Documente Academic
Documente Profesional
Documente Cultură
2004-09-13
11:38:04
Maintenance Manual
AK 200 S / AK 200 ULTRA S
05.2006
CM
MY
CY
CMY
GAMBRO
Maintenance Manual
2:4
2:4
2:5
2:8
2:23
2:23
2:26
2:26
2:24
2:25
2:27
2:29
2:1
Maintenance Manual
General
To ensure proper operation of the AK 200 S /
AK 200 ULTRA S, a qualified service technician
must perform a complete series of preventive
maintenance procedures at regular intervals.
The maintenance and calibration information
that you need to use is provided in this manual.
2:2
Maintenance Manual
Test equipment
Test equipment needed to perform maintenance
Test equipment:
Tolerance:
Manufacturer:
Conductivity measurement
Pressure measurement
0.1 mS/cm
2mmHg to 200mmHg
1% beyond 200mmHg
If BPM is installed:
0.8mmHg
0.2C
0.5%
5 ml
N/A
MESA, IBP
MESA, IBP, Druck
Gambro
K40169001
Gambro
K40158001
Gambro
K40158002
K40158003
K40158004
K13983002
Temperature measurement:
Digital Voltmeter
Measuring glass
Blood leak Calibration
Cover
Gauge pin kit for blood pump rollers
(including three different pins)
Gambro Order
number:
MESA, IBP
Fluke
N/A
N/A
N/A
Gambro
Gambro
Gambro
K22151001
100900141
pH 7 100810001
pH 9 100810002
K22281001
K19049001
* If installed
2:3
Maintenance Manual
Base-kit
Monitor
BM/FM
AC/DC
5, 6
FM
7
7
8
9
10
11
12
13
14
15
16
16
17
18
FM
FM
FM
FM
FM
FM
FM
FM
FM
FM
FM
FM
FM
FM
Denomination
Air filter
Air filter
O-ring for BiCart- and SelectCart holder,
upper and lower.
O-ring for ultrafilter holders
Square-ring for ultrafilter holders
Filter BiCart holder, upper and lower (50m)
Filter SelectCart holder, lower (50m)
Filter after the SelectBag holder (50m)
Filter heating vessel (250m)
V-ring heating vessel
Membrane for internal pressure regulator
Membrane for non-return valve
Sample port for 6 mm tube
Sealing ring (Inlet unit - heating vessel)
Ring (Inlet unit - heating vessel)
Sealing for infusion port
Label
Part no.
K11503001
K18891001
Qty
3
1
100319008
100319029
K14920001
K16538C
K16538C
K16538C
K14944001
100318086
K40153001
K17989001
K20219002
K07994001
K08227001
K18184001
K24092001
4
2
2
1
1
1
2
1
1
1
1
1
1
1
Note!
As a complement to the Base-kit, two additional
kits are available; A- and B-kit.
2:4
Maintenance Manual
Base-kit
OK Kommentare
OK Kommentare
5. Change the upper and lower O-rings in the
BiCart holder.
2
3
1
o-ring
OK Kommentare
OK Kommentare
2
3
1
o-ring
OK Kommentare
OK Kommentare
2:5
Maintenance Manual
Base-kit
o-ring
o-ring
squarering
OK Kommentare
8. Change the upper and lower filters on the
BiCart holder (50 m).
OK Kommentare
9. Change the lower filter on the SelectCart
holder (50 m).
OK Kommentare
11. Change the filter for the heating vessel
(250 m).
OK Kommentare
12. Change the V-rings in the heating vessel.
OK Kommentare
2:6
OK Kommentare
Maintenance Manual
Base-kit
OK Kommentare
13. If ULTRA: Change the membrane for the
internal pressure regulator.
OK Kommentare
OK Kommentare
OK Kommentare
18. Mark month and year for the next scheduled
preventive maintenance. Attach the label to
the rear cover of the machine.
10
05
06
OK Kommentare
07
08
09
OK Kommentare
10
05
06
07
08
09
2:7
Maintenance Manual
Base-kit
OK Kommentare
2. Check that the screws for the hose clamps on
the water inlet and drain tube are tightened.
OK Kommentare
4. Check that the screw for the infusion stand is
tightened.
OK Kommentare
5. Perform the Protective Earth Test (PET)
according to instructions available in
HCEN12190, Electrical safety inspections for
AK-machines.
OK Kommentare
OK Kommentare
2:8
Base-kit
Maintenance Manual
OK Kommentare
TP9
TP10
TP11
TP14
TP6
TP8
TP12
TP13
TP17
TP18
TP22
TP15
TP16
TP21
TP19
TP20
E01342007
1074
TP3
TP2
OK Kommentare
7. Check the protective earth resistance in FM.
Measure between TP 7 (Z0VL) on the Power
distribution board and the earth point on the
back plate. Measure in M, should be
> 1 M . The machine must be empty and
switched off during measurement.
TP4
TP3
TP1
TP2
TP7
TP8
TP5
TP6
E01345009
OK Kommentare
2:9
Base-kit
Maintenance Manual
9. BPM-test
Note!
Following text is valid for machines equipped with
the SunTech blood pressure module (K24274001).
For machines equipped with the Colin blood pressure module (K23564001), refer to HCEN9291,
revision 07.2005 for technical and maintenance
information about BPM.
OK Kommentare - 9.1
OK Kommentare - 9.3
OK Kommentare - 9.2
OK Kommentare - 9.4
2:10
Base-kit
Maintenance Manual
10.2 Press
10.3
INSERT EMPTY REFERENCE TUBE
Press SET key when ready
OK Kommentare
10.4 The calibration is now performed automatically and the calibration factor is written into
the EEPROM.
10.5 The calibration value is now shown on the
information display:
READY BLOOD
XX
LEVEL
Confirm
to confirm.
OK Kommentare
2:11
Base-kit
Maintenance Manual
LEVEL DETECTOR
BM 5
11.2 Press
11.3 Insert a filled drip chamber. It is recommended that both the water and the drip
chamber have a temperature of approx.
37 C. Make sure that the level detector and
drip chamber are dry and clean. If possible,
the drip chamber shall be from the same
type of bloodline as will be used during
treatment.
OK Kommentare - 11
Level =
Transmit =
OK Kommentare - 12
Batt =
11.5 The calibration is now performed automatically and the calibration factor is written
into the EEPROM.
11.6 The calibration value is now shown on the
information display:
READY
LEVEL
XX
TRANSMIT
YYY
Confirm
2:12
Maintenance Manual
Base-kit
OK Kommentare - 13
= Measuring
2:13
Maintenance Manual
Base-kit
14.1 Press
BM 1
OK Kommentare - 12
zero leve =
2:14
BM 2
OK Kommentare - 15
zero level =
Base-kit
Maintenance Manual
16.1 Press
BM 3
OK Kommentare - 16
zero level =
OK Kommentare - 17
OK Kommentare - 18
2:15
Base-kit
Maintenance Manual
19.1 Press
FM 7
20.1 Press
FM 8
OK Kommentare - 19
Zero level =
2:16
OK Kommentare - 23
Zero level =
Maintenance Manual
Base-kit
21.1 Press
FM 9
FM 10
OK Kommentare - 21
Zero level =
OK Kommentare - 22
Zero level =
2:17
Maintenance Manual
Base-kit
23.1 Press
FM 11
24.1 Press
FM 12
OR
OK Kommentare - 23
Zero level =
2:18
OK Kommentare - 24
Zero level =
Maintenance Manual
Base-kit
Press
tion routine.
Check the blood leak detector limits 0 and
100 10.
Calibrate if necessary (see chapter
calibration for details).
27. Check the water level in the heating vessel,
should be approximately 1cm above the
centerline, adjust if necessary.
OK Kommentare - 25
OK Kommentare - 28
OK Kommentare - 26
OK Kommentare - 29
OK Kommentare - 27
OK Kommentare - 30
2:19
Maintenance Manual
Base-kit
38.1 Press
500 ml/min.
38.2 Choose
38.3 Press
or
and switch to
38.4 Connect the dialyzer coupling to the conductivity cell on the reference instrument.
38.5 Adjust venous pressure to +100 mmHg and
TMP to +400 mmHg.
38.7 Press
OK Kommentare - 31
OK Kommentare - 32
OK Kommentare - 33
pressure regulator.
38.8 Adjust the pressure regulator to
+55 mmHg 5 mmHg.
38.9 Press
OK Kommentare - 37
OK Kommentare 38
OK Kommentare - 34
OK Kommentare - 35
OK Kommentare - 36
2:20
Maintenance Manual
Base-kit
OK Kommentare - 39
2:21
Maintenance Manual
Base-kit
OK Kommentare - 25
40. Check that the overload protection on the
heparin pump is working.
41. Check the arterial clamp by attaching the
calibration tube set into the arterial clamp.
Enter priming mode and create a level
detector alarm to get the clamp closed. Apply
a pressure of 600 mmHg. Check that the
pressure does not fall more than 30 mmHg in
15 seconds.
42. Check the venous clamp by attaching the
calibration tube set into the venous clamp.
Enter priming mode and create a level
detector alarm, by lowering the level in the
drip chamber, to get the clamp closed.
Apply a pressure of 600 mmHg.
Check that the pressure does not fall more
than 30 mmHg in 15 seconds.
43. If installed: Check the battery backup by
disconnecting the mains plug. Let the machine run for at least 1 minute.
Note! This is not a capacity test of the
backup batteries. Instructions how to perform a capacity test of the backup-batteries,
refer to chapter Calibration in AK 200 S /
AK 200 ULTRA S Service Manual.
OK Kommentare - 41
OK Kommentare - 42
OK Kommentare - 43
OK Kommentare - 44
OK Kommentare - 45
2:22
A-kit
Maintenance Manual
Monitor
FM
FM
FM
FM
FM
FM
FM
FM
FM
FM
Denomination
Pick-up tube (red)
Pick-up tube (blue-white)
Dialyser connector set (blue)
Locking ring (Dialyser connector)
Dialyser connector set (red)
Conical filter
O-ring for conical filter
Nipple
Non-return valve
Washer, blood pump rotor
Part no.
K13467002
K13467001
K14082002
K22591001
K14081002
L50824001
100319046
K13736001
K17978001
K07316001
Qty
1
1
1
2
1
1
1
1
1
4
Note!
All parts in the A-kit are possible to exchange
without opening the dialysis machine.
2:23
Maintenance Manual
A-kit
5 mm
OK Kommentare - 1
2. Change the pick-up tube B (blue-white).
OK Kommentare - 2
3. Change the dialyser connector set blue and
the locking ring.
OK Kommentare - 4
5. Change the non-return valve on the water
inlet tube.
OK Kommentare - 5
6. Add/change the washers for the blood pump
rotors.
5 mm
OK Kommentare - 3
2:24
OK Kommentare - 6
A-kit
Maintenance Manual
Nuts
5 mm
= Measuring
OK Kommentare
OK Kommentare - 2
OK Kommentare - 3
OK Kommentare - 4
2:25
Maintenance Manual
B-kit
2:26
Step
Monitor
FM
FM
3
4
4
5
6
7
8
9
9
FM
FM
FM
FM
BM
BM
BM
BM
BM
Denomination
Spike kit BiCart- and SelectCart holder
(PEEK lower)
Complete valves:
FOVA, DIVA, TAVA, BYVA, DRVA
BCVA, TPVA, PBVA
Recirculation valve (complete)
Silicon tube (3x2mm)
Silicone tube 2x1,5
Santoprene tube
Venous pressure line (complete)
Arterial pressure line (complete)
System pressure line (complete)
Pump tube (air pumps)
Strap (air pumps)
Part no.
Qty
K21557006
K15235A
K15514002
100312032
100312166
100312141
K21353A
K15145001
K21358A
K22114001
100314015
1
7m
1m
2m
1
1
1
3
3
B-kit
Maintenance Manual
OK Kommentare
2. Change following complete valves:
FOVA, DIVA, TAVA, BYVA, DRVA, BCVA,TPVA
and PBVA.
OK Kommentare
OK Kommentare
OK Kommentare
OK Kommentare
OK Kommentare
2:27
Maintenance Manual
B-kit
OK Kommentare
OK Kommentare
OK Kommentare
2:28
Maintenance Manual
B-kit
OK Kommentare
OK Kommentare
OK Kommentare
2:29
2.2
Slutkontrol
OK
Fejl/kommentarer/udskiftninger/mlinger
St X
OK
Fejl/kommentarer/udskiftninger/mlinger
St X
1 Udfr elsikkerhedstest
St X
St X
2.2.3 Servicemrkat
OK
Fejl/kommentarer/udskiftninger/mlinger
St X
OK
Fejl/kommentarer/udskiftninger/mlinger
St X
OK
Fejl/kommentarer/udskiftninger/mlinger
St X
1 Pst FV mrke
2.2.4 Slutbemrkninger
1 Skriv eventuelle slutbemrkninger
2.3
Reservedelsforbrug
1 Reservedelsforbrug samt pris
2.4
Tidsforbrug
Time(r)
2.5
Dato
Underskrift