
The display parameters show operating parameters such as momentary speed of motor.
Selection of desired parameter as described in chapter 5.2.1 Display and change of
parameters, page 5-12.
P 100 Motor speed

+ 103,5 min-1
The displayed value - actual speed in this case - will be continually updated.
5.2.3
Save changed parameters to EPROM
Without saving data like this, parameter changes will be lost after powering off the MFC 20
device!
The following display will appear after pressing the save key:
Values to be saved?
(+) = yes , (-) = no
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5-13
Operating Manual
Frequency inverter
MFC 20/21
If the save key has been pressed inadvertently, the saving operation can be stopped by
pressing the - key (No). All parameters will be saved to the EPROM by operating the + key
(Yes). The following information will be displayed while saving is in progress:
The following information will be displayed while saving is in progress:
Data being saved

... Please wait ...
Never cut off the control voltage while saving is in progress. If this happens, check all
parameters and correct them, if required.
5.2.4
All Parameters as factory-set

This function permits the original values of all parameters to be restored at any time. Pressing
the parameter key and simultaneously operating the save key will cause the following inquiry
to appear on the display:
Original values to be loaded ?

(+) = yes , (-) = no
If the function was started inadvertently, the process can be discontinued by operating the -
key (No). If the + (Yes) key is pressed, all parameters will be set to the factory-set values.
Attention:
These values preprogrammed at the factory are not yet saved, however. This means that the
old values will be effective after powering the MFC 20 frequency inverter off and on again,
unless saving was effected before (5.2.3 Save changed parameters to EPROM, page 5-13).
As soon as all parameters have assumed their original state, the following display will appear :
! Original values have not yet

been saved !
5.2.5
Individual parameters as factory-set

If a parameter is to be set to its factory-set value, the parameter will have to be displayed as
described in chapter 5.2.1 Display and change of parameters, page 5-12. If keys + and - are
pressed simultaneously after operating the parameter key (for changing its value), the factoryset values will be displayed. No other parameters will be changed.
5-14
12.8.2004
Operating Manual
Frequency inverter
MFC 20/21
Parameter entry - Error stack
5.3
Error stack
Error messages are stored in the EPROM. The entries can be visualized on the display.
5.3.1
Display error stack

For this purpose, key - will have to be pressed with parameter 0 during parameter selection
(see chapter 5.2.1 Display and change of parameters, page 5-12). The error then displayed is
that which occured last.
Number of error entries
Error description
or number
1/34 Control voltage on

283:45:30
24
Operating hours
Additional information
The old stack entries will be displayed by operating the - key repeatedly. New entries can be
displayed again by pressing the + key.
5.3.2
Delete error stack

Display stack contents (see chapter 5.3.1 Display error stack, page 5-15) and press "save key".
Acknowledge with + key in response to the display error stack to be deleted? The entry error
stack deleted will then be displayed.
5.3.3
End error stack

Parameter selection will be displayed again after the "parameter" key has been pressed.
12.8.2004
5-15
Operating Manual
Frequency inverter
MFC 20/21
Parameter entry - Error stack
5.3.4
Error description
LCD display
Description
Error stack deleted
Error stack was deleted
No error
No error
Control voltage ON
After every reset
Watchdog error
Time error in program run

wrong check-sum of EEPROM
EEPROM error
data
Power section not detected Connecting cable defective
15 V undervoltage
Fault in power pack or short circuit on
or ZK > 850 V
a board or error ZK
ZK undervoltage
DC link voltage less than 430 V
ZK overvoltage
DC link voltage greater than 760 V
Overcurrent
Motor overcurrent signal
Overtemperature heat sink Module temperature over 90 C
Overtemperature motor
Motor PTC thermistor tripped
Vist unequal Vref 10Prz
Reference-to-actual speed difference

too large
Fault to earth
Fault to earth was detected
Pulse inhibit - power part
Hardware error
DSP reset, DSP

current controller
Current controller fault
DCP error
No valid DCP telegram for 150 ms
Additional information
Duty in %
Number
Parameter 99
"EEPROM delete all" (3)
Hardware error in device
Hardware error in device
Fuses okay ?
Check P 92
Clock (brake) resistor
connected ?
Check parameter settings
Read P 115
Motor overheated ?,
Check PTC thermistor
Check P 4,
Proper motor, encoder selected ?
Check line shields
Replace computer board
Check parameter settings
Fault to earth - motor ?
Braking device resistors activated
during run ?
Replace control or computer board
see chapter 8.1.4
Table 5-1:
5-16
Error description
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Frequency inverter
MFC 20/21
Operating Manual
Parameter entry - Parameters
5.4
Parameters
Parameters are divided into:
Variable parameters (see chapter 5.4.1 Variable parameters, page 5-17), which can alter the
performance of the device.
Display parameters (see chapter 5.4.2 Display parameters, page 5-31) showing different
operating states.
The available parameters depend on the software version used.
5.4.1
Variable parameters
P 0: Reference value start delay tSTS
The delay time between activation of the brake and enabling of the drive can be set in elevators
without brake acknowledgement.
The reference value will not be started until the brake is disengaged. Values between 50 and
5000 ms can be set. The typical value is between 300 ms and 800 ms.
This value must be set to 5000 ms in elevators with brake acknowledgement. This means that
the reference value start depends on the brake acknowledgement.
P 1: Brake application time (brake off time) tBE
Setting of the delay time between electrical disengagement of brake by EBS and mechanical
application of the brake. After expiry of this period of time, electrical disconnection (controller
disable) of the frequency inverter will follow. Values between 50 and 5000 ms can be set.
P 3: Direction of rotation
The motor's direction of rotation can be changed through this parameter. The parameter can be
set to "not inverted" or "inverted" only.
3 Direction of rotation
not inverted
A change of this parameter brings about an immediate change of the direction of rotation.
12.8.2004
5-17
Operating Manual
Frequency inverter
MFC 20/21
P 4: Control direction
a) Asynchronous motor
The fact that the polarities of reference speed and actual speed values are in a correct relation
to each other is of importance to the speed controller.
If this is not the case, the motor will rotate irregularly at low speed.
The control direction can be reversed through parameter P 4. The parameter can be set to 'not
inverted' or 'inverted' only. A change of this parameter has the same effect as a reversal of two
phases of the motor line.
b) Synchronous motor
This parameter is not available for MFC 21 (synchronous motors).
The motor connections U, V, W of synchronous motors must be connected exactly to prevent
wrong assignment to encoder and magnet positions (poles), i.e. the control direction cannot be
changed by interchanging two phases.
P 5: Speed controller - P gain
This is where the speed controller response can be set (setting values 0 .. 64,6)
P 6: Speed controller - I gain
Same as P5, but for the I component (setting values 0 ... 9999).
The smallest effective value is 4 ms.
If the I component is to be deactivated, 0 ms will have to be entered.
P 7: Selection of language
This is where the language can be selected. Language selection is in plain text.
7 Language
English
P8: RS 485 Mode

This is where a DCP or LS2 interface can be preset (default off).
A separate description of the DCP mode is available, on request.
5-18
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Frequency inverter
MFC 20/21
Operating Manual
P10..P11: Analog outputs MP42A, 43A on board TMI

Various analog system values can be measured at points MP42A and MP43A.
Selection of system values to be effected through parameters P 10..P 11.
P 10 MP42 Analog output

< 0 > n-act 2.5V +-2.5V
Where:
No. in P10, P11
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Display
(0) n-act 2,5V 2,5V
(1) n-act +5V
(2) n-ref 2,5V 2,5V
(3) n-ref +5V
(4) Load current
(5) Field current
(6) Precontrol current
(7) n-controller output
(8) +5V
(9) 0V
(10) +2,5V
(11) Running characteristic status
(12) Heat sink temperature
(13) Signal Motor overtemperature
(14) Signal N=0
(15) Signal Ready
(16) Signal Controller enable
(17) Count of encoder counter
(18) Signal WU
(19) Signal WO
(20) Signal V n
(21) Signal V juf
(22) Signal V i
(23) Signal V 0
(24) Signal QSP
(25) Signal ESP
(26) Signal EBS
(27) Signal SMR to TCI
(28) Signal Reference found
(29) N-reference in F240
(30) N-act in F240
(31) El. position
(32) i_q_ref
(33) i_d_ref
Measured value
Actual speed value 2,5V: n=0
Actual speed value 0V: n=0
Reference speed value 2,5V: n=0
Reference speed value 0V: n=0
Magnetization current
+5V reference
0V reference
+2,5V reference
Reference value load current

Reference value field current
Table 5-2:
12.8.2004
Analog system values
5-19
Operating Manual
Frequency inverter
MFC 20/21
The assignment of measuring points (Figure. 4-1: LED and measuring points on computer
board TMI) to parameter numbers is:
Selection of system values to be effected through parameters P 10..P 11.
Number
Output measuring point
P 10
MP 42A
P 11
MP 43A
BA_CPIMFC20_54102_ENG
Table 5-3:
Measuring points
P 13 ... P 17:
Parameters P 13 to P 16 can be used for computing the ratio between motor speed and car
speed and, thus, the maximum motor speed required for reaching the nominal speed, which will
be referred to as rated speed below.
These parameters have a direct effect on the rated speed computed (P 17) and therefore on
the speed of the lift.
P 13: Gear ratio

When a geared drive is used, the ratio of the gear can be set here.
The ratio of gearless drives is 1.0. The ratio of gears is often stated as a relation (e.g. 50:2).
However, the entry into P13 must be in decimal notation (50:2 25,0).
P 14: Traction sheave diameter
This parameter can be used for setting the drive's traction sheave diameter in mm.
P 15: Suspension
The number of suspensions has a direct effect on the ratio (see gear ratio). The ratio is always
indicated as whole number.
P 17: Computer maximum speed n rated
The required maximum speed of the motor is automatically computed from the values of
parameters P 13 to P 16 and then displayed.
P 18: Operating point for N=0
End of run will be reached, if the speed falls below the speed set here.
Relay EBS will drop out (board TIC / X1, terminals 1a and 2a).
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Frequency inverter
MFC 20/21
P 19: Acceleration change (jerk)

Set desired acceleration change (jerk) in [m/s].
P 20: Acceleration
Set desired acceleration / deceleration in [m/s].
P 21: Acceleration precontrol ON/OFF
Should the drive tend to overshoot or undershoot, the running performance can be improved by
activating the acceleration precontrol.
This particularly applies to gearless drives.
P 22: Acceleration precontrol value
For assessment of the correct setting of acceleration precontrol, the actual speed value
(P10 to 0) should be measured at measuring point 42A and the controller output (P 11 to 7)
should be measured at point 43A.
P 21 = "OFF" (precontrol off)
Controller output to be measured during run by means of recorder.
Fig. 5-2:
Controller output recording
Calculation of necessary precontrol:
P 22 =
100% M a
2V
(Ma measured in Volt)
Enter value in P22, P21 = ON (precontrol ON)

Record further runs and adjust P 22 to such an extend that the speed controller output does no
longer show an acceleration torque (Ma approx. 0):
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Operating Manual
Frequency inverter
MFC 20/21
Fig. 5-3:
Speed controller output
If no recorder is available, these measurements can also be made with a digital voltmeter.
Parameter for speed setting
One of the five speeds is selected via inputs at connector X1 on board TIC.
When vi or v0 and one of the remaining main speeds are selected at the same time, the
order is as follows:
inspection speed vi has priority,
i.e. as soon as vi is selected, all other speeds will be ignored.
levelling speed v0 can always be selected and will not be effective until all the other speeds
are inactive.
5-22
After selecting a speed value, a nominal/actual value comparison will be carried out
("tolerance band monitoring"). Excessive variance causes emergency stop to be activated.
Emergency stop at inspection speed Vi or emergency operation speed V3 is only be

activated if the nominal value exceeds 130 % of the respective actual value.
Acceleration and jerk values are the same for all run characteristic sections (acceleration,
deceleration, lower and upper roundings).
The stopping distance from levelling speed end v0 to "Electrically activated stop" (zero
speed) is only dependent on value v0 and the set jerk of the run characteristics. This
stopping distance cannot be parameterized separately.
Example: v0 = 0,1 m/s, jerk = 0,8 m/s -> stopping distance: 35 mm.
Short run function only works at rated speed vn .
Normal levelling speed v0 is 0,1 m/s; if value v0 is lower the "levelling time" will increase
substantially.
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Operating Manual
Frequency inverter
MFC 20/21
P 23: Speed v0 (X1.8b = high)

Levelling speed v0 [m/s].
P 24: Speed vi (X1.7b = high)
Inspection speed vi [m/s]
P 25: Speed vn (X1.5b = high)
Rated speed vn [m/s]
P 26: Speed v2 (X1.6b = high)
Intermediate speed v2 [m/s]
P 27: Second intermediate speed vn2 (X1.5b and X1.6b = high)
Second intermediate speed vn2 [m/s]
(To be selected by controlling vn und v2 at the same time)
The value ranges of parameters P19, 20, 23 to 27 are as follows:
P 19
Jerk
P 20
Acceleration
Setting range
Standard
0,50..2,00 m/s
0,80 m/s
0,20..1,20 m/s
0,70 m/s
P 23
Levelling speed
v0
0,01..0,30 m/s
0,03 m/s
P 24
Inspection speed
vi
0,05..0,63 m/s
0,30 m/s
P 25
Rated speed
vn
0,05..10,0 m/s
1,00 m/s
P 26
1. intermediate speed
v2
0,01..5,00 m/s
0,30 m/s
P 27
2. intermediate speed vn2
0,05..10,0 m/s
0,50 m/s
Table 5-4:
Value ranges
Further intermediate speeds are available from software versions TMI V15.3 or V5.5:
P 28: Speed v3
Speed for emergency operation v3 [m/s]
Select parameter P48 or P49 emergency current to activate. Otherwise parameter P28 cannot
be displayed.
Corresponding +24V input signals X1.11a (for P48) or X1.9b (for P49) to be present.
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Frequency inverter
MFC 20/21
P 29 to P 32:
Select intermediate speed in parameter 48 or 49 to activate. Otherwise parameters P29 to
P32 cannot be displayed.
Corresponding +24V input signals X1.11a (for P48) or X1.9b (for P49) to be present.
When selecting vi or v0 and another intermediate speed at the same time the following will
apply:
Inspection speed vi has priority, i.e. as soon as vi is selected, all other speeds will be
ignored.
Levelling speed v0 can always be selected and will not be effective until all the other speeds
are inactive.
P 29: Speed v4 (X1.5b = low and X1.6b = low)

Intermediate speed v4 [m/s].
P 30: Speed v5 (X1.5b = high and X1.6b = low)
P 31: Speed v6 (X1.5b = low and X1.6b = high)
P 32: Speed v7 (X1.5b = high and X1.6b = high)
The value ranges of parameters P28 to P32 are as follows:
Setting range
Standard
P 28
Emergency operation speed
v3
0,01...10,0 m/s 0,20 m/s
P 29
Intermediate speed
v4
0,05...10,0 m/s 0,20 m/s
P 30
Intermediate speed
v5
0,05...10,0 m/s 0,40 m/s
P 31
Intermediate speed
v6
0,05...10,0 m/s 0,60 m/s
Intermediate speed
v7
0,05...10,0 m/s 0,80 m/s
P 32
Table 5-5:
5-24
Value ranges
12.8.2004
Operating Manual
Frequency inverter
MFC 20/21
Vi
V0
Vn
V2
X1.7b X1.8b X1.5b X1.6b
Electrical stop
Input
PROGIN or
PROGANA
"Intermediate
speed"
Input
PROGIN or
PROGANA
"emergency
current"
Inspection speed
Vi
P24
Levelling speed
V0
P23
Rated speed
Vn
P25
Intermediate speed
V2
P26
2. intermediate speed
Vn2
P27
Intermediate speed V4
V4
P29
V5
P30
V6
P31
V7
P32
Emergency operation
V3
P28
0 means "off", 1 means "active", X means "irrelevant"

CPI E 340009 ENG
Table 5-6:
Overview speed selection
P37: Operating point v < 0,3

Speed can be set within a range of 0,15..0,3 m/s. As soon as the speed falls below the set
speed, the contact at the terminals on board TIC/terminals 11b and 12b will be closed.
The set operating point is provided with a hysteresis of 1% of vn.
P 38: Short-run device
Option of enabling / disabling the short-run device.
P 39: Correction of short-run distance
Description see chapter 6, Short run device, page 6-1.
P 40: Selection of motor
This is where the respective motor is selected.
Motor type can be read from the motor rating plate.
Select this motor here.
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MFC 20/21
P 44: Speed threshold PROGOUT

v < 0,0 ... vrat to be set here.
P 45: Output PROGOUT
Default <5> (v < P 44)
P 46: Output PROGOUT1
Default <6> (motor overtemperature)
P 47: Output v < 0,3
Default <4> (v<0,3m/s)
The following signals can be output through P 45, P 46 and P 47 (if numbers with negative
signs are selected, the signals will be inverted).
<0> no control
<1> ESP (run contactor control)
<2> EBS (brake control)
<3> n=0
<4> v<0,3 m/s
<5> v<P44
<6> Motor overtemperature
<7> Device overtemperature
<8> Ready
<9> Contactor check
P 48: Input Progana
Default: <2> (emergency current 220V)
<0> (not used), <1> (LMS +- 10V), <2> (emergency current220V), <3> (intermediate speed)
P 49: Input Progin
Default: <1> (load weighing FM)
<0> (not used), <1> (load weighing FM), <2> (emergency current 220 V),
<3> (intermediate speed)
5-26
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Frequency inverter
MFC 20/21
Operating Manual
Improved running performance for asynchronous motor using load-weighing

device LMS 1
Entering a starting torque can reduce reverse rotation of the car on disengagement of the brake.
This specification is made either with the help of a load-weighing device LMS 1or it can be
entered for a single specific load condition, if no load-weighing device is available.
P 50: Load specification (OFF/ON)
Switch load control ON / OFF.
a) without load-weighing device LMS 1
This specification will then be optimal for one load state only.
If no load-weighing device is available, the load specification can be enabled/disabled with P 50
and a fixed value can be entered with P 54.
Observe that the values P51 and P52 must be unequal as internal computation is made by
formula [(P 51 - P 52) x P 54].
P 51 = 0, P 52 = 45% (default value) is recommended.
b) with load-weighing device LMS 1
Load weighing through analog signal: set P 48 to <1> LMS +- 10 V (use input PROGANA)
Load weighing through frequency signal: set P 49 to <1> load-weighing FM (use input PROGIN)
P 51: Current value/load-weighing
This is where the current loading state of the car is indicated in % of rated load.
(Approx. 45 % in the event of load compensation of car as standard).
This implies that the load-weighing device LMS 1 was correctly adjusted beforehand.
P 52: Value LMS 1/load compensation

In the event of load compensation, the loading state must be entered here. It can be determined
experimentally as follows:
1.
Establish load compensation

(car shall not start spinning with the brake disengaged)
2.
Read current value of LMS 1 from P 51
3.
Enter value into P 52

or enter any empirical value, e.g. 45 % means that the counterweight is 45 % of
rated load.
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Operating Manual
Frequency inverter
MFC 20/21
P 53: Adopt load current

During a constant run with emergency electrical operation (e.g. empty UP or DOWN) the
momentary load current will be displayed.
The load specification - gain - will be computed internally from this current value by operating
the + or - key during this run at constant speed.
The value in P 54 will be overwritten.
P 54: Load specification - gain
The value (with sign) of gain computed here will be specified through P 53. A fine adjustment, if
necessary, can be made here.
Improved starting performance for synchronous motors using load controller
P 55: Control position controller gain (without load weighing)
Sensor for signalling load weighing is no longer necessary, which improves the starting
performance of synchronous gearless drives. Load weighing is effected through the highresolution load signal from the sine/cosine encoder.
A position controller replaces the existing precontrol signal from the load sensor. As soon as the
pulses are enabled and the brake opened, the car is hold in its momentary position through the
load controller. Intervention gain to be set through parameter P55. The position controller is
disabled at the running characteristic start to permit control to be effected by the speed
controller.
Preparation:
TMI board: EPROM version from V5.5b, FLASH program from F030701.
P0
= 280 ms
re-adjust reference value start delay
P 50
= OFF
switch off load weighing
P 55
= 5 (start value)
enable control of position controller gain
Setting:
When starting from upper-most landing downwards with the car empty, P 55 will be set to a
value where reverse rotation of the car is avoided. Small values to be selected, preferably.
Check selected setting during running performance in opposite run direction and readjust P 55
to avoid jerk. Values from P 55 = 0.1 to 25 to be selected.
Note:
Retrofitting of existing installations is possible.
The method above does not replace use of overload sensor. "Occupied", "abuse" and "no load"
conditions cannot be recognized.
5-28
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Frequency inverter
MFC 20/21
Operating Manual
Below parameters P 60 to P 81 and P 97 also see chapter 7 Modernization , page 7-1.
P 60: Rated motor frequency

See nameplate of motor
P 61: Rated motor voltage
See name plate of motor
P 62: Rated motor speed
P 63: Rated motor current
P 64: Motor cos (phi)
P 65: Rotor time constant (Tr) computed
To be computed from above values
P 66: No-load current (Id) computed
To be computed from above values
P 67: Reference rotor time constant (Tr)
Value of P 65 to be entered
P 68: Reference no-load current (Id)
Value of P 66 to be entered
P 76: Actual motor voltage
Display of motor voltage
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Operating Manual
Frequency inverter
MFC 20/21
P 80: Auto tuning

Automatic optimization of current controller
When choosing "third-party motor" (0) in motor selection (P 40), four new parameters will be
available (P 80 ... P 83). These parameters permit to set the current controller for the unknown
motor.
1.
2.
P 80 to "<1> Tuning Start"
Display goes to "(2) measurement RS"
Activate drive by electrical recall

operation
Motor is energized.
Brake shall not open
(disconnect, if necessary).
Switch off run time monitoring,
if necessary
3.
P 80 shows "(2) measurement RS"

Motor resistance is measured
4.
P 80 shows "(3) measurement LS"

Inductivity is measured
5.
P 80 shows "(4) measurement ended"
6.
P80 is automatically reset to

"(0) normal operation"
Switch off electrical recall operation
if measurement was successful.
Connect brake, if necessary.
7.
Save parameter
Table 5-7:
Auto tuning
P 81: Determined data

Display of data determined in P 80 (RS, LS).
5-30
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Frequency inverter
MFC 20/21
Operating Manual
P92: Discharge DC link

Prior to start working on the frequency inverter or motor connection it is necessary to
discharge the DC link for reasons of safety (see chapter 1.2 General safety instructions,
page 1-2 and chapter 2.2.2 Warnings, page 2-4)!
The DC link voltage in Volt is displayed by this parameter. The external brake resistor is
controlled cyclically and the DC link capacitor discharged by pressing the + or - key at the
same time. Pressing the P/W key at the same time can speed up discharging.
Discharge of DC link is only possible with signal QSP = 0, i.e. the line contactor released
and the brake resistor in perfect working condition.
Power supply must be disconnected in case of installations, where the contactors are
connected between motor and frequency inverter and not between mains and frequency
inverter. However, the control voltage must be connected until DC link is discharged.
P 96: Encoder pulse number
This is where the encoder pulse number is selected.
The pulse number of the encoder used can be read from the motor casing near the encoder.
If unknown, the encoder pulse number can be determined as described in parameter P 105.
P 97: Number of pole pairs (for synchronous motors)
Display or entering of number of pole pairs for synchronous motors
P160: Max. output current
This is where the output current can be limited
5.4.2
Display parameters
These parameters cannot be changed. The values of these parameters are continuously recalculated by the device and indicated.
P 100: Motor speed
-1
Display of momentary moment speed in min .

P 101: ActuaI speed
The momentary actual speed of the lift is displayed in m/s.
The display will be correct only, if the entries of parameters P 13, P 14 and P 15 are correct!
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MFC 20/21
P 103: Binary inputs

All inputs of the plug will be displayed. This parameter will be displayed in binary. Every bit of
this numerical value corresponds to an input signal at plug X1 of TlC board.
Where:
UP
X1.3b
B00000000 00000001
DOWN
X1.4b
B00000000 00000010
VN
X1.5b
B00000000 00000100
V2
X1.6b
B00000000 00001000
vI
X1.7b
B00000000 00010000
V0
X1.8b
B00000000 00100000
QSP
X3.1-2
B00000000 01000000
QSP1
X1.10b
B00000000 01000000
Prog.
X1.9b
B00000000 10000000
BA CPIMFC20 54201 GER
Table 5-8:
Binary inputs
P104: Binary outputs

All outputs will be displayed, as well.
Where:
Progout 3
X1. 4a, 5a
B00000000 00000001
Progout 2
X1. 1a, 2a
B00000000 00000010
v < 0,3
X1. 11b,12b
B00000000 00000100
Progout
X1.13b,14b
B00000000 00001000
Progout 1
X1.13a,14a
B00000000 00010000
BA CPIMFC20 54202 GER
Table 5-9:
Binary outputs
P 105: Encoder pulse number

This parameter permits the function of the pulse number of the incremental encoder to be
checked. The contents of the incremental encoder is displayed continuously. Values between
-32768 and 32767 may be encountered.
The displayed value must change by the encoder pulse number per motor revolution.
(I.e. change of display = encoder pulse number)
P 106: Reference value
The momentary reference speed is displayed in m/s.
P 107: Load current
The momentary load current is displayed in Ampere (effective).
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Operating Manual
P 110: Switching sequence index

The figures specified by this parameter correspond to the figures stated in the bottom line of the
switching sequence diagram (see Fig. 2-6: Switching sequence diagram) and they indicate the
current switching state in the frequency inverter.
P 111: sv computed
To perform a short run, the distance to be covered by the lift between start of deceleration at
rated speed vn and reaching levelling speed (sv).
The distance is computed from the data of parameters P19, P20, P23 and P25 and will be
indicated in P111 for the purpose of checking.
P 112: sv measured
During a run in which vrated is reached, the deceleration distance will be measured and displayed
at the end of the run. The distance is measured from the moment signal vn is removed until v0 is
reached.
Fig. 5-4:
Deceleration distance
P 113: Distance covered

The distance covered during every run will be measured and displayed. The distance measured
last will remain displayed until the next run is initiated. As the distance is measured on the motor
shaft, rope slip on the traction sheave may result in deviations from the actual distance covered.
P 116: DC link voltage
The voltage of the DC link circuit is displayed here in Volts.
P 117: PWM operating frequency
The current operating frequency is indicated in kHz.
P120: System information
Option for alternating display of:
Emergency current operation active (only with emergency current active)
Operating mode (TIS1, TIS2, TIA, TIC, TIV, TIS3, DCP) example: TIC
Device type
example: MFC20-12
Software version for C167 (Eprom) and version date
example: V15.4e 13. 4.2004
F240 Flash version in format Fjjmmdd
example: F040212
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Operating Manual
Frequency inverter
MFC 20/21
Short run device
Short run device
6.1
General
A short run is present, if the floor-to-floor distance is shorter than the sum from acceleration and
deceleration distance for rated speed. Rated speed is not reached during such a run. To arrive
in the landing, the car will have to move at levelling speed over a longer period of time.
The built-in short-run device recognizes this state and it extends the acceleration phase of the
run automatically. The levelling time into the landing is thus the same as with run at rated
speed, i.e. no creep or only short creep (operating delay or rope slip). (Fig. 6-1:
Normal run).
The lift data must be set correctly, so that the short-run device will operate correctly.
These are:
P13
Gear ratio
P14
Traction sheave diameter
P15
Suspension
P19
Jerk
P20
Acceleration
P23
Speed v0
P25
Speed vN
The deceleration distance vN will be computed from these parameters and indicated in
parameter P111. The deceleration distance will be measured for each normal run
(vN is reached) and displayed in P112. However, this measured distance will not be considered
in the short-run calculation.
Short run with "sharper rounding" (Fig. 6-3: "Short run with sharper rounding"). This is the case,
if the deceleration point is reached during the top rounding of the acceleration phase. If
deceleration with the set jerk is performed, the deceleration distance will be too large. The
landing will be bypassed. To avoid this, the run will have a "sharper rounding" i.e. a greater jerk.
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6-1
Operating Manual
Frequency inverter
MFC 20/21
Short run device - Settings
6.2
Settings
P38: Short-run computer (ON/OFF)
There is the option of enabling or disabling the short run computation.
Short-run computation only works if vN is switched to v0.
P39: Correction of short-run distance

In the event of switching delay times of the control or rope slip, it may become necessary to
correct the levelling distance in a short run. If higher figures are entered, the creep distance to
the landing will become longer, if lower values are entered, the creep distance will become
shorter. Values from 40.0 cm to +40.0 cm are possible.
Normal run
Fig. 6-1:
6-2
Normal run
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Frequency inverter
MFC 20/21
Operating Manual
Short run device
Short run
Fig. 6-2:
Short run
Short run with "sharpened rounding"
Fig. 6-3:
"Short run with sharper rounding"
The pattern of running characteristic can be checked at measuring points (MP42A or MP43A).
For this purpose, parameter P10 or P11 must be set to value (11) running characteristic
status. A diagram will appear at the respective measuring point and this permits the individual
phases of the running characteristic to be seen (Fig. 6-2: Short run).
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MFC 20/21
Short run device - Settings
Where:
MP42A/43A
2,50 V
3,15 V
3,45 V
3,75 V
4,10 V
1,90 V
1,55 V
1,25 V
v = 0 m/s
rounded from constant speed to
constant acceleration
constant acceleration
rounded from constant acceleration to
constant speed
constant speed
with sharper rounding to constant
acceleration
constant acceleration extended
by short run device
short-run device
6-4
Table 6-1:
Phases of running characteristic
Fig. 6-4:
Phases of running characteristic
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Frequency inverter
MFC 20/21
Operating Manual
Modernization
Modernization
7.1
General
Frequency inverter MFC 20 is also designed for use in modernization jobs at elevator
installation with third-party motors (no ThyssenKrupp motor). Single-speed or pole-changing
motors may be selected.
A vector control is used here, too.
Max. speed of 1.6 m/s is recommended.
The necessary information about modernization jobs is given in the following description.
7.2
Modernization by encoder mounted on motor shaft

The following applies:
12.8.2004
Operation of single-speed or pole-changing motors, frequency inverter and standard motors

is possible.
Motors should be of isolation class F; to reduce the wiring stress a frequency inverter output
choke is used.
Inertia is to be reduced to max. 1/3 of the original value.
Devices MFC 20 - 32, - 48 and - 60 are to be used only.
The encoder on the motor shaft is to be mounted centrally and stiff against torsion.
The encoder must send push-pull TTL signals with 5 V supply voltage. (See chapter 2.3.3
Incremental encoder connection, page 2-13)
Synchronous motors must be equipped with a sine/cosine encoder ("EnDat"). Connection

assignment (See chapter 2.3.3 Incremental encoder connection, page 2-13)
Min. floor-to-floor distance to be observed (see chapter 4.8.3 Diagram for determining the
minimum floor-to-floor distances, page 4-10) (area A or B).
7-1
Operating Manual
Frequency inverter
MFC 20/21
Modernization - Modernization by encoder mounted on motor shaft
7.2.1
Rating
Standard values for rating:
Rated motor
current
(name plate)
Output class
Line filter
Line choke
Output choke
MFC20-32
30A
3 x 0,4 mH
34Aeff
Material No.
6 619 000 4482
Material No.
00993 57 100
MFC20-48
50A
Material No.
1 753 445 011
3 x 0,29 mH
50Aeff
Material No.
6 621 000 4488
Material No.
00993 60 100
MFC20-60
50A
Material No.
1 560 445 593
Material No.
00993 60 100
3 x 0,15mH
43Aeff
UAD 910/27/0,19
Material No.
1 753 445 059
3 x 0,12mH
60Aeff
UAD 918/60/0,12
Material No.
9950 000 3146
3 x 0,12mH
60Aeff
UAD 918/60/0,12
Material No.
9950 000 3146
to 24 Aeff
to 38 Aeff
Material No.
00993 34 100
3 x 0,29 mH
50Aeff
to 50 Aeff
Material No.
00993 34 100
Table 7-1:
Standard values for rating
The braking resistor used depends on the type of installation (see chapter 2.5.2.4 External
brake resistors, page 2-28).
7.2.2
Settings for motor adaptation

To adapt an unknown motor to the frequency inverter proceed accordingly, by iteration for
example. Start with the name plate data. In so doing please note that these data may be
incomplete or unequal to the rated working point of the frequency inverter in case of old lift
motors as the ratio of maximum current to rated current was limited to special values. This
normally results in an excessive no-load current of the frequency inverter. Also see table at the
end of this chapter.
Release below parameters by selecting "third party motor" in P40.
a) Automatic current controller optimization (autotuning P 80) to be effected.
b) The values of P 65 (rotor time constant TR) and P 66 (no-load current Id) are calculated
from parameters P 60 (rated frequency of motor), P 61 (rated voltage of motor), P 62 (rated
speed of motor), P 63 (rated current of motor) and P 64 (motor cos (phi)). As a rule, the
values of P 65 are between 40 ms and 400 ms, and the values of P 66 between 6 Aeff and
30 Aeff (dependent on motor output).
7-2
12.8.2004
Operating Manual
Frequency inverter
MFC 20/21
Modernization
Parameter No.
Setting range
As delivered
Rated motor frequency
P 60
30..70 Hz
50 Hz
Rated motor voltage
P 61
300,0..500,0 V
360,0 V
Rated motor speed
P 62
500..2000 min-1
1345 min-1
Rated motor current
P 63
10,0..42,5 A
17,5 A
Motor cos(phi)
P 64
0,500..1,000
0,79
Table 7-2:
Note:
Improved computation of rotor time constant (TR) and no-load current (Id) is available from
program version V 15.4. This means that the fine adjustment described below is not necessary
in most cases.
Fine adjustment (if necessary):
c) Enter computed value of P 65 in P 67 and computed value of P 66 in P 68. An approximate
value for motor adaption will be determined. These are the values to be used by the controller.
Parameter No. Setting range
Rotor time constant (Tr) computed
P 65
No-load current (Id) computed
P 66
Ref. rotor time constant (Tr)
P 67
-1..500 ms
Ref. no-load current (Id)
P 68
-0,1..38,0 A
As delivered
ms
A
-1 ms
-0,1 A
Table 7-3:
If negative values are used for P 67 or P 68, the computed values of P 65 and P 66 will
continuously be adopted. These are the default values.
d) These presettings permit an approximate basic setting of the motor. Load compensation is
required to ensure that no-load current is present only (load current < 5% of max. current) if the
lift runs at constant speed (electric recall operation, for example). Now initiate run at rated
speed. A band error may arise during acceleration; disconnect the band monitoring, if
necessary, or set slower acceleration value.
Now observe the actual motor voltage in parameter P 76. This value should be between 270
and 300 V with the lift running at rated speed. Decrease motor voltage through P 68 (no-load
current Id) (the arising motor voltage based on the no-load current from the name plate data is
too high, normally). The motor voltage in P 76 should be approx. between 270 to 300 V both for
UP and DOWN direction.
Increase or decrease the rotor time constant TR in P 67 if the torque required for acceleration
phase is insufficient. This value can be changed step by step by 25 %.
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Operating Manual
Frequency inverter
MFC 20/21
Modernization - Modernization by encoder mounted on motor shaft
e) Now move the lift with empty car; this means that motor-driven run under no load shall be
performed in DOWN direction and a brake test during run in UP direction. The motor voltage
shall increase by the value of the motor slip with the lift running in DOWN direction, i.e. approx.
30 V to 50 V; decrease of the motor voltage shall be less in UP direction (approx. 10 V to 30 V).
If this is not the case, change the value of the rotor time constant in P 67 step by step by 25%
each. Perform setting when the motor runs at operating temperature (and not with extremely
cold or hot motor).
f) Check setting of speed controller once again.
Set I-gain of controller to 0 ms and increase P-gain until the motor vibrates or hums. Now
reduce P-gain to half value.
Select I-gain approx. between 10 ms and 100 ms depending on overshooting of running
characteristic.
Pre-controlling of the speed controller through acceleration precontrol (P 21 und P 22) improves
running performance.
Check running performance with the car running at no-load, half load and full load.
Use below table indicating standard data for values to be entered provided that:
Data on the name plate of the motor are incomplete or
The rated point indicated is not standard (indicated deliberately in case of single-speed,
pole-changing motors to comply with IA/Irated < 2.5).
Motor type
Single-speed,
pole-changing
motor
Frequency inverter
motor
Standard motor
cos(phi)
Rated speed
for 50Hz
Rotor time
constant (TR)
for P 67
No-load current
(Id)
for P 68
0,75 ...
0,85
1320 ...
1400 U/min
40 ... 150 ms
0,5 ... 0,7 * Irat
1460 U/min
250 ... 400 ms
0,4 * Irat
1450 U/min
200 ... 400 ms
0,5 * Irat
0,85 ...
0,9
0,8
Table 7-4:
7.2.3
Values to be entered
Settings for synchronous motors

Parameters P 62 (rated motor speed) and P 91 (number of pole pairs) to be entered for
synchronous motors.
Current controller is easy to adapt to motor through P 80/81 (auto tuning).
7.2.4
Setting into operation

Continue in accordance with the instructions in chapters 4, 5 and 6.
7-4
12.8.2004
Frequency inverter
MFC 20/21
Operating Manual
DCP Interface
DCP Interface
8.1
Preface
DCP03 and DCP04 is a serial data bus protocol to connect the inverter to the elevator
control. RS485 interface (connection X90) is used here; Kollmorgen has specified the
protocol. For further details on product specification please contact Kollmorgen
Steuerungstechnik GmbH Kln. Email: info@kollmorgen.de
DCP04 is adapted to the inverter and thus designed for max. speed of 6 m/s. For use of
higher speeds, please contact the manufacturer.
8.1.1
Installation
Connect RS485 inverter interface with control. Contactor X90 is to be used here. The
corresponding assignment is: 1=signal B, 2=signal A, 3= earth reference RS485.
A twisted-conductor, shielded line is recommended.
Connect the control cabinet of the control over a large surface to the inverter housing by
means of a copper band, for example. It is recommended to place the DCP connection
shield on both sides of the box.
A shield placed on the inverter side of the box only may be advantageous for major
distances between inverter and control.
Run contactors attracted must be signalled to the inverter in case of MFC20.devices.
Unfortunately contactors acknowledge has not been provided for DCP message interchange.
Wiring is the same as for conventional controls. (Input QSP1 terminal X1-10b)
The MFC30.devices have integrated run contactors and contactor acknowledges.
The relay output ("contactor control", terminal X1-4a, 5a) has been provided to comply with
the requirements for monitoring as set out in EN81.
8.1.2
Speed assignment and designations

9 speeds are possible.
DCP03 uses 5 speeds to be selected through bit G0, G1, G4, G7
3 speeds thereof are maximum limits for DCP04. To be selected through bit G7, G6 or G1.
The inverter may slow down under certain conditions.
Attention: special runs in accordance with DCP03 specification are possible under DCP4
operation; this means that the values for the remaining speeds (bit G5, G4, G0) must be
entered, too.
The elevator component manufacturers use different speed designations meanwhile, which
entail the danger of confusion and mixup.
12.8.2004
8-1
Operating Manual
Frequency inverter
MFC 20/21
DCP Interface - Preface
MFC inverter
DCP03 / 04 Documentation Kollmorgen
No.
Display panel
Bit
Abb.
Designation Kollmorgen
P23
v0 speed
G0
V0
Creepage V0
P23
v0 speed
G1
VN
Re-levelling VN
G2
Not used
G3
Not used
P24
vi speed
G4
Vi
Inspection Vi
P26
v2 speed
G5
V2
Intermediate speed-
second Vn
P28
v3 speed
G6
V3
P25
vn speed
G7
V4
High speed V2
v5 speed
v6 speed
v7 speed
CPIMFC 45002 ENG
Table 8-1:
Speed assignment
The table has been set up in accordance with the documentation of Kollmorgen.
Please check valid control description and assignment for conformity.
Bits G0....G7 only can be regarded to be properly assigned to MFC inverter display.
8.1.3
Parameters for DCP04 only

The parameters in the table are only relevant for DCP04 interface.
No.
Display panel
72
Distance at=const.
Default
value
0
73
V0 creep distance
74
75
Traction sheave
computed
Stop gain position
regulator
Unit
min
max
mm
5000
mm
auto
1000
mm
0
auto
CPIMFC 45003 ENG
Table 8-2:
DCP04 parameters
The program automatically sets "Auto limits" dependent on other parameter entries.
8-2
12.8.2004
Frequency inverter
MFC 20/21
Operating Manual
DCP Interface
P72 : permits to travel a specific run distance at constant speed. When shorter runs are
performed at lower speeds, energy consumption and wear will be slightly reduced. Run time
will slightly increase in return. Max. 1/3 of the run distance is performed at constant speed
irrespective of the distance entered. This setting does not have any effect on longer runs
where sections to be run at constant speed are standard.
P73: elevators approaching the landing may be forced to travel a defined distance at
creeping speed before arriving at the landing. If the exact ratio is unknown when setting the
elevator into service it is recommended to enter a great value here. The deceleration
distance from creeping speed V0 to zero is already implied here. Should the elevator tend to
overrun the destination landing, a higher value must be entered here.
P74 see 8.1.5 Stopping accuracy under DCP04 operation
P75 stop position controller gain
While the elevator is running, the run characteristics is computed from the parameters set for
speed, acceleration and jerk and transmitted to the speed controller. Computation is
continued up to last few mm before reaching the stop. The reference speed control values
are determined from stopping accuracy distance. Actual stop is almost equal to position preset by the DCP control. Controller gain is set through P75.
Increase the value set for creep distance (P73) to 50....100mm, for example, if there is an
uncomfortable jerk during stopping. Then re-set P75 to ensure smooth and comfortable
stopping.
As soon as the value in P75 leads to proper stopping accuracy and smooth stopping, P73
can be re-set P73 to smaller value.
8.1.4
Safety function TIMEOUT control

If the inverter fails to receive a valid DCP message for more than 150ms while the elevator is in
operation, emergency stop will be effected. "DCP error" and the number of DCP messages with
wrong checksum received since switching on are displayed in the event-error stack of the
inverter. The corresponding service hour counter status for each stack entry is displayed too.
Emergency stop means: disable pulses, open run contactors and close mechanical brake.
8.1.5
Stopping accuracy under DCP04 operation

Gear ratio, suspension and traction sheave diameter for DCP04 operation are to be entered
with utmost care. Inaccurately entered traction sheave diameters can cause unsatisfactory
stopping accuracy.
When the elevator is running, the values for run speed at control display and those of parameter
P101 "actual speed" at inverter display must be the same. Should exact traction sheave
diameter be unknown, a mathematically computed average value is displayed in P74 "traction
sheave computed" of inverter after each run. This value is computed from the distance
signalled from control and the values signalled from drive encoder. However rope slip and
rounding errors will lead to an inaccurate result. After performing a couple of runs to several
landings a significant result will be achieved. Zero may be displayed in P74 if runs to or from the
lower-most landing are made. If so, perform runs between two other landings and read P74.
Enter this value in P14 "traction sheave" if the same or almost the same value is read
repeatedly.
The drive always tends to run too fast or overrun if the value entered in P14 "traction sheave" is
too small. If the value entered is too great, the drive tends to excessive creep distance at
excessively slow speed.
12.8.2004
8-3
Frequency inverter
MFC 20/21
Operating Manual
Annex
Annex
9.1
Declaration of conformity
Fig. 9-1:
12.8.2004
Declaration of conformity page 1
9-1
Operating Manual
Frequency inverter
MFC 20/21
Annex - Declaration of conformity
Fig. 9-2:
9-2
Declaration of conformity page 2
12.8.2004
Frequency inverter
MFC 20/21
Operating Manual
Annex
9.2
Settings
Customer:
Date:
Code:
Name:
Order number:
Serial No.:
Parameter
Designation
Value
Unit
P 0
Reference start delay
ms
P 1
Brake application time
P 3
Direction of rotation
ms
not / inverted
P 4
Direction of rotation
not / inverted
P 5
P gain
P 6
I gain
P 7
Language selection
P8
RS 485 mode
P 10
Analog output MP42A
P 11
Analog output MP43A
P 13
Gear ratio
P 14
Traction sheave diameter
P 15
Suspension
P 17
N rat computed
1/min
P 18
Operating point for n = 0
1/min
P 19
Jerk
m/s
P 20
Acceleration
ms
mm
m/s
on / off
P 21
Acceleration precontrol
P 22
Acceleration precontrol value
P 23
Levelling speed v0
m/s
P 24
Inspection speed vi
m/s
P 25
Rated speed vn
m/s
P 26
m/s
P 27
Second intermediate speed Vn2
m/s
P 28
Speed emergency operation
m/s
P 29
m/s
P 30
m/s
P 31
m/s
P 32
m/s
P 37
Operating point v < 0,3
m/s
P 38
Short run device
P 39
Correction short-run distance
on / off
cm
Table 9-1:
12.8.2004
Settings P 0 - P 39
9-3
Operating Manual
Frequency inverter
MFC 20/21
Annex - Settings
Parameter
Designation
Value
Unit
P 40
Motor type
P 44
Speed threshold PROGOUT
P 45
Output PROGOUT
P 46
Output PROGOUT1
P 47
Output v<0,3
P 48
Input PROGANA
P 49
Input PROGIN
P 50
Load pre-setting
P 51
Actual value load weighing
P 52
Load compensation value
on / off
P 53
Adopt load current
P 54
Load specification gain
P 55
Hold controlling gain position controller
P 60
Rated motor frequency
Hz
P 61
Rated motor voltage
P 62
Rated motor speed
min -1
P 63
Rated motor current
P 64
Motor cos (phi)
P 65
Rotor time constant computed
P 66
No-load current computed
P 67
Reference rotor time constant
P 68
Reference no-load current
P 72
Distance at v = constant
mm
P 73
V0 creep distance
mm
P 74
Traction sheave computed
mm
P 75
Hold gain position controller
P 81
autotuning value RS
P 81
autotuning value LS
P 160
imax as percentage of ioverload
Table 9-2:
9-4
Settings 40 - P 160
12.8.2004
Frequency inverter
MFC 20/21
Operating Manual
Annex
9.3
Parameter 40 and associated motor types
9.3.1
Asynchronous motors
No.
1
2
3
4
24
25
26
27
28
29
31
32
33
34
35
53
54
55
56
57
58
59
60
61
62
63
64
86
87
88
89
90
91
92
94
120
122
124
150
Device designation MFC 20 ..

Motor designation
DEE132K005
DTE(DKE)132M001
DTE132M004
DTE(DKE)(DEE)132M003 DTE132M005
DTE(DKE)(DEE)132S002
ELEMOL/CTF132S.22
ELEMOL/CTF132S.18
1LA7 130-4AA
RF132M/4/9,2
ULGA132SB-04C
FLVF132MB-04
DTE(DKE)140L004 DKL140L001 DTE140L008
DTE140L010
DTE(DKE) (DEE)140S007
DTE140S009
DKE140L103
DTEC140L008
DNGW160LB-04C
1LA7 133-4AA
YBTD-17
VFD160.32R-4
FLVF160MB-04
FLVF160LB-04
DKL180M003
DTE180S003
DTE180S601
DKE180M002
DKE180S100
LUGA180LA04C
VFD180.48R-4
FLVF180MB-04
VFD200.40R-4
DAF290M001
DAF290M002
DAF290M003
DAF290M005
DAF330M001
DAF330M003
DAF330M005
DAF380M004 DAF380M104
15
32
48
60
1
1
1
1
1
1
1
0
1
1
0
0
0
0
0
0
0
1
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
1
0
1
1
1
1
1
1
0
1
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
1
1
0
1
1
0
1
1
0
1
1
0
0
0
1
0
0
0
0
1
0
1
1
1
1
1
1
1
1
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
0
0
1
0
0
1
1
1
1
1
1
1
1
1
1
1
0
1
0
1
1
0
1
Table 9-3:
12.8.2004
Assignment of asynchronous motors
9-5
Operating Manual
Frequency inverter
MFC 20/21
Annex - Parameter 40 and associated motor types
9.3.2
Synchronous motors
Device designation MFC 20 ..

No.
15
32
48
60
Motor designation
DAF190S001
WSG-07.1
10
DAF210Mx01
DAF210Mx11
11
DAF210Mx03
DAF210Mx13
12
DAF210Mx05
13
DAF210Mx07
20
DAF210Mx17
DAF210Lx02
DAF210Lx12
21
DAF210Lx04
DAF210Lx14
22
DAF210L206
23
DAF210Lx08
DAF210Lx18
30
DAF270M000
SC300M000
31
DAF270M001
SC300M001
32
DAF270L007
40
SC300S003
41
SC300S004
42
SC300M002
43
SC300M005
44
SC300M006
Table 9-4:
Assignment of synchronous motors
Explanation
1 means motor/device assignment possible
0 means motor/device assignment not possible
9-6
12.8.2004
Frequency inverter
MFC 20/21
Operating Manual
Annex
9.4
Connection diagrams
9.4.1
Run contactors on motor side
Fig. 9-3:
12.8.2004
Run contactors on motor side
9-7
Operating Manual
Frequency inverter
MFC 20/21
Annex - Connection diagrams
9.4.2
Run contactors on line side
CPI_330004_GER
Fig. 9-4:
9-8
Run contactors on line side
12.8.2004
Operating Manual
Frequency inverter
MFC 20/21
Annex
9.4.3
Emergency operation
CPI_330006_GER
Fig. 9-5:
12.8.2004
Emergency operation
9-9
Operating Manual
Frequency inverter
MFC 20/21
Annex - Quick Reference
9.5
Quick Reference
Should you have any questions please inform us about the installation data as indicated in
below table. Installation data and parameter data in frequency inverter must be equivalent. The
associated inverter parameters are indicated in right-hand column.
Inverter type MFC 20
Order number
Size of frequency inverter
Software Version
(after powering the device on the software
will appear on the display)
Gear type
Gear ratio
Motor type
Traction sheave diameter [mm]
Your data
Examples
39 ...
(see name plate at gear)
15, 32, 48, 60
(see name plate at inverter on left side)
If you remove the varnished cover, the Eprom will
appear with the version indicated on top side (also see
manual, fig. 4-1).
TW 45, TW 63, W 191,
W 263 B, W 332 B
z.B. 48:2 (=24)
Motor-driven gear:
type see name plate of motor.
Gearless:
DAF 210, DAF 270;
SC 300, DAF 290, DAF 330,
DAF 380
-
Parameter
P120
P120
P13
P40
P14
Suspension
Rated speed vN [m/s]
1:1, 2:1, etc.

-
P15
P25
Inspection speed vI [m/s]
P24
Acceleration [m/s]
P20
Change of acceleration (jerk) [m/s]
P19
Encoder signals
4096 TTL, etc.
Table 9-5:
9-10
P96
Installation data guide for inquiry calls
12.8.2004
Frequency inverter
MFC 20/21
Operating Manual
Annex
9.6
Quick reference
cable cross-sectional areas 2-12

connection diagrams 2-3, 9-7
Derating
installation altitude 2-8
swiching cycle and duty cycle 2-8
Deviating mains voltage 2-9
Dimension sheet 2-22
EMC measures 2-17
emergency operation 2-10
encoder
types and connector assignment 2-13
External modules 2-25
leakage current 2-9
Minimum floor-to-floor distances 4-10
Modernization 7-1
Mounting instruction 2-18
Order numbers frequency inverters 2-7
Parameter
Display parameters 5-31
12.8.2004
Parameters
variable 5-17
Product 2-1
Protection 2-6
Protective device against fault current 2-9
Short 6-1
Sicherheitshinweise 1-2
Switching sequence diagram 2-16
Technical data 2-6
Autotransformer 2-31
brake resistor 2-28
inverter types 2-7
output choke 2-27
Technical data autotransformer 2-31
Technical data line choke 2-26
Technical data line filter 2-25
updating 10-1
Voltage isolation of frequency inverter 2-9
9-11
Operating Manual
Frequency inverter
MFC 20/21
Updating
10
12.8.2004
Updating
Date
Prepared
by
Description of updates
01.07.2004
Albertelli
Emhardt
Operating manual prepared in current format
10-1

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Explanation of symbols used ..................................................................................................... 1-1

General safety instructions......................................................................................................... 1-2

Product description and installation instructions ................................................................ 2-1

Representation of frequency inverter MFC 20/21...................................................................... 2-1

Name plate and warranty label .................................................................................................. 2-2

Description of frequency inverter MFC 20/21 ............................................................................ 2-3

Naming ....................................................................................................................................... 2-4

Warnings .................................................................................................................................... 2-4

Mounting instructions ................................................................................................................. 2-5

Technical data............................................................................................................................ 2-6

Common data............................................................................................................................. 2-6

Type data ................................................................................................................................... 2-7

Order numbers ........................................................................................................................... 2-8

General instructions ................................................................................................................... 2-9

Mains voltage ............................................................................................................................. 2-9

System configuration.................................................................................................................. 2-9

Mains connection ....................................................................................................................... 2-9

Isolation of frequency inverter .................................................................................................... 2-9

Leakage current ......................................................................................................................... 2-9

Fault current ............................................................................................................................... 2-9

Discharge time of DC link capacitors ......................................................................................... 2-9

Electronic Ground .................................................................................................................... 2-10

Run contactors ......................................................................................................................... 2-10

Internal fan ............................................................................................................................... 2-10

Emergency operation ............................................................................................................... 2-10

Interface ................................................................................................................................... 2-11

Connection diagram ................................................................................................................. 2-11

Frequency inverter terminals.................................................................................................... 2-11

Motor ........................................................................................................................................ 2-11

Braking resistor ........................................................................................................................ 2-12

MFC 20_21_ENG / Version 01/04

Internal voltages....................................................................................................................... 2-12

Separately driven motor fan ..................................................................................................... 2-12

Cable cross-sectional areas..................................................................................................... 2-12

Motor PTC thermistor connection ............................................................................................ 2-12

Incremental encoder connection.............................................................................................. 2-13

Encoder with rectangular signals ............................................................................................. 2-13

Encoder with sine-cosine signals............................................................................................. 2-13

Interface to lift control............................................................................................................... 2-14

Description ............................................................................................................................... 2-14

Ready message ....................................................................................................................... 2-14

Input and outputs ..................................................................................................................... 2-14

Encoder signals........................................................................................................................ 2-17

System pertubation, EMC measures ....................................................................................... 2-17

Mounting instructions ............................................................................................................... 2-18

Line choke ................................................................................................................................ 2-21

Line filter................................................................................................................................... 2-21

Installation of other cables ....................................................................................................... 2-21

Dimension drawings................................................................................................................. 2-22

Dimension sheet and front view (connector and terminals)..................................................... 2-22

MFC 20-15, 32 ......................................................................................................................... 2-22

MFC 20-48 ............................................................................................................................... 2-23

MFC 20-60 ............................................................................................................................... 2-24

External modules ..................................................................................................................... 2-25

Line filter................................................................................................................................... 2-25

Line choke ................................................................................................................................ 2-26

Output choke............................................................................................................................ 2-27