Documente Academic
Documente Profesional
Documente Cultură
REPLACEMENT OF AUXILIARY
SYSTEM IN JAZAN CPS 132KV
S/S
Reference No.
Section 4.2.1.11
MEDIUM VOLTAGE
SWITCHGEARS (33 & 13.8 KV)
Section 4.2.1.11
Table of Contents
(1) SCOPE...........................................................................................1
(2) DEFINITIONS..................................................................................1
(3) CLASSIFICATION...........................................................................3
(4) REQUIREMENTS............................................................................3
(5) MARKING.......................................................................................15
(6) TESTING..........................................................................................16
SECTION 4.2.1.11
TECHNICAL SPECIFICATIONS
Medium Voltage Switchgears (33 & 13.8 kV)
Page ii
Reference Number
PTS# 05SR105
SECTION 4.2.1.11
(2) DEFINITIONS
1. METAL-CLAD SWITCHGEAR.
Switchgear assemblies with an external metal enclosure in which components are
arranged in separate compartments with metal partitions, enclosure and partitions intended
to be grounded.
2. ENCLOSURE.
Surrounding part of metal-enclosed switchgear used to prevent personnel from accidentally
approaching live or moving parts contained therein and to protect internal equipment
against external effects.
3. COMPARTMENT.
A part of metal-clad switchgear, totally enclosed except for openings necessary for
interconnection, control or ventilation.
4. PARTITION.
A part of the enclosure of a compartment separating it from another compartment.
5. SHUTTER.
A part which can be moved between a position where it permits contacts of a remo vable
part to engage fixed contacts, and a position where it becomes a part of a cover or a
partition shielding the fixed contacts.
6. REMOVABLE PART.
A part which may be removed entirely from the metal-clad switchgear, even though the
main circuit is live.
7. WITHDRAWABLE PART.
A removable part which can be moved to a position where it provides an isolating distance
or segregation, whilst remaining mechanically related to the enclosure.
SECTION 4.2.1.11
TECHNICAL SPECIFICATIONS
Medium Voltage Switchgears (33 & 13.8 kV)
Page 1
Reference Number
PTS# 05SR105
TECHNICAL SPECIFICATIONS
Medium Voltage Switchgears (33 & 13.8 kV)
Page 2
Reference Number
PTS# 05SR105
All the conducting parts of the metal-clad switchgear assembly included in the circuits
which its switching devices are designed to close or open, or which are connected to these
circuits.
18. AUXILIARY CIRCUIT (OF A METAL-CLAD SWITCHGEAR ASSEMBLY).
All the conducting parts of the metal-clad switchgear assembly intended to be connected to
its control, measuring, protective and regulating equipment.
19. TRANSACTOR.
A magnetic device with an air-gapped core having an input winding which is energised with
an alternating current and having an output winding which produces a voltage that it a
function of the input current.
Note: The term 'transactor' is a contraction of the words 'transformer' and 'reactor'.
20. IDMT.
Inverse definite minimum time overcurrent protection.
(3) CLASSIFICATION
The switchgear covered by this specification is classified as follows:
Factory assembled, metal-clad switchgear for indoor installations for rated voltages 13.8 kV
and 33 kV (Single Busbar).
Factory assembled, gas insulated switchgear (GIS) for indoor installation for rated voltages
13.8 and 33 kV (Single Busbar).
(4) REQUIREMENTS
1. SERVICE CONDITIONS
The service conditions as shown in Section 3 shall apply.
2. SYSTEM PARAMETERS.
2.1. 33 KV & 13.8 KV SYSTEMS.
The system parameters listed in Section 3 shall apply.
2.2. LOW VOLTAGE SYSTEMS
The low voltage systems is 220/127V, 4 wire, both with multiple grounding of neutrals.
SECTION 4.2.1.11
TECHNICAL SPECIFICATIONS
Medium Voltage Switchgears (33 & 13.8 kV)
Page 3
Reference Number
PTS# 05SR105
IEC 56
IEC 73
IEC 129
IEC 185
IEC 186
IEC 255
IEC 298
IEC 337
IEC 529
IEC 694
4. DESIGN.
4.1. GENERAL DESCRIPTION.
The switchgear furnished under this Specification shall be of the following type:
Metal-Clad.
Single Busbar.
Withdrawable type of modular design, similar modules being standardised
and interchangeable.
Vacuum or SF6 circuit breakers.
Air-insulated or SF6 insulated.
Design and construction of the equipment shall be in accordance with IEC 298 unless
otherwise specified.
SECTION 4.2.1.11
TECHNICAL SPECIFICATIONS
Medium Voltage Switchgears (33 & 13.8 kV)
Page 4
Reference Number
PTS# 05SR105
The equipment shall be supplied complete and ready for installation unless otherwise
specified, and shall be suitable for indoor installation under the specified conditions.
With regard to any references made to padlocking in this specification, padlocks, to be
provided by Supplier, have 6mm diameter hasp with 25mm clearance.
Other requirements express herein may not apply to gas insulated switchgear.
4.2. RATING.
The equipment shall be rated as detailed herein and in the attached Technical Schedule.
Each component of the equipment supplied shall be capable of continuous operation at
the specified ratings without exceeding the temperature rise requirements of IEC 298,
taking into account the specified ambient conditions.
4.3. CIRCUIT BREAKERS .
4.3.1. Circuit breakers shall be of vacuum or SF6 type, and shall conform with IEC 298
and IEC 56, unless otherwise specified.
4.3.2. Each circuit breaker shall be a three pole, single throw unit, complete with
operating mechanism and other required devices, mounted on a draw-out
carriage.
Removable breaker units of the same type and rating shall be wired alike and
shall be mechanically and electrically interchangeable. Circuit breakers of
different ratings shall not be interchangeable.
4.3.3. If the circuit breakers employ an extinguishing medium of SF6, the first filling
shall be supplied.
4.3.4. Breakers shall be fully withdrawable from the front of the switchgear, and metallic
shutters shall be provided which automatically cover the bus and circuit orifices
when the breaker is withdrawn. Provision shall be made for padlocking each
shutter independently in the closed position (but not the open position). The
opening operation shall also be automatic, and drive shall be positive in both
opening and closing directions. Independent manual operation of shutters shall
also be possible.
For test and maintenance purposes, an integral device shall be provided for
retaining each shutter independently in the open position and subsequently
releasing it to the closed position.
Insertion of the breaker trucks shall cancel the effect of the device, restoring
automatic operation. Alternatively it is not possible to insert the breaker trucks till
the above device is reset through some other means.
Shutter marking shall be in accordance with Item (5).
4.3.5. The operating mechanism shall be of the motor-charged spring, stored energy
type, suitable for local or remote operation. Manual spring charging shall also be
SECTION 4.2.1.11
TECHNICAL SPECIFICATIONS
Medium Voltage Switchgears (33 & 13.8 kV)
Page 5
Reference Number
PTS# 05SR105
SECTION 4.2.1.11
TECHNICAL SPECIFICATIONS
Medium Voltage Switchgears (33 & 13.8 kV)
Page 6
Reference Number
PTS# 05SR105
4.3.8. A manually operated control switch shall be provided on each breaker to provide
control of breaker operations as outlined in Table 3:
BREAKER CONTROL
Breaker Drawout
Breaker Operation
Remote Control
Local Control
Position
Close
Trip
Close
Trip
Service
Test
Disconnected
Each circuit breaker control switch shall have a TRIP-NORMAL-CLOSE, PUSHLOCAL, PULL-REMOTE escutcheon; shall have a spring return to centre
position (normal position) from close and trip positions; shall have red and green
targets to indicate the latest operation of the switch (red-ON, green-OFF; shall
have no rotary movement when in the remote (OUT) position.
Discrepancy switches or push buttons in conjunction with dedicated remote-local
switches are also acceptable.
4.3.9. Each breaker shall be furnished with a sufficient number of auxiliary contacts and
auxiliary switch contacts to provide all necessary interlocks for the operation and
control of the breaker. Minimum contact rating shall be 10 amperes at 125V dc.
Each breaker shall have not less than two "a" type and two "b" type elec trically
separate auxiliary contacts mounted on the breaker for remote interlocking
service. A wipe contact to indicate breaker trip shall also be provided.
Additionally, four spare "a" type and four spare "b" type contacts shall be
provided on each breaker for use on SER and SCADA.
Each switchgear unit containing a circuit breaker shall be furnished with not less
than eight "a" type and eight "b" type electrically separate breaker mechanism
operated auxiliary switch contacts mounted in the switchgear unit enclosure for
remote interlocking service.
Auxiliary switches shall be positively driven in both directions. They shall be
mounted so as to be readily accessible for maintenance and designed to
facilitate inspection, cleaning and adjustment. Contact surfaces shall be of a
metal which is not subject to oxidization leading to an increase in contact
resistance. Provision for trip circuit supervision shall be made.
All additional auxiliary contacts shall be wired to terminal boxes for external
connection. Terminal boxes shall be mounted to obviate the need for routing
control/instrumentation cables up through the cubicle to the LV panel.
SECTION 4.2.1.11
TECHNICAL SPECIFICATIONS
Medium Voltage Switchgears (33 & 13.8 kV)
Page 7
Reference Number
PTS# 05SR105
TECHNICAL SPECIFICATIONS
Medium Voltage Switchgears (33 & 13.8 kV)
Page 8
Reference Number
PTS# 05SR105
The breaker truck being moved into or from the service position with the
circuit breaker closed. Attempted isolation shall not trip a closed circuit
breaker.
The operation of the circuit breaker while the truck is not properly installed in
the service, test or disconnected position.
The breaker truck being moved into the service position unless it is correctly
located.
The auxiliary connections being uncoupled with the breaker in the service
position.
The circuit breaker being closed in the service position unless the auxiliary
connections are made.
The breaker truck being withdrawn past the disconnected position before the
auxiliary connections have been uncoupled.
The breaker truck being moved into the service position without the auxiliary
connections being made.
Closing the grounding switch unless the breaker truck is in the disconnected
position.
Moving the breaker truck into the service position while the grounding switch
is closed.
Insertion of the grounding truck while the grounding switch is in the closed
position.
Removal of the grounding truck while the grounding switch is in the closed
position.
TECHNICAL SPECIFICATIONS
Medium Voltage Switchgears (33 & 13.8 kV)
Page 9
Reference Number
PTS# 05SR105
Provisions shall be made for extending the busbar at either end without any need for
cutting or drilling the copper bar.
Bus Connections
Conductors shall be provided for interconnecting the main bus and instrument
transformers, circuit breakers etc. All load current carrying conductors shall be flat bar or
acceptable equal, conductors and connections being completely encased in moulded
insulation or heat-shrinkable shroud. All connections shall be bolted.
Instrument transformer primary connections shall be designed to permit removal and
replacement of the transformers without damage to the connections.
Connections between circuit breakers and busbars shall have the current rating of the
highest rated circuit breaker.
4.7. GROUND BUS.
An uninsulated, electrolytic copper ground bus shall be furnished throughout the entire
length of the switchgear. The ground bus shall be sized to withstand the specified fault
levels.
Connectors shall be furnished for the attachment of up to 185sq.mm stranded copper
cable to each ground bus for external connection to the station grounding system.
Provision shall be made for extending the ground bus at either end without any need for
cutting or drilling the copper bar.
4.8. CONTROL AND INSTRUMENT WIRING.
All low voltage control and instrument wiring shall be installed and tested at the factory.
All Interior wiring shall be numbered with plastic tags and neatly and carefully installed in
wiring gutters or conduit and shall be terminated at terminal blocks in accordance with
sub-clause (4)4.4.9.
Extra flexible wire shall be furnished at hinge points. These wires shall be tied suitably
to avoid looseness.
Wires and terminals shall be plainly lettered or marked in accordance with the
connection diagrams. Wires shall be colour coded in accordance with differing voltage
levels.
Switchgear units which are split for shipment shall be furnished with all wiring required to
interconnect the switchgear units.
600V PVC insulated, stranded copper conductors shall be used for all control and
instrumentation wiring. Terminations shall be compression type, all wires being
numbered in accordance with Tender drawings.
4.9. EXTERNAL CONNECTIONS .
4.9.1. Terminal Blocks.
Low voltage terminal blocks shall be grouped in the same vertical section which
contains the devices to which they are connected. Terminal blocks shall be mounted
vertically or horizontally. (See also sub-clauses (4)4.3.9 and (4)4.4.8).
SECTION 4.2.1.11
TECHNICAL SPECIFICATIONS
Medium Voltage Switchgears (33 & 13.8 kV)
Page 10
Reference Number
PTS# 05SR105
SECTION 4.2.1.11
TECHNICAL SPECIFICATIONS
Medium Voltage Switchgears (33 & 13.8 kV)
Page 11
Reference Number
PTS# 05SR105
If test plugs are mounted on front panels they shall be suitably shrouded.
Terminal markings and rating plates shall be in accordance with IEC 185. Rating
plates shall be mounted in a clearly visible position, external to the current
transformer compartment if necessary.
No CT shall be mounted on a breaker truck.
4.11.2. Ratings.
Each current transformer shall have an output which is adequate for the correct
working of relay protection devices and instruments over the required range of load
and fault duties. The rated output and magnetisation curves of metering cores shall
be such as to prevent damage to the instruments connected when the rated shorttime current flows in the current transformer primary.
The knee point emf, secondary winding resistance and exciting current of protection
cores shall be such as to ensure correct operation of the protective relays.
Rated primary currents and current ratios shall be in accordance with the requirements of the accompanying single line diagram. IEC 185 preferred values shall
be used.
4.11.3. Grounding.
Where current transformer windings require to be grounded, they shall be con nected to the ground bus by a direct copper connection, via a removable link. Each
current transformer secondary circuit shall be grounded at only one point.
4.12. VOLTAGE TRANSFORMERS .
4.12.1. General.
VT's shall be in accordance with IEC 186 unless otherwise specified, and shall be
of epoxy resin encapsulated design.
All secondary leads shall be wired out to terminal blocks.
SECTION 4.2.1.11
TECHNICAL SPECIFICATIONS
Medium Voltage Switchgears (33 & 13.8 kV)
Page 12
Reference Number
PTS# 05SR105
Each transformer shall be provided with withdrawable current limiting primary fuses
and miniature circuit breakers (MCB) in the secondary circuit. MCB's shall have
auxiliary contacts for alarm indication.
Transformers and primary fuses shall be mounted on a drawout type removable unit
designed to isolate and ground the potential circuits when the unit is in the fully
withdrawn position.
Provision shall be made for padlocking the transformer in the service position.
Safety measures shall be provided which automatically cover and isolates the bus
or circuit orifices when the transformer is withdrawn. The opening operation shall
also be automatic, and drive shall be positive in both directions. Provision shall be
made for padlocking each shutter independently in the closed position (but not the
open position).
For test and maintenance purposes, an integral device shall be provided for retaining each shutter independently in the open position and subsequently releasing
it to the closed position.
Subsequent insertion of the transformer shall cancel the effect of the device, restoring automatic operation.
Marking shall be in accordance with Item (5).
Note: Equivalent safety measures, approved by SEC-SOA are acceptable as an
option to metallic shutters.
4.12.2. Ratings.
Each voltage transformer shall have an output which is adequate for the correct
working of relay protection devices and instruments over the required range of load
and fault duties.
4.12.3. Grounding.
Where voltage transformer secondary windings are required to be grounded, they
shall be connected to the ground bus via suitable terminal block links.
The terminal of the high voltage winding intended to be grounded shall be insulated
from the case or frame and shall withstand the application of 2kV rms for 1 minute.
Provision shall be made so that, on plugging in a voltage transformer, the
transformer chamber ground connection is made before the primary connections.
4.13. SWITCHGEAR ENCLOSURES .
4.13.1. General
Enclosures shall meet the requirements of IEC 298 unless otherwise specified.
Switchgear equipment shall be mounted in vertical, modular, ventilated sections
fabricated in steel and assembled to provide rigid free-standing structures. The
degree of protection given by the enclosures shall be class IP51 in accordance with
the requirements of IEC 529.
SECTION 4.2.1.11
TECHNICAL SPECIFICATIONS
Medium Voltage Switchgears (33 & 13.8 kV)
Page 13
Reference Number
PTS# 05SR105
Control panels and associated wiring shall be in accordance with the relevant
standards.
4.13.2. Construction.
Full metal-clad construction is required. To this end, grounded removable steel
barriers shall be provided to create separate compartments for:
each
each
each
each
circuit breaker.
busbar section.
set of cable sealing ends and current transformers.
LV panel.
TECHNICAL SPECIFICATIONS
Medium Voltage Switchgears (33 & 13.8 kV)
Page 14
Reference Number
PTS# 05SR105
internal temperature above the dew point, taking into consideration the specified
environmental conditions.
An external AC, single phase, 220V, 60Hz supply will be provided to each
switchgear assembly for space-heaters. All internal space heater wiring shall be
provided in the switchgear.
Space-heaters shall be controlled by an adjustable humidistat or thermostat.
4.14.3. Arrangement.
The switchgear arrangement shown on the accompanying one-line diagram is
preliminary only. In the event that a new arrangement is required, drawings will be
furnished to and co-ordinated with the Supplier.
4.14.4. Accessories.
All necessary equipment required for assembly of separate cubicles into a single
switchboard shall be provided. This shall include small wiring, fuses, labels, cable
termination facilities, sole-plates, busbar interconnections and all other necessary
sundries.
Also included, where applicable, shall be:
2 CB raise/lower handles.
1 set of high voltage test plugs.
2 sets of jumper connections
1 CB manual charging handle
Special tools.
2 sets of portable test equipment (Protective relay test set & VOM)
(5) MARKING
1. NAMEPLATES
Nameplates (Rating plates) shall be provided in accordance with the detailed provisions
of the referenced standards and specifications, unless otherwise specified.
2. IDENTIFICATION LABELS
Identification labels and nameplates shall be made of laminated white phenolic engraving
stock with black core. The lettering shall be hold, engraved through the outside layer so
that the letters are the colour of the core.
Labels shall be attached to the equipment with stainless steel panhead screws.
Labels shall be used to identify switches, instruments, relays, circuits etc. Circuit labels
shall be supplied blank, and engraved on site.
Circuit labels shall be fixed to the front and rear of the switchgear cubicles (but NOT on
withdrawable portions).
SECTION 4.2.1.11
TECHNICAL SPECIFICATIONS
Medium Voltage Switchgears (33 & 13.8 kV)
Page 15
Reference Number
PTS# 05SR105
Minimum letter height shall be 12mm for cubicle/circuit labels and 7mm for all other
labels.
4. BUSBARS
Busbars shall be marked to identify individual phases.
EQUIPMENT MARKING
EQUIPMENT ITEM
LETTERING
COLOR
LETTERING
BACKGROUND
BUSBAR
White
Red
CABLE
White
Yellow
ON
White
Red
OFF
White
Green
Spring Discharged
Black
White
Spring Charged
Black
White
*Busbar orifice shutters in bus coupler cubicles shall also show a white arrow pointer in
the direction of the relevant section of busbar.
5. COLOUR CODING
Colour coding of indicator lights and push buttons shall be in accordance with IEC 73.
(6) TESTING
The overall test of the sitchgear including its associated components shall be tested in
accordance with the latest relevant IEC standards. All other requirements for factory tests,
site test, tests certificates, witnessing of tests, etc., shall conform to those defined in other
parts of this Tender documents.
SECTION 4.2.1.11
TECHNICAL SPECIFICATIONS
Medium Voltage Switchgears (33 & 13.8 kV)
Page 16
Reference Number
PTS# 05SR105