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Overview of fitting locations - injection system (CDNC, CDNB, CADA, CAEB and CDZ...

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Copyright VW AG

Workshop manual

ElsaPro transaction no.: 33904

DMS order no.: undefined


VIN: WAUZZZ8R7AA096061
Sales code: 8RB059
Engine code: CDNB
Official licence plate number:
Username: Calin

Model year: 2010


Model description: Q5 quat2.0 I4132 M6S
Gearbox code: KXR
Final drive code:
Service advisor name: Calin, Murgu (RO101050.009)

Overview of fitting locations - injection


system (CDNC, CDNB, CADA, CAEB and
CDZA)
Components A to I are not shown in the overview.

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Overview of fitting locations - injection system (CDNC, CDNB, CADA, CAEB and CDZ... Page 2 of 17

1 - Lambda probe -G39- and Lambda probe heater -Z19

Fitting location Fig.

Removing and installing Chapter

2 - Lambda probe after catalytic converter -G130- and Lambda probe heater 1 after catalytic
converter -Z29

Fitting location Fig.

Removing and installing Chapter

3 - Fuel pressure regulating valve -N276

Fitting location Fig.

4 - High-pressure fuel pump




Fitting location Fig.

Removing and installing Chapter

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Overview of fitting locations - injection system (CDNC, CDNB, CADA, CAEB and CDZ... Page 3 of 17

5 - Vacuum unit for air flow control flaps (intake manifold flaps)


Fitting location Fig.

6 - Intake manifold flap valve -N316

Fitting location Fig.

7 - Engine speed sender -G28

Fitting location Fig.

4.5 Nm

8 - Activated charcoal filter solenoid valve 1 -N809 - 6-pin connectors




For Lambda probe -G39- and Lambda probe heater -Z19- (black)

Lambda probe after catalytic converter -G130- and Lambda probe 1 heater after catalytic
converter -Z29- (brown connector)

Fitting location Fig.

10 - Electrical connectors


For knock sensor 1 -G61-, intake manifold flap valve -N316-, fuel pressure sender -G247-, intake
manifold flap potentiometer -G336-, coolant temperature sender -G62-, Hall sender -G40- and
injectors N30...N33

Fitting location Fig.

11 - Engine control unit -J623

Fitting location Fig.

Removing and installing Chapter

12 - Charge pressure sender -G31

Fitting location Fig.

Removing and installing


Rep. gr.21

13 - Throttle valve module -J338-, throttle valve drive (electric throttle operation) -G186

Throttle valve drive angle sender -G187- and throttle valve drive angle sender 2 -G188-

Throttle valve module -J338- must always be re-adapted to engine control unit -J623- after
removal and installation or if it has been renewed. Use Vehicle diagnostic tester

Fitting location Fig.

14 - Intake air temperature sender -G42

Fitting location Fig.

15 - Knock sensor 1 -G61

To remove, first remove coolant pump with thermostat

Tightening torque: 20 Nm

Removing and installing Chapter

16 - Coolant temperature sender -G62

Fitting location Fig.

Removing and installing


Rep. gr.19

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17 - Fuel pressure sender -G247

Fitting location Fig.

Removing and installing Chapter Removing and installing fuel pressure sender -G247-

18 - Valve for oil pressure control -N428

Fitting location Fig.

Removing and installing


Rep. gr.17

19 - Oil pressure switch for reduced oil pressure -F378

Fitting location Fig.

Removing and installing


Rep. gr.17

20 - Oil pressure switch -F22

Fitting location Fig.

Removing and installing


Rep. gr.17

21 - Intake manifold flap potentiometer -G336

Fitting location Fig.

22 - Hall sender -G40

Fitting location Fig.

23 - Ignition coils with output stages




Fitting location Fig.

Puller -T40039- is required for removing ignition coils from cylinder head.

Removing and installing Chapter

24 - Camshaft control valve 1 -N205

Fitting location Fig.

Removing and installing


Rep. gr.15

25 - Turbocharger air recirculation valve -N249

Located directly on turbocharger Fig.

Removing and installing


Rep. gr.21

26 - Actuators for camshaft adjustment




Actuator 1 for camshaft adjustment -F366-

Actuator 2 for camshaft adjustment -F367-

Actuator 3 for camshaft adjustment -F368-

Actuator 4 for camshaft adjustment -F369-

Actuator 5 for camshaft adjustment -F370-

Actuator 6 for camshaft adjustment -F371-

Actuator 7 for camshaft adjustment -F372-

Actuator 8 for camshaft adjustment -F373-

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Fitting location Fig.

Removing and installing


Rep. gr.15

27 - Charge pressure control solenoid valve -N75

Located directly on turbocharger Fig.

Removing and installing


Rep. gr.21

28 - Air mass meter -G70

Removing and installing Chapter

A - Brake light switch - F- and brake pedal switch -F47

Fitting location Fig.

In footwell on brake pedal

Removing and installing


Rep. gr.45

B - Clutch position sender -G476

Only fitted on vehicles with manual gearbox

Fitting location Fig.

C - Accelerator position sender -G79- and accelerator position sender 2 -G185

Fitting location Fig.

On accelerator pedal (both senders are accommodated in one housing)

Removing and installing


Rep. gr.20

D - Fuel pump control unit -J538

Fitting location Fig.

Removing and installing


Rep. gr.20

F - Radiator fan control unit -J293

Incorporated in radiator fan

G - Injectors


Injector, cylinder 1 -N30-

Injector, cylinder 2 -N31-

Injector, cylinder 3 -N32-

Injector, cylinder 4 -N33-

Removing and installing Chapter

H - Continued coolant circulation pump -V51

Only installed on vehicles for hot countries

Fitting location Fig.

Removing and installing


Rep. gr.19

I - Left electrohydraulic engine mounting solenoid valve -N144-

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Not installed in all vehicles (depends on gearbox type)

Engine control unit -J623

In left electronics box in engine


compartment

Fuel pump control unit -J538--1Removing and installing


Rep. gr.20

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Accelerator position sender -G79- and


accelerator position sender 2 -G1852 - Electrical connector

Clutch position sender -G476--2Integrated functions: clutch pedal switch


for engine start -F194- and clutch pedal
switch -F36- (manual gearbox only)
1 - Brake light switch -F- and brake
pedal switch -F47-

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Continued coolant circulation pump V511 - Electrical connector for continued


coolant circulation pump -V51Note
Only installed on vehicles for hot
countries

Oil pressure switch


1 - Electrical connector for oil
pressure switch -F222 - Oil pressure switch -F223 - Oil pressure switch for reduced oil
pressure -F3784 - Electrical connector for oil
pressure switch for reduced oil
pressure -F378-

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Valve for oil pressure control -N428--3-

Ignition coils
1 - Ignition coil 1 with output stage N702 - Ignition coil 2 with output stage N1273 - Ignition coil 3 with output stage N2914 - Ignition coil 4 with output stage N2925 - Actuator 2 for camshaft adjustment
-F367- (for cylinder No. 1)
6 - Actuator 1 for camshaft adjustment
-F366- (for cylinder No. 1)
7 - Actuator 3 for camshaft adjustment
-F368- (for cylinder No. 2)
8 - Actuator 4 for camshaft adjustment
-F369- (for cylinder No. 2)
9 - Actuator 6 for camshaft adjustment
-F371- (for cylinder No. 3)
10 - Actuator 5 for camshaft adjustment
-F370- (for cylinder No. 3)
11 - Actuator 7 for camshaft adjustment
-F372- (for cylinder No. 4)
12 - Actuator 8 for camshaft adjustment
-F373- (for cylinder No. 4)

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Overview of fitting locations - injection system (CDNC, CDNB, CADA, CAEB and C...

Page 10 of 17

Fuel pressure sender -G247--1-

Intake manifold flap valve -N316--21 - Vacuum unit for intake manifold
flaps

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Overview of fitting locations - injection system (CDNC, CDNB, CADA, CAEB and C...

Page 11 of 17

Intake manifold flap potentiometer G336--1-

Hall sender -G40--1-

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Overview of fitting locations - injection system (CDNC, CDNB, CADA, CAEB and C...

Page 12 of 17

Electrical connectors
1 - From activated charcoal filter
solenoid valve 1 -N802 - From knock sensor 1 -G613 - (14-pin) from intake manifold flap
valve -N316-, fuel pressure sender
-G247-, intake manifold flap
potentiometer -G336-, coolant
temperature sender -G62- and Hall
sender -G404 - (8-pin) from injectors -N30-...-N335 - From throttle valve module -J3386 - From intake air temperature
sender -G42-

High-pressure pump
1 - Fuel pressure regulating valve N2762 - High-pressure pump
- -Arrows- denote securing bolts

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Overview of fitting locations - injection system (CDNC, CDNB, CADA, CAEB and C...

Page 13 of 17

Engine speed sender -G28--2-

Camshaft control valve 1 -N205--arrow-

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Overview of fitting locations - injection system (CDNC, CDNB, CADA, CAEB and C...

Page 14 of 17

Components
1 - Intake air temperature sender -G422 - Throttle valve module -J338-

Coolant temperature sender -G62--1Fitting location: below intake manifold in


coolant pump

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Overview of fitting locations - injection system (CDNC, CDNB, CADA, CAEB and C...

Page 15 of 17

Charge pressure sender -G31--1Removing and installing


Rep. gr.21

Component and electrical connectors


1 - Activated charcoal filter solenoid
valve 1 -N802 - Lambda probe after catalytic
converter -G130- and Lambda
probe heater 1 after catalytic
converter -Z293 - Lambda probe -G39- and Lambda
probe heater -Z19-

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Overview of fitting locations - injection system (CDNC, CDNB, CADA, CAEB and C...

Page 16 of 17

Lambda probes
1 - Lambda probe after catalytic
converter -G130- and Lambda
probe heater 1 after catalytic
converter -Z292 - Lambda probe -G39- and Lambda
probe heater -Z19-

Components on turbocharger
1 - Turbocharger
2 - Vacuum unit for turbocharger;
checking, adjusting, removing and
installing
Rep. gr.21
3 - Charge pressure control solenoid
valve -N754 - Turbocharger air recirculation
valve -N249- (note installation
position, refer to next illustration)
For removing and installing components
on turbocharger, refer to
Rep. gr.21.

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Overview of fitting locations - injection system (CDNC, CDNB, CADA, CAEB and C...

Page 17 of 17

Pay attention to installation position of


turbocharger air recirculation valve N249-

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