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QUALITROL 509ITM-100
QUALITROL 509ITM-200
QUALITROL 509ITM-300
Intelligent Transformer Monitor
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Legal
Information in this document is subject to change without notice. This document is provided to purchasers of Qualitrol
products for use in the installation, operation and servicing of such products. No other use, nor any reproduction,
distribution or the making of any derivatives of this document is authorized, without the express prior written permission of
Qualitrol.
Qualitrol endeavors to ensure the accuracy and quality of its published materials; however, no warranty, expressed or
implied, is provided. Qualitrol disclaims any responsibility or liability for any direct or indirect damages resulting from the
use of the information in this manual or products described in it. Mention of any product or brand does not constitute an
endorsement by Qualitrol of that product or brand.
This document was originally composed in English and was subsequently translated into other languages. The fidelity of
subsequent translations cannot be guaranteed. In case of conflict between the English version and another language
version, the English version takes precedence.
2008 QUALITROL Company LLC, an ISO 9001 system certified company. All rights reserved. Information subject to change without notice.
All trademarks are properties of their respective companies, as noted herein. IST-099-1.
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Contents
Contents
Hardware Instructions.................................................................................... 1
Overview ...................................................................................................................1
QUALITROL 509 Series Intelligent Transformer Monitor .................................................1
About Qualitrol...................................................................................................................2
About These Hardware Instructions ..................................................................................2
Installation ................................................................................................................7
Location and Mounting ......................................................................................................7
Installing the Hardware................................................................................................7
Mounting Styles ...........................................................................................................9
Power Supply ..................................................................................................................10
Heater Option ..................................................................................................................11
RTD Input Modules .........................................................................................................11
CT Input Module..............................................................................................................12
AC Voltage Input Module ................................................................................................13
Tap Position Input Module (509ITM-300) ........................................................................13
Potentiometer Input Module ............................................................................................14
DC Voltage Input Module ................................................................................................15
Current Input Module.......................................................................................................15
Dry Contact Closure Input Module ..................................................................................17
Powered Contact Closure Input Module..........................................................................17
Output Contacts ..............................................................................................................18
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Operation ................................................................................................................21
Automatic Operation........................................................................................................21
Viewing Channels or Viewing Mode Scrolling ...........................................................21
MENU Mode ..............................................................................................................21
Program Mode...........................................................................................................24
Software Instructions................................................................................... 29
General Information ...............................................................................................29
Connecting to the 509 ITM.....................................................................................29
Installing/Running the Software............................................................................29
Desktop Menu Window ..........................................................................................30
File Menu.........................................................................................................................31
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Hardware Instructions
Overview
QUALITROL 509 Series Intelligent Transformer Monitor
The QUALITROL 509 Series Intelligent Transformer Monitor (509 ITM) for Liquid-Filled
Transformers offers microprocessor technology and advanced digital signal processing to
accurately assess the health and performance of oil-filled transformers.
The 509 ITM can be tailored to suit the application. This complete transformer monitoring
system can monitor up to eight total parameters, such as:
Winding Temperatures
Ambient Temperatures
Winding Current
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Eight, Form C adjustable relays to operate cooling equipment, signal alarms, and
provide trip functions, depending on transformer conditions
The device is easy to install and use. It is designed to be mounted outdoors, with a heater
available inside the enclosure, in a transformer control cabinet, and it is powered by a
universal power supply of 90 - 264 V AC 47 - 63 Hz single-phase power or 40 - 290 V DC. It
comes with a user-friendly, computer-aided setup software that can be supplied with nonintrusive, easy-to-retrofit sensors.
About Qualitrol
Qualitrol has been a leader in supplying pressure, liquid level, and temperature controls
since 1945. As an ISO 9001 System-certified company, we are committed to providing
quality and reliability, both in our products and in our service.
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Modules
The modules comprising the 509 ITM include:
CT Input Module
CT Input Module
The CT Input Module is used to monitor winding temperatures, winding currents, motor
currents of LTCs, or fan currents. The input to the module is a clamp on the CT, provided by
Qualitrol, which has an input range of 0 - 5 A, 0 - 10 A, or 0 - 20 A, other ranges are
available, and an output of 0 - 0.333 V AC, can be used as the input to the CT Input Module.
If this module is used for winding temperatures, the scaling is in the range of -40 - 200 C;
for anything other than temperature, the range is scalable to a maximum of 99999.9 C.
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Installation
Location and Mounting
Installing the Hardware
1. Unpack the 509 ITM.
2. Check that all of the materials on the packing slip are included.
3. Make four holes on the transformer panel for installation of the monitor.
Important:
Note the mounting differences between the enclosure style and the panel-only style.
Important:
Ensure that the sensor type matches the input designator labels on the
509 ITM dust cover.
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Note:
CAUTION: The loops must be connected to the isolated analog input to avoid
potential damage to the 509 ITM.
7. If required, connect the current output loops, TB2-1 through TB2-8.
8. Connect the RS-485 communications to TB2-9 through TB2-13.
4-wire: TB2-9 through TB2-12; signal ground on TB2-13, not an earth ground
9. Connect the input power, TB1-14, 15, and earth ground to TB1-16.
CAUTION: Installing power outside of the recommended input range will damage
the unit.
10. Energize the 509 ITM.
The monitor briefly displays Qualitrol and the version of the board firmware.
Important:
The following operation can cause the alarm output state to change.
Note:
Relays that have been configured with the test lockout feature enabled will not
operate, but the corresponding LED will light.
12. Upon commissioning the 509 ITM, do the following steps to reset the maximum and
minimum values:
(a) Press MENU.
(b) Scroll to the View Maximum Value column (see menu flowchart).
(c) Press RESET.
(d) Scroll to the View Minimum Value column.
(e) Press RESET.
(f) Press MENU.
When the test is complete, the monitor defaults to the scrolling mode, cycling consecutively
through the display of each input. You are now ready to use the remote software which is
found on the documentation CD-ROM, to view, change, or modify the settings of the
509 ITM to meet your requirements.
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Power Supply
Supply power is applied to Terminal Block TB1 terminals 14 and 15. For DC input, positive
voltage is applied to terminal 14, and ground or negative voltage is applied to terminal 15.
Chassis ground is applied to terminal 16, as shown in the Power Supply Connection figure.
This non-metallic enclosure does not automatically provide a common grounding lug.
Grounding must be provided as part of the installation, and it must be in accordance with the
requirements of the National Electrical Code (NEC) or any international code that is in effect.
For the optional 5 kV Impulse Unit supply power is applied to Terminal Block TB12 terminals
1, 3, and 5, as shown in the Power Supply Connection for 5 kV Impulse Unit figure.
The power supply has an internal removable fuse (the 5 kV Impulse Unit has no internal
fusing). If it becomes necessary to replace this fuse. The fusing must be replaced with the
same type and rating that was originally installed. Failure to do so may impact warranty
issues.
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Heater Option
If the Enclosure or Panel Mount monitor is supplied with the Heater Option, the supply
power, 120 or 240 V AC, as specified when ordering, is applied to Terminal Block TB1
terminals 1 and 17, as shown in the Heater Option Connection figure.
Qualitrol recommends that the heater circuit be installed with a fuse for safety and protection
purposes. The fuse is the responsibility of the installer. The rating of the heater is 120 V AC
and 100 W. A 240 V AC heater uses two of these heaters in a series, for a total of 200 W.
Qualitrol recommends installing a slow-blow fuse rated at 1.25 or 1.5 A, at 600 V.
CAUTION: RTD wiring should be continuous, and the shield drain lead must be
grounded only at the instrument.
The monitor uses a compensation scheme for the RTD cable connection. The three-wire
connection compensates for the resistance of the connecting wires.
If you are upgrading an existing Qualitrol device, or if the RTD you have installed is a fourwire RTD, DO NOT connect the fourth wire in parallel with the third wire, this will adversely
affect the compensation scheme.
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Note:
Due to dimensional and mounting variations, the RTD, well, and connector must be
ordered separately and are available from Qualitrol.
CT Input Module
For each CT Input Module, one standard clamp on the CT, TRA-017-X, is required to
calculate winding temperature or currents. Input the current range as specified.
Pull the supplied Qualitrol clamp on CT Sensor apart and place the wire which carries the
current to be sensed, into the CT opening. Push the CT sensor back together and check that
it is fully engaged. As shown in the CT Input Connections figure, connect the output wires of
the clamp on CT to the terminal board.
CT Input Connections
The Qualitrol clamp-on CT sensor comes with 20 feet of cable. While it is not recommended
to run the wire longer than 20 feet, if the application requires a longer distance, splice the
longer cable as close to the clamp on sensor as possible. This replacement cabling should
consist of shielded twisted pair wire.
Note:
Because the CT sensor is isolated from the transformer, the burden is so small it can
only be measured in a laboratory. For all practical purposes, the burden sensed by
the transformer is zero.
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CAUTION: Wiring should be continuous, and the shield drain lead must be
grounded only at the instrument.
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Output Contacts
Nine isolated sets of normally open/normally closed output contacts, for Output Relays 1 - 8
and the System State Output Relay, are provided for controlling cooling equipment,
sounding an alarm, or operating remote breaker coils. Each set is capable of switching
115/230 V AC, 30 V DC @ 10 A, and the sets are accessed on Terminal Block TB1, see the
Relay Wiring figure for the Enclosure and Panel Mount monitors.
Refer to the Software Instructions for configuring the relays controlling signal, as
failsafe/non-failsafe, time delay, and other features.
Refer to the back cover of the 509 ITM for configuration and identification of the output
contacts for each relay. Note that each relay is shown in the non-powered state.
Relay Wiring
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CAUTION: All remote output signals are independent, variable current loops, driven
by the system power and designed to drive a resistive load, such as a
current meter. They cannot be grounded or tied together.
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Communications
The monitor comes equipped with digital communication capabilities. A four-wire, RS-485
connection is located on the back of the monitor. See the Four-Wire RS-485 Connection
figure. If the operator is using a two-wire, RS-485 connection with the 509 ITM, short
TXD+(B) with RXD+(B), and TXD-(A) with RXD-(A), then connect the two-wire, RS-485 as
an A/B system. There is also an option for a fiber optic connection. This option has been
tested using both the Black Box fiber optic modem line driver #ME540A-ST and the Dymec
line/repeater #5846-F-ST. See the Optional Fiber Optic Connection figure for the connection
to this option. The RS-485 connection may be used with the Qualitrol Remote Software
Package and other available protocols. Refer to the Software Instructions and the 509
Communications Manual, IST-073-2, for a complete description of these features. For
specific options and/or options for a special communications protocol, contact Qualitrol or
our authorized representative.
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Operation
Automatic Operation
Viewing Channels or Viewing Mode Scrolling
Power Up
When power is applied to the 509 ITM, it automatically begins to monitor the input and
controls the output, based on the factory configuration that was specified by the customer.
At power up, the display will Auto Scroll through all of the parameters being monitored at a
frequency of one every two seconds.
MENU Mode
Viewing Channels
(See the Appendix for an example of the menu structure.)
Auto Scroll, MENU, View Mode Scrolling
Press MENU to move the display out of Auto Scroll and into Viewing Mode. The Up and
Down Arrows (or ENTER) will move you individually through each parameter being
monitored. If no key activity takes place for 60 seconds, the monitor automatically reverts to
Auto Scroll, or press MENU again to revert back to Viewing Mode Scrolling.
Viewing Max Readings
MENU, View Mode Scrolling, Right Arrow
From Viewing Mode, press the Right Arrow twice. The Up and Down Arrows (or ENTER) will
move you through the maximum values, as well as the time and date of each parameter
being monitored. Press RESET to reset all of the maximum readings. If no activity takes
place for 60 seconds, the monitor automatically reverts to Auto Scroll, or press MENU again
to revert the system back to Viewing Mode Scrolling.
Note:
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Note:
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Note:
If more than one cooling mode is active, the user should view all of the values before
resetting them because, when pressed, RESET will clear the entire maximum and
minimum current values once it is pressed.
If enabled, a current value will activate the alarm, but it is possibleto enter the MENU Mode
and reset the active current values to their average learned value. When moving down the
cooling mode column, the operator will view a window for each active cooling bank that
reads: COOLING CURRENT CMX <RESET>. While viewing that window, press RESET to
cause the inrush current value and the running current value of only this particular cooling
bank to restore the average values as present values. This feature is in place in the event
that the operator knows of a failure or has fixed a failure and wishes to stop the alarm until
the cooling system can engage again and measure new values. By pressing MENU, the
operator can exit the MENU Mode.
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Functional Specifications
Universal; 90 - 264 V AC, 47 - 63 Hz and 40 - 290 V
DC; (<35 watts)
Power Supply
Front Panel
and Interface
Input
Parameters
Display:
Status Indicators:
Controls:
UV stabilized polyester
Accuracy:
Temperature:
Current:
DC Current Loops:
0 - 1 and 4 - 20 mA DC
DC Voltage:
0 - 100 mV DC and 0 - 10 V DC
AC Voltage:
Potentiometer:
Open/Closed
Switch Contact
(powered):
Tap Position:
0 - 1, 0 - 5, 0 - 10, -5 - +5, -10 - +10, 0 125 V DC or non-powered; Resistor bridges of 40 2500 (1% acc, 100 ppm)
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Control/Alarm Contacts:
Diagnostics Alarm:
Heater Control:
One relay
Remote (SCADA)
Outputs:
Data Communications:
Immunity
Environment
Dielectric Isolation
(High-Pot):
Surge Withstand
Capability:
IEEE C37.90.1
Conducted/Radiated
Emissions:
IEC 61000-6-1
Conducted/Radiated
Radio Frequency
Immunity:
IEC 61000-6-2
Safety:
IEC 61010-1
Temperature Range:
-40 - +72 C
Storage Temperature:
-50 - +85 C
Humidity:
90% non-condensing
Vibration:
Shock:
Weatherproof
Enclosure:
Weight Approximately:
Terminal Connectors:
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Software Instructions
General Information
The software for the QUALITROL 509 ITM Series Monitor runs on a personal computer
(PC) that connects to the 509 ITM with an RS-232/USB or RS-485 cable for monitoring,
simulation, calibration, and setup. You must do the initial setup through the RS-232/USB
connection on the front panel of the monitor. After that, you can use either the RS-232/USB
or the RS-485 connection. Qualitrol recommends that you use a RS-232 male-to-female DB9 extension (not a null) shielded cable or a USB-to-USB cable suitable for substation
environments.
Note:
Throughout these instructions, the software for the QUALITROL 509 ITM Series
Monitor is also referred to as the remote software, because it allows you to
communicate remotely with the 509 ITM.
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The software automatically loads a default communications data file named default.qco
when it opens the Desktop Menu window. This file must be located in the same directory as
the remote software.
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File Menu
The File pull-down menu provides several options for selecting a communications file.
Open
Save
Save As...
Close
Closes all applications and communications with the 509 ITM, and
closes the Desktop Menu window. The Save Communication Setup
window displays if any communications parameters have been
changed and not saved before the Close command.
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Each 509 ITM has an assigned address that allows multiple 509 ITMs
to be used with a common communication link. The factory default
configuration has an address of 00. Select the correct address from the
pull-down menu.
Baud Rate
The baud rate on your PC must be the same as that on the 509 ITM
monitor with which you are communicating. The range is 1,200 38,400. The default is 19,200. Select the correct baud rate from the
pull-down menu. If the baud rate is unknown, it is possible to view it on
the LCD display of the 509 ITM. Enter the MENU Mode and go to the
Change Settings column (see the MENU Mode section).
COM1 - COM4
Allows you to select the serial communications port on the PC. The
default is COM1. Select the communication port that the serial port is
connected to on your PC.
Modem
Allows you to connect remotely with a 509 ITM installed with the
Qualitrol modem. See Remote Communications Using the Modem for
operating instructions.
Off line
You can run the software offline without being connected to the
509 ITM.
1. With no communications to the 509 ITM established, click the Off
line check box.
2. Establish communications with the 509 ITM.
3. Type demo into the Password field of either the Setup - Customer
or Setup - Factory application section.
The Setup window opens and displays the available features. This
feature is useful during training or to learn how the product functions
when there is no 509 ITM available.
Important:
Connect/
Disconnect
Buttons
TX and RX
Note:
Close All
Button
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Is the cable a straight-through cable (not a null) and is it securely connected to the PC
and the 509 ITM?
Is the cable connected to the same COM port displayed in the Desktop Menu
Communications?
Does the 509 ITM device address match the selection in the Desktop Menu
Communications Address field?
Does the 509 ITM service port baud rate match the baud rate in the Desktop Menu
Communications? The default baud rate is 19,200 baud.
Important:
If the ITM 509 service port was reconfigured to another baud rate, the Desktop
Menu Communications baud rate must match the new configuration.
RETRY Button
IGNORE Button
ABORT Button
Simulator
Factory
Calibrator
User Setup
Allows you to configure the 509 ITM, including setup of cooling control,
alarms, communications, and other features.
Factory Setup
Allows the factory to configure the 509 ITM. This tool is not accessible
to the user.
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Password
Each tool requires a password. Passwords are set at the factory, but
you can change them when you are in the tool. The factory set
passwords are:
Monitor
111111
Simulator
111111
Calibrator
User Setup
111111
Important:
Start Button
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Opening a Tool
To open any of the 509 ITM software tools, do the following:
1. Establish communications with the 509 ITM.
2. From the Desktop Menu window, enter the correct password for the tool you wish to
start.
Note:
3. Click [Start].
There are eight control buttons on your PC screen: Test, Reset, Menu, Enter, Up, Down,
Left, and Right. These buttons are activated by clicking on them with the left mouse button.
Activating a button in this way has the same effect as pressing the same button on the
509 ITM monitor itself. See the Operation section of the Hardware Instructions for specific
information on the control and operation of the 509 ITM.
Click [Close] to exit the tool.
Note:
The actual 509 ITM continues to operate when the Monitor tool is closed.
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Important:
While the simulation is active, the actual field signals are not being monitored.
If you have Trip functions connected to the 509 ITM, you can activate them in
simulation mode.
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Note:
If you make no changes to any of the input signals for more than 3 minutes, the
simulation ends automatically. Whenever any button is pressed, the 15-minute timer
resets.
Important:
All channels, except for the Potentiometer and Tap Position Input modules,
are calibrated at the factory. Under normal operation, they will not need to be
calibrated again. Qualitrol recommends having a separate password for this
tool to prevent accidental loss of calibration.
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Important:
The Set input signal to field displays the value of the external signal that
must be applied to the module terminals. For the RTD Input Modules, the
input signal is expressed in terms of degrees C. If you continue the calibration
procedure without inputting the correct excitation (stimulus) signal, you will
overwrite the calibration with invalid data. This will cause the monitor to
malfunction.
5. After you have entered the input signal on the terminal block and it is stabilized, click
[Next] to accept the value in the Set input signal to field.
Note:
All channels require at least a two-step calibration procedure. (The Tap Position
Module requires every position to be calibrated.) The [Next] button changes to
[Finish] for the second step in the procedure. If you want to return to the previous
step, click [Back].
6. Enter the value for the second input and click [Finish]. The calibration of this channel is
complete.
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Export
Export As...
Allows you to save the current calibration in a newly specified file for
future use.
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Note:
You can save configurations as files, which you can use to restore settings or to preconfigure before connecting to the 509 ITM. See Importing and Exporting
Configuration Files.
When you open the User Setup tool, the User - Setup window displays. When you open the
Factory Setup tool, the Factory - Setup window appears. The windows for both tools are the
same and allow for a specific subsystem to be configured.
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Displays the fields for Serial number, Manufacturing date, and the last
Configuration date of the 509 ITM. The Configuration date field
displays when the 509 ITM was last updated.
Model Type
System Index
Displays the system buttons required to set up and view the parameters
of the 509 ITM.
Note:
If you have:
a 509 ITM Model 200, the Cooling Monitor and Initialize
Cooling Monitor buttons appear in the System Index
a 509 ITM Model 300, the Load Tap Changer and View LTC
Values buttons appear in the System Index
[Data Logger]
[Event Recorder]
[Cooling System Monitor]
[Load Tap Changer]
[View LTC Values]
[Cooling Monitor Initialization]
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System Settings
The System Settings window opens when you click [System Settings] from the Setup
window. This window allows you to set the configuration for the items displayed in the
different sections of the window.
More Information
Password Setup
Installed Features
Display Setup
Heater Setup
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Passwords consist of one to six alphanumeric characters, and they are case-sensitive.
The password for the User Setup tool is also the password used to enter the
modification section of the MENU Mode from the front panel of the 509 ITM.
The password for the Factory Setup tool must be different from the other tool
passwords. This is a precaution to prevent users from accidentally entering the
calibration section of the monitor.
There is a hierarchy to the password system. The password for the User Setup tool will
also work in the Monitor and Simulator tools, even if they have different passwords.
This is because all of the passwords can be changed in the User Setup tool, so it is
treated as the master password.
When passwords are changed in the Password Setup tool, the user must enter the
new password values the next time the tools are opened.
There are five Password fields and five corresponding Verify fields. The Password fields
accept the password values for the associated tools. The Verify fields are used to check the
corresponding password.
Note:
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Note:
The time and date values can also be changed along with the front panel operations.
Current PC
Time
Displays the current time of the PC that is connected to the 509 ITM
when the Time and Date Setup window is opened. This value is not
continuously updated. The current time of this PC is loaded into the
509 ITM when you click [Load]. If the Current PC Time value is not
correct:
1. Adjust the PC clock to the correct time.
2. Click [Load] on the System Settings window.
3. Continue with the setup procedure.
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Allows you to adjust for a difference in time zones between the location of
setup and the location of the installed 509 ITM. If the two locations are
the same, set the value to 0. Otherwise, select the appropriate number of
hours, positively or negatively, to provide for a correct time at the
installation location. For example, if the setup is done in New York and
the installation is in California, set the Time Zone Difference to -3 hours.
Current PC
date
Displays the current date of the PC that is connected to the 509 ITM
when the Time and Date Setup window is opened.
Displays the current values for the date, time, and time zone in the
509 ITM.
Display Setup
This section of the System Settings window allows you to adjust the contrast and intensity of
the 509 ITM Display.
Brightness
The slider adjusts the intensity of the back light of the display. You also
have the option to disable the back light.
Contrast
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Heater
Function
Heater
Setpoint
Allows you to set the temperature at which the Heater is energized. The
Heater energizes when the internal temperature of the 509 ITM drops
below the setpoint value.
Heater
Hysteresis
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Communications
The Communications Setup window opens when you click [Communications] from the Setup
window. This window allows you to configure the 509 ITM communications ports displayed
in the different tabs of the window.
More Information
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Type
Indicates the type of signaling hardware used for the Service Port. This
field is for informational purposes only.
Baud Rate
Configures the baud rate that is used to communicate over the RS-232
Service Port at the front panel. The default value is 19,200 baud. The
Desktop Menu software automatically configures the PC's COM port with
the correct parameters for communicating with the Remote Software.
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Type
Indicates the type of signaling hardware used for the Main Port. This is
an information-only field.
Installed
Protocols
Note:
Protocol
Address
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Selects the desired baud rate for the Main Port communications protocol.
The default value is 19,200.
Number of
Data Bits
Selects the desired number of data bits for the Main Port
communications protocol. The default value is 8.
Parity
Selects the desired type of parity for the Main Port communications
protocol. The default is none.
Number of
Stop Bits
Selects the desired number of stop bits for the Main Port communications
protocol. The default value is 1.
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Indicates the type of signaling hardware used for the Expansion Port.
This field is for informational purposes only.
Expansion
Port is
Installed
Indicates if the Expansion Port is installed. Only the factory can control
this feature.
Modem is
Connected
Indicates if the Modem is connected. Only the factory can control this
feature.
Cancels all changes made in this window and returns you to the Setuo
window.
Load Button
Loads all communications parameters from the PC into the 509 ITM. All
new communications parameters take effect only after the 509 ITM
hardware has been reset.
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Input Modules
The Input Module Setup window opens when you click [Input Modules] from the Setup
window. The 509 ITM has up to eight input modules. The types of available modules are
described in the Modules section of the Hardware Instructions.
To begin, click the tab of the input module that you want to configure. The Input Module
Setup window displays for the selected input module.
More Information
Module
Custom Scaling
CT Current Parameters
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Input Module
Number
Indicates the input module number that is being configured. This field is
for informational purposes only.
Input Module
Type
Indicates what module type was installed in this corresponding site of the
509 ITM. This is designated at the factory according to the input module
that was ordered and installed. If the module type indicates "undefined,"
there is no physical module installed in that location.
Input Module
Function
Input Signal
Name
Identifies the input module name. The name can be changed and can
consist of up to seven alphanumeric characters. This name will also
appear on the 509 ITM LCD display, along with its input signal value.
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Use Custom
Scaling
Indicates that custom scaling is defined for the input signal. If the check
box is checked, you must specify three additional parameters for the
input:
Custom Units Label field allows the user up to three characters for a
unit of measure, for example, ppm, RH, %.
Low-End Value field is the scaled minimum value for the
corresponding minimum input value.
High-End Value field is the scaled maximum value for the
corresponding maximum input value.
Custom Units
Label
If the Use Custom Scaling field is checked, the 509 ITM uses this label
instead of the default label defined by the Input Module Type field. This
label can consist of up to three alphanumeric characters.
Low-End and
High-End
Scaling
Values
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CT clamp-on
sensor Rating
Indicates the maximum rating of the CT clamp-on sensor used with this
module, for example, 10 Amp, 30 Amp). You can read this rating from the
clamp-on sensor. When selecting the sensor value, make sure that:
the maximum rating of the sensor value is greater than the current it
will be sensing. This will prevent saturation.
the sensor value is as close to the maximum current reading as
possible. This will optimize the resolution.
CT ratio
(2 fields)
Provides the parameters needed for CT Current Scaling. The left field
identifies the true current, such as winding or bushing, being sensed by
the instrumentation or metering CT. The right field identifies the
secondary or output of the instrumentation or metering CT that will be
used with the 509 ITM Clamp-On CT Sensor.
Example: If the Instrument CT on the transformer has a ratio of 1200 : 5
Amps, the two CR ratio fields are set to CT Ratio = 1200 : 5. The clampon sensor is on the 5 Amp circuit and now acknowledges that the 5 Amp
are passing through the CT to scale the current to the 1200 Amp range.
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The checked box indicates which winding calculation method is active. Click either method
to open the corresponding setup window.
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More Information
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Input module
number
Displays the input module number for which the simple CT,
Temperature scaling parameters are being configured.
Input signal
name
Displays the user-assigned name of the signal for which the simple CT,
Temperature scaling parameters are being configured.
Oil
Temperature
Adder
Allows you to select one of the available RTD Input Modules. The
selected RTD Input Module will be the liquid temperature measurement
that is added to the winding curve simulation, for example, top oil
temperature.
Winding Rise
Temperature
Allows you to set the number of degrees that the winding temperature will
be over the oil temperature (delta T) at nominal load for the transformer.
You can calculate this parameter from the transformer heat run test
reports by subtracting the oil temperature at nominal loading from the
winding temperature at nominal loading. If you cannot obtain the heat run
report, contact the transformer manufacturer for these values.
Current
Factor
Displays the value measured at the clamp-on CT sensor of the 509 ITM
at nominal loading of the transformer.
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Allows you to set the time constant for the temperature rise of this
winding. The time constant is defined as the time it takes the winding
temperature to reach 63.2% of its final value for a given current input.
Note:
Oil rise
temperature
Allows you to set the temperature rise value of the transformer oil at
nominal load. This is derived from the Transformer Heat Run Report by
taking the value of the Oil Rise Temperature field over ambient at
nominal load, and subtracting the ambient test temperature.
Oil Rise Temp = (Oil Rise Temp over Ambient - Ambient Temp)
Oil time
constant
Allows you to set the time constant for the temperature rise of this
winding. The time constant is defined as the time it takes the winding
temperature to reach 63.2% of its final value for a given current input.
Note:
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More Information
Upper Fields
TransLifeTM
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Upper Fields
TransLifeTM
Upper Fields
This section of the Advanced CT Temperature Scaling Setup window includes the fields
described below.
Input module
number
Displays the input module number that is being configured with the
advanced CT, Temperature scaling parameters.
Input signal
name
Oil
temperature
adder
Allows you to select the RTD Input Module that is the selected liquid
temperature measurement being added to the winding rise, for example,
top oil.
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Cooling Relay
(3 fields)
Allows you to input the relay number that controls the cooling system for
each cooling stage.
Example: Relay 2 controls fan bank 1, Relay 3 controls fan bank 2, and
Relay 4 energizes the oil pump.
Current
Factor
(4 fields)
Allows you to enter the measured current that the clamp-on CT will sense
on the secondary side of the instrumentation or metering CT for each
current stage at nominal loading.
Example: A 30/40/50 MVA Single-Phase Transformer at 132 - 32 kV
with a CT 2000/5 A at its secondary side, which is the winding to be
configured.
In ONAN mode: 30 MVA / 32 kV * 5/2000 = X
In first cooling mode: 40 MVA / 32 kV * 5/2000 = X
In second cooling mode: 50 MVA / 32 kV * 5/2000 = X
Note:
Winding Rise
Temperature
(4 fields)
Allows you to set the temperature gradients (delta T) for each winding at
each cooling stage. This value is the winding temperature rise over the
specified liquid temperature for that given current factor. The liquid
temperature will typically be the top oil temperature measurement. The
509 ITM accepts a maximum of 70 C for the temperature gradient.
You can calculate the winding rise value from data in the transformer
heat run report. The winding rise gradient is the winding rise temperature
over ambient minus the oil rise temperature over ambient.
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Winding Time
Constant
(4 fields)
Note:
For OFAF (forced oil; forced air fans and pumps): 1.8
For ODAF (directed forced oil and forced air): 2.0
Allows you to enter a time constant for each of the four cooling modes.
The time constant is defined as the time required to reach 63.2% of the
final winding temperature rise for a specific load increase. The winding
temperature reaches its final value for a given load in approximately five
time constants.
You can program the 509 ITM for up to four cooling modes, including natural
convection. If there are less than four cooling modes, the unused rows should match
the last configured row. Do not enter zeroes as a value.
TransLifeTM
This section of the Advanced CT Temperature Scaling Setup window includes the
parameters that are required if you want to use the Critical Forecast section of the
TransLifeTM Setup. If you are not using the Critical Forecast feature, leave these parameters
at the default values.
The fields in this section are described below.
Oil Rise
(4 fields)
Allows you to set the temperature rise value of the oil of the transformer
at nominal load. This is derived from the Transformer Heat Run Report
by taking the Oil Rise Temperature over ambient at nominal load and
subtracting the Ambient Test Temperature.
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Allows you to set the time constant for the temperature rise of this
winding. The time constant is defined as the time it takes the winding
temperature to reach 63.2% of its final value for a given current input.
Note:
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Output Relays
The Output Relay Setup window opens when you click [Output Relays] from the Setup
window. This window displays the tab array of the eight relays with the Relay 1 tab being
selected. By selecting the different tabs, you can index through the relay array.
To begin, click the tab of the output relay that you want to configure. The Output Relay
Setup window displays for the selected input module.
More Information
Relay Tabs
Relay Control
Seasonal Setpoint
Matrix Controlled
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Relay 1 Relay 8
The tabs at the top of the window allow you to select which relay to
display for setup.
System Status
Relay
Note:
Relays that are not in Test Lock Out mode are also actuated
when the system relay is actuated.
Relay Control
This section of the Output Relay Setup window includes the fields described below.
Relay Number
Enabled /
Disabled
Allows you to enable or disable the relay function. If the relay is disabled,
it remains in the non-energized state (the normally closed and common
contacts are shorted together, while the normally open and common
contacts are open).
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Important:
Relay
Condition
No Power to
Monitor
Monitor
Energized
< Set Point
Monitor
Energized
>= Set Point
Loss of Power
to Monitor
Non-failsafe
NC - C
NC - C
NO - C
NC - C
Failsafe
NC - C
NO - C
NC - C
NC - C
When you press the TEST switch on the display panel of the 509 ITM,
the monitor executes a test cycle of all the relays in the system. The test
actuates each relay for one second starting with relay one and finishing
with relay eight. The test continues until all the relays in all the relay
modules are cycled.
There might be situations when you do not want the relays to actuate. In
these situations, use the Test Lock Out switch function. By setting Test
Lock Out to ON when you press the TEST switch, the LED
corresponding to the relay illuminates, but the relay does not change
states.
Important:
Latching
On: The relay remains in the actuated state even after the controlling
signal no longer exceeds the setpoint value. The relay can only be
released if you press the RESET switch while the controlling signals
do not meet the setpoint conditions.
Off: The relay actuates and de-actuates according to the output of
the Control Signal Matrix table and other function settings.
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Actuate On
Errors
On: If any of the control signals in the Control Signal Matrix table
have sensor errors, the relay actuates.
Off: If a control signal has an error, it is not used in controlling the
relay. The status of the other control signals controls the relay.
Actuation
Delay
Allows you to enter the amount of time the actuation of the relay will be
delayed after the control signals have continually exceeded the setpoint
values. (Range: from 1 second - 10 hours).
Matrix
Controlled
versus
Cooling / LTC
Controlled
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Seasonal
setpoint
installed
Seasonal
function
Configure
Button
Opens the Seasonal Setpoint Setup window that allows you to configure
the Seasonal Setpoint feature.
You can adjust the setpoint to compensate for changing seasonal
weather conditions. For example, for the warmer summer months when
the cooling system is not efficient, you might want to enter a Seasonal
Setpoint value of 70 C for a cooling bank that is normally set to actuate
at 80 C at other times of the year.
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End Date: Select the Month and Day when the Seasonal
Setpoint is discontinued. Normal setpoint operation resumes the
day after this date.
2. Click [Load].
Ambient
temperature
forecast
installed
Forecast
function
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Opens the window that allows you to configure the Ambient Temperature
Forecast feature. This window provides a common path for setting the
values of the Ambient Temperature Forecast feature for all eight relays.
This function measures the ambient temperature for a specified amount
of time and allows you to adjust the setpoint for relay operation during
forecasted periods of high temperatures. This feature is similar to the
seasonal setback option except that the seasonal setback is used for a
specific period of time, such as summer, while the ambient temperature
forecast is used for a specific condition, for example, a heat wave.
If the ambient temperature exceeds the number of the Threshold Value
for more than the number of Exceeded Hours during the Measurement
Period, the system substitutes the forecast override setpoint for the
setpoint in the Control Signal 1 column.
Example: In the Ambient Temperature Forecast Setup window, the
following parameters are entered:
Controlled By: Ambient probe in Input Module 5
Measurement Period: 120 hours (5 days)
Exceeded Hours: 12 hours
Threshold Value: 30 C
Forecast Override Setpoint: 50 C
If at any time during a rolling 120 hour time period the ambient
temperature exceeds 30 C for a total of 12 hours, the setpoint for
Column 1 of the relay matrix is 50 C.
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Note:
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Important:
Do not enable the exerciser for any relay that controls a trip function.
Enabled /
Disabled
Exercise time
Allows you to set the number of minutes that the relay remains actuated
when the cycle time is reached. The range is 0 - 60 minutes.
Cycle time
Allows you to set the amount of time between each exerciser actuation.
The range is 0 - 14 days.
Start time
Allows you to set the time of day that the exerciser starts to run once the
cycle time is completed. The range is 0 - 23, in military time format.
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Control
signal X
(4 fields)
Allows you to select up to four input modules, relay states, and/or fiber
optic probes, the measured values of which, when compared to the
setpoints, actuate or de-actuate the relay according to the logic of the
matrix.
Setpoint
(4 fields)
Hysteresis
(4 fields)
Actuation
direction
(4 fields)
Select up to actuate the relay when the input signal becomes greater
than the setpoint value.
Select down to actuate the relay when the input signal becomes less
than the setpoint value.
Example: You could use the up actuation direction for rising temperature
values and the down actuation for alarming on low oil level values.
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Allows you to enter a math function in each of the three available fields.
The first and third fields allow the math functions or, and, and minus.
The second field allows only or and and. The minus function(s) are
first evaluated in the matrix math expression. Otherwise, the overall
equation is evaluated from left to right.
Example: If the Matrix table is set up as:
Control
Signal
1
or
Control
Signal
2
or
Control
Signal
3
minus
Control
Signal
4
Cancels any changes made and returns you to the Setup window.
Load Button
Saves all the settings from this window to the ITM 509 and returns you to
the Setup window.
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Output Loops
The Output Loops Setup window opens when you click [Output Loops] from the Setup
window. This window allows you to configure the four current loop output channels.
The 509 ITM is equipped with four software selectable 0 - 1 mA or 4 - 20 mA (0 - 10 mA on
request) outputs to provide information to Supervisory Control & Data Acquisition (SCADA)
systems or remote indications. You can configure each output to send data from any of the
inputs or send a derived calculation, such as:
To begin, click the tab of the output loop that you want to configure. The Output Loops Setup
window displays for the selected output loop.
More Information
Loop Parameters
Custom Range
Loop Controlled
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Output Loop
Loop function
Loop type
Note:
Custom Range
This section of the Output Loops Setup window allows you to select the value range for the
current loop output.
Example: An RTD measures temperatures from -40 - 120 C. You select an output of 4 - 20
mA and a custom range of 0 - 100. For temperature measurements of:
Use Custom
Range
Minimum
Maximum
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The fields in this section of the Output Loops Setup window are described below.
Control
Signal 1, 2, 3
(3 fields)
Allows you to select the input module(s) that will control the current loop
output.
Math
Expression
Allows you to select the math expression(s) used for selecting maximum
values or difference measurements corresponding to the output current
loop value.
Bank Switching
The Bank Switching Setup window opens when you click [Bank Switching] from the Setup
window.
This window configures the cooling circuit management feature. This feature provides a
method for evenly spreading the wear of cooling equipment between two or more different
cooling groups.
Example: If Relay 1 activates a cooling group at 60 C, and Relay 2 activates another
cooling group at 75 C, the first group will be used more extensively than the second group.
By periodically switching the relay functions, the wear is spread evenly between the two
groups.
To set up the Cooling Circuit Management section of the Bank Switching Setup window:
1. Determine two relays to be exchanged.
2. In the entry field for the first relay, select the second relay from the drop-down field.
3. In the entry field for the second relay, select the first relay from the drop-down field.
Example: If you want to bank switch Relays 2 and 4, select Relay 4 in the Relay 2 field,
and select Relay 2 in the Relay 4 field.
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You can bank switch more than two relays in a loop, but this can only be accomplished if the
bank switching loop is closed or completed after the setup. This means that the last relay of
the bank switching loop must select the first relay of the loop.
Example: If Relay 2 selects Relay 4, and Relay 4 selects Relay 6, you must set up
Relay 6 to select Relay 2.
The bank switching is accomplished by exchanging all the matrix controls of the selected
relay with the one selecting it. This occurs at midnight each night so if you were to view the
relay settings on any two consecutive days, you would notice the changes.
Important:
Relays that are assigned to alarm with the 509ITM-200 Cooling Monitor
feature or the 509ITM-300 Load Tap Changer Monitor feature should not be
used in bank switching.
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TransLife
The TransLifeTM Setup window opens when you click [TransLifeTM] from the Setup window.
The TransLifeTM feature provides detailed information for up to three winding temperatures
of the transformer.
To begin, click the TransLifeTM tab that you want to configure. The TransLifeTM Setup
window displays for that tab.
More Information
TransLifeTM Control
Consumed Life
Critical Forecast
Temperature Profiler
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TransLifeTM
Enable /
Disable
Winding
Temperature
Input Module
#
Ambient
Temperature
Input Module
#
Allows you to select the number of the RTD Input Module that will
measure the ambient temperature.
Oil
Temperature
Input Module
#
Allows you to select number of the RTD Input Module sensors that will
measure the oil temperature.
Load Current
Input Module
#
Allows you to select the number of the current input module sensors that
will measure the current load of the selected winding.
Note:
Note:
Note:
This field is only required if you are using the Critical Forecast
feature. It is not required for the Consumed Life or Temperature
Profiling features.
This field is only required if you are using the Critical Forecast
feature. It is not required for the Consumed Life or Temperature
Profiling features.
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Life
Consumption
Formula
Variables
Notes
Temperature ( C)
-11.269 6328.8
110
-11.968 6328.8
95
-11.804 6328.8
98
-13.391 6972.15
101
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87
Present Loss
of Life Rate
Displays the consumed life rate of the winding at this instant in time.
Example: If the Unity Hot Spot Temperature is 110 C and the winding is
reading exactly 110 C, the present loss of life rate is 1.00.
Loss of Life in
the Last Hour
Loss of Life in
the Last Day
Total Loss of
Life
Displays the total loss of consumed life for the transformer. If the
consumed life is known, this value can be preset for transformers that are
already commissioned.
Remaining
Life Left
(From 20 YRS)
Displays the value of the Total Loss of Life field based on a 20 year
assumed life.
Operating
Hours
Displays the operating hours of the 509 ITM. You can preset this number.
Critical Forecast
This section of the TranslifeTM Setup window allows you to set up the Critical Forecast
feature. For the present loading conditions, the Critical Forecast can predict how long it will
take the winding temperature to reach a given critical temperature.
Before you use the Critical Forecast feature:
Check that values are entered in the Oil Rise Temperature and Oil Time Constant
fields for the winding temperature input module. See Winding Temperature Setup for
more information about these parameters.
Check that input modules are selected in the Ambient Temperature Input Module #
and Oil Temperature Input Module # fields in the TransLifeTM Control section of the
TransLifeTM Setup window.
If the winding temperature is to be measured directly with a fiber optic probe, check
that a CT, Current input module is selected in the Load Current Input Module # field
in the TransLifeTM Control section of the TransLifeTM Setup window.
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Critical
Temperature
(3 Range
fields)
Allows you to enter three temperature values for monitoring the time it
takes for the winding temperature to reach the present load conditions.
Time to
Critical
Temperature
(3 Range
fields)
Displays the time calculated for the winding temperature to reach the
critical setpoint values, given the present loading, oil/winding
temperatures, and ambient conditions.
If the number displayed is 0.00 hours, the winding temperature has
already reached the critical point. If 99.9 hours are displayed, the winding
temperature will never reach the critical point, given these loading
conditions.
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Unity
Temperature
Temperature
Legends
12
Temperature
Range Fields
Graph Button
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Data Logger
The Data Logger Setup window opens when you click [Data Logger] from the Setup window.
The Data Logger can store the data of up to 20 signals. These signals can be any of the
following types:
relay status
The Data Logger Setup window includes the fields described below.
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Chan #
Enabled
Signal Name
Allows you to select the signal to be monitored for data logging. For input
modules and fiber optic probes, this is the present measurement value.
For relays, this is the actuation status.
Store Rate
Allows you to select the rate at which the data is logged into memory, in
minutes (M) or hours (H). The pull-down menu provides the following
logging period rates: 1 M, 5 M, 30 M, 1 H, 4 H, 12 H,
or 24 H.
Sample Rate
Allows you to select the rate at which the data is sampled, in minutes (M)
or hours (H). By sampling at a higher rate than the store rate, you can
maximize the number of measurements while minimizing the amount of
data logging memory space.
The sample rate is used in conjunction with the sample type to:
1. Take the maximum, minimum or average of the measurement.
2. Log the measurement value at the store rate.
Important: Never set the sampling rate slower than the store rate.
Sample Type
Allows you to select how the sample value is stored. The pull-down
window provides the options of average (ave), minimum (min), or
maximum (max). If you set the value to max, the maximum value that
is sampled during a store rate is kept for logging. The same is true if you
select a min or ave sample type.
Sample period
Displays the amount of time the data log can store parameter values
before it will overwrite itself. The software generates this value by
analyzing how many data points are active and at what rate they are
being stored.
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Event Recorder
The Event Recorder Setup window opens when you click [Event Recorder] from the Setup
window.
The Event Recorder can log up to eight user-selectable events. Once an event has
occurred, or if conditions have cleared an event, the event recorder automatically provides a
time stamp and stores the specific event. In addition, if you select the System Snapshot, all
enabled input values and relay statuses are also logged with the specific event.
Other events that are automatically time stamped are:
system power up
memory erase
whenever the remote software is used on the Event Recorder Setup window
More Information
Module
Record Type
Event Trigger
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Event
Recorder
Enabled
Allows you to enable (Yes) or disable (No) the Event Recorder feature.
Event Name
Record Type
This section of the Event Recorder Setup window includes the fields described below.
Allows only the event name, time, and date to be logged into memory
when an event occurs or is cleared.
System
snapshot
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Control
signal X
(4 fields)
Allows you to select up to four sensor inputs, relay status, and/or fiber
optic probes the measured value of which, when compared to the
setpoints, triggers or clears the event according to the logic of the matrix.
Setpoint
(4 fields)
Hysteresis
(4 fields)
Actuation
direction
(4 fields)
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Allows you to enter a math function in each of the three available fields.
The first and third fields allow the math functions or, and, and minus.
The second field allows only or and and. The minus function has the
highest calculation priority, and the matrix reads from left to right for the
remaining operators.
Example:
Control
Signal
1
or
Control
Signal
2
or
Control
Signal
3
minus
Control
Signal
4
Measures the peak inrush and steady-state current of the fan bank and pump motors,
and checks for operation within specified limits. This can detect a jammed or broken
fan or pump motor.
Coupled with RTD sensors, measures the differential temperature on both sides of the
radiators. This can detect a lack of cooling from the system or a loss of efficiency.
Provides an input for a sensor to check the oil flow through the cooling system. This
can detect a broken pump or a blocked line.
Provides the option to alarm on excessive actuations or total run time, indicating that it
is time for preventive maintenance.
All of these functions allow you to maximize the use of the cooling function and help extend
transformer life.
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You must configure and initialize the Cooling System Monitor before it can
operate correctly.
Cooling bank
X
Setup Button
Opens the Cooling Bank Setup window for the selected cooling bank.
More Information
The Cooling Bank Setup window includes all of the parameter settings needed to operate
the cooling monitor system for your particular application. Because you might not know the
appropriate parameter values upon entering the system, the 509 ITM provides a learning
mode. This mode occurs during the 509 ITM initialization process. It allows the monitor to
obtain the parameter values under actual operating conditions and report them back to you.
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Setup
Run Time
Flow Gauge
Differential Temperature
Number of Actuations
Setup
This section of the Cooling Bank Setup window includes the fields described below.
Bank monitor
Bankactuating
relay
Allows you to enter the actuating relay that starts the cooling system.
Example: If the following conditions exist, this variable should be set to
1:
Input Module 1 measures the top oil.
The top oil temperature value controls when the cooling system
begins to operate.
Important:
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Allows you to select the input module number that measures the motor
current from the fans or pumps that start when the bank actuating relay is
actuated.
Important:
Alarm relay
Important:
Cooling bank
Note:
If you disable all the cooling banks, the Cooling Monitor will not be
active, and none of the values will be displayed in the MENU
Mode on the front panel of the 509 ITM.
Relay
operation
Allows you to set the actuation of the relay to either Failsafe or Nonfailsafe. For more information, see Relay Control.
Actuation
delay
Off - The alarm relay changes states when the TEST button on the
front panel of the 509 ITM is pressed.
Allows you to enter the delay time, in minutes, of the actuation of the
alarm relay after any of the active parameters exceed their setpoint.
Note:
Number of Actuations
Run Time
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Average
current value
Maximum
current value
Allows you to enter the setpoint value that actuates the alarm relay if the
steady-state current equals or exceeds the value.
Lower
setpoint
Allows you to enter the lower setpoint value that actuates the alarm relay
if the steady-state current equals or falls below the value.
Actuate alarm
(Yes / No)
Enables (Yes) / Disables (No) the alarm relay actuation if the steadystate current exceeds the setpoint threshold limits.
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Average peak
value
Displays the average inrush current, over time, for the controlling cooling
motor, a value the monitor obtained during the initialization process
(learning mode). This is field is for informational purposes only.
Maximum
peak value
Allows you to enter the setpoint value that actuates the alarm relay if the
peak current, over time, equals or exceeds the value.
Lower
setpoint
Allows you to enter the setpoint value that actuates the alarm relay if the
peak current, over time, equals or falls below the value.
Actuate Alarm
(Yes / No)
Enables (Yes) / Disables (No) the alarm relay actuation if the peak
current, over time, exceeds the setpoint threshold limits.
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Present
actuations
Displays the number of times the bank-actuating relay, which controls the
cooling system, has actuated.
You can view the number and leave it as is, or you can reset or preset
the count by entering a new number.
Alarm at
Allows you to enter the setpoint value that actuates the relay if the
number of actuations equals or exceeds the setpoint threshold limits.
Actuate Alarm
(Yes / No)
Enables (Yes) / Disables (No) the alarm relay actuation if the number of
actuations exceeds the setpoint threshold limits.
Run Time
This section of the Cooling Bank Setup window includes the fields described below.
Present run
time total
Displays the total number of hours that the cooling system has run.
You can view the number and leave it as is, or you can reset or preset
the count by entering a new number.
Alarm at
Allows you to enter the setpoint value that actuates the alarm relay if the
number of run time hours equals or exceeds the setpoint threshold limits.
Actuate Alarm
(Yes / No)
Enables (Yes) / Disables (No) the alarm relay actuation if the number of
run time hours exceeds the setpoint threshold limits.
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Sensor input
module
Allows you to select an input module for sensing the flow of oil in the
cooling system.
Alarm if
Allows you to enter the setpoint value that actuates the alarm relay if the
flow gauge is on or off.
Actuate alarm
(Yes / No)
Enables (Yes) / Disables (No) the alarm relay actuation whether or not
the system detects the oil flow.
Important:
Differential Temperature
This section of the Cooling Bank Setup window includes the fields described below.
Temperature
setpoint
Allows you to enter a temperature value to actuate the alarm relay if the
differential calculation equals or exceeds the value.
Hysteresis
Actuate alarm
(Yes / No)
Enables (Yes) / Disables (No) the alarm relay actuation when the
differential temperature measurement exceeds the threshold limit.
Controlling
difference
calculation
Setup Button
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Erases any changes you have made to this window and returns all
variables to the previous values.
Load Button
Important:
Initializing the Cooling System takes priority over all relay functions, including
the Low Temperature Lockout. If your cooling system controls the pumps, and
the temperature is such that you are concerned about electro-stratification of
the oil, do not initialize the Cooling System.
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Cycle on time
Allows you to enter the number of minutes for the cooling system to
be on while the 509 ITM is learning the system parameters.
Allows you to enter the number of minutes for the cooling system to
be off while the 509 ITM is learning the system parameters.
Test cycles
Allows you to enter the number of times for the cooling system to
cycle while the system is being evaluated. Qualitrol recommends a
minimum of 10 cycles to get a good system average. The minimum
number is 2.
6. Click [Initialize].
The cooling system begins to cycle. The relay controlling the fan/pump motor deenergizes for the time entered in the Cycle off time field. When the time expires, the
relay/cooling system toggles on and off until it reaches the number in the Test Cycles
field. The approximate time to run the initialization cycle can be calculated by:
(((Cycle Time On + Cycle Time Off) * Test Cycles) + Cycle Time Off)
7. Wait for the initialization process to finish.
8. Open the Cooling Bank Setup window again.
The average, maximum, and minimum values for the current are displayed.
9. Using the values from the initialization process, finish filling in the Cooling Bank Setup
window.
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Measures the present tap position, tap counts, make and break currents, motor
actuations, and motor currents. Monitoring the tap count band can alert you to
incorrect loading, while detecting multiple tap counts signifies incorrect operation.
Coupled with RTD sensors, measures the differential temperature of the tap changer
with respect to the main tank. This can detect coking of the tap contacts.
Provides the option of using two alarm priorities to signal if any or all parameters
exceed selected setpoints.
Provides the option to alarm on excessive actuations or total run time, indicating that it
is time for preventive maintenance.
All of these functions allow you to maximize the use of the implementation of predictive
maintenance and help extend the life of the load tap system.
More Information
Required: A Tap Position Input Module to detect tap position. By detecting tap
position, the system can monitor tap counts and tap run time for each position.
For detecting make and break currents for each tap position:
Required: A Current Input Module to measure the steady-state current and the inrush
current of the motor.
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Required: A CT, Current Input Module to monitor the tap changer motor.
More Information
Important:
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Tap Position
Alarm Setup
Tap Count
Load Current
Tap Position
This section of the LTC Monitor Setup window includes the fields described below.
Load tap
changer
monitor
Tap position
module
Allows you to select the installed position of the input module, which
monitors the tap positions. This is a number from 1 to 8.
Total number
of taps
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Tap count
period
Allows you to select the number of hours within which you want to count
the total number of taps. This is a good indication of how much activity
the tap changer detects within a limited period of time. This is selectable
from 1 - 24 hours.
Previous
count/period
Displays the number of tap counts that occurred during the previous tap
count period.
Present
count/period
Displays the number of tap counts that have occurred during the present
tap count period. Upon completion of this tap count period, the present
count becomes the previous count, and a new present count begins.
Motor current
input module
Switch
contact
module 1
Allows you to select the installed position of the switch closure input
module, which detects when the tap changer motor actuates. This is only
if the 509 ITM installation uses a switch or relay contact for the actuation
detection.
Important:
Switch
contact
module 2
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Load current
Allows you to select the installed position of the current input module, if
you are measuring make and break currents of the different tap positions.
Alarm Setup
This section of the LTC Monitor Setup window allows you to configure the alarms for the
LTC Monitor. The purpose of two alarms is to allow for the prioritization of events that might
occur with the LTC Monitor.
Example: If multiple taps occur, or if the motor current exceeds the setpoints, the installation
might require a high-priority alarm. Conversely, preventive maintenance items, such as tap
counts or motor actuations, exceeding the setpoints might be a lower priority.
The Alarm Setup section includes the fields described below.
Clicking [Setup] opens the LTC Alarm Setup - High Priority window.
Clicking [Setup] opens the LTC Alarm Setup - Low Priority window.
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More Information
Motor Actuations
Differential Temperatures
Difference Calculation
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Alarm relay
Allows you to select the relay number that you want to actuate if any of
the selected parameters exceed the setpoint values.
Important:
Relay function
Allows you to enable or disable the relay function. When the relay is
disabled, it remains in the de-energized state.
Relay
operation
Allows you to set the actuation of the relay to either Failsafe or Nonfailsafe. For more information, see Relay Control.
Off - The alarm relay momentarily changes states when the TEST
button on the front panel of the 509 ITM is pressed.
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Allows you to select whether or not to have the relay function latch if the
setpoint is exceeded.
Example: If the motor current exceeds the setpoint, the latched relay
actuates and remains actuated, even when the motor current returns to a
normal operating value. A latched relay may be reset if the actuating
signal no longer exceeds the setpoint and the customer presses the
RESET switch on the front panel of the unit during normal operations
(scrolling display).
Actuation
delay
Allows you to enter the delay time, in hours and minutes, of the actuation
of the alarm relay after the control signal has continually exceeded the
setpoint threshold.
Tap count
setpoint
Allows you to enter the setpoint value that actuates the alarm relay if any
individual tap count equals or exceeds the value.
Actuate alarm
(Yes / No)
Enables (Yes) / Disables (No) the actuation of the alarm relay if the value
in the Tap count setpoint field is exceeded.
Actuate alarm
(Yes / No)
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Allows you to enter the setpoint value that actuates the alarm relay if the
total run time of any individual tap position equals or exceeds the value.
Actuate Alarm
(Yes / No)
Enables (Yes) / Disables (No) the actuation of the alarm relay if the value
in the Tap run time setpoint field is exceeded.
Tap
counts/period
setpoint
Allows you to enter the setpoint value that actuates the alarm relay if the
number of tap counts equals or exceeds the value.
Actuate alarm
(Yes / No)
Enables (Yes) / Disables (No) the actuation of the alarm relay if the
values in the Previous count/period field or Present count/period field
exceed the value in the Tap counts/period setpoint field.
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Last current
value
Displays the last measured steady-state current value of the tap position
motor.
This field is for informational purposes, but it can be used as a guide for
determining the setpoint values in the Upper Setpoint and Lower
Setpoint fields.
Upper
setpoint
Allows you to enter the setpoint value that actuates the alarm relay if the
steady-state current equals or exceeds the value.
Lower
setpoint
Allows you to enter the setpoint value that actuates the alarm relay if the
steady-state current equals or falls below the value.
Actuate alarm
(Yes / No)
Enables (Yes) / Disables (No) the actuation of the alarm relay if the motor
current exceeds the setpoint threshold limits.
Last inrush
value
Displays the last measured inrush current value of the tap position motor.
This field is for informational purposes, but it can be used as a guide for
determining the setpoint values in the Upper Setpoint and Lower
Setpoint fields.
Upper
setpoint
Allows you to enter the setpoint value that actuates the alarm relay if the
inrush current equals or exceeds the value.
Lower
setpoint
Allows you to enter the setpoint value that actuates the alarm relay if the
inrush current equals or falls below the value.
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Enables (Yes) / Disables (No) the actuation of the alarm relay if the
inrush current exceeds the setpoint threshold limits.
Motor Actuations
This section of the High Priority LTC Alarm Setup window includes the fields described
below.
Motor
actuations
setpoint
Allows you to enter the setpoint value that actuates the alarm relay if the
number of motor actuation counts equals or exceeds the value.
Present
counts
Actuate alarm
(Yes / No)
Enables (Yes) / Disables (No) the actuation of the alarm relay if the
number of motor actuation counts exceeds the setpoint value.
Last actuation
time
Displays the measured time of the last tap position motor actuation.
Use this value as a guide for selecting a maximum setpoint time for the
motor actuation to occur before actuating the alarm relay.
Setpoint
Allows you to enter the maximum setpoint time for the motor actuation to
occur before actuating the alarm relay.
Actuate alarm
(Yes / No)
Enables (Yes) / Disables (No) the actuation of the alarm relay if the motor
actuation time exceeds the setpoint value.
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Temperature
setpoint
Allows you to enter a temperature value to actuate the alarm relay if the
differential measurement equals or exceeds the value.
Hysteresis
Actuate alarm
(Yes / No)
Enables (Yes) / Disables (No) the actuation of the alarm relay when the
differential temperature measurement exceeds the threshold limit.
Controlling
difference
calculations
[Setup]
Cancel Button
Erases any changes you have made to this window, returns all variables
to the previous values, and returns to the LTC Monitor Setup window.
Load Button
Enters all variables displayed in the window into the system and returns
to the LTC Monitor Setup window.
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Difference Calculation
The Difference Calculation window opens when you click [Configure] in the Difference
Calculation Setup field of any of the following three windows:
The 509 ITM can manage up to four difference calculations. For each calculation, select two
inputs to measure the required difference temperatures. You can assign any of the
difference calculations to control an output current loop or an output relay.
The fields for this window are described below.
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Input A
Input B
When you are finished with your selections, click [Load]. The difference pair will be assigned
to the selected difference calculation.
Displays an overview of the tap counts, tap run time, and average make and break
currents for each tap position.
Allows you to see which taps have experienced the most life consumption and assists
in scheduling preventive maintenance, thereby aiding system reliability.
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Displays the specific tap position for each horizontal row. This field is for
informational purposes only.
Total tap
counts
Displays the total tap count detected for each tap position.
You have the option of resetting to zero or preloading this value. This is
normally done after replacing taps during system maintenance.
Average make
current
Average
break current
Page Up
Button
Up Button
Center
Button
Returns the display to the 0 tap position in the center of the screen.
Down Button
Page Down
Button
Cancel
Button
Erases any changes you have made to this window and returns all
variables to the previous values.
Load Button
Enters all variables that are displayed in the window into the system.
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System Overview
The QUALITROL 509DW (509 DW) incorporates all the features of the 509 ITM, along with
the ability to measure direct winding temperatures using fiber optic probes and to compare
these measurements to calculated winding temperatures. Once the fiber optic probes are
installed (see IST-096-1 Fiber Optic Installation Guide for details), the 509 DW continuously
measures the probes and incorporates the readings into all the 509 ITM functions. This
allows the direct measurements to be used in the following ways:
The advantage of measuring direct winding temperatures with fiber optic probes over
calculated winding temperatures is that it provides you with actual winding temperature
readings. The disadvantage of this method is that it does not take into consideration
transformer loading, ambient conditions, and oil temperatures. Therefore, you might not
know if the winding temperature values are normal for those conditions or if there is a
reason for alarm.
On the other hand, the calculated winding temperature uses formulas (IEEE and IEC
models) to calculate the winding temperature based on information from the heat run data
and current conditions. In contrast to the direct measurement, this method takes into
account transformer loading, ambient conditions, and oil temperatures. The disadvantage of
this method is that it assumes the transformer is operating as originally specified.
By using these two winding temperature measurement methods, direct probes and
calculated, together, the 509 DW can automatically detect error conditions in the transformer
by using the calculated winding temperature as a benchmark, which would be the ideal
temperature, compared to the direct winding measurement, which reports the actual
temperature.
Note:
Components
Fiber Optic Temperature Probe
The fiber optic probes are designed to be installed directly into the transformer windings.
See the Fiber Installation Guide. The fiber probes, CAB-699-X come in standard lengths
from 4 - 10 meters. Custom lengths are available.
Optical Feedthrough
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bolt-on, PLT-202 -X
weld-on, PLT-201-X
Both styles are capable of having up to 12 optical feedthroughs installed in them. Custom
plates are available.
Junction Box
To protect the optical feedthroughs and extension cables, Qualitrol provides a junction box,
COV-121-1, which covers the outside of the tank wall plate and allows access to the optical
connections cabling.
Fiber Optic Extension Cable
Fiber optic extension cables, CAB-700-X, are used to connect the optical feedthroughs that
are installed in the tank wall plate to the optical hot spot module. These cables come in
varying lengths from 5 - 15 meters. Custom lengths are available.
Optical Hot Spot Module
The optical hot spot module, MOD-638-X, is designed to convert the optical fiber
temperature signal into either a digital signal or an analog current loop value. The signal
conditioner modules can be selected to accept either: 4, 6, or 8 fiber optic probes.
System Setup
Using an optical hot spot module with an analog connection
For 509 DW units using the current loop outputs of the optical hot spot module for
connecting to the 509 DW monitor, each output current loop must have a corresponding
current loop input module, MOD-626-1, installed in the 509 DW. The cabling between the
hot spot module and the 509 DW will come wired, and the jumpers on the current loop input
module will be configured at the factory.
The jumpers on the MOD-626-1 should be set to the following positions:
JP1
JP2
JP3
JP4
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Fiber1
Setpoint 1
Hysteresis 1
Direction 1
Up
Math Expression 1
Minus
Control Signal 2
Math Expression 2
OR
Control Signal 3
Fiber 1
Setpoint 3
-5
Hysteresis 3
Direction 3
Down
Control Signal 4
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The relay delay timer may require a value that would be derived through experience with the
transformer because:
the direct winding measurement will react at a faster rate than the calculated winding
temperature, and
the calculated value is based on data from the original heat run and is heavily
dependent upon the accuracy of this data.
the Direct Measurement minus the Calculate Value falls below -5 degrees.
Important:
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you want to configure a 509 ITM offline and import this configuration at the site
You can save calibration values in files using the File pull-down menu. These files have the
default file extension .qca.
The pull-down menu commands are described below:
Import
Export
Export as...
Allows you to store the configuration in a newly specified file for future
use.
Allows you to print the current configuration file for recordkeeping and
reference.
Print preview
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[Connect]
3. Enter:
Phone Number If the 509 ITM is connected to a phone system, enter the
corresponding phone number in this field. If required, use commas for wait periods.
4. Click [Dial].
The PC modem dials the entered number. If you want to stop the call attempt, click
[Abort].
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cable connections
phone number
When a successful connection is established, the 509 ITM software functions as specified in
these instructions.
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0 - 5 mA
0 - 10 mA
0 - 20 mA
This procedure provides steps for recalibrating the current loop outputs.
You will need the following items to perform this procedure:
509 ITM
Calibration Procedure
1. Connect the computer to the 509 ITM and start the Remote Software.
The Desktop Menu window displays.
2. Click [Connect] and enter the password for the Calibrator tool.
Note:
If you do not know this password, call Qualitrol at 585-586-1515, Ext. 410.
3. Click [Start].
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7. Adjust the slide bar control until the ammeter displays the correct lower calibration value
for the new current loop output range.
Current Loop
Output Range
Lower
Calibration Value
4 - 20 mA
4.80 mA
0 - 5 mA
0.25 mA
0 - 10 mA
0.50 mA
0 - 20 mA
1.00 mA
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9. Adjust the slide bar control until the ammeter displays the correct upper calibration value
for the new current loop output range.
Current Loop
Output Range
Upper
Calibration Value
4 - 20 mA
20.00 mA
0 - 5 mA
5.00 mA
0 - 10 mA
10.00 mA
0 - 20 mA
20.00 mA
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CAUTION: Except for the Potentiometer (Level Gauge) and Tap Position Input
Modules, the input modules of the 509 ITM are calibrated using highly
precise measurement equipment. If you inadvertently try to calibrate the
wrong input module, you might cause the 509 ITM to malfunction.
Calibrate only the Potentiometer input module. When you are finished,
immediately exit the Calibration tool.
If the 509 ITM is not operating correctly, check the wiring before you begin the calibration
procedure.
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2. Click [Connect] and enter the password for the Calibrator tool.
3. Click [Start].
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4. Click the radio button for the input module that displays Potentiometer. In the example
above, this is Input 3.
CAUTION: Check again that you have selected the correct input module before
proceeding. Calibrating any other input module could erase the systems
calibration values and cause the 509 ITM to malfunction.
5. Click [Calibrate].
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6. Adjust the case face until the pointer is set at the minimum position.
Case face adjusted with the pointer (and potentiometer) moved to minimum
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8. Adjust the case face until the pointer is set at the maximum position.
Case face adjusted with the pointer (and potentiometer) moved to maximum
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CAUTION: Except for the Potentiometer (Level Gauge) and Tap Position Input
Modules, the input modules of the 509 ITM are calibrated using highly
precise measurement equipment. If you inadvertently try to calibrate the
wrong input module, you might cause the 509 ITM to malfunction.
Calibrate only the Tap Position Input Module. When you are finished,
immediately exit the Calibration tool.
The voltage across pins 1 and 3 of the input module terminal block should measure
exactly the same as the voltage potential across the Tap Position Resistor Bridge, with
pin 1 being a more positive value than 3.
The voltage across pins 2 and 3 should be equal to or less than the potential between
pins 1 and 3.
If the measurements are not correct, check the wiring before you begin the calibration
procedure.
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2. Click [Connect] and enter the password for the Customer Setup tool.
3. Click [Start].
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5. In the Tap position module field, select the LTC Resistor input module.
6. In the Total number of taps field, enter the correct tap position number.
7. Click [Load].
8. Exit from the Configurator Customer tool.
9. Enter the password for the Calibrator tool.
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11. Click the radio button for the input module that displays LTC Resistor. In the example
above, this is Input 4.
CAUTION: Check again that you have selected the correct input module before
proceeding. Calibrating any other input module could erase the systems
calibration values and cause the 509 ITM to malfunction.
12. Click [Calibrate].
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Important:
Variations in the individual resistor values require that you calibrate every
position of the Tap Position Resistor Bridge, starting with the lowest tap
position. For this reason, the transformer should be offline during the
calibration.
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16. Move the tap position up one tap and click [Next]. Repeat for the entire range of taps.
Important:
Be sure to increment the tap position only once for each increment of the Input
Channel Calibration window.
17. After you set the last tap position, click [Finish] and immediately exit the Calibrator tool.
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In the Simple CT Temperature Scaling Setup window, what is the Oil Temperature
Adder? And where do I get the values for the other three variables?
A:
The Simple Calculation Setup Method, which uses the Simple CT Temperature
Scaling Setup window, calculates the winding temperature of the transformer by
using the oil temperature of the transformer and the load or current running through
the windings. The RTD input module that measures this oil temperature is the Oil
Temperature Adder. The other three variables in this section of the window are:
Winding Rise Temperature
Current Factor
You can determine the values for these variables from the Transformer Test Report
that is included with the transformer. The temperature rise (or delta T) is the hot
spot temperature of the winding over the oil temperature at a given load. You can
calculate the current by using these steps:
1. Divide the secondary kVA by the secondary voltage.
2. Divide by the instrumentation CT ratio that is being used to give you the load
current for that delta T rise.
Example: The transformer is a 14000 kVA with a winding of 34400 V. The
instrumentation CT is 1200 : 5.
14000 kVA divided by 34400 V equals 407 Amp
The same report indicates that the hot spot rise over fluid is 12.7 C. Therefore, in
the Simple CT Temperature Scaling Setup window, enter:
12.7 C in the Winding Rise Temperature field
If no value for the Winding Time Constant field is provided on the Transformer
Heat Run Test Report and the manufacturer cannot supply it, then the IEEE Std
C57.91 recommends using a number between 5 and 8 minutes.
Q:
A:
The time constant is the time that it takes for the winding temperature to reach
63.2% of its full value for a given current load. That means for a given load on a
transformer, it will take approximately 5 time constants for the winding temperature
to reach its final value. So if the time constant is 6 minutes, it will take the winding
temperature 30 minutes (5 time constants 6 minutes) to reach full temperature for
a given load.
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A:
First, call the transformer manufacturers to see if they have a copy of the test report.
If they do not, ask if they have a test report for a similar transformer type or if there
are any specifications mounted directly onto the transformer. If none of this
information is available and this is a retrofit project, do the following:
1. Read the mechanical winding gauge and subtract the oil measurement.
2. Measure the current coming directly off the instrumentation CT.
3. Enter these two values into the remote software.
If you select method 3, the closer to full load that the transformer is running, the
more accurate the values for entering into the system.
Q:
A:
In the 509 ITM, Qualitrol uses Form C relays. These relays have three contacts:
normally open, normally closed, and common. When the monitor has no power
applied, the common and normally closed contacts are shorted together, while the
common and normally open contacts are open.
For a non-failsafe relay, when power is applied to the 509 ITM, the relay contacts
are shorted on the common/normally closed side and open on the common/normally
open side. (This is the same situation as if no power was supplied to the monitor.)
When the controlling input signal reaches the setpoint, the relay changes states so
that the common/normally open side is shorted (closed) and the common/normally
closed side is open. A non-failsafe relay only changes states when the setpoint is
exceeded. This is the reason the trip function is normally assigned to a nonfailsafe relay.
When power is applied to the monitor with a failsafe relay, it immediately changes
states so that the common/normally open side is shorted together and the
common/normally closed side is open. If the controlling signal reaches the setpoint,
or if power is removed from the monitor, the relay changes back to the
common/normally closed state being shorted and the common/normally open state
being open. It is for this reason that most alarms and cooling systems are
connected to failsafe relays, because they will actuate if the setpoint is exceeded or
if the monitor loses power.
Q:
A:
A latched relay will actuate in the same manner as a non-latching relay when the
setpoint conditions have been exceeded. The difference between a non-latching
relay and a latching relay is that a non-latching relay will return to its pre-existing
state when the setpoint conditions are no longer being exceeded. A latching relay
will remain latched. A latched relay may only return to its pre-existing state if the
setpoint conditions are no longer exceeded and the operator presses the RESET
button on the front panel of the unit during the normal scrolling operation.
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What does it mean when the unit reads SENSOR ERROR or INVALID
READING?
A:
If the 509 ITM detects incorrect wiring, a broken wire, pinched insulation in the
connector, or missing sensor on the RTD input module, it will display SENSOR
ERROR. This alerts the user to investigate the RTD sensor and correct the
situation.
The INVALID READING will display for any CT, Temperature input modules that
use an RTD probe that has a sensor error. The winding temperature is calculated
from the current load and an oil temperature measurement. If the oil temperature
measurement has a sensor error, any calculation will be invalid.
Fixing the RTD issue will correct both the RTD sensor error and the invalid reading
for the winding temperature.
Q:
Are there any particular wiring methods for wiring a 509 ITM?
A:
Wire the 509 ITM according to your OEM/utility companys practices and industry
standards. For those areas not covered, Qualitrol recommends the following:
Separate all power wiring (supply power, relay outputs, etc.) from analog wiring
(sensor inputs, current loop outputs, etc.) and digital wiring (RS-232, RS-485) in
different conduits, if possible.
Use shielded wire for all and twisted pairs for analog and digital wires. Shielding
and twisted pair will minimize noise radiating to and from the wire.
For all wiring, keep lengths as short as possible and use the heaviest gauge
wire thats practical for the application. Wire has resistance and shorter lengths
and thicker wire minimizes that resistance.
Dress the wires so that none of the leads are pinched or strained, which might
shorten the life of the cabling.
Q:
A:
-40C
0C
25C
120C
10 ohm RTD
7.490 ohm
9.035 ohm
10.00 ohm
13.669 ohm
84.27 ohm
100.0 ohm
109.73 ohm
146.06 ohm
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Why does the RTD sensor read either -50 C or 130 C, instead of the correct
value?
A:
The measurement range of the RTD sensor is from -40 - 120 C, but the 509 ITM
will over-range to -50 C or 130 C when one of the following occurs:
1. The wrong sensor is installed:
a 10 ohm RTD sensor is connected to a 100 ohm input module, or
Verify that the RTD sensor type matches the label on the back of the 509 ITM
dust cover. If the two of these do not match, do one of the following:
obtain the correct sensor type, or
contact Qualitrol about updating the 509 ITM unit in the field (purchasing a
new module and getting an update software disk).
2. The calibration for the RTD Input Module has been altered or overwritten. If the
509 ITM was incorrectly recalibrated in the field, reinstall the factory calibration
settings. See Using the Factory Calibrator Application Tool (Advanced users
only) in the Software Instructions.
Q:
A:
Clamp-on CTs are used with the current input modules and CT, temperature input
modules for calculating simulated winding temperature. Since they are a clamp-on
device, they offer a physical isolation from the transformer and the sensing device
The question sometimes arises of how much burden this CT sensor places on the
transformer. The burden is so small that it can only be measured in a laboratory, so
for all practical purposes the answer is zero as sensed by the transformer.
The output of the clamp-on sensor is from 0 - 0.333 V AC for the entire sensing
range. (0 - 10 Amp AC in corresponds linearly to 0 - 0.333 V AC out.) The clamp-on
CTs have an accuracy of 1% over the full measurement range specified for that CT.
Therefore, when selecting a clamp-on CT for the application, the CT rating should
be as close as possible without being less than the maximum value it will be
measuring. The label value on the clamp-on CT should match the CT clamp-on
sensor rating value. See Input Modules in the Software Instructions.
145
www.qualitrolcorp.com
Appendix
146
www.qualitrolcorp.com
right
left
05/24/2001
08:28:15
(IF FEATURE IS
ACTIVE)
right
left
VIEW/RESET
MAXIMUM MEMORY
TOP OIL
84.5 C
MAX1 1524 051701
up
WIND 1
96.3 C
MAX2 1524 051701
WIND 1 CHAN 2
CURRNT 1224.5 A
up
down/enter
WIND 2 CHAN 3
91.4 C
up
up
down/enter
WIND 2
94.1 C
MAX3 1524 051701
up
WIND 2 1298.2 A
MAX3 1524 051701
up
WIND 3
92.8 C
MAX4 1524 051701
WIND 3 1286.1 A
MAX4 1524 051701
CONS TK CHAN 6
72.1 C
CONS TK
79.2 C
MAX6 1524 051701
LTC TNK
72.0 C
MAX7 1524 051701
up
up
up
CONS TK 65.7 C
MIN6 1524 051701
down/enter
TL1 LOSS OF LIFE
DAY
22.94 HRS
up
down/enter
down/enter
LTC TNK 65.9 C
MIN7 1524 051701
BOT OIL
70.0 C
MIN8 1524 051701
down/enter
CH1-CH7 -007.5 C
MIN 0917 051701
down/enter
CH1-CH8 1.5 C
MIN 1524 051701
down/enter
TEMP
TL1
< 80 C
000171 HR
up
down/enter
D
down/enter
down/enter
up
down/enter
C
down/enter
TL1 LOSS OF LIFE
HOUR
0.82 HRS
down/enter
down/enter
down/enter
LTC TNK CHAN 7
69.0 C
AMBIENT 16.5 C
MIN5 1524 051701
up
up
up
up
down/enter
down/enter
down/enter
down/enter
up
up
up
up
up
AMBIENT
22.1 C
MAX5 1524 051701
down/enter
TL1 CRITCAL TIME
99.9 HR TO 110
down/enter
WIND 3
86.5 C
MIN4 1524 051701
down/enter
down/enter
AMBIENT CHAN 5
21.3 C
up
down/enter
up
up
WIND 2
88.1 C
MIN3 1524 051701
up
up
down/enter
DATA LOGGER
DOWNLOAD YES NO
up
down/enter
down/enter
WIND 3 CHAN 4
CURRNT 1188.7 A
up
up
right
left
up
down/enter
down/enter
down/enter
down/enter
WIND 3 CHAN 4
90.1 C
up
up
up
down/enter
WIND 2 CHAN 3
CURRNT 1210.1 A
WIND 1
87.1 C
MIN2 1524 051701
down/enter
WIND 1 1300.3 A
MAX2 1524 051701
DATA LOGGER
OPTIONS
down/enter
TL1 CRITCAL TIME
0.4 HR TO 100
up
up
down/enter
right
left
down/enter
down/enter
down/enter
WIND 1 CHAN 2
92.5 C
VIEW TRANSLIFE
down/enter
TOP OIL
73.2 C
MIN1 1524 051701
up
up
up
right
left
up
down/enter
down/enter
TOP OIL CHAN 1
77.5 C
VIEW/RESET
MINIMUM MEMORY
up
up
up
right
left
down/enter
down/enter
E
When memory
download complete
automatically leaves
Menu Mode.
up
up
down/enter
down/enter
BOT OIL CHAN 8
73.1 C
up
TOP OIL - LTC TNK
8.4 C
up
down/enter
CH1-CH6 2.3 C
MIN 1524 051701
down/enter
TEMP
TL1
up
down/enter
down/enter
up
CH1-CH7 1.1 C
MAX 1524 051701
up
down/enter
CH7-CH6 3.5 C
MIN 1524 051701
down/enter
TEMP
TL1
up
up
TOP OIL - BOT OIL
4.2 C
CH1-CH8 6.9 C
MAX 1524 051701
down/enter
top of column
down/enter
TEMP
TL1
up
up
up
CH1-CH6 4.7 C
MAX 1524 051701
down/enter
TEMP
TL1
up
up
down/enter
LTC TNK - CONS TK
-3.4 C
up
down/enter
OPERATING HOURS
TOTAL 000000 H
92 - 98 C
000256 H
down/enter
down/enter
TOP OIL - CONS TK
5.9 C
86 - 92 C
000207 H
up
down/enter
down/enter
80 - 86 C
000200 H
98 - 104 C
000326 H
up
down/enter
CH7-CH6 8.9 C
MAX 1524 051701
down/enter
TEMP
TL1
104 - 110 C
001221 H
up
down/enter
top of column
down/enter
TEMP
TL1
110 - 116 C
000095 H
up
down/enter
down/enter
top of column
TEMP
TL1
116 - 122 C
000081 H
up
down/enter
TEMP
TL1
122 - 128 C
000032 H
up
down/enter
TEMP
TL1
128 - 134 C
000000 H
up
down/enter
TEMP
TL1
134 - 140 C
000000 H
up
down/enter
TEMP
TL1
> 140 C
000000 H
down/enter
top of column
right
left
EVENT RECORDER
OPTIONS
down/enter
EVENT RECORDER
DOWNLOAD YES NO
up
COOLING MONITOR
INACTIVE
(OR)
right
left
right
LTC MONITOR
INACTIVE
left
enter
LTC MONITOR
ACTIVE
PROGRAM USER
ID: 111111
up
up
down/enter
enter
RUNNING CURRENT
CM1 17.5 A
INVALID NUMBER
ID: 111111
up
(valid)
down/enter
When memory
download completed
automatically leaves
Menu Mode.
CHANGE SETTINGS
ID # REQUIRED
(OR)
COOLING MONITOR
ACTIVE
enter
(invalid)
INRUSH CURRENT
CM1 35.6 AS
SET TIME/DATE
15:24 05/24/01
up
down/enter
ACTUATION COUNTS
CM1 001004 #
enter
down/enter
MAX TAP COUNT
+03 TAP 3469
up
up
down/enter
TOTAL RUN TIME
CM1 1289.0 H
enter
down/enter
MAX RUN TIME
+02 TAP 22098 H
up
up
down/enter
RUN
19.4 A
MAX1 1321 072501
enter
down/enter
PRES TAP COUNTS
243 IN 18 HR
MAX VAL CH 4 5 6
SETPNT 0090.0 C
up
up
down/enter
RUN
16.2 A
MIN1 0513 072501
enter
down/enter
PREV TAP COUNTS
591 IN 18 HR
up
up
down/enter
RUSH 35.3 AS
MAX1 1321 072501
enter
down/enter
MOTOR ACTUATIONS
45810
up
up
down/enter
RUSH
25.8 AS
MIN1 1841 072501
enter
down/enter
MOTOR INRUSH CUR
34.8 AMPSEC
RELAY 6
CM1 CONTROLLED
up
up
RUN UPPER SETPT
CM1
25.0 A
enter
down/enter
down/enter
RELAY 7
CM2 CONTROLLED
up
up
down/enter
G
down/enter
H
enter
I
right
left
up
up
down/enter
RUN LOWER SETPT
CM1
18.0 A
down/enter
TAP COUNT SETPT
HI ALM 25000
enter
RELAY 8
LTC CONTROLLED
up
up
down/enter
RUSH UPPER SETPT
CM1
45.0 AS
down/enter
CNT/PERIOD SETPT
HI ALM 300
enter
TAP POS CHAN 1
ON
up
up
down/enter
RUSH LOWER SETPT
CM1
32.0 AS
down/enter
TAP RUN TIME SP
HI ALM 5000 H
enter
MTR CUR CHAN 2
ON
up
up
down/enter
down/enter
ACTUATION SETPNT
CM1
05000 #
enter
LOAD CT CHAN 3
ON
up
up
down/enter
down/enter
RUN TIME SETPNT
CM1 05000 HR
up
enter
MTR SW1 CHAN 4
ON
up
down/enter
down/enter
FLOW SETPNT
CM1 OFF
up
enter
MTR SW2 CHAN 5
ON
up
down/enter
down/enter
RUN LOWER SETPT
HI ALM 15.0 A
enter
TOP OIL CHAN 6
ON
up
down/enter
COOLING CURRENTS
CM1 <RESET>
down/enter
MTR ACTUATION SP
HI ALM 3000
enter
LTC TNK CHAN 7
ON
up
down/enter
top of column
down/enter
TOP OIL - LTC OIL
HI SP 0010.0 C
enter
WINDING CHAN 8
ON
up
down/enter
TAP COUNT SETPT
LO ALM 25000
enter
RS232 BAUD RATE
19200
up
down/enter
CNT/PERIOD SETPT
LO ALM 5000 H
enter
RS485 BAUD DATA
9600 8
up
enter
RS485 PARITY STP
NONE 1
J
Index
A
about Qualitrol, 2
about the hardware instructions, 2
AC voltage
input connections, 13
input module, 4
advanced calculation setup, 57
ambient temperature forecast, 65
appendix, 118
application, open an, 36
automatic operation, 21
B
bank switching, 72
C
calibrate
input channels, 40
output channels, 41
calibrations, saving, 41
calibrator application, 39
command buttons, 50, 69
communicate with monitor, 32
communications configuration, 48
setup applications, 42
connecting monitor, 29
consumed life, 76
controlled by matrix, 68
cooling
bank configuration, 87
equipment exerciser, 67
monitor configuration, initializing, 94
cooling system monitor, 24, 85
critical forecast, 77
CT
current parameters, 53
input connections, 13
input module, 4
current
input module, 6
input wiring, 16
custom range, output loops, 71
custom scaling, 52
D
data logger, 80
date configuration, 46
DC voltage
input module, 5
input wiring, 15
difference calculation, 108
digital communications, 20
display configuration, 47
dry contact closure
input wiring, 17
module, 6
E
enclosure style monitor, 10
event recorder, 82
event trigger matrix, 84
module, 83
expansion port, 50
exporting configuration files, 111
F
fiber optic connection, 20
file menu, 31
four wire RS-485 connection, 20
Desktop Menu window, 30
frequently asked questions, 115
front panel, 3
functional specifications, 27
H
hardware installation, 7
heater
configuration, 47
option, 12
I
importing configuration files, 111
input module configuration, 51, 52
install
hardware, 7
monitor, 7
software, 29
L
life consumption, 76
load tap changer
function, 97
monitor, 25
requirements and recommendations, 97
loop parameters, 71
LTC alarm configuration
high priority, 102
low priority, 107
LTC monitor configuration, 98
M
main port, 49
menu mode, 21
monitor application, 36
monitor installation, 7
mounting monitors, 10
www.qualitrolcorp.com
P
panel mount style monitor, 10
password
configuration, 45
new, 45
potentiometer
input connections, 15
input module, 5
power supply, 11
power up, 21
powered contact
closure module, 6
wiring, 17
program mode, 23
R
relay
control, 62
output, 61
tabs, 62
remote communications, 113
remote output signal terminals, 19
RS-485 connection, 20
RTD
input module, 4
input wiring, 12
running software, 29
seasonal setpoint, 64
service port, 49
setup system, 44
simple calculation setup, 54
simulator application, 38
software instructions, 29
System Settings, 44
T
tap position
input connections, 14
input module, 5
temperature profiler, 78
testing the system, 27
time configuration, 46
translife, 60, 74
translife control, 75
troubleshooting the communications link, 34
U
upper fields, 58
V
view
channels, 21
cooling monitor readings, 22
load tap changer readings, 22
LTC values, 109
max readings, 21
min readings, 22
mode, 21
relay actuation descriptions, 21
set points, 22
W
winding
rise parameters, 59
temperature and cooling, 58
temperature configuration, 54
save calibrations, 41
www.qualitrolcorp.com
About Qualitrol:
Qualitrol manufactures substation and transformer monitoring and protection devices used by electric utilities and
manufacturing companies. It is the global leader in sales and installations of transformer asset protection equipment, fault
recorders and fault locators. Established in 1945, Qualitrol produces thousands of different types of products on demand,
each customized to customers' unique requirements.
2008 QUALITROL Company LLC, an ISO 9001 system certified company. All rights reserved. Information subject to change without notice.
All trademarks are properties of their respective companies, as noted herein. IST-099-1.
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