Documente Academic
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Documente Cultură
Dr. P. S. Pajgade,
Dr. P. B. Nagarnaik,
Head,
Applied Mechanics Dept.,
Government Polytechnic,
Aurangabad.
mrchitlange1@rediffmail.com
ati_ppajgade@sancharnet.in
pbnagarnaik@rediffmail.com
Abstract
Conventionally concrete is a mix of cement, sand and
aggregate. There is a large variation in the strength of
concrete due to variation in the strength of aggregates
used. There is scarcity of natural sand due to heavy
demand in growing construction activities which
forces to find the suitable substitute. The cheapest and
the easiest way of getting substitute for natural sand is
by crushing natural stone to get artificial sand of
desired size and grade which would be free from all
impurities. This paper presents the feasibility of the
usage of artificial sand obtained by crushing basalt
over
natural
sand
considering
technical,
environmental and commercial factors. For the
purpose of experimentation concrete mixes are
designed for M20, M30 and M40 grades by 100%
replacement of natural sand to artificial sand.
Compressive and flexural tests are conducted to study
the strength of concrete using artificial sand and the
results are compared with that of natural sand
concrete.
2. Literature review
It was found that the compressive flexural strength
and durability studies of concrete made of quarry rock
dust were nearly 10% more than those of conventional
concrete(1). It was reported the significant increase in
compressive strength, tensile strength, and modulus of
rupture for M20 and M30 concrete mixes with 20%
and 40% replacement of natural sand with stone dust.
The workability of the concrete mixes decreased with
an increase in percentage of stone dust.(2) Concrete
with stone crusher dust was reported to show 17%,
7%, 20% higher compressive, tensile, flexural
strengths respectively than those of conventional
concrete. The differences in the strengths were
possibly due to the sharp edges of stone dust providing
stronger bond with cement compared to the rounded
shape of river sand. (3) In another study the concrete
made of stone dust of about 48 MPa strength showed
10%, 24%, and 26% higher strength in compression,
tension, and flexural tension respectively over the
controlled concrete(4). It was tried experimentally to
explore the use of crusher dust, stone chips and fly ash
in self compacting concrete. Test results indicated that
for SCC sufficiently low water to powder ratio can be
attained even with the use of crusher dust, leading to
high compressive strength. (5) It indicates that water
requirement is higher in such concrete to maintain
desired workability. The compressive, flexural and
bond strength were improved in with partial
replacement of natural sand by crusher rock dust but
slump value of fresh concrete was significantly
reduced(6).
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3. Materials
3.1 Cement
Ordinary Portland Cement Birla Super of 53 grade
confirming to IS 12269 1987 was used. The physical
properties are tabulated in table 1.
No.
1
2
3
4
5
6
7
Table 2
Physical properties of fine aggregate
Property
Natural sand Artificial
sand
Specific gravity
2.60
2.73
Bulk density kg/m3
1560
1762
Fineness modulus
2.66
3.01
Table 1
Physical properties of Cement
Property
Value
Specific gravity
3.10
Fineness m2/kg
297
Normal consistency
30.50 %
Initial setting time
164 minute
Final setting time
244 minute
Soundness
0.90 mm
7 days Compressive strength
49.2 MPa
Table 3
Sieve analysis details of Natural and Artificial Sand
IS Sieve
Percentage Passing
Designation Natural sand
Artificial sand
4.75 mm
100
100
2.36 mm
85.25
76.70
1.18 mm
70.62
51.40
600 micron
54.80
35.20
300 micron
18.2
20.70
150 micron
5.00
15.00
Table No. 4
Physical properties of coarse aggregate
No.
Property
Value
1
Specific gravity
2.96
2
Bulk density kg/m3
1620
3
Fineness modulus 25mm (A1)
7.57
4
Fineness modulus 12.5mm (A2)
6.13
Table 5
Details of sieve analysis of Coarse Aggregate
IS Sieve
Percentage Passing
Designation
25 mm (A1)
12.5mm (A2)
40 mm
100
--20 mm
42.42
100
10 mm
0.30
83.0
4.75 mm
0.24
3.4
2.36 mm
-0.1
1.18 mm
--600 micron
--300 micron
--150 micron
---
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Table 6
Concrete Mix Proportions (kg)
Material
M20
M30
Cement
310
385
Artificial sand
612
590
Coarse aggregate A1
520
504
Coarse aggregate A2
780
755
Water
155
174
Super plasticizer (Lit)
3.1
3.85
Slump value (mm)
90
75
Compaction factor
0.90
0.87
Water / Cement ratio
0.50
0.45
Cement/Aggregate ratio
1:6.16 1:4.80
Table 7
Compressive strength of concrete
Grade
Avg. 7days
Avg. 28 days
strength in MPa
strength in MPa
Natural Artificial Natural Artificial
Sand
Sand
Sand
Sand
M20
21.20
21.85
37.04
38.92
M30
26.15
26.65
41.85
43.76
M40
29.86
30.35
47.84
49.65
M40
450
556
480
720
180
4.5
55
0.87
0.40
1:3.90
Grade
5. Experimentation
The exact amount of concrete ingredients were
weighed and mixed thoroughly in laboratory concrete
mixer till the consistent mix was achieved. The
workability of fresh concrete was measured in terms
slump value and compaction factor. The standard
cubes of 150 mm size and beams of 100x100x500
were cast in steel moulds and compacted on a
vibrating table. Six cubes and six beams of each grade
with natural and artificial sand were cast for testing.
The specimens were cured in water for 7 and 28 days
by immersion. The cubes were tested after 7 and 28
days curing and the average strength was calculated.
The acceptance criteria using IS 456-2000 is followed.
The results are tabulated in table 7 and plotted in
figure 3 and figure 4. The beam specimens were tested
under two point loads for flexural strength after 7 and
28 days of curing. The average values are listed in
table 8 and shown in figure 5.
M20
M30
M40
Table 8
Flexural strength of concrete
Avg. 7 days
Avg. 28 days
strength MPa
strength MPa
Natural Artificial Natural Artificial
Sand
Sand
Sand
Sand
3.05
3.25
4.83
5.15
3.35
3.55
5.05
5.43
3.63
3.86
5.41
5.85
6. Conclusions
From the above results, following conclusions are
drawn.
1. It is observed from the figure 3, that the
compressive strength of M20, M30 and M40 grade
concrete at 7 days, using artificial sand is marginally
but consistently higher than the conventional
concrete using natural sand. The percentage increase
is 3.07% for M20, 1.92% for M30 and 1.64% for
M40 grade concrete, respectively.
2. From figure 4, the compressive strength of M20,
M30 and M40 grade concrete at 28 days using
artificial sand again consistently higher than the
conventional concrete using natural sand. The
percentage increase is 5.08%, 4.56% and 3.78% for
M20, M30 and M40 grade concrete respectively.
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Percentage passing
100
90
80
70
60
50
40
30
20
10
0
Natural sand
Artificial sand
0.15mm
0.30mm
0.60mm
1.18mm
2.36mm
4.75mm
IS sieve designations
Percentage passing
A1 (25mm)
A2 (12.5mm)
1.18mm
2.36mm
4.75mm
10mm
20mm
40mm
IS sieve designations
30.35
29.86
30
26.65
26.15
21.85
21.2
20
M20
M30
M40
10
0
Natural sand
Artificial sand
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60
49.65
47.84
50
41.85
37.04
40
43.76
38.92
M20
M30
30
M40
20
10
0
Natural sand
Artificial sand
7
6
4.83 5.05
5
4
3.05
3.35
3.63
3.25
3.55
5.41
5.15
5.43
5.85
3.86
M20
M30
M40
2
1
0
N.S. 7 days
A.S. 7 days
N. S. 28 days
A.S. 28 days
6)
7)
8)
9)
10)
11)
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