E 0212

Heat Exchanger Specification Sheet
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58
Size
Surf/unit(eff.)
650 -- 6000
141.9
Fluid allocation
Fluid name
Fluid quantity, Total
Vapor (In/Out)
Liquid
Noncondensable
Temperature (In/Out)
Dew / Bubble point
Density
Vapor/Liquid
Viscosity
Molecular wt, Vap
Molecular wt, NC
Specific heat
Thermal conductivity
Latent heat
Pressure (abs)
Velocity
Pressure drop, allow./calc.
mm
m
Type AES
Connected in
Hor
1 parallel
1 series
Shells/unit 1
Surf/shell (eff.)
141.9
m
PERFORMANCE OF ONE UNIT
Shell Side
Tube Side
0245-2->0246-2
0236-2->0237-2
22507
22612
kg/h
0
0
0
0
kg/h
22507
22507
22612
22612
kg/h
0
0
0
0
kg/h
C
C
kg/m
cp
119.43
959.33
0.5075
84.91
43.99
986.53
0.9513
1018.2
2.697
80
994.63
1.1426
3.867
3.732
3.57
3.688
kJ/(kg K)
0.284
0.2968
0.311
0.2994
W/(m K)
kJ/kg
600
598.039
500
494.19
kPa
0.09
0.21
m/s
50
1.961
50
5.81
kPa
Fouling resistance (min)
0.0005 Ao based
0.00035
0.00035
m K/W
Heat exchanged
MTD corrected
819.9
34.23
kW
C
Transfer rate, Service
Dirty
Clean 197.2
168.8
168.9
W/(m K)
CONSTRUCTION OF ONE SHELL
Sketch
Shell Side
Tube Side
Design/vac/test pressure:g
700
700
kPa
Design temperature
155
115
C
Number passes per shell
1
2
Corrosion allowance
0
2
mm
Connections
In
76.2 150 ANSI 1
50.8 150 ANSI
mm 1
1
76.2 150 ANSI 1
Size/rating
Out
76.2 150 ANSI
Nominal
Intermediate
150 ANSI
150 ANSI
Tube No.
OD 19.05
Tks-Avg 2.77
Length 6000
410
mm
mm Pitch 25.4
mm
Tube type Plain
Tube pattern
90
#/m Material SA-213 T5
Shell SA-240 304
ID 650
OD 660
SA-240 304
mm Shell cover
Channel or bonnet
Channel cover
SA-240 304
SA-240 304
Tubesheet-stationary SA-240 304
Tubesheet-floating
SA-240 304
Floating head cover SA-240 304
Impingement protection None
Baffle-cross
Type Single segmental
Cut(%d) 39.5
SA-240 304
H Spacing: c/c 400
mm
mm
Baffle-long
Seal type
Inlet
690.71
0
Supports-tube
U-bend
Type
Bypass seal
Tube-tubesheet joint
Exp. 2 grv
Expansion joint
Type None
RhoV2-Inlet nozzle
Bundle entrance 7
Bundle exit 7
1791
kg/(m s)
Gaskets - Shell side
Tube Side
Flat Metal Jacket Fibe
Floating head
Code requirements
TEMA class R - refinery service
ASME Code Sec VIII Div 1
Weight/Shell
Filled with water 6242.2
Bundle
4250
3050.5
kg
Remarks
T2
T1
S1
S2
Heat Exchanger Thermal Design
Shell&Tube V8.4
File: D:\HTTEK\..\AMINE\E-0212.edr
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41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
Size
650
x
6000
Surf/Unit (gross/eff/finned)
Surf/Shell (gross/eff/finned)
mm
147.2 /
147.2 /
Process Data
Total flow
Vapor
Liquid
Noncondensable
Cond./Evap.
Temperature
Dew / Bubble point
Quality
Pressure (abs)
DeltaP allow/cal
Velocity
kg/h
kg/h
kg/h
kg/h
C
C
kPa
kPa
m/s
Liquid Properties
Density
kg/m
Viscosity
cp
Specific heat
kJ/(kg K)
Therm. cond.
W/(m K)
Surface tension dynes/cm
Molecular weight
Vapor Properties
Density
kg/m
Viscosity
cp
Specific heat
kJ/(kg K)
Therm. cond.
W/(m K)
Molecular weight
Two-Phase Properties
Latent heat
kJ/kg
Shell Side
In
Out
22507
0
0
22507
22507
0
0
119.43
84.91
Hor
1 parallel
1
PERFORMANCE OF ONE UNIT

Tube Side
Heat Transfer Parameters
Total heat load
kW
In
Out
22612
Eff. MTD/ 1 pass MTD
C
0
0
Actual/Reqd area ratio - fouled/clean
22612
22612
0
W/(m K)
Coef./Resist.
0
Overall fouled
168.9
43.99
80
Overall clean
197.2
Tube side film
262.4
0
0
Tube side fouling
2013.4
500
494.19
Tube wall
8796.5
50
5.81
Outside fouling
2839
0.21
0.21
Outside film
871.4
0
598.039
1.961
0.09
959.33
0.5075
3.867
0.284
986.53
0.9513
3.732
0.2968
1018.2
2.697
3.57
0.311
994.63
1.1426
3.688
0.2994
27.05
27.05
27.06
27.06
Plain
13.51 / 19.05
6
/ 5.7814
2
410
90
25.4
None
No / No
Connected in
Shells/unit
m
m
0
600
50
0.09

Reynolds No. vapor
Reynolds No. liquid
3199.56 1706.76
Prandtl No. vapor
Prandtl No. liquid
6.91
11.96
kW
Heat Load
Vapor only
0
2-Phase vapor
0
Latent heat
0
2-Phase liquid
0
Liquid only
-819.9
Tubes
Type
ID/OD
mm
Length act/eff
m
Tube passes
Tube No.
Tube pattern
Tube pitch
mm
Insert
Vibration problem
Printed: 3/20/2015 at 8:19:32 AM
Type
AES
141.9 /
141.9 /
Design (Sizing)
Page 2
1070.67
30.96
2527.14
14.07
kW
0
0
0
0
819.9
1 series
819.9
34.23 / 40.17
1 / 1.17
m K/W
0.00592
0.00507
0.00381
0.0005
0.00011
0.00035
0.00115
64.36
8.39
1.92
5.95
19.38
Shell Side Pressure Drop

Inlet nozzle
Inlet space Xflow
Baffle Xflow
Baffle window
Outlet space Xflow
Outlet nozzle
Intermediate nozzle
kPa
1.045
0.012
0.136
0.044
0.012
0.711
%
53.3
0.62
6.96
2.25
0.59
36.28
Tube Side Pressure Drop

Inlet nozzle
Entering tubes
Inside tubes
Exiting tubes
Outlet nozzle
Intermediate nozzle
kPa
4.499
0.023
0.826
0.041
0.419
%
77.46
0.39
14.23
0.71
7.21
Velocity / Rho*V2
Shell nozzle inlet
Shell bundle Xflow
Shell baffle window
Shell nozzle outlet
Shell nozzle interm
m/s
1.37
kg/(m s)
1791
Tube nozzle inlet

Tubes
Tube nozzle outlet
Tube nozzle interm
Baffles
Type
Single segmental
Number
12
Cut(%d)
39.5
Cut orientation
H
Spacing: c/c
mm
400
Spacing at inlet
mm 690.71
Spacing at outlet
mm
690.71
0.09
0.08
0.09
0.08
1.33
1742
m/s
2.85
kg/(m s)
8267
0.21
0.21
1.32
1744
Nozzles: (No./OD)
Shell Side
Inlet
mm
1 / 88.9
Outlet
1 / 88.9
Other
/
Impingement protection
RhoV2 violation
Tube Side
1 / 60.32
1 / 88.9
/
None
No
Shell&Tube V8.4
Page 3
Printed: 3/20/2015 at 8:19:32 AM
Performance
Design (Sizing)
Shell Side
Tube Side
Total mass flow rate
kg/h
22507
Vapor mass flow rate (In/Out)
kg/h
Liquid mass flow rate
kg/h
22507
22507
22612
22612
119.43
84.91
43.99
80
600
598.039
500
494.19
Vapor mass quality

Temperatures
Dew / Bubble point
Operating pressures
Film coefficient (mean)
Fouling resistance (OD based)
kPa
W/(m K)
m K/W
Velocity (highest)
m/s
Pressure drop (allow./calc.)
kPa
Total heat exchanged
kW
22612
871.4
262.4
0.00035
0.0005
0.09
0.21
50
819.9
1.961
Unit
AES
Overall clean coef (plain/finned)
W/(m K)
197.2
Shell size
Overall dirty coef (plain/finned)
W/(m K)
168.9
Tubes
Plain
Effective area (plain/finned)
141.9
Insert
None
Effective MTD
Actual/required area ratio(dirty/clean)
34.23
No.
1.17
Pattern
650
410
OD
50
5.81
pass
1 ser
1 par
6000
mm
Hor
19.05 Tks
90
Pitch
Vibration problem
No
Baffles Single segmental
RhoV2 problem
No
Total cost
81212
2.77
mm
25.4 mm
Cut(%d)
39.5
Dollar(US)

Shell side / Fouling / Wall / Fouling / Tube side
Shell&Tube V8.4
Page 4
Printed: 3/20/2015 at 8:19:33 AM
Shell&Tube V8.4
Page 5
Printed: 3/20/2015 at 8:19:33 AM
Overall Coefficient/Resistance Summary

Area required
Area ratio: actual/required
Clean
Dirty
Max Dirty
121.5
141.8
141.9
1.17
1.0
197.2
168.9
168.8
Overall coefficient
W/(m K)
Overall resistance
m K/W
0.00507
0.00592
0.00592
Shell side fouling
m K/W
0.0
0.00035
0.00035
0.0
0.0005
0.0005
Tube side fouling*

Resistance Distribution
W/(m K)
m K/W
%
22.63
Shell side film
871.4
0.00115
Shell side fouling
2839
0.00035
Tube wall
8796.5
0.00011
Tube side fouling*
2013.4
0.0005
Tube side film *
262.4
0.00381
* Based on outside surface - Area ratio: Ao/Ai = 1.41
Thermal Details
Thermal Details - Hot Side
Stream mass fractions
Liquid mass fractions at inlet
Liquid mass fractions at outlet
Vapor mass fractions at inlet
Vapor mass fractions at outlet
Liquid 2 mass fractions at inlet
Liquid 2 mass fractions at outlet
Stream mole fractions
Liquid mole fractions at inlet
Liquid mole fractions at outlet
Vapor mole fractions at inlet
Vapor mole fractions at outlet
Liquid-2 mole fractions at inlet
Liquid-2 mole fractions at outlet
Stream mass flow
kg/h
Liquid mass flow at inlet
kg/h
Liquid mass flow at outlet
kg/h
Vapor mass flow at inlet
kg/h
Vapor mass flow at outlet
kg/h
Liquid 2 mass flow at inlet
kg/h
Liquid 2 mass flow at outlet
kg/h
2.24
75.13
19.38
19.38
5.95
5.96
1.92
1.92
8.39
8.41
64.36
64.34
Shell&Tube V8.4
Page 6
Printed: 3/20/2015 at 8:19:33 AM
Thermal Details - Cold Side

Stream mass fractions
Liquid mass fractions at inlet
Liquid mass fractions at outlet
Vapor mass fractions at inlet
Vapor mass fractions at outlet
Liquid 2 mass fractions at inlet
Liquid 2 mass fractions at outlet
Stream mole fractions
Liquid mole fractions at inlet
Liquid mole fractions at outlet
Vapor mole fractions at inlet
Vapor mole fractions at outlet
Liquid-2 mole fractions at inlet
Liquid-2 mole fractions at outlet
Stream mass flow
kg/h
Liquid mass flow at inlet
kg/h
Liquid mass flow at outlet
kg/h
Vapor mass flow at inlet
kg/h
Vapor mass flow at outlet
kg/h
Liquid 2 mass flow at inlet
kg/h
Liquid 2 mass flow at outlet
kg/h
Thermal Details - Coefficients

Film Coefficients
W/(m K)
Shell Side
Tube Side
Bare area (OD) / Finned area

Overall film coefficients
Bare area (OD) / ID area
871.4
262.4
370
871.4
262.4
370
Vapor sensible
Two Phase
Liquid sensible
Prandtl numbers
In
Out
6.91
11.96
30.96
14.07
3199.56
1706.76
1070.67
2527.14
Vapor Nominal
Liquid Nominal
Fin Efficiency
Out
Vapor
Liquid
Reynolds numbers
In
Shell&Tube V8.4
Temperature Difference
Page 7
Printed: 3/20/2015 at 8:19:33 AM
Heat Flux (based on tube O.D.)
Overall Effective MTD
34.23
Overall actual flux
One pass counterflow MTD
40.17
Critical heat flux (at highest ratio)
LMTD based on end points
40.17
Highest actual flux
Effective MTD correction factor
0.85
Wall Temperatures
kW/m
5.8
9.1
Highest ratio, actual/critical flux
Mean shell metal temperature
99.55
90.59
Mean tube metal temperature

Tube wall temperatures (highest / lowest)
104.31
Shell Side
Heat Load Summary
73.53
Tube Side
kW
% total
kW
Vapor only
2-Phase vapor
Latent heat
2-Phase liquid
Liquid only
-819.9
100
819.9
100
Total
-819.9
100
819.9
100
Effectiveness
0.468
% total
Shell&Tube V8.4
Page 8
Printed: 3/20/2015 at 8:19:33 AM
Thermal Details - Pressure Drop

Pressure Drop
kPa
Maximum allowed
Total calculated
Gravitational
Frictional
Momentum change
Pressure drop distribution
m/s
Inlet nozzle
1.37
Entering bundle
0.08
Shell Side
Tube Side
50
50
1.961
5.81
1.961
5.809
0.001
kPa
1.045
%dp
53.3
Inside tubes
0.21
Inlet space Xflow
0.012
0.62
Bundle Xflow
0.09
0.09
0.136
6.96
Baffle windows
0.08
0.08
0.044
2.25
0.05
0.012
0.59
Outlet space Xflow
0.05
Exiting bundle
0.08
Outlet nozzle
1.33
Liquid outlet nozzle

Vapor outlet nozzle
Intermediate nozzles
m/s
0.711
36.28
kPa
%dp
2.85
4.499
77.46
0.21
0.023
0.39
0.826
14.23
0.21
0.041
0.71
1.32
0.419
7.21
0.21
Shell&Tube V8.4
Page 9
Printed: 3/20/2015 at 8:19:33 AM
Thermal Details - Shell Side Stream Analysis

Shell Side Flow Fractions
Inlet
Middle
Outlet
Crossflow
0.73
0.62
0.75
Window
0.89
0.75
0.91
Baffle hole - tube OD
0.06
0.12
0.04
0.79
Baffle OD - shell ID
0.05
0.13
0.05
4.76
Shell ID - bundle OTL
0.16
0.13
0.15
45.28
Pass lanes
Rho*V2 analysis
Flow Area
mm
Shell inlet nozzle
4769
Shell entrance
Density
kg/m
Rho*V2
kg/(m s)
1.37
959.33
1791
2232
11680
0.56
959.33
299
5953
Bundle entrance
77725
0.08
959.33
5953
Bundle exit
77725
0.08
986.53
5953
Shell exit
11680
0.54
986.53
290
5953
Shell outlet nozzle
4769
1.33
986.53
1742
m/s
kg/m
kg/(m s)
kg/(m s)
8928
mm
Velocity
m/s
Diam. Clearance
mm
Tube inlet nozzle
2165
2.85
1018.2
8267
Tube inlet
29387
0.21
1018.2
45
Tube outlet
29387
0.21
994.63
46
Tube outlet nozzle
4769
1.32
994.63
1744
Thermosiphons
Thermosiphon stability
Vertical Tube Side Thermosiphons
Flow reversal criterion - top of tubes (should be > 0.5)
Flooding criterion - top of tubes (should be > 1.0)
Fraction of tube length flooded
Kutateladze Number in axial nozzle (should be > 3.2 )
Kettles
Recirculation ratio
Quality at top of bundle
Entrainment fraction
TEMA limit
kg/(m s)
Shell&Tube V8.4
Page 10
Printed: 3/20/2015 at 8:19:33 AM
Thermal Details - Vibration Analysis - Fluid Elastic Instability HTFS

Shell number:
1/1
Fluid Elastic Instability Analysis

Vibration tube number
Vibration tube location
Inlet row,
centre
No
Vibration
Outer window, Baffle overlap Bottom Row Inlet row, end Outer window,
bottom
top
No
No
No
No
No
W/Wc for heavy damping (LDec=0.1)
0.01
0.03
0.01
0.01
0.01
0.02
W/Wc for medium damping (LDec=0.03)
0.01
0.06
0.02
0.01
0.01
0.04
W/Wc for light damping
0.02
0.1
0.03
0.02
0.02
0.08
W/Wc for estimated damping
0.01
0.04
0.02
0.01
0.01
0.04
Estimated log Decrement
0.04
0.06
0.04
0.06
0.04
0.04
51.32
32.85
81.91
32.85
51.32
51.32
Dominant
Span
Outlet
Dominant
Span
Inlet
Dominant
Span
Inlet
Dominant
Span
Inlet
Dominant
Span
Outlet
Dominant
Span
Outlet
1.65
1.65
1.65
1.65
1.65
1.65
(LDec=0.01)
Tube natural frequency
cycle/s
Natural frequency method

Dominant span
Tube effective mass
kg/m
Note: W/Wc = ratio of actual shellside flowrate to critical flowrate for onset of fluid-elastic instability
Tube material density
kg/m
7841.74
Tube axial stress
N/mm
Tube material Young's Modulus
N/mm
211005.3
U-bend longest unsupported length
mm
Shell&Tube V8.4
Page 11
Printed: 3/20/2015 at 8:19:33 AM
Thermal Details - Vibration Analysis - Resonance Analysis HTFS

Shell number:
1/1
Resonance Analysis
Vibration tube number
Vibration tube location
Inlet row,
centre
Inlet row,
centre
Inlet row,
centre
Outer
bottom
Outer
bottom
Outer
bottom
Baffle
overlap
Baffle
overlap
Baffle
overlap
Bottom
Row
Bottom
Row
Bottom
Row
Inlet row,
end
Inlet row,
end
Inlet row,
end
Outer
top
Outer
top
Outer
top
Inlet
Midspace
Inlet
Midspace
Inlet
Midspace
Inlet
Midspace
Inlet
Midspace
Inlet
Midspace
Location along tube
No
Outlet
Outlet
Outlet
Outlet
Outlet
Outlet
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
800
1090.71
1090.71
800
690.71
690.71
400
690.71
1090.71
800
690.71
690.71
800
1090.71
690.71
800
1090.71
0.03
0.01
0.02
0.04
0.02
0.01
0.02
0.01
0.01
0.05
0.03
0.01
0.01
0.03
0.01
Frequency ratio: Fv/Fa
Frequency ratio: Ft/Fn
0.02
0.01
0.03
0.01
0.01
0.01
0.01
0.01
0.03
0.02
0.01
0.02
0.01
Frequency ratio: Ft/Fa
Vibration problem
Span length
mm 690.71
Frequency ratio: Fv/Fn
Vortex shedding amplitude
mm
Turbulent buffeting amplitude
mm
TEMA amplitude limit
mm
Natural freq., Fn
cycle/s 51.32
Acoustic freq., Fa
cycle/s 1361.88
Flow velocity
m/s
X-flow fraction
RhoV2
Strouhal No.
kg/(m s)
51.32
51.32
32.85
32.85
32.85
81.91
81.91
81.91
32.85
32.85
32.85
51.32
51.32
51.32
51.32
51.32
51.32
1350.41
1343.02
1361.88
1350.41
1343.02
1361.88
1350.41
1343.02
1361.88
1350.41
1343.02
1361.88
1350.41
1343.02
1361.88
1350.41
1343.02
0.08
0.02
0.01
0.03
0.07
0.03
0.03
0.08
0.03
0.01
0.02
0.08
0.08
0.02
0.01
0.03
0.07
0.03
0.79
0.79
0.79
0.79
0.79
0.79
0.79
0.79
0.79
0.79
0.79
0.79
0.79
0.79
0.79
0.79
0.38
0.38
0.38
0.38
0.38
0.38
0.38
0.38
0.38
0.38
0.38
0.38
0.38
0.38
0.38
0.38
0.38
0.38
Shell&Tube V8.4
Page 12
Printed: 3/20/2015 at 8:19:33 AM
Thermal Details - Methods

Hot Side
Heat transfer coefficient multiplier
Heat transfer coefficient specified
Pressure drop multiplier
Pressure drop calculation option
Cold Side
No
No
No
friction only
No
No
No
friction only
Calculation method
Advanced method
Desuperheating heat transfer method

Multicomponent condensing heat transfer method
Vapor shear enhanced condensation
Liquid subcooling heat transfer (vertical shell)
Wet wall
HTFS - Silver-Bell
Yes
Not Used
Subcooled boiling accounted for in

Post dryout heat transfer accounted for
Correction to user-supplied boiling curve
Falling film evaporation method
Heat transfer & pressure drop

No
Boiling curve not used
HTFS recommended method
Single phase tubeside heat transfer method

Lowfin Calculation Method
HTFS recommended method

HTFS / ESDU
Tube pass multiplier
Shell&Tube V8.4
Page 13
Printed: 3/20/2015 at 8:19:33 AM
Basic Geometry
Unit Configuration
Exchanger Type
AES
Position
Hor
Arrangement
1 par
Baffle type
1 ser
Single segmental
Baffle number
410
Tube length actual

Tube passes
Tube type
Plain
Tube O.D.
mm
19.05
Tube pitch
mm
25.4
mm
400
Spacing at inlet
mm
690.71
Outside diameter
mm
mm
Tube pattern
Shell
660
90
Kettle
Front head
660
650
650
Shell Side
Inlet
Nozzle type
Outlet
Tube Side
Inlet
Outlet
mm
88.9
88.9
60.32
88.9
Inside diameter
mm
77.93
77.93
52.5
77.93
Height under nozzle
mm
44.01
44.01
Dome inside diameter
mm
Vapor belt inside diameter
mm
Vapor belt inside width

Vapor belt slot area
Distance to tubesheet
mm
mm
No
No
impingement impingement
5705
190
mm
Rear head
627.42
617.42
Actual outside diameter
Number of nozzles
12
Spacing (center-center)
Inside Diameter
Tube number (calcs.)
Shell&Tube V8.4
Page 14
Printed: 3/20/2015 at 8:19:33 AM
Tubes
Tubes
Type
Plain
Tube number
410
Outside diameter
mm
19.05
Number of tubes plugged
Inside diameter
mm
13.51
Tube length actual
Wall thickness
mm
2.77
Tube length effective
5.7814
1.41
Front TubesheetThickness
mm
38.52
25.4
Rear TubesheetThickness
mm
38.52
W/(m K)
SA-213 T5
28.7923
Area ratio: Ao/Ai

Pitch
mm
Pattern
90
External enhancement
Material
Thermal conductivity
Internal enhancement
Low fins
Longitudinal fins
Fin density
#/m
Fin number
Fin height
mm
Fin thickness
mm
Fin thickness
mm
Fin height
mm
Tube root diameter
mm
Fin spacing
mm
Tube wall thickness under fin
mm
Cut and twist length
mm
Tube inside diameter under fins
mm
High Fin Thick
mm
High Fin Frequency
#/m
Other (high) fins

High Fin Type
High Fin Tip Diameter
Default
mm
Shell&Tube V8.4
Page 15
Printed: 3/20/2015 at 8:19:33 AM
Baffles
Baffles
Type
Single segmental
Tubes in window
Baffle cut: inner / outer / interm
Yes
Number
Actual (% diameter)
12
Nominal (% diameter)
Actual (% area)
39.5
40
Spacing (center-center)
mm
400
36.73
Spacing at inlet
mm
690.71
Cut orientation
Spacing at outlet
mm
690.71
Thickness
Spacing at central in/out for G,H,I,J shells
mm
Tube rows in baffle overlap
Spacing at center of H shell
mm
Tube rows in baffle window
8.5
End length at front head
mm
732.24
Baffle hole - tube od diam clearance
mm
0.79
End length at rear head
mm
867.76
Shell id - baffle od diam clearance
mm
4.76
H
mm
VariableBaffles
Baffle spacing
mm
Baffle cut percent, outer

Baffle cut percent, inner
Number of baffle spaces
Baffle region length
mm
Baffle cut area percent, outer

Baffle cut area percent, inner
Supports Misc. Baffles

Supports-tube
Longitudinal Baffle
Supports in endspace at front head
Thickness
mm
Supports in endspace at rear head
Window length at front head
mm
Supports between baffles
Window length at center
mm
Window length at rear head
mm
Support blanking baffle
Yes
Supports at U-bend
Supports at each G,H,J shell inlet and I shell outlet
Supports at center of H shell
Supports for K, X shells
Special support at inlet nozzle
No
6.35
Shell&Tube V8.4
Page 16
Printed: 3/20/2015 at 8:19:33 AM
Bundle
Bundle
Shell ID to center 1st tube row
Tube passes
mm
From top
44.01
Tube pass layout
Ribbon (single band)
From bottom
44.01
Tube pass orientation
Standard (horizontal)
From right
36.08
U-bend orientation
From Left
36.08
Horizontal pass lane width
mm
None
Vertical pass lane width
mm
Undefined
15.88
Impingement distance
mm
Interpass tube alignment
Impingement plate diameter
mm
Deviation in tubes/pass
Impingement plate width
mm
Outer tube limit
mm
604.72
Impingement plate length
mm
Shell id - bundle otl diam clearance
mm
45.28
Impingement plate thickness
mm
Gross surface area per shell
147.2
Tie rod diameter
mm
9.55
Effective surface area per shell
141.9
Sealing strips (pairs)
Bare tube area per shell
141.9
Tube to tubesheet joint
Finned area per shell
Tube projection from front tsht
mm
U-bend area per shell
Tube projection from rear tsht
mm
Internal enhancements
None
Twisted tape 360 deg twist pitch
mm
Twisted tape thickness
mm
hiTRAN part number
Tie rod number
Enhancements
Tube insert type
Yes
6
2
Exp. 2 grv
Shell&Tube V8.4
Page 17
Printed: 3/20/2015 at 8:19:34 AM
Setting Plan
Views on arrow A
A
6752 Overall
T2
480
202 217 190
5515
S1
480
T2
T1
S1
480
T1
217
1200
3600
5640
517
480
Pulling Length
S2
S2
150
150
2 Bolts
Fixed
Ref
S1
S2
T1
T2
OD
89 mm
89 mm
60 mm
89 mm
Wall
5.5 mm
5.5 mm
3.9 mm
5.5 mm
Nozzle Data
Standard
150 ANSI Weld neck
150 ANSI Weld neck
150 ANSI Weld neck
150 ANSI Weld neck
Notes
Design Data
Design Pressure
Design Temperature
Full Vacuum
Corrosion Allowance
Test Pressure
Number of Passes
Radiography
PWHT
Internal Volume
Units
bar
C
mm
bar
143
572
75
572
143
75
2 Bolts
Sliding
Shell
7.
155.
0
0.
Channel
7.
115.
0
2.
1
0
0
2.033
2
0
0
0.1755
Aspen Shell & Tube Exchanger

Setting Plan
Design Codes
0
TEMA 0
AES 650 - 6000

Drawing Number
Customer Specifications
Empty
4250 kg
Weight Summary
Flooded
6242 kg
Bundle
3051 kg
Revision
Date
3/20/2015
Dwg.
Chk.
App.
Shell&Tube V8.4
Page 18
Printed: 3/20/2015 at 8:19:34 AM
Tube Layout
205
19.05
25.4000
271.46 mm
205
Shell inside diameter
mm
650.
Front head inside diameter
mm
650.
Outer tube limit
mm
604.725
Tube number (calcs.)
410
Tube number (layout)
410
Tube length
mm
6000.
Tube O.D.
mm
19.05
Tube pitch
mm
25.4
Tube pattern
90
Tube passes
Tie rod number
271.46 mm
Tie rod diameter
mm
Sealing strips (pairs)
9.55
2
Baffle type
Single segmental
Centre to outer baffle cut
mm
68.2625
Shell Side Inlet Nozzle Inside Diameter
mm
77.9272
Shell Side Outlet Nozzle Inside Diameter
mm
77.9272
Centre to inner baffle cut

None
Aspen Shell & Tube
Tube Layout
Design Codes
ASME Code Sec VIII Div 1
TEMA R - refinery service
Drawing Number
Customer Specifications
Revision
Date
3/20/2015
Dwg.
App.
Shell&Tube V8.4
Page 19
Printed: 3/20/2015 at 8:19:34 AM
U-bend Details
Cost/Weight
Weights
kg
Cost data
Dollar(US)
Shell
809.1
Labor cost
32556
Front head
277.3
Tube material cost
33074
Rear head
113
Material cost (except tubes)
15581
Total cost (1 shell)
81212
Total cost (all shells)
81212
Shell cover
Bundle
Total weight - empty
Total weight - filled with water
3050.5
4250
6242.2
Shell&Tube V8.4
Page 20
Printed: 3/20/2015 at 8:19:34 AM
Analysis along Shell - Interval Analysis

Point Shell Shell Distance
No.
No.
No.
End
SS Bulk
Temp.
SS Fouling
Temp
Tube Metal
SS
SS Vapor
Temp
Pressure fraction
SS void
fraction
SS Heat
Load
SS Heat
flux
SS Film
Coef.
kW
-1.3
kW/m
-9.1
W/(m K)
799.6
mm
5817
C
119.38
C
108.02
C
104.3
kPa
598.955
5478
116.35
105.68
102.22
598.949
-74.3
-8.4
791.2
5138
113.53
103.46
100.23
598.942
-142.3
-7.9
783.1
5126
113.43
104.87
101.49
598.942
-144.5
-8.3
964
4789
110.68
102.63
99.49
598.927
-210.6
-7.7
955.6
4451
108.11
100.53
97.59
598.914
-272.1
-7.2
947.8
4114
105.69
98.54
95.79
598.9
-329.7
-6.7
940.2
3776
103.43
96.68
94.1
598.886
-383.7
-6.3
933
3439
101.29
94.85
92.42
598.872
-434.4
-6
925.9
10
3101
99.26
93.11
90.79
598.858
-482.5
-5.7
919.8
11
2763
97.33
91.45
89.25
598.844
-528.2
-5.4
913.5
12
2426
95.49
89.87
87.78
598.83
-571.5
-5.1
907.2
13
2088
93.75
88.38
86.39
598.817
-612.7
-4.8
901.4
14
1751
92.09
86.95
85.06
598.803
-651.8
-4.6
895.8
15
1413
90.5
85.58
83.79
598.789
-689
-4.4
890.2
16
1076
88.99
84.29
82.58
598.775
-724.4
-4.2
884.9
17
738
87.55
83.03
81.41
598.762
-758.1
-4
879.8
18
726
87.51
82.15
80.61
598.761
-759.2
-3.8
703.8
19
387
86.19
81.02
79.55
598.756
-789.9
-3.6
699.3
20
47
84.93
79.94
78.52
598.751
-819.4
-3.5
695
Shell&Tube V8.4
Page 21
Printed: 3/20/2015 at 8:19:34 AM
Analysis along Shell - Physical Properties

Temperature
Pressure
C 119.43
kPa 600
0
116.34
113.24
110.14
107.02
103.89
100.75
97.6
94.44
91.28
88.1
84.91
599.822
599.644
599.465
599.287
599.109
598.931
598.752
598.574
598.396
598.218
598.039
Liquid specific heat
kg/m 959.33
kJ/(kg K) 3.867
961.91
3.855
964.47
3.842
967.02
3.83
969.54
3.817
972.04
3.805
974.51
3.793
976.97
3.78
979.4
3.768
981.8
3.756
984.18
3.744
986.53
3.732
Liquid thermal cond.
W/(m K) 0.284
0.2852
0.2864
0.2876
0.2888
0.2899
0.2911
0.2923
0.2934
0.2946
0.2957
0.2968
cp 0.5075
0.534
0.5624
0.593
0.6261
0.6618
0.7006
0.7427
0.7881
0.8381
0.8922
0.9513
Vapor fraction
Liquid density
Liquid viscosity
Surface tension
dynes/cm
Latent heat
kJ/kg
Vapor density
kg/m
Vapor specific heat
kJ/(kg K)
Vapor thermal cond.
W/(m K)
Vapor viscosity
cp
Shell&Tube V8.4
Page 22
Printed: 3/20/2015 at 8:19:34 AM
Analysis along Tubes - Interval Analysis

Shell Tube Distance SS Bulk TempSS FoulingTube MetalTS Fouling TS Bulk
No.
No.
End
temp.
Temp
temp
Temp.
TS
TS Vapor
Pressure fraction
TS void
fraction
TS Heat
Load
TS Heat
flux
TS Film
Coef.
SS Film
Coef.
mm
kPa
kW
kW/m
47
84.93
76.05
73.53
70.12
44.02
495.486
0.4
6.2
W/(m K) W/(m K)
236.4
695
387
86.19
77.3
74.76
71.32
45.17
495.457
26.2
6.2
237.7
699.3
726
87.51
78.6
76.03
72.56
46.33
495.43
52.2
6.3
239.1
703.8
738
87.55
80.05
77.34
73.69
46.37
495.429
53.1
6.6
241.8
879.8
1076
88.99
81.45
78.72
75.02
47.59
495.402
80.5
6.7
243.4
884.9
1413
90.5
82.88
80.11
76.35
48.83
495.377
108.4
6.8
246.4
890.2
1751
92.09
84.41
81.6
77.79
50.08
495.352
136.6
6.9
248.2
895.8
2088
93.75
86
83.14
79.27
51.36
495.328
165.3
250.3
901.4
2426
95.49
87.64
84.72
80.78
52.65
495.305
194.5
7.1
253.4
907.2
2763
97.33
89.38
86.41
82.39
53.97
495.282
224.3
7.3
255.6
913.5
3101
99.26
91.19
88.15
84.04
55.31
495.261
254.7
7.4
258.6
919.8
3439
101.29
93.08
89.97
85.76
56.68
495.239
285.8
7.6
261.6
925.9
3776
103.43
95.08
91.89
87.58
58.09
495.218
317.6
7.8
264.2
933
4114
105.69
97.16
93.88
89.44
59.53
495.197
350.4
268.2
940.2
4451
108.11
99.4
96.02
91.45
61.01
495.176
384.1
8.3
271.2
947.8
4789
110.68
101.75
98.26
93.54
62.54
495.154
418.8
8.5
275.1
955.6
5126
113.43
104.27
100.66
95.77
64.11
495.133
454.7
8.8
279.1
964
5138
113.53
102.77
99.33
94.66
64.17
495.132
455.9
8.4
276.2
783.1
5478
116.35
105.32
101.75
96.92
65.73
495.111
491.6
8.7
279.9
791.2
5817
119.38
108.01
104.3
99.27
67.35
495.089
528.7
9.1
284.7
799.6
5817
119.38
108.03
104.31
99.29
67.41
495.034
530
9.1
284.7
799.6
5478
116.35
106.04
102.7
98.18
68.98
495.012
565.9
8.2
279.4
791.2
5138
113.53
104.15
101.14
97.08
70.38
494.99
598.2
7.3
275.2
783.1
5126
113.43
105.46
102.32
98.07
70.43
494.99
599.3
7.7
277.9
964
4789
110.68
103.51
100.71
96.91
71.74
494.968
629.4
6.9
272.2
955.6
4451
108.11
101.67
99.17
95.79
72.91
494.945
656.2
6.1
266.7
947.8
4114
105.69
99.92
97.7
94.69
73.95
494.923
680.1
5.4
261.9
940.2
3776
103.43
98.27
96.31
93.65
74.87
494.9
701.3
4.8
256.1
933
3439
101.29
96.63
94.86
92.48
75.69
494.877
720.2
4.3
257.1
925.9
3101
99.26
95.03
93.44
91.28
76.42
494.853
737.2
3.9
262.1
919.8
2763
97.33
93.52
92.09
90.17
77.08
494.83
752.5
3.5
266.3
913.5
2426
95.49
92.1
90.84
89.13
77.67
494.806
766.1
3.1
269
907.2
2088
93.75
90.76
89.65
88.16
78.19
494.782
778
2.7
270.5
901.4
1751
92.09
89.49
88.53
87.24
78.64
494.758
788.4
2.3
270.8
895.8
1413
90.5
88.28
87.47
86.37
79.03
494.734
797.4
269.8
890.2
1076
88.99
87.12
86.45
85.53
79.35
494.709
804.9
1.7
267.6
884.9
738
87.55
86.02
85.47
84.73
79.62
494.684
811.1
1.3
264
879.8
726
87.51
85.7
85.18
84.48
79.63
494.684
811.3
1.3
262.1
703.8
387
86.19
84.74
84.33
83.77
79.84
494.659
816.1
257.4
699.3
47
84.93
83.82
83.5
83.07
80
494.634
819.8
0.8
251.2
695
Analysis along Tubes - Physical Properties

47.33
50.64
53.94
57.23
60.51
63.78
67.05
70.3
73.54
76.78
80
499.472
498.944
498.416
497.887
497.359
496.831
496.303
495.775
495.247
494.718
494.19
0
1016.25
0
1014.27
0
1012.24
0
1010.16
0
1008.05
0
1005.9
0
1003.72
0
1001.49
0
999.24
0
996.95
0
994.63
Liquid specific heat
0
kg/m 1018.2
kJ/(kg K) 3.57
3.58
3.589
3.599
3.61
3.62
3.631
3.642
3.653
3.665
3.676
3.688
Liquid thermal cond.

Liquid viscosity
W/(m K) 0.311
cp 2.697
0.31
2.4671
0.3091
2.2628
0.308
2.0802
0.307
1.9167
0.306
1.7697
0.3049
1.6375
0.3039
1.5181
0.3028
1.4101
0.3017
1.3123
0.3006
1.2235
0.2994
1.1426
Temperature
Pressure
Vapor fraction
Liquid density
Surface tension
Latent heat
Vapor density
C 43.99
500
kPa
dynes/cm
32.3
31.5
30.6
29.7
28.9
28
27.2
26.3
25.5
24.6
23.8
kJ/kg
kg/m
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
Vapor specific heat
kJ/(kg K)
Vapor thermal cond.

Vapor viscosity
W/(m K)
cp

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Heat Exchanger Specification Sheet

Heat Exchanger Thermal Design

PERFORMANCE OF ONE UNIT

Heat Transfer Parameters

Printed: 3/20/2015 at 8:19:32 AM

Shell Side Pressure Drop

Tube Side Pressure Drop

Tube nozzle inlet

Heat Exchanger Thermal Design

Printed: 3/20/2015 at 8:19:32 AM

Total mass flow rate

Vapor mass flow rate (In/Out)

Liquid mass flow rate

Vapor mass quality

Dew / Bubble point

Pressure drop (allow./calc.)

Total heat exchanged

Overall clean coef (plain/finned)

Overall dirty coef (plain/finned)

Effective area (plain/finned)

Actual/required area ratio(dirty/clean)

Baffles Single segmental

Heat Exchanger Thermal Design

Heat Exchanger Thermal Design

Printed: 3/20/2015 at 8:19:33 AM

Overall Coefficient/Resistance Summary

Area ratio: actual/required

Shell side fouling

Tube side fouling*

Shell side film

Shell side fouling

Tube side fouling*

Tube side film *

* Based on outside surface - Area ratio: Ao/Ai = 1.41

Liquid mass flow at inlet

Liquid mass flow at outlet

Vapor mass flow at inlet

Vapor mass flow at outlet

Liquid 2 mass flow at inlet

Liquid 2 mass flow at outlet

Heat Exchanger Thermal Design

Thermal Details - Cold Side

Liquid mass flow at inlet

Liquid mass flow at outlet

Vapor mass flow at inlet

Vapor mass flow at outlet

Liquid 2 mass flow at inlet

Liquid 2 mass flow at outlet

Thermal Details - Coefficients

Bare area (OD) / Finned area

Bare area (OD) / ID area

Heat Exchanger Thermal Design

Heat Flux (based on tube O.D.)

Overall Effective MTD

Overall actual flux

One pass counterflow MTD

Critical heat flux (at highest ratio)

LMTD based on end points

Highest actual flux

Effective MTD correction factor

Highest ratio, actual/critical flux

Mean shell metal temperature

Mean tube metal temperature