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By
B. CHANDRA SEKHAR
BE 4/4 CIVIL-A2
1601-11-732-317
Under the guidance of
FACULTY OF CIVIL ENGINEERING DEPARTMENT
CBIT-HYDERABAD
Submitted By
B. Chandra Sekhar
160111732317
D E C LAR AT I O N
I hereby declare that the Report of the Seminar entitled FIBER REINFORCED
CONCRETE which is being submitted to the CBIT in partial fulfillment of the
requirements for the award of the Bachelor of Engineer in the Civil Engineering is a
report of the work carried out by me. The material contained in this Report has not been
submitted to any University or Institution for the award of any other certificate or degree.
B. Chandra Sekhar.
Place: CBIT-HYDERABAD
Date: 4-2-2015
C E R T I F I C AT E
This is to certify that the Report of the technical seminar entitled FIBER REINFORCED
CONCRETE submitted by B. Chandra Sekhar, bearing roll number 1601-11-732-317 as
the record of the work carried out by him.
..
Prof.P.Sreenivas Sarma
Faculty in charge
Technical Seminar
CBIT-HYD
CBIT-HYD
ACKNOWLEGDEMENT
It is our privilege to thank the Principal Sri B. Chennakeshava Rao Sir and the Head of the
Department, Prof. Sri P.Sreenivas Sarma Sir.
We would like to express gratitude to Asst. Prof. Sri M.Sambasiva rao Sir for guiding and
helping us in this technical seminar.
I would like to thank to my Classmates for their support. Last but not least I would like to
thank my Parents for their constant support and inspiration in life. I am highly indebted to
the almighty for all this blessings.
B. Chandra Sekhar.
FIBER REINFORCED
CONCRETE
IN TR ODUCTION
GENERAL:
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The formation of cracks is the main reason for the failure of the concrete. To
increase the tensile strength of concrete many attempts have been made. One of
the successful and most commonly used method is providing steel
reinforcement. Steel bars, however, reinforce concrete against local tension
only. Cracks in reinforced concrete members extend freely until encountering
are bar. Thus need for multidirectional and closely spaced steel reinforcement
arises. That cannot be practically possible. Fiber reinforcement gives the
solution for this problem
The main reasons for adding fibres to concrete matrix is to improve the postcracking response of the concrete, i.e., to improve its energy absorption capacity
and apparent ductility, and to provide crack resistance and crack control.
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Steel
Glass
Carbon
Natural
NBD
Steel fibre is one of the most commonly used fibre. Generally round fibres are
used. The diameter may vary from 0.25 to 0.75mm.The steel fibre sometimes
gets rusted and lose its strength. But investigations have proved that fibres get
rusted only at surfaces. It has high modulus of elasticity. Use of steel fibres
makes significant improvements in flexure, impact and fatigue strength of
concrete. It has been used in various types of structures.
Glass fibre is a recently introduced fibre in making fibre concrete. It has very
high tensile strength of 1020 to 4080Mpa. Glass fibre concretes are mainly use in
exterior building faade panels and as architectural precast concrete. This
material is very good in making shapes on the front of any building and it is less
dense than steel.
Use of carbon fibre is not a developed process. But it has considerable strength
and youngs modulus. Also investigations have shown that use of carbon makes
the concrete very durable. The study on the carbon fibres is limited. Mainly
used for cladding purpose.
Natural fibres are low cost and abundant. They are nonhazardous and
renewable. Some of the natural fibres are bamboo, jute, coconut husk, elephant
grass. They can be used in place of asbestos. It increases toughness and flexural
strength. It also induces good durability in concrete.
Studies conducted so far, proved that the short and discrete, small fibres can
improve the flexural load carrying capacities and impact resistance for non
ferrousfibres.
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Comparison of Mix Proportion between Plain Concrete and Fiber Reinforced Concrete
The 14-days flexural strength, 8 Mpa, of the fiber reinforced was about 20% higher than that of plain concrete.
Source: Adapted from Hanna, A.N., PCA Report RD 049.01P, Portland cement Association, Skokie, IL, 1977
Source: ACI Committee 544, Report 544.IR-82, Concr. Int., Vol. 4, No. 5,
p. 11, 1982
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HISTORY:
The use of fibers to increase the structural properties of construction material is
not a new process. From ancient times fibres were being used in construction. In
BC, horse hair was used to reinforce mortar. Egyptians used straw in mud
bricks to provide additional strength. Asbestos was used in the concrete in the
th
th
Type of fibre:
A good fibre is the one which possess the following qualities:
Good adhesion within the matrix.
adaptable elasticity modulus (sometimes higher than that of the matrix)
compatibility with the binder, which should not be attacked or destroyed
in the long term
an accessible price, taking into account the proportion within the mix
being sufficiently short, fine and flexible to permit mixing, transporting
and placing
Being sufficiently strong, yet adequately robust to withstand the mixing
process.
Aspect ratio:
Aspect ratio is defined as the ratio of length to width of the fibre. The value of
aspect ratio varies from 30 to 150. Generally the increase in aspect ratio
increases the strength and toughness till the aspect ratio of 100. Above that the
strength of concrete decreases, in view of decreased workability and reduced
compaction. From investigations it can be found out that good results are
obtained at an aspect ratio around 80 for steel fibres. Keeping that in view we
have considered steel hooked end fibres with aspect ratio of 80 (Length 60 mm
and Diameter 0.75 mm).
Fibre quantity:
Generally quantity of fibres is measured as percentage of cement content. As
the volume of fibres increase, there should be increase in strength and toughness
of concrete. Regarding our fibre, we hope that there will be an increase in
strength, with increase in fibre content. We are going to test for percentages of
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Orientation of fibre:
The orientations of fibres play a key role in determining the capacity of
concrete. In RCC the reinforcements are placed in desired direction. But in
FRC, the fibres will be oriented in random direction. The FRC will have
maximum resistance when fibres are oriented parallel to the load applied.
FIBRE MECHANISM:
Fibre work with concrete utilizing two mechanisms: the spacing mechanism
and the crack bridging mechanism. The spacing mechanism requires a large
number of fibres well distributed within the concrete matrix to arrest any
existing micro crack that could potentially expand create a sound crack. For
typical volume of fractions of fibres utilizing small diameter of fibres or micro
fibres can ensure the required no of fibres for micro crack arrest.
The second mechanism termed crack bridging requires larger straight fibres
with adequate bond to concrete. Steel fibres are considered a prime example of
this fibre type that is commonly referred as large diameter fibres or micro
fibres.
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Fibre Mechanism
The tensile cracking strain of cement matrix is much lower than the yield or
ultimate strain of fibres. As a result when a fibre reinforced composite is
loaded the matrix will crack long before the fibres can be fractured. Once the
matrix is cracked composite continues to carry increasing tensile stress. The
peak stress and strain of the concrete composite are greater than those of the
matrix alone during the inelastic range between first cracking and the peak.
Multiple cracking of matrix occurs as indicated in fig.1.1.
1
01
BRIDGING ACTION:
Pullout Mechanism.
1
11
WORKABILITY:
1
21
1
31
1
41
1
51
The Steel Fibres that we are using in this project work are Hooked Fibres that
are glued to each other and named `Dramix', manufactured by Bekaert Limited,
Belgium. It is shown in Figure below.
1
61
1
71
From the shape of the stress strain curve it seems that, for a stress between 30 to
50% of fu the microcracks in the transition zone show some extension due to
stress concentration to the tips however, no cracking occurs in the mortar
matrix. Until this point crack propagation is assumed to be stable in the sense
that crack lengths rapidly reach their final values it the applied stress is held
constant. For a stress between 50 to 75% of fu increasingly the crack system
tends to be unstable as the transition zone crack begins When the available
internal energy exceeds the required crack release energy, the rate of crack
propagation will increase and the system becomes above 75% of fu when
complete fracture of the test specimen can occur by bridging of mortar and
transition zone cracks.
1
81
1
91
The fibre type, volume fraction and aspect ratio play important roles in
determining the compressive ductility and energy absorption capacity of fibre
reinforced concrete. The material behaviour is generally enhanced as the
volume fraction and aspect ratio of fibres increase up to limits after which the
2
02
problems with fresh mix workability and fibre dispersability start to damage the
hardened material properties. As the increases in both fibre volume fraction Vr
and aspect ratio 1/d lead to improvement of the same nature in the compressive
behaviour of the material, their combined effect has been generally analyzed
using the Fibre Reinforcing Index Vr1/d. in general. The higher the fibre
reinforcing index, the higher is ductility and energy absorption capacity of fibre
reinforced concrete. However, for high values of fibre reinforcing index, the
problems with workability and fibre dispersability of fresh mix tend to
deteriorate the compressive behaviour of the hardened material.
Due to their material properties, steel fibres do not at all influence the strength
parameters of concrete. Under compressive loading, when microcracking occurs
because of transverse tension forces, steel fibres cause crack-closing forces, on
the one hand. This leads to an increase of compressive strength. On the other
hand, porosity increases when steel fibres are mixed in with the fresh concrete.
This effect decreases the compressive Strength of steel fibre reinforced
concrete. Both effects in combination have the tendency to cancel each other
out.
The influence of fibres in improving the compressive strength of the matrix
depends on whether mortar or concrete (having coarse aggregates) is used and
on the magnitude of compressive strength. Otter and Naaman [1988] showed
that use of steel fibres in lower strength concretes increases their compressive
strength significantly compared to plain unreinforced matrices and is directly
related to volume fraction of steel fibre used.
Ezeldin and Balaguru [1992] conducted tests to obtain the complete stress-strain
of steel fibre-reinforced concrete with compressive strengths ranging from 35
MPa to 84 Mpa. The matrix consisted of concrete and three volume fibres
fractions of 30 kg/m3, 45 kg/m3 and 60 kg/m3 and three aspect ratios of 60,
2
12
75 and 100 were investigated. It was reported that the addition of hooked-end
steel fibres to concrete increased marginally the compressive strength and the
strain corresponding to peak stress.
2
22
The influence of fibre volume fraction is shown in Figure. For 90 and 120
kg/m3 fibre content, the post-crack increase in load is significant. This increase
essentially provides the improvement in flexural strength and a stable post-crack
behaviour. As shown, the bending capacity increases as the fibre volume
fraction increases.
2
32
Influence of fibre content on the Load Deflection Curves and Influence of fibre
length on the Load Deflection Curves
(b)
The influence of fibre length is very significant for straight fibres. However, it is
an established fact that, longer fibres with higher aspect ratios provide better
performance in both strength increase and energy absorption as long as they can
be mixed, placed, compacted and finished properly. Since hooked-end fibres
provide good anchorage, an increase in aspect ratio of hooked-end fibres has
less influence compared with straight steel fibres. However, the difference
between fibre lengths becomes even less significant at higher volume fractions.
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22
(c)
2
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SFRC in flexure. They are fibre orientation and fibre shape, fibre bond
characteristics (fibre deformation). Also, factors that influence the
workability of SFRC such as water cement ratio, density, air content and
the like could also influence its strength. The ultimate strength in flexure
could vary considerably
depending upon the volume fraction of fibres, length and bond
characteristics of the fibres and the ultimate strength of the fibres.
Depending upon the contribution of these influencing factors, the ultimate
strength of SFRC could be either smaller or larger than its first cracking
strength.
FLEXURAL BEHAVIOUR OF STEEL FIBRE REINFORCED
CONCRETE
Generally, there are three stages of the load-deflection response of SFRC
specimens tested in flexure. The three stages are:
1. A more or less linear response up to point A. The strengthening
mechanism in this portion of the behaviour involves a transfer of stress
from the matrix to the fibres by interfacial shear. The imposed stress is
shared between the matrix and fibres until the matrix cracks at what is
termed as "first cracking strength" or "proportional limit".
2. A transition nonlinear portion between point A and the maximum load
capacity at point B (assuming the load at B is larger than the load at A).
In this portion, and after cracking, the stress in the matrix is progressively
transferred to the fibres. With increasing load, the fibres tend to gradually
pull out from the matrix leading to a nonlinear load-deflection response
until the ultimate flexural load capacity at point B is reached. This point
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2
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2
72
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82
Two concepts are proposed in the literature for explaining the factors that affect
the magnitude of the "first cracking strength or proportional limit". One concept
relates the "first cracking strength" to the spacing of the fibres in the composite
[Romualdi and Batson 1963; Romualdi and Mandel 1964]. The other concept is
based on the mechanics of the composite materials and relates the "proportional
limit" to the volume fraction of the fibre, aspect ratio and fibre orientation.
In the Fibre spacing concept, it is stipulated that the volume fraction of fibres
and fibre aspect ratio must be such that there is a fibre overlap; however, except
for this, the fibre aspect ratio L/df which has a significant effect on the flexural
strength of SFRC is not a parameter in the fibre spacing approach. Experimental
results by some investigators [Edington et al. (1974); Swamy and Mangat
(1974)] tend to show that the fibre spacing concept does not accurately predict
the first cracking strength of fibre-reinforced concrete.
The law of composite materials is believed to be simple and is proven
experimentally [shah and Rangan 1971] to be more accurate for the prediction
of first cracking strength comparison with the fibre spacing concept. The
composite materials approach is based on the assumptions in that the fibres are
aligned in the direction of the load, the fibres are bonded to the matrix, and the
Poisson's ratio of the matrix is zero. In the law of composite materials the effect
of fibres on the cracking behaviour of SFRC composites can be viewed
similarly to conventional reinforcing steel in concrete members. However,
because the fibres are randomly distributed, an efficiency
factor is commonly multiplied by the volume fraction of fibres to account for
their random distribution.
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92
Summary
Fiber reinforced concrete is one of the oldest methods for reinforcing concrete
The main purpose of fiber reinforcement is to increases its structural integrity and improve
flexural behavior
There are many different types of fiber that can be used for concrete reinforcement.
Is an economical way to reinforced concrete compared to regular steel.
References
Mamlouk, Michael, and John Zaniewski. Materials for Civil and Construction Engineers
. Second Edition. N.J.: Pearson Hall, 2006. 576. Print
Mehta, P.K., and P.J.M Monteiro. "Fibers in Concrete." University of Californa, Berkeley,
04,May,2006. Web. 1 Dec 2010.
<http://www.ce.berkeley.edu/~paulmont/241/fibers.pdf
Nemati, Kamran. "Progress in Conctet Technology: Fiber Reinforced Conctete (FRC)
." University of Wahington. University of Washington, Seattle, Wahington, USA. Spring
2010.
Lecture.
SMiRT 19, . "WOKSHOP ON: Fiber Reinforced Concrete." ASMiRT, 17,August,2007
Web. 1 Dec 2010. <http://www.iasmirt.org/iasmirt2/SMiRT19/SMiRT19_WH3_Tatnall.pdf>.
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