Sunteți pe pagina 1din 2

Harness And Wire Electrical Schematic Symbols

UENR2137-01
August 2011

Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Component Identifiers (CID)


Module Identifier (MID)
Object Detection System
(MID No. 134)

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Component

0248

CAT Data Link

2348

SAE J1939 Data Link

3313

Short Range Object Detection Sensor #1 (Front Left)

3314

Short Range Object Detection Sensor #2 (Front Right)

Component Location
Component

Event Codes
Object Detection System
Event Code

Condition

Breaker - Object Detection

D-5

Camera - Front

B-8

3315

Short Range Object Detection Sensor #3 (Rear Left)

3316

Short Range Object Detection Sensor #4 (Rear Right)

E875

Voltage Below Normal

3317

Medium Object Detection Sensor #1 (Front Left C1)

E786

Voltage Above Normal

Camera - Right

A-9

3318

Medium Object Detection Sensor #2 (Front Right C1)

E1139

Radar Blockage Detected

Converter - 24V/12V

D-3

3319

Medium Object Detection Sensor #3 (Left Side Top C1)

E1140

Radar Blockage Detected

Display

B-3

E1141

Radar Blockage Detected

Fuse - 15A

D-4

E1142

Radar Blockage Detected

Ground - Cab

D-5

E1143

Radar Blockage Detected

3320

Medium Object Detection Sensor #4 (Left Side Bottom C1)

3321

Medium Object Detection Sensro #5 (Rear Left C2)

3322

Medium Object Detection Sensor #6 (Rear Right C2)

3323

Medium Object Detection Sensor #7 (Right Side Top C2)

Camera - Left

B-8

Camera - Rear

A-8

Lamp - Camera (Left)

E-1

Lamp - Camera (Right)

B-1
C-1

3324

Medium Object Detection Sensor #8 (Right Side Bottom C2)

E1144

Radar Blockage Detected

Radar - Long Range (Front)

3325

Short Range Object Detection Sensor #1 Power Supply (Front Left C1)

E1145

Radar Blockage Detected

Radar - Long Range Side (Left)

E-1

3326

Short Range Object Detection Sensor #2 Power Supply (Front Right C1)

E1146

Radar Blockage Detected

Radar - Long Range Side (Rear)

C-9

E1147

Radar Blockage Detected

Radar - Long Range Side (Right)

C-1

Radar Blockage Detected

Relay - Lamp

C-3

Relay - Main Power

D-5

Resistor - Terminating CAN 1A

C-1

3327

Short Range Object detection Sensor #3 Power Supply (Rear Left C2)

3328

Short Range Object Detection Sensor #4 Power Supply (Rear Right C2)

3329

Meduim Range Object Detection Sensor #1 Power Supply (Front Left C1)

3330

Meduim range Object Detection Sensor #2 Power Supply (Front Right C1)

3331

Medium Range Object Detection Sensor #3 Power Supply (Left Side Top C1)

Resistor - Terminating CAN 1B

C-9

3332

Medium Range Object Detection Sensor #4 Power Supply (Left Side Bottom C1)

Resistor - Terminating CAN 2B #1

E-1

3333

Medium Range Object Detection Sensor #5 Power Supply (Rear Left C2)

Resistor - Terminating CAN 2B #2

B-1

3334

Medium Range Object Detection Sensor #6 Power Supply (Right Rear C2)

3335

Medium Range Object Detection Sensor #7 Power Supply (Right Side Top)

3336

Medium Range Object Detection Sensor #8 Power Supply (Right Side Bottom)

E1148
E1149
E1150

Radar Blockage Detected


Radar Blockage Detected

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Schematic
Location

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

771D Quarry Truck


777D Off-Highway Truck
CAT Detect Object Detection
Electrical System
771D:
BCA1-UP
6JR1-UP
6YS1-UP

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

777D:
AGC1-UP
3PR1-UP
FKR1-UP
2YW1-UP
AGY1-UP

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for Connector Plug

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
9X-1123

Fuse (5 Amps)

Component
Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

Printed in U.S.A.

2011 Caterpillar
All Rights Reserved

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

Connector Location
Connector Number
CONN 1

Schematic
Location
D-7

CONN 2

B-5

CONN 3

C-5

CONN 4

D-5

CONN 5

D-5

CONN 6

E-5

CONN 7
D-5
The connectors shown in this chart are for harness to harness
connectors. Connectors that join a harness to a component are
generally located at or near the component. See the
Component Location Chart.

Resistor, Sender and Solenoid Specifications


Component Description

Part No.
174-3016

Resistor:

Can Data Link

At room temperature unless otherwise noted.

Resistance (Ohms)
120 10%

Wire Gauge
Wire Color

Related Electrical Service Manuals


Title
Object Detection System:

Form Number
UENR1274

(Dimensions: 39 inches x 24 inches)

SAE J1939 Data Link

20 Page,

0247

UENR2137-01

CID

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

LT-C3
2305010

C234-LT1 BK-16
C234-LT21 BR-16
C234-LT22 BR-16

C234-T7 BK-16
C569-T11 YL-16
F711-T40 YL-18
F712-T42 GN-18
633-T25 BU-14
200-T22 BK-14

T-C3
3E3382

1
2
3
4
5
6

T-C6
LT-C1
1552273 1552273
1
C234-LT1 BK-16
2
C569-LT2 YL-16
3
F711-LT3 YL-18
4
F712-LT4 GN-18
5
633-LT19 BU-14
6
200-LT20 BK-14

C234-LT21 BR-16
F711-LT15 YL-18
F712-LT18 GN-18
C569-LT2 YL-16
C234-LT22 BR-16

200-LT20 BK-14
633-LT19 BU-14
C569-LT2 YL-16

F711-LT24 YL-18
F712-LT26 GN-18

A
B
C

F712-LT26 GN-18

T-C4
1552272
C234-T5 BK-16
C569-T9 YL-16
K900-T14 YL-18
K990-T16 GN-18

633-T25 BU-14
633-T24 BU-14
633-T26 BU-14

1
2
3
4

1
2
3
4

LEFT CAMERA LAMP


219-6485

CAN 2 TERM RES B 1


174-3016

LT-C5
1330973

F712-LT18 GN-18
F712-LT4 GN-18

200-T21 BK-14
200-T22 BK-14
200-T23 BK-14

-BATTERY
CAN 2 +
CAN 2 +12V
MPIO 1
MPIO 0

1
2
3
4
5
6

CAMERA LAMP
LT-C4
1552269
1
633-LT19 BU-14
2
200-LT20 BK-14

F711-LT3 YL-18
F711-LT15 YL-18
F711-LT24 YL-18

CONN 6

LT-C2
LR LEFT SIDE RADAR
2305011 365-1271

F-C1
3E3376
C234-F1 BK-16
C569-F8 YL-16
K900-F15 YL-18
K990-F24 GN-18

CONN 5
C234-R5 BK-18
C234-R6 BK-18
C234-R2 BK-16

C234-T1
C234-T6
C234-T7
C234-T8
C234-T5

C569-R1 YL-16
K900-R19 YL-18
K900-R26 YL-18
K900-R3 YL-18

R-C3
3E3376
C234-R2
C569-R1
K900-R3
K990-R4

BK-16
YL-16
YL-18
GN-18

1
2
3
4

T-C2
3E3382
C234-T8 BK-16
C569-T12 YL-16
F711-T17 YL-18
F712-T18 GN-18
633-T26 BU-14
200-T23 BK-14

C569-T2 YL-16
C569-T10 YL-14
C569-T9 YL-16
C569-T11 YL-16
C569-T12 YL-16

T-C1
1552272
C234-T1 BK-16
C569-T2 YL-16
K900-T31 YL-18
K990-T32 GN-18

T-C7
RJ-C1
1552273 1552273
1
2
3
4
5
6

RJ-C2
1552273
C234-RJ1 BK-16
C569-RJ2 YL-16
F711-RJ3 YL-16
F712-RJ4 GN-18
633-RJ5 BU-14
200-RJ6 BK-14

1
2
3
4
5
6

CONN 4

F711-T19 YL-18
F711-T40 YL-18
F711-T17 YL-18

CONN 1

K990-R4 GN-18
K990-R34 GN-18
K990-R27 GN-18

BK-16
BK-14
BK-16
BK-16
BK-16

1
2
3
4
5
6

RT-C3
3E3382
C234-RT1
C569-RT2
F711-RT3
F712-RT4
633-RT19
200-RT20

BK-16
YL-16
YL-18
GN-18
BU-14
BK-14

CONN 7

C234-CM6 BK-14

F712-T20 GN-18
F712-T42 GN-18
F712-T18 GN-18

200-CM33 BK-16
200-CM7 BK-14
200-CM5 BK-14

CAB
GROUND

F712-T42 GN-18
K900-T3 YL-18
K900-T14 YL-18
K900-T31 YL-18

OBJ DET BKR


6T-3644
109-CM29 RD-12

K990-T4 GN-18
K990-T16 GN-18
K990-T32 GN-18

130-CM1 RD-12

10A

130-CM1 RD-12
130-CM2 RD-14
130-CM3 RD-14

MAIN PWR RELAY


241-8368
308-FUSE1 YL-12
109-CM29 MUST BE CONNECTED TO THE UNSWITCHED SIDE (109 OR)
CONNECT TO THE MAIN EXISTING MAIN POWER RELAY

2 1

FUSE
113-8491

CM-C16
3045284

308-FUSE2 YL-12
308-CM40 YL-16

200-CM4 BK-14
200-CM34 BK-14
200-CM5 BK-14

130-CM3 RD-14
308-CM9 YL-16
200-CM7 BK-14

CM-C4
1552273

C569-CM20 YL-14

1
2
3
4
5
6

24V 12V-CONVERTER
340-7161
+24V BATTERY IN
+24V SWITCHED IN
GROUND

F-C3
2305010

C234-F1 BK-16
C569-F8 YL-16

+12V SWITCHED OUT

200-CM7 BK-14
200-CM33 BK-16
308-CM8 YL-16
308-CM9 YL-16

C234-F1
K900-F2
K990-F4
C569-F8

K900-F2 YL-18
K900-F3 YL-18
K900-F15 YL-18

-BATTERY
CAN 1 +
CAN 1 +12V
MPIO 0

CAN 1 TERM RES B


174-3016

1
2
3
4
5
6

R-C1
2305010
C234-R5 BK-18
K900-R26 YL-18
K990-R34 GN-18
C569-R1 YL-16
C234-R6 BK-18

T-C5
2130142

200-T21 BK-14
633-T24 BU-14
C234-T6 BK-14
C569-T10 YL-14
F711-T19 YL-18
F712-T20 GN-18
K900-T3 YL-18
K990-T4 GN-18

R-C2
1330973
A
B
C

K900-T3 YL-18
K990-T4 GN-18
F711-T19 YL-18
F712-T20 GN-18

K900-R19 YL-18
K990-R27 GN-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

C234-T6 BK-14
C569-T10 YL-14
633-T24 BU-14
200-T21 BK-14

CM-C9
2130143
K900-CM17 YL-18
K990-CM16 GN-18
F711-CM21 GN-18
F712-CM23 GY-18

C234-CM6 BK-14

892-CM14 BR-16
892-CM15 BR-16
892-CM10 BR-16
893-CM12 GN-16
893-CM11 GN-16
893-CM13 GN-16

K900-F3 YL-18
K990-F5 GN-18

(Dimensions: 39 inches x 24 inches)

20 Page,

UENR2137-01

UNPLUG FROM A-C52(PRODUCT LINK)


(155-2273 2 PIN DT) PINS 5 & 6 AND
CONNECT TO CM-C8

892-A294 BR-16
893-A293 GN-16

308-CM30 YL-16
200-CM33 BK-16
695-CM25 OR-16
633-CM31 BU-14

1
5
2
4
3

86
85

K990-F24 GN-18
K990-F5 GN-18
K990-F4 GN-18

30

87
87a

633-CM31 BU-14
200-CM34 BK-14

308-CM8 YL-16
308-CM30 YL-16
CM-C1
1552252

308-CM9 YL-16
308-CM40 YL-16
C569-CM20 YL-14

F711-CM21 GN-18
F712-CM23 GY-18

CM-C7
3E3364
892-CM10 BR-16
893-CM11 GN-16

CONN 2

DISPLAY
355-9048
1
2
3
4
5
6
7
8
9
10
11
12

695-CM25 OR-16
F712-CM23 GY-18
F711-CM21 GN-18
K900-CM17 YL-18
K990-CM16 GN-18
308-CM8 YL-16
130-CM2 RD-14
200-CM4 BK-14

RT-C1
2305010

POWER

CAN
CAN
CAN
CAN

2
2
1
1

C234-RT1 BK-16
F711-RT14 YL-18
F712-RT18 GN-18
C569-RT2 YL-16
+
+
-

1
2
3
4
5
6

200-RT20 BK-14
633-RT19 BU-14
C234-RT1 BK-16
C569-RT2 YL-16

KEYSWITCH INPUT
+12V MEMORY OUT
BATTERY -

RT-C5 LR RIGHT SIDE RADAR A


2305011 365-1271

892-CM15 BR-16
893-CM13 GN-16

CM-C2
1552253

K900-CM17 YL-18
K990-CM16 GN-18

F711-RT12 YL-18
F712-RT16 GN-18

893-CM12 GN-16
892-CM14 BR-16

VIDEO
VIDEO
+ 12
FEED

VIDEO
VIDEO
+ 12
FEED

VIDEO
VIDEO
+ 12
FEED

RIGHT CAMERA
336-6684

SIG
GND
VDC
GND

RIGHT CAMERA CABLE 3


283-0658

VIDEO
VIDEO
+ 12
FEED

SIG
GND
VDC
GND

FRONT CAMERA
336-6684

SIG
GND
VDC
GND

REAR CAMERA
336-6684

SIG
GND
VDC
GND

LEFT CAMERA CABLE 2


283-0658

REF DES
251-8248

VIDEO SIG
VIDEO RTN
+V CAMERA
RTN CAMERA

VIDEO SIG
VIDEO RTN
+V CAMERA
RTN CAMERA

VIDEO SIG
VIDEO RTN
+V CAMERA
RTN CAMERA

VIDEO SIG
VIDEO RTN
+V CAMERA
RTN CAMERA

VIDEO SIG
VIDEO RTN
+V CAMERA
RTN CAMERA

VIDEO SIG
VIDEO RTN
+V CAMERA
RTN CAMERA

REAR CAMERA CABLE


274-4477

FRONT CAMERA CABLE c1


283-0658

VIDEO SIG
VIDEO RTN
+V CAMERA
RTN CAMERA

VIDEO SIG
VIDEO RTN
+V CAMERA
RTN CAMERA

261-3223

A
B
C

261-3223

VIDEO SIG
VIDEO RTN
+V CAMERA
RTN CAMERA

RIGHT CABLE BULKHEAD CAB RIGHT CAMERA CABLE


251-4243

VIDEO SIG
VIDEO RTN
+V CAMERA
RTN CAMERA

VIDEO SIG
VIDEO RTN
+V CAMERA
RTN CAMERA

CDL +
CDL -

SYMBOL

CMPD CAMERA JUMMPER


319-6830

VIDEO SIG
VIDEO RTN
+V CAMERA
RTN CAMERA

VIDEO SIG
VIDEO RTN
+V CAMERA
RTN CAMERA

1
2
3
4
5
6
7
8
9
10
11
12

VIDEO
+V CAMERA
RTN CAMERA
CH 4 VIDEO
CH 3 VIDEO
CH 2 VIDEO
CH 1 VIDEO
CH 1 VIDEO
CH 2 VIDEO
CH 3 VIDEO
CH 4 VIDEO

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT
CONNECTOR
H#

RTN
RTN
RTN
RTN
SIG
SIG
SIG
SIG

VIDEO SIG
VIDEO RTN
+V CAMERA
RTN CAMERA

SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

MISC. REF. VIDEO CABLE PART NUMBERS


PART NUMBER
283-0657
274-4477
283-0658
283-0659
274-4478
274-4479

IDENT
F
R
T
CM
LT
RJ
RT
T
R
RT

WIRE GROUP COLOR DESCRIPTIONS

DESCRIPTION
3 METER VIDEO CABLE
5 METER VIDEO CABLE
7.5 METER VIDEO CABLE
9 METER VIDEO CABLE
11 METER VIDEO CABLE
16 METER VIDEO CABLE

PART NO.
361-5207
361-5208
361-5209
361-5211
361-1264
361-1267
361-1266
363-8847
361-0851
373-1344

CHG
00
00
00
00
00
00
00
00
00
00

LOC
E-2
E-8
E-6
D-4
F-4
E-5
C-2
E-6
E-8
C-2

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT

RIGHT CAMERA
261-3223

DESCRIPTION
CIRCUIT CONNECTED

GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
VOLTAGE CONVERTER OUTPUT CIRCUIT
CAT DATA LINK
CAN 1 DATA LINK
CAN 2 DATA LINK

RM636 AND RM579 (771D AND 777D-ALL CONFIGS)

RIGHT CAMERA LAMP


219-6485

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

1
2

CIRCUIT NOT CONNECTED

REAR CAMERA
261-3223

633-RT19 BU-14
200-RT20 BK-14

VIDEO SIG
VIDEO RTN
+V CAMERA
RTN CAMERA

FRONT CAMERA

REAR CABLE BULKHEAD CAB REAR CAMERA CABLE


251-4243

REF DES
251-8248

VIDEO SIG
VIDEO RTN
+V CAMERA
RTN CAMERA

LEFT CAMERA

FRONT CABLE BULKHEAD CAB FRONT CAMERA CABLE


251-4243

FRONT CAMERA CABLE c0


283-0658

FRONT CAMERA CABLE c2


274-4477

RIGHT CAMERA CABLE 2


283-0658

VIDEO SIG
VIDEO RTN
+V CAMERA
RTN CAMERA

LEFT CABLE BULKHEAD CAB LEFT CAMERA CABLE


251-4243

CAN 2 TERM RES B 2


174-3016

RT-C2
1552269

F712-RT16 GN-18
F712-RT18 GN-18

USB
1
2
3
4
5
6
7
8
9
10
11
12

-BATTERY
CAN 2 +
CAN 2 +12V

RT-C4
1330973

F711-RT12 YL-18
F711-RT14 YL-18
F711-RT3 YL-18
F712-RT4 GN-18

LEFT CAMERA
336-6684

A
B
C

C569-CM20 YL-14

1
2

CONNECT TO A-C52
PINS 5 & 6

CAN 1 TERM RES A


174-3016

C234-CM6 BK-14

CONN 3
CM-C8
1552269

LAMP RELAY
3E-5239

CM-C3
3E5519

-BATTERY
CAN 1 +
CAN 1 +12V

1
2
3
4
5
6

F-C2
1330973

633-CM31 BU-14
LR REAR RADAR
365-1271

BK-16
YL-18
GN-18
YL-16

LR FRONT RADAR
365-1271

NOTE
771D/777D
771D
771D
771D/777D
771D/777D
771D
771D
777D
777D
777D

DESCRIPTION
FRONT
REAR
CHASSIS
MAIN CAB
LEFT SIDE PLATFORM
RIGHT SIDE JUMPER
RIGHT SIDE PLATFORM
CHASSIS
REAR
RIGHT SIDE PLATFORM

OTHER COLOR DESCRIPTIONS


HIGHWAYS

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

THIS SCHEMATIC IS FOR THE 771D QUARRY TRUCK AND 777D OFF-HIGHWAY TRUCK
CAT DETECT OBJECT DETECTION ELECTRICAL SYSTEM
MEDIA NUMBER: UENR2137-01
SCHEMATIC PART NUMBER: 361-4243, CHANGE: 01, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

S-ar putea să vă placă și