Job No :

CLIENT:

TITLE:

DEAERATOR DATA-SHEET

Doc. N:

Rev. 01

PUNJ LLYOD

PROJECT: CPCL, Manali Refinery

Sh. 1 of 5

Issued by:

Senthil

6. Mar. 2014

Approved by:

MP.R

7. Mar. 2014

GENERAL DATA
Designer

GB Saline Water Solutions Pvt Ltd

Manufacturer

GB Engineering Enterprises Pvt Ltd

Number of units

01

Installation*

Outdoor:

PROCESS DATA
Streams

Inlet

Fluid
Mass flow rate

Temperature

Pressure

Entalpy

Outlet

TG Condensate

DM Water

HP heater Drain

Steam

Pegging Steam

Boiler Feed Water

Vent (air+steam)

73280

8801

81996

85

Design

kg/h

Design

0.0

40

0.0

190.0

109.0

109.0

Design

barg

0.0

0.0

3.9

0.4

0.4

Design

KJ/kg

167

2884

456

2694

PERFORMANCE

O2 Content

ppm

Expected : 0

Guarranteed : 0.005

CO2 Content

ppm

Expected : Nil

Guarranteed : Nil

MECHANICAL ARRANGEMENT
Type
Design pressure

Tower

Holding Tank

Vertical

Horizontal

3.50 /FV

bar(g)

3.50 /FV

240

240

mm

1480

3200

Cylindrical height(Tan-Tan)

mm

2350

6200

Shell Thickness

mm

10

Semielliptical heads 2:1

Semielliptical heads 2:1

Design temperature
Internal diameter

Heads type
Heads Thickness (Before forming)
Upper

mm

10

12

Heads Thickness (Before forming)

Lower

mm

10

12

Corrosion allowance

mm

Distribute Plate

mm

N.A.

Saddles

No. / type
No.

As per mechanical calculation

As per mechanical calculation

empty

tons

2.79

11.71

14.49

operation

tons

3.64

55.86

59.50

flooded

tons

5.79

64.52

70.31

Stiffner rings
Weight of
equipment (1)

Required

Insulation *

Required

Insulation thikness*

mm

Insulation clips

mm

Required

Required

P.W.H.T.

mm

Not Required

Not Required

SA 240 TP 304

SA 516 Gr.70

Shell
Heads
Main
materials:

Total

Upper

SA 240 TP 304

Lower

SA 240 TP 304

Trays/Trays Box/Spray Nozzles

SS 304

Ext. stiffners

IS 2062

Vent Stack/Calibr.Orifice

SS 304

SA 516 Gr.70

IS 2062

IBR/HEI/ASME

REFERENCE CODES & STANDARDS

IBR/HEI/ASME

Rev.

Date

Description

Prepared

01

07/03/2014

Contract Design For Approval

Senthil

00

13/11/2013

Proposal for Contract

Senthil

Sign.

Checked

Prasanna
E.P.H

Sign.

Approved

M.P.R
M.P.R

Sign.

Job No :

TITLE:

CLIENT:

DEAERATOR DATA-SHEET

Doc. N:

Rev. 01

PUNJ LLYOD

PROJECT: CPCL, Manali Refinery

CONNECTIONS
No.
No.

Down comer
Pressure Equalizer

No.
219.1
88.9

Welded
Diam. [mm.]
Diam. [mm.]

ASSEMBLING

Issued by:

Senthil

6. Mar. 2014

Approved by:

MP.R

7. Mar. 2014

YES
SA 182 GR 304
SA 182 GR 304
site
SS Trays
YES
No

Flanged
Material
Material
workshop
Spray Valves
No.
Yes

Internals
Platform & ladders
Finishing (Painting)

Sh. 1 of 5

HOLDING TANK LEVEL DATA

Holding Tank Section

in

Level
HL
NL
LL
LLL

Elevation (mm)
2826
2400
469
96

Angles ()

:
:
:
:

50
30
45
20
m3
m3
m3
m3
m3
min
%
%

Total volume (geometrical)

Min hold-up volume (0-LLL)
Normal hold-up volume (LLL-LL)
Max hold-up volume (LL-NL)
Pump switch volume (NL-HL)
Hold-up time @ design flow rate
Operating Volume
Operating level

0.00

59.39
0.46
4.56
43.47
7.37
30
73.20
60.36

Overflow disposed @ HL elevation

Hold up time calculated between NL and LL at design load
LL-LLL and above HL - Activate Alarm
Below LLL Pump Switch off

Remarks:

NOZZLE DATA (as per your P&I Diagram)

Material
Neck/Flange

Schedule or
Thicknes

ANSI 150# RF

SA 105

STD

ANSI 150# RF

SA 105

STD

Man Hole

WNRF FLANGE

ANSI 150# RF

SA 105

STD

Safety Valve

1(1/2)

WNRF FLANGE

ANSI 150# RF

SA 105

STD

Pressure Port

1(1/2)

WNRF FLANGE

ANSI 150# RF

SA 105

STD

Temp Port

WNRF FLANGE

ANSI 150# RF

SA 105

STD

Over Flow Line

Tank

WNRF FLANGE

ANSI 150# RF

SA 105

STD

Drain

N8

Tank

WNRF FLANGE

ANSI 150# RF

SA 105

STD

Stand pipe

N9

Tank

WNRF FLANGE

ANSI 150# RF

SA 105

STD

Nozzle attached in stand pipe

N10

Tank

WNRF FLANGE

ANSI 150# RF

SA 105

STD

Pressure Equalizer

N11

Tank

WNRF FLANGE

ANSI 150# RF

SA 105

STD

Down comer

N12

Tank

WNRF FLANGE

ANSI 150# RF

SA 105

STD

Sparger pipe

N13

Tank

WNRF FLANGE

ANSI 150# RF

SA 105

STD

BFP Leakoff

N15

Deaerator

WNRF FLANGE

ANSI 150# RF

SA 182 GR 304

STD

DM water

N16

Deaerator

WNRF FLANGE

ANSI 150# RF

SA 182 GR 304

STD

Spare

N17

Deaerator

WNRF FLANGE

ANSI 150# RF

SA 182 GR 304

STD

Steam+NCG Vent

N18

Deaerator

10

WNRF FLANGE

ANSI 150# RF

SA 182 GR 304

STD

Steam feed

N19(A-D_

Deaerator

WNRF FLANGE

ANSI 150# RF

SA 182 GR 304

STD

Pressure equalizer

N20

Deaerator

24

WNRF FLANGE

ANSI 150# RF

SA 182 GR 304

STD

Man hole

N21

Deaerator

WNRF FLANGE

ANSI 150# RF

SA 182 GR 304

STD

Down Commer

N22

Deaerator

WNRF FLANGE

ANSI 150# RF

SA 182 GR 304

STD

Pressure Port

Checked

Sign.

Mark

Location

No.

Size (inches)

Connection Type

Rating

N1

Tank

N2

Tank

WNRF FLANGE

24

WNRF FLANGE

N3

Tank

N4

Tank

N5

Tank

N6

Tank

N7

Service
BFW

Location: D = Deaerator S = Storage tank

Size above 8" will be plate formed

Rev.

Date

Description

Prepared

01

07/03/2014

Contract Design For Approval

Senthil

00

13/11/2013

Proposal for Contract

Senthil

Sign.

Prasanna
E.P.H

Approved

M.P.R
M.P.R

Sign.

Job No :
CLIENT:

TITLE:

DEAERATOR DATA-SHEET

Doc. N:

PUNJ LLYOD

PROJECT: CPCL, Manali Refinery

Rev. 01

Sh. 1 of 5

Issued by:

Senthil

6. Mar. 2014

Approved by:

M.P.R

7. Mar. 2014

INTERNALS AND ALLIED EQUIPMENTS

Safety Relief Valves*

Type:

Yes

Material :
Rupture disc

Diameter [mm]:

CS
No.

Spraying Valves (for tank)

Filling

Yes

No.

Trays:

Diameter [mm]
Relief pressure [barg]
Reference document

No.

Diameter [mm]

Design pressure [barg]

Spraying Valves (for tower)

3.5

Reference document:

Material

Material

Relief pressure [barg]

CS

Type

WS-3

Material

SS 304

Relief pressure [barg]

Design pressure [barg]

Type

NR

Type

NR

Vacuum breaker valves*

No.

Design pressure [barg]:

Reference document
No.

4
Reference document:

Type

Material

Reference document:

No.

36

Type:

Material

SS 304

No.

WT-A Plus

Dimension

(LxWxH)

[mm]

900

450

50

Pack dimensions

(LxWxH)

[mm]

900

900

900

Pack arrangement

(LxWxH)

No.

18

Reference document :
Type

Else:

Sizing

Total weight

Material
Filling volume [m3]

Available vacuum ratio

Reference document
Required

Instruments*
Level

Yes*

Pressure

Yes*

Temperature

Yes*

Calibrated orifice

Yes

TOWER
No.
Reference document:
No.
Reference document:
No.
Reference document:
1
No.

HOLDING TANK

Type

Ref. document
Type

By Punj Lloyd

Yes

NOTE / REMARKS

* To be provided by PUNJ Lloyd

Type

No.
Ref. document

Type

No.

Type

Type

Ref. document
No.

Type

Plate

By Punj
Lloyd

Ref. document

Reference document:

Ladders & Platforms

Type

No.

By GB Eng

* Vacuum Breaker Valve is not Required for safer operation, hence not included
N.R. Not Required
(1)Not including insulation, platform&ladders, weights coming from outside.
External start up vent is not required since our system having an Internal start up vent.

Rev.

Date

Description

Prepared

01

07/03/2014

Contract Design For Approval

Senthil

00

13/11/2013

Proposal for Contract

Senthil

Sign.

Checked

Prasanna
E.P.H

Sign.

Approved

M.P.R
M.P.R

Sign.

Job No :
CLIENT:

TITLE:

DEAERATOR DATA-SHEET

Doc. N:

Rev. 01

PUNJ LLYOD

PROJECT: CPCL, Manali Refinery

Sh. 1 of 5

Issued by:

Senthil

6. Mar. 2014

Approved by:

M.P.R

7. Mar. 2014

Deaerating
Tower
N24

N21

N22

N23

Spray Nozzles
Man Hole
N29
N27

N30

Trays

D
N10
B

N15
A,B

N2

N6

N14

N25
N4

N26
C,D

N28

N5
A,B

N16
A,B

N17

N10
D

N7
A,B

N26
A,B
N11
C,D

N11
A,B

N3

N12

N13

N10
A

N9

N10
C

N1

N8

B
A

Holding
Tank
Dimensions:A= 6200

mm

B= 3720

mm

(Tan to Tan)

C= 3200

mm

D= 1480

mm

(ID)
(ID)

E= 2350

mm

(Tan to Tan)

Notes:
All dimensions are in mm unless otherwise specified.
All the Man holes are with swinging arm.
All nozzles are standard sizes.
The location/Orientation of the nozzle given here is tentative;to be discussed at the contract stage.

Rev.

Date

Description

Prepared

01

07/03/2014

Contract Design For Approval

Senthil

00

13/11/2013

Proposal for Contract

Senthil

Sign.

Checked

Prasanna
E.P.H

Sign.

Approved

M.P.R
M.P.R

Sign.

Job No :

TITLE:

CLIENT:

DEAERATOR DATA-SHEET

Doc. N:

Rev. 01

PUNJ LLYOD

PROJECT: CPCL, Manali Refinery

Sh. 1 of 5

Issued by:

Senthil

6. Mar. 2014

Approved by:

M.P.R

7. Mar. 2014

Approved

Sign.

HEAT AND MASS BALANCE

Design
S.No
1

Temperature (oC)

73280

40.0
0.0

Pressure (barg)

Energy (kW)

INLET
DM Water
TG Condensate

7.0

0
0
0
7050

0.0

0.0
0.0

Steam

8801

190.0

3.9

TOTAL

82081

HP Condensate

Flow (Kg/h)

7050

OUTLET
BFW

81996

109.0

0.4

Vent

85

109.0

0.4

TOTAL

10378
64

82081

10441

Rev.

Date

Description

Prepared

01

07/03/2014

Contract Design For Approval

Senthil

00

13/11/2013

Proposal for Contract

Senthil

Sign.

Checked

Prasanna
E.P.H

Sign.

M.P.R
M.P.R