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Introduction
The mold Project is a unique method of working for mold designers. By combining the work of splitting and
parting surfaces in parallel with mold choice and cavity layout, the designer can save time.
More information is available throughout the process, enabling quicker and more informed decisions to be made.
This basic exercise will briefly cover the new structure and environment of the mold project. The tutorial example
shows creation of a simple mold with one core and cavity inserts.
Check the Create a new folder box to create a folder, for placing the main assembly under.
The ‘basic mold’ is a single cavity tool, so accept the single cavity layout part.
The layout can be created as new or can be loaded from a predefined layouts library. The default is a single
cavity layout, selected from the Cimatron E layout library.
Select OK.
Note the assembly structure. There is also a parting sub-assembly, which will be used first.
The parting assembly will later include the workparts and parting faces parts. This helps organize the spilt work.
Later when moving into mold design, this assembly becomes suppressed in order to lighten the data load in the
main assembly.
Note the layout part is currently activated. This holds a coordinate system for every cavity location, in this case
one. The outer box represents an optional mold base size.
This box is a simple sketch that represents a preliminary mold base size. It can be edited to any size to help with
the layout until a mold base is built.
While the parting sub-assembly is activated, select the Load Work icon.
From the Cimatron E Explorer select the button.elt file (located in the \\Tutorial Work Files \ Data To
Steel directory).
Select the Open file icon, marked in the red circle in the picture below.
This operation also creates a coordinate system in the work file, a Work UCS feature.
You can edit any of these values or the layout part center at a later stage. This ensures there are plenty of
ways to control the position of the molded part(s).
Split
Step 3 Split
From the Parting Guide on the right of the display, click the Quick Split icon.
Select OK .
Regardless of which work part is activated, in cases with more than one workpart, you may split any part. Right
Click the part and select the New Direction option.
Quick split has made two split sets of the part. The Parting Tree easily controls display, color, and other
attributes.
No other split directions are needed, so exit the Quick Split function.
The Parting Tree also contains attribute control for general items like the stock and parting curves.
To preview the parting line, Right Click on Parting line preview in the Parting Tree and select the option:
Create Parting line preview.
The preview parting lines are not only for analysis purposes. Once the preview is performed, any curve/surface
created using an edge of the parting line will automatically receive it's parting attributes. The parting line preview
can be updated at any stage i.e. even after changes to the part.
Note that functions and options in E6 can be accessed via several locations:
The parting face can be also controlled through the Parting Tree.
Note that any curve/surface created using an edge of the parting line will automatically receive it's parting
attributes.
1. Pick the face(s) to be given parting attributes and exit (Middle Mouse Button).
2. Pick two faces whose parting attributes you want to apply to the unassigned face.
The face is now assigned the parting attributes of the two faces (and their directions).
Enter the Sketcher, select the face indicated in the picture as the sketcher plane.
Press the Exit from Sketcher button in the main Sketcher toolbar, or Right Click and select Exit Sketcher.
Create a New Extrude object and use the parameters shown in the picture below:
To attach stock attributes to the object, Right Click the stock feature in the Parting Tree and select the
option: Mark As Stock.
Note that you can control the stock through the Parting Tree.
The Stock options are also available through the Parting Guide and the Parting Main menu.
This step can also be performed after the Create Active (export) or at any other stage. It is recommended to
load the configuration before the export, to evaluate the correct size of the stock and layout.
Note that when using the Switch to MD icon before creating the active parts, the parts under the parting
assembly are not being suppressed.
Note that the Stock does not reach the bottom face of the K20 plate of the movable side.
Measure the distance between the lower face of the K20 plate, and the lower face of the stock.
Select the Delta Z value and select CTRL C (to copy the value).
Change the Delta Z to -2.936 using CTRL V to paste the above value.
Click OK.
This will arrange the sets from Quick split into what we consider to be the cavity and core blocks of the mold.
Select the Cavity set and the Cavity Active Parts. Select the Double arrow (Assign) to assign the split
direction into the Cavity active part.
The Create Active function comes after the Define Active function.
At this stage the groups of active part surfaces that were previously defined are ready to become new parts that
reside in the assembly structure.
In the Create Active Parts dialog the entire Assembly Tree is in the upper section and the Active Parts groups
in the lower section.
In this case it is desired for the cavity to not only belong to the Fixed Side, but within its own sub-assembly within
the Fixed side.
Select the Cavity Active part and the Cavity assembly part.
Select the double arrow, to assign the cavity to the cavity assembly.
Note that after defining the active parts, while changing to MD environment, the parting assembly is suppressed,
and the geometry has been exported.
The parting parts are in suppressed mode and they are temporally disassociated from the exported active parts.
This method of suppressed features used is mainly to lighten memory usage.
A new cavity part is placed under the sub-assembly within the Fixed Side and a new core part is placed
under the Movable Side.
For part changes or for editing of the layout or parting features, the suppression is switched, hiding the cavities
and bringing back the work file.
The cutting the stock block by the parting surfaces will now be performed.
Show only the Core part under the Movable Side and activate it.
Expand the Active Tools in the Guide, and select Parting Stitch.
Use the Remove Geometry option to remove the parting face. Click the object filter icon to select the
entire parting face object.
Select OK.
Note that the stock could also be created in the exported part file as well as in the work file.
The results of the exercise can be seen in the file: basic mold.ctf (located in the \\Tutorial Work Files \ Data
To Steel directory).