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Properties and phase equilibria of uid mixtures as the basis for developing
green chemical processes
Richard L. Smith Jr. a,b, , Zhen Fang c
a
b
c
Graduate School of Environmental Studies, Research Center of Supercritical Fluid Technology, Tohoku University, Aramaki Aza Aoba 6-6-11, Aoba-ku, Sendai 980-8579, Japan
Department of Chemical Engineering, Tohoku University, Aramaki Aza Aoba 6-6-11, Aoba-ku, Sendai 980-8579, Japan
Chinese Academy of Sciences, Biomass Group, Xishuangbanna Tropical Botanical Garden, 88 Xuefulu, Kunming, Yunnan Province 650223, China
a r t i c l e
i n f o
Article history:
Received 27 May 2010
Received in revised form
26 September 2010
Accepted 26 September 2010
Available online 12 October 2010
Keywords:
High temperature water
Supercritical uids
Ionic liquids
Deep eutectic solvents
a b s t r a c t
The properties and phase equilibria of uid mixtures can have great inuence on chemical product formation and process development. In this work, examples are presented that illustrate the reaction and
separation characteristics of high temperature water, supercritical carbon dioxide, and ionic liquids based
on real-time images made with diamond anvil cells or visual cells. In the formation of ferrosilite from
quartz (SiO2 ) and fayalite (Fe2 SiO4 ), the diffusion of SiO2 to the solid fayalite substrate requires less than
seconds to occur in water at high temperatures due to the enhanced solubility of SiO2 , which has great
technological signicance for developing processes for industrially important luminescent materials. It
is proposed that luminescent materials based on the zinc silicate (Zn2 SiO4 ) family can be made with low
environmental burden. The enhanced solubility of natural products in water at high temperatures allows
for the fractionation of biomass to produce fermentable feedstocks and chemical products as well as for
the efcient separation of natural products. The volumetric properties of n-alkylphenolics with CO2 can
allow for efcient separation from their solid matrix due to viscosity reduction and foaming induced by
changes in pressure. The lack of solubility of ionic liquids in supercritical CO2 allows for biphasic systems that can be used to efciently separate phenolic compounds. Equations of state can provide suitable
correlation. The viscosity reduction provided by solvents such as water, supercritical carbon dioxide, or
organic liquids on ionic liquids allows ionic liquids to be put into a metastable state so that chemical
conversions can occur in ionic liquids below their melting point at room temperature. The physical properties and phase behavior of water and carbon dioxide and mixtures with target compounds are very
important for developing new green chemical processes.
2010 Elsevier B.V. All rights reserved.
1. Introduction
Social expectations for chemical processes that manufacture
products with a minimum of waste and hazardous substances provide us with the opportunity to re-examine the uids, solvents,
and methods being used in industry for the purpose of developing
new processes that are clean, safe, and efcient [1]. The principles of green chemistry [2] and green engineering [3] provide the
foundations for meeting social expectations and embrace the use
of safe methods, nonhazardous chemicals, renewable feedstocks,
atom economy, E-factor [4], and concepts that evaluate product
life cycle and perceived sustainability. The principles of green engineering and green chemistry are conveniently summarized with an
easy to remember mnemonic, IMPROVEMENTS PRODUCTIVELY, in
Corresponding author at: Department of Chemical Engineering, Tohoku University, Aramaki Aza Aoba 6-6-11, Aoba-ku, Sendai 980-8579, Japan.
Tel.: +81 22 795 5863/5864; fax: +81 22 795 5863/5864.
E-mail address: smith@scf.che.tohoku.ac.jp (R.L. Smith Jr.).
0378-3812/$ see front matter 2010 Elsevier B.V. All rights reserved.
doi:10.1016/j.uid.2010.09.030
66
R.L. Smith Jr., Z. Fang / Fluid Phase Equilibria 302 (2011) 6573
Fig. 1. Carbon dioxide as a working uid for producing hot water. Water is being
heated from approximately 20 C to 90 C: (a) temperature-entropy diagram for a
water heater based on using carbon dioxide as the working uid; and (b) schematic
of the highly nonlinear heat ux along the axial direction for the tube side of a
single-pass shell-and-tube heat exchanger.
R.L. Smith Jr., Z. Fang / Fluid Phase Equilibria 302 (2011) 6573
67
Fig. 2. Solubility of quartz (SiO2 ) in water calculated by the relationship given in Ref.
[13]. Properties of water used in the calculation were from the IAPWS formulation.
(1)
Fig. 3. Dissolution of SiO2 in water at high temperatures and pressures and subsequent reaction with fayalite (Fe2 SiO4 ) to form ferrosilite (FeSiO3 ) in a diamond anvil cell
having a nominal chamber diameter of 0.5 mm. Conditions: (a) 0 s, 752.4 C; (b) 2 s, 754.8 C; (c) 4 s, 757.8 C; (d) 15 s, 767.6 C. Images provided as unpublished data of W.B.
Bassett and K. Mibe, Cornell University.
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R.L. Smith Jr., Z. Fang / Fluid Phase Equilibria 302 (2011) 6573
Fig. 4. Dissolution of amorphous SiO2 in water at high temperatures and pressures in a diamond anvil cell having a nominal chamber diameter of 0.5 mm. Conditions: (a)
initial conditions; (b) initial dissolution; (c) homogeneous conditions; (d) precipitation of dissolved SiO2 after cooling showing ne dispersed particles.
Adapted from Ref. [98].
R.L. Smith Jr., Z. Fang / Fluid Phase Equilibria 302 (2011) 6573
69
pletely in water at 417 C and 770 MPa. For the case of zinc oxalate
(Fig. 5), dissolution began at 132 C. Subsequently needle-shaped
particles appeared at 277 C that were probably ZnCO3 and these
grew until 359 C and then transformed into polyhedrons (Fig. 5c).
The cubic-like particles were conrmed to be zinc oxide. For zinc
oxide, heating the compound in water showed no visible change
up to 405 C. Thus, the DAC was very useful in evaluating the phase
behavior of the possible raw materials with water before making
detailed experiments.
Takesue et al. [28] used precursor and achieved homogeneous
nucleation conditions through using the phase conditions studied
in the DAC apparatus and followed the phase transformation with
in situ synchrotron X-ray diffraction [29]. They could conclude that
-zinc silicate could be formed under hydrothermal conditions on
a very short time scale (ca. min). A review on production methods of zinc silicate with critical comparisons of all known methods
has been written and the interested reader is highly encouraged
to access that source [30]. The properties of water, the reaction
environment that it provides, and its phase behavior make it probable that a continuous, low-temperature, and efcient process can
be developed for making industrial phosphors based on the zinc
silicate family.
0.8 wt% is probably still below the solubility limit [37]. The process for this method appears in Fig. 6, which does not address the
recycle of water. The thermodynamic data required for modeling
of the process is considerable although an excellent example does
appear in the literature for the Shell hydrothermal upgrading of
biomass (HTU) process [38]. Nevertheless, the properties of water
and the chemical effects of a small amount of an inorganic salt
allow a homogeneous solution to be formed with woody biomass
slurries and therefore the development of green processes for the
conversion of biomass are feasible.
Fig. 6. Proposed process for production of water soluble compounds from woody
crops.
Adapted from Ref. [34].
2.4.2. Hydrogen
Biomass can be considered as a mixture of cellulose (C6 sugars),
hemicellulose (C5 sugars) and lignin (polyphenolics) compounds.
Instead of converting biomass to chemicals as in the previous section, it is possible to produce hydrogen and methane for use in other
processes. The amount of hydrogen that can be produced from the
perfect hydrolysis of cellulose (Eq. (2)) based on a compound that
contains n moles of glucose is:
(C6 H10 O5 )n + nH2 O nC6 H12 O6 perfect cellulose hydrolysis
(2)
(3)
perfect
glucose
gasication
(4)
(5)
For n moles of glucose and its perfect gasication (Eq. (3)), and
through the water-gas shift reaction (Eq. (4)), it is possible to obtain
12 moles of hydrogen for every mole of glucose according to Eq. (5).
For the case of hemicellulose represented by (C5 H8 O4 )n , 10 moles
of hydrogen are possible to be produced for every mole of xylose
(C5 H10 O5 ). For the case of lignin that can be represented as an intermediate monomeric alkylphenolic species, (C10 H10 O3 )n [39], the
amount of hydrogen that can be produced from n moles
(C10 H10 O3 )n +nH2 OnC10 H12 O4
(6)
(7)
(9)
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R.L. Smith Jr., Z. Fang / Fluid Phase Equilibria 302 (2011) 6573
Fig. 7. Temperature prole of a biomass boiler for which spent tea leaves are heated in a hydrothermal environment. After air is added to the mixture, an auto-thermal effect
can be seen (left) and the efuent changes greatly for the case of with air (top) and without air (bottom).
2.4.3. Energy
An integrated gasication combined cycle (IGCC) combusts slurried coal with air or oxygen at high temperatures and produces
syngas (CO + H2 ). Excess heat from combustion is combined with
a gas turbine to produce electricity. The syngas can also be combusted and used to generate electricity. IGCC facilities are beginning
to supplement their feeds with up to 30% biomass. Biomass integrated gasication combined cycles (BIGCC) use biomass instead
of coal and often use uidized beds and operate at low pressures.
They are not realized yet, but they are being considered as add-on
facilities such as those for sugarcane [50], paper or ethanol [51].
In previous research, Arai et al. [52] proposed that supercritical water oxidation technology could be used to efciently convert
biomass into energy. In that proposal [52], the adiabatic ame
temperature was calculated for cellulose and water mixtures with
stoichiometric oxygen at pressures up to 30 MPa. At pressures
above about 20 MPa, the combustion becomes spontaneous and
can be sustained. A ow sheet and apparatus have been developed
based on semi-batch operation. Fig. 7 shows some initial results
for the case of a biomass feedstock of spent tea leaves that are oxidized with air. For the case of no air, water is brown and turbid as
might be expected. However, for the case of with air, the efuent
is clear and changes color to become completely transparent. The
auto-thermal effect can be clearly seen in the gure beginning at
about 17 min run time. The process, when realized, will be able to
convert biomass into energy with high efciency. In achieving complete oxidation in the biomass boiler, the phase behavior and the
stream mixing are very important along with the heat transfer that
occurs. Estimation methods for the properties and phase behavior
as the oxidation proceeds are needed to realize the process.
3. Carbon dioxide
Supercritical carbon dioxide (scCO2 ) is widely used in applications associated with extractions [53], separations [54], materials
[55], polymer syntheses [56], polymer processing [57], chromatog-
raphy [58], ionic liquids [59] and reactions [60]. Specialized reviews
are available [6171] and a comprehensive compilation of the solubilities of more than 780 solutes in supercritical carbon dioxide
has been published [72]. Several applications will be discussed in
this section to highlight the properties of scCO2 .
3.1. Mass separating agent
Lipids found in natural products are usually conned within
membranes or within a solid matrix. In the processing of oilcontaining materials, scCO2 can be used as a non-reactive solute
to decrease the time required to separate an oil from a solid matrix
via volume expansion, viscosity reduction or both of these effects.
The use of pressure swing enhances the efciency of separation
by disrupting membranes and promoting oil-scCO2 phase contact.
The technique has been applied to cashew nut shell liquid [73,74],
herbs [75,76], palm kernel oil [77], canola [78], and sh oil [79]
with good results. For the case of cashew nut shell liquid (CNSL)
[73], the temperature can be used in addition to the pressure to
promote the separation as shown in Fig. 8. As shown in Fig. 8, CNSL
bubbles when reducing the pressure at 20 C under conditions of
3 phases. At temperatures higher than the critical temperature of
CO2 , CNSL also bubbles when reducing the pressure thus providing a mechanism for separating the oil from the solid matrix. Such
a method is greatly needed in the general processing of cashew,
not only for industrial efciency but more importantly, for human
health [80].
3.2. Biphasic system
Carbon dioxide generally forms two phases with ionic liquids,
which makes it convenient for both separations and reactions.
On the other hand, scCO2 can be made to dissolve considerable
amounts of an ionic liquid into the supercritical phase by addition
of a third component [81], or to cause a solute to crystallize from
the ionic liquid phase [82] or even to be made homogeneous in a
R.L. Smith Jr., Z. Fang / Fluid Phase Equilibria 302 (2011) 6573
71
25
benzene-benzyl alcohol
benzene-naphthalene
benzene-chlorobenzene
benzene-toluene
20
15
10
10
12
14
16
18
20
P [MPa]
Fig. 9. Separation factors calculated with the SanchezLacombe equation of state
for [bmim][PF6 ]CO2 at 60 C.
Fig. 8. Phase behavior of carbon dioxide with cashew nut shell liquid (CNSL) adapted
from Ref. [71]. Visual appearance of oil during pressure changes for CNSL-CO2 only
and for CNSL contained in the solid matrix (top). Phase behavior of CNSL-CO2 calculated with the PengRobinson equation of state.
KwA
(10)
KwB
IL phase
IL phase
(= w scCO2 phase /w
(= w scCO2 phase /w
) and KwB
)
where KwA
B
B
A
A
are the weight ratio based partition coefcients of solute A and
solute B, respectively. Once sufcient data have been measured and
correlated, it is possible to use an equation of state to predict the
separation factors.
Fig. 9 shows calculations of the separation factors as determined
from the SanchezLacombe equation of state for aromatic solutes
in the [bmim][PF6]scCO2 biphasic system [92]. As shown in Fig. 9,
separation factors have values as high as 20 and these decrease
with increasing pressure. The equation of state can also be used to
examine the variation of the separation factors with temperature.
In the SanchezLacombe equation, the interaction energy, *,
is considered to be a constant and does not depend on tempera-
T
1 + T
(11)
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R.L. Smith Jr., Z. Fang / Fluid Phase Equilibria 302 (2011) 6573
700
650
600
1/ [K]
550
500
Acknowledgements
450
400
350
300
250
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200
150
1/ = 0.10070 423.9
100
50
0
5000
6000
7000
8000
9000
10000
11000
12000
0 [kJ/mol]
Fig. 10. Correlation of the temperature dependence of interaction energies in the
SanchezLacombe equation of state as a function of the magnitude of the interaction
energies.
Adapted from Ref. [91].
R.L. Smith Jr., Z. Fang / Fluid Phase Equilibria 302 (2011) 6573
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