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ILF-SPC-SRT-EL-805-0
07.11.2013
REVISION
7.11.2013 Approved
V.S.
P.B.
S. B.
V.S.
P.B.
S. B.
V.S.
P.B.
S. B.
Prepared
Checked
Approved
Rev.
Date
Issue, Modification
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TABLE OF CONTENTS
1
GENERAL
1.1
2.1
Definition
2.2
Abbreviations
STANDARDS
ENVIRONMENTAL CONDITIONS
5.1
5.2
Wiring
5.3
MECHANICAL REQUIREMENTS
6.1
General
6.2
Separation
6.3
6.4
10
6.5
10
6.6
Mechanical Interlocks
11
ELECTRICAL REQUIREMENTS
11
7.1
General
11
7.2
Protection
12
7.3
Operation Modes
14
7.4
Bus Bars
14
7.5
Circuit Breakers
15
7.6
15
7.6.1
16
Plugs
7.7
16
7.8
16
7.9
Overvoltage Protection
17
17
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7.11 Earthing
18
19
19
20
PAINTING
20
INSTALLATION
20
10
TESTS
21
21
22
22
ADDITIONAL INFORMATION
22
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GENERAL
1.1
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This document covers the requirements for design, construction, installation, testing and
commissioning of medium voltage electrical switchgear in the new Amman Strategic Reserve Terminal for Petroleum Products.
2.1
Definition
In the present document the following definitions were used. Their meaning is explained
in the table below.
2.2
Definition
Explanation
Client
Engineer
Contractor
Terminal
Abbreviations
Abbreviation
Explanation
LV
low voltage
MV
medium voltage
IEC
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STANDARDS
The design, manufacturing, construction, installation, test and commissioning of MV
Switchgear equipment shall be in accordance with the IEC/API and ISO standards.
The following standards shall be applied, at least:
API RP 540
API RP 500
IEC 60038
IEC 60044
Instrument transformers
IEC 60051
IEC 60056
IEC 60071
Insulation co-ordination
IEC 60085
Thermal evaluation
insulation
IEC 60129
IEC 60186
Voltage transformers
IEC 60255
Electrical relays
IEC 60265
High-voltage switches
IEC 60282
High-voltage fuses
IEC 62271-200
IEC 60439
IEC 60470
IEC 60529
IEC 60664
IEC 60694
and
classification
high-voltage
of
electrical
switchgear
and
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IEC 60715
IEC 60947
IEC 61641
Enclosed low-voltage
assemblies
switchgear
and
controlgear
As far as the energy provider or permits of other authorities require additional codes and
standards, respectively impose additional requirements, these are also part of the contract.
In the case of the conflict between the various codes, standards and order, the most
stringent of the requirements shall generally govern. The Contractor shall refer any such
conflict and any other matter, which requires further interpretation, to the attention of the
Engineer and Clients interpretation shall be final.
All conflicts between the requirements of this specification, contract documents, data
sheets, or drawings shall be referred to Engineer for clarification before proceeding with
the fabrication of the affected parts.
ENVIRONMENTAL CONDITIONS
The MV Switchgear components have to be designed and constructed for continuous
operation at full load under the climatic and environmental conditions as described in the
specification Design and Construction of Power Supply Systems.
5.1
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5.2
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Wiring
The wires shall be selected according to load, insulation level, function and operating requirements. The wires shall be adequately rated and equipped with fuses / circuit breakers of adequate size.
The wiring colours and the minimum cross sections shall be according to specification
Design and Construction of Power Supply Systems.
The wiring shall be carried out solid and safe against damages. Wires shall be bundled
and fixed. The wiring shall be laid inside of wiring channels, preferably. If wiring channels
will be used, a spare reserve for future tanks and additional 20 % shall be foreseen.
Terminal strips shall have 10 % spare terminals for possible future terminal expansion. If
wires with different potential will be terminated on one terminal strip the respective terminals shall be separated by means of isolating plates. The termination of multiple stranded
wires has to be carried out by means of multiple core cable ends.
Terminals shall be marked durable and easy readable, corresponding to the drawings.
Wires shall be marked on the termination of each wire with the number of the corresponding connection point.
5.3
MECHANICAL REQUIREMENTS
6.1
General
The medium voltage (MV) switchgears shall be air insulated, industrial type, metal-clad,
factory assembled, type tested switchgears with self-standing cubicles and withdraw able
switching devices.
The switchgears shall be suitable for installation against the wall or for back-to-back installation. The cubicles shall only be accessible from the front.
The bottom shall be covered with galvanised sheet steel, provided with holes for cable
entry. The cable entries shall be designed in a manner such that a sealing after cable
laying is possible without any problem. Further, each cover sheet shall be equipped with
a grounding connection to the steel frame of cubicle.
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The medium voltage switchgears shall be suitable for indoor installation on raised false
floor, or cable cellar.
All nuts for fixing of components shall be welded on the steel structure or threads will be
cut in the steel structure. The use of loose nuts or self-cutting screws shall be avoided.
Screws, nuts and washers shall be galvanised or cadmium plated.
Doors shall be provided with hinges or closed with screws. Hinged front doors shall
swing out more than 90.
Cable entry shall be from bottom.
6.2
Separation
Each cubicle shall consist of a bus bar compartment, a compartment for the switching
device, a cable termination compartment and a low voltage compartment. The compartments shall be separated against each other by means of steel sheets. The isolation of
the compartments shall be arc-proof. Tests for arc-fault containment of the equipment in
accordance with IEC 62271-200 shall be carried out.
All compartments, with exception of the low voltage compartment shall be equipped with
separate pressure relief flaps. The pressure relief shall be carried out upwards, that
means the placement of devices for pressure relief on the backside of cubicles shall be
avoided.
Between compartment for switching facility and bus bar compartment / cable termination
compartment a shutter shall be located. If the switching facility will be moved to outside /
inside, the shutter shall close / open automatically. The shutter and its moving mechanism shall be placed inside the compartment for switching device.
6.3
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formers. For this purpose special conduits shall be used for the wiring to the LV compartment.
6.4
b)
"Test" position, the main current circuits disconnected, auxiliary circuits connected
c)
Each of these positions shall be clearly indicated and performed by using a safe interlocking system.
Access to the compartments shall only be possible, if the switching device is in clear a),
b) or c) position. The construction of compartment and switching device shall be carried
out in a manner such that in position a) and b) a touching of the switching device font
side is impossible. The positions b) and c) shall be lockable from outside.
Each compartment for switching device shall be equipped with a window, made of safety
glass to allow the checking of indications on switching device and its position.
6.5
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6.6
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Mechanical Interlocks
By means of mechanically interlocking the following shall be impossible:
on earthing switch,
the switching of earthing switch whilst the switching device is in operating position,
plug is plugged-in.
ELECTRICAL REQUIREMENTS
7.1
General
Medium voltage switchgears shall be equipped with single bus bar systems, consist of
high conductivity, electrolytic copper and with the same cross section through all cubicles. Regarding the function either one bus bar section will be provided or the switchgear
will be divided into two bus bar sections with two separately supplies and coupling possibility.
For medium voltage switchgears the following type of cubicles are foreseen to be installed:
coupling,
riser,
If necessary the medium voltage switchgears will be equipped with bus bar metering.
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The switchgears shall be provided with withdraw-able switching devices located on sliding racks. For incomers, coupling and outgoings circuit breakers shall be used. All outgoing feeders shall be equipped with circuit breakers (fuseless design) and surge arrestors / limiters where required.
Each circuit breaker for incoming feeder, variable speed drive, motor or transformer
feeder shall be equipped with earthing isolator switch, mechanically and electrically interlocked with the respective feeder circuit breaker. The earthing switches of the incomer
cubicles are to equip with interlocking relays wired to the terminal board in the relay recess, preventing closing of the earthing switches when the circuit breaker at the remote
end is closed.
Each bus bar section shall have one (1) bus bar earthing switch.
The switchgears will be equipped with the respective voltage and current transformers
for metering and protection.
For control and monitoring of the switchgears the respective protection relays, auxiliary
relays, fuses miniature circuit breakers, push buttons, switches, indication lights, etc.
shall be installed.
Fiscal metering shall be designed and constructed in accordance with the requirements
of the respective public network owner/provider. The Contractor is responsible for all coordinations.
7.2
Protection
The system of protection shall be selected and co-ordinated in line with the supplying
network data and the connected equipment requirements:
To ensure as far as possible the continuity of operation for those parts not
concerned by the fault. This will be achieved by selecting the setting in a way
such that in case of a fault the closest protection device to the fault operates
at first.
For the various types of cubicles, at least the following protection shall be provided:
Incoming feeder and bus coupling circuit breaker:
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trip circuit-relay.
Transformer feeder:
Buchholz protection,
Motor feeders:
differential protection relay (for large motors, as indicated on single line diagram),
Measuring cubicles
The tripping times of the over current time relays must be co-ordinated under respect of
the selectivity with the supply network.
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7.3
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Operation Modes
For the operation of medium voltage switchgears, which are divided into two bus bar sections, two different modes can be applicable.
These are the following operation modes:
1.
2.
7.4
Bus Bars
The bus bars shall be selected according to the electrical requirements and shall be of
high-conductivity electrolytic copper.
The bus bar cross section shall be the same throughout the panel. It shall be adapted to
service and installation conditions. Flexible joints shall be provided wherever necessary
to avoid displacement due to expansion, or transmission of shocks and vibrations from
the switchgear to the connections and bus bars.
The utmost care shall be taken in the design of the position of the bus bars supports and
the layouts of the connections taking into consideration the following:
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7.5
resonance phenomena,
isolation distances,
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Circuit Breakers
Circuit breakers shall be selected and equipped according to the respective single line
diagrams and shall be placed on sliding racks. Only one type of circuit breaker for each
making and breaking capacity shall be used.
Circuit breakers shall be three pole SF6 type and shall be equipped with insulated cover
around live parts.
The operation of circuit breakers shall be carried out via motor driven spring loaded buffers. In case of control voltage fault, the buffers shall be manually operable.
Each circuit breaker shall be equipped with the following devices:
operating counter,
The circuit breakers shall be provided with surge arrestors, equipped with easy visible
indicators for the healthiness of arrestors.
The circuit breakers shall be suitable for short-time interrupt. For switching of the circuit
breakers the respective secondary releases and locking magnets shall be provided.
7.6
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7.6.1
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a manual operating gear, including the necessary operating shaft, rod and
operating guides,
the necessary mechanical and electrical locks for the interlocking system.
Plugs
The plugs for switching devices of main circuits shall be made of suitable conductive material and the dimensions of their contact surfaces shall be sufficient to withstand the rated current and the short circuit currents specified in the rated design data without any
abnormal temperature rise and without any damage.
Plugs shall be of the "tulip-shape" or clip-shape type.
The springs ensuring the contact pressure shall be mounted on the removable contacts
and shall never be used as conductors to avoid any temperature rise.
7.7
7.8
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The electronic protective relays shall be of the static type shall be equipped with one or
more releases, which can only be reset from the front of the relay. The protective relays
shall be provided with visual signals and output relays. Different trips shall be shown via
different visual signals. The setting ranges of the relays shall be adapted to the voltage/current transformers.
The protective relays shall be located inside the low voltage compartment or in the
hinged door of low voltage compartment of the respective cubicle.
Auxiliary relays shall be of the electromechanical type. Auxiliary contacts shall be able to
carry the maximum foreseen current. In any case their contact load shall be suitable for
230 V AC/DC.
7.9
Overvoltage Protection
The switchgear shall be designed and rated in a manner such that overvoltages, caused
by switching and flashes, do not impair the safety in operation of the units.
The incomers of switchgear shall be equipped with overvoltage protectors. The equipment inside of low voltage compartment shall be separately protected against overvoltages.
7.10
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2.
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winding temperature high with pre-alarm and trip (only for motor feeders),
summary alarm.
For the commands from remote, suitable coupling relays shall be installed. For the messages / alarms the respective floating contacts shall be provided.
To prevent a remote control on each outgoing cubicle a lockable local/remote switch
shall be installed. The emergency shutdown function shall be releasable in both switching positions.
The colour for push buttons shall be GREEN for On and RED for Off.
Each station shall be equipped with a totalizer for the power consumption of the station
and with a power indicator for the actually total station load with out-puts for transmission
to the station control system.
7.11
Earthing
All exposed conductive parts likely to be accidentally charged shall be joined together by
an earthing circuit. For this purpose a minimum 100 mm cross section bare copper
earthing bus shall be installed.
This earthing bus shall be connected to the general grounding system by means of conventional cable connection terminals.
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For the removable panels, electric continuity shall be ensured by fastening screws and
bolts. The opening type panels, assembled on hinges shall be bonded to the enclosure
by a tinned copper braid, or hinges shall be certified for this purpose.
The following shall be also connected to the earthing circuit:
In addition, both ends of a switchgear bus bar section shall be terminated to the general
grounding system by separate cables.
7.12
7.13
Anti-Condensation Heaters
If the switchgear will be installed inside of an air-conditioned room, each cubicle shall be
equipped with anti-condensation heaters, which shall be fed from the 230/400 V, 50 Hz
level. Each bus bar of the respective medium voltage switchgear will be provided with
one power supply, protected by means of a 16 A miniature circuit breaker situated in a
low voltage distribution board. The sub-distribution of voltage for heaters shall be carried
out selective from the incomer cubicle to the other cubicles of the switchgear. The heaters shall be humidity controlled. A failure of heaters shall be indicated on the local indicator boards.
For stand-still heaters of motors the respective auxiliary circuits shall be provided, too.
Each of the heaters shall be supplied via a miniature circuit breaker, situated in a subdistribution board. The respective miniature circuit breaker for sub-fusing is to be located
in the low voltage compartment of motor cubicle, together with the other devices for control of heater. A failure of heater circuit shall be indicated on indicator board and wired in
the summary alarm for transfer to the remote control system.
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7.14
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PAINTING
All components and devices shall have a resistant, long term stable, high quality painting. At least two layers have to be applied.
Damages, caused by transport, installation, cabling or commissioning shall be repaired in
a way, that the original quality is restored.
An additional painting at location of installation is not allowed.
INSTALLATION
The delivery, installation and commissioning of the low and medium voltage switchboards shall include, but not limited to the following items:
commissioning of the functioning switchboards / switchgears, including voltage feeding of the bus bars and adjustment of all relays, protection devices,
etc.,
briefing of the operation personnel in operation and maintenance during installation and commissioning phase and during a training on site.
The installation and as well the tests and the commissioning shall be carried out with
Contractors own staff and with own tools and measuring/test devices.
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TESTS
10.1
Workshop Tests
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visual inspection,
inspection of painting,
test of warming,
mechanical operation test on circuit breakers and isolators, including all adjacent equipment,
(1)
(1)
(1)
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(1)
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Detailed test protocols of all tests performed have to be submitted prior to shipment.
10.2
Type Tests
Type tests and verifications according to IEC shall not be performed if the Contractor
supplies a copy of the certified test results.
10.3
Site Tests
The site tests shall include the following steps:
performance test.
The workshop tests described in item except the power frequency voltage and CT/VT injection test shall be repeated on site by the Contractor after erection and before connection of the switchgear to outside sources.
Special care shall be taken for setting of protection devices, relays, setting must be done
according to the approved selectivity study.
The aim of the tests is to ensure the proper function of the complete scope.
11
ADDITIONAL INFORMATION
For documentation requirements, shipping instructions, spare parts policy refer to document: Design and Construction of Power Supply Systems - Specification.
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