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Quality Objectives and Targets Proposed as on 05.02.2010

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No.
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New Quality Objectives and Targets Proposed

Improving the reliability of auxiliary boilers by providing 2 out
of 3 voting for critical tripping logics.
Improving the reliability of Bagging plant operation by
upgrading the PLC and related components.
Increasing availability and reliability of digital inputs of PLC
systems of ammonia-2 & Urea-2 by April 2011.

Proposed
Date

Target Date

Apr09

Apr2011

Jun09

S10

Jan 2010

Apr2011

Primary
Responsibility
SH(Inst.
OS&PP)
SH(Inst.
OS&PP)
SH (Inst-PP-II)

To eliminate running of EP-311 A/B there by eliminate problems

associated of running.

Jun09

Oct 2009

SH (A-2)

Provision of break up flanges on EP-122 discharge ring header

for proper cleaning of header and there by reducing the down
time of DDS system.

Mar09

Oct2009

SH (U-2)

To rehabilitate the concrete structures showing deterioration /

distress in DM plant and CT-I by Feb2009 for better
maintainability and reliability.

Feb08

Feb09

HOD (Civil)

June 2009

June 2010

SH (U-I)

June 2009

June 2010

SH (U-I)

7
8
9

10
11
12

To improve maintain on sustained basis the quality product Urea

prills at high plant loads.
To improve process condensate section performance and have
control over ammonia losses through the vent (01-PV-27)
To reduce CO2 slip at the outlet of CO2 absorber (C 301) and to
contain GV carry over problem.
Retrofit of GT-C AVR and generator protection relay for better
reliability as the old one has become obsolete and no service
support available.
To avoid carry over in EC 351 due to contaminated condensate
during GV solution carry over in EC 302 / EC 303
To conserve raw water by using CT blower down water as

Remarks

Aug 2009

Dec 2009

SH (A-I)

Jan 2010

PTA 2011

HOD (Elect)

Jan 2010

March 2010

SH (A-II)

Dec 2009

Jan 2011

SH (OS&PP)

Date
extended
up to June
2010
Date
extended
up to Sept
2011
Date
extended
up to April
2010

Date
extended
up to Dec
2010

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firewater by January 2011.

To reduce the failure frequency of EP 103 A/B mechanical seal
To avoid deterioration to cold insulation of Ammonia storage
tanks 1& 2 by eliminating water ingress inside insulation and to
improve house keeping at tank farm area.
Shut down event recording system of EEE is to be upgraded with
suitable PLC based system in plant-I to improve Reliability,
availability and plant operation.
Purge gas recovery unit existing M/s Omron make programming
logic system is to be upgraded with ABB TCL Logic system and
to be configured in DCS system in Plant-I to improve reliability,
availability and plant operation.
To improve the ergonomics to the SCBA users while donning for
their comfort and safety.
1. To replace deteriorated n supports / stand and to apply
preservation for rotor shafts of ID & FD fans (4 nos.) for easy
rotation periodically.
2. To arrange aluminum domes (for the first time) for 5 nos. of
Turbine rotors (blade type) which are kept on the MS rotor
stands fabricated recently to ensure no damage to the rotors
due to falling / hitting objectives on the rotors.

Ramashray Singh,
MR ISO 9001 QMS

Jan 2010

March 2012

SH (MM-II)

Jan 2010

March 2010

SH (MM-III)

Sept 2011

SH (Inst PP-I)

June 2010

Sept 2011

SH (Inst PP-I)

Feb 2010

June 2010

IC (Safety)

Mar 2010

Feb 2010

SH (Stores)

May 2010