Documente Academic
Documente Profesional
Documente Cultură
73256
This requisition covers the minimum technical requirements for the design, fabrication, assembly,
inspection and vendor documents for the above named equipment, in accordance with the
documents listed below.
Quant.
Name of document
Document no.
Rev.
Date
2489002
22/04/11
1162001
19/04/11
3143408
22/04/11
1182008
21/10/10
2111001
27/09/10
2981001
21/10/10
2983001
21/10/10
4199030
21/10/10
4388001
04/11/10
7182001
21/10/10
6551408
14/10/10
22/04/11
N. Motiejunas
SV
rev.
date
drawn up
ckd.
office:
Kaunas
description/issued for
client:
SC "Klaipdos Nafta"
project:
Crude oil vapour utilization from railway
title:
Requisition for Vapour Recovery Unit
order:
73256
estacada
document:
2499013
rev.:
sheet:
of:
Y:\73256_KN angliavandeniliu garu utilizavimas is gelezinkelio estakadu\21\Uzsakomoji iranga\VRU\Docs for VRU Purchase\2489002 Tech Spec rev D.DOC
N. Motiejnas
SV
rev.
date
drawn up
ckd.
office:
Kaunas
Order:
73256
document:
2489002
rev.:
sheet:
of:
22
Table of contents
1
Introduction
2
2.1
2.2
2.3
2.4
2.5
Scope of supply
Vendor's responsibility
Battery limits
Exclusions
Spare parts and special tools
Warranty time
3
3
4
4
4
4
3
3.1
3.2
3.3
3.4
Vapour profile
Train gasoline unloading
Train Crude loading
Design case
Vapor recovery operating profiles
4
4
5
5
5
4
Design and material requirements
4.1 General
4.2 Technical
4.3 The vendor scope of project-related services is as follows:
4.4 VRU Equipment Supply Specification
4.5 Specific Specifications
The vendor shall identify the specifics of each of the above in offer, as follows:
4.6 Spare Parts
4.7 Special Tools And Tackles
4.8 Instrumentation
4.9 Control system
4.10 Software
4.11 PERFORMANCE GUARANTEE
4.12 Warranty
4.13 Painting
4.14 Materials
4.15 Utility consumptions
6
6
6
9
9
9
9
15
15
15
18
18
20
21
21
21
21
21
6
6.1
6.2
6.3
22
22
22
22
22
Quality assurance
22
22
client:
project:
title:
office:
Lithuania
page
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Technical Specification for Vapour Recovery Unit
Order:
73256
document:
2489002
rev.:
sheet:
of:
22
Introduction
SC Klaipdos Nafta intends to install hydrocarbon Vapor Recovery Unit (VRU) in order to
recover VOC (Volatile Organic Compounds) during train loading / unloading operations with
crude and refined products: gasoline, diesel, fuel oil.
Scope of supply
This specification covers the minimum requirements for the design, assembly, testing, supply
and documentation.
The selected vendor will undertake procurement of VRU component raw materials, fabrication
in accordance with the most current standards, inspection at works, assembly, pre-testing at
works, painting, functional testing of the PLC (800xA system) operating and integrated in to
existing 800XA system and all annunciation and operational software, supervision of erection,
commissioning, start-up and training of clients personnel to operate the Vapor Recovery Unit.
The vendor shall provide a Performance Test of complete Vapor Recovery Unit (VRU) at site.
This test shall be conducted in accordance with standard practices and shall prove the
function of the VRU consistent with the emissions specifications, data sheets, local standards,
all drawings, and shall be consistent with the clients original emissions and performance
requirements.
The Vendor shall suggest and offer a proven package for Vapor Recovery Unit. Vendors
scope shall include all equipment, items, piping, structures, electrical, Instrumentation and
controls etc. as required according to the proposed scheme, within the system battery limit.
Vendor shall furnish complete details of their supply in the bid.
2.1
Vendor's responsibility
It is the responsibility of the Vendor to complete the scope of supply and to furnish a complete,
reliable and safe system including all materials, services and documents, except those
specifically indicated in chapter "Exclusions".
The VRU supplied shall be supplied as a complete system, including all required auxiliary
equipment, skidded and assembled where possible, and suitable efficient and satisfactory
operation and maintenance as a whole for the purpose intended. In order to provide for normal
maintenance, all components and subcomponents shall be designed and installed in such a
manner as they are removable/replaceable without the disassembly or removal of other
adjacent components. Vendor shall be responsible for furnishing all documentation, operating
and maintenance manuals (in Lithuanian and English languages), mechanical, electrical,
instrumentation, structural supports, piping, wiring, pressure vessels, software, controls,
PC/PLC operational manuals, VRU training materials/presentation, and other interconnecting
and safety items as may be required to make the system complete.
Part of the scope is support from Vendor specialist during VRU installation, commissioning,
start-up and training of operating personal.
All materials supplied under this specification shall be new, shall be provided with a
performance guarantee and all OEM warranties, and shall be adequate for the proposed
service per this specification. Proper consideration shall be given to their function with regard
client:
project:
title:
office:
Lithuania
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Technical Specification for Vapour Recovery Unit
Order:
73256
document:
2489002
rev.:
sheet:
of:
22
to corrosion, chemical and other processes, fire hazards, and erosion due to the design and/or
the medium being handled.
2.2
Battery limits
The battery limits for the VRU are the connecting flanges and electrical cable connections.
The Vendor shall submit with his quotation assembly drawings showing all Purchasers
connections with detailed information.
2.3
Exclusions
-
2.4
2.5
Warranty time
The delivery should be covered by warranty in a period of 24 months after start-up of the unit
or 30 months after delivery on site.
Vapour profile
Products: Crude, Gasoline, Diesel, Heavy fuel oil, etc.
Crude oil physical properties shown on appendix 1 and appendix 2, included with this
requisition.
3.1
client:
project:
title:
office:
Lithuania
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Technical Specification for Vapour Recovery Unit
Order:
73256
document:
2489002
rev.:
sheet:
of:
22
3.2
3.3
Design case
Table of VRU unit vapour capacities:
Units
Gasoline
unloading
Crude
loading
Total
simultaneous
m3/h
1700
1800
3000
m3
15
90
m3
152
300
m3
m3
1800
300
1800
2100
9000
2 000 000
2 000 000
3.4
client:
project:
title:
office:
Lithuania
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Technical Specification for Vapour Recovery Unit
Order:
73256
document:
2489002
rev.:
sheet:
of:
22
4
4.1
4.2
Technical
Table of VRU unit main components, utilities and limits:
Adsorber vessel
Number installed
pc
YES
Absorber column
pc
Vacuum system
Pump type
Number of pumps
pc.
*
YES
Absorbent pumps
Crude supply pump
YES
Loose supply.
Tag: P-4/4-4002
Pressure drop in piping 1 bar
Return pumps:
Gasoline
YES
Tag: P-4/4-4003
Pressure drop in piping 8 bar
YES
Tag: P-4/4-4004
Pressure drop in piping 8 bar
Crude
Electric motor with freq. controller
YES
client:
project:
title:
office:
Lithuania
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Technical Specification for Vapour Recovery Unit
Order:
73256
document:
2489002
rev.:
sheet:
of:
22
Piping
Vapor collection piping
YES
Blower
Blower with electric motor drive
YES
YES
Other equipment
In-line filter at VRU vapour inlet
YES
Bidirectional
Arrestor
YES
Inlet
Detonation
YES
YES
YES
YES
software
YES
Concentration
YES
Inlet
analyzer,
temperature
transmitter, and flow meter for the
inlet vapor
YES
Ground
analyzer
Level
Automated valves
YES
YES
for
YES
YES
Commissioning spares
Vapor Recovery Unit.
YES
client:
project:
title:
Lithuania
Pneumatically
actuated
office:
for
the
preferable
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Technical Specification for Vapour Recovery Unit
Order:
73256
document:
2489002
rev.:
sheet:
of:
22
YES
YES
YES
Vapour
Maximum vapour flow
m3/h
3000
mbar
(g)
20
vol %
55
mg/m3
g/m3
150
10
Noise level
dB(A)
<85
Gas group
IIB
Temperature rating
T3
Dimensions **
25 x 10,2
LxW
Available utilities
Electrical power
400
Instrument air
bar (g)
3,5 - 8
deg. C
bar
185
10
3ph. 50 Hz
** Estimated place, dimensions, VRU facility site layout plan, DWG. No. 1162001
Diagram of vapour and absorbers flows to VRU unit see in Process & Instruments Diagram,
DWG. No. 3143408, included in the Requisition.
client:
project:
title:
office:
Lithuania
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Technical Specification for Vapour Recovery Unit
Order:
73256
document:
2489002
rev.:
sheet:
of:
22
4.3
o
o
o
o
o
o
o
o
o
o
o
o
o
o
4.4
4.5
Specific Specifications
The vendor shall identify the specifics of each of the above in offer, as follows:
Designed Carbon Vessels:
The carbon vessels shall be designed and fabricated in accord with PED. The civil engineering
shall include the bed support and leg beams. The bed support shall be 1 X 3 bar grate suitable
to comply with the dead weight of wet carbon. The carbon shall be supported above the bar
grate on two layers of replaceable stainless steel mesh. Each carbon vessel shall have at least
three 6 carbon fill nozzles in the top head, one ANSI flanged relief valve connection for an
included fire-rated relief valve, one 24 manway above and near the bottom head seam with a
blind and davit, three temperature indicator connections, and appropriately sized ANSI flanged
inlet and outlet. Flow diffusers shall cover both the inlet and outlet openings.
Number to be supplied 2 (two)
Diameter_________
Seam-to-seam shell height_________
Head type_____________
Design working pressure____________
Designed for full vacuum (Yes/No) _____________
MAWP______________
Shell: grade of steel____________
Thickness w/o corrosion allowance_________
Corrosion allowance_____________
Heads: grade of steel____________
Thickness w/o corrosion allowance_________
client:
project:
title:
office:
Lithuania
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Technical Specification for Vapour Recovery Unit
Order:
73256
document:
2489002
rev.:
sheet:
of:
22
Corrosion allowance 3 mm
Base type (Skirt/Legs) ______________
Foundation contact area/load__________/_____________
Total number of vessel fittings________________
Service designation and size___________
Service designation and size___________
Service designation and size___________
Service designation and size___________
Service designation and size___________
Service designation and size___________
Service designation and size___________
Service designation and size___________
Carbon supplier/manufacturer/processor______________
Carbon brand name________________
Base carbon material (Wood, Coal, Other) ____________
Carbon particle size_____ X ________
Carbon density___________
Total weight of carbon to be supplied for this project______________
Absorber Vessel:
The absorber vessel shall be designed with accordance to PED and at least 90% contact
efficiency. This vessel may be a single piece or two piece vessels. If it is a two-piece vessel,
the two pieces shall be joined by an ANSI RF flange. The Absorber section shall have an
engineered inlet absorbent distributor designed to provide uniform distribution of the sorbent
liquid. It shall be a randomly packed column which shall be designed with a minimum of four
(4) theoretical trays. This section shall include a removable demister, a RF flanged relief
valve connection sized for the fire case and included, a rich-vapor ANSI flanged outlet
nozzle extended into the vessel and up to very near the top of the inside, and a bar grate
and screen support for the IMPT or equal random packing. The absorber sump section shall
be tall enough to provide for adequate NPSH for the absorbent return pump. It shall have
level control and hi/lo shutdown connection, a pressure gauge connection, a coolant
gasoline return ANSI flanged connection, a bottom drain, an anti-vortex ANSI RF flanged
pump suction connection near the bottom, and an ANSI RF flanged vapor inlet. Facility for
absorber column and related piping cleaning by steam (185oC, 10 bar) should be included
by providing an appropriate steam inlet and outlet. The steaming is required when changing
absorber from crude to gasoline.
Number to be supplied 1 (one)
Absorber Section
Diameter_________
Seam-to-seam shell height_________
Head type_____________
Design working pressure____________
Designed for full vacuum (Yes/No) _____________
MAWP______________
Shell: grade of steel____________
Thickness w/o corrosion allowance_________
Corrosion allowance_____________
Heads: grade of steel____________
Thickness w/o corrosion allowance_________
Corrosion allowance_____________
Demister type__________________
Diameter___________
Depth__________
Material of construction_________
Relief valve size _______X_________
Type______________
client:
project:
title:
office:
Lithuania
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Technical Specification for Vapour Recovery Unit
Order:
73256
document:
2489002
rev.:
sheet:
10
of:
22
Manufacturer________________
Sump Section
Diameter_________
Seam-to-seam shell height_________
Head type_____________
Design working pressure____________
Designed for full vacuum (Yes/No) _____________
MAWP______________
Shell: grade of steel____________
Thickness w/o corrosion allowance_________
Corrosion allowance 3 mm
Heads: grade of steel____________
Thickness w/o corrosion allowance_________
Corrosion allowance_____________
Base type (Skirt/Legs) ______________
Foundation contact area/load__________ _____________
Total weight of vessel dry______________
Total weight of vessel wet______________
Total weight of vessel flooded___________
Total number of vessel fittings________________
Service designation and size___________
Service designation and size___________
Service designation and size___________
Service designation and size___________
Service designation and size___________
Service designation and size___________
Service designation and size___________
Service designation and size___________
Total weight of vessel dry______________
Total weight of vessel wet______________
Total weight of vessel flooded___________
Vacuum Pump(s):
The vacuum pumps shall be designed and suitable for at least 15,000 of continuous service
run-time hours. The vacuum pump shall be base mounted and coupled to an explosion proof
motor of suitable size and rated for VFD operation (inductance duty), complete with coupling
with one (1) coupling guard per pump. The motor shall be fitted with an internal heat switch
which shall be tied to the PLC to alert the owners operations staff in the event of a heat-up.
The pump and motor shall be Laser aligned by the vendor after installation at the site and
before start-up. The motor shall be fitted with an internal high-temperature switch tied to the
PLC. The base shall be secured to the VRU foundation to prevent the transmission of
vibration back to the carbon beds through the interconnecting piping. At least one bellowstype expansion joint shall be supplied for the inlet side of the pump. The vendor shall provide
for thrust blocks or other pipe supports for the discharge piping, each of which shall be
designed to prevent vibration. The suction of each pump shall be fitted with a cone strainer
with 1/32/0.8mm screen captured between two RF ANSI flanges. All (vapor, coolant) flows
shall be monitored by flow indicating transmitters. The flows shall be adjustable. The vapor
coolant flow shall be stopped during all periods of pump-off time, and shall be reinitiated
during period of pump-on times. This flow shall be managed by two (2) solenoid valves,
each with a discrete open/closed signal from the PLC. Each pump shall be fitted with a RPM
monitor tied to the PLC.
Manufacturer_________________
Model number_____________
Motor HP rating_______________
50Hz
3 Phase (Yes/No) Yes
client:
project:
title:
office:
Lithuania
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Technical Specification for Vapour Recovery Unit
Order:
73256
document:
2489002
rev.:
sheet:
11
of:
22
office:
Lithuania
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Technical Specification for Vapour Recovery Unit
Order:
73256
document:
2489002
rev.:
sheet:
12
of:
22
office:
Lithuania
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Technical Specification for Vapour Recovery Unit
Order:
73256
document:
2489002
rev.:
sheet:
13
of:
22
client:
project:
title:
office:
Lithuania
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Technical Specification for Vapour Recovery Unit
Order:
73256
document:
2489002
rev.:
sheet:
14
of:
22
4.6
Spare Parts
4.5.1.
Vendor shall submit recommended list of spare parts with itemized prices for first two years'
of operation of the equipment with bid. Proper coding and referencing of spare parts shall be
done so that later identification with appropriate equipment will be facilitated. Total cost of
spares shall be included in lump-sum price of the system.
4.5.2.
Vendor shall also submit a list of commissioning spares with quantity. Total cost of
commissioning spares shall be included in lump-sum price of the system.
4.5.3.
Vendor shall also guarantee that commissioning spares, if required over and above the
commissioning spares included in the order shall be made available without any cost and
time implication to the owner. If, for any reason during commissioning, Vendor needs to
utilize spares from list of 2 years normal operational spares, he will replenish the same free
of cost duly delivered at site including all freights, insurance, taxes, and duties.
4.5.4.
Mandatory spares shall be supplied per Instrumentation specifications and their price to be
included in the lump sum price of the system.
4.7
The Vendor shall provide a set of new, unused special tools and tackles required for operation and
maintenance of the Vapor Recovery system. Price above shall also be included in the basic cost of
the package.
4.8
Instrumentation
All necessary instrumentation, safety interlock & analyzer for measuring inlet and exit Gas
concentration for smooth and safe functioning of the system is considered under the vendors scope
of supply. The instrumentation selected by each vendor is critical to the operational reliability,
efficiency, maintenance, and life of the overall system. Therefore it is necessary for the vendor to use
only devices considered to be standards of the industry, suitably rated, tested, and certified. The
same holds for the automation system as well.
Instrumentation Requirements:
All instruments shall be UL/Cenelec approved for a Class1, Division 2 environment, or equal.
4.7.1. The inlet vapor flow shall be measured at all times. The flow meter shall be a vortex shedding
type with no moving parts and shall be rated for the service it is in. It shall be calibrated to
span the flow of vapor for this application from no flow to the maximum flow with a 20%
overage so it will measure unusually high instantaneous flows. It shall be rated for Class1,
Division 2 service, and shall be locally indicating. It shall be an insert-type, manufactured for
ease of removal from the inlet vapor piping without having to shut the vapor flow off for
instrument extraction. The instrument shall be shielded from all external noise, and shall
generate a 4-20ma linear output consistent with the overall flow rate.
4.7.2. The inlet vapor stream shall be sampled and the sample shall be fed to an inlet vapor
hydrocarbon analyzer to determine the inlet hydrocarbon concentration at all times. This
analyzer shall be in constant communication with the PLC/HMI. The sample shall be collected
from a probe reaching into the center of the pipe being sampled to assure uniformity of
sampling.
4.7.3. The inlet vapor temperature shall be measured at all times. The temperature element used
shall be of the RTD type, and shall generate a linear output signal consistent with the
temperature being measured.
client:
project:
title:
office:
Lithuania
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Technical Specification for Vapour Recovery Unit
Order:
73256
document:
2489002
rev.:
sheet:
15
of:
22
4.7.4. The inlet vapor temperature and pressure shall be indicated locally and/or to the PLC at all
times.
4.7.5. The inlet supply gasoline, crude flow shall be measured at all times using a FIT
communicating with the PLC/HMI.
4.7.6. The exiting return gasoline, crude flow shall be measured at all times using a FIT
communicating with the PLC/HMI.
4.7.7. The inlet jacket coolant gasoline, crude flow to each vacuum pump shall be measured at all
times using a FIT communicating with the PLC/ HMI.
4.7.8. The inlet vapor coolant gasoline, crude flow shall be measured at all times using a FIT
communicating with the PLC/ HMI..
4.7.9. The jacket coolant gasoline, crude temperature shall be measured leaving each vacuum pump
with a TE which communicates constantly with the PLC/ HMI.
4.7.10. The supply gasoline temperature shall be measured as it enters the VRS upstream of the
Absorber Column with a TE which communicates constantly with the PLC/ HMI.
4.7.11. The return gasoline temperature shall be measured as it exits the VRS downstream of the
Absorber Column with a TE which communicates constantly with the PLC/ HMI.
4.7.12. The discharge vapor temperature shall be measured constantly as the vapor leaves the final
pump stage of each vacuum pump with a TE which communicates constantly with the
PLC/HMI.
4.7.13. The true rotating speed of each vacuum pump shall be measured constantly and shall
communicate with the PLC/ HMI.
4.7.14. All motors shall have motor heat switches which shall be monitored by the PLC constantly,
and which will shut down any motor that overheats immediately.
4.7.15. The all flows shall be measured using appropriately sized restriction orifices mounted in
conventional and dedicated orifice flanges with all flow rate signals generated by flow
indicating differential pressure transmitters.
4.7.16. Temperature indicators shall be at least 5 dial face every-angle type. One each shall be
installed on the vapor inlet line, the suction and discharge of each vacuum pump, and on the
vapor outlet line. All temperature indicators shall be supplied with thermowells that reach to
the center of each pipe in which they are fitted.
4.7.17. All pressure indicators shall be at least 5 dial face glycerin filled gauges with the maximum
pressure at or slightly above the MAWP of the pipe or vessel it is fitted into. Each pressure
indicator shall be fitted with an upstream isolation ball valve. These shall be installed on the
vapor inlet line, the vapor vacuum line from each carbon vessel, the supply and return
gasoline,crude lines, the vapor and jacket coolant lines feeding each vacuum pump, and the
Absorber Column.
4.7.18. Each carbon vessel shall be fitted with a vacuum transmitter with a vacuum measurement.
Each vacuum transmitter shall be fitted with an upstream isolation valve.
4.7.19. The outlet vapor stream shall be sampled and the sample shall be fed to an inlet vapor
hydrocarbon analyzer to determine the inlet hydrocarbon concentration at all times. This
analyzer shall be in constant communication with the PLC/ HMI. The sample shall be collected
client:
project:
title:
office:
Lithuania
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Technical Specification for Vapour Recovery Unit
Order:
73256
document:
2489002
rev.:
sheet:
16
of:
22
from a probe reaching into the center of the pipe being sampled to assure uniformity of
sampling.
4.7.20. Vendor Shall List All Instruments to be Supplied Below:
o ________________________________________________________________
o ________________________________________________________________
o ________________________________________________________________
o ________________________________________________________________
o ________________________________________________________________
o ________________________________________________________________
o ________________________________________________________________
o ________________________________________________________________
o ________________________________________________________________
o ________________________________________________________________
o ________________________________________________________________
o ________________________________________________________________
o ________________________________________________________________
o ________________________________________________________________
o ________________________________________________________________
o ________________________________________________________________
o ________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
client:
project:
title:
office:
Lithuania
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Technical Specification for Vapour Recovery Unit
Order:
73256
document:
2489002
rev.:
sheet:
17
of:
22
o
o
o
o
o
o
o
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
4.9
Control system
Control and monitoring of VRU package unit shall be realized from existing operator work
station (PC). VRU process control equipment shall be integrated with existing process control
800xA system. For that reason all necessary VRU field instrumentation (e.g. sensors, actuator
valves, etc.) shall be integrated to ABB make AC 800M Series controller.
System must be provided with an emergency shut down system which can be connected to the
existing emergency shutdown system.
4.10
4.9.1.
Software
Vendor shall develop VRU operating software to 1) optimize the VRS operation to reduce
energy consumption while maintaining the emissions at or below the target level, and 2)
regenerate only on an as-needed basis using the absorbed mass of hydrocarbons as the
primary regeneration trigger, and emission level as the over-riding trigger.
client:
project:
title:
office:
Lithuania
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Technical Specification for Vapour Recovery Unit
Order:
73256
document:
2489002
rev.:
sheet:
18
of:
22
4.9.2.
Vendors operating software shall automatically control the amount of purge air fed to each
carbon bed using a dedicated valve and flow control device. Purge air shall be allowed to
enter each carbon vessel at the conclusion of each regeneration cycle. The PLC logic shall
determine the amount of purge air entering in each cycle based on the mass of
hydrocarbons loaded onto the carbon in the previous bed loading cycle so that the operators
need not make any manual adjustments for the life of the system.
4.9.3.
Vendors operating software and controls system shall automatically control the re-pressure
air system with a dedicated flow control valve and flow control device such that the operators
need not make any manual adjustments for the life of the system.
4.9.4.
In order to prove the energy efficiency of the vendors VRU, vendors operating software shall
calculate the mass of hydrocarbons adsorbed, compare it with the adsorption capacity of the
carbon supplied, and trigger regeneration only when the adsorbed mass reaches a preset
fraction based on the maximum possible adsorbed hydrocarbons.
4.9.5.
Vendors operating software shall make a permanent record of the actual volume of VRU
recovered gasoline and store this data in units of recovered liters daily, weekly, monthly,
annually, and since start-up.
4.9.6.
Vendors operating software and controls system shall be designed to monitor the travel and
position of each vapor flow and liquid flow valve in the VRU and to alarm or shutdown in the
event of any malfunction. Vendor shall identify for the owner which malfunctions are alarms
and which are shutdowns. Vendors HMI shall annunciate each according this schedule.
4.9.7.
Vendors operating software and controls systems shall be developed to monitor, control,
and optimize the absorber pressure during each individual regeneration cycle by varying the
absorber pressure to optimize the adsorption efficiency and minimize the hydrocarbon
loading on the in-service adsorbing carbon.
4.9.8.
Vendors operating software shall be written to allow for 1) logical progressive normal
shutdowns, 2) immediate emergency shutdowns (ESDs), 3) automatic start-up or re-start
after all alarms/shutdowns are reset. Each shall be recorded on discrete HMI logs which
shall stay active in real time for at least 33 days.
4.9.9.
Vendors software shall be designed to operate the supply and return pumps in both the
automatic and manual modes operating via HOA switches. The position of these switches
shall be annunciated on Vendors HMI graphics.
4.9.10. Vendors operating software shall monitor all temperature transmitters continuously, and
shall alarm and/or shutdown the VRS upon published alarm and shutdown temperature
values. These values shall be annunciated on Vendors HMI graphics.
4.9.11. Vendors software shall monitor all motors and pumps for proper and safe operating
conditions. Each shall be annunciated on Vendors HMI graphics.
4.9.12. Vendors operating software shall monitor the HOA status of each motor. Each shall be
annunciated on Vendors HMI graphics.
4.9.13. Vendors operating software and controls system shall measure and monitor the supply and
return liquid flow rates and temperatures, and the vapor inlet flow rate and temperature at all
times. All such values shall be annunciated on Vendors HMI graphics.
4.9.14. Vendors operating software package shall be fully functional with or without the HMI system
in operation.
client:
project:
title:
office:
Lithuania
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Technical Specification for Vapour Recovery Unit
Order:
73256
document:
2489002
rev.:
sheet:
19
of:
22
4.9.15. Vendors HMI software and graphics package shall provide for an overview (Main) screen
that continuously reports all real-time flows, temperatures, pressures/vacuum levels,
pumping speeds, loading status lane-by-lane, liquid levels, emissions, loading rates, and
recovered product volumes at all times. All such values shall be annunciated on Vendors
HMI graphics.
4.9.16. Vendors HMI software and graphics package shall include dedicated HMI separate trend
line and separate data screens for real time and historical alarms, historical and real time
shutdowns, historical and real time emissions, real time emissions levels, real time vacuum
pump operating parameters including RPM, coolant flow and temperatures to jacket and
vapor, and vapor discharge temperature.
4.9.17. Original site specific adjustable set-up information so the site personnel with proper security
clearance can make operating parameter adjustments to fine tune the system over time.
4.9.18. A layered security-enabled log-in status record graphic panel.
4.9.19. Vendors HMI and PLC shall be configured with a 24/7 high-speed DSL link to the internet
for secured and continuous off-site monitoring.
4.9.20. Owner shall provide a continuous DSL connection suitable for remote monitoring 24/7.
4.9.21. Vendors shall include off-site monitoring of the in-service system for a minimum of 24
months after start-up at no additional cost to the owner, and shall include an option to renew
the monitoring service thereafter.
4.11
PERFORMANCE GUARANTEE
4.10.1. All equipment and components shall be guaranteed by the Vendor against any defective
material, design, and/or workmanship for the period specified in the commercial document.
4.10.2. After installation and commissioning at site, the system shall be tested for overall
performance as per procedures mutually agreed upon. Vendor shall, at his own cost,
arrange all instruments and controls required for testing at site.
4.10.3. Vendor shall demonstrate the following parameters at site during performance test:
Emission level meets the bid requirements
Document the recovered volumes per unit volume loaded
client:
project:
title:
office:
Lithuania
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Technical Specification for Vapour Recovery Unit
Order:
73256
document:
2489002
rev.:
sheet:
20
of:
22
4.12
Warranty
4.11.1. Vendor shall warrant the system to be free of defects and workmanship for a period not less
than 24 months from delivery or 18 months after start-up, whichever shall occur first.
4.11.2. Vendor shall warrant all components of the system for the full period of the warranty period
stated above, and shall replace and component found to be defective during that period at
no cost to the Owner.
4.11.3. Vendor shall warrant the performance of the VRU during the period stated above so long as
it is used for the purpose intended. In the event the unit does not meet the performance
guaranteed emissions level of 150 mg/m3 for gasoline and 10 g/m3 for crude on a two hour
averaged basis, Vendor take whatever actions are necessary at Vendors expense to correct
the situation, and if unable to do so, the following penalties shall prevail:
For gasoline:
o Up to 5 mg/m3 overage = 2% of purchase price
o 6 mg/ m3 up to 10 mg/ m3 overage = 5% of purchase price
o 11 mg/ m3 to 15 mg/ m3 overage = 10% of purchase price
o >15 mg/ m3 overage = 25% of purchase price
For crude:
o Up to 0.3 g/m3 overage = 2% of purchase price
o 0.3 g/ m3 up to 0.7 g/ m3 overage = 5% of purchase price
o 0.7 g/ m3 to 1 g/ m3 overage = 10% of purchase price
o >1 g/ m3 overage = 25% of purchase price
4.13
Painting
All external exposed steel surfaces must be treated with epoxy coating system.
Painting system for absorber should be able to withstand high temperature up to 1850 C.
4.14
Materials
All materials shall be asbestos free.
Designated materials to be supplied with compliance certificate as per EN 10204 3.1
4.15
Utility consumptions
The Vendor shall state in his quotation the consumption of all utilities at the battery limits.
All units of measurement, used to dimension or to specify the capacity, shall be based on the
international system of units (SI).
client:
project:
title:
office:
Lithuania
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Technical Specification for Vapour Recovery Unit
Order:
73256
document:
2489002
rev.:
sheet:
21
of:
22
Machine directive
Each equipment item delivered by the Supplier has to be provided with CE-marking, in
accordance with the Machine Directive 89/329/EEG of the European Community which has
been amended by directives 91/363/EEG, 94/44/EEG, and 93/68/EEG.
Therefore a II A Declaration of Conformity for each equipment shall be supplied by the
Supplier, including fulfillment of all requirements as defined in the Machine Directive.
Electrical components and instruments must be in accordance with CENELEC standards.
The supplier has to provide ATEX/CE certification.
Verification of equipment according to PED.
Inspection
6.2
Factory testing
6.3
Shipment
After inspection and testing, all equipment shall be thoroughly cleaned, dried and touched up
with paint, if necessary. Flanged connections shall be blanked with suitable wooden or metal
covers. Bare screw threads shall be protected by plugs or caps.
Vendor has the responsibility to check the crating in order to prevent any transport damage.
Quality assurance
Vendor to submit guarantees for performance, service and delivery.
client:
project:
title:
office:
Lithuania
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Technical Specification for Vapour Recovery Unit
Order:
73256
document:
2489002
rev.:
sheet:
22
of:
22
Y:\73256_KN angliavandeniliu garu utilizavimas is gelezinkelio estakadu\21\Uzsakomoji iranga\VRU\Docs for VRU Purchase\1182008 Structural Steel Spec.doc
rev.
date
office:
Kaunas
N. Motiejunas
SV
Order:
73256
document:
1182008
rev.:
ckd.
sheet:
of:
Table of contents
1
1.1
1.2
General
Scope
Codes and standards
3
3
3
Types of Construction
3
3.1
3.2
Steel Structures
Materials
Connections
3
3
3
Fabrication of Steelwork
Flooring
Stairways
Ladders
client:
project:
title:
office:
Kaunas
page
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification for Structural Steel Design and Fabrication
Order: 73256
document:
1182008
rev.:
sheet:
of:
1
1.1
General
Scope
This specification covers the basic requirements for the design and fabrication of structural
steelwork.
1.2
Types of Construction
The specification is directed mainly to the use in structures of hot rolled steel sections, plates
and normalised tubular shapes.
In general, the preferred design shall take account of accessibility for painting and general
maintenance. Lattice type structures, other than trusses and towers, should therefore the
avoided.
Structural steel work generally is to be fabricated in the workshop be welding. Connections
carried out during erection on site shall be bolted in accordance with this specification.
3
3.1
Steel Structures
Materials
All material shall be of new stock.
Structural steel shall be quality FE 60B.
All bolted connections shall be with high tensile bolts of strength grade 8.8.
3.2
Connections
High tensile bolts to NEN 914 grade 8.8 or equal, shall be used for all site connections unless
noted otherwise.
Welding shall be used for shop connections. Except where butt welds are called for, all welds
shall be continuous fillets.
Washers parallel or tapered to suit rolled steel sections shall be provided under each nut.
Lock nuts shall be provided for all bolts securing runway beams to main framing.
All nuts, bolts and washers shall be sherardised.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification for Structural Steel Design and Fabrication
Order: 73256
document:
1182008
rev.:
sheet:
of:
Fabrication of Steelwork
All members shall be clearly marked and erection drawings shall be furnished clearly showing
the location of all members for ease of erection. In all cases, shop detail numbering system
shall tie-in to the number of the related erection drawing.
All fabricated frames shall be suitably braced to prevent distortion during transit.
Frames, platforms, stairs and handrails shall be shop assembled in the largest units suitable
for handling and transportation.
All boltholes shall be made by drilling. No burning or punching will be permitted.
All sharp edges of structural members shall be rounded to achieve appropriate coating
applications.
Flooring
Steel grating for platforms shall be serrated rectangular open grid type with load bear bars 30
mm deep x 3 mm thick at 30 mm cross centres with twisted cross bars press welded at 30 mm
centres.
Grating shall be attached to the supporting steelwork with clip or other effective means,
minimum of four fixings per panel. Holes or cut-outs in panels shall be made by the flooring
manufacturer and have perimeter stiffening strips welded in. This work is to be carried out
before the final protective coating is applied.
Stairways
Stairs in general shall have a minimum clear width between stringers of 750 mm.
All stairs in the same building or structure shall, if possible, have the same slope and stair
handrails shall be continuous with platform handrails. Stairs shall be arranged with a 45o of
slope.
Stairs shall have maximum vertical step.
Clearance over stairs shall be such that a minimum vertical clearance of 2.100 mm measured
at the nose of a treat shall be maintained.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification for Structural Steel Design and Fabrication
Order: 73256
document:
1182008
rev.:
sheet:
of:
Treads shall be serrated rectangular pattern open grid type (30 mm x 3 m bearing bars at 30
mm cross centre with twisted bars press welded at 30 mm cross centres) with non skid
abrasive nosings.
Ladders
Ladders shall be provided:
a) For access to platforms not served by stairways;
b) As an emergency escape from platform which is already served by a stairways.
Ladder shall have a width of 450 mm inside stringers
Ladder rungs shall be 20 mm diameter round steel bar. Spacing between ladder rungs shall be
maintained at 30 mm.
Ladder rungs shall be positioned such that the top of the rung is at the same elevation as the
platform served.
All ladders serving platforms or landings shall have side access and shall be equipped with
safety cages. Safety cage shall start at 2.100 mm above grade or landing.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification for Structural Steel Design and Fabrication
Order: 73256
document:
1182008
rev.:
sheet:
of:
Y:\73256_KN angliavandeniliu garu utilizavimas is gelezinkelio estakadu\21\Uzsakomoji iranga\VRU\Docs for VRU Purchase\2111001 Mech Equip Spec.doc
N. Motiejunas
SV
rev.
date
drawn up
ckd.
office:
Kaunas
Order:
73256
document:
2111001
rev.:
sheet:
of:
Table of contents
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
GENERAL
Purpose
Compliance, exceptions and deviations
Alternative designs
Conflicting requirements
Information required
Engineering coordination
Authority approvals
3
3
3
3
3
3
3
3
2
2.1
2.2
2.3
Project description
Site meteorology
4
4
QUALITY ASSURANCE
4
4.1
4.2
GUARANTEES
Performance
Service
4
4
4
client:
project:
title:
office:
Kaunas
page
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Project Specification for Mechanical Equipment
Order:
73256
document:
2111001
rev.:
sheet:
of:
1
1.1
GENERAL
Purpose
This Specification together with other documents of the Requisition covers the minimum
technical requirements for the design, fabrication, assembly, inspection, acceptance test and
Vendor documents for the specified equipment.
1.2
1.3
Alternative designs
The Vendor may also quote an alternative design with an explanation of the advantages and
disadvantages of his design.
In such case detailed information in respect of performance, construction and reliability is
required.
1.4
Conflicting requirements
All conflicts between the requirements of the Specification(s), Data Sheets or other documents
of the Requisition shall be referred to Purchaser for clarification.
1.5
Information required
All information in the Requisition and the Data Sheets denoted with an asterisks (*) shall be
supplied by the Vendor with the quotation.
A Vendor's nameplate shall be supplied for each item. All relevant information on the
nameplate shall be bilingual in English and Lithuanian. The nameplate data shall be clearly
stamped.
1.6
Engineering coordination
The Vendor is responsible for the engineering coordination of the equipment and all auxiliary
systems included in the scope of his supply.
1.7
Authority approvals
The Vendor is responsible for obtaining authority approvals when applicable included in the
vendors scope.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Project Specification for Mechanical Equipment
Order:
73256
document:
2111001
rev.:
sheet:
of:
2
2.1
2.2
Project description
This project consists of technical solutions for hydrocarbon vapors from the rail cisterns
collection and recovery at Klaipdos Nafta Oil Terminal.
2.3
Site meteorology
Climate type
Design ambient temp. range
Design barometric pressure
Relative humidity range
Average rainfall
Maximum rainfall
Maximum wind velocity
Design wind pressure
Direction of wind
Frost design line
UBC seismic zone
Snow load
[ - ]
[Deg C ]
[mbar ]
[ % ]
[mm/year]
[mm/h ]
[m/sec ]
[N/m ]
[ - ]
[ m ]
[ - ]
[ mm ]
marine
Min: -29
1015
Min: 30
625
50
40
1040
s.w.
n.a.
n.a.
1000
Max: +35
Max: 100
QUALITY ASSURANCE
The Vendor shall submit with his quotation (a) document(s) demonstrating that he has an
operational Quality Assurance System, which conforms to the requirements of the International
Standard ISO 9000, or equivalent.
All equipment shall have CE marking and comply to ATEX directive 94/9/EC.
4
4.1
GUARANTEES
Performance
The Vendor shall propose in his quotation a performance guarantee based on the duty and
design requirements given in the Requisition.
4.2
Service
(*) The Vendor shall propose in his quotation a service guarantee based on the mode of
operation given in the Technical Specification.
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Project Specification for Mechanical Equipment
Order:
73256
document:
2111001
rev.:
sheet:
of:
Y:\73256_KN angliavandeniliu garu utilizavimas is gelezinkelio estakadu\21\Uzsakomoji iranga\VRU\Docs for VRU Purchase\2981001 Pipes Spec.doc
N. Motiejunas
SV
rev.
date
author
ckd.
office:
Kaunas
Order:
73256
document:
2981001
rev.:
sheet:
of:
Table of contents
1
General
Certificates
Limitations
Marking
Preservation, painting
Quality assurance
Shipping, transport
9
9.1
Material specification
Pipe class AC01
5
5
client:
project:
title:
office:
Kaunas
page
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification for Pipes
Order:
73256
document:
2981001
rev.:
sheet:
of:
General
This specification covers the technical requirements for the design, fabrication, testing and
delivery of carbon steel pipe in accordance with the data as specified in this specification.
Codes, standards and specifications referred to in this specification or in any referenced
document, form a part of the requirements of this specification in the manner and to the extend
specified.
Any deviation from this requisition shall be listed in the quotation and a ruling shall be obtained
by Tebodin before proceeding with the affected portion.
Certificates
Pipe shall be supplied with material certificates EN 10204-3.1B issued by the manufacturer,
stating at least:
Manufacturers name and symbol;
Heat number;
Material specification and grade;
Chemical analysis;
Mechanical test result;
Data with regard to quantity and dimensions, size, schedule etc.;
Hydrostatic test pressures and test results.
Certificates, hydro reports and dimensional check results shall be submitted in one batch
immediately after completion of inspection.
Limitations
Carbon steel material shall have a maximum carbon steel content of 0.23%.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification for Pipes
Order:
73256
document:
2981001
rev.:
sheet:
of:
Marking
Pipe diameters 2 inch and larger shall be die-stamped with heat number, material, nominal
pipe size, schedule or wall thickness and Manufacturer's symbol.
Pipe diameters 1.5 inch and smaller shall be low-stress die-stamped with heat number,
material and manufacturers symbol or labelled.
In addition to manufacturer's marking, each tag shall be clearly identified with:
Purchase order no.
Requisition no.
Specification, sheet and item no.
Pipe size 6 inch and larger shall be identified with the applicable tag properly attached to each
pipe.
Pipe size 4 inch and smaller shall be identified with the applicable tag securely attached to the
bundles.
Preservation, painting
Pipe shall be delivered in an unrusted and clean condition with temporary rust protection.
Quality assurance
Vendor shall present his quality assurance/control manual, if possible according to BS-5750 or
ISO 9001, 9002, 9003.
Shipping, transport
Pipe size 4 inch and smaller shall be supplied in bundles.
Pipes shall be prepared for shipment in such a manner to avoid damage or atmospheric
corrosion to the inside or outside surfaces during storage or while in transit.
The bevel ends of pipes shall be protected by suitable bevel protectors and/or plastic caps.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification for Pipes
Order:
73256
document:
2981001
rev.:
sheet:
of:
Material specification
The choice of pipe type must be carefully evaluated with respect to the available approved
couplings, mechanical-Tees, grooved Tees and elbows.
Carbon steel piping and welding fittings with connections using mechanical couplings and / or
flanged connections.
Counter flanges for equipment with flanged outlets shall be of the same piping class as the
equipment flange.
Branches may be connected to distribution pipes by threaded sockets, welded on the pipe in
prefabrication, or by mechanical-T connections.
Piping shall be prefabricated in reasonable and manoeuvrable lengths to allow easy and
smooth installation.
9.1
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification for Pipes
Order:
73256
document:
2981001
rev.:
sheet:
of:
Y:\73256_KN angliavandeniliu garu utilizavimas is gelezinkelio estakadu\21\Uzsakomoji iranga\VRU\Docs for VRU Purchase\2983001 Valves Spec.doc
N. Motiejunas
SV
rev.
date
drawn up
ckd.
office:
Kaunas
Order:
73256
document:
2983001
rev.:
sheet:
of:
Table of contents
1
General
Certificates
Design
Marking
Preservation, painting
Testing
Quality assurance
Shipping, transport
client:
project:
title:
office:
Kaunas
page
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification for Valves
Order:
73256
document:
2983001
rev.:
sheet:
of:
General
This specification covers the technical requirements for the design, fabrication, testing and
delivery of valves in accordance with the data as specified in this specification.
Certificates
Flanged & welded valves shall be supplied with material certificates EN 10204-3.1, issued by
the valve manufacturer, stating at least:
Manufacturers name;
Heat number;
Material specification;
Chemical analysis;
Mechanical test result;
Data with regard to quantity and dimensions;
Hydrostatic test pressures and test results.
Certificates, hydro reports, NDT reports and dimensional check results shall be submitted in
one batch immediately after completion of inspection.
Design
Flange facing of all valves, shall be furnished with stock finish.
Valves shall be designed and executed in accordance with the design codes and design
features as noted on the attached applicable specification sheets.
Valves shall be supplied with assembly drawings, showing all relevant information, such as
materials of construction, dimensional data, design features, etc.
Marking
Marking shall be in accordance with EN .19:2002
In addition to manufacturer's marking, each tag shall be clearly identified with:
-
Requisition no.
Specification, sheet and item no.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification for Valves
Order:
73256
document:
2983001
rev.:
sheet:
of:
Preservation, painting
Painting shall be according manufacturer's standard.
Testing
The valves shall be inspected and tested in accordance with EN 12569. Seat tightness shall
be according to EN-12266-1, leakage rate A, except for gate valves greater than DN400 (16),
where leakage rate B applies.
Quality assurance
Vendor shall present his quality assurance/control manual, if possible according to BS-5750 or
ISO 9001, 9002, 9003.
Shipping, transport
The valves must be packed in a way that they cannot be damaged during shipment.
Flange facing shall be protected over the gasket seating surface with plastic, cardboard and/or
hardboard covers to avoid mechanical damage.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification for Valves
Order:
73256
document:
2983001
rev.:
sheet:
of:
Y:\73256_KN angliavandeniliu garu utilizavimas is gelezinkelio estakadu\21\Uzsakomoji iranga\VRU\Docs for VRU Purchase\4199030 Electrical Spec.doc
N. Motiejunas
SV
rev.
date
drawn up
ckd.
description/issued for
client:
SC "Klaipdos Nafta"
project:
Crude oil vapour utilization from railway
title:
Specification Electrical Requirements
estacada
Kaunas
Order:
73256
document:
4199030
rev.:
sheet:
of:
23
Table of contents
Scope
Area classification
Utilisation voltages
Equipment
Electric motors
10
Control
11
13
10
15
11
17
12
21
13
21
14
Division of work
22
15
23
client:
project:
title:
office:
Kaunas
page
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification Electrical RequirementsVapour Recovery Unit
Order:
73256
document:
4199030
rev.:
sheet:
of:
23
Scope
1.1
The requirements outlined herein are for electrical equipment, supplied as part of a
mechanical package. The mechanical specification defines the equipment to be supplied.
Any electrical equipment shall conform to the applicable sections of this specification.
1.2
The electrical installation shall be designed and installed to obtain a maximum of safety and
easy operation with a minimum of maintenance.
1.3
This specification is not intended to cover all the details, however it may be expected that
the Vendor provides all the elements that are inherent to sound engineering practices and
workmanship in order to achieve a completely satisfactory electrical system. It shall be the
Owner's responsibility to advise the Vendor of all clearances, approvals, permits,
documents, etc. required by the several national authorities.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification Electrical RequirementsVapour Recovery Unit
Order:
73256
document:
4199030
rev.:
sheet:
of:
23
2.1
International Standards
IEC - 34
IEC - 51
IEC - 59
IEC - 72
IEC - 85
IEC - 617
IEC - 185
IEC - 204-1
IEC - 269
IEC - 341
IEC - 364
IEC - 439
IEC - 521
IEC - 529
IEC - 555-2
IEC - 947
IEC - 439
2.2
Other standards
VDE 0875
ISO 1281
2.3
Local regulations
In addition to the standards and codes, the electrical system shall be in accordance with the
local regulations and requirements of the following authorities:
the fire-fighting brigade;
the ministry of labour inspectorate;
nuisance act, safety law etc.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification Electrical RequirementsVapour Recovery Unit
Order:
73256
document:
4199030
rev.:
sheet:
of:
23
2.4
The electromagnetic disturbance it generated does nor exceed a level allowing radio
and telecommunications equipment and other apparatus to operate as intended.
The apparatus has an adequate level of intrinsic immunity of electromagnetic
disturbance to enable it to operate as intended.
In case of conflict between the European EMC-directive, and its amendments, and the local
EMC standards and regulations the most severe shall rule however it is noted that the
European EMC-directive, and its amendments shall be used as starting point.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification Electrical RequirementsVapour Recovery Unit
Order:
73256
document:
4199030
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Area classification
The equipment may be located in an area indoors or outdoors where a potential explosion
hazard may exist if flammable gases or dust are present. Alternatively or in addition, a
corrosive atmosphere may also exist. Each area will be classified with respect to these
conditions.
The area classification will be stated in the mechanical specification or the document
containing the Mechanical Package Requirements.
All equipment and wiring must comply with the applicable standards for the specified
hazardous area.
Electrical equipment finishes and construction materials shall be selected and furnished
which are resistant to the corrosive environment specified.
For equipment installed in a hazardous area the Vendor shall furnish the required
certificates from an official testing laboratory, certifying that the equipment is suitable for
use in that area.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification Electrical RequirementsVapour Recovery Unit
Order:
73256
document:
4199030
rev.:
sheet:
of:
23
Utilisation voltages
4.1
The incoming power supply with over-current protection fuses or circuit breakers at the
utilisation voltages listed below will be supplied by third party.
4.2
Voltages:
400/230V 3-phase
3-wire, TN-S
Application:
Motors, heaters and
total package power earthing system
230V 1-phase
2-wire, TN-S
If voltages other than those listed are required, the means for transformation shall be
supplied with the mechanical equipment.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification Electrical RequirementsVapour Recovery Unit
Order:
73256
document:
4199030
rev.:
sheet:
of:
23
5.1
The complete electrical system shall be designed for a reliable service, highest degree of
flexibility, consistent with good practice, safety to personnel and sound economics with a
maximum interchangeability of equipment.
5.2
Switchgear interrupting capacities, cable sizes etc., shall be calculated and selected in line
with good practice.
A system design shall be prepared containing the short circuit calculation, relay settings and
coordination curves.
The system diagram shall show and define the complete electrical system, circuit breaker
and switch interrupting capacities, short circuit ratings, relay- and metering devices, motor
loads, etc.
5.3
The distribution, installation and utilisation of electricity shall conform to the standards as
mentioned under part. 2.
The distribution system shall be designed and installed to provide a maximum of circuit
reliability consistent with good economics and convenience of operation.
The electrical system switching shall be so arranged to allow sections of switchgears and
feeders to be isolated and de-energized for maintenance with un-interrupted service to
critical areas.
5.4
Drawings shall consist of complete plans and elevations showing equipment locations,
power and control cable lay-out, grounding lay-out and cable schedule in an orderly
numerical sequence, etc.
The drawings shall also include all wiring and elementary diagrams for all items, such as
MCC's, relay cabinets etc. and include all drawings necessary for the proper
interconnection between electrical equipment.
For each motor a motor data sheet shall be filled in.
5.5
All drawings shall be an accurate representation of the electrical system as installed, in such
a manner that they may serve the owner as a convenient guide for future operation and
maintenance.
All drawings, as far as concerned in scope of Vendor, shall contain the complete
information required for installation.
Drawings, symbols etc. shall follow the Vendor's standards and procedures and comply
with the standards as mentioned in part. 2.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification Electrical RequirementsVapour Recovery Unit
Order:
73256
document:
4199030
rev.:
sheet:
of:
23
Equipment
6.1
All equipment for as far as included in contractors scope shall be new, adequate for the
application and comply with the requirements of the codes as specified in part 2.
6.2
All equipment such as switchgear, distribution panels, control panels etc., shall be located
indoors, in a non-hazardous area and shall be in general of the sheet steel enclosure type.
6.3
6.4
All labels, plates, etc. must be either bolted or riveted; glueing by any means whatsoever is
prohibited.
6.5
All parts carrying more than 42V AC shall be protected adequately against live contact.
client:
project:
title:
office:
Manufacturer's name
Serial- and Model no.
Equipment no.
Warning sign if required, etc.
Weight.
Year of manufacture.
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification Electrical RequirementsVapour Recovery Unit
Order:
73256
document:
4199030
rev.:
sheet:
of:
23
Electric motors
7.1
All electric motors shall comply with the standards as mentioned under part 2 and shall be
delivered in standarized types with dimensions and power rates conform to I.E.C.recommendations.
7.2
7.3
The electric motors shall be of squirrel-cage-induction type, for direct on-line starting.
7.4
The electric motors will perform in such a way that under normal load an overtemperature in
the winding of 80C for L.V.-motors is not exceeded.
7.5
All windings shall be brought out to the terminal box; three phase windings shall be
connected star or delta, according to the data sheet.
7.6
Motors shall be equipped with anti-condensation heaters, when specified on the data
sheets.
7.7
L.V.-electric motors shall be protected against short circuit by means of fuses or circuit
breakers and against overload by means of an adjustable hand re-setting thermal
overcurrent device, connected in 3 phases.
7.8
All protection devices shall be located in starter units, housed in switchgears and/or motor
control centers.
7.9
Motors with frequency converter operation and located within areas classified as hazardous,
shall be provided with 3 PTC thermistors in the windings.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification Electrical RequirementsVapour Recovery Unit
Order:
73256
document:
4199030
rev.:
sheet:
10
of:
23
Control
8.1
Control and alarm circuits shall be designed fail-safe i.e. open circuiting of one wire, shortcircuiting of one wire or failure of a component shall not permit machinery to start-up.
Failures shall trip an overload element, or render equipment inoperative, or sound an alarm.
8.2
Electrical equipment shall be selected on the basis that a 20 % voltage dip of two seconds
duration does not cause the equipment to shutdown.
8.3
Suitable circuit protection shall be supplied for controls so that any one electrical fault does
not affect more than one unit or system. The protection can be accomplished by either
circuit breaker or fuse.
8.4
8.5
Where electrically operated circuit breakers or magnetically operated starters are used,
they shall be controlled from a start/stop pushbutton, located in a position providing safe
and convenient operation.
8.6
Motor starter units shall in general provide local control by means of a motor control station.
The motor control station shall be in sight of and near the motor. Each motor will have a
safety switch with provisions for pad locking in the "off" position.
All non-reversing motor starters shall in general provide local control by means of a
pushbutton station.
All reversing motor starters shall in general provide local control by means of a change-over
for left or right direction and a start/stop pushbutton as an integral.
8.7
Units which are controlled by automatic devices and/or for remote control shall be provided
with a 3 position selector switch.
In the auto-position the unit shall be under control of the automatic actuating device and in
the hand-, position the automatic devices shall be disconnected and shall be operated
manually.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification Electrical RequirementsVapour Recovery Unit
Order:
73256
document:
4199030
rev.:
sheet:
11
of:
23
8.8
8.9
Where necessary starter units shall be provided with auto-restart features during Voltage
dips of two seconds and where required with automatic change-over switching.
8.10
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification Electrical RequirementsVapour Recovery Unit
Order:
73256
document:
4199030
rev.:
sheet:
12
of:
23
9.1
The design and selection of wiring and cables shall in every respect comply with the
relevant IEC standards.
9.2
9.3
Cable runs shall be routed around the skid by using cable tray and/or conduits. The
maximum length of unsupported cable runs shall be ten (10) centimetres.
9.4
In general, copper conductor, XLPE insulated, P.V.C. sheated cables shall be used for low
Voltage power cables.
9.5
In general for instrument distribution, lighting etc., copper conductor, XLPE insulated,
P.V.C. sheated cables shall be used.
9.6
The minimum cross sectional area for conductors shall be for power cables 2.5 sq.mm and
for control cables 1.5 sq.mm.
9.7
All cables shall be numbered in a numerical order and shall be sized for the most
economical solution taking into account derating factors and maximum allowable Voltage
drop where applicable.
9.8
Cables leaving cable tray shall be mechanically protected and supported by conduits.
9.9
Cable routes shall be located remote from high temperature process lines or high
temperature surfaces.
9.10
Cable trays shall be close type with expanded metal bottoms or rungs.
9.11
9.12
9.13
Intrinsically safe cables shall run separately from other power and instrument cables.
9.14
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification Electrical RequirementsVapour Recovery Unit
Order:
73256
document:
4199030
rev.:
sheet:
13
of:
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9.15
All wiring and terminals shall be securely fixed and easily accessible. The wiring shall be
adequate for the circuit full load.
9.16
Terminals for external control and alarm circuits shall be suitable for 1.5 sq.mm copper
conductors.
9.17
All cabling and wiring on the package other than main motor connections shall be
terminated at a central location on the package, to enable the buyer to connect the feeder
cable(s) and control cable(s) in a practical manner. Motor feeders will be connected to the
motor terminal box directly.
9.18
Terminal list and electrical devices shall be provided with identification numbers and clearly
marked. All wiring shall be fitted with identification ferrules.
9.19
These identification numbers shall be visibly duplicated on the equipment. They shall also
appear on all vendor wiring and lay out drawings.
9.20
All cable glands shall be of the compression type, suitable for use in the area as stated on
the data sheet which it is to be employed.
Each cable gland shall be provided with a PVC shroud which shall be in addition to the
normal seals in the gland.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification Electrical RequirementsVapour Recovery Unit
Order:
73256
document:
4199030
rev.:
sheet:
14
of:
23
10
10.1
The equipment shall in every respect comply with the relevant national standards and local
electrical supply company regulations.
10.2
The equipment shall comply with the latest edition of I.E.C. publications as mentioned
under part. 2.
10.3
All parts of the equipment shall withstand a rated short circuit current of 20 kA or as
calculated under 5.2 without damage.
10.4
The equipment supplier shall be called upon to present a detailed statement of evidence
supporting the making and breaking capacity of the equipment.
10.5
The equipment shall be cubicle type, free standing, floor mounted, totally enclosed in
accordance with I.E.C. class IP41 min. for indoor and IP55 outside. When equipment is
located in hazardous areas, the enclosure shall meet the requirements of the area
classification.
10.6
The equipment shall be accessible from the front. Wiring spaces and relay compartments
shall be accessible by means of hinged doors.
10.7
Bus bars shall be copper and shall be mounted on supports of high impact, non-tracking
insulating material and shall be braced to withstand the mechanical forces exerted during
the maximum short circuit conditions.
10.8
The main bus shall be continuous without joints, within each shipping section.
10.9
For large equipment with long bus bars, thermal expansion joints shall be provided, in
accordance with the manufacturer's standard practice.
10.10
A ground bus shall be provided for the entire length of the equipment.
10.11
All metal work other than current carrying parts shall be grounded.
10.12
10.13
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification Electrical RequirementsVapour Recovery Unit
Order:
73256
document:
4199030
rev.:
sheet:
15
of:
23
10.14
10.15
Current transformers shall have class 1 accuracy for metering and class 5 P for protection
according to IEC. The minimum wire size for current transformer circuits shall be 4.0 mm2.
All current transformer terminals shall have suitable short circuit devices. Secondary current
type relays, if withdrawable, shall have provision for automatically closing the secondary
circuit when the relay is withdrawn. Secondary current rating 5 A. For remote metering 1 A
only is acceptable.
10.16
10.17
Incoming air circuit breakers shall be fully interlocked units, electrically operated or
operated by stored energy mechanisms.
10.18
Incoming isolators shall be stationary units housing a load breaker isolator equipped with
H.R.C.-fuses fully interlocked with the compartment door.
10.19
Motor starters shall be a combination of full voltage, direct-on line, non-reversing, magnetic
air break type contactors with adjustable hand resetting thermal overcurrent devices and
circuit breakers or fuse for short circuit protection.
10.20
Free standing switchgear will be provided with permanent heating elements, except those
installed in air conditioned rooms.
10.21
Power distribution panels shall be stationary units housing miniature circuit breakers or
fuses. The compartment door shall not be interlocked with the isolator.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification Electrical RequirementsVapour Recovery Unit
Order:
73256
document:
4199030
rev.:
sheet:
16
of:
23
11
11.1
This part of the specification covers the adjustable speed drive units (for controlling one or
more single direction totally enclosed fan cooled (TEFC) squirrel cage standard motors and
power conversion unit comprising transistors or thyristors with the necessary protective
controls and all required components.
11.2
The equipment shall in every respect comply with the relevant IEC codes and standards of
the latest issue including IEC 439 and all relevant Standards of the country where installed.
Where conflict arises between I.E.C. and standards of the country, the later will prevail.
11.3
The selection of type and size of adjustable speed control is based on the following:
a)
b)
11.4
The adjustable speed drive unit shall be of the AC frequency regulator PWM type. (Pulse
width modulation).
11.5
The unit shall be equipped with the following equipment but not limited to:
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
client:
project:
title:
office:
Kaunas
Ultra rapid fused for transistors/thyristors diode protection against short circuits.
Automatic protective devices for protection against single phasing, overloads,
overvoltage and undervoltage.
Speed accuracy better than 2% in case of 100% load change or 5% feeder voltage
change or 10% temperature change, except when stated otherwise on the Data Sheet.
Variable speed response time between 1,5-4 sec. except when stated otherwise on
the Data Sheet.
Local remote:
speed control (max. and min. speed can be preset)
speed indication
load indication
4-20 mA output signal for remote speed indication
4-20 mA input signal for automatic speed control.
Radio Frequency Interference suppression, as per VDE 0875 group N.
Undesired restart protection, complete with start-up override timer.
Testing provisions for critical signals during operation and at standstill.
Ready to start indication.
Common indication for failure.
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification Electrical RequirementsVapour Recovery Unit
Order:
73256
document:
4199030
rev.:
sheet:
17
of:
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11.6
The degree of protection of the panel shall be at least IP-41 when panel door(s)
closed and IP-20 when panel door is open.
The live side terminals of the main switch shall be for safety reasons, be provided with
a pertinax protection cover.
When mounted on a wall:
11.7
All internal wiring used for earthing shall have a green/yellow color insulation.
Power circuits shall be rated in such way that thyristors are carrying 60% maximum of
their continuous current at which the nominal operating temperature is reached.
All knife-type fuses shall be installed between partitions of insulation material which
extend 20 mm over the bare parts in all directions.
Diazed fuses shall only be acceptable if they are one of the E-27 type and may not be
used for fuses over 25 Amps.
11.8
Cable glands, cable clamping, earth supporting, facilities and terminals shall be provided for
bottom cable entry or as indicated on the data sheets.
11.9
The unit and its components, such as thyristors, diodes, switching devices, protection
relays, instruments, instrument transformers, fuses and fuse holders, shall be individually
identified by means of permanent labels. On withdrawable-type units, identification labels
shall be mounted on both the fixed and withdrawable parts.
11.10
All wires shall be marked at both ends. Also the terminals shall be provided with a
numbering system. Identification shall be in accordance with manufacturers drawings.
Control wiring shall be not less than 1.5 sq mm stranded wire size. Only one conductor is
allowed to be terminated per terminal.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification Electrical RequirementsVapour Recovery Unit
Order:
73256
document:
4199030
rev.:
sheet:
18
of:
23
11.11
The limitation of disturbances in electricity supply networks caused by domestic and similar
appliances equipped with electronic devices shall in every respect comply with EN 50006.
Note: IEC 555-2 and amendment 1985 are identical to EN 50006.
11.12
Control systems shall be provided with radio interference suppression networks to limit any
lineborne interference exceeding a value of suppression grade "N" according to VDE 0875.
The operation of the electronic control system shall not be hampered by radio interference
caused by equipment installed in their vicinity and/or portable telecommunication equipment
(walkie-talkies) having a radio interference class "N" or worse.
11.13
Panel door(s) shall be hinged and provided with suitable door stops.
11.14
Panel door(s) shall be lockable; it shall not be possible to open the panel with a screw driver
or other simple tools.
11.15
Power modules, control electronics, etc. shall be easily accessible to enable. Prevodical
servicing, fault finding and repair.
11.16
11.17
yellow
amber
white
green
red
11.18
Earthing bolt shall be provided on the outside for earth connection with the system, wire
size shall be at least 25 sq mm but not less than 50% of the feeding cable cross-section.
11.19
11.20
Visual inspection of the board may be required by the Engineer or inspector representing
the principal at any stage of construction or before final packing of boards for shipment.
The requirements for such inspection shall be indicated on the data sheets or
accompanying documents.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification Electrical RequirementsVapour Recovery Unit
Order:
73256
document:
4199030
rev.:
sheet:
19
of:
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11.21
The Vendor shall perform routine factory tests and inspection on each unit.
The principal and/or his appointed representative shall have the option to witness these
tests.
The Vendor shall give at least 5 days notice for these tests.
11.22
After installing and the final adjustments at the site the witnessed tests shall involve the
following test as a minimum:
1.
2.
3.
client:
project:
title:
office:
Kaunas
Visual inspection.
Control and testing of the by third parties connected cable.
Functional test
3.a check if there is a linear relationship between input signal (4-20 mA) and motor
speed
3.b check if there are no torque pulsations at low frequencies.
3.c check if the VSC is kept in operation at a voltage drop of 80% (time: 0,2 sec.).
3.d check the motor protection switch-off time for each motor.
3.e measure of shaft power of the connected motor at various frequencies and
determine the maximum shaft power.
The following items shall be measured at the input and output of the VSC and at the
motor connection.
current
voltage
power
frequency
The length of the cables to the motors shall be taken into account at these
measurements.
3.f check if there is a linear relationship between output signal 4-20 mA and motor
speed.
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification Electrical RequirementsVapour Recovery Unit
Order:
73256
document:
4199030
rev.:
sheet:
20
of:
23
12
12.1
Small power distribution boards such as heating-, instrument power distribution boards, etc.,
shall in every respect comply with the relevant national standards, local electrical supply
company regulations and all other statutory regulations.
12.2
Distribution boards will be stationary units housing miniature circuit breakers or fuses.
13
13.1
All metal parts of electrical apparatus, the steel construction as well as steel construction in
buildings, pipe racks, vessels, tanks, stairways etc. will be bonded to the earth ringmain
cable of the plant.
13.2
The earthing system will also be used as lightning protection and be designed accordingly.
13.3
The earthing system shall in every respect comply with the relevant national standards
and/or IEC standards.
In general the grounding resistance shall not exceed 1 ohm or less if specified.
13.4
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification Electrical RequirementsVapour Recovery Unit
Order:
73256
document:
4199030
rev.:
sheet:
21
of:
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14
Division of work
14.1
The Vendor or his subcontractor is expected to complete all electrical work within the
confines of the package. Where the package does not have a rigid enclosure, everything
that can be shipped in one piece, shall be shipped already assembled and prewired. The
mechanical specification covering the individual item of equipment takes precedence
wherever it specifies exceptions or additions to the following general list.
14.2
The Buyer retains the right to change the by Vendor proposed type and make of the
electrical equipment proposed by the Seller, for standardisation and stock holding
purposes.
14.3
No changes or alteration shall be made to equipment and its installation during the
construction phases without written consent of the Buyer. All agreed changes during
construction phase shall be marked-up on drawings and shall be transferred to the Sellers
originals by the Seller.
14.4
Work by others
a)
b)
14.5
Work by Vendor
a)
client:
project:
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Kaunas
Cabling between the Vendor's equipment and those devices which are furnished by
others.
Cabling between pieces of the equipment which are too large to be shipped
assembled. In these cases where possible, Seller shall furnish a prefabricated
wiring harness to be used.
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification Electrical RequirementsVapour Recovery Unit
Order:
73256
document:
4199030
rev.:
sheet:
22
of:
23
15
15.1
Except for low energy and electronic circuits, wiring at all voltage levels shall be checked for
insulation resistance.
15.2
15.3
A functional test shall be performed, in addition to the continuity check, before shipping. A
functional test consists of simulating the Seller's devices with switches, relays, lights or
resistors and of energising each circuit.
15.4
Vendor is responsible for the correct connection of the cables, supplied and connected, by
third parties.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Specification Electrical RequirementsVapour Recovery Unit
Order:
73256
document:
4199030
rev.:
sheet:
23
of:
23
Y:\73256_KN angliavandeniliu garu utilizavimas is gelezinkelio estakadu\21\Uzsakomoji iranga\VRU\Docs for VRU Purchase\4388001 Instrumentation Spec rev_A.doc
N. Motiejunas
SV
rev.
date
drawn up
ckd.
office:
Kaunas
Order:
73256
document:
4388001
rev.:
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of:
11
Table of contents
General
1.1
Scope
1.2
Limits of supply
1.3
1.3.1
1.3.2
1.3.3
General
International Standards
Local regulations
4
4
5
1.4
Instrument labelling
1.5
Units of measurements
Installation design
3.1
3.2
Cabling
3.3
Terminal/junction boxes
3.4
3.5
10
3.6
Protection boxes
10
3.7
Fixing materials
10
11
11
11
client:
project:
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page
Kaunas
SC KLAIPEDOS NAFTA
Crude oil vapour utilization from railway estacada
Instrumentation specification for package units
Order: 73256
document:
4388001
rev.:
sheet:
of:
11
1
1.1
General
Scope
This instrumentation specification covers the minimum requirements for the complete design,
fabrication, shipment, delivery to site, erection, testing, commissioning and initial start-up of the
instrumentation part of the package unit where this instrument specification is part.
The design and equipment supplied shall be a complete unit ready to operate and shall include,
but not necessarily be limited to the following:
The preparation and supply of all required documents, manual and drawings.
The preparation and supply of all required documents for obtaining and meeting all
necessary government and local regulations.
Check, test, calibrate all instrumentation equipment, which is a part of Vendors scope of
supply.
Supply of contract instrument spare parts for testing, commissioning and running during the
guarantee period.
Preparation and submittal of a quotation for itemised spare parts (with prices) for two years
operation after the guarantee period.
The Vendors scope of work shall include, but not be limited to the supply of the following items
and their installation and connection, unless otherwise specified:
All instruments required for safe and efficient automatic operation, such as: indicators,
controllers, switches and proximity switches for open and close position monitoring, locally
mounted push buttons and switches, converters etc.
All the required junction boxes and associated electric cables from these boxes to the
relevant instruments.
All air filters/reducers and air piping between these filters/reducers and the pneumatic
operating instruments.
The connection between the air filters/reducers and Principals main air header.
Cable trunking and cable support strips for all cables supplied under Vendors scope.
Installation materials, such as valves, fittings, tubing, whenever applicable for the instrument
impulse lines and air piping, bolts, nuts and washers, gaskets, cable glands and entries,
plugs and sockets, mounted brackets, name plates, warning plates.
client:
project:
title:
office:
Kaunas
SC KLAIPEDOS NAFTA
Crude oil vapour utilization from railway estacada
Instrumentation specification for package units
Order: 73256
document:
4388001
rev.:
sheet:
of:
11
1.2
Limits of supply
Junction boxes will be delivered and installed by Vendor at the edge of the package unit for signals
connected to other control systems.
If, in case of safety reasons of operability, the instrumentation control systems should be installed
remote, the instrument signal cables shall run to junction boxes mounted at the edge of the battery
limit of the package unit. Cabling between these junction boxes and the remote control systems is
not part of the Vendors scope.
1.3
1.3.1
1.3.2
International Standards
IEC -60034
IEC - 60051
IEC - 60059
IEC - 60072
Dimensions and output ratings for rotating electrical machines part 1-2
IEC - 60085
IEC - 60185
Current transformer
IEC - 60204-1
IEC - 60269
Low-Voltage fuses.
IEC - 60341
Push-button switches
IEC - 60364
IEC - 60439
IEC - 60521
IEC - 60555-2
IEC - 60617
IEC - 60750
IEC - 60947-1
General rules
IEC - 60947-2
Circuit breakers
IEC - 60947-3
IEC - 60947-4
IEC - 606947-5
client:
project:
title:
office:
Kaunas
SC KLAIPEDOS NAFTA
Crude oil vapour utilization from railway estacada
Instrumentation specification for package units
Order: 73256
document:
4388001
rev.:
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of:
11
1.3.3
Local regulations
In addition to the standards and codes, the electrical system shall be in accordance with the local
regulations and requirements of the following authorities:
1.4
Instrument labelling
All instruments shall have engraved nameplates showing their tag number and service.
For plant mounted instrumentation equipment the nameplates shall be mounted on a bracket near
the equipment.
Materials for nameplates shall be selected in accordance with the weather data and area
conditions. The text shall be in Lithuanian language.
1.5
Units of measurements
The instrument ranges and scale calibration shall be in metric units, as listed below:
Flow
m3/h
Volume
m3 or l
Level
Pressure
bar gauge
client:
project:
title:
office:
Kaunas
pressure
mbar gauge
Temperature
degr. C
Rotating speeds
rpm
Frequency
Hz
Current
Voltage
SC KLAIPEDOS NAFTA
Crude oil vapour utilization from railway estacada
Instrumentation specification for package units
Order: 73256
document:
4388001
rev.:
sheet:
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11
client:
project:
title:
office:
Kaunas
SC KLAIPEDOS NAFTA
Crude oil vapour utilization from railway estacada
Instrumentation specification for package units
Order: 73256
document:
4388001
rev.:
sheet:
of:
11
client:
project:
title:
office:
Kaunas
SC KLAIPEDOS NAFTA
Crude oil vapour utilization from railway estacada
Instrumentation specification for package units
Order: 73256
document:
4388001
rev.:
sheet:
of:
11
3
3.1
Installation design
Instrument air supply
Others will install the main 6 bar instrument air header of carbon steel.
The main air header includes take-off points with a 1 shut off valve on top of the line on
regular distance.
The Vendor shall supply the sub air headers from the shut-off valve to the instruments.
The first connection to the main header shall always be made with a 1 #150 RF carbon steel
flange. The sub air header shall be screwed and carbon steel shall be used.
Per DN15 sub air header a maximum of 5 instruments can be supplied with instrument air and
per take-off point a shut-off valve shall be provided. Each sub air header shall be provided with
a drain valve at the lowest point.
The piping from the sub air header to the instrument shall generally consist of 6 - 4 mm-copper
tubing, PVC covered, and a NPT shut-off valve. If required, each local instrument shall have
its own filter/reducer set installed in a convenient location.
3.2
Cabling
The Vendor is responsible for all instruments cables inside the battery limits and up to the
junction box (es).
220 VAC and 24 VDC power supply cables shall be PE/PE/SWA/PVC mb with a minimu m
conductor size of 2.5 mm2.
Measuring cables, signal cables and cables to solenoid valves will be as follows:
from instrument (transmitter, switch etc.) to a junction box or local cabinet; type:
from solenoid valve to junction box or local cabinet; type: PE/OSCR/PE/SWA/PVC mb with
24 VDC:
client:
project:
title:
office:
Kaunas
SC KLAIPEDOS NAFTA
Crude oil vapour utilization from railway estacada
Instrumentation specification for package units
Order: 73256
document:
4388001
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11
3.3
Terminal/junction boxes
All instruments shall be wired to weatherproof junction boxes via a terminal box.
Separate junction boxes shall be used for the following signals:
Terminals and junction boxes shall be polyester, provided with cable glands, material:
Glassreinforced polyamide. Colour of the boxes will be as follows:
3.4
client:
project:
title:
office:
Kaunas
SC KLAIPEDOS NAFTA
Crude oil vapour utilization from railway estacada
Instrumentation specification for package units
Order: 73256
document:
4388001
rev.:
sheet:
of:
11
Cable trays and trunking shall be mounted independent of floor and ceiling constructions.
Separate cable trays/trunks shall be installed for:
power cables
3.5
When instrument supports are clamped around piping of dissimilar material, isolating barriers,
e.g. tape or gasket material shall be applied to prevent electrolytic action.
3.6
Protection boxes
When required by process or climatic conditions, transmitters shall be mounted in reinforced
polyester protection boxes.
Electrical heating elements mounted inside the protection boxes shall be provided.
3.7
Fixing materials
Fixing materials shall be of stainless steel.
client:
project:
title:
office:
Kaunas
SC KLAIPEDOS NAFTA
Crude oil vapour utilization from railway estacada
Instrumentation specification for package units
Order: 73256
document:
4388001
rev.:
sheet:
10
of:
11
adjustment
of
for
alarm
systems
The program for the site tests shall be made by the Vendor and is subject to approval by the
Purchaser.
Electrical equipment and cabling shall be subjected to earthfault and continuity tests and full
operational tests, if necessary, by simulating process conditions.
At least one week, prior to site tests of the instrumentation Vendor shall inform the Purchaser
when testing will start to enable the Purchaser to attend the test.
Test and inspection results shall be accurately recorded. These records shall be submitted to
the Purchaser.
client:
project:
title:
office:
Kaunas
SC KLAIPEDOS NAFTA
Crude oil vapour utilization from railway estacada
Instrumentation specification for package units
Order: 73256
document:
4388001
rev.:
sheet:
11
of:
11
Y:\73256_KN angliavandeniliu garu utilizavimas is gelezinkelio estakadu\21\Uzsakomoji iranga\VRU\Docs for VRU Purchase\7182001 Paint Spec.doc
N. Motiejunas
SV
rev.
date
drawn up
ckd.
office:
Kaunas
Order:
73256
document:
7182001
and Coating
rev.:
sheet:
of:
19
Table of contents
1
1.1
Scope
General
4
4
2
2.1
2.2
4
4
4
3
3.1
3.2
3.3
General Requirements
Conformance to manufacturer's recommendations
Surfaces not to be coated
Safety requirements
4
4
5
5
4
4.1
4.2
4.3
4.4
CONTRACTOR Responsibilities
Labour
Equipment
Materials
Miscellaneous
5
5
5
6
6
5
5.1
5.2
5.3
Materials
Packing
Storage
Additives, thinners, solvents, etc.
6
6
6
6
6
6.1
6.2
6.3
6.4
6.5
6.6
Surface Preparation
General
Description of surface preparation methods
Touch-up
Anchor pattern
Blast cleaning
Galvanised steel, aluminium and SS surfaces
7
7
7
7
8
8
8
7
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
7.10
7.11
7.12
7.13
7.14
7.15
client:
project:
title:
office:
Kaunas
page
9
9
9
9
9
9
9
9
9
10
10
10
10
10
10
10
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
General Paint Specification for Surface Preparation and Coating
Order: 73256
document:
7182001
rev.:
sheet:
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19
7.16
7.17
7.18
7.19
7.20
7.21
7.22
7.23
7.24
7.25
Piping
Touch-up of shop primed surfaces
Inaccessible surfaces after assembly
Platforms, gangways etc.
Area protection and cleaning
Floors and walls
Touch-up and refinish
Stainless steel surfaces
Not covered Items
Doors and windows
10
10
11
11
11
11
11
11
11
11
8
8.1
8.2
8.3
Inspection
General
Acceptance limits and criteria
Primers
12
12
12
13
9
9.1
14
14
15
15
15
15
15
15
16
16
16
16
16
17
17
17
17
17
17
18
18
11
18
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
General Paint Specification for Surface Preparation and Coating
Order: 73256
document:
7182001
rev.:
sheet:
of:
19
1
1.1
Scope
General
This specification is applicable to all field and shop coating, intended to be used for exterior
metal surfaces of equipment, structures, piping, doors and concrete etc. It is intended to
specify the furnishing of materials, labour and equipment, methods for surface preparation and
conditions for workmanship.
Painting work not covered by this specification:
The internal coating or lining of piping and equipment.
The labelling or marking of piping for the indication of the transported media.
The preservation with temporary protectives of piping, steel plates and structures,
equipment and machinery in shipment or in storage.
2
2.1
2.2
Abbreviations
3
3.1
M.D.F.T.
M.O.T.
N.O.T.
C.S.
S.S.
means:
means:
means:
means:
means:
General Requirements
Conformance to manufacturer's recommendations
The
CONTRACTOR
is
responsible
for
conformance
to
coating
Manufacturer's
recommendations defined on product data sheets. In the event of any discrepancies between
coating Manufacturer's recommendations, label instructions and this specification, they are to
be referred to EMPLOYER for adjustment.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
General Paint Specification for Surface Preparation and Coating
Order: 73256
document:
7182001
rev.:
sheet:
of:
19
3.2
H)
I)
J)
K)
L)
M)
3.3
Safety requirements
Coatings, thinners, solvents, soiled rags, waste, etc., shall be kept in tightly closed containers
while at the site and not in use. All materials are subject to fire protection requirements of
applicable codes, standards and EMPLOYERS safety requirements.
4
4.1
CONTRACTOR Responsibilities
Labour
Workmanship shall be of the best quality, performed by skilled workmen. The CONTRACTOR
shall be responsible for a finished product in accordance with Manufacturer's
recommendations and this specification. The finished product shall be free of sags and skips
and present an uniform colour gloss.
4.2
Equipment
All spray equipment shall be inspected and approved by the Construction Management before
any work commences.
Blast cleaning and associated equipment shall be inspected before any work commences.
Suitable moisture traps shall be installed between the air supply and pressure pots and spray
guns. Traps shall be left slightly open to allow continuous bleeding of water and oil.
Regulators and gauges shall be provided by the CONTRACTOR for both pressure pots and
spray guns.
Spray pots must have an agitator for materials which have a tendency to settle rapidly, such
as organic zinc.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
General Paint Specification for Surface Preparation and Coating
Order: 73256
document:
7182001
rev.:
sheet:
of:
19
4.3
Materials
Coatings are to be supplied by the CONTRACTOR.
Consumable supplies are the responsibility of the CONTRACTOR.
4.4
Miscellaneous
The CONTRACTOR shall furnish all inspection equipment. All inspection equipment shall be
calibrated just prior to initial use.
The CONTRACTOR shall protect floors and paved areas against spatter or spillage by use of
drip cloths.
Before acceptance of the works, contractor shall remove coating spots, stains and overspray,
from floors and walls, hardware, fixtures and all other items not intended to be coated. Further
all glass shall be cleaned of all coatings and putty deposits. Special cleaning instructions and
materials shall be applied where necessary. The CONTRACTOR shall consult the EMPLYER
to obtain correct information. Where proper cleaning of spots, stains, etc., is not possible, the
CONTRACTOR shall install protective covering materials and remove these after job is
completed satisfactorily.
The CONTRACTOR shall supply and apply the required coating for all retouching and
refinishing of any work or surfaces which may be damaged or found defective.
5
5.1
Materials
Packing
All materials shall be as made and specified by the Manufacturer and shall be delivered in the
original, unopened packing.
Containers must bear the original Manufacturer's label identifying the actual contents in order
to be accepted.
5.2
Storage
Materials shall be stored in an enclosed area to protect them from temperatures in excess of
coating Manufacturer's recommendations and to prevent fire hazards.
5.3
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
General Paint Specification for Surface Preparation and Coating
Order: 73256
document:
7182001
rev.:
sheet:
of:
19
6
6.1
Surface Preparation
General
The CONTRACTOR shall apply coatings only to those surfaces which have been properly
cleaned, prepared and dried, as specified in this Specification.
When a prepared surface has been left uncoated for a long time (i.e. 6 hours) for surface
rusting to occur, the CONTRACTOR shall clean these surfaces again per the specified
requirements.
The time interval between blast cleaning and primer shall under all conditions be such that rerusting or re-contamination cannot occur. Conditions may require a shorter interval than 6
hours. An extension to this interval time is acceptable only if written approval is obtained from
the EMPLOYER.
6.2
6.3
Touch-up
Touch-up is applicable to field welds, bolting, and damaged, rusted, or otherwise oxidized preprimed surfaces as a first step to field painting. Touch-up shall include all necessary
operations, such as:
Solvent cleaning;
The removal of zinc oxides (as found on zinc-rich primers) by means of potable water
and nylon brushes;
De-rusting of damaged shop primed surfaces, field-welds and bolting (to C-St3
Standard);
Spot priming or painting with the specified materials and to the same number of shop
coats and M.D.F.T. as has been specified.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
General Paint Specification for Surface Preparation and Coating
Order: 73256
document:
7182001
rev.:
sheet:
of:
19
6.4
Anchor pattern
Blast cleaned surfaces shall provide a good anchor pattern for primers, but shall not show
excessive roughness.
Manufacturers recommendation shall be adhered to.
Power and hand tool cleaned surfaces shall be free of sharp cuts or burrs and shall not be
burnished to a degree detrimental to the adhesion of primers and paints.
6.5
Blast cleaning
Surface preparation shall include the thorough removal of blasting materials and dust, leaving
the prepared surface dry, clean and in all respects fit to be painted.
All field blasting operations shall be performed within the confines of a designated area on site.
All equipment, tools, supplies, etc., must be installed or stored in this area. Any field blasting
not possible within the designated area, e.g. field welds, damaged surfaces, etc. shall be by
means of mechanical tools such as wire brushing. Blast cleaning on the site is only permitted
after written approval of The EMPLOYER.
All steel delivered to the area of operations shall be protected against physical damage before,
during and after blast cleaning.
6.6
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
General Paint Specification for Surface Preparation and Coating
Order: 73256
document:
7182001
rev.:
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19
7
7.1
7.2
Manufacturer's instructions
Coatings shall be applied strictly in accordance with the coating Manufacturer's instructions
and recommendations.
7.3
Application
No coating shall be applied when moisture is present and no coating shall take place when the
air temperature or surface temperature is expected to fall below 5C during the required drying
or curing time.
In any case, coating Manufacturer's recommendations shall govern, if they are more stringent.
Exceptions to the above temperature must be referred to the coating Manufacturer and
EMPLOYER, and are subject to the EMPLOYERS approval in writing.
7.4
Relative humidity
No application of coating shall take place when the relative humidity is above 85%. The
temperature of the steel shall always be at least 3oC above the dew point temperature.
7.5
Coating sequence
The sequence of coating shall be such that a minimum of damage to finished coatings will
result.
7.6
7.7
Special care
Special care shall be taken when coating is applied on the edges of doors, sharp corners, etc.,
to ensure adequate dry film thickness.
The painting materials shall be applied by the tools as advised by Manufacturer. When spray
application is recommended, supplemental brushing is required to obtain adequate protection
at crevices, bolts, rivets, welds, edges, and all other surfaces where the M.D.F.T. cannot be
reached by spraying only. This brushing shall precede the spray application.
7.8
Multiple coats
Multiple coats of the same colour are not acceptable. Alternating colour coats are required to
distinguish between the base layers, to provide a visual check to ensure complete coverage of
each coat is achieved.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
General Paint Specification for Surface Preparation and Coating
Order: 73256
document:
7182001
rev.:
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19
7.9
Subsequent coat
No subsequent coat shall be applied until the preceding coat is dry, has correct dry film
thickness and is in proper condition to receive the subsequent coat.
7.10
Drying time
Extended drying times or airing procedures when recommended by the coating Manufacturer,
shall be followed.
7.11
Priming
All base material shall be primed prior to application of top coats.
7.12
Re-priming
Any damage to a primed surface due to welding, etc., shall be cleaned and re-primed as per
the original coating schedule and allowed to dry before any subsequent coat shall be applied.
7.13
Spot coating
All connecting welds, bolts, rivets, etc., for structural steel framing and miscellaneous steel
work shall be spot-coated with the same material used for the shop coat or an approved
equivalent material, prior to field application. This spot-coating shall be in addition to the
specified number of coats.
7.14
Intercoat contamination
To minimise intercoat contamination, subsequent coats shall be applied with a minimum
elapsed time between coats, as is consistent with the drying time or work and erection
schedules.
When unavoidable contamination does occur, contaminants shall be sufficiently removed to
ensure adequate inter-coat adhesion.
7.15
Re-coating
In case of re-coating, damage to the previous coat shall be repaired with the compatible
coating. The completed coating shall be free from defects.
7.16
Piping
Piping to be installed in the field shall be prepared and primed before installation followed by
final painting after installation.
7.17
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
General Paint Specification for Surface Preparation and Coating
Order: 73256
document:
7182001
rev.:
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7.18
7.19
7.20
7.21
7.22
7.23
7.24
7.25
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
General Paint Specification for Surface Preparation and Coating
Order: 73256
document:
7182001
rev.:
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11
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8
8.1
Inspection
General
All phases of the cleaning, surface preparation and coating shall be subject to the approval of
authorised inspectors of the Paint Manufacturer. No coating shall be applied prior to
Manufacturer's inspector approval of the surface preparation or of subsequent coatings applied
to this surface. All defective work or coating not conforming to this specification shall be
repaired at no additional costs to the EMPLOYER.
Procedures for repairs, not covered by this specification, must be brought to the attention of
the EMPLOYER. Alternative repair procedures must be approved by the EMPLOYER prior to
carrying out the actual repair.
As work progresses, the EMPLOYER is responsible for continuous checking of coverage rate
and wet and dry film thickness. A weekly log shall be maintained, containing the following data
by day: air and steel temperatures, relative humidity, dew point, coating progress, coating Dry
Film Thickness measured and other relevant information pertinent to the work.
At the completion of the works, the contractor is responsible for determining that the correct dry
film thickness is attained, by use of magnetic film thickness gauges or electromagnetic gauges,
such as Magne-Gauge, Mikrotest, Elcometer Gauge or similar for ferrous surfaces.
Some equipment may be delivered with a shop-primer as per vessel, heat-exchanger or tank
specification. The CONTRACTOR shall, after having obtained approval of the paint
Manufacturer's inspector, finish the complete coating of surfaces, on which the surface
preparation and prime coat has been carried out by others, however, the CONTRACTOR shall
take full responsibility to verify that this surface preparation and prime application by others is
complete and in proper condition, all in accordance with this specification.
The CONTRACTOR shall apply all subsequent coats to complete the Coating system and
Schedule applicable for that specific equipment. In the event that the CONTRACTOR is
dissatisfied with the surface preparation and prime coat application, carried out by others, he
shall inform the EMPLOYER in writing immediately after his dissatisfaction has been
established.
The CONTRACTOR shall assign a full-time inspector to the work during the whole period of
coating application.
8.2
client:
project:
title:
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Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
General Paint Specification for Surface Preparation and Coating
Order: 73256
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7182001
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8.3
Primers
Acceptance criteria for primers shall be as follows:
Minimum:
90% of all measurements shall have a Dry Film Thickness as specified in the Coating Systems
and Schedules; only 10% of all measurements may have a minimum Dry Film Thickness of
90% of the value specified for the primer as per Coating System and Schedules. Minimum DFT
of an inorganic zinc silicate primer is 60 micrometer.
Maximum:
Acceptance criteria for primers shall be 75% over the value specified in the Coating systems
and Schedules.
Acceptance criteria for primers applied by others
Primer need not to be removed if acceptable for the CONTRACTOR according to 8.1 of this
specification.
Undercoat and Finish Coat
Acceptance criteria shall be as follows:
Minimum:
90% of all measurements shall have a Dry Film Thickness as specified; only 10% may have a
minimum Dry Film Thickness of 90% of the value specified.
Maximum:
Dry Film Thickness shall not exceed more than 75% of the value specified.
If the requirements of the minimum and maximum Dry Film Thickness are not met, the
CONTRACTOR shall be responsible to re-blast and repaint or to repair the paint coat
according to Manufacturer's recommendations as per the original requirements of the Coating
Systems and Schedules. All such required paint work shall be repaired at no additional costs to
the EMPLOYER.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
General Paint Specification for Surface Preparation and Coating
Order: 73256
document:
7182001
rev.:
sheet:
13
of:
19
9
9.1
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
General Paint Specification for Surface Preparation and Coating
Order: 73256
document:
7182001
rev.:
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10
10.1
10.2
Type B (Zinc Rich 2-Pack Epoxy Primer and Heavy Duty Epoxy Coal Tar)
a) Blast clean to First Quality finish B.S.4232.
b) Within 2 hours of blast cleaning, apply one coat of 2-pack zinc rich epoxy primer, to a
finished dry film thickness of not less than 50 microns.
c) Apply one coat of 2-pack zinc epoxy primer as above to a finished thickness of not less
than 100 microns.
d) Apply two coats of high build epoxy coal tar, to a final finished dry film thickness of not less
than 350 microns.
10.3
10.4
10.5
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
General Paint Specification for Surface Preparation and Coating
Order: 73256
document:
7182001
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10.6
10.7
10.8
10.9
10.10
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
General Paint Specification for Surface Preparation and Coating
Order: 73256
document:
7182001
rev.:
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10.11
10.12
10.13
10.14
10.15
10.16
Blast clean to First Quality finish B.S.4232. Surface preparation shall be in accordance
with B.S.2569.
b) Apply suitable primer.
c) Apply sprayed aluminium coating to give a finish dry film thickness of not less than 150
microns.
d) Apply suitable pre-treatment primer (e.g.Two-pack polyvinyl butyral or 2-pack polyvinyl
butyral/ phenolic, containing not less than 85% by weight of zinc tetroxychromate pigment)
e) Apply suitable sealer (e.g.Blend of vinyl chloride / acetete copolymers or 2-pack phenolic
binder or 2-pack epoxy or 2-pack polyurethene).
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
General Paint Specification for Surface Preparation and Coating
Order: 73256
document:
7182001
rev.:
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10.17
10.18
11
Item
1
Applications
Type
All steel ladders, staircases, guard rail, guard rail standards, safety cages, open
steel flooring, small bore pipework and steel conduit. All small metalwork such as
pipe supports, steel flooring supports and safety chains.
2
All steelwork, castings and other metal surfaces which are immersed in water
(non-potable water) sewage, and other effluents or in contact with liquid or subject
to splashing or buried in the ground.
3
All steel, ductile and cast iron pipes, valves, flow meters and fittings 75 mm and
larger used for the conveyance of sewage and other effluents as in 2 above.
4
All steelwork, castings, pipes, valves, flow meters and other surfaces which are
D or F
All steelwork and castings which are in contact with potable water.
A,D,E,F or H
All steel pipes, ductile iron pipes, and cast iron pipes and fittings 75 mm and larger
used for the conveyance of potable water.
Internal protection
External protection
E,F,H or L
All valves, penstocks, flow meters, tanks and fittings which are in contact with
E,F or H
potable water.
10
Potable water pumping plant installed inside pumping station normally dry
condition.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
General Paint Specification for Surface Preparation and Coating
Order: 73256
document:
7182001
rev.:
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a)
b)
c)
d)
External protection
E,F or H
Valves
Internal protection
E or L
External protection
E,F or H
Pump casings
Internal protection
E or L
External protection
E,F or H
Flowmeters (body)
Internal protection
E,F,H or I
External protection
E,F or H
e)
E,F or H
f)
E,F or H
Potable water pumping plant installed inside pumping station frequently damp or
11
13
14
15
16
Temperature up to 200 C
R,S
b)
Temperature up to 500 C
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
General Paint Specification for Surface Preparation and Coating
Order: 73256
document:
7182001
rev.:
sheet:
19
of:
19
Y:\73256_KN angliavandeniliu garu utilizavimas is gelezinkelio estakadu\21\Uzsakomoji iranga\VRU\Docs for VRU Purchase\6551408 Req docs.doc
N. Motiejunas
SV
rev.
date
drawn up
ckd.
office:
Kaunas
description/issued for
client:
SC "Klaipdos Nafta"
project:
Crude oil vapour utilization from railway estacada
title:
Required Documents for Vapour Recovery Unit
Order:
73256
document:
6551408
rev.:
sheet:
of:
Table of contents
1
General
Required documentation
client:
project:
title:
office:
Kaunas
page
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Required DocumentsVapour Recovery Unit
Order:
73256
document:
6551408
rev.:
sheet:
of:
General
Vendor is required to furnish the documents specified herein, in the quantities, within the
periods and in accordance with the instructions and conditions shown below.
1.1
1.2
1.3
All documents shall clearly show the purchase order number and tag numbers (where
applicable) and Purchasers drawing number.
1.4
1.5
Quality/type of documents:
(P) = Prints:
(D) = Digital format:
1.6
Not approved documents shall be re-issued in the required quantities after incorporation
of Purchasers comments.
1.7
Prints shall be folded to A4 size, with the title block visible at the front. Prints to be handed
over as originals shall NOT be folded.
1.8
1.9
Purchaser normally requires 15 working days for document review and approval. In case
extension of this period endangers the delivery date of the equipment/material, the
Vendor shall clearly indicate such on his transmitting letter.
1.10
Approval of documents by Purchaser does not relieve the Vendor from his exclusive
responsibility for their accuracy and/or correctness and does not relieve the Vendor from
his obligation to fully comply with the Contract.
1.11
Specific requirements regarding the documents, if any, have been laid down in the
requisition.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Required DocumentsVapour Recovery Unit
Order:
73256
document:
6551408
rev.:
sheet:
of:
1.12
All documents shall be submitted under cover of a transmittal indicating purchase order
number, document number revision, title and the purpose of submission. For each
document, the appropriate equipment number(s) shall be indicated.
1.13
1.14
A live set of documents shall be available at the Vendors shop at all times for use by
Purchasers and/or Clients inspector.
1.15
Vendor shall ensure that, prior to final acceptance of materials and equipment,
Manufacturers data book is complete and presented to Purchaser and/or third party, if so
specified, for their acceptance.
1.16
Manufacturers data book shall be produced by Vendor. Where equipment packages are
involved, data books shall be compiled for each of the components separately as
applicable.
1.17
Vendor shall supply each set of final documentation in file within 2 (two) week after
delivery.
1.18
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Required DocumentsVapour Recovery Unit
Order:
73256
document:
6551408
rev.:
sheet:
of:
Required documentation
2.1
General
Document description
Quantity + type
With
quot.
P
Detailed list of drawings and documents to be
submitted
General company introduction
Photographs and brochures
List of exceptions and deviations to the
specifications
Quality plan
Inspection plan (completed)
Fabrication/inspection schedule
Recommended spares quotation for:
Testing
Commissioning
2 year continuous operation
Sound-level information
List of suppliers
As built documents
Installation/commissioning/operation
manuals in Lithuanian language
Maintenance manuals (1)
Completed specification / data sheets
Manufacturing data report
Submittal period in
weeks
For approval
after award
Final after
approval
For appr.
after
award
Final
after
approval
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
***
**
**
**
(1) in the manual should be included instruction for activated carbon beds cleaning and replacement in
the Vapor Recovery Unit.
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Required DocumentsVapour Recovery Unit
Order:
73256
document:
6551408
rev.:
sheet:
of:
Packaged Units
Document description
Quantity + type
With
quot.
Submittal period in
weeks
For approval
after award
Final after
approval
3
3
3
3
1
1
1
1
3
3
3
3
1
1
1
1
6
6
6
6
3
3
3
3
3
3
3
3
6
6
3
3
6
6
*
*
*
Process
Process diagrams according ISO 33111 rules
Process & Instruments Diagrams
Design, pressure drop and/or heat
balance calculation
Flow & purity registration
Linelist(s)
Specification of equipment and
instruments
Utility consumption & requirements
Emission points + concentration and
quantities per unit time
3
3
3
1
3
3
3
client:
project:
title:
office:
Kaunas
3
3
3
3
3
3
3
3
3
3
1
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
3
3
1
1
1
1
1
1
1
1
4
6
6
6
6
6
6
6
6
6
3
3
3
3
3
3
3
3
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Required DocumentsVapour Recovery Unit
Order:
73256
document:
6551408
rev.:
sheet:
of:
Document description
Quantity + type
With
quot.
P
Submittal period in
weeks
For approval
after award
Final after
approval
3
3
1
1
3
3
1
1
6
6
3
3
3
3
3
3
1
1
1
1
3
3
3
3
1
1
1
1
6
6
6
6
3
3
3
3
3
3
3
3
1
1
1
1
3
3
3
3
1
1
1
1
6
6
6
6
3
3
3
3
3
3
3
3
3
3
6
6
6
3
3
3
control diagrams
wiring diagrams
connection diagrams
lay-out drawings
Control systems
PLC-programme (disk-listing)
PC-programme (disk-listing)
Description of PLC-programme
Description of PC-programme
3
3
Pneumatics
Schematic diagrams
Air-consumption calculation
Data sheets
Procedures
Painting procedure
Testing procedure
3
3
3
3
3
6
3
3
3
3
3
3
6
6
3
3
Quality assurance
Coating test reports
*
Welding procedure spec.s (WPS)
*
Weld procedure qualification record
(WPQR)
*
Welders qualifications
*
Test-curves / results
*
Test-certificates
*
Leak test procedure
*
Leak test certificates
*
Material certificates
*
E-motor certificates
*
EXD-certificates
*
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Required DocumentsVapour Recovery Unit
Order:
73256
document:
6551408
rev.:
sheet:
of:
Document description
Quantity + type
With
quot.
P
Submittal period in
weeks
For approval
After award
Final after
approval
M iscellaneous
List of special tools
Fire-risk analysis
Explosion risk analysis
EC Declaration of conformity (IIA
Certificate) in required and original
language
3
3
3
3
3
3
6
6
3
3
**
* In manufacturing report
**With delivery
***After delivery
client:
project:
title:
office:
Kaunas
SC "Klaipdos Nafta"
Crude oil vapour utilization from railway estacada
Required DocumentsVapour Recovery Unit
Order:
73256
document:
6551408
rev.:
sheet:
of:
Appendix 1
Appendix 2
Time, h
24
23,4
22,8
22,2
21,6
21
20,4
19,8
19,2
18,6
18
17,4
16,8
16,2
15,6
15
14,4
13,8
13,2
12,6
12
11,4
10,8
10,2
9,6
8,4
7,8
7,2
6,6
5,4
4,8
4,2
3,6
2,4
1,8
1,2
0,6
Appendix 3
rev. B, 2011.04.22
3500
3000
2500
2000
Track 3A
Crude 1800m/h
Track 3B
Gasoline 1200m/h
1500
VRU working capacity
1000
500