Replacement Manual For Durability Enhancement Parts: Ir7105/7095/7086 Series

Replacement Manual for Durability
Enhancement Parts
iR7105/7095/7086 Series
Jun 20 2006
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair
of products. This manual covers all localities where the products are sold. For this reason, there may be information in this
manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When
changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need
arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition
of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or
translated into another language, in whole or in part, without the written consent of Canon Inc.
COPYRIGHT 2001 CANON INC.

Printed in Japan
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol
Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Memo
Indicates an item of reference assisting the understanding of the topic in question.

REF.
Provides a description of a service mode.
Provides a description of the nature of an error indication.
Introduction
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation.
In the diagrams,
represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow
indicates the
direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in
supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors
used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the
DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be
able to identify and isolate faults in the machine."
Contents
Contents
Chapter 1 Replacement Parts
1.1 Durability enhancement parts list (Single parts replacement case)............................................................ 1-1
1.2 Durability enhancement parts list (Assembly replacement case) ............................................................. 1-10
Chapter 2 Parts Replacement Procedure
2.1 Items to Be Replaced as Instructed in the Service Manual (every 6 million, 12 million, and 18 million prints).
2-1
2.2 Items to Be Replaced as Instructed in the Service Manual (every 6 million pick-up) ................................. 2-1
2.3 Photosensitive Drum and Power Supply Brush Unit (every 6 million, 12 million, and 18 million prints) ..... 2-1
2.4 Items at the Rear of the Machine (every 6 million, 12 million, and 18 million prints) .................................. 2-2
2.5 Pre-Registration Roller (lower; every 6 million, 12 million, and 18 million prints) ....................................... 2-8
2.6 Fixing Web Solenoid/One-Way Cam (1)/Claw Reciprocating Gear (every 6 million, 12 million, and 18 million
prints).......................................................................................................................................................... 2-13
2.7 Outside Delivery Roller, Flapper Solenoid, and Upper Delivery Assembly (every 6 million, 12 million, and 18
million prints) .............................................................................................................................................. 2-15
2.8 Registration Upper Roller/Registration Collar (every 6 million and 18 million prints) ............................... 2-17
2.9 160-Brush Motor (every 6 million and 18 million prints)............................................................................ 2-20
2.10 Reciprocating Arm (every 6 million and 18 million prints) ....................................................................... 2-21
2.11 Registration/Transfer-Related Items (every 12 million prints)................................................................. 2-21
2.12 Vertical Path Swing Guide (every 12,000,000 prints) ............................................................................. 2-27
2.13 Main Pickup Drive Assembly (delivery 12,000,000 prints)...................................................................... 2-28
2.14 Drum Drive Assembly (every 12,000,000 prints) .................................................................................... 2-32
2.15 Drum Shaft Gear (every 12,000 prints)................................................................................................... 2-33
2.16 Main Drive Assembly (every 12,000,000 prints) ..................................................................................... 2-33
2.17 Waste Toner Pipe Assembly (every 12,000,000 prints).......................................................................... 2-38
2.18 Drum Intake Fan (every 12,000,000 prints) ............................................................................................ 2-39
2.19 Cleaner Drive Assembly (every 12,000,000 prints) ................................................................................ 2-40
2.20 Drum Shaft (every 12,000,000 prints)..................................................................................................... 2-42
2.21 Curler Drive Roller (vertical; every 1,200,000 prints) .............................................................................. 2-43
2.22 Vertical Path Curling Unit (every 12,000,000 prints)............................................................................... 2-43
2.23 Pre-registration Vertical Path Guide (every 12,000,000 prints) .............................................................. 2-47
2.24 Process Unit (12,000,000 prints) ............................................................................................................ 2-49
2.25 Developing Drive Assembly (every 12,000,000 prints) ........................................................................... 2-55
2.26 Fixing/Feeding Assembly Base (For 1,200,000 pc of Paper) ................................................................. 2-59
2.27 Fixing/Feeding Kit (For 1,200,000 pc. of Paper) ..................................................................................... 2-68
2.28 Duplexing Assembly (For 3 and 9 million pc of Paper) ........................................................................... 2-70
2.29 Dulplexing Assembly (For 6,000,000 pc. of Paper) ................................................................................ 2-72
2.30 Left deck pickup assembly (every 3,000,000 pickup operations) ........................................................... 2-87
2.31 Left deck pickup kit (Every 3,000,000 pickup operations and exclude the DC motor)............................ 2-92
2.32 Vertical path drive assembly (every 3,000,000 pickup operations)......................................................... 2-94
2.33 Lifter Driver assembly (every 3,000,000 pickup operations)................................................................... 2-95
2.34 Cassette pickup drive assembly (every 3,000,000 pickup operations) ................................................... 2-96
2.35 Manual feed tray drive assembly (every 3,000,000 pickup operations).................................................. 2-98
2.36 Vertical path roller assembly and Relay path guide (every 3,000,000 pickup operations) ..................... 2-99
2.37 Right door (Lower) unit (every 3,000,000 pickup operations) ............................................................... 2-101
2.38 105-ppm/95-ppm Model DF Unit (every 2,000,000 prints; stream reading + fixed reading)................. 2-102
Contents
2.39 86-ppm Model ADF (every 1,000,000 prints; stream reading).............................................................. 2-117
2.40 Reader DF Unit (every 2,000,000 prints; stream reading + fixed reading) ........................................... 2-125
2.41 Reader DF Unit (every 1,000,000 prints; stream reading + fixed reading) ........................................... 2-128
2.42 Reader Unit (every 2,000,000 prints; stream reading + fixed reading)................................................. 2-131
2.43 Reader Unit (every 1,000,000 (Stream scan)+200,000 (Fixed)........................................................... 2-149
2.44 Vertical path roller assembly and Relay path guide (every 3,000,000 pickup operations), Unit Replacement
2-159
2.45 Right door (Lower) unit (every 3,000,000 pickup operations), Unit Replacement ................................ 2-160
Chapter 1 Replacement Parts
Contents
Contents
1.1 Durability enhancement parts list (Single parts replacement case) ...............................................................................1-1
1.2 Durability enhancement parts list (Assembly replacement case) ................................................................................1-10
1.1 Durability enhancement parts list (Single parts replacement case)

0013-0593
iR7105 / iR7095 / iR7086 / iR7095P / / /

T-1-1
Main
Function
Expected Life (total counter)
Description
Parts #
6000K
12000K
18000K
Symptom
Drum
*
Lines are printed in an output image.

These lines are similar to those caused
by dirt on the wire of the corona
assembly. Replacing the corona
assembly does not remove this fault.
A smeared image or a short in the

contact point occurs caused by wear
in the sliding part of the brush unit.
FM2-4872
Noise, uneven density at regular

interval, or toner leakage occcurs due
to wear in the teeth or internal
diameter of the gear.
FG6-5396
F43-8401
BRUSH UNIT
FG6-2295
DEVELOPING ASSEMBLY
ROLLER ASSEMBLY
BELT, DRIVE, PAPER PICK-UP
-0109 is displayed. (Jam Code:

COPIER > DISPLAY > JAM)
-Misfeeding or a jam occurs due to
wear on the roller surface or
decreased repulsion elasticity.
A pickup jam occurs.
Uneven density occurs at regular

interval.
Misfeeding or a jam occurs due to

wear or friction change on the surface.
FL2-3531
A failure occurs in web feeding or

thermistor reciprocating mechanism
due to wear in the active solenoid.
FG6-5397
FB4-1354
BELT, TIMING
XF9-0533
ROLLER, INTERNAL
DELIVERY
FB5-6833
ROLLER, DELIVERY,
OUTER
FB5-3407
ROLLER,
REGISTRATION,
UPPER
FF5-7877
FIXING WEB
SOLENOID
Single parts
SOLENOID UNIT,1
Fixing Feeder Unit
CAM, ONE-WAY, 1
GEAR, 22T
FB4-2235
FS7-0002
DELIVERY UNIT,
UPPER
-010C is displayed. (Jam Code:

-A jam occurs in straight delivery due
to wear in the active
solenoid.
A scratch on the roller or defective

image occurs due to wear in the cam.
A scratch on the roller or defective

image occurs due to wear in the gear.
-020A, 020B, or 010F is displayed.

(Jam Code: COPIER > DISPLAY >
JAM)
wear in the ear roller guide.
Misfeeding, a jam, uneven density at

regular interval, or skew occurs due to
wear in the collar.
A blurred image or registration

misalignment occurs due to wear in
the sliding part of the gear.
FM1-0668
COLLAR,
REGISTRATION,
LOWER
FB5-7676
GEAR, 32T
FS6-0056
HOPPER ASSEMBLY
E020/E025 is displayed. White stripes

are printed in an image due to a toner
supply fault.
*
FM2-4063
Hopper Assembly
MOTOR, DC24V
FK2-0015
GUIDE, VERTICAL PATH SWING, U
FF6-1531
E020 is displayed. White stripes are

printed in an image due to a toner
supply fault.
Misfeeding (0109/0188 jam) occurs.
Main
Function
Description
Cleaner drive unit
Drive A
Drum drive unit
Main drive unit
18000K
GEAR, 29T
FU6-0959
GEAR, 24T/40T
FS7-0021
GEAR, 24T/48T
FS7-0022
GEAR, 18T
FS7-0026
GEAR, 28T/48T
FU3-0414
GEAR, 36T
FU3-0415
GEAR, 36T
FU3-0416
GEAR, 32T
FU6-0961
GEAR, 23T
FU6-0962
GEAR, 32T
FS2-0485
GEAR, 20T
FS3-0046
GEAR, 20T
FS4-0157
FU5-3436
SHAFT, DEVELOPING
DRIVE, 3
FB5-7375
CLUTCH,
ELECTROMAGNETIC
FH6-5017
Symptom
-E013 is displayed.
-Noise or clogging of waste toner
occurs due to wear in the teeth or
internal diameter of the gear.
-Toner leaks from the cleaner.
*
-E010 is displayed.
-Noise or uneven density at regular
interval occurs due to wear in the teeth
or internal diameter of the gear.
*
*
GEAR, 27T
FS7-0072
GEAR, 25T
FU6-0963
COUPLING,
REGISTRATION
FB2-7841
BUSHING, PL
FS1-1449
PULLEY
FU5-3435
GEAR, 40T
FS3-0165
GEAR, 20T
FU6-0964
GEAR, 32T
FU6-0961
GEAR, 20T/32T
FS6-0096
GEAR, 68T
FS7-0035
*
*
*
*
GEAR, 50T
FS7-0036
MOTOR, BRUSHLESS
FH6-1935
GEAR, 19T/63T
FS7-0010
GEAR, 49T
RS6-0057
MOTOR, BRUSHLESS
FH6-1934
FG6-7322
GEAR, 90T
FS7-0011
BELT, TIMING
FB4-1766
COUPLING, INPUT
FB2-1047
GEAR, 38T/36T/
PULLY, 22T
FB5-6895
-E015 is displayed.
-Noise or a blurred image occurs due
to wear in the teeth or internal
diameter of the gear.
-Uneven registration amount at the
lead edge
-A jam frequently occurs in pickup
operation, registration, or operation in
the double-sided unit.
-E012 is displayed.
-Noise or uneven density at regular
interval occurs due to wear in the teeth
or internal diameter of the gear.
Noise or uneven density at regular
interval occurs due to wear in the
shaft.
-E010 is displayed.
-A delivery jam
(010B,020B,010C,020C) occurs.
PULLEY, 22T
FS5-3609
PULLEY
FS5-3612
PULLEY, 18T
FS5-3890
GEAR, 50T/24T/18T
FS7-0012
GEAR, 24T
FS7-0014
GEAR, 20T
FS7-0016
GEAR, 18T/27T
FS7-0017
GEAR, 24T
FS7-0018
GEAR, 26T
FS7-0019
GEAR, 44T
FS7-0896
GEAR, 40T
FS7-0897
GEAR, 39T
FS7-0898
MOTOR, BRUSHLESS
FH6-1935
FS7-0027
Toner leaks from the cleaner.
-E820 is displayed.
-Double transfer occurs.
-010B jam occurs frequently. (Paper
does not enter the fixing assembly.)
Waste toner pipe unit GEAR, 26T

Drum intake fan
12000K
FU5-3434
Drum Shaft
Drum shaft gear
6000K
PULLEY
Developer drive unit PULLEY
Pick up main drive

unit
Parts #
FAN, INTAKE
FH6-1550
Main
Function
Description
Vertical roller path
unit
Drive B
Vertical path unit
Pre-registration
vetical guide
Parts #
ROLLER, VERTICAL
PATH
FB4-1420
GEAR, 18T
FS2-0566
MOUNT, VERTICAL
PATH
FF6-1516
ROLLER ASSEMBLY
FG6-5396
GUIDE, VERTICAL
PATH
FB4-3811
PAPER FEEDER
SENSOR ASSEMBLY
FG6-2311
6000K
12000K
18000K
Symptom
*
*
Misfeeding (0109/0118: delay jam,

0205: stationary jam) occurs.
*
*
*
Misfeeding (0109/0118: delay jam,

0205: stationary jam) occurs.
Main
Function
Description
Parts #
INNER DELIVERY
SENSOR UNIT
6000K
12000K
*
FM2-4876
Fixing Feeder Unit

Fixing
feeding
COUPLING, DRIVE
FB2-1035
DEFLECTOR, 1
FB4-2305
DEFLECTOR, 2
FB4-2306
DEFLECTOR, 3
FB4-2307
DEFLECTOR, 4
FB4-2308
BELT, TIMING
FB4-2314
FLAG, SENSOR
FB6-2373
EXTERNAL
DELIVERY SENSOR
ASS'Y
FM2-5855
18000K
Symptom
-020A/010F is displayed. (Jam Code:
wear in the delivery sensor lever.
-Misfeeding occurs in delivery
operation. (010B/020B/020A/010C/
020C/010F/020D, etc.)
-Noise occurs.
BUSHING
FS5-1803
PULLEY, 18T
FS5-3615
*
*
GEAR, 38T
FS6-0899
GEAR, 37T
FS6-0991
GEAR, 28T/45T
FS6-0992
GEAR, 39T/46T
FS6-0993
GEAR, 16T/26T
FS6-0994
GEAR, 21T
FS6-0995
GEAR, 20T/38T
FS6-0996
GEAR, 18T
FS6-0997
GEAR, 15T/32T
FS6-0998
GEAR, 30T
FS6-0999
GEAR, 22T
FS7-0002
SENSOR, REVERSE
JAM
FK2-0149
MOTOR, BRUSHLESS
FK2-1002
GUIDE, PREREGISTRATION,
LOWER
FL2-3520
GUIDE, PREREGISTRATION,
UPPER
FL2-3471
GUIDE, PRETRANSFER, LOWER
FF5-7878
GUIDE, PRETRANSFER, UPPER
FF6-1053
ROLLER,
REGISTRATION,
LOWER
FF6-1049
SENSOR UNIT,
PAPER FEEDER
FL2-3539
CLUTCH,
ELECTROMAGNETIC
FH6-5013
GEAR,
REGISTRATION
DRIVE INPUT
FS7-0901
GEAR, 20T
FS6-0081
*
*
*
Variation in lead edge registration

changes. Misfeeding (0109/0209/
010C) occurs more frequently.
Printing accuracy is worsened.
*
*
*
*
*
*
-Transportation jam (0209/010C) that

relates to the registration
unit is generated.
-Resist in the image point changes. (/
that becomes small grows. )
BUSHING
*
*
FS6-1149
PLATE, POSITIONING, FIXING
FF5-7658
BUSHING
FS5-1798
BUSHING
FS5-1804
BUSHING QTY2
FS5-1468
A distorted image (lack of parallel

line accuracy, right angle accuracy) or
noise occurs.
A distorted image (lack of parallel
line accuracy, right angle accuracy) or
noise occurs.
Main
Function
Description
CAM
Parts #
6000K
SUPPORT, DRUM
SIDE
PAPER FEED CLAW
ASS'Y
AP Kit
AP kit
18000K
Symptom
Toner overflows from the post corona
assembly.
FB4-1622
ARM,
RECIPROCATING
12000K
FB6-2400
A defective image (defective

cleaning) occurs due to wear in the
sliding part of the reciprocating arm.
A smeared image or a short in the

contact point occurs due to wear in the
electric supply assembly.
A line scratch occurs on the drum, and

the similar line is printed in a solid
black image.
FB4-1575
FG1-3472
GEAR, 14T
FS6-0121
GEAR, 18T
FS6-0136
GEAR, 30T
FS6-0138
GEAR, 14T
FS6-0972
GEAR, 14T/26T
FS6-0973
GEAR, 21T
FS6-0975
GEAR, 20T
FS6-0976
GEAR, 14T/26T
FS6-0977
GEAR, 14T
FS6-0978
GEAR, 26T
FS7-0048
GEAR, 23T/39T
FS7-0050
-Noise occurs.
-Toner leaks from the cleaner.
T-1-2
Duplexing
Function
Expected life (actual usage)
Description
Parts #
SOLENOID UNIT,3
3000K
6000K
9000K
Symptom

-A jam occurs in reverse delivery/
double-sided delivery due to wear in
the active solenoid.

FG6-5399
Single parts
ROLLER, SPONGE, DUPLEXING

GUIDE, REVERSE, 2
FF6-1520
FF9-1910
ROLLER, REVERSE
FF6-1519
-020F is displayed. (Jam Code:

wear on the roller surface or friction
change on the surface.
Duplexing
Function
Description
Duplexing
Duplexing unit
Parts #
3000K
6000K
GUIDE, REVERSE
DELIVERY
FB4-2106
DEFLECTOR
FB4-2135
GUIDE, DUPLEXING
OUTLET
FB6-0625
GUIDE, LEFT
FF5-8202
GUIDE, LOWER
FEEDER, UPPER
FF5-8200
ROLLER, FEEDER
FB5-6925
ROLLER, FEEDER
FB6-0560
ROLLER, FEEDER
FB6-0575
GUIDE, REVERSING,
UPPER
FB4-2114
GUIDE, LEFT DECK,

LOWER
FF6-1536
GUIDE, LEFT DECK,

UPPER
FB6-0525
PLATE, SENSOR
SUPPORT
FF5-7737
SUPPORT, FEEDER
SENSOR
FF6-1843
SUPPORT, SENSOR,
FEEDER, LEFT
FF6-1844
*
*
*
*
*
*
*
*
*
*
*
SENSOR UNIT,
DUPLEX REVERSE
FL2-3540
FAN, COOLING
FH6-1490
MOTOR, STEPPING
FH6-1939
MOTOR, STEPPING
FH6-1940
CLUTCH,
ELECTROMAGNETIC
FH6-5014
BUSHING, PL
FS1-1401
GEAR, 16T
FS5-0338
GEAR, 20T
FS5-0514
GEAR, 16T
FS5-0710
GEAR, 20T
FS5-0714
PULLEY, 14T
FS5-3314
GEAR, 16T/24T
FS5-3613
PULLEY, 30T
FS5-3617
GEAR, 18T/16T
FS5-3942
PULLEY, 18T
FS5-3943
GEAR, 16T
FS5-3945
GEAR, 40T
FS6-0070
GEAR, 16T
FS6-0145
9000K
Symptom
Misfeeding (various types of jam)
occurs in the double-sided unit.
(**07/**11/**12/**10: delay,
stationary jam, 0105 jam, 020A/020D
jam)
T-1-3
Righ deck
pick up
function
Description
Right deck pick up unit
Parts #
3000k
Symptom
-0102 is displayed. (Jam

Code: COPIER >
DISPLAY > JAM)
-A fault occurs in pickup
operation due to defective
connection caused by wear
in the clutch connecting
assembly.
-0101 is displayed. (Jam
Code: COPIER >
DISPLAY > JAM)
-A fault occurs in pickup
operation due to wear in
the active solenoid.
-Noise, misfeeding, jam, or
skew occurs due to a chip
in the one-way part of the
roller shaft.
-Misfeeding (0101/0102/
0114/0214/0105 jam)
occurs in pickup operation.
The lifting plate in the deck

is not lifted up. (Paper
cannot be picked up.)
FG6-8018
Right deck
pick up unit
DC MOTOR
Lifter drive unit
FK2-0017
T-1-4
Left deck
pick up
function
Description
Parts #
CLUTCH,
ELECTROMAGNETIC
3000k
Symptom

-A fault occurs in pickup operation
due to defective connection caused by
wear in the clutch connecting
assembly.
Noise occurs because the one-way

clutch has reached the end of its life.
Noise, misfeeding, jam, or skew

occurs due to a chip in the one-way
part of the roller shaft.
Misfeeding (0102/0202/0113/0213/
0112 jam) occurs in pickup operation.
FH6-5043
CLUTCH, ONE-WAY
SHAFT, PAPER
FEEDER ROLLER
Single parts Left deck pick up unit GUIDE, PICK-UP,
LOWER
Lifter drive unit

Left deck
pick up unit
3K left pick up unit
FB4-9043
FC7-4553
FB6-0524
UPPER GUIDE,
PICKUP
FF6-1535
LEVER, PAPER
FB2-7720
SOLENOID
FK2-0126
GEAR, 24T
FS2-0544
GEAR, 16T
FS5-0338
PULLEY, 16T
FS5-3333
GEAR, 20T
FS6-0053
DC MOTOR
FK2-0017
*
*
PULLEY, 39T
FS2-3494
GEAR, 20T
FS5-0514
GEAR, 32T
FS6-0056
The lifting plage in the deck is not

lifted up. (Paper cannot be picked up.)
Misfeeding (0102/0202/0113/0213/
0112 jam) occurs in pickup operation.
T-1-5
Cassette
pick up
function
Description
Parts #
3000k
Symptom
Misfeeding (**03/**04/**07/**08:
delay, stationary jam, 0106) occurs in
pickup operation.
Cassette pick up unit

FG9-3888
Cassette pick up
drive unit
Cassette
pick up
Vertical path drive

unit
Vertical path roller
unit
Middle path guide
Righ door unit

(lower)
PULLEY, 39T
FS2-3494
GEAR, 36T
FS4-0014
GEAR, 20T
FS4-0145
GEAR, 76T
FS6-0055
GEAR, 32T
FS6-0056
GEAR, 40T
FS3-0165
GEAR, 40T
FS5-0398
ROLLER, VERTICAL
PATH
FB4-1350
GEAR, 18T
FS2-0566
GUIDE, VERTICAL
PATH, MIDDLE
FB6-6578
MOUNT, PAPER
PATH SENSOR
FF5-8194
GUIDE, VERTICAL
PATH
FB2-7750
GUIDE, VERTICAL
PATH SWING, L
FF6-1532
Misfeeding (**03/**04/**07/**08:
delay, stationary jam) occurs in
pickup operation.
Misfeeding (0203/0204/0207/0208/
0206: stationary jam, 0105: delay
jam) occurs in pickup operation.
Misfeeding (0203/0204/0207/0208/
*
*
Misfeeding (0203/0204/0207/0208/
*
*
Misfeeding (0203/0204/0207/0208/
*
*
T-1-6
Reader
ADF Unit
(In case of
replacing
Reader and
ADF at
same time)
105PPM
95PPM
86PPM
AB
FM2-4754
AB
FM2-4754
AB
FM2-4754
FM2-4755
FM2-4755
FM2-3197
inch/A
FM2-4756
inch/A
FM2-4756
inch/A
FM2-3196
inch/AB
FM2-4757
inch/AB
inch/AB
FM2-3198
FM2-4757
T-1-7
Reader Unit
(If
Replacing
Reader
separately
from ADF)
105PPM
95PPM
86PPM
AB
FM2-4749
AB
FM2-4749
AB
FM2-4749
FM2-4750
FM2-4750
FM2-3193
inch/A
FM2-4751
inch/A
FM2-4751
inch/A
FM2-3192
inch/AB
FM2-4752
inch/AB
inch/AB
FM2-3194
FM2-4752
T-1-8
Reader Unit
(If
Replacing
Reader
separately
from ADF)
105PPM
95PPM
86PPM
AB
FM2-4749
AB
FM2-4749
AB
FM2-4749
FM2-4750
FM2-4750
FM2-3193
inch/A
FM2-4751
inch/A
FM2-4751
inch/A
FM2-3192
inch/AB
FM2-4752
inch/AB
FM2-4752
inch/AB
FM2-3194
T-1-9
Label
(prohibitted
usage) (If
Replacing
Reader
separately
from ADF)
105PPM
95PPM
86PPM
AB
FC6-0983
AB
FC6-0983
AB
FC6-0983
FC6-0998
FC6-0998
FC5-3057
inch/A
FC6-0984
inch/A
FC6-0984
inch/A
FC5-3056
inch/AB
FC6-0984
inch/AB
inch/AB
FC5-3056
FC6-0984
T-1-10
Service
label (If
Replacing
Reader
separately
from ADF)
105PPM
95PPM
86PPM
AB
FL2-3447
AB
FL2-3447
AB
FL2-3447
FL2-3447
FL2-3447
FL2-5188
inch/A
FL2-3447
inch/A
FL2-3447
inch/A
FL2-5188
inch/AB
FL2-3447
inch/AB
inch/AB
FL2-5188
FL2-3447
T-1-11
ADF Unit
(If
Replacing
ADF
separately
from
Reader)
105PPM
95PPM
86PPM
AB
FM2-2440
AB
FM2-2440
AB
FM2-2440
FM2-0675
FM2-2440
FM2-2440
inch/A
FM2-2440
inch/A
FM2-2440
inch/A
FM2-0675
inch/AB
FM2-2440
inch/AB
inch/AB
FM2-0675
FM2-2440
T-1-12
Size label (If

Replacing
ADF
separately
from
Reader)
105PPM
95PPM
86PPM
AB
FL2-3447
AB
FL2-3447
AB
FL2-3447
FB4-8044
FB4-8044
FC5-3052
inch/A
FB4-8043
inch/A
FB4-8043
inch/A
FC5-3051
inch/AB
FC6-0992
inch/AB
inch/AB
FC5-3062
FC6-0992
T-1-13
Original set
label (If
Replacing
ADF
separately
from
Reader)
105PPM
95PPM
86PPM
AB
FB4-8042
AB
FB4-8042
AB
FB4-8042
-
FC6-0994
FC6-0994
inch/A
FC6-0993
inch/A
FC6-0993
inch/A
inch/AB
FC6-0993
inch/AB
FC6-0993
inch/AB
T-1-14
ADF Stack
bypass size
label (If
Replacing
ADF
separately
from
Reader)
105PPM
95PPM
86PPM
AB
FB4-8048
AB
FB4-8048
AB
FB4-8048
-
FB4-8050
FB4-8050
inch/A
FB4-8049
inch/A
FB4-8049
inch/A
inch/AB
FC6-0995
inch/AB
inch/AB
FC6-0995
T-1-15
ADF Stack
bypass set
label (If
Replacing
ADF
separately
from
Reader)
105PPM
95PPM
86PPM
AB
FB4-8046
AB
FB4-8046
AB
FB4-8046
inch/A
inch/A
inch/A
inch/AB
inch/AB
inch/AB
1.2 Durability enhancement parts list (Assembly replacement case)

0013-1839
iR7105 / iR7095 / iR7086 / iR7095P / / /
T-1-16
Main
Function
Description
Parts #
6000K
12000K
18000K
F43-8401
BRUSH UNIT
FG6-2295
DEVELOPING ASSEMBLY
FM2-4872
* (Not
necessary to
replace
when
replacing
vertical path
unit FG68016 at
12000K)
DRUM
ROLLER ASSEMBLY, PREREGISTRATION
FG6-5396
BELT, DRIVE, PAPER PICK-UP
FB4-1354
BELT, TIMING
XF9-0533
Single parts
kit
ROLLER, INTERNAL
DELIVERY
FB5-6833
ROLLER, DELIVERY,
OUTER
FB5-3407
ROLLER,
REGISTRATION,
UPPER
FF5-7877
FIXING WEB
SOLENOID
FL2-3531
FIXING FEED UNIT SOLENOID UNIT,1
FG6-5397
CAM, ONE-WAY, 1
FB4-2235
GEAR, 22T
FS7-0002
DELIVERY UNIT,
UPPER
FM1-0668
COLLAR,
REGISTRATION,
LOWER
FB5-7676
HOPPER
ASSEMBLY
GEAR, 32T
FS6-0056
HOPPER ASSEMBLY
FM2-4063
*
*
MOTOR, DC24V
FK2-0015
GUIDE, VERTICAL PATH SWING, U
FF6-1531
CLEANER DRIVE ASSEMBLY
FM2-4877
DEVELOPER
DRIVE UNIT
PICH UP MAIN
Drive kit A DRIVE UNIT
DEV. DRIVE
ASSEMBLY
FM2-4109
GEAR, 32T
FU6-0961
GEAR, 23T
FU6-0962
PICK-UP MAIN
DRIVE ASSEMBLY
FM2-4878
GEAR, 25T
FU6-0963
DRUM DRIVE ASSEMBLY
Drive Kit B
*
*
FG6-8008
*
*
DRUM SHAFT
FG6-7322
DRUM SHAFT GEAR
FG6-7324
MAIN DRIVE ASSEMBLY
FM2-4089
WASTE TONER PIPE ASSEMBLY
FG6-2020
DRUM INTAKE FAN ASSEMBLY
FM2-4104
VERTICAL ROLLER PATH UNIT
FG6-1976
ROLLER, VERTICAL PATH
FB4-1420
VERTICAL PATH UNIT
FG6-8016
PRE-REGISTRATION VERTICAL GUIDE
FG6-2242
*
*
Remarks
Main
Function
Description
FIXING/FEEDER ASSEMBLY
Parts #
6000K
FM2-5875
FM2-5874
12000K
18000K
iR7086N 100V
iR7105i 200V
iR7095i 200V
iR7105 208V UL
iR7095 208V UL
iR7095P 208V UL
iR7086 208V UL
iR7105 230V A/B

iR7095 230V A/B
iR7095 220V CN
iR7105 230V GB
iR7095 230V GB
iR7105 220V CN
iR7105 230V AU
iR7095 230V AU
iR7105 230V EUR
iR7095 230V EUR
iR7086 230V GB
iR7086 230V AU
iR7086 230V EUR
FM2-6146
FM2-6999
Fixing
feeding kit
FM2-5876
FM2-6123
FM2-6149
iR7086B
FM2-6148
iR7105B 200V
iR7095P 230V GB
iR7095P 230V AU
iR7095P 230V EUR
FM2-6147
AP kit
PLATE, POSITIONING, FIXING
FF5-7658
BUSHING
FS5-1798
BUSHING
FS5-1804
BUSHING QTY' 2
FS5-1468
POST CAM
FB4-1622
AP KIT
ARM, RECIPROCATING
Remarks
FM2-5870
iR7086N 100V
iR7105i 200V
iR7095i 200V
iR7105 230V A/B
iR7095 230V A/B
iR7095 220V CN
iR7105 230V GB
iR7095 230V GB
iR7086 230V GB
iR7105 220V CN
iR7105 230V AU
iR7095 230V AU
iR7086 230V AU
iR7105 230V EUR
iR7095 230V EUR
iR7086 230V EUR
FM2-6958
iR7105B 200V
iR7086B 100V
iR7105 208V UL
iR7095 208V UL
iR7086 208V UL
iR7095P 208V UL
iR7095P 230V GB
iR7095P 230V AU
iR7095P 230V EUR
FB6-2400
T-1-17
Duplexing
Function
Description
Single parts
kit
Duplexing
kit
Parts #
3000K
SOLENOID UNIT,3
FG6-5399
ROLLER, SPONGE, DUPLEXING
FF6-1520
GUIDE, REVERSE, 2
FF5-1910
ROLLER, REVERSE
FF6-1519
DUPLEX ASSEMBLY
FM2-5872
6000K
9000K
*
*
Remarks
T-1-18
Righ deck
pick up
function
Description
Right deck
pick up unit
Parts #
3000k
RIGHT DECK PICK UP ASSEMBLY
FG6-8018
LIFTER DRIVE ASSEMBLY
FG6-2243
T-1-19
Remarks
Left deck
pick up
function
Description
Left deck
pick up unit
Parts #
3000k
LEFT DECK PICK UP ASSEMBLY
FG9-3890
LIFTER DRIVE ASSEMBLY
FG6-2243
LEFT PICK-UP DRIVE ASSEMBLY
FG6-1996
T-1-20
Remarks
Cassette
pick up
function
Description
Cassette
pick up kit
Parts #
3000k
CASSETTE PICK-UP ASSEMBLY (2 sets)
FG9-3888
PICK-UP DRIVE ASSEMBLY
FG5-4449
VERTICAL PATH DRIVE ASSEMBLY
FG6-8577
DEVELOPING SUPPORT PLATE
FG6-1975
MIDDLE PATH GUIDE
FG6-2313
RIGHT DOOR UNIT (LOWER)
FM2-4874
T-1-21
Reader
ADF Unit
(In case of
replacing
Reader and
ADF at
same time)
105PPM
95PPM
86PPM
AB
FM24754
AB
FM2-4754
AB
FM2-4754
FM24755
FM2-4755
FM2-3197
inch/A
FM24756
inch/A
FM2-4756
inch/A
FM2-3196
inch/AB
FM24757
inch/AB
inch/AB
FM2-3198
105PPM
95PPM
86PPM
AB
FM2-4749
AB
FM2-4749
AB
FM2-4749
FM2-3193
FM2-4757
T-1-22
Reader Unit
(If
Replacing
Reader
separately
from ADF)
FM2-4750
FM2-4750
inch/A
FM2-4751
inch/A
FM2-4751
inch/A
FM2-3192
inch/AB
FM2-4752
inch/AB
inch/AB
FM2-3194
FM2-4752
T-1-23
Reader Unit
(If
Replacing
Reader
separately
from ADF)
105PPM
95PPM
86PPM
AB
FM2-4749
AB
FM2-4749
AB
FM2-4749
Remarks
Reader Unit
(If
Replacing
Reader
separately
from ADF)
105PPM
95PPM
86PPM
FM2-4750
FM2-4750
FM2-3193
inch/A
FM2-4751
inch/A
FM2-4751
inch/A
FM2-3192
inch/AB
FM2-4752
inch/AB
FM2-4752
inch/AB
FM2-3194
T-1-24
Label
(prohibitted
usage) (If
Replacing
Reader
separately
from ADF)
105PPM
95PPM
86PPM
AB
FC6-0983
AB
FC6-0983
AB
FC6-0983
FC6-0998
FC6-0998
FC5-3057
inch/A
FC6-0984
inch/A
FC6-0984
inch/A
FC5-3056
inch/AB
FC6-0984
inch/AB
inch/AB
FC5-3056
FC6-0984
T-1-25
Service
label (If
Replacing
Reader
separately
from ADF)
105PPM
95PPM
86PPM
AB
FL2-3447
AB
FL2-3447
AB
FL2-3447
FL2-3447
FL2-3447
FL2-5188
inch/A
FL2-3447
inch/A
FL2-3447
inch/A
FL2-5188
inch/AB
FL2-3447
inch/AB
inch/AB
FL2-5188
FL2-3447
T-1-26
ADF Unit
(If
Replacing
ADF
separately
from
Reader)
105PPM
95PPM
86PPM
AB
FM2-2440
AB
FM2-2440
AB
FM2-2440
FM2-2440
FM2-2440
FM2-0675
inch/A
FM2-2440
inch/A
FM2-2440
inch/A
FM2-0675
inch/AB
FM2-2440
inch/AB
inch/AB
FM2-0675
FM2-2440
T-1-27
Size label (If

Replacing
ADF
separately
from
Reader)
105PPM
95PPM
86PPM
AB
FL2-3447
AB
FL2-3447
AB
FL2-3447
FB4-8044
FB4-8044
FC5-3052
inch/A
FB4-8043
inch/A
FB4-8043
inch/A
FC5-3051
inch/AB
FC6-0992
inch/AB
FC6-0992
inch/AB
FC5-3062
T-1-28
Original set
label (If
Replacing
ADF
separately
from
Reader)
105PPM
95PPM
86PPM
AB
FB4-8042
AB
FB4-8042
AB
FB4-8042
-
FC6-0994
FC6-0994
inch/A
FC6-0993
inch/A
FC6-0993
inch/A
inch/AB
FC6-0993
inch/AB
inch/AB
FC6-0993
T-1-29
ADF Stack
bypass size
label (If
Replacing
ADF
separately
from
Reader)
105PPM
95PPM
86PPM
AB
FB4-8048
AB
FB4-8048
AB
FB4-8048
-
FB4-8050
FB4-8050
inch/A
FB4-8049
inch/A
FB4-8049
inch/A
inch/AB
FC6-0995
inch/AB
inch/AB
FC6-0995
T-1-30
ADF Stack
bypass set
label (If
Replacing
ADF
separately
from
Reader)
105PPM
95PPM
86PPM
AB
FB4-8046
AB
FB4-8046
AB
FB4-8046
-
inch/A
inch/A
inch/A
inch/AB
inch/AB
inch/AB
Chapter 2 Parts Replacement Procedure
Contents
Contents
2.1 Items to Be Replaced as Instructed in the Service Manual (every 6 million, 12 million, and 18 million prints)..........2-1
2.2 Items to Be Replaced as Instructed in the Service Manual (every 6 million pick-up) ..................................................2-1
2.3 Photosensitive Drum and Power Supply Brush Unit (every 6 million, 12 million, and 18 million prints) ...................2-1
2.4 Items at the Rear of the Machine (every 6 million, 12 million, and 18 million prints) .................................................2-2
2.5 Pre-Registration Roller (lower; every 6 million, 12 million, and 18 million prints) .....................................................2-8
2.6 Fixing Web Solenoid/One-Way Cam (1)/Claw Reciprocating Gear (every 6 million, 12 million, and 18 million prints)
2-13
2.7 Outside Delivery Roller, Flapper Solenoid, and Upper Delivery Assembly (every 6 million, 12 million, and 18 million
prints) .............................................................................................................................................................................2-15
2.8 Registration Upper Roller/Registration Collar (every 6 million and 18 million prints) ..............................................2-17
2.9 160-Brush Motor (every 6 million and 18 million prints) ...........................................................................................2-20
2.10 Reciprocating Arm (every 6 million and 18 million prints) ......................................................................................2-21
2.11 Registration/Transfer-Related Items (every 12 million prints)..................................................................................2-21
2.12 Vertical Path Swing Guide (every 12,000,000 prints) ...............................................................................................2-27
2.13 Main Pickup Drive Assembly (delivery 12,000,000 prints) ......................................................................................2-28
2.14 Drum Drive Assembly (every 12,000,000 prints)......................................................................................................2-32
2.15 Drum Shaft Gear (every 12,000 prints) .....................................................................................................................2-33
2.16 Main Drive Assembly (every 12,000,000 prints) ......................................................................................................2-33
2.17 Waste Toner Pipe Assembly (every 12,000,000 prints) ............................................................................................2-38
2.18 Drum Intake Fan (every 12,000,000 prints)...............................................................................................................2-39
2.19 Cleaner Drive Assembly (every 12,000,000 prints) ..................................................................................................2-40
2.20 Drum Shaft (every 12,000,000 prints) .......................................................................................................................2-42
2.21 Curler Drive Roller (vertical; every 1,200,000 prints)...............................................................................................2-43
2.22 Vertical Path Curling Unit (every 12,000,000 prints)................................................................................................2-43
2.23 Pre-registration Vertical Path Guide (every 12,000,000 prints) ................................................................................2-47
2.24 Process Unit (12,000,000 prints)................................................................................................................................2-49
2.25 Developing Drive Assembly (every 12,000,000 prints) ............................................................................................2-55
2.26 Fixing/Feeding Assembly Base (For 1,200,000 pc of Paper) ....................................................................................2-59
2.27 Fixing/Feeding Kit (For 1,200,000 pc. of Paper).......................................................................................................2-68
2.28 Duplexing Assembly (For 3 and 9 million pc of Paper) ............................................................................................2-70
2.29 Dulplexing Assembly (For 6,000,000 pc. of Paper) ..................................................................................................2-72
2.30 Left deck pickup assembly (every 3,000,000 pickup operations)..............................................................................2-87
2.31 Left deck pickup kit (Every 3,000,000 pickup operations and exclude the DC motor) ............................................2-92
2.32 Vertical path drive assembly (every 3,000,000 pickup operations)...........................................................................2-94
2.33 Lifter Driver assembly (every 3,000,000 pickup operations) ....................................................................................2-95
2.34 Cassette pickup drive assembly (every 3,000,000 pickup operations) ......................................................................2-96
2.35 Manual feed tray drive assembly (every 3,000,000 pickup operations) ....................................................................2-98
2.36 Vertical path roller assembly and Relay path guide (every 3,000,000 pickup operations) .......................................2-99
2.37 Right door (Lower) unit (every 3,000,000 pickup operations) ................................................................................2-101
2.38 105-ppm/95-ppm Model DF Unit (every 2,000,000 prints; stream reading + fixed reading) .................................2-102
2.39 86-ppm Model ADF (every 1,000,000 prints; stream reading) ...............................................................................2-117
2.40 Reader DF Unit (every 2,000,000 prints; stream reading + fixed reading) .............................................................2-125
2.41 Reader DF Unit (every 1,000,000 prints; stream reading + fixed reading) .............................................................2-128
2.42 Reader Unit (every 2,000,000 prints; stream reading + fixed reading) ...................................................................2-131
2.43 Reader Unit (every 1,000,000 (Stream scan)+200,000 (Fixed) ..............................................................................2-149
2.44 Vertical path roller assembly and Relay path guide (every 3,000,000 pickup operations), Unit Replacement ......2-159
Contents
2.45 Right door (Lower) unit (every 3,000,000 pickup operations), Unit Replacement ................................................ 2-160
2.1 Items to Be Replaced as Instructed in the Service Manual (every 6 million, 12

million, and 18 million prints)
0012-5061
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Items to Be Replaced as Instructed in the Service Manual
- developing assembly (FM2-4872)
- inside delivery roller (FB5-6833)
- registration roller (upper; FF5-7877)
- registration clutch (FH6-5013)
2. Replacement Procedure
Refer the Service Manual.
2.2 Items to Be Replaced as Instructed in the Service Manual (every 6 million pickup)
0012-9792
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Items to Be Replaced as Instructed in the Service Manual
- Right deck pick-up assembly (FG6-8018)
- Cassette pick-up assembly (FG9-3888)
Refer the Service Manual.
2.3 Photosensitive Drum and Power Supply Brush Unit (every 6 million, 12 million,
and 18 million prints)
0012-5060
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Items to Replace
photosensitive drum (F43-6601)
- power supply brush unit (FG6-2295)
2. Replacement Preparation
1) Replace the photosensitive drum unit.
1) Remove the flange [2] found at the front.
2 mounting screws [1]
1 connector [3]
[1]
[2]
[3]
F-2-1
2) Remove the power supply unit [2] from the photosensitive drum.
Pull off the flange [1] found at the rear.
[1]
[2]
F-2-2
3) Pull out the flat heater (drum heater) [1] found inside the photosensitive drum [2].
[1]
F-2-3
4) Remove the power supply brush unit [1].

2 fastons [2]
2 screws [3]
[3]
[1]
[2]
F-2-4
2.4 Items at the Rear of the Machine (every 6 million, 12 million, and 18 million
prints)
0012-5163
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Items to Replace
- pickup drive timing belt (FB4-1354)
- main drive timing belt (XF9-0533)

- developing input gear (FU6-0962)
- 32T gear (3 pc; FU6-0961)
- limiter gear (FU6-0963)
Remove the rear cover.
Remove the high-voltage unit.
Remove the power supply cord mount.
Open the controller box.
3-1 Pickup Drive Timing Belt (FB4-1354)/Main Drive Timing Belt (XF9-0533)
1) Remove the sub side plate [1].
1 re-use band [2]
2 connectors [3]
4 screws [4]
[4]
[1]
[3]
[2]
[4]
F-2-5
2) Remove the waste toner case mount [1].

5 connectors [2]
6 screws [3]
[2]
[2]
[3]
[1]
[2]
F-2-6
3) Remove the high-voltage unit mount [1].

2 fastons [2]
2 cable clamps [3]
2 screws [4]
[2]
[1]
F-2-7
[1]
[2]
F-2-8
4) Detach the pickup drive timing belt [1].

[1]
F-2-9
5) Remove the fly wheel [1].

2 screws [2]
[1]
[2]
F-2-10
6) Remove the main drive timing belt [1].
[1]
F-2-11
3-2 Developing Input Gear (FU6-0962)/32T Gear (FU6-0961) Refer to "the develop assembly drive assembly (12 million sheets)" at 12 million-sheet.
1) Remove the developing drive assembly. (See the Service Manual.)
2) Remove the developing input gear [1].
1 E-ring [2]
1 bearing [3]
[1]
[3]
[2]
F-2-12
3) Remove the clutch support plate [1].

2 connectors [2]
1 wire saddle [3]
2 edge saddles [4]
5 screws [5]
[4]
[1]
[5]
[3]
[4]
[2]
[2]
[5]
[5]
F-2-13
4) Remove the developing cylinder clutch [1] and the developing cylinder deceleration clutch [2].
[1]
[2]
F-2-14
5) Remove 27T gear [1].

1 E-ring [2]
[1]
[2]
F-2-15
6) Remove the 32T gear [1].

1 E-ring [2]
1 bearing [3]
2 E-rings [4]
[1]
[4]
[3]
[2]
F-2-16
7) Remove the pulley [1].

1 E-ring [2]
1 flange [3]
[1]
[3]
[2]
F-2-17
[1]
F-2-18
9) Remove the gear support plate [1].

6 screws [2]
[2]
[2]
[1]
[2]
[2]
F-2-19
10) Remove the gear shaft [1].
[1]
F-2-20

1 bearing [2]
2 E-rings [3]
[4]
[1]
[5]
[2]
[4]
[3]
F-2-21
3-3 Limiter Gear (FU6-0963)

1) Remove the waste toner box mount [3].
4 connectors [2]
5 screws [1]
[2]
[2]
[3]
[1]
[2]
F-2-22
2) Shift the cord guide [1].

2 screws [2]
[2]
[1]
F-2-23
3) Remove the limiter gear [1].

A parallel pin is found behind the limiter gear. Take care not to drop it.
1 E-ring [2]
[2]
[1]
F-2-24
Go through the following steps to remove the curler drive roller before mounting the developing drive assembly.
2.5 Pre-Registration Roller (lower; every 6 million, 12 million, and 18 million prints)
0012-5065
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Items to replace
- pre-registration roller (lower; FG6-5396)
- pre-registration roller (upper; FG6-5396)
- curler drive roller(FB4-1420)
Remove the right pickup unit.
3-1 Removing the Pre-Registration Roller (lower)

1) Remove the cable cover [1].
3 screws [2]
[1]
[2]
F-2-25
2) Free the cable [1].

1 cord clamp (large) [2]
2 cord clamps (small) [3]
[2]
[3]
[1]
F-2-26
3) Remove the pre-registration roller unit (lower) [1].

3 screws [2]
1 retaining plate (front) [3]
1 retaining plate (rear) [4]
1 connector [5]
2 mini-clamps [6]
1 edge saddle [7]
[1]
[4]
[3]
[2]
[2]
F-2-27
[7]
[6]
[5]
F-2-28
4) Remove the pre-registration roller (lower) [1] together with its attachments.
1 spring [2] each at front and rear
1 spring [3]
1 E-ring [4]
1 pin [5]
[1]
[5]
[4]
[2]
[3]
F-2-29
5) Remove the pre-registration roller [1].

2 E-rings [2]
2 washers [3]
2 bearings [4]
[4]
[3]
[2]
[1]
F-2-30
3-2 Removing the Pre-Registration Roller (upper)

1) Remove the retaining plate (rear) A [1].
1 screw [2]
[1]
[2]
F-2-31
2) Remove the retaining plate (rear) B [1].
[1]
F-2-32
3) Remove the pre-registration roller unit [1].

[1]
F-2-33
4) Remove the pre-registration roller [1].

2 E-rings [2]
2 washers [3]
2 bearings [4]
[4]
[3]
[2]
[1]
F-2-34
3-3 Removing the Curler Drive Roller

1) Remove the curler drive roller [1] together with its attachments.
Remove the E-ring [2], and shift the shaft in the direction of the hole [3].
[3]
[1]
[1]
F-2-35
2) Detach the following from the curler drive roller [1].

4 E-rings [2]
1 gear [3]
1 parallel pin [4]
4 bearings [5]
[2]
[2]
[3]
[4]
[5]
[5]
[1]
[5]
[2]
[5]
[2]
F-2-36
2.6 Fixing Web Solenoid/One-Way Cam (1)/Claw Reciprocating Gear (every 6

million, 12 million, and 18 million prints)
0012-5193
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Items to Replace
- web solenoid (FK2-0976)
- one-way cam (1; FB4-2235)
- claw reciprocating gear (FS7-0002)
Remove the fixing feeding unit cover.
1) Remove the fixing motor unit [1].
2 connectors [2]
2 edge saddles [3]
5 screws [4]
[4]
[3]
[1]
[4]
[4]
[2]
[3]
F-2-37

2 connectors [2]
2 screws [3]
2 edge saddles [4]
[3]
[2]
[1]
[3]
[4]
F-2-38
3) Remove the fixing web solenoid assembly [1].

2 screws
[1]
[2]
F-2-39
4) Remove the fixing web solenoid [1].

2 screws [2]
[1]
[2]
F-2-40
5) Remove the one-way cam [1].

1 one-way cam (2) [2]
1 spring [3]
[3]
[1]
[2]
F-2-41
6) Remove the clutch [1].
[1]
F-2-42
7) Remove the claw reciprocating gear [1].

2 E-rings [2]
2 gears [3]
[1]
[2]
[3]
F-2-43
2.7 Outside Delivery Roller, Flapper Solenoid, and Upper Delivery Assembly (every
6 million, 12 million, and 18 million prints)
0012-5313
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Items to Replace
- outside delivery roller (FB5-3407)
- flapper solenoid (FG6-5397)
- upper delivery assembly (FM1-0668)
Remove the fixing/transport unit cover.
1) Remove the E-ring [2].
2) Open the upper delivery assembly [1].
[1]
[2]
F-2-44
3) Remove the upper delivery assembly [1].

1 screw [2]
1 positioning pin [3]
[1]
[3]
[2]
F-2-45
4) Remove the delivery roller guide [1].

3 screws [2]
[1]
[2]
F-2-46
5) Remove the flapper solenoid unit [1].

1 connector [2]
2 screws [3]
[2]
[1]
[3]
F-2-47
6) Remove the flapper solenoid [1].

1 re-use band [2]
1 connector [3]
2 screw [4]
[2]
[3]
[4]
[1]
F-2-48
7) Slide the bearing [1] in the direction of the gear.

E-ring [2] at front
[2]
[1]
F-2-49
8) Remove the outside delivery roller assembly [3].

Slide the E-ring [1] and the bearing [2] found at the rear toward the rear.
[3]
[1]
[2]
F-2-50
9) Remove the 6 outside rollers [5].

1 E-ring [1] at rear of roller shaft
one-way gear [2]
bearing [3]
6 E-rings [4] of rollers
[5]
[4]
[5]
[4]
[3]
[2]
[1]
F-2-51
Take care not to lose the parallel pins of the rollers.
2.8 Registration Upper Roller/Registration Collar (every 6 million and 18 million

prints)
0012-5320
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Items to Replace
- registration collar (front, rear; FB5-7676)
- registration upper roller (FF5-7877)
3-1. Removing of the registration upper roller
1) Remove the transfer / separation corona assembly.
2) Remove the registration clutch [1].

1 connector [2]
Loosen 2 hex nuts [3]
[1]
[2]
[3]
F-2-52

1 C-ring [2]
[1]
[2]
F-2-53
4) Remove the bushing [1].

1 C-ring [2]
1 spring [3]
[1]
[2]
[3]
F-2-54
5) Remove the clutch cover [1].

1 screw [2]
1 connector [3]
[1]
[2]
[3]
F-2-55
6) Remove the registration brake clutch [1].

[1]
[2]
F-2-56

1 C-ring [2]
1 spring [3]
[1]
[2]
[3]
F-2-57
8) Remove the registration upper roller [1] and the transfer front guide (upper) together.
[1]
F-2-58
9) Detach the registration upper roller [2] from the transfer front guide (upper) [1].
[2]
[1]
F-2-59
3-2. Removing the registration collar

1) Remove the registration collar (front) [1].
[1]
F-2-60
3) Remove the registration collar (rear) [1].
[2]
[1]
F-2-61
2.9 160-Brush Motor (every 6 million and 18 million prints)

0012-5465
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Items to Replace
- 160-brush motor (FK2-0015)
Remove the sub hopper (snap-on).
1) Remove the upper frame [1] from the sub hopper.
9 screws [2]
[1]
[2]
[2]
F-2-62
2) Remove the 160-brush motor [1].

1 connector [2]
3 screws [3]
[2]
[1]
[3]
F-2-63
2.10 Reciprocating Arm (every 6 million and 18 million prints)

0012-5671
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Items to Replace
- reciprocating arm (FB6-2400)
Slide out the process unit.
1) Remove the reciprocating arm [1].
1 screw [2]
[2]
[1]
F-2-64
2.11 Registration/Transfer-Related Items (every 12 million prints)

0012-5333
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Items to Replace
- registration collar (front, rear; FB5-7676)
- registration upper roller (FF5-7877)
- pre-registration guide (upper; FL2-3471)
- pre-registration guide (lower; FL2-3520)
- pre-transfer guide (upper; FF6-1053)
- pre-transfer guide (lower; FF5-7878)
- registration lower roller (FF6-1049)
- registration clutch (FH6-5013)

- transport sensor flag (FL2-3539)
- clutch drive gear (32T gear; FS6-0056)
- 8500 Registration Driving Input Gear (FS7-0901)
3-1. Removing of the registration upper roller, the clutch drive gear and the pre-transfer guide (upper)
1) Remove the transfer / separation corona assembly.
2) Remove the registration clutch [1].
1 connector [2]
[1]
[2]
[3]
F-2-65
3) Remove the clutch drive gaer (32T gear) [1].

1 C-ring [2]
[1]
[2]
F-2-66

1 C-ring [2]
1 spring [3]
[1]
[2]
[3]
F-2-67
5) Remove the clutch cover [1].

1 screw [2]
1 connector [3]
[1]
[2]
[3]
F-2-68
6) Remove the registration brake clutch [1].

[1]
[2]
F-2-69

1 C-ring [2]
1 spring [3]
[1]
[2]
[3]
F-2-70
8) Remove the registration upper roller [1] and the transfer front guide (upper) together.
[1]
F-2-71
9) Detach the registration upper roller [2] from the transfer front guide (upper) [1].
[2]
[1]
F-2-72
3-2. Removing of the other parts

1) Remove the registration collar (front) [1].
[1]
F-2-73
2) Remove the registration collar (rear) [1].
[2]
[1]
F-2-74
3) Remove the screw [1], the screw from the side [2], and the grounding screw [3].
[1]
[2]
[3]
F-2-75
4) Remove the registration/transfer unit [2].

Take the bushing [1] out of the groove.
1 E-ring [3]
1 bushing [4]
[2]
[4]
[3]
[1]
F-2-76
5) Remove the pre-registration guide (upper) [1].

1 joint bar [3] by removing 2 screws [2]
[3]
[2]
[1]
[2]
F-2-77
6) Remove the transport sensor flag unit [1].

2 screws [2]
[2]
[1]
F-2-78
7) Detach the transport sensor [1] connected to the transport sensor flag unit.
1 transport sensor flag [2]
[2]
[1]
F-2-79
8) Remove the 8500 Registration Driving Input Gear [1].

1 E-ring [2]
[2]
[1]
F-2-80
9) Remove the pre-registration guide (lower) [1].

4 position pins [3] by removing 4 screws [2]
[2]
[3]
[3]
[1]
[3]
F-2-81
10) Remove the pre-transfer guide (lower) [1].

2 position pins [3] by removing 2 screws [2]
[2]
[3]
[2]
[2]
[3]
[1]
[3]
[2]
F-2-82
11) Remove the registration lower roller [1].

2 E-rings [2]
2 washers [3]
2 bearings [4]
[2]
[3]
[4]
[1]
[4]
[3]
[2]
F-2-83
2.12 Vertical Path Swing Guide (every 12,000,000 prints)

0012-6685
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Parts to Replace
- vertical path swing guide (upper; FF6-1531)
1) Open the vertical path guide door.
2) Remove the vertical path swing guide (upper) [1].
snapped in place
[1]
F-2-84
3) Remove the 2 springs [1] and the roll [2] from the vertical path swing guide (upper).
snapped in place
[1]
[2]
F-2-85
2.13 Main Pickup Drive Assembly (delivery 12,000,000 prints)

0012-6436
iR7105 / iR7095 / iR7086 / iR7095P / / /

Parts to Replace
- limiter gear (FU6-0963)
- registration coupling (FB2-7841)
- bearing (FS1-1449)
- S3M39T (6) pulley (FU5-3435)
- 40T gear (FS3-0165)
- swing gear (FU6-0964)
- 32GT gear (FU6-0961)
- 20-32T gear (FS6-0096)
- 68T helical gear (FS7-0035)
- 50T gear (FS7-0036)
- DC brushless motor (FH6-1935)
2. Before Starting the Work
Remove the Main pickup drive assembly (refer the service manual).
3-1 Removing the DC Brushless Motor
1) Remove the DC brushless motor [1].
4 screws w/ washer [2]
[1]
[2]
[2]
[2]
[2]
F-2-86
3-2 Removing the S3M39T (6) Pulley

1) Remove the S3M39T (6) pulley [1]. Take care not to drop the parallel pin.
1 E-ring [2]
[1]
[2]
F-2-87
3-3 Removing the Limiter Gear, 30-32T Gear

1) Remove the limiter gear [1]. Take care not to drop the parallel pin.
1 E-ring [2]
[1]
[2]
F-2-88
2) Remove the gear retaining plate [1].

2 screws [2]
[2]
[1]
F-2-89
3) Remove the 20-32T gear [1]

1 E-ring [2]
[2]
[1]
F-2-90
3-4 Removing the 68T Helical Gear, 50T Gear
1) Remove the motor support plate [1].

4 screws [2]
[1]
[2]
[2]
F-2-91
2) Remove the 68T helical gear [1]. Take care not to drop the parallel pin.
1 E-ring [2]
2 hex screws [3]
[1]
[2]
F-2-92
3) Remove the 2 50T gears [1].

1 E-ring [2] each
[1]
[2]
F-2-93
3-5 Removing the Swing Gear, Registration Coupling

1) Remove the swing gear [1]. Take care not to drop the parallel pin.
1 E-ring [2]
[1]
[2]
F-2-94
2) Remove the E-ring [1] from the back of the unit.
[1]
F-2-95
3) Remove the registration coupling [1].

1 E-ring [2]
[1]
F-2-96
3-6 Removing the Swing Gear, 50T Gear, 40T Gear

1) Pull out the shaft [1] fitted with a coupling.
1 E-ring [2]
[1]
F-2-97
2) Remove the retaining plate [1].

7 screws [2]
[1]
[2]
[2]
[2]
[2]
F-2-98
3) Remove the 7 50T gears [1] and the 40T gear [2].
1 E-ring each
[1]
[1]
[1]
F-2-99
4) Remove the swing gear [1].

1 E-ring [2]
[2]
[1]
F-2-100
2.14 Drum Drive Assembly (every 12,000,000 prints)

0012-6742
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Parts to Replace
- D1 gear (FS7-0010)
- B sleeve drive gear 2 (RS6-0057)
Remove the drum drive assembly. (Refer to the Service Manual.)
3-1 Removing the DC Brushless Motor
2 connectors [2]
4 M3 screws [3]
[1]
[3]
[2]
[3]
F-2-101
3-2 Removing the B Sleeve Drive Gear 2, and D1 Gear

5 screws [2]
[2]
[2]
[1]
[2]
F-2-102
2) Remove the D1 gear [1] and the B sleeve drive gear 2 [2].
1 E-ring [3] each
[2]
[1]
[3]
F-2-103
2.15 Drum Shaft Gear (every 12,000 prints)

0012-6744
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Parts to Replace
- 90T gear (FS7-0011)
Remove the drum shaft gear (90T gear) together with its holder. (See the instructions under "Removing the Drum Drive Assembly" of the Service Manual.)
1) Remove the drum shaft gear (90T gear) [1].
2 screws [2]
[1]
[2]
F-2-104
2.16 Main Drive Assembly (every 12,000,000 prints)

0012-6746
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Parts to Replace
- fixing drive belt (FB4-1766)
- input coupling (FB2-1047)
- T1 gear pulley(8500) (FB5-6895)
- pulley 22T (FS5-3609)
- tension pulley (FS5-3612)
18T pulley (FS5-3890)
- M1 gear (FS7-0012)
- M3 gear (FS7-0014)
- H1 gear (FS7-0016)
- H2 gear (FS7-0017)
- H3 gear (FS7-0018)
- H4 gear (FS7-0019)
- F1 gear (FS7-0896)
- 40T gear (FS7-0897)
- 39T gear (FS7-0898)
1) Remove the waste toner drive assembly. (See the Service Manual.)
2) Remove the main drive assembly [1].
2 connectors [2]
2 wire saddles [3]
8 screws [4]
[4]
[4]
[2]
[1]
[3]
[4]
[4]
[3]
F-2-105
3-1 Removing the DC brushless Motor, 18T Pulley, and H4 Gear
4 screws w/ washer [2]
[2]
[1]
[2]
F-2-106
2) Remove the 18T pulley [1].

1 E-ring [2]
1 flange [3]
[1]
[2]
[3]
F-2-107

2 screws [2]
[4]
[1]
[2]
F-2-108
4) Remove the H4 gear [1] and the H3 gear [2].

4 E-rings [3]
1 parallel pin [4]
[3]
[3]
[2]
[1]
[4]
F-2-109
3-2 Removing the M3 Gear, H1 Gear, 40T Gear, M1 Gear, H2 Gear, and T1 Gear Pulley (8500)
1) Remove the unit rear plate [1].
4 screws [2]
[1]
[2]
[2]
[2]
F-2-110
2) Remove the T1 gear pulley (8500) [1], 40T gear [2], and H1 gear [3].
1 E-ring [4]
[3]
[4]
[2]
[4]
[1]
F-2-111
3) Remove the M3 gear [1].

2 E-rings [2]
[1]
[2]
F-2-112
4) Remove the sub main drive assembly [1].

3 screws [2]
[2]
[1]
[2]
F-2-113
5) Remove the M1 gear [1] and the H2 gear [2].

1 E-ring [3]
[2]
[3]
[1]
F-2-114
3-3 Removing the Fixing Drive Belt, 22T Pulley, F1 Gear, 40T Gear, and Input Coupling
1) Remove the gear support plate (right) [1].
2 screws [2]
[2]
[1]
[2]
F-2-115
2) Remove the input coupling [1] and the 40T gear [2].
2 E-rings [3]
[1]
[3]
[2]
F-2-116
3) Remove the F1 gear [1].

1 E-ring [2]
[1]
[2]
F-2-117
4) Remove the gear support plate (left) [1].

2 screws [2]
[1]
[2]
F-2-118
5) Remove the fixing/feeding drive belt [1].
[1]
F-2-119

2 E-rings [2]
[1]
[2]
F-2-120
2.17 Waste Toner Pipe Assembly (every 12,000,000 prints)

0012-6975
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Parts to Replace
- 26T gear (FS7-0027)
Remove the waste toner pipe assembly. (See the instructions under "Removing the Drum Drive Assembly" of the Service Manual.)
1) Remove the 2 E-rings [1] and the bushing [2].
[1]
[2]
[2]
F-2-121

1 parallel pin [2]
1 coupling [3]
[1]
[2]
[3]
F-2-122
2.18 Drum Intake Fan (every 12,000,000 prints)

0013-2888
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Parts to Replace
- Drum intake fan (FH6-1550)
Remove the HV-DC PCB. Refer to the service manual.
1) Remove the drum intake fan unit [3].
Tow screws [1]
Connector [2]
[1]
[3]
[1]
[2]
F-2-123
1) Remove the drum intake fan [3].

Three screws [2]
Connector [1]
[2]
[1]
[3]
[2]
F-2-124
2.19 Cleaner Drive Assembly (every 12,000,000 prints)

0012-6984
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Parts to Replace
- 18T pulley (FU5-3434)
- C1 gear (FU6-0959)
- C2 gear (FS7-0021)
- C3 gear (FS7-0022)
- C7 gear (FS7-0026)
- C4A gear (FU3-0414)
- C5A gear (FU3-0415)
- C6A gear (FU3-0416)
Remove the cleaner drive assembly. (See the Service Manual.)
3-1 Removing the 18T Pulley
1 E-ring [2]
1 flange [3]
[2]
[3]
[1]
F-2-125
3-2 Removing the C7 Gear

1) Remove the C7 Gear.
1 E-ring [2].
Remove also the parallel pin (behind the C7 gear), spring, and flange.
[1]
[2]
F-2-126
3-3 Removing the C5A Gear, C3 Gear, C2 Gear, and C4A Gear
3 screws [2]
[2]
[2]
[1]
[2]
F-2-127
2) Remove the C5A gear [1], C3 gear [2], C2 gear [3], and C4A gear [4].
1 E-ring [5]
[1]
[5]
[2]
[3]
[4]
[2]
F-2-128
3-4 Removing the C1 Gear

1) Remove the C1 gear [1]. Take care not to drop the parallel pin.
2 E-rings [2]
[2]
[1]
F-2-129
3-5 Removing the C6A Gear

1) Remove the C6A gear [1]. Take care not to drop the parallel pin.
1 E-ring [2]
[2]
[1]
F-2-130
2.20 Drum Shaft (every 12,000,000 prints)

0012-7115
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Parts to Replace
- drum shaft (FG6-7322)
1) Slide out the process unit. (See the Service Manual.)
2) Remove the developing drive assembly. (See the Service Manual.)
1) Remove the shaft retaining plate [1].
6 screws [2]
[2]
[2]
[1]
[2]
F-2-131
2) Pull out the drum shaft [1].
[1]
F-2-132
2.21 Curler Drive Roller (vertical; every 1,200,000 prints)

0012-7117
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Parts to Replace
- curler drive roller (vertical; FB4-1420)
- 18T gear(FS2-0566)
1) Remove the manual feeder drive assembly. (See the Service Manual.)
2) Remove the right pickup unit.
3-1 Replacing the Curler Drive Roller (vertical)
Replace the curler driver roller by referring to the instructions in this manual for the pre-registration (lower; every 6,000,000, 12,000,000, 18,000,000
prints).
3-2 18T Gear
1) Remove the 2 18T gears [1]. Take care not to drop the parallel pin.
1 E-ring [2] each
[2]
[1]
[1]
[2]
F-2-133
2.22 Vertical Path Curling Unit (every 12,000,000 prints)

0012-7221
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Parts to Replace
- evaluation sensor plate (FF6-1516)
- pre-registration roller (FG6-5396)
Remove the right pickup unit.
3-1 Removing the Pre-registration Roller (lower)
3 screws [2]
[1]
[2]
F-2-134

[2]
[3]
[1]
F-2-135

3 screws [2]
1 retaining plate (front) ]3]
1 retaining plate (rear) ]4]
1 connector [5]
2 mini-clamps [6]
1 edge saddle [7]
[1]
[4]
[3]
[2]
[2]
F-2-136
[7]
[6]
[5]
F-2-137
4) Remove the pre-registration roller (lower) [1] together with the attachments.
1 spring [2] each at front and rear
1 spring [3]
1 E-ring [4]
1 pin [5]
[1]
[5]
[4]
[2]
[3]
F-2-138
5) Remove the pre-registration roller (lower) [1].

2 E-rings [2]
2 washers [3]
2 bearings [4]
[4]
[3]
[2]
[1]
F-2-139
3-2 Removing the Pre-registration Roller (upper)

1) Remove the retaining plate (rear) A [1].
1 screw [2]
[1]
[2]
F-2-140
2) Remove the retaining plate B (rear) [1].
[1]
F-2-141
3) Remove the pre-registration roller unit [1].

[1]
F-2-142
4) Remove the pre-registration roller (upper) [1].

2 E-rings [2]
2 washers [3]
2 bearings [4]
[4]
[3]
[2]
[1]
F-2-143
3-3 Removing the Evaluation Sensor Plate

1) Remove the evaluation sensor plate [1].
2 screws [2]
[2]
[1]
F-2-144
2) Remove the photointerrupter [1].

evaluation sensor plate [2]
[1]
[2]
F-2-145
2.23 Pre-registration Vertical Path Guide (every 12,000,000 prints)

0012-7220
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Parts to Replace
- pre-registration path guide (FB4-3811)
- feed sensor unit (FG6-2311)
Remove the right deck pickup assembly. (See the Service Manual.)
3 screws [2]
[1]
[2]
F-2-146

[2]
[3]
[1]
F-2-147

3 screws [2]
1 retaining plate (front) [3]
1 retaining plate (rear) [4]
1 connector [5]
2 mini-clamps [6]
1 edge saddle [7]
[1]
[4]
[3]
[2]
[2]
F-2-148
[7]
[6]
[5]
F-2-149
4) Remove the pre-registration vertical path guide assembly [1].

1 connector [2]
2 screws [3]
[2]
[1]
F-2-150
5) Remove the 3 cord clamps [2] and the feed sensor unit [3] connected to the pre-registration vertical path guide [1].
2 screws [4]
1 connector [5]
[2]
[1]
[4]
[3]
[5] [4]
F-2-151
2.24 Process Unit (12,000,000 prints)

0012-7222
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Parts to Replace
- reciprocating arm (FB6-2400)
- post-cam (FB4-1622)
- slip ring (FB4-1575)
- separation claw drive unit (FG1-3472)
- gear-4(14Z) (FS6-0121)
- cam gear (FS6-0136)
- input gear (FS6-0138)
- MG input gear (FS6-0972)
- idler gear 1 (FS6-0973)
- idler gear 2 (FS6-0975)
- waste toner gear (FS6-0976)
- reciprocating gear (FS6-0977)
- reciprocating can gear (FS6-0978)
- cleaner stirring gear (FS7-0048)
- idler gear (FS7-0050)
1) Remove the process unit. (See the Service Manual.)
2) Remove the photosensitive drum. (See the Service Manual.)
3-1 Removing the MG Input Gear
1) Remove the MG input gear [1].
1 E-ring [2]
[2]
[1]
F-2-152
3-2 Removing the Stop Ring

1) Remove the drum rear block [1].
2 fastons [2]
3 screws [3]
[1]
[3]
[2]
[3]
F-2-153
2) Remove the stop ring [1].

3 clip rings [2]
[1]
[2]
F-2-154
3-3 Removing the Separation Claw Drive Assembly

1) Remove the separation claw drive assembly [1].
2 screws [2]
[1]
[2]
F-2-155
3-4 Removing the Input Gear, Waste Toner Gear, Gear 4 (14T), Idler Input Gear 1/2, Reciprocating Arm, Reciprocating Gear, and Reciprocating Cam Gear
1) Remove the reciprocating arm [1].
1 screw [2]
[2]
[1]
F-2-156
2) Remove the reciprocating cam gear [1].

1 E-ring [2]
[1]
[2]
F-2-157
3) Remove the reciprocating arm.

1 E-ring [2]
1 spring [3]
[3]
[1]
[2]
F-2-158
4) Remove the idler gear 1 [1]

1 E-ring [2]
[1]
F-2-159
Remove the gear 4 (14T) [1].

1 C-ring [2]
[1]
[2]
F-2-160
6) Remove the 2 idler gears 2 [1].

1 E-ring [2] each
[2]
[2]
[1]
F-2-161
7) Remove the waste toner gear [1].
[1]
F-2-162
8) Remove the reciprocating gear [1].

1 E-ring [2]
[2]
[1]
F-2-163
3-5 Removing the Input Gear, Cam Gear, and Idler Gear
1) Remove the developing fan [1].
2 screws [2]
[2]
[1]
[2]
F-2-164
2) Remove the cleaner front plate [1].

2 screws [2]
2 self-tapping screws [3]
[1]
[3]
[2]
[2]
F-2-165
3) Remove the cam gear [1] and the idler gear [2].
1 E-ring [3] each
[1]
[3]
[2]
F-2-166
4) Remove the 2 input gears [1].
[1]
F-2-167
3-6 Removing the Cleaner Stirring Gear

1) Remove the cleaner blade [1] together with the mounting plate.
5 screws [2]
[2]
[1]
F-2-168
2) Remove the cleaner stirring gear [1].

1 E-ring [2]
[2]
[1]
F-2-169
2.25 Developing Drive Assembly (every 12,000,000 prints)

0012-7386
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Parts to Replace
- 32T gear (FU6-0961)
- developing input gear (FU6-0962)
- 32T gear (FS2-0485)
- feed pressure gear (20T; FS3-0046)
- 20T pulley (FS4-0157)
- 20T pulley (FU5-3436)
- G3 shaft (8500; FB5-7375)
- electromagnetic clutch (FH6-5017)
- M gear (27T; FS7-0072)
Remove the developing drive assembly. (Refer to the Service Manual.)
3-1 Removing the Developing Input Gear $
1) Remove the developing input gear [1].
1 E-right [2]
1 bearing [3]
[1]
[3]
[2]
F-2-170
3-2 Removing the 20T Gear $, 32T Gear $, Feed Pressure Gear (20T; FS3-0046), M Gear (27T; FS7-0072), and Electromagnetic Clutch (FH6-5017)
2 connectors [2]
1 wire saddle [3]
2 edge saddles [4]
5 screws [5]
[5]
[1]
[4]
[3]
[4]
[2]
[2]
[5]
[5]
F-2-171
2) Remove the developing cylinder clutch [1] and the developing cylinder deceleration clutch [2].
[1]
[2]
F-2-172

1 E-ring [2]
[1]
[2]
F-2-173

1 E-ring [2]
[1]
[2]
F-2-174
5) Remove the 32T gear (FU6-0961) [1].

1 E-ring [2]
1 bearing [3]
2 E-rings [4]
[1]
[4]
[3]
[2]
F-2-175
6) Remove the 32T gear (FS2-0485) [1].

1 E-ring [2]
[1]
[2]
F-2-176

1 E-ring [2]
1 bearing [3]
2 E-rings [4]
1 parallel pin [5]
1 E-ring [6]
[6]
[1]
[4]
[3]
[2]
[5]
F-2-177
8) Remove the E-ring [2] and the bearing [3] connected to the developing cylinder clutch (electromagnetic clutch) [1].
[1]
[3]
[2]
F-2-178
3-3 Removing the 20T Pulley and 32Z Gear (FU6-0961)

1 E-ring [2]
1 flange [3]
[1]
[3]
[2]
F-2-179

[1]
F-2-180

6 screws [2]
[2]
[2]
[1]
[2]
[2]
F-2-181
4) Remove the G3 shaft (8500) [1] together with the gears.
[1]
F-2-182
5) Remove the 32T gear [1] from the G3 shaft (8500) [2].
1 bearing [3]
3 E-rings [4]
1 parallel pin [5]
[4]
[1]
[5]
[2]
[4]
[3]
F-2-183
2.26 Fixing/Feeding Assembly Base (For 1,200,000 pc of Paper)

0012-7651
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Parts to Replace
-Inside Delivery Sensor Assembly(FM2-4876)
-Driving Coupling (FB2-1035)
-No. 2 Flapper (1) (FB4-2305)
-No. 2 Flapper (2) (FB4-2306)
-No. 2 Flapper (3) (FB4-2307)
-No. 2 Flapper (4) (FB4-2308)
-S2S Belt (88, FB4-2314)
-Stationary Sensor Flag (FB6-2373)
-Outside Delivery Sensor Unit (FM2-5855)
-Bearing (FS5-1803)
-S2M Pulley (18T, FS5-3615)
-Driving Input Gear (FS6-0899)
-Idler Gear 1 (37T, FS6-0991)
-Idler Gear 2 (28-45T, FS6-0992)
-Idler Gear 3 (39-46T, FS6-0993)
-Idler Gear 4 (16-26T, FS6-0994)
-Idler Gear 5 (21T, FS6-0995)
-Idler Gear 6 (20-38T, FS6-0996)
-Mickey Gear (Rear 18T, FS6-0997)
-Mickey Gear (Front 15-32T, FS6-0998)
-Outside Delivery Gear (Rear 30T, FS6-0999)
-Claw Reciprocating Gear (22T, FS7-0002)
-Reversal Jam Sensor Supporting Plate (FF5-7859)
-DC Brush-less Motor (FK2-1002)
-Feeding Sensor Flag Supporting Plate (FL2-3539)
-Electro-magnetic Clutch (FH6-5013)
-20T Gear (FS6-0081)
-Fixing Web Solenoid (FK2-0976)
-One-way Cam (1, FB4-2235)
-Claw Reciprocating Gear (FS7-0002)
2. Replacement Preparations
Remove the Fix/Feed Base. See Service Manual.
3. Replacement Procedures
3-1. Removing of the DC Brush-less motor. (FK2-1002)
1) Remove the DC Brush-less motor 1.

2 Connectors 2
4 Screws (w/washer) 3
[1]
[3]
[2]
[3]
[3]
F-2-184
3-2. Removing of 20T Gear (FS6-0081), Idler Gear 5(21T, FS6-0995), Fixing Web Solenoid (FK2-0976), Claw Reciprocating Gear (22T, FS7-0002, Idler
Gear 5(21T, FS6-0995, Idler Gear 6(20-38T, FS6-0996), Mickey Gear (Front 15-32T, FS6-0998, One-way Cam (1, 1) (FB4-2235) and Claw
Reciprocating Gear (FS7-0002)
1) Remove the Motor Supporting Plate [1].
2 Edge Saddles [2]
4 Screws [3]
[3]
[2]
[1]
[3]
[3]
[2]
F-2-185
2) Remove the Fixing Web Solenoid Assembly [1].

2 Screws [2]
[1]
[2]
F-2-186
3) Remove the Fixing Web Solenoid [1].

2 Screws [2]
[1]
[2]
F-2-187
4) Remove the One-way Cam (1) [1]

1 One-way Cam (2) [2]
1 Spring [3]
[3]
[1]
[2]
F-2-188
5) Remove the Bearing from the One-way Cam Shaft [1].

1 E-ring [2]
[1]
[2]
F-2-189
6) Remove the Electro-magnetic Clutch [1].
[1]
F-2-190
7) Remove 20T Gear [2] from the Electro-magnetic Clutch [1]. Do not drop the Parallel-pin.
1 Bearing [3]
1 Washer [4]
1 E-ring [5]
[1]
[2]
[3]
[4]
[5]
F-2-191
8) Remove the Claw Reciprocating Gear [1], Mickey Gear (Front 15-32T) [2], and Idler Gear 6 (20-38T) [3].
2 E-rings [4]
[1]
[4]
[3]
[2]
F-2-192
9) Remove the Feeding Fan [1].

2 Screws [2]
1 Connector [3]
[2]
[1]
[3]
[2]
F-2-193
10) Remove the Idler Gear (21T) [1].

1 E-ring [2]
[2]
[1]
F-2-194
3-3. Removing of the Input Coupling
1) Remove the Input Coupling [1]

1 E-ring [2]
[1]
[2]
F-2-195
3-4. Removing of the Driving Input Gear (FS6-0899), -Idler Gear 1 (37T, FS6-0991), Idler Gear 2 (28-45T, FS6-0992), Idler Gear 3 (39-46T, FS6-0993),
Mickey Gear (Rear 18T, FS6-0997), Idler Gear 4 (16-26T, FS6-0994), and Outside Delivery Gear (Rear 30T, FS6-0999)
1) Remove the Driving Input Gear [1].
2 E-rings [2]
[2]
[1]
F-2-196
2) Remove the Idler Gear 2 (28-45T) [1].

1 E-ring [2]
[2]
[1]
F-2-197
3) Remove the Idler Gear 1 (37T) [1].

1 E-ring [2]
[2]
[1]
F-2-198
4) Remove the Idler Gear 3 [1].

1 E-ring [2]
[1]
[2]
F-2-199
5) Remove the Mickey Gear (Rear 18T) [1].

1 E-ring [2]
[1]
[2]
F-2-200
6) Remove the Outside Delivery Gear (Rear 30T) [1].

1 E-ring [2]
[1]
[2]
F-2-201
7) Remove the Idler Gear 4 (16-26T) [1].

1 E-ring [2]
[1]
[2]
F-2-202
3-5. Removing of the No. 2 Flapper (1, FB4-2305), No. 2 Flapper (2, FB4-2306), No. 2 Flapper (3, FB4-2307), No. 2 Flapper (4, FB4-2308), S2M Pulley
(18T, FS5-3615), Inside Delivery Sensor (FM2-4876), Feeding Sensor Flag Supporting Plate (FL2-3539), Stationary Sensor Flag (FB6-2373), Outside
Sensor Unit (FM2-5855), and S2M Belt (88, FB4-2314).
3-5-1. Replacement Preparations
1) Remove the Gear Plate [1].
2 Screws [2]
[2]
[1]
F-2-203
2) Remove the Outside Delivery Roller [1].

1 E-ring [2]
1 Spacer [3]
1 Bearing [4]
[1]
[2]
[3]
F-2-204
3) Remove the Reversal Roller [1].

1 E-ring [2]
1 Spacer [3]
1 Bearing [4]
[1]
[2]
[3]
F-2-205
4) Remove the Inside Delivery Roller [1].

1 E-ring [2]
1 Spacer [3]
1 Bearing [4]
[2]
[3]
[4]
F-2-206
5) Remove the Reversal Path Unit B [1].
[1]
1 Connector [2]
4 Screws [3]
[3]
[2]
F-2-207
6) Remove 2 Screws [1].
[1]
F-2-208
7) Remove the Flapper Lever (1) [1].

1 E-ring [2]
[2]
[1]
F-2-209
8) Remove the E-ring [1], Spacer [2] and Bearing [3].
[1]
[2]
[3]
F-2-210
9) Remove 2 E-rings [1], and 1 Bearing [2].
[1]
[3]
[2]
[1]
F-2-211
10) Remove the Reversal Path Unit A [1].

2 Screws [2]
1 Connector [3]
[2]
[3]
[1]
F-2-212
3-5-2 Replacement Procedures

1) Remove the Feeding Sensor Flag Supporting Plate [1].
1 Screw [2]
[2]
[1]
F-2-213
2) Remove the No.2 Flapper (1) [1], No.2 Flapper (2) [2], No.2 Flapper (3) [3], and No.2 Flapper (4) [4].
Snapped in Place
3) Remove the M2S Pulley (18T) [1] and M2S Pulley (88) [2].
[6]
[1]
[4]
[5]
[2]
F-2-214
4) Remove the Stationary Sensor Flag [1].

1 E-ring [2]
[6]
[3]
[1]
[1]
[2]
F-2-215
5) Remove the Outside Delivery Sensor Unit [1].

2 Screws [2]
[1]
[2]
F-2-216
2.27 Fixing/Feeding Kit (For 1,200,000 pc. of Paper)

0012-9787
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Parts to Replace
-Fixing Positioning Plate (FF5-7658)
-Bushing (FS5-1798)
-Bushing (FS5-1804)
-Bushing (3) (FS6-1149)
-Bushing (2) (FS5-1468)
1) Remove the Fixing Positioning Plate [1].
3 Screws [2]
[2]
[1]
[2]
F-2-217
2) Remove the Bushing (FS5-1798) [1].

2 Screws [2]
[2]
[1]
F-2-218
3) Remove 2 Bushings (2) (FS5-1468) [1].

2 Screws [2] each
[1]
[2]
F-2-219
[1]
[2]
F-2-220
4) Remove the Bushing (3) (FS6-1149) [1].

2 Screws [2]
[1]
[2]
F-2-221
5) Move the Harness Guide [1].

2 Screws [2]
[1]
[2]
[2]
F-2-222
6) Remove the Bushing (FS5-1804) [1].

2 Screws [2]
[2]
[1]
[2]
F-2-223
2.28 Duplexing Assembly (For 3 and 9 million pc of Paper)

0012-8160
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Parts to Replace
-Reversal Flapper Solenoid (FG6-5399)
- Duplexing Sponge Roller (FF6-1520)
-Reversal Guide (FF9-1910)
-Reversal Roller (FF6-1519)
1) Remove the Duplexing Assembly. See the Service Manual.
2) Remove the Duplexing Front Cover [1].
Remove 3 Jam-removal Knobs [2] and 3 Screws [3], and Loosen 1 Screw [4].
[1]
[3]
[4]
[2]
F-2-224
3-1. Removing of the Reversal Flapper Solenoid (FG6-5399)
1) Remove the PCB Cover [1].
3 Screws [2]
[2]
[2]
[1]
F-2-225
2) Remove the Solenoid Unit [1].

2 Screws [2]
1 Connector [3]
[2]
[3]
[1]
F-2-226
3) Remove the Reversal Flapper Solenoid [1].

1 Self-tapping Screw [2]
2 Screws [2]
[2]
[1]
[3]
F-2-227
3-2. Removing of Duplexing Sponge Roller (FF6-1520)

1) Turn the Duplexing Unit upside down.
2) Remove the Duplexing Sponge Roller 1.
2 Screws [2]
3 E-rings [3]
2 Spacers [4]
2 Bearing [5]
2 Collars [6]
[6]
[2]
[5]
[4]
[1]
[6]
[2]
[5]
[4]
[3]
F-2-228
3-3. Removing of the Reversal Guide (FF9-1910)

1) Remove the Reversal Guide [1].
1 Screw [2]
1 Stop [3]
2 Springs [4]
[4]
[1]
[4] [3]
F-2-229
3-4. Removing of the Reversal Roller (FF6-1519)

1) Remove the Reversal Roller [1].
[2]
[3]
5 E-rings [2]
1 Screw [3]
[3]
[2]
[2]
[2]
[1]
F-2-230
2.29 Dulplexing Assembly (For 6,000,000 pc. of Paper)

0012-8180
iR7105 / iR7095 / iR7086 / iR7095P / / /

1. Parts to Replace
-Reversal Flapper Solenoid (FG6-5399)
- Duplexing Sponge Roller (FF6-1520)
-Reversal Guide (FF9-1910)
-Reversal Roller (FF6-1519)
-U-turn Outlet Guide (FB4-2106)
-Flapper (FB4-2135)
-Duplexing Outlet Guide (FB6-0625)
-Left Guide (FF5-8202)
-Lower Feeding Upper Guide (FF5-8200)
-Feed Roller (Right, FB5-6925)
-Feed Roller (Left, FB6-0560)
-Feed Roller (Middle, FB6-0575)
-U-turn Upper Guide (FB4-2114)
-Left Deck Lower Guide (FF6-1536)
-Left Deck Upper Guide (FB6-0525)
-Sensor Supporting Plate (FF5-7737)
-Feed Sensor Supporting Plate (FF6-1843)
-Feed Sensor Supporting Plate (Left, FF6-1844)
-Reversal Sensor Supporting Plate (FL2-3540)
-Fan Motor (FH6-1490)
-Stepping Motor (FH6-1939)
-Stepping Motor (FH6-1940)
-Electro-magnetic Clutch (FH6-5014)
-Bearing (FS1-1401)
-Roller Gear (FS5-0338)
-20T Gear A (FS5-0514)
-Gear 16T (FS5-0710)
-Screw Gear (Y, FS5-0714)
-Pulley (Circle 14, FS5-3314)
-Pulley Gear 1 (FS5-3613)
-P2M30T Pulley(FS5-3617)
-Idler Stepped Gear (FS5-3942)
-18T Pulley (FS5-3943)
-16T Gear (FS5-3945)
-40T Gear (FS6-0070)
-16T Gear (FS6-0145)
1) Remove the Duplexing Assembly. See Service Manual.
2) Remove the Duplexing Front Cover 1.
Loosen 3 Jam-removal Knobs 2, 3 Screws 3, and 1 Screw 4.
[1]
[3]
[4]
[2]
F-2-231
3-1. Removing of the Reversal Flapper Solenoid (FG6-5399)

1) Remove the PCB Cover [1].
3 Screws [2]
[2]
[2]
[1]
F-2-232
2) Remove the Solenoid Unit [1].

2 Screws [2]
1 Connector [3]
[2]
[3]
[1]
F-2-233
3) Remove the Reversal Flapper Solenoid [1].

1 Self-tapping Screw [2]
2 Screws [1]
[2]
[1]
[3]
F-2-234
3-2. Removing of the Duplexing Sponge Roller (FF6-1520)

1) Turn the Duplexing Unit upside down.
2) Remove the Duplexing Sponge Roller [1].
2 Springs [2]
3 E-rings [3]
2 Spacers [4]
2 Bearings [5],
2 Collars [6]
[6]
[2]
[5]
[4]
[1]
[6]
[2]
[5]
[4]
[3]
F-2-235
3-3. Removing of the Reversal Guide (FF9-1910)

1) Remove the Reversal Guide [1].
1 Screw [2]
1 Stop [3]
2 Springs [4]
[4]
[1]
[4] [3]
[2]
F-2-236
3-4. Removing of the Reversal Roller (FF6-1519), 18T Pulley (FS5-3943) and Gear 16T (FS5-0710)
1) Remove the Reversal Roller [1], 18T Pulley [4], and Gear 16T [5].
5 E-rings [2]
1 Screw [3]
[3]
[2]
[2]
[1]
[4] [5] [2]
F-2-237
3-5 Removing the Fan motor (FH6-1490)

1) Remove the fan base [1].
3 screws [2]
1 connector [3]
[3]
[2]
[1]
[2]
[3]
F-2-238
2) Remove the fan motor [1] from the base.

2 screws [2]
[1]
[2]
F-2-239
3-6 Removing the Roller gear (FS5-0338)

1) Remove the roller gear [1]. Be sure not to drop the parallel pin.
1 bearing [2]
1 spacer [3]
2 E-rings [4]
[1]
[4]
[3]
[2]
F-2-240
3-7 Removing the Stepping motor

3-7-1 Reversing motor (FH6-1939)
1) Loosen the tension of the belt [3]. Unfasten the screw [1] and fasten the screw [1] again while pulling on the tension support plate [2] in the direction
of the arrow.
2) Remove the reversing motor [6].
1 connector [4]
2 screws [5]
[3]
[1]
[6]
[5]
[2]
[4]
[5]
F-2-241
3-7-2 Duplexing left feed motor (FH6-1940)

of the arrow.
2) Remove the duplexing left feed motor [6].
1 connector [4]
2 screws [5]
[3]
[6]
[1]
[4]
[2]
[5]
F-2-242
3-7-2 Duplexing right feed motor (FH6-1940)

of the arrow.
2) Remove the duplexing right feed motor [6].
1 connector [4]
2 screws [5]
[3]
[5]
[6]
[1]
[5]
F-2-243
3-8 Removing the Electromagnetic clutch (FH6-5014)

3-8-1 Removing the deck (left) pull-off clutch and the lower feed middle clutch
1) Remove each clutch [4].
2 set screws [2] each
1 connector [3] each
[2]
[4]
[3]
[2]
[3]
[2]
[4]
F-2-244
3-8-2 Removing the Lower feed right clutch

1 connector [1]
2 screws [2]
[2]
[2]
[3]
[1]
F-2-245
2) Remove the lower feed right clutch [3].

1 bearing [1]
1 spacer [2]
1 E-ring [5]
2 set screws [4]
[1]
[2]
[3]
F-2-246
3-9 Removing the Idler stepped gear (FS5-3942), 16T gear (FS5-3945), 18T pulley (FS5-3943), and Pulley (round 14, FS5-3314)
1) Remove the motor support plate [1].
6 screws [2]
[2]
[2]
[1]
[2]
F-2-247
2) Remove three pulleys (round 14) [1].

1 E-ring [2] each
[2]
[1]
[2]
[2]
[1]
[1]
F-2-248
3) Remove two 18T pulleys [1].

1 screw w/ washer [2] each
1 E-ring [3] each
1 spacer [4] each
[2]
[1]
[4]
[2]
[3]
[1]
[4]
[3]
F-2-249
4) Remove the idler stepped gear [1].

1 E-ring [2]
1 spacer [3]
[1]
[3] [2]
F-2-250

1 screw with washer [2]
[2]
[1]
F-2-251
3-10 Removing the Screw gear (Y, FS5-0714), 20T gear A (FS5-0514), P2M30T pulley (FS5-3617), 16T gear (FS6-0145), Pulley gear 1 (FS5-3613), and
40T gear (FS6-0070)
1) Remove the clutch upper plate [1].
4 connectors [2]
3 screws [3]
1 coil spring [4]
[3]
[4]
[2]
[1]
[3]
[2]
F-2-252
2) Remove the screw gear (Y) [1].

1 E-ring [2]
[1]
[2]
F-2-253
3) Remove the 20T gear A [1] and P2M30T pulley [2]. Be sure not to drop the parallel pin.
1 E-ring [3]
1 spacer [4]
[2]
[4]
F-2-254
4) Remove the pulley gear 1 [1] and 16T gear [2].

1 E-ring [3] each
[2]
[1]
[3]
F-2-255

2 E-rings [2]
[3]
[1]
[2]
[1]
F-2-256
3-11 Removing the Left guide (FF5-8202), Bearing (FS1-1401), and Flapper (FB4-2135)
1) Remove the left guide [1] along with the bearing and flapper.
1 screw [2]
1 guide pin [3]
1 spring [4]
[1]
[4]
[3]
[2]
F-2-257
2) Remove the bearing [2] and the flapper [3] from the left guide [1].
1 self-tapping screw [4]
1 side plate [5]
1 spring [6]
[3]
[6]
[2]
[1]
[4]
[5]
F-2-258
3-12 Removing the Upper U-turn guide (FB4-2114) and Reversing sensor support plate (FL2-3540)
1) Remove the upper U-turn guide [1] along with the reversing sensor support plate.
4 screws [2]
2 springs [3]
1 connector [4
[2]
[4]
[3]
[2]
[1]
F-2-259
2) Remove the housing [2], two wire saddles [3], and reversing sensor flag [4] from the upper U-turn guide [1].
2 screws [5]
[5]
[4]
[3]
[2]
[1]
F-2-260
3) Remove the reversing sensor [2] and edge saddle [3] from the reversing sensor support plate [1].
[3]
[2]
[1]
F-2-261
3-13 Removing the Lower feed upper guide (FF5-8200)

1) Remove the lower feed upper guide [1] along with the attachments.
1 screw [2]
1 guide pin [3]
1 self-tapping screw [4]
[1]
[4]
[2]
F-2-262
2) Remove two sets of lower feed upper roller (right) [1].

2 self-tapping screws [2] each
[3]
[2]
[1]
[2]
[1]
F-2-263
3) Remove the lower feed roller (left) [1].

2 screws [2]
2 bearings [3]
[2]
[1]
[2]
[3]
[3]
F-2-264
4) Remove two pressure blocks [2] from the lower feed upper guide [1].
2 self-tapping screws [3] each
[1]
[2]
[2]
[3]
[1]
[3]
F-2-265
3-14 Removing the U-turn outlet guide (FB4-2106)

1) Remove the U-turn outlet guide [1] along with the roller.
1 screw [2]
1 guide pin [3]
[1]
[3]
F-2-266
[2]
2) Remove the U-turn outlet roller [2] from the U-turn outlet guide [1].
2 springs [3]
2 bearings [4]
[3]
[2]
[4]
[3]
[1]
[4]
F-2-267
3-15 Removing the Duplexing outlet guide (FB6-0625) and Feed sensor support plate (FF6-1843)
1) Remove the harness retainer [1].
[2]
[1]
F-2-268
2) Remove the feed sensor support plate [1] along with the feed sensor.
[1]
[2]
F-2-269
3) Remove the feed sensor [2] from the feed sensor support plate [1].
[2]
[1]
F-2-270
4) Remove the duplexing outlet guide [1].

1 screw [2]
1 guide pin [3]
1 spring [4]
[4]
[1]
[2]
[3]
F-2-271
3-16 Removing the Sensor support plate (FF5-7737)

1) Remove the roller support plate [1].
2 screws [2]
[2]
[1]
F-2-272
2) Remove two sensor support plates [1] along with the sensor.
1 screw [2] each
[1]
[2]
F-2-273
3) Remove the sensor [2] and edge saddle [3] from the sensor support plate [1].
[2]
[3]
[1]
F-2-274
3-17 Removing the Feed roller (right, FB5-6925)
1) Remove the feed roller (right) [1].

3 E-rings [2]
2 bearings [3]
[2]
[3]
[1]
[3]
[2]
F-2-275
2) Remove the support plate [1].

2 screws [2]
[1]
[2]
F-2-276
3) Remove the feed roller (right) [1].

3 E-rings [2]
2 bearings [3]
2 screws [4]
2 roller support plates [5]
[4]
[2]
[3]
[5]
[5]
[4]
[3]
[1]
F-2-277
3-18 Removing the Left deck guide (lower) (FF6-1536), Left deck guide (upper, FB6-0525) and Feed sensor supporting plate (left, FF6-1844)
1) Remove the left deck guide (upper) [1].
2 screws [2]
1 connector [3]
[3]
[1]
F-2-278
2) Remove the feed sensor supporting plate (left) [2] from the left deck guide (upper) [1].
2 screws [3]
[3]
[2]
[1]
F-2-279
3) Remove the left deck guide (lower) [1].

6 screws [2]
[2]
[1]
[2]
F-2-280
3-19 Removing the Feed roller (left) (FB6-0560) and Feed roller (center) (FB6-0575)
1) Remove the feed roller (left) [1].
2 E-rings [2]
2 bearings [3]
[2]
[3]
[1]
[3]
[2]
F-2-281
2) Remove two feed rollers (center) [1].

2 E-rings [2] each
2 bearings [3] each
[2]
[2]
[3]
[3]
[1]
[3]
[3]
[2]
[2]
[1]
F-2-282
2.30 Left deck pickup assembly (every 3,000,000 pickup operations)

0012-9746
iR7105 / iR7095 / iR7086 / iR7095P / / /

1 Parts to Replace
- Left deck pickup clutch (FH6-5043)
- One-way clutch (FB4-9043)
- Left deck feed roller shaft (FC7-4553)
- Lower pickup guide (FB6-0524)
- Upper pickup guide (FF6-1535)
- Paper face lever (FB2-7720)
- Solenoid (FK2-0126)
- 24 gear (FS2-0544)
- Roller gear (FS5-0338)
- S2M Pulley (16T, FS5-3333)
- Gear T20 (FS6-0053)
2 Replacement Preparation
Remove the left deck pickup unit. Refer to the Service Manual.
3 Replacement Procedure
3-1 Removing the Solenoid (FK2-0126)
1) Remove the solenoid base [1].
1 connector [2]
2 screws [3]
[1]
[2]
[3]
F-2-283
2) Remove the solenoid [1] from the solenoid base.

2 screws [2]
[2]
[1]
F-2-284
3-2 Removing the Left deck pickup clutch (FH6-5043), Roller gear (FS5-0338), One-way clutch (FB4-9043), and Gear T20 (FS6-0053)
1) Remove the left deck pickup clutch [1].
1 connector [2]
1 C-ring [3]
[1]
[3]
[2]
F-2-285
2) Remove the 24 gear [1].

1 E-ring [2]
[1]
[2]
F-2-286
3) Displace the harness guide [1].

2 screws [2]
[2]
[1]
F-2-287
4) Remove two roller gears [1]. Be sure not to drop the parallel pin.
1 E-ring [2]
2 E-rings [3]
[1]
[1]
[2]
[2]
F-2-288
5) Remove the one-way clutch [1].
[1]
F-2-289
6) Remove the 20T gear [1]. Be sure not to drop the parallel pin.
1 E-ring [2]
[1]
[2]
F-2-290
3-3 Removing the upper pickup guide (FF6-1535) and lower pickup guide (FB6-0524)
1) Remove the upper pickup guide [1].
2 screws [2]
[2]
[1]
F-2-291
2) Remove the lower pickup guide [1].

Remove the sensor support plate [5] using 2 screws [2], 1 screw [3], and 1 wire saddle [4].
[2]
[1]
[2]
F-2-292
[5]
F-2-293
3-4 Removing the Left deck feed roller shaft $

1) Remove the feed roller [1].
1 plastic fastener [2]
[2]
[1]
F-2-294
2) Remove the one-way clutch [1] and the spacer [2].
[3]
[4]
[1]
[2]
F-2-295
3) Remove 1 E-ring [2].

[1]
F-2-296
4) Displace the bearing [1].

1 E-ring [2]
[2]
[1]
F-2-297
5) Remove the left deck feed roller shaft [1].

1 E-ring [2]
3 bearings [3]
1 spacer [4]
[1]
[3]
[2]
[3]
F-2-298
[3]
[4]
3-5 Removing the Paper face lever (FB2-7720)

1) Remove the paper face lever [1].
1 E-ring [2]
1 shaft [3]
[3]
[1]
[2]
F-2-299
3-6 Removing the S2M Pulley (16T, FS5-3333)

1) Remove the pickup roller [1].
1 plastic fastener [2]
[1]
[2]
F-2-300
2) Remove the S2M pulley (16T) [1]. Be sure not to drop the parallel pin.
1 E-ring [2]
[1]
[2]
F-2-301
2.31 Left deck pickup kit (Every 3,000,000 pickup operations and exclude the DC
motor)
0012-9752
iR7105 / iR7095 / iR7086 / iR7095P / / /

1 Parts to Replace
- S3M39T (6) Pulley (FS2-3494)
- 20T gear A (FS5-0514)
- 32T gear (FS6-0056)
1) Remove the left deck pickup drive assembly [1].
3 screws [2]
[1]
[2]
[2]
F-2-302
3-1 Removing the S3M39T (6) Pulley (FS2-3494), 20T gear A (FS5-0514), and 32 T gear (FS6-0056)
1) Remove the unit rear plate [1].
5 screws [2]
[2]
[2]
[1]
F-2-303
1 E-ring [2]
[2]
[1]
F-2-304
1 E-ring [2]
1 spacer [3]
[1]
[2]
F-2-305

1 E-ring [2]
[1]
[2]
F-2-306
5) Remove the bearing [1].

1 E-ring [2]
[1]
[2]
F-2-307
1 E-ring [2]
[1]
[3]
[2]
[3]
[3]
[4]
F-2-308
2.32 Vertical path drive assembly (every 3,000,000 pickup operations)

0012-9756
iR7105 / iR7095 / iR7086 / iR7095P / / /

1 Parts to Replace
- Gear 40 Z (FS3-0165)
- 40Z Gear (FS5-0398)
Remove the vertical path drive assembly. Refer to the Service Manual.
1) Remove the unit front plate [1].
3 screws [2]
[1]
[2]
[2]
F-2-309
2) Remove the clutch [1].

[1]
F-2-310
3) Remove the gear 40Z [1].

2 E-rings [2]
[1]
[2]
F-2-311
4) Remove the 40Z gear [1]. Be sure not to drop the parallel pin.
1 E-ring [2]
[1]
[2]
F-2-312
2.33 Lifter Driver assembly (every 3,000,000 pickup operations)

0012-9758
iR7105 / iR7095 / iR7086 / iR7095P / / /

1 Parts to Replace
- DC motor (FK2-0017)
2-1 Removing the Lifter drive assembly (for the right deck)
Refer to the Service Manual.
2-2 Removing the lifter driver assembly (for the left deck)
Refer to the Service Manual.

1) Remove the DC motor [1].
3 Self-tapping screws [2]
[2]
[2]
[1]
F-2-313
2.34 Cassette pickup drive assembly (every 3,000,000 pickup operations)

0012-9760
iR7105 / iR7095 / iR7086 / iR7095P / / /

1 Parts to Replace
- S3M29T (6) Pulley (FS2-3494)
- 36T gear (FS4-0014)
- Swing gear (FS4-0145)
- Gear T76 (FS6-0055)
- 32T gear (FS6-0056)
Remove the cassette pickup drive assembly. Refer to the Service Manual.
1) Remove two swing gears [1]. Be sure not to drop the parallel pin.
1 E-ring [2] each
[2]
[1]
[2]
[1]
F-2-314

3 E-rings [2]
3 screws [3]
[1]
[2]
[3]
[3]
[2]
[3]
F-2-315
3) Remove two 76T gears [1].

1 E-ring [2] each
[1]
[2]
[1]
[2]
F-2-316
2 E-rings [2]
[2]
[1]
F-2-317
5) Remove two swing gears [1]. Be sure not to drop the parallel pin.
1 E-ring [2] each
[1]
[2]
[1]
[2]
F-2-318
6) Remove two 36T gears [1]. Be sure not to drop the parallel pin.
1 E-ring [2] each
[2]
[2]
[1]
[1]
F-2-319
7) Remove the S3M39T (6) pulley [1]. Be sure not to drop the parallel pin.
1 E-ring [2]
1 flange [3]
[1]
[2]
[3]
F-2-320
2.35 Manual feed tray drive assembly (every 3,000,000 pickup operations)
0012-9773
iR7105 / iR7095 / iR7086 / iR7095P / / /

1 Parts to Replace
- 36T gear (FS4-0014)
Remove the manual feed tray drive assembly. Refer to the Service Manual.
5 screws [2]
[2]
F-2-321
[2]
[2]
[1]
F-2-322
2) Remove two bearings [1].

1 E-ring [2] of the two
[2]
[1]
F-2-323
3) Remove two 36T gears [1].

2 E-rings [2] each
[1]
[2]
F-2-324
2.36 Vertical path roller assembly and Relay path guide (every 3,000,000 pickup
operations)
0012-9775
iR7105 / iR7095 / iR7086 / iR7095P / / /

1 Parts to Replace
- Vertical path roller (FB4-1350)
- 18T gear (FS2-0566)
- Relay path guide (21, FS2-0566)
- Feed sensor unit (FF5-8194)
1) Remove the lower right cover of the copier [1].
Loosen the screw [2].
Remove two screws [3].
[2]
[1]
F-2-325
2) Disconnect the connector [1].
[1] [2]
[1]
F-2-326
3) Remove the relay path guide [1] along with the sensor.
1 screw [2]
[1]
[2]
F-2-327
4) Remove the vertical path roller [1] along with the E-ring and the like.
1 E-ring [2]
[1]
[2]
F-2-328
5) Remove the 18T gear [2], two bearings [3], and the parallel pin from the vertical path roller [1].
3 E-rings [5]
[5]
[3]
[3]
[1]
F-2-329
6) Remove two swing guides [1] from the relay path guide (21).
1 screw [2] each
[2] [5]
[4]
[2]
[2]
[1]
[1]
F-2-330
7) Remove the feed sensor flag unit [2], three wire saddles [3], and the edge saddle [4] from the relay path guide (21) [1].
2 screws [5]
[5]
[3]
[2]
[5]
[4]
[1]
[3]
F-2-331
8) Remove the feed sensor [2] from the feed sensor flag [1].
[1]
[2]
F-2-332
2.37 Right door (Lower) unit (every 3,000,000 pickup operations)

0012-9782
iR7105 / iR7095 / iR7086 / iR7095P / / /

1 Parts to Replace
- Vertical path swing guide (FB2-7750)
- Vertical path swing guide (lower, FF6-1532)
1) Remove two vertical path swing guides (lower) [1] and the vertical path swing guide [2].
Snapped in place each
[2]
[1]
F-2-333
2) Remove two springs [1] from each swing guide.
[1]
F-2-334
3) Remove two screws [2], two bearings [3], and the roller [4] from each swing guide [1].
[1]
[2]
[3]
[2]
[4]
[4]
[3]
F-2-335
2.38 105-ppm/95-ppm Model DF Unit (every 2,000,000 prints; stream reading + fixed
reading)
0013-2550
iR7105 / iR7095 /
Parts to Replace
- DF unit (FM2-2440)
1) Disconnect the communication cable [1] of the DF unit.
[1]
F-2-336
2) Fully open the DF unit.

3) Go to the rear of the machine, and lift the DF unit to detach.
Memo
The hinge foot is equipped with a locking mechanism to prevent displacement, requiring that the DF unit be fully opened for detachment.
F-2-337
[1] Pull up.

2. Making Adjustments
If you have replaced the DF unit, perform the following adjustments in sequence:
[1] ADF height adjustment
[2] ADF right angle adjustment
[3] Skew removal
[4] Horizontal registration adjustment
[5] Original stop position adjustment
[6] Stram reading speed adjustment
[1] ADF Height Adjustment
1) Remove the front cover [1].
- 3 screws [2] (Remove it.)
- 1 screw [3] (Loosen it.)
F-2-338
F-2-339
F-2-340
2) With the DF unit closed, loosen the 2 fixing screws [3] each of the magnet catcher (left, right) [2] to make adjustments.
[1]
[3] [2]
F-2-341
Left side
[3]
[3] [2] [3]
[1]
F-2-342
Right side
3) When done, tighten the fixing screw, and attach the front cover.
[2] ADF Right Angle Adjustments
Here, the adjustments are made so that the original moved by the machine is at a right angle in relation to the copier's scanner.
10mm
1) Using an A4 or LTR copy sheet, prepare a test chart as shown.
10mm
10mm
10mm
F-2-343
[1] Right angle

2) Place the test chart [1] in the original tray, and make a copy at 100% magnification and in stream reading mode.
[1]
F-2-344
3) Place another sheet of copy paper over the image obtained in step 2), and see if the image is at a right angle.
A<1mm
B<1mm
A
F-2-345
[1] Feed direction

[2] Different copy sheet
[3] Copy made in step 2)
F-2-346
[1] Feed direction

If the angle is not as indicated, perform the following:
4) Open the DF unit.
5) Loosen the fixing unit [1] found at the rear of the right hinge unit, and turn the adjusting screw [2] to adjust.
[1]
[2]
F-2-347
If A>0, turn the adjusting screw counterclockwise.

If B>0, turn the adjusting screw clockwise.
5) Tighten the fixing nut to fix the adjusting screw in place.
[3] Skew Removal
a. pickup from original tray
b. pickup from manual feeder tray
c. duplexing reversal
a. Pickup from the Original Tray
1) Detach the ADF controller cover [2].
One screw [1]
[2]
[1]
F-2-348
2) Set the DIP switch (SW1) on the ADF controller PCB as follows:
F-2-349
3) Place a single sheet of A4 or LTR copy paper (original) [1] in the original tray.
F-2-350
4) Push the push switch (SW2) on the ADF controller PCB once.
- The original will be picked up and stopped on the copyboard glass.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
J6
DSP1
J7
J8
J9
J10
J11
F-2-351
5) Open the ADF carefully, and check to see that the difference between A and B is 2 mm or less.
Close the ADF, and push the push switch (SW2) on the ADF controller PCB once.
- The original will be discharged to the output tray.
BA
A
B
2mm
2mm
F-2-352
[1] Original
[If Not as Indicated]
Adjust the mounting position of the registration roller.
1) Open the upper cover [1], and loosen the fixing screw [3] of the registration roller mounting plate [2]; then, slide the plate up and down to adjust the
mounting angle of the registration roller.
If A>0, slide the mounting plate down.
If B>0, slide the mounting plate up.
F-2-353
2) When done, tighten the fixing screw of the registration roller mounting plate.
3) Set the DIP switch (SW1) on the ADF control PCB back to its initial configuration.
b. Pickup from the Manual Feeder Tray
F-2-354
2) Open the manual feeder tray [1], and place a single sheet of A4 or LTR copy paper [2].
- Be sure to butt the copy paper against the rear.
F-2-355
F-2-356
[3] Butted.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
J6
DSP1
J7
J8
J9
J10
J11
F-2-357
4) Open the ADF carefully, and check to see if the difference between A and B of the original [1] shown is 2 mm or less.
A
B
BA
2mm
2mm
F-2-358
5) Close the ADF, and push the push switch (SW2) on the ADF controller PCB once.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
J6
DSP1
J7
J8
J9
J10
J11
F-2-359

Adjust the mounting position of the manual feeder registration roller.
1) Loosen the fixing screw [2] of the manual feeder registration roller mounting plate [1], and slide the plate right/left to adjust the mounting angle.
If A>0, slide the mounting plate to the right.
If B>0, slide the mounting plate to the left.
F-2-360
2) When done, tighten the fixing screw of the manual feeder registration roller mounting plate.
3) Set the DIP switch (SW1) on the ADF controller PCB back to its initial configuration.
c. Duplexing Reversal
1) Set the DIP switch (SW1) of the ADF controller PCB as follows:
F-2-361
2) Place a single sheet of A4 or LTR copy paper [1] in the tray.
F-2-362
3) Push the push switch SW2 on the ADF controller PCB twice.
- A press on the push switch (SW2) will cause the machine to pick up the original and stop it on the copyboard glass (normal direction of rotation). Another
press will cause the machine to turn over the original and stop it on the copyboard glass.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-363
4) Open the ADF with care, and check to see that the difference between A and B of the original [1] is 2 mm or less as shown in the figure.
A
B
BA
2mm
2mm
F-2-364
5) Close the ADF; then, push the push switch (SW2) on the ADF controller PCB.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
J6
DSP1
J7
J8
J9
J10
J11
F-2-365

If the measurement is not as indicated, adjust the position of the reversal registration roller.
1) Loosen the fixing screw [2] of the reversing registration roller mounting plate [1], and slide the plate left/right to adjust the mounting angle of the registration roller.
If A>0, slide the mounting plate to the left.
If B>0, slide the mounting plate to the right.
F-2-366
F-2-367
[4] Horizontal Registration Adjustment

Horizontal registration adjustment is made for the following two:
a. Pickup from the original tray
b. Pick up from the manual feed tray
1) Place a single sheet of A4 or LTR copy paper [1] in the original tray.
F-2-368
- A press on the push switch (SW2) causes the machine to pick up the original and stop it on the copyboard glass.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
J6
DSP1
J7
J8
J9
J10
J11
F-2-369
3) Open the DF unit with care, and check to make sure that C of the original [1] shown in the figure is as indicated:
T-2-1
Original size
A4
3.1+/-1mm
LTR
11.9+/-1mm
C
F-2-370
4) Close the DF unit; then, push the push switch (SW2) on the ADF controller PCB once.
If the dimension is not as indicated, adjust the position of the original tray.
1) Loosen the 2 tray fixing screws [1], and adjust the position of the original tray [2].
F-2-371
If C>3.1 mm for A4 or 11.9 for LTR, move the original tray toward the rear.
If C>3.1 mm for A4 or 11.9 for LTR, move the original tray toward the front.
2) When done, tighten the original tray fixing screw.
3) Set the DIP switch (SW1) on the ADF controller PCB to its initial configuration.
1) Set the DIP switch (SW1) on the ADF controller PCB as shown.
F-2-372
2) Open the manual feeder tray [1], and place a single sheet of A4 or LTR copy paper in the tray.
F-2-373
F-2-374
[3] Butted.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-375
4) Open the ADF with care, and check to see that C of the original [1] is as indicated.
T-2-2
C
3.1+/-1mm
F-2-376
If the dimension is not as indicated, adjust the position of the manual feeder tray.
1) Loosen the manual feeder tray fixing screw [1], and adjust the position of the manual feeder tray [2].
F-2-377
If C>3.1 mm, move the manual feeder tray toward the rear.
If C<3.1 mm, move the manual feeder tray toward the front.
2) When done, tighten the manual feeder tray fixing screw.
3) Set the DIP switch (SW1) of the ADF controller PCB back to its initial configuration.
[5] Adjusting the Original Stop Position
Adjust the original stop position for the following:
a. pickup from the original tray
b. pickup from the manual feeder tray
F-2-378
F-2-379
- A press on the push switch (SW2) once causes the machine to pick up the original and stop it on the copyboard glass.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
J6
DSP1
J7
J8
J9
J10
J11
F-2-380
4) Open the ADF with care, and check to be sure that D of the original [1] is 11 +/-1 mm. Then, close the ADF with care.
11
1mm
F-2-381
5) Adjust the original stop position using the push switches (SW3, SW4) on the ADF controller PCB.
A press on each switch causes the original stop position to shift by 0.5 mm. When done, push the push switch SW2.
- The original will be discharged, and the change will be saved.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-382
T-2-3
Switch
Shift direction (of copy paper)
SW3
right
SW4
left
SW4
SW3
F-2-383
[1] Original
Holding down the push switch will not shift the copy paper more than a single interval.
EX: If the copy paper is displaced on the copyboard glass by 12 mm,
Keeping the copy paper on the copyboard glass, close the ADF carefully.
To shift the stop position to the left by 1 mm, press the push switch (SW4) twice (i.e., 1/0.5 = 2); then, press the push switch SW2.
- The copy paper will be discharged, and the change will be saved.
F-2-384
2) Open the manual feeder tray [1], and place a single sheet of A4 or LTR copy paper [2] in it.
F-2-385
[3] Butted.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-386
4) Open the ADF carefully, and check to make sure that D of the original [1] is 11 +/-1 mm.
- Close the ADF carefully.
11
1mm
F-2-387
5) Adjust the original stop position using the push switch (SW3, SW4) on the ADF controller PCB.
A press on each switch will shift the original stop position [1] by 0.5 mm.
When done, push the push switch SW2.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-388
T-2-4
Switch
SW3
right
SW4
left
SW4
SW3
F-2-389
To change the stop position to the left by 1 mm, push the push switch (SW4) twice (1/0.5 = 2), and press the push switch SW2.
1) Place the test chart in the original pickup tray, and make a copy at a 100% reproduction ratio.
2) Put the copy and chart together, and compare the length of the image in feed direction, making sure that dimension a is as indicated. If not, go to the
next step.
standard: a </= 1 mm
<If Shorter on Chart>
<If Longer on Chart>
F-2-390
3) Make the following selections: FEEDER>ADJUST>LA-SPEED; then, change the setting to make adjustments.
-To make the image on the copy longer, decrease the setting (so that the stream reading speed will be decreased).
-To make the image on the copy shorter, increase the setting (so that the stream reading speed will be increased).
[ range -30 to 30 : -3 to + 3 % ]
4) Attach the ADF controller cover.
3. Attaching the Labels
Attach the following labels. For parts No., see the Parts List.
- size label
- original placement label
- manual feeder size label
- manual feeder placement label
2.39 86-ppm Model ADF (every 1,000,000 prints; stream reading)

0013-2551
iR7086
1. Item to Replace
- DF unit (FM2-0675)
1) Disconnect the communication cable [1] of the DF unit from the host machine.
F-2-391
2) Remove the tow angle guide plates [3].

Bend over the rubber covers [1].
- 2 screws [2] each
[1]
[3]
[2]
[1]
F-2-392
3) Slide the DF unit to the rear, and lift it to detach.

- 3 knurled screws [1]
F-2-393
2. Adjustment Procedure
If you have replaced the DF unit, perform the following basic adjustments in strict sequence:
1 height adjustment
2 right angle adjustment
3 magnification adjustment*1
4 horizontal registration adjustment*1
5 lead edge registration adjustment*1
6 hinge pressure adjustment
7 white level adjustment*1
*1: Performed using the host machine's service mode.
[1] Adjusting the Height
1) Keeping the DF unit closed, check to be sure that the left front/rear adjusting roll [1] is in contact with the reading glass [2].
[1]
[2]
F-2-394
Note
Turn on the scanning lamp using the host machine's service mode to facilitate the work: COPIER>FUNCTION>MISC-R>SCANLAMP.
[If Not in Contact]
If the left front/rear height adjusting roll [1] is not in contact with the reading glass [2], turn the fixing screw [3] found at the top of the left hinge to adjust.
[3]
F-2-395
10mm
[2] Adjusting the Right Angle

Here, the angle of the original feed direction of the DF unit is adjusted in relation to the scanner of the host machine.
1) Using an A4 or LTR sheet of paper, prepare a test chart.
10mm
10mm
F-2-396
10mm
[1] Right angle

1) Place the test chart in the DF unit, and make a copy.
2) Check the angle of the image along the lead edge of the copy. Refer to area A of the figure.
[A]
F-2-397
3) Loosen the 2 knurled screws [1] found at the front of the right hinge unit.
4) Bend up the rubber cover [2] found at the rear of the right hinge unit, and loosen the fixing nut [3] and turn the bolt [4] (w/ hex hole) to adjust.
[2]
[4]
[3]
[1]
F-2-398
If A>B (less than 90 deg), turn it clockwise.

If A<B (90 deg or more), turn it counterclockwise.
5) When done, tighten the nut, and fix the screw [3] (w/ hex hole) in place.
6) Make a copy of the test chart once again, and check the copy to make sure that the right angle is correct.
If the following image has appeared (i.e., skew) after adjusting the right angle, perform the registration skew removal as follows. The foregoing is usually
enough to ensure the correct right angle.
F-2-399
7) Remove the screw [1], and lightly tighten it in the screw hole [2].
[1]
[2]
F-2-400
If A>B,
Move the plate [1] up to adjust.
If A<B,
Move the plate [1] down to adjust.
8) After the adjustment, tighten the screw [1] in its initial hole.
9) Make a copy of the test chart once again, and check to ensure the correct right angle.
[3] Magnification Adujustment
next step.
F-2-401
[ range -30 to 30 : -3 to + 3 % ]
[4] Adjusting the Horizontal Registration
Note
If the image is not as indicated after adjustment made using the host machine's service mode, adjust the side guide position of the ADF original pickup tray.
a. Making Adjustments Using the Host Machine's Service Mode
1) Place the test chart in the original pickup tray, and make a copy at 100% magnification.
2) Put the test chart over the output of step 1), and check to make sure that the following is true:
A</=1mm
B</=1mm
If not, go to step 3).
F-2-402
3) On the control panel, press the User Mode key, keys 2 and 3 at the same time, and the User Mode key once again to start service mode.
4) Make the following selections to change the setting: COPIER>ADJUST>ADJ-XY>Y-DF.
[unit: 0.1 mm]
(range of adjustment: -30 to 30)
5) Make a copy of the test chart once again, and check to see that the image is as indicated.
b. Adjusting the Side Guide Plate Position (slide guide) of the ADF Original Pickup Tray
1) Open the feeder cover, and detach the inside cover.
2) Retach the cover [2].
[2]
[1]
F-2-403
3) Loosen the mounting screw [1], remove the screw [2] from the positioning hole, and lightly tighten it in the adjusting long hole [3].
If A>1 mm, move the volume unit [6] toward the front.
If B>1 mm, move the volume unit [6] toward the rear.
[1]
[4]
[2]
[3]
F-2-404
4) Move the original width volume unit [4] toward the front or the rear to adjust.
5) Tighten the screw [1] that has been lightly tightened and the screw [3] fitted in the adjusting long hole.
6) When done, attach the cover.
7) Make a copy of the test chart, and check to see that the image is as indicated.
[5] Adjusting the Lead Edge Registration
1) Place the test chart in the original tray, and make a copy at 100% magnification.
2) Check dimension A to see if the output of step 1) is as indicated with reference to the test chart.
A</=1mm
B</=1mm
F-2-405
4) Make the following selections to change the settings: FEEDER>ADJUST>DOCST.
If A >/=1 mm, increase the value (i.e., to increase the margin).
If B>/=1 mm, decrease the value (i.e., to decrease the margin).
[unit: 0.5 mm]
(range of adjustment: -30 to 10; -5 to +5 mm)
5) Make a copy of the test chart once again to make sure that the image is as indicated.
[6] Adjusting the Hinge Pressure
1) Open the DF unit, and measure its height in terms of when it stops to close.
2) Check to see that the height measured in step 1) is between 10 and 20 cm.
1. If 10 cm or less,
Using a hex wrench, turn it counterclockwise to adjust.
2. If 20 cm or more,
Using a hex wrench, turn it clockwise to adjust.
Note:
Service Tool
hex wrench (8 mm; CK-0540)
10 20cm
F-2-406
[7]White Level
1) Place A4 or LTR paper on the copyboard glass, and close the machine.
Make sure that the paper is not too small. Otherwise, white level may not be adjusted.
2) Make the following selections on the Service Mode screen to bring up the Adjustment screen: COPIER>FUNCTION>CCD.
3) Touch [DF-WLVL1] to highlight.
4) Press the OK key.
In response, the machine runs an auto adjustment session, and will indicate 'OK!' if it ends normally.
5) Remove the paper from the copyboard glass, and place it in the original pickup tray of the machine.
6) Press [DF-WLVL2] on the touch panel to highlight.
In response, the machine will run an auto adjustment session (duplexing stream reading).
8) Press the Reset key twice to end service mode.
Attach either one of the following labels:
- size label A (FC5-3052)
- size label Inch/A (FC5-3051)
- size label Inch/AB (FC5-3062)
2.40 Reader DF Unit (every 2,000,000 prints; stream reading + fixed reading)
0013-2715
iR7105 / iR7095 / /
1. Items to Replace
- reader DF unit (For the parts No., see the List.)
2-1 Removing the Sub Hopper Unit (See the Service Manual.)
2-2 Removing the Fan Unit
1) Remove the fan cover [1].
- 1 self-tapping screw [2]
[1]
[2]
F-2-407
2) Remove the 2 filters [1].

[1]
F-2-408
3) Shift the fan unit [1].

- 4 screws (M4x30) [2]
[2]
[1]
F-2-409
[2]
4) Remove the fan unit [1].

- 2 connectors [2]
[1]
[2]
F-2-410
1) Remove the reader left cover [1].
- 7 screws [2]
[1]
[2]
[2]
[2]
F-2-411
2) Remove the reader upper left cover [1].

- 2 screws [2]
[1]
[2]
F-2-412
3) Disconnect the DDIS cable [1].
[1]
F-2-413
4) Disconnect the printer-reader cable [1].
[1]
F-2-414
5) Remove the 2 reader-printer joint plate (left) [1].

- 1 tightening screw [2] each, 2 screws [3] each
[1]
[2]
[2]
[3]
[3]
F-2-415
6) Remove the 2 tightening screws [1] from the left side of the reader unit.
[1]
F-2-416
[1]
F-2-417
7) Remove the reader DF unit [1].
[1]
F-2-418
2.41 Reader DF Unit (every 1,000,000 prints; stream reading + fixed reading)
0013-3056
iR7086
1. Items to Replace
- reader DF unit (For the parts No., see the List.)
[1]
[2]
F-2-419

[1]
F-2-420

- 4 screws (M4x30) [2]
[2]
[1]
F-2-421
[2]
- 2 connectors [2]
[1]
[2]
F-2-422
- 7 screws [2]
[1]
[2]
[2]
[2]
F-2-423

- 2 screws [2]
[1]
[2]
F-2-424
[1]
F-2-425
[1]
F-2-426

[1]
[2]
[2]
[3]
[3]
F-2-427
[1]
F-2-428
[1]
F-2-429
7) Remove the reader DF unit [1].
[1]
F-2-430
2.42 Reader Unit (every 2,000,000 prints; stream reading + fixed reading)
0013-3047
iR7105 / iR7095 / / /
1. Items to Replace
- reader unit AB (FM2-4749)
- reader unit A (FM2-4750)
- reader unit inch/A (FM2-4751)
- reader unit inch/AB (FM2-4752)
2-1. Removing the reader unit
[1]
F-2-431
2) Fully open the DF unit.

3) Go to the rear of the machine, and lift the DF unit to detach.
Memo
The hinge foot is equipped with a locking mechanism to prevent displacement, requiring that the DF unit be fully opened for detachment.
F-2-432
[1] Pull up.

[1]
[2]
F-2-433

[1]
F-2-434

- 4 screws (M4x30) [2]
[2]
[1]
[2]
F-2-435

- 2 connectors [2]
[1]
[2]
F-2-436
- 7 screws [2]
[1]
[2]
[2]
[2]
F-2-437

- 2 screws [2]
[1]
[2]
F-2-438
[1]
F-2-439

[1]
F-2-440

[1]
[2]
[2]
[3]
[3]
F-2-441
[1]
F-2-442
[1]
F-2-443
7) Remove the reader unit [1].
[1]
F-2-444
4. Making Adjustments
If you have reattached the DF unit, perform the following adjustments in sequence:
[1] ADF height adjustment
[2] ADF right angle adjustment
[3] Skew removal
[4] Horizontal registration adjustment
[5] Original stop position adjustment
[1] ADF Height Adjustment
1) Remove the front cover [1].
- 3 screws [2] (Remove it.)
- 1 screw [3] (Loosen it.)
F-2-445
F-2-446
F-2-447
2) With the DF unit closed, loosen the 2 fixing screws [3] each of the magnet catcher (left, right) [2] to make adjustments.
[1]
[3] [2]
[3]
F-2-448
Left side
[3] [2] [3]
[1]
F-2-449
Right side
3) When done, tighten the fixing screw, and attach the front cover.
[2] ADF Right Angle Adjustments
Here, the adjustments are made so that the original moved by the machine is at a right angle in relation to the copier's scanner.
10mm
1) Using an A4 or LTR copy sheet, prepare a test chart as shown.
10mm
10mm
10mm
F-2-450
[1] Right angle

2) Place the test chart [1] in the original tray, and make a copy at 100% magnification and in stream reading mode.
[1]
F-2-451
3) Place another sheet of copy paper over the image obtained in step 2), and see if the image is at a right angle.
A<1mm
B<1mm
A
F-2-452
[1] Feed direction

B
F-2-453
[1] Feed direction

If the angle is not as indicated, perform the following:
4) Open the DF unit.
5) Loosen the fixing unit [1] found at the rear of the right hinge unit, and turn the adjusting screw [2] to adjust.
[1]
[2]
F-2-454
If A>0, turn the adjusting screw counterclockwise.

If B>0, turn the adjusting screw clockwise.
5) Tighten the fixing nut to fix the adjusting screw in place.
[3] Skew Removal
a. pickup from original tray
b. pickup from manual feeder tray
c. duplexing reversal
1) Detach the ADF controller cover [2].
One screw [1]
[2]
[1]
F-2-455
F-2-456
3) Place a single sheet of A4 or LTR copy paper (original) [1] in the original tray.
F-2-457
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
J6
DSP1
J7
J8
J9
J10
J11
F-2-458
5) Open the ADF carefully, and check to see that the difference between A and B is 2 mm or less.
Close the ADF, and push the push switch (SW2) on the ADF controller PCB once.
BA
A
B
2mm
2mm
F-2-459
[1] Original
Adjust the mounting position of the registration roller.
1) Open the upper cover [1], and loosen the fixing screw [3] of the registration roller mounting plate [2]; then, slide the plate up and down to adjust the
mounting angle of the registration roller.
If A>0, slide the mounting plate down.
If B>0, slide the mounting plate up.
F-2-460
2) When done, tighten the fixing screw of the registration roller mounting plate.
3) Set the DIP switch (SW1) on the ADF control PCB back to its initial configuration.
F-2-461
2) Open the manual feeder tray [1], and place a single sheet of A4 or LTR copy paper [2].
F-2-462
F-2-463
[3] Butted.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
J6
DSP1
J7
J8
J9
J10
J11
F-2-464
4) Open the ADF carefully, and check to see if the difference between A and B of the original [1] shown is 2 mm or less.
BA
A
B
2mm
2mm
F-2-465
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-466

Adjust the mounting position of the manual feeder registration roller.
1) Loosen the fixing screw [2] of the manual feeder registration roller mounting plate [1], and slide the plate right/left to adjust the mounting angle.
If A>0, slide the mounting plate to the right.
If B>0, slide the mounting plate to the left.
F-2-467
2) When done, tighten the fixing screw of the manual feeder registration roller mounting plate.
3) Set the DIP switch (SW1) on the ADF controller PCB back to its initial configuration.
c. Duplexing Reversal
1) Set the DIP switch (SW1) of the ADF controller PCB as follows:
F-2-468
2) Place a single sheet of A4 or LTR copy paper [1] in the tray.
F-2-469
3) Push the push switch SW2 on the ADF controller PCB twice.
- A press on the push switch (SW2) will cause the machine to pick up the original and stop it on the copyboard glass (normal direction of rotation). Another
press will cause the machine to turn over the original and stop it on the copyboard glass.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
J6
DSP1
J7
J8
J9
J10
J11
F-2-470
4) Open the ADF with care, and check to see that the difference between A and B of the original [1] is 2 mm or less as shown in the figure.
A
B
BA
2mm
2mm
F-2-471
5) Close the ADF; then, push the push switch (SW2) on the ADF controller PCB.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-472

If the measurement is not as indicated, adjust the position of the reversal registration roller.
1) Loosen the fixing screw [2] of the reversing registration roller mounting plate [1], and slide the plate left/right to adjust the mounting angle of the registration roller.
If A>0, slide the mounting plate to the left.
If B>0, slide the mounting plate to the right.
F-2-473
F-2-474
[4] Horizontal Registration Adjustment

Horizontal registration adjustment is made for the following two:
b. Pick up from the manual feed tray
F-2-475
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-476
3) Open the DF unit with care, and check to make sure that C of the original [1] shown in the figure is as indicated:
T-2-5
Original size
C
3.1+/-1mm
LTR
11.9+/-1mm
A4
F-2-477
4) Close the DF unit; then, push the push switch (SW2) on the ADF controller PCB once.
If the dimension is not as indicated, adjust the position of the original tray.
1) Loosen the 2 tray fixing screws [1], and adjust the position of the original tray [2].
F-2-478
If C>3.1 mm for A4 or 11.9 for LTR, move the original tray toward the rear.
If C>3.1 mm for A4 or 11.9 for LTR, move the original tray toward the front.
2) When done, tighten the original tray fixing screw.
3) Set the DIP switch (SW1) on the ADF controller PCB to its initial configuration.
F-2-479
2) Open the manual feeder tray [1], and place a single sheet of A4 or LTR copy paper in the tray.
F-2-480
F-2-481
[3] Butted.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-482
4) Open the ADF with care, and check to see that C of the original [1] is as indicated.
T-2-6
C
3.1+/-1mm
F-2-483
If the dimension is not as indicated, adjust the position of the manual feeder tray.
1) Loosen the manual feeder tray fixing screw [1], and adjust the position of the manual feeder tray [2].
F-2-484
If C>3.1 mm, move the manual feeder tray toward the rear.
If C<3.1 mm, move the manual feeder tray toward the front.
2) When done, tighten the manual feeder tray fixing screw.
3) Set the DIP switch (SW1) of the ADF controller PCB back to its initial configuration.
[5] Adjusting the Original Stop Position
Adjust the original stop position for the following:
a. pickup from the original tray
b. pickup from the manual feeder tray
F-2-485
F-2-486
- A press on the push switch (SW2) once causes the machine to pick up the original and stop it on the copyboard glass.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-487
4) Open the ADF with care, and check to be sure that D of the original [1] is 11 +/-1 mm. Then, close the ADF with care.
11
1mm
F-2-488
5) Adjust the original stop position using the push switches (SW3, SW4) on the ADF controller PCB.
A press on each switch causes the original stop position to shift by 0.5 mm. When done, push the push switch SW2.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-489
T-2-7
Switch
SW3
right
Switch
SW4
left
SW4
SW3
F-2-490
[1] Original
To shift the stop position to the left by 1 mm, press the push switch (SW4) twice (i.e., 1/0.5 = 2); then, press the push switch SW2.
F-2-491
2) Open the manual feeder tray [1], and place a single sheet of A4 or LTR copy paper [2] in it.
F-2-492
[3] Butted.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-493
4) Open the ADF carefully, and check to make sure that D of the original [1] is 11 +/-1 mm.
- Close the ADF carefully.
11
1mm
F-2-494
5) Adjust the original stop position using the push switch (SW3, SW4) on the ADF controller PCB.
A press on each switch will shift the original stop position [1] by 0.5 mm.
When done, push the push switch SW2.
J16
J15
J1
J14
J2
J13
J4
CB1
SW1
J5
J12
IC8
SW4SW3SW2
J3
DSP1
J6
J7
J8
J9
J10
J11
F-2-495
T-2-8
Switch
SW3
right
SW4
left
SW4
SW3
F-2-496
To change the stop position to the left by 1 mm, push the push switch (SW4) twice (1/0.5 = 2), and press the push switch SW2.
next step.
F-2-497
[ range -30 to 30 : -3 to + 3 % ]
4) Attach the DF controller cover.
Attach the following labels.
- prohibitted usage label AB (FC6-0983)
- prohibitted usage label A (FC6-0998)
- prohibitted usage label inch/A (FC6-0984)
- prohibitted usage label inch/AB (FC6-0984)
- service label (FL2-3447)
2.43 Reader Unit (every 1,000,000 (Stream scan)+200,000 (Fixed)

0013-3113
iR7086
1. Items to Replace
- reader unit A(FM2-3193)
- reader unit inch/A(FM2-3192)
- reader unit inch/AB(FM2-3194)
2-1. Removing the reader unit
F-2-498
2) Remove the tow angle guide plates [3].

Bend over the rubber covers [1].
- 2 screws [2] each
[1]
[3]
[2]
[1]
F-2-499
3) Slide the DF unit to the rear, and lift it to detach.

- 3 knurled screws [1]
F-2-500
[1]
[2]
F-2-501

[1]
F-2-502

- 4 screws (M4x30) [2]
[2]
[1]
F-2-503

- 2 connectors [2]
[2]
[1]
[2]
F-2-504
- 7 screws [2]
[1]
[2]
[2]
[2]
F-2-505

- 2 screws [2]
[1]
[2]
F-2-506
[1]
F-2-507
[1]
F-2-508

[1]
[2]
[2]
[3]
[3]
F-2-509
[1]
F-2-510
[1]
F-2-511
7) Remove the reader unit [1].
[1]
F-2-512
4. Adjustment Procedure
If you have reattached the DF unit, perform the following basic adjustments in strict sequence:
1 height adjustment
2 right angle adjustment
3 magnification adjustment*1
4 horizontal registration adjustment*1
5 lead edge registration adjustment*1
6 hinge pressure adjustment
7 white level adjustment*1
*1: Performed using the host machine's service mode.
[1] Adjusting the Height
1) Keeping the DF unit closed, check to be sure that the left front/rear adjusting roll [1] is in contact with the reading glass [2].
[1]
[2]
F-2-513
Note
Turn on the scanning lamp using the host machine's service mode to facilitate the work: COPIER>FUNCTION>MISC-R>SCANLAMP.
[If Not in Contact]
If the left front/rear height adjusting roll [1] is not in contact with the reading glass [2], turn the fixing screw [3] found at the top of the left hinge to adjust.
[3]
F-2-514
10mm
[2] Adjusting the Right Angle

Here, the angle of the original feed direction of the DF unit is adjusted in relation to the scanner of the host machine.
1) Using an A4 or LTR sheet of paper, prepare a test chart.
10mm
10mm
10mm
F-2-515
[1] Right angle

1) Place the test chart in the DF unit, and make a copy.
2) Check the angle of the image along the lead edge of the copy. Refer to area A of the figure.
[A]
F-2-516
3) Loosen the 2 knurled screws [1] found at the front of the right hinge unit.
4) Bend up the rubber cover [2] found at the rear of the right hinge unit, and loosen the fixing nut [3] and turn the bolt [4] (w/ hex hole) to adjust.
[2]
[4]
[3]
[1]
F-2-517
If A>B (less than 90 deg), turn it clockwise.

If A<B (90 deg or more), turn it counterclockwise.
5) When done, tighten the nut, and fix the screw [3] (w/ hex hole) in place.
6) Make a copy of the test chart once again, and check the copy to make sure that the right angle is correct.
If the following image has appeared (i.e., skew) after adjusting the right angle, perform the registration skew removal as follows. The foregoing is usually
enough to ensure the correct right angle.
F-2-518
7) Remove the screw [1], and lightly tighten it in the screw hole [2].
[1]
[2]
F-2-519
If A>B,
Move the plate [1] up to adjust.
If A<B,
Move the plate [1] down to adjust.
8) After the adjustment, tighten the screw [1] in its initial hole.
9) Make a copy of the test chart once again, and check to ensure the correct right angle.
[3] Magnification Adujustment
next step.
F-2-520
[ range -30 to 30 : -3 to + 3 % ]
[4] Adjusting the Horizontal Registration
Note
If the image is not as indicated after adjustment made using the host machine's service mode, adjust the side guide position of the ADF original pickup tray.
a. Making Adjustments Using the Host Machine's Service Mode
1) Place the test chart in the original pickup tray, and make a copy at 100% magnification.
2) Put the test chart over the output of step 1), and check to make sure that the following is true:
A</=1mm
B</=1mm
F-2-521
4) Make the following selections to change the setting: COPIER>ADJUST>ADJ-XY>Y-DF.
[unit: 0.1 mm]
(range of adjustment: -30 to 30)
5) Make a copy of the test chart once again, and check to see that the image is as indicated.
b. Adjusting the Side Guide Plate Position (slide guide) of the ADF Original Pickup Tray
1) Open the feeder cover, and detach the inside cover.
2) Retach the cover [2].
[2]
[1]
F-2-522
3) Loosen the mounting screw [1], remove the screw [2] from the positioning hole, and lightly tighten it in the adjusting long hole [3].
If A>1 mm, move the volume unit [6] toward the front.
If B>1 mm, move the volume unit [6] toward the rear.
[1]
[4]
[2]
[3]
F-2-523
4) Move the original width volume unit [4] toward the front or the rear to adjust.
5) Tighten the screw [1] that has been lightly tightened and the screw [3] fitted in the adjusting long hole.
6) When done, attach the cover.
7) Make a copy of the test chart, and check to see that the image is as indicated.
[5] Adjusting the Lead Edge Registration

1) Place the test chart in the original tray, and make a copy at 100% magnification.
2) Check dimension A to see if the output of step 1) is as indicated with reference to the test chart.
A</=1mm
B</=1mm
F-2-524
4) Make the following selections to change the settings: FEEDER>ADJUST>DOCST.
If A >/=1 mm, increase the value (i.e., to increase the margin).
If B>/=1 mm, decrease the value (i.e., to decrease the margin).
[unit: 0.5 mm]
(range of adjustment: -30 to 10; -5 to +5 mm)
5) Make a copy of the test chart once again to make sure that the image is as indicated.
[6] Adjusting the Hinge Pressure
1) Open the DF unit, and measure its height in terms of when it stops to close.
2) Check to see that the height measured in step 1) is between 10 and 20 cm.
1. If 10 cm or less,
Using a hex wrench, turn it counterclockwise to adjust.
2. If 20 cm or more,
Using a hex wrench, turn it clockwise to adjust.
Note:
Service Tool
hex wrench (8 mm; CK-0540)
10 20cm
F-2-525
[7]White Level
1) Place A4 or LTR paper on the copyboard glass, and close the machine.
Make sure that the paper is not too small. Otherwise, white level may not be adjusted.
2) Make the following selections on the Service Mode screen to bring up the Adjustment screen: COPIER>FUNCTION>CCD.
3) Touch [DF-WLVL1] to highlight.
In response, the machine runs an auto adjustment session, and will indicate 'OK!' if it ends normally.
5) Remove the paper from the copyboard glass, and place it in the original pickup tray of the machine.
6) Press [DF-WLVL2] on the touch panel to highlight.
In response, the machine will run an auto adjustment session (duplexing stream reading).
8) Press the Reset key twice to end service mode.
Attach either one of the following labels:
- prohibitted usage label A(FC5-3057)
- prohibitted usage label inch/A(FC5-3056)
- prohibitted usage label inch/AB(FC5-3056)
- service label (FL2-5188)
2.44 Vertical path roller assembly and Relay path guide (every 3,000,000 pickup
operations), Unit Replacement
0013-7760
iR7105 / iR7095 / iR7086 / iR7095P / / /

1 Parts to Replace
- Relay path guide unit (FG6-2313)
- Vertical path roller unit (FG6-1975)
1) Remove the lower right cover of the copier [1].
Loosen the screw [2].
Remove two screws [3].
[2]
[1]
[1] [2]
F-2-526
2) Disconnect the connector [1].
[1]
F-2-527
3) Remove the relay path guide unit [1] along with the sensor.
1 screw [2]
[1]
[2]
F-2-528
4) Remove the vertical path roller unit [1].

1 E-ring [2]
[1]
[2]
F-2-529
2.45 Right door (Lower) unit (every 3,000,000 pickup operations), Unit Replacement
0013-8218
iR7105 / iR7095 / iR7086 / iR7095P / / /

1 Parts to Replace
- Right door unit (lower, FM2-4874)
1) Remove the lower right cover (rear) [1].
1 screw [2]
[2]
[1]
F-2-530
2) Lift up and then remove the right door (lower) unit [1].
[1]
F-2-531
Jun 20 2006

Replacement Manual For Durability Enhancement Parts: Ir7105/7095/7086 Series

Încărcat de

Informații document

Titlu original

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

Replacement Manual For Durability Enhancement Parts: Ir7105/7095/7086 Series

Încărcat de

Drepturi de autor:

Formate disponibile

Replacement Manual for Durability

COPYRIGHT 2001 CANON INC.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item of reference assisting the understanding of the topic in question.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

Chapter 1 Replacement Parts

1.1 Durability enhancement parts list (Single parts replacement case)

iR7105 / iR7095 / iR7086 / iR7095P / / /

Lines are printed in an output image.

A smeared image or a short in the

Noise, uneven density at regular

BELT, DRIVE, PAPER PICK-UP

-0109 is displayed. (Jam Code:

A pickup jam occurs.

Uneven density occurs at regular

Misfeeding or a jam occurs due to

A failure occurs in web feeding or

-010C is displayed. (Jam Code:

A scratch on the roller or defective

A scratch on the roller or defective

-020A, 020B, or 010F is displayed.

Misfeeding, a jam, uneven density at

A blurred image or registration

E020/E025 is displayed. White stripes

E020 is displayed. White stripes are

Cleaner drive unit

Drum drive unit

Main drive unit

Toner leaks from the cleaner.

Waste toner pipe unit GEAR, 26T

Developer drive unit PULLEY

Pick up main drive

Vertical path unit

Misfeeding (0109/0118: delay jam,

Misfeeding (0109/0118: delay jam,

Fixing Feeder Unit

GUIDE, PRETRANSFER, LOWER

GUIDE, PRETRANSFER, UPPER

Variation in lead edge registration

-Transportation jam (0209/010C) that

A distorted image (lack of parallel

A defective image (defective

A smeared image or a short in the

A line scratch occurs on the drum, and

-0110 is displayed. (Jam Code:

-0109 is displayed. (Jam Code:

ROLLER, SPONGE, DUPLEXING

-020F is displayed. (Jam Code:

GUIDE, LEFT DECK,

GUIDE, LEFT DECK,

Right deck pick up unit

-0102 is displayed. (Jam

The lifting plate in the deck

-0102 is displayed. (Jam Code:

Noise occurs because the one-way

Noise, misfeeding, jam, or skew

Lifter drive unit

3K left pick up unit

The lifting plage in the deck is not

Cassette pick up unit