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Overview
Solid-state line monitoring relays provide maximum protection
for mobile machines and plants or for unstable networks. Network and voltage faults can be detected early and rectified before far greater damage ensues.
Depending on the version, the relays monitor phase sequence,
phase failure with and without N conductor monitoring, phase
unbalance, undervoltage or overvoltage.
Phase unbalance is evaluated as the difference between the
greatest and the smallest phase voltage relative to the greatest
phase voltage. Undervoltage or overvoltage exists when at least
one phase voltage deviates by 20 % from the set rated system
voltage or the directly set limit values are overshot or undershot.
The rms value of the voltage is measured.
With the 3UG46 17 or 3UG46 18 relay, a wrong direction of rotation can also be corrected automatically.
Function
3UG45 11 monitoring relays
The 3UG45 11 phase sequenced relay monitors the phase sequence in a three-phase network. No adjustments are required
for operation. The device has an internal power supply and
works using the closed-circuit principle. If the phase sequence
at the terminals L1-L2-L3 is correct, the output relay picks up after the delay time has elapsed and the LED is lit. If the phase sequence is wrong, the output relay remains in its rest position.
Note: When one phase fails, connected loads (motor windings,
lamps, transformers, coils, etc.) create a feedback voltage at the
terminal of the failed phase due to the network coupling. Because the 3UG45 11 relays are not resistant to voltage feedback,
such a phase failure is not detected. Should this be required,
then the 3UG45 12 monitoring relay must be used.
L2-L3
L1-L2-L3
L1-L2-L3
11/14
ON
11/14
11/12
21/22
NSB0_01567a
21/24
NSB0_01565a
11/12
21/24
21/22
LED rd
OFF
ON
Phase loss
OFF
L3-L2-L1
11/14
11/14
OFF 11/12
11/12
21/24
21/22
NSB0_01566a
L3-L2-L1
NSB0_01568a
21/24
21/22
LED rd
OFF
FLASH
OFF
Phase sequence
Siemens 2010
59
Monitoring Relays
The 3UG45 13 line monitoring relay monitors three-phase networks with regard to phase sequence, phase failure, phase unbalance and undervoltage of 20 %. The device has an internal
power supply and works using the closed-circuit principle. The
hysteresis is 5 %. The integrated response delay time is adjustable from 0 ... 20 s and responds to undervoltage. If the direction
is incorrect, the device switches off immediately. Thanks to a
special measuring method, a phase failure is reliably detected in
spite of the wide voltage range from 160 ... 690 V AC and feedback up to 80 % through the load. When the mains voltage is
switched on, the green LED is lit. If the phase sequence at the
terminals L1-L2-L3 is correct, the output relay picks up. If the
phase sequence is wrong, the red LED flashes and the output
relay remains in its rest position. If a phase fails, the red LED is
permanently lit and the output relay drops.
Note:
The red LED is a fault diagnostic indicator and does not show the
current relay status. The 3UG45 13 monitoring relay is suitable
for line frequencies of 50/60 Hz.
11/14
3~
L2-L3
Hysteresis
5%
L1-L2-L3
-20 %
NSB0_01571a
11/12
L1-L2-L3
21/24
21/22
Phase failure
11/14
11/12
L1-L2-L3
L2-L3
L1-L2-L3
21/24
21/22
11/14
NSB0_01569a
LED rd
ON
Phase loss
OFF
Delay
ON
OFF
NSB0_01576a
11/12
OFF
21/24
21/22
<
Hysteresis
x-y
11/14
11/12
NSB0_01570a
11/14
21/22
11/12
NSB0_01577a
21/24
21/24
LED rd
21/22
OFF
FLASH
OFF
Phase sequence
Delay
onDelay
Unbalance
> Asy
Hysteresis
2%
0%
11/14
NSB0_01578a
11/12
21/24
21/22
onDelay
60
Siemens 2010
Delay
Monitoring Relays
3UG Monitoring Relays for Electrical and Additional Measurements
Line monitoring
3UG46 15/3UG46 16 monitoring relays
The 3UG46 15/3UG46 16 line monitoring relay has a wide voltage range and an internal power supply. The device is equipped
with a display and is parameterized using three buttons. The
3UG46 15 device monitors three-phase networks with regard to
phase failure, undervoltage, overvoltage and phase sequence.
The 3UG46 16 monitoring relay monitors the neutral conductor
as well. The hysteresis is adjustable from 1 ... 20 V. In addition
the device has two separately adjustable delay times for overvoltage and undervoltage from 0 .. 20 s in each case. If the direction is incorrect, the device switches off immediately. Thanks
to a special measuring method, a phase failure is reliably detected in spite of the wide voltage range from 160 ... 690 V AC
and feedback through the load of up to 80 %.
Phase failure
11/14
11/12
L1-L2-L3
L1-L2-L3-N
NSB0_01571a
21/24
21/22
L2-L3
L1-L2-L3
L1-L2-L3 L1-L2-L3-N
11/14
NSB0_01587a
11/12
Phase failure
50 ms
21/24
21/22
L1-L2-L3
L2-L3
L1-L2-L3
L1-L2-L3-N L1-L2-L3 L1-L2-L3-N
Undervoltage
11/14
Hysteresis
<
x-y
NSB0_01572a
11/12
21/22
11/14
11/12
50 ms
NSB0_01588a
21/24
21/24
Undervoltage
21/22
Delay
x-y
Hysteresis
<
Overvoltage
11/14
>
Hysteresis
x-y
NSB0_01573a
11/12
21/22
11/14
11/12
50 ms
Delay
NSB0_01589a
21/24
21/24
21/22
Overvoltage
Delay
Hysteresis
<
Unbalance
x-y
> Asy
Hysteresis
2%
0%
11/14
11/12
11/14
21/24
21/22
Delay
50 ms
NSB0_01590a
NSB0_01574a
11/12
21/24
21/22
Delay
Siemens 2010
61
Monitoring Relays
Technical specifications
Type
3UG45 13
3UG46 14
3UG46 15
3UG46 17
3UG46 16
3UG46 18
General data
Rated control supply voltage Us
Hz
50/60
W/VA
W/VA
W/VA
2/4
---
Width
mm
22.5
-2/8
--
--2/8
90 400
2/2.5
2/3.5
2/4
RESET
Auto-RESET
Automatic/manual
Principle of operation
Closed-circuit
Closed-circuit, open-circuit
(3UG46 17/3UG46 18:
closed-circuit)
ms
200
ms
Max. 450
Unbalance
--
1.000
10
--
--
ms
10
690
kV
C
C
-25 +60
-40 +85
IEC 60947-5-1/IEC 61000-6-2/IEC 61000-6-4
IP40 Enclosure
IP20 Terminals
Mounting position
Any
Terminal screw
Solid
Finely stranded with end sleeve
AWG cables, solid or stranded
Tightening torque
0.1 20
--
15/11
Screw terminals
Connection type
30
0; 5 ... 20
0.1 ... 20
EMC tests1)
20
mm2
mm2
AWG
Nm
Connection type
Spring-type terminals
mm2
mm2
mm2
AWG
160 ... 260 320 ... 500 420 ... 690 160 ... 690
Setting range
Measuring accuracy
--
Repeat accuracy
At constant parameters
--
--
10 %
1 V
referred to
setting
Solid
Finely stranded, with end sleeves
Finely stranded
AWG cables, solid or stranded
Measuring circuit
Setting accuracy
200...690
%/C
--
0.1
--
5 % from
setting
--
--
1)
62
Siemens 2010
90...400
1 digit
--
160...690
1 ... 20 V
(setting - 2) 3UG46 17/3UG46 18:
(setting - 2)
Monitoring Relays
3UG Monitoring Relays for Electrical and Additional Measurements
Line monitoring
3UG45 11- 3UG45 11- 3UG45 11- 3UG45 12
..N20
..P20
..Q20
3UG45 13
3UG46 14
3UG46 15
3UG46 17
3UG46 16
3UG46 18
Control circuit
Load capacity of the output relay
Conventional thermal current Ith
A
A
A
A
3
1
0.2
0.1
mA
0.1
Mechanical endurance
Million operating cycles
10
Dimensional drawings
36
86
A
B
C
74
62
90
62
82
110
1)
NSB0_01606b
15
22,5
15
22,5
3UG45 11-.A
3UG45 12-.A
3UG45 11-.B
3UG45 12-.B
3UG45 13
3UG46 14
3UG46 15
3UG46 17
3UG46 16
3UG46 18
Screw-type terminal
83
92
102
Spring-loaded terminal
84
94
103
Type
Removable terminal
Siemens 2010
63
Monitoring Relays
Schematics
3UG45 11-.A
3UG45 12-.A
3UG45 11-.B
3UG45 12-.B
3UG45 13
3UG46 14
3UG46 15
3UG46 17
L 1
L 2
L 3
3UG46 16
3UG46 18
L 1
L 2
L 3
N
L 1
L 2
L 3
L 1
L 2
L 3
1 1
L 1
3 U G 4
L 2
L 3
2 1
1 1
3 U G 4
N S B 0 _ 0 1 5 3 7 a
1 2
1 4
L 1 L 2
L 3
N S B 0 _ 0 1 5 3 6 a
1 2
1 4
2 2
2 4
N S B 0 _ 0 1 5 3 8 a
1 2
1 1
64
L 3
1 4
L 1
Siemens 2010
L 2
3UG46 16
3UG46 18
L 3
1 2
1 1
1 4
2 2
2 1
2 4
L 1
L 2
L 3
1 2
1 1
1 4
2 2
2 1
2 4
N S B 0 _ 0 1 6 1 0
1 2
L 2
N S B 0 _ 0 1 6 0 8
L 1
3UG45 11-.B
3UG45 12-.B
3UG45 13
3UG46 14
3UG46 15
3UG46 17
N S B 0 _ 0 1 6 0 9
3UG45 11-.A
3UG45 12-.A
2 1
1 1
3 U G 4
1 4
2 2
2 4
Monitoring Relays
3UG Monitoring Relays for Electrical and Additional Measurements
Voltage monitoring
Overview
The relays monitor single-phase AC voltages (rms value) and
DC voltages against the set threshold value for overshoot and
undershoot. The devices differ with regard to their power supply
(internal or external).
Function
3UG46 33 monitoring relays
The hysteresis is adjustable from 0.1 ... 150 V. The device can be
operated on the basis of either the open-circuit or closed-circuit
principle and with manual or auto RESET. One output changeover contact is available as signaling contact.
Undervoltage
A1-A2 =
<
Hysteresis
=0
NSB0_01585a
11/14
11/12
onDelay
Delay
Window monitoring
A1-A2 =
A1-A2 =
<
>
>
Hysteresis
Hysteresis
Hysteresis
11/14
11/12
onDelay
Delay
=0
NSB0_01586a
NSB0_01584a
=0
11/14
11/12
onDelay
Delay
Delay
Delay =
Delay
Siemens 2010
65
Monitoring Relays
A1-A2
<
Hysteresis
=0
NSB0_01582a
11/14
11/12
Delay
Window monitoring
A1-A2
A1-A2
>
>
<
Hysteresis
11/14
11/12
Delay
Hysteresis
Hysteresis
NSB0_01583b
NSB0_01581a
=0
11/14
11/12
Delay
Delay
Delay =
66
Siemens 2010
Delay
Monitoring Relays
3UG Monitoring Relays for Electrical and Additional Measurements
Voltage monitoring
Technical specifications
3UG46 31.AA
3UG46 31.AW
3UG46 32.AA
3UG46 32.AW
3UG46 33
24 AC/DC
24...240
AC/DC
24 AC/DC
24...240
AC/DC
17 ... 2751)
AC/DC
Hz
50/60
Operating range
VA
2/4
Width
mm
22.5
General data
Rated control supply voltage Us
40 ... 500
Automatic/manual
RESET
Availability time after application of Us
ms
1000
ms
Max. 450
0.1 20
--
ms
10
690
kV
300
C
C
-25 +60
-40 +85
0.1 ... 20
EMC tests2)
IP40 Enclosure
IP20 Terminals
Mounting position
Any
1 ... 6 Hz: 15 mm; 6 ... 500 Hz: 2 g
g/ms
15/11
Connection type
Terminal screw
Solid
Finely stranded with end sleeve
AWG cables, solid or stranded
Tightening torque
17...275
Screw terminals
mm2
mm2
AWG
Nm
Connection type
mm2
mm2
2
mm
AWG
0.1 68
10 650
17 275
0.1 ... 60
10 ... 600
17 ... 275
Hz
40 ... 500
Measuring accuracy
Solid
Finely stranded, with end sleeves
Finely stranded
AWG cables, solid or stranded
Measuring circuit
40 ... 500
1 digit
%/C
0.1
0.1 ... 30
A
A
A
A
3
1
0.2
0.1
mA
Control circuit
0.1
10
1)
Siemens 2010
67
Monitoring Relays
Dimensional drawings
86
A
B
74
62
72
110
1)
NSB0_01729a
15
22,5
3UG46 31
3UG46 32
3UG46 33
A
Screw-type terminal
83
92
Spring-loaded terminal
84
94
Type
Removable terminal
Schematics
3UG46 31-.AA30
3UG46 32-.AA30
3UG46 31-.AW30
3UG46 32-.AW30
A1(+)
IN(+)
U Last
AC/DC
U Last
AC/DC
A1(+)
11
3UG46 33
IN(+)
AC/DC
11
<U>
M()
NSB0_01614a
NSB0_01532b
12 14
A2()
NSB0_01533b
1 2
1 1
A 2
68
1 4
A 1
Siemens 2010
A 2
1 2
1 1
1 4
N S B 0 _ 0 1 6 1 3
IN
3UG46 33
N S B 0 _ 0 1 6 1 2
A 1
11
<U>
<U>
12 14
A2() M()
12 14
A2()
A1(+)
Monitoring Relays
3UG Monitoring Relays for Electrical and Additional Measurements
Current monitoring
Overview
The relays monitor single-phase AC currents (rms value) and DC
currents against the set threshold value for overshoot and undershoot. They differ with regard to their measuring ranges and supply voltage types.
Function
3UG46 21/3UG46 22 monitoring relays
Current undershoot
A1-A2
<
Hysteresis
=0
NSB0_01580a
11/14
11/12
onDelay
Delay
Window monitoring
A1-A2
Current overshoot
>
<
A1-A2
Hysteresis
Hysteresis
>
NSB0_01626a
=0
11/14
Hysteresis
=0
11/12
NSB0_01579a
onDelay
11/14
11/12
onDelay
Delay
Delay =
Delay
Delay
Delay
Siemens 2010
69
Monitoring Relays
Technical specifications
3UG46 21-.AA
3UG46 21-.AW
3UG46 22-.AA
3UG46 22-.AW
24 240
24
24 240
General data
Rated control supply voltage Us
24
Rated frequency
Hz
50/60
Operating range
Rated power
W/VA
2/4
Width
mm
22.5
Automatic/manual
RESET
Availability time after application of Us
ms
1000
ms
Max. 450
0.1 20
ms
10
690
kV
300
C
C
-25 +60
-40 +85
EMC tests1)
IP40 Enclosure
IP20 Terminals
Mounting position
Any
15/11
Screw terminals
Connection type
Terminal screw
Solid
Finely stranded with end sleeve
AWG cables, solid or stranded
Tightening torque
mm2
mm2
AWG
Nm
Connection type
Spring-type terminals
mm2
mm2
mm2
AWG
0.003 0.6
24
Measuring accuracy
Solid
Finely stranded, with end sleeves
Finely stranded
AWG cables, solid or stranded
Measuring circuit
0.05 ... 10
Max. 3002)
Max. 5003)
24
1 digit
0.05 15
%/C
0.1
0.1 ... 250 mA
0.01 ... 5 A
0.6
15
50
16
500
A
A
A
A
3
1
0.2
0.1
mA
Control circuit
0.1
70
Siemens 2010
10
2)
3)
Max. 3002)
Max. 5003)
Monitoring Relays
3UG Monitoring Relays for Electrical and Additional Measurements
Current monitoring
Dimensional drawings
86
A
B
74
62
72
110
1)
NSB0_01728a
15
22,5
3UG46 21
3UG46 22
A
Screw-type terminal
83
92
Spring-loaded terminal
84
94
Type
Removable terminal
Schematics
Position of the terminals
3UG46 21-.AA30
3UG46 22-.AA30
Operation with separate
control circuit and load circuit
24 V AC/DC
ULoad
24 V AC/DC
Load
IN
12
optional A2
MLoad
A 2
NSB0_01708
AC/DC
ULoad
Load
IN
< >
1 4
3-phase operation
11
12
14
AC/DC
NSB0_01707
Single-phase operation
NSB0_01535b
1 1
14
3UG46 21-.AW30
3UG46 22-.AW30
A2
1 2
11
12
14
NSB0_01534b
A1
IN
< >
< >
A2
Load
IN
A1
11
A 1
N S B 0 _ 0 1 6 1 1
A1
3UG46 21
3UG46 22
L1
A1
IN
< >
A2
L2 L3
11
12
14
MLoad
Load
Siemens 2010
71
Monitoring Relays
o.k.
ULoad
Load
L1 L2 L3
24 V AC/DC
A1
IN
A1
M
MLoad
NSB0_01199e
A2
M
Load
o.k.
o.k.
24 V AC/DC
Load
IN
< >
A2
NSB0_01198e
NSB0_01197e
24 V AC/DC
A1
NSB0_01200e
A2
IN
3UG3
< >
< >
A1
L1
L2 L3
IN
< >
A2
M
Load
Configuring note:
A2 and M are electrically connected internally!
For applications in which the load to be monitored and the monitoring relay are supplied from the same power supply, there is
no need for connection A2!
The load current must always flow through M or the monitoring
relay may be destroyed!
72
Siemens 2010
Monitoring Relays
3UG Monitoring Relays for Electrical and Additional Measurements
Power factor and active current monitoring
Overview
The 3UG46 41 power factor and active current monitoring device enables the load monitoring of motors.
Whereas power factor monitoring is used above all for monitoring no-load operation, the active current monitoring option can
be used to observe and evaluate the load factor over the entire
torque range.
Function
3UG46 41 monitoring relays
I=0
Ires
11/12
21/24
21/22
onDelay
onDelay
I < 0,2 A
NSB0_01658b
11/14
I = 0,2 A
I=0
Ires
= off
11/14
11/12
NSB0_01917a
If the supply voltage is switched on and no load current is flowing, the display indicates I < 0.2 and a symbol for overshoot, undershoot or window monitoring.
I < 0,2 A
I = 0,2 A
21/24
21/22
onDelay
onDelay
Siemens 2010
73
Monitoring Relays
> res
> cos
res
Hysteresis
cos
11/12
11/12
21/22
21/24
21/22
onDelay
Delay
< cos
res
Hysteresis 0,10
cos
p.f.
=0
cos
11/14
11/12
11/12
NSB0_01660a
11/14
21/24
21/22
21/24
21/22
Delay
onDelay
res
<
> cos
res
Hysteresis
Hysteresis
res
Hysteresis
0,10
cos
11/14
11/12
11/12
NSB0_01661a
11/14
21/24
21/22
Legend
cos : p. f.
Siemens 2010
Delay
< cos
cos
p.f.
=0
Delay
Delay
res
onDelay
=0
NSB0_01663a
Hysteresis
res
>
Delay
<
onDelay
Hysteresis 0,10
cos
=0
NSB0_01664a
onDelay
=0
NSB0_01662a
11/14
NSB0_01659a
11/14
21/24
74
cos
p.f.
=0
21/24
21/22
onDelay
Delay
Delay
Monitoring Relays
3UG Monitoring Relays for Electrical and Additional Measurements
Power factor and active current monitoring
Technical specifications
Type
3UG46 41
General data
V
90 690
Rated frequency
Hz
50/60
VA
VA
VA
2.0
2.7
3.1
Width
mm
22.5
Automatic/manual
RESET
Principle of operation
Availability time after application of Us
ms
1000
ms
Max. 450
0.1 ... 20
0 ... 99
ms
10
690
kV
C
C
-25 +60
-40 +85
EMC tests1)
IP40 Enclosure
IP20 Terminals
Mounting position
Any
15/11
Screw terminals
Connection type
Terminal screw
Solid
Finely stranded with end sleeve
AWG cables, solid or stranded
Tightening torque
mm2
mm2
AWG
Nm
Connection type
Spring-type terminals
mm2
mm2
mm2
AWG
0.2 ... 10
10
50
Solid
Finely stranded, with end sleeves
Finely stranded
AWG cables, solid or stranded
Measuring circuit
16
Measuring accuracy
10
1
1 digit
%/C
Hysteresis
Active current monitoring
1)
0.1
0.10
Hysteresis
Phase angle
A
Siemens 2010
75
Monitoring Relays
3UG46 41
Control circuit
2
A
A
A
A
3
1
0.2
0.1
mA
Million 0.1
operating
cycles
Mechanical endurance
Million 10
operating
cycles
Dimensional drawings
86
A
B
74
62
72
110
1)
NSB0_01699b
15
22,5
3UG46 41
A
Screw-type terminal
83
92
Spring-loaded terminal
84
94
Type
Removable terminal
76
Siemens 2010
Monitoring Relays
3UG Monitoring Relays for Electrical and Additional Measurements
Power factor and active current monitoring
Schematics
Single-phase motors
3-phase motors
L/N
Ln
Ln
Ln
3-phase motors
with transformers for currents > 10 A
Ln
Ln
Ln
M
3~
n = 1,2,3
M
3~
n = 1,2,3
M
1~
Lx
Lx
IN
3UG46 41
12
11 cos
14
22
21 cos
IN
3UG46 41
/
12
11 cos
Ly/N
NSB0_01654b
IN
12
11 cos
14
21 cos
22
21 cos
24
Ly/N
NSB0_01655b
14
22
/
24
N/L
Lx
3UG46 41
24
Ly/N
NSB0_01656b
Legend
cos : p. f.
Position of the terminals
3UG46 41
12
11 14
22
21 24
NSB0_01657
Lx Ly/N IN
Siemens 2010
77
Monitoring Relays
Overview
The 3UG46 24 residual current monitoring relay is used together
with the 3UL22 summation current transformer for plant
monitoring.
Function
3UG46 24 monitoring relays
The main conductor and any neutral conductor to which a load
is connected, are routed through the opening of the annular
strip-wound core of a summation current transformer. A secondary winding is placed around this annular strip-wound core to
which the monitoring relay is connected.
If operation of a plant is fault-free, the sum of the inflowing and
outward currents equals zero. In this case, no voltage is induced
in the secondary winding of the summation current transformer.
However, if an insulation fault occurs downstream of the residual
current operated circuit breaker, the sum of the inflowing currents is greater than that of the outward currents.
The differential current - the residual current - induces a secondary current in the secondary winding of the transformer. This current is evaluated in the monitoring relay and is used on the one
hand to display the actual residual current and on the other, to
switch the relay if the set warning or tripping threshold is overshot.
78
Siemens 2010
Monitoring Relays
3UG Monitoring Relays for Electrical and Additional Measurements
Residual current monitoring:
Residual-current monitoring relays
With the closed-circuit principle selected
Residual current monitoring with Auto-RESET (Memory = no)
If Manual-RESET is selected in the menu, the output relay remains in its current switching state and the current measured
value and the symbol for overshooting continues to flash, even
when the measured residual current returns to a permissible
value. This stored fault status can be reset by pressing the UP
and DOWN key simultaneously for > 2 seconds, or by switching the supply voltage off and back on again.
Mem = yes
Mem = no
Lx-Ly/N
Reset
Lx-Ly/N
>
>
>
!
Hysteresis
Hysteresis = 5 %
Hysteresis
Hysteresis = 5 %
=0
=0
11/14
11/14
NSB0_01812a
11/12
21/24
21/22
onDelay
Delay
11/12
NSB0_01813a
>
21/24
21/22
onDelay
Delay
Note:
The neutral conductor must not be grounded downstream of the
summation current transformer as this may impair the function of
the residual current monitoring device.
Siemens 2010
79
Monitoring Relays
Technical specifications
Type
3UG46 24
General data
V
90 690
Rated frequency
Hz
50/60
VA
VA
VA
VA
VA
2.8
2.4
3.1
3.2
4.7
Width
mm
22.5
Automatic/manual
RESET
Principle of operation
Availability time after application of Us
ms
1000
ms
Max. 300
0.1... 20
ms
10
690
kV
C
C
-25 +60
-40 +85
EMC tests1)
IP40 Enclosure
IP20 Terminals
Mounting position
Any
1 ... 6 Hz: 15 mm; 6 ... 500 Hz: 2 g
g/ms
15/11
Connection type
Terminal screw
Solid
Finely stranded with end sleeve
AWG cables, solid or stranded
Tightening torque
Screw terminals
mm2
mm2
AWG
NM
Connection type
Solid
Finely stranded, with end sleeves
Finely stranded
AWG cables, solid or stranded
mm2
mm2
2
mm
AWG
Measuring circuit
Measurable residual current Ires
Adjustable response value
Residual current
10 ... 100 % In
10 ... 100 % In
Warning
Measuring accuracy3)
1
1 digit
%/C
1)
2)
3)
80
Siemens 2010
0.1
LSB2) up to 50 % In
5 % In
Monitoring Relays
3UG Monitoring Relays for Electrical and Additional Measurements
Residual current monitoring:
Residual-current monitoring relays
Type
3UG46 24
Control circuit
2
A
A
A
A
3
1
0.2
0.1
mA
Million 0.1
operating
cycles
Mechanical endurance
Million 10
operating
cycles
Dimensional drawings
3UG46 24
5
86
A
B
74
62
82
110
36
NSB0_01828
15
22,5
Type
3UG46 24
A
Screw-type terminal
83
102
Spring-loaded terminal
84
103
Removable terminal
Siemens 2010
81
Monitoring Relays
Schematics
Position of the terminals
3UG46 24
AC
Lx
C1
3UG46 24
C1 C2
Lx Ly/N
C2
11
12
21
14 22
24
AC 24 V
R1
3UL22
Lx
Ly/N
C1 Z1
3UG46 24
Z3
A2
C2 Z2
Load
Type
R1
3UL22 0.-1A
3UL22 0.-2A
3UL22 0.-3A
0,3 A
0,5 A
1A
220 >3
- W
3UL22 0.-1B
3UL22 0.-2B
3UL22 0.-3B
3UL22 0.-4B
3UL22 0.-5B
6A
10 A
16 A
25 A
40 A
22 >6
- W
82
Siemens 2010
R2
--
22 >6
- W
NSB0_01832
R2
12
22
11
21
14
24
NSB0_01825
NSB0_01808a
Ly/N
AC
Monitoring Relays
3UG Monitoring Relays for Electrical and Additional Measurements
Residual current monitoring:
3UL22 summation current transformers
Overview
The 3UL22 summation current transformers detect fault currents
in machines and plants. Together with the 3UG46 24 residual
current monitoring relay or the SIMOCODE 3UF motor management and control device they enable residual-current and
ground-fault monitoring.
Technical specifications
Summation current transformers
Type
3UL22 01
AC
50/60 Hz
690 V
0.3 ... 1
Feed-through openings
mm
Max. mm
3UL22 02
3UL22 03
1000 V
0.3 ... 40
0.3 ... 40
40
65
120
4 x 95
4 x 240
8 x 300
Dimensional drawings
3UL22 summation current transformer
a1
a2
a3
b3
b4
b2
b1
b5
NSB0_00364b
a4
a5
c3
Z3
c1
c2
A2
Z1
Z2
a6
Type
a1
3UL22 01
3UL22 02
3UL22 03
100 75 10 15 for M4 80
85 72.5 42.5 7.5 40 65 50 40
125 95 10 15 for M4 100 110 97.5 55
7.5 65 70 60 45
200 165 20 20 for M4 170 200 100 100 10 120 85 70 55
a2
a3 a 4 a5
a6
b1
b2
b3
b4
b5
c1
c2 c3
Siemens 2010
83
Monitoring Relays
Overview
Relay for monitoring the insulation resistance between the ungrounded single or three-phase AC supply and a protective conductor
Measuring principle with superimposed DC voltage
Two selectable measuring ranges of 1 ... 110 k
Stepless setting within the measuring range
Selectable:
- Auto reset function with fixed hysteresis or
- Storage of the tripping operation
Test function with test button and terminal connections on the
front
Switching output: 1 CO contact
Insulation fault indication with a red LED
Supply voltage indication with a green LED
Electro-magnetically compatible according to IEC 61000-6-2
and IEC 61000-6-4
Function
The monitoring relay measures the insulation resistance between the ungrounded AC supply and an associated protective
conductor.
A superposed DC measuring voltage is used to perform the
measurement.
The monitoring relay is divided into two ranges for an insulation
resistance range from 1 ... 100 k. A range switch on the front
can be used to switch over between a 1 ... 11 k range and a
10 ... 110 k range. Within the selected range, the monitoring
relay can be steplessly adapted to the respective insulation conditions.
Note:
The monitoring relay is designed for AC voltage systems. Seriesconnected rectifiers must be electrically isolated from the
measuring relay.
A1/A2
A1/B2
Y1/Y2
Y1/PE
Test functions
The "Test" button on the front can be used to simulate a ground
fault. If the "Test" button is pressed for at least 300 ms, the output
relay is energized and the fault LED lights up. An external test
button, which is connected to PE, can also be connected to terminal Y1. The function is activated by closing (> 300 ms).
2
3
4
5
84
Siemens 2010
1,6 x Rvalue
R
Rvalue
11/14
11/12
tTest
= Supply voltage
A1-B2/A1-A2 for 115V/230V AC
A1-A2 for 24 240V AC/DC
= Remote connection-Save-Reset
= Button on the front Test/Reset
= Insulation resistance R of the network
= Normally open contact
NSB0_01393a
Monitoring Relays
3UG Monitoring Relays for Electrical and Additional Measurements
Insulation monitoring
For ungrounded AC networks
Technical specifications
3UG30 81
Control circuit
-15 %... +10 %
VA/W
8/2
VA
VA
Hz
50 ... 60
1...110
100
100
Measurement DC voltage
30
415
Y1-Y2
1
1 CO contact, open-circuit principle
Output relay
General data
Rated insulation voltage Ui
Overvoltage category
Acc. to EN 60664-1
Degree of pollution
Degree of protection
Shock resistance
Vibration resistance
kV
4
IP50 enclosure
IP20 terminals
g/ms
10
10 ... 55 Hz: 0.35 mm
C
C
-25 ... 65
-40 ... 85
Any
Mounting position
Conductor cross-section
Solid
mm2
mm2
NSB00982
45
57
79
90
100
Dimensional drawings
77
100
Schematics
Circuit diagram for networks up to 400 V AC
3 x 230/400 V AC
L1
L2
L3
N
A1
A2 B21)
A2 B2
L
Test
Reset
11
14
12
Y1
PE Y2
N 230 V
N 115 V
PE
A1-A2 for 24...240 V AC/DC
NSB0_01394c
A1
Siemens 2010
85
Monitoring Relays
Overview
Relay for monitoring the insulation resistance between ungrounded pure DC networks and a protective conductor
Measuring principle for residual current measurement
Response value can be adjusted steplessly from 10 ... 110 k
Selectable
- Auto reset function with hysteresis or
- Storage of the tripping operation
Front selector switch for open-circuit and closed-circuit
principle for the output relay
Test function with test buttons on the front for L+ and Land over terminal connections
Switching output: 1 CO contact
Insulation fault indicator for L+ and L- through two red LEDs
Supply voltage indication with a green LED
Electro-magnetically compatible according to IEC 61000-6-2
and IEC 61000-6-4
Function
The monitoring relay measures the insulation resistance between the positive and negative supply voltage in an ungrounded DC voltage network and a corresponding protective
conductor.
The measurement is based on the DC residual current measurement principle. The response value can be adjusted steplessly
in the range from 10 ... 110 k and thus can be adapted to the
corresponding conditions. If the insulation resistance falls below
the set response value, the output relay triggers (depending on
the setting of the open/closed-circuit principle selector switch)
and a fault LED lights up.
A ground fault is evaluated separately for L+ and L- and indicated by means of a corresponding LED.
The position of the selector switch has no effect upon the fault
LEDs. The LEDs always light up if the insulation resistance on L+
or L falls below the set value.
Note:
Note:
Due to the measurement principle, a symmetrical ground fault on
terminals L+ and L- cannot be evaluated.
NSB0_01395a
A1/A2
2
3
Y3/Y4
Y1/Y3
A ground fault can be simulated using the Test L+ and Test Lbuttons on the front. If the test button is pressed for at least 1 s,
the status of the output relay changes and the corresponding
fault LED lights up.
Y2/Y3
RHyst
R
L+/PE
L-/PE
Rvalue
Opencircuit/
closed
circuit
principle
11/14
11/12
tTest = approx. 1 s
RHyst = typically 2 x Rx
Test function
If the insulation resistance falls below the set value, the output relay triggers (depending on the setting of the open/closed circuit
selector switch), and stays in this state even if the insulation resistance rises again above the hysteresis value (typical: 2 times
the set value). This fault storage can be deleted by pressing and
releasing the L+ RESET button, opening the Y2-Y3 connection or
by switching off the supply voltage.
86
Siemens 2010
2
3
5
6
7
8
=
=
=
=
=
=
tTest > Is
Supply voltage
Button on front Reset L+ and L-/Test L+
Button on front Test L Test remote connection Test L
Test remote connection Test L+
Test remote connection Store, reset
Insulation resistance R of supply
set response value R
= Switch on front
Open-circuit/closed-circuit principle
= Selector switch
Monitoring Relays
3UG Monitoring Relays for Electrical and Additional Measurements
Insulation monitoring
For ungrounded DC networks
Technical specifications
3UG30 82
Control circuit
-15 %... +10 %
Rated power
VA/W
8/2
Hz
50 ... 60
Measuring circuit
Response value
10 ... 110
57
Measurement DC voltage
24 ... 240
300
Y1/Y3, Y4/Y3
1
1 changeover contact, open-circuit or closed-circuit principle
Output relay
General data
Rated insulation voltage Ui
Insulation resistance
Overvoltage category
Degree of pollution
Degree of protection
Shock resistance
Vibration resistance
250
III
3
kV
4
IP50 enclosure
IP20 terminals
g/ms
10
10 ... 55 Hz: 0.35 mm
C
C
-25 ... + 65
-40 ... + 85
Any
Mounting position
Conductor cross-section
Solid
mm2
mm2
45
NSB00982
57
79
90
100
Dimensional drawings
77
100
Schematics
Circuit diagram for 24 ... 240 V DC
24...240 V DC
L+
L
24...240 V AC/DC
A1
L+
11
14
12
Test L+
Reset
Y1
Y2
Test L-
A2
L-
PE
Y3
NSB0_01396
N
LPE
Y4
Siemens 2010
87
Monitoring Relays
Overview
The 3UG45 01 level monitoring relay is used together with 2- or
3-pole sensors to monitor the levels of conductive liquids.
Function
3UG45 01 monitoring relays
Note:
Two-point control
The output relay changes its switching state as soon as the liquid
level reaches the maximum sensor, while the minimum sensor is
submerged. The relay returns to its original switching state as
soon as the minimum sensor no longer has contact with the
liquid.
Single-point control
If only one level is being controlled, the terminals for Min and
Max on the monitoring relay are bridged. The output relay
changes its switching state as soon as the liquid level is reached
and returns to its original switching state once the sensor no longer has contact with the liquid.
In order to prevent premature tripping of the switching function
caused by wave motion or frothing, even though the set level has
not been reached, it is possible to delay this function by
0.5 ... 10 s.
For safe resetting, the supply voltage must be interrupted for at
least the set delay time of +0.5 s.
88
Siemens 2010
Monitoring Relays
3UG Monitoring Relays for Electrical and Additional Measurements
Level monitoring:
Level monitoring relays
OVER, two-point control
Reset
Reset
A1/A2
A1/A2
> 0,5 s + t
> 0,5 s + t
Max
11/14
11/12
t
NSB0_01801b
NSB0_01799b
Min
Max Min
11/14
11/12
t = Delay 0,5 - 10 s
t = Delay 0,5 - 10 s
Reset
Reset
A1/A2
A1/A2
> 0,5 s + t
> 0,5 s + t
Max
11/14
11/12
t = Delay 0,5 - 10 s
t
NSB0_01802c
NSB0_01800b
Min
Max Min
11/14
11/12
t = Delay 0,5 - 10 s
Siemens 2010
89
Monitoring Relays
Technical specifications
Type
3UG45 01-1AA30,
3UG45 01-2AA30
3UG45 01-1AW30,
3UG45 01-2AW30
24 240
General data
Rated control supply voltage Us
V AC/DC
24
Rated frequency
Hz
50/60
Operating range
VA
VA
2
--
2
4
Width
mm
22.5
ms
500
ms
Max. 300
0.5 ... 10
UNDER/OVER selector switch at the front
ms
200
300
kV
C
C
-25 +60
-40 +80
EMC tests1)
IP40 Enclosure
IP20 Terminals
Mounting position
Any
15/11
Connection type
Terminal screw
Solid
Finely stranded with end sleeve
AWG cables, solid or stranded
Tightening torque
Screw terminals
mm2
mm2
AWG
Nm
Connection type
Spring-type terminals
mm2
mm2
mm2
AWG
mA
15
Max. 100
nF
Max. 10
Adjustable sensitivity
Resistance
2 ... 200
Measuring accuracy
20
%/C
Solid
Finely stranded, with end sleeves acc. to DIN 46228
Finely stranded
AWG cables, solid or stranded
Measuring circuit
Control circuit
1
A
A
A
A
3
1
0.2
0.1
mA
0.1
10
1)
90
Siemens 2010
2)
The sensor cable does not necessarily have to be shielded, but we do not
recommend installing this cable parallel to the power supply lines. It is also
possible to use a shielded cable, whereby the shield has to be connected
to the M terminal.
Monitoring Relays
3UG Monitoring Relays for Electrical and Additional Measurements
Level monitoring:
Level monitoring relays
Dimensional drawings
3UG45 01
86
A
B
74
62
72
110
1)
NSB0_01826
15
22,5
3UG45 01
Type
Screw terminals
83
92
Spring-loaded terminals
84
94
Removable terminals
Schematics
3UG45 01
Single-point control
with inlet monitoring
AC/+U
AC/+U
A1 (+)
Max
Min
A1 (+)
3UG45 01
3UG45 01
11
12
Max Min
11
K1
12 14
K1
14
NSB0_01796a
A2 ()
A2 ()
AC/0V
NSB0_01798a
AC/0V
Two-point control
with outlet monitoring
AC/+U
M
A1+
K1
A1 (+)
Max Min
11
12 14
3UG45 01
A2 ()
12
AC/0V
11
14
NSB0_011823
K1
NSB0_01797a
Siemens 2010
91
Monitoring Relays
Technical specifications
Type
3UG32 07-3A
three-pole
3UG32 07-2A
two-pole
3UG32 07-2B
two-pole
3UG32 07-1B
single-pole
3UG32 07-1C
single-pole
500
500
--
--
--
Yes
Yes
Yes
--
Yes
Installation
Vertical
Vertical
Lateral
Lateral
Lateral
22
Gland
Gland
mm
Length
Teflon insulation (PTFE)
Insulation
Thread
inch
R 3/8
Connecting cable
mm2
3 x 0.5, 2 m long
Operating temperature
90
Operating pressure
bar
10
Assignment
Cable/Electrode
Cable brown
Center
electrode
Cable white
Electrode
Cable green
Not assignable --
--
Not assignable --
Dimensional drawings
3UG32 07-3A
three-pole wire electrode
3UG32 07-1B
single-pole bow electrode
0,5
NSB00991a
SW 22
SW 22
500
15
15
61
NSB00994
15 15
71
3UG32 07-1C
single-pole electrode, rugged version
NSB00992
3UG32 07-2A
two-pole wire electrode
SW 22
NSB00995
3UG32 07-2B
two-pole bow electrode
0,5
5
SW 22
61
92
50
500
PTFEinsulation
40
15
15
15
15
SW 22
NSB00993a
15 15
71
Siemens 2010
Monitoring Relays
3UG Monitoring Relays for Electrical and Additional Measurements
Speed monitoring
Overview
The 3UG46 51 monitoring relay is used together with a sensor to
monitor motor drives for overspeed and/or underspeed.
Furthermore, this relay is ideal for all functions where a continuous pulse signal needs to be monitored (e. g. belt travel monitoring, completeness monitoring, passing monitoring, clock-time
monitoring).
Function
3UG46 51 monitoring relays
The speed monitoring relay operates according to the principle
of period duration measurement.
In the monitoring relay, the time between two successive rising
edges of the pulse encoder is measured and compared to the
minimum and/or maximum permissible period duration calculated from the set limit values for the speed.
Thus, the period duration measurement recognizes any deviation in speed after just two pulses, even at very low speeds or in
the case of extended pulse gaps.
By using up to ten pulse encoders evenly distributed around the
circumference, it is possible to shorten the period duration, and
in turn the response time. By taking into account the number of
sensors in the monitoring relay, the speed continues to be indicated in rpm.
ON-delay time for motor start
To be able to start an motor drive, and depending on whether the
open-circuit or closed-circuit principle is selected, the output relay switches to the GO state during the ON-delay time, even if
the speed is still below the set value.
A1/A2
A1/A2
EN
> RPM
< RPM
rpm
> RPM
Hysteresis
< RPM
rpm
Hysteresis
Hysteresis
NSB0_01803b
11/14
11/12
onDelay
Hysteresis
rpm
RPM = 0
Delay
Delay
RPM = 0
NSB0_01804a
rpm
11/14
11/12
onDelay
Delay
Delay
Siemens 2010
93
Monitoring Relays
Technical specifications
Type
3UG46 51-1AA30,
3UG46 51-2AA30
3UG46 51-1AW30,
3UG46 51-2AW30
24 240
General data
Rated control supply voltage Us
V AC/DC
24
Rated frequency
Hz
50/60
Operating range
VA
VA
2.5
--
4
9
Width
mm
22.5
Automatic/manual
RESET
Availability time after application of Us
ms
500
ms
Max. 300
1 ... 900
Closed-circuit principle, open-circuit principle
Principle of operation
Adjustable
ms
10
300
kV
C
C
-25 +601)
-40 +80
EMC tests2)
IP40 Enclosure
IP20 Terminals
Mounting position
Any
15/11
Connection type
Terminal screw
Solid
Finely stranded with end sleeve
AWG cables, solid or stranded
Tightening torque
Screw terminals
mm2
mm2
AWG
Nm
Connection type
Spring-type terminals
mm2
mm2
mm2
AWG
Sensor supply
For three-wire sensor (24 V/0 V)
For 2-wire NAMUR sensor (8V2)
mA
mA
Max. 50
Max. 8.2
Signal input
IN1
IN2
k
k
Voltage level
For level 1 at IN1
For level 0 at IN1
V
V
4.5 ... 30
0 ... 1
Current level
For level 1 at IN2
For level 0 at IN2
mA
mA
> 2.1
< 1.2
ms
ms
rpm
Hysteresis
rpm
Solid
Finely stranded, with end sleeves
Finely stranded
AWG cables, solid or stranded
Measuring circuit
1 ... 10
Scale
Measuring accuracy
10
2)
94
Siemens 2010
1 digit
Monitoring Relays
3UG Monitoring Relays for Electrical and Additional Measurements
Speed monitoring
Type
3UG46 51-1AA30,
3UG46 51-2AA30
3UG46 51-1AW30,
3UG46 51-2AW30
Control circuit
1
A
A
A
A
3
1
0.2
0.1
mA
Million
operating
cycles
0.1
Mechanical endurance
Million
operating
cycles
10
Dimensional drawings
3UG46 51
5
86
A
B
74
62
82
110
36
1)
NSB0_01827a
15
22,5
Type
3UG46 51
A
Removable terminal
Screw-type terminal
83
102
Spring-loaded terminal
84
103
Siemens 2010
95
Monitoring Relays
Schematics
Position of the terminals
3UG46 51
+
24V IN1 0V
A1+ EN RES
AC/DC
pnp
IN1 0V
12
IN2
A2 ()
14
8V2
AC/DC
12
NAMUR
+
S1
A1 (+)
3UG46 51
24V
K1
IN1
BN
12
BU
0V
IN2
14
NO
K2
NAMUR
A2 ()
11
K1
EN RES
8V2
AC/0V
NSB0_01806a
S1
A1 (+)
3UG46 51
K1
A2 ()
IN2
S1
24V
IN1
0V
8V2
I
NO
DC 24V/
max. 50 mA
11
K1
12 14
K2
AC/0V
NSB0_01807a
96
Siemens 2010
11
14
NSB0_011824
NSB0_01805a
11