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Eleven bays of metal-enclosed switchgear assure a high level of power continuity for critical
loads at a large commercial installation. The split bus primary selective switchgear incorporate
latest solid state controls and features two-way source transfer with a bus-tie switch, providing
for automatic transfer between two utility lines and a standby generator.
There are two types of switchgear commonly applied today for switching and protection of inplant medium voltage (4.16 kV through 34.5 kV) power distribution systems. One is metal-clad
switchgear using draw-out air-magnetic or vacuum circuit breakers and relays for both load
switching and fault protection: the other is metal-enclosed switchgear using interrupter
switches for load switching and power fuses for fault protection.
An understanding of the application and operating philosophies of the two types of gear is
necessary to choose objectively the gear that will permit the Optimum design for an in-plant
system.
The three basic functions of switchgear in an industrial, commercial, or institutional mediumvoltage distribution system are to:
Identify and clear faults quickly enough to minimize damage, while Interrupting the least
possible amount of plant load.
To ensure that each function has been properly considered in relation to both system design and
plant operation, a number of pertinent questions should be explored including ease of
maintenance, number of power interruptions, reclosing, availability of skilled personnel and costbenefit analysis. The following discussion provides some basic information, gathered from the
field, for consideration.
cases. a higher degree of service continuity can often be achieved with less expensive power
fuses by subdividing the system into a larger number of discrete segments, with the result that
load switching or fault interruption on one segment of the system will affect fewer loads (see
Fig. 1).
Figure 1 - Segmenting a plant's load into small blocks supplied by multiple radial circuits assures
a high level of power continuity and operating flexibility. In-plant distribution diagrammed at left
subejcts all loads to interruptions for fault clearing or maintenance on any one load. Segmented
scheme at right uses some amount of cable to serve loads and has approximately same
switchgear cost - but provides for better service reliability.
A high degree of segmentation also allows the use of smaller transformers located strategically
throughout the system, eliminating the need for unnecessarily long, high-ampacity secondary
conductors required where fewer, larger, widely separated transformers are used.
Figure 2 - Distribution system with both overhead and insulated cable construction. Protective
device A clears transient faults on overhead system and recloses automatically, with only
momentary interruption of power to loads. Faults in cable portion of system are interrupted by
device B and in transformer by device C. Permanent nature of cable and transformer faultsmakes
automatic reclosing undesirable.
Automatic reclosing is neither useful nor desirable on in-plant power systems consisting of
Insulated cables (in conduit or bus duct) feeding transformers. Faults on cables and transformers
are rare. and those that do occur are not transient: they are permanent. They result in significant
damage. and they are only exacerbated not cleared by automatic reclosing operations. Metalenclosed switchgear has achieved widespread use on cable systems because of the simplicity.
economy and positive action of power fuses in providing protection from permanent faults.
On the other hand, automatic reclosing can be an advantage on outdoor, overhead distribution
circuits subject to a high incidence of transient or temporary faults caused by falling tree
branches, animal and bird contacts. wind-borne debris, lightning or ice. Overhead circuits are
commonly protected by metal-clad switchgear (with circuit breakers and associated relaying) in
as much as a short-time interruption of system voltage by opening of the switchgear breaker may
result in arc extinction, permitting an automatic reclosing operation to restore service (see Fig.
2).
In deciding whether to utilize automatic reclosing, consideration must be given to the effect on
synchronous motors and large induction motors. High inrush current resulting from automatic
reclosing may cause severe mechanical damage to the motors. Or, it may result in minor
insulation damage which is not apparent at the time, but which will lead to premature failure.
This insulation damage will be accelerated with repeated fast reclosures, as the effects are
cumulative. Even manual reclosing may be undesirable on a cable system: It is often a
temptation to hope that the protective device has operated unnecessarily. Rather than take the
time to search for the fault. even a trained person may, under pressure from production people,
reclose in the hope that the protective device will hold.
Since the condition which caused the protective device to operate will not have been eliminated.
reclosing will only reinitiate the fault. This will cause further equipment damage, as well as
provide a hazard to personnel in the vicinity. The practice of reclosing before locating and
correcting the fault is highly questionable.
defeat by operating personnel who are in a hurry to restore power, and have no time or
inclination to review a complex system designed years before.
Is single-phasing a problem?
The possibility of single-phasing a load by operation of a fuse need not be an issue in choosing
modern metalenclosed switchgear or metal-clad switchgear. Detectors and relays are available
for sensing single-phasing, which could be caused by source-line burndown. broken conductors,
singlephase switching, or by blown fuses on the utility source or on the in-plant feeder.
When the detectors or relays are applied in conjunction with power-operated interrupter switches
in metal-enclosed switchgear (see Fig. 3). the switches are automatically opened if a singlephasing condition occurs. interrupting and isolating all three phases of the load feeder.
Figure-3 - Metal enclosed switchgear feeder bay has provisions for protection from open-phase
conditions. Open-phase detector (located in low voltage compartment in switchgear bay at lower
right) in conjuction with the power-operated interruper-switch protects from all open-phase
conditions, including single-phasingcaused by blown fuses.
Sensing and power operation will raise the cost of metal-enclosed switchgear significantly over
that for manual gear. But the cost will still be on the order of 35 to 40% of that for equivalent
metal-clad switchgear with circuit breakers and relays. And since the addition of this feature
allows metal-enclosed gear to detect even source single-phasing. the level of protection is higher
than that normally afforded by metal-clad gear.