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COGENchallenge
Basic guide: small-scale cogeneration
Ta b l e o f c o n t e n ts
About COGENchallenge.............................16
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Note from the editors
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A wide range of possibilities
Whether you are a local authority, a small Cogenerated heat is used for domestic hot
business, a service company, a home owner, water, space heating, laundry facilities,
or in charge of the maintenance of hospitals dryers or swimming pool water heating.
or social housing you will always need Steam production is also possible in some
heating and electricity. To cover these needs cases. Finally, it is also possible to use the
you generally use a boiler for your heat heat in a heat-driven chiller to produce
needs and you buy electricity from the cooling to replace electric-driven air-
network. Another option is to cover partially conditioning.
these heating and electricity needs through a
small-scale cogeneration unit.
food processing,
services: textile production,
brewing, distilling and malting,
hotels, timber processing,
swimming pools and leisure centres, motor industry,
stores and supermarkets, and also industrial zones or parks.
airports,
shopping centres,
restaurants,
laundries, energy from waste using the biogas
car washes. production of:
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A wide range of possibilities
A spa & fun resort in Ljubljana (Slovenia) A school in Frankfurt (Germany)
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The technical principles
Most people think of large clouds pouring out Cogeneration drastically reduces this waste
of a massive cooling tower when asked for a of energy. By converting the energy close to
picture that illustrates the production of the consumer of heat and power, it is
electricity. All of us have seen many different possible to use most of it. The graph belowe
power stations where water is used to cool illustrates this principle: in the upper half, it is
the process and then condensates into the shown how much electricity and heat a
air. Only a few, however, pose the question typical small-scale cogeneration produces
why we are actually wasting all this energy with a given number of energy input. In this
that has heated up the water and disappears example, the cogeneration unit has an
through the chimney and cooling towers? efficiency of 89%. In the case of separate
production of heat
Cogeneration Plant (in the boiler) and
electricity (in the
power station) the
11 units loss
efficiency is much
lower. Far more fuel
34 units
100 units Power is needed, because
fuel of the high losses in
Engine Generator 55 units
Heat the power station,
and additional
Separate Heat and Power Production losses in the
electricity network
33 units loss and in the boiler.
Total loss: 42 units 3 units loss
Cogeneration is a
34 units
131 units 70 Power principle and not a
fuel units 6 units loss
61 units 55 units
single technology. In
Heat general,
cogeneration can be
applied in all cases
where electricity is produced by thermal
combustion, may it be based on fossil or
renewable fuels. By exactly analysing the
consumption patterns of individual users,
cogeneration schemes can be optimised to
supply their specific needs.
The Cogeneration Principle
Ve
ge
Bio
eth
le
an Power
O
ol
il
Heat
ing O
il
Natural Gas
Fuel Cogeneration Plant
Coal
ss Heat
ma
B io
e
s
ga
ast
© Bundesverband Kraft-Wärme-Kopplung
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The technical principles
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F u n d a m e n ta l e c o n o m i c c o n s i d e r a t i o n
In order to fully meet the needs of the
cogeneration operator, the optimal size of the
cogeneration unit needs to be determined.
The heat load of the site is the most
important factor when defining the right
capacity. Other factors include the type of
cogeneration unit, the consumption pattern,
and the presence (or absence) of specific
public support mechanisms for cogeneration.
Example A
Heat
Demand
kWh (th)
730h 730h 730h 730h 730h 730h 730h 730h 730h 730h 730h 730h
Example B
Heat
Demand
kWh (th)
730h 730h 730h 730h 730h 730h 730h 730h 730h 730h 730h 730h
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F u n d a m e n ta l e c o n o m i c c o n s i d e r a t i o n
Costs
Investment into energy efficiency does not
come for free. The owner of a cogeneration
plant needs to calculate with two types of
cost: the initial costs for installing the
cogeneration plant (purchase of the
cogeneration unit, connection to the power
grid, the fuel system and the heating system,
construction and engineering) and for the
long-term costs for the fuel and for the
maintenance of the system.
800.000
Looking at the initial costs, the investment
Engineering
into cogeneration is more capital-intensive 700.000 Connection to grid
Exhaust
than the investment into a boiler, which only 600.000 Connection to heating system
Total investment in Euro
Construction
produces heat and no electricity. The graph 500.000 CHP-Unit
3,50
maintaining and overhauling these machines. electrical power of chp unit in kWe
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F u n d a m e n ta l e c o n o m i c c o n s i d e r a t i o n
Benefits The European Directive on Cogeneration
has been transposed into national law in
Investing into cogeneration is profitable when 2006 and obliges all European Governments
the income from the investment is higher to promote cogeneration in general and
than the initial and long-term costs. The small-scale cogeneration of up to 1,000 kWe
cogeneration owners earn money by in particular. In order to increase their share
producing electricity that they can either of cogeneration, many European
consume themselves or sell to the local Governments offer financial support for
electricity supplier. In many countries, they cogeneration users. These support
receive additional financial support from the mechanisms can be very different and are
governments, as cogeneration offers many designed according to the needs of the
benefits for the society, such as saving specific countries. Typical mechanisms are
primary energy, avoiding network losses and investment subsidies, favourable feed-in
reducing greenhouse gases. tariffs for excess electricity, white or green
certificates, reduction of energy taxes or VAT,
The cogeneration operators no longer only or specific loan programmes. In order to
buy from the local electricity supplier, they calculate the profitability of your cogeneration
produce their power themselves. However, in project, you will need to know about any
order to cover peak demand and in times, support mechanism put in place by your
when the cogeneration units are switched off, Government. A regional "cogeneration
they will rely on the electricity from the grid. facilitator" can help you, as well as national
As they can produce a considerable part of cogeneration associations or governmental
the electricity and heat needs of the site, bodies. In order to get some first indication,
substantial energy and cost savings are please consult the www.cogen-challenge.org
achieved. website and download the country fact sheet
for your home country.
Austria 13.6
Belgium 7.5
Cyprus 0.0
Czech Republic 17.1
Denmark 49.1
Estonia 11.0
Finland 38.0
France 4.0
Germany 9.8
Greece 7.8
Hungary 21.5
Ireland 2.5
Italy 7.4
Latvia 37.5
Lithuania 9.7
Luxembourg 7.9
Malta 0.0
Netherlands 29.9
Poland 16.0
Portugal 10.0
Slovakia 17.5
Slovenia 5.9
Spain 7.8
Sweden 6.8
United Kingdom 5.4
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Basic phases of a cogeneration project
different sizes of cogeneration units. They
Sizing of the cogeneration unit
can calculate for each size the profitability
If a cogeneration project is well designed, and then propose the best option giving also
primary energy savings of 10 to 25% can be an assessment of the economical benefits,
achieved. Projects with such a high amount the energy and environmental balance, and
of energy savings are also known as "high the technical integration into the building.
efficiency cogeneration". In order to reach
these results, it must be ensured that as little The COGENchallenge team recommends to
energy as possible is wasted. This can be you to begin by doing the first assessment
only done by using the entire amount of heat yourself. For this reason, we have created a
and electricity produced by the cogeneration simplified version of the same software tool
unit in an effective and efficient way. that energy professionals use in their work.
The Excel-based software easyCOGEN.xls
The first big challenge for the realisation of a allows also non-experts to carry out a first
high efficiency cogeneration project therefore rough assessment whether the installation of
is to find the right capacity of the a cogeneration plant is a good option or not.
cogeneration unit. If the unit is too small, the On the pages 14 and 15 of this brochure
opportunity to save more energy is missed. If there is a manual on how to use
the unit is too big, energy will be wasted. easyCOGEN.xls.
Project developers determine the size of a
unit always according to various criteria such
as the heat load, the electricity needs and Choose your individual financing option
the regulatory framework. Another important As with all other investments in life the rate
aspect is the question, whether it is possible of return of your investment in cogeneration
to sell excess electricity. depends on the level of risk that you are
willing to take. You have different options
The purchase and the installation of a such as managing the entire investment by
cogeneration unit is a considerable yourself, signing a "partnership contract" with
investment which needs to pay back. The an energy supplier, or agreeing to a so-called
more hours of a year the cogeneration unit is Third Party Financing (TPF) contract. In this
in operation, the more money is saved during case, a third partner will carry out the
this year. Therefore, project developers investment and the maintenance of the unit.
choose a size for the cogeneration unit which You should thoroughly assess, which option
does not cover the highest possible heat fits best to your financing plan. If you want to
load but only the base load which is stable know more about financing cogeneration
during the year. projects, please consult the respective
COGENchallenge brochure, which will be
available on the website from June 2006
Do your first assessment for free onwards.
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A brief project checklist
If the technical and economical analysis is It is also helpful to know the interconnection
positive for a cogeneration plant, some legal costs. These costs can vary from 5 to 20% of
and other aspects have to be kept in mind. the total installation costs. More often, the
Depending on the size of the plant, an distribution network operator will facilitate the
operator needs permissions from different interconnection of your cogeneration unit.
parties. The following checklist will give some For instance, the electricity produced by a
hints, but cannot cover all national cogeneration unit might receive preferential
regulations in the European countries. Again, treatment when fed into the grid. The
it is helpful to ask local facilitators or distribution network operator is normally the
engineers or even the suppliers which have right address to find out about the conditions
experience with cogeneration installations. in your country and region. In some countries
you will be asked to add a "decoupling
connection" system to your cogeneration
Grid connection
plant. The performance of this decoupling
The distribution network operator should be system needs to be tested before you start to
involved in the project at an early stage. In run your cogeneration plant.
the case of bigger units the impact on the
grid needs to be checked and the point of
interconnection needs to be defined.
G easyCOGEN.xls
G feasibility study
G grid connection
G distribution network operator
G fuel contract
G building authorities
G administrative procedures
G emissions regulations
G maintenance
G public support mechanisms
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A brief project checklist
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Make your first assessment with
easyCOGEN.xls
easyCOGEN.xls allows you to make a first please first choose whether you are using
rough assessment whether the installation of gas or heating oil for heating your building.
a cogeneration unit is an option for you or Type in the annual consumption (in kWh for
not. You can download this Excel file on the gas, in litres for heating oil) of heating fuel.
www.cogen-challenge.org website. By You will find this information on the bill from
entering key data of your project (buildings, your energy distributor.
enterprise, offices, etc) in the blue boxes you
can assess easily the size and the
profitability of a suitable cogeneration unit 3. Step: Choose a specific thermal profile
(results are shown in the grey boxes).
By selecting one of the six activities of the
Please be aware that this is only a very drop-down menu you know the optimum
rough indicator whether your cogeneration share of your heat demand that could be
project is profitable or not. If the covered by a cogeneration unit. You will see
"conclusions" at the end of the programme automatically, how many hours of the year
appear in green, you should consult an the unit would be in operation, the thermal
expert (e.g. a supplier, a developer, a capacity (in kW), and a graph with your heat
cogeneration facilitator) for carrying out a production (cogeneration and boiler) per
feasibility study. month.
1. Step: Location of the project: Please type in the amount of your annual
electricity consumption and of your annual
Please choose the country (and region) electricity bill. The programme will calculate
where you want to realise your cogeneration the average electricity price that you pay and
project. Due to geographical differences such multiply it with the amount of electricity
as climate conditions and public support produced by your cogeneration unit. Below,
mechanisms, the location has got an you will find your annual profits by producing
important impact on the calculation of the the power yourself.
profitability.
The net heat demand is the single most Please type in, how much you pay per year
important value that determines the size of for heating oil / natural gas. The programme
your high efficiency cogeneration unit. In will automatically calculate your average fuel
order to calculate the net heat demand, price and will determine the value of the heat
that you produce with the cogeneration unit.
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Make your first assessment with
easyCOGEN.xls
7. Step: Determine the long-term costs of In the case that you want to realise your
the cogeneration plant cogeneration project in one of the
COGENchallenge focus countries (Austria,
As page 9 of this brochure shows there are Belgium, Germany, Slovenia and Spain),
long-term costs for investing into easyCOGEN.xls will automatically calculate
cogeneration. easyCOGEN.xls calculates the level of financial public support for your
automatically the amount of fuel consumed plant.
by the cogeneration plant per year and the
level of annual maintenance costs. By typing For all other countries, you need to enter this
in the costs (per kWh in the case of natural data yourself. Principally, there are two
gas, per litre in the case of heating oil) you support instruments: the first is an
can assess how large the fuel bill would be, investment aid that covers a certain
if you realise the project. percentage of your initial investment costs.
Should your government have put such an
instrument in place, please enter the value
8. Step: Determine the profitability of your (in %) so that you can see the amount of
cogeneration project: money that you will have to investment
yourself upfront. The second type of public
easyCOGEN.xls calculates for you the "Total support instruments is paid on an annual
initial investment" which is the sum of the basis. Should your cogeneration plant be
cogeneration unit (72%), the installation eligible for such financial help, please type in
costs (7%), buildings adaptation costs (7%), the amount of money (in €) you expect to
study costs (5%), grid connection costs (3%), receive per year.
and other costs (6%).
easy COGEN.xls
Rough calculation tool for small-scale cogeneration projects
www.cogen-challenge.org
st
1 step : Location of the project Austria
Belgium
France
Germany
Slovenia
Spain
Others
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The European information campaign on small-scale cogeneration
In the case that you find the installation of a a list of showcases of successful
cogeneration unit useful for your situation, small-scale cogeneration projects
you should consult an expert. In six (target: 1,000)
European cities a “facilitator” for small-scale
cogeneration can assist interested parties a calendar showing information and
with his knowledge and experience with this training events on small-scale
technology. In Graz (Austria), Namur cogeneration
(Belgium), Frankfurt am Main (Germany),
Lyon (France), Ljubljana (Slovenia) and
Oviedo (Spain) the facilitators can be
contacted directly as experts for their regions
and countries. In most other European
countries there is a national cogeneration
association that is able to assist you.
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