Documente Academic
Documente Profesional
Documente Cultură
Installation, Operation
& Maintenance Manual
Liquid Transfer-Vapor Recovery Compressors
Warning: (1) Periodic inspection and maintenance of Corken products is essential. (2) Inspection, maintenance and installation of Corken
products must be made only by experienced, trained and qualified personnel. (3)Maintenance, use and installation of Corken products
must comply with Corken instructions, applicable laws and safety standards (such as NFPAPamphlet 58 for LP-Gas and ANSIK61.1-1972
for Anhydrous Ammonia). (4) Transfer of toxic, dangerous, flammable or explosive substances using Corken products is at users risk and
equipment should be operated only by qualified personnel according to applicable laws and safety standards.
Warning
Install, use and maintain this equipment according to Corken, Inc. instructions and all applicable federal, state, local
laws and codes, and NFPA Pamphlet 58 for LP-Gas or ANSI K61.1-1989 for Anhydrous Ammonia. Periodic inspection
and maintenance is essential.
Table of Contents
Chapter 1introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4
1.1 Liquid Transfer by Vapor Differential Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Residual Vapor Recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Compressor Construction Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Chapter 2Installing your corken compressor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8
2.1 Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Foundation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Liquid Traps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5 Driver Installation / Flywheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.6 Crankcase Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.7 Relief Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.8 Truck Mounted Compressors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.9 Shutdown/Alarm Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 3Starting up your corken compressor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 14
3.1 Inspection After Extended Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 Flywheel and V-belt Alignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3 Crankcase Oil Pressure Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.4 Startup Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Chapter 4Routine Maintenance Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 16
Chapter 5Routine Service and Repair Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 17
5.1 Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.2 Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.3 Piston Rings and Piston Ring Expanders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.4 Pistons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.5 Piston Rod Packing Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.6 Cylinder and Packing Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.7 Bearing Replacement for Crankcase and Connecting Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.7.1 Wrist Pin Bushing Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.7.2 Replacing Connecting Rod Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.7.3 Replacing Roller Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.8 Oil Pump Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.9 Servicing the Four-Way Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Chapter 6Extended Storage Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 25
Appendices
A. Repair Kits and Gasket Sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2627
B. Model Number and Mounting Identification Code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2829
C. Operating and Material Specifications, Bolt Torque Values, Clearance and Dimensions. . . . . . . . . . . . . . 3035
D. Compressor Selection
Mounting Selections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Butane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Propane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Ammonia. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
E. Outline Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4050
F. Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
G. Model 91 and F91 Parts Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5259
H. Model 291 and F291 Parts Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6067
I. Model 490, 491, and F491 Parts Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6875
J. Model 691 and F691 Parts Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7683
K. Model D891 Parts Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8493
Chapter 1Introduction
Threaded and ANSI flanges:
Compressors are available in either threaded NPT,
ANSI, or DIN flanged connections.
High-efficiency valves:
Corken valves offer quiet operation and high
durability in oil-free gas applications. Specially
designed suction valves which tolerate small
amounts of condensate are used in liquid transfervapor recovery compressors.
O-ring head gaskets:
Easy to install O-ring head gaskets providing highly
reliable seals.
Ductile iron construction:
All cylinders and heads are ductile iron for maximum
thermal shock endurance.
Self-lubricating PTFE piston rings:
Corken provides a variety of state-of-the-art piston
ring designs to provide the most cost-effective
operation of compressors for non-lube service. The
step-cut design provides higher efficiencies during
the entire life of the piston ring.
Positively locked pistons:
Simple piston design allows end clearance to be
precisely set to provide maximum efficiency and
long life.
Self-lubricating piston rod seals:
Seals constructed of PTFE incorporating special
fillers to ensure no oil carry over and maximize
leakage control. Spring loaded seal design self
adjusts to compensate for normal wear.
Nitride-coated piston rods:
Impregnated nitride coating provides superior
corrosion and wear resistance.
Nameplate:
Serves as packing adjusting screw cover (see
figure 1.1A).
Cast iron crossheads:
Durable cast iron crossheads provide superior
resistance to corrosion and galling.
Pressure-lubricated crankcase with filter:
Self-reversing oil pump ensures proper lubrication
regardless of directional rotation to main and
connecting rod bearings. Standard 10-micron filter
ensures long-lasting bearing life (not available on
Model 91).
Construction DetailsModel F291 Compressor
Vapor Line
Vapor Line
Compressor increases
pressure in tank car by
adding vapor
Compressor reduces
pressure in storage tank
by removing vapor
Liquid Line
Figure 1.1B: Liquid transfer by vapor differential pressure
Vapor Line
Vapor Line
Vapor is
bubbled
through liquid to
help cool and
recondense it
Liquid Heel
1.3 Compressor
Construction Features
Suction Valve
Spec 3
Gasket
Adjusting
screw
Relief ball spring
Relief ball
Suction valve
seat
Valve plate
Discharge Valve
All Specs
Gasket
Bolt
Discharge valve
bumper
Valve spring
Spacers
Washer
Washer
Valve spring
Spacers
Suction valve
post
Valve plate
Suction valve
bumper
Discharge valve
seat
Valve gasket
Valve gasket
HEx Nut
2 Min.
all sides
Concrete foundation
with reinforcements
should be used on all
models
8 Min.
1/2 J Bolts
12Long
Note:
Locate J Bolts Per
compressor outline
dimension drawings.
2.2 Foundation
Compressor
Baseplate
Grout Beneath
base
Washer
Pipe support
Flexible connections
Pipe support
Baseplate should be
a maximum of 4 high
Grouted
baseplate
Ground level
Concrete
foundation
2.3 Piping
Proper piping design and installation
is as important as the foundation is to
107 style compressors are usually connected using a fivevalve (figure 2.3B) or three-valve manifold (figure 2.3C).
The five-valve manifold allows the storage tank to be
both loaded and unloaded. The three-valve manifold only
allows the storage tank to be loaded. Adequate sizing of
the liquid and vapor lines is essential to limit the pressure
drop in the system to a reasonable level (20 psi or less).
The line size helps determine the plant capacity almost
as much as the size of the compressor, and liquid line
sizes are a bigger factor than vapor lines. If the pressure
gauges on the head indicate more than a 15 to 20 psi
(2.07 to 2.40 bars) differential between the inlet and outlet
pressures, the line sizes are too small or there is some
fitting or excess flow valve creating too much restriction.
The less restriction in the piping, the better the flow.
Appendix D shows recommended pipe sizes for typical
LPG/NH3 compressor installation.
Service to Perform
Position
One
Open
Open
Close
Close
Close
Position
Two
Close
Open
Open
Close
Close
Position
One
Open
Close
Close
Close
Open
Position
Two
Close
Close
Open
Close
Open
Position
Two
Open
Close
Close
Close
Open
Position
One
Close
Open
Close
Open
Close
Open
Open
Close
Open
Open
Open
Close
Close
Open
Close
Valve Position
4-way
Service to Perform
1. Unload Tank Car into
Storage Tank
2. Recover Vapors from
Tank Car into Storage
Tank
4-way
Position
One
Position
Two
Valve Position
A
B
Open
Open
Close
Close
Open
Open
10
(see figure 2.4B). The automatic trap replaces the float with
electrical float switches. If the liquid level should rise too
high, the level switch will open and disconnect the power
to the motor starter, stopping the compressor. This design
ensures the machine will be protected even when it is not
under close observation and is standard in the 109A and
107A mounting configurations.
Corkens most sophisticated trap provides the most
thorough liquid separation (see figure 2.4C). This trap is
larger and is ASME code stamped. It contains two level
switches, one for alarm and one for shutdown. In some
cases the alarm switch is used to activate a dump valve
(not included with trap) or sound an alarm for the trap
to be manually drained by the operator. This trap also
contains a mist pad. A mist pad is a mesh of interwoven
wire to disentrain fine liquid mists. The ASME code trap is
standard in the 109B and 107B mounting configurations.
11
ISO
VI
SAE
Ambient Temp.
100
68
46
95
95
95
30
20+
20
65 - 100 F
45 - 70 F
35 - 50 F
100
95
30
65 - 100 F
64
44
95
95
20+
20
45 - 100 F
35 - 50 F
100
68
46
98
97
99
30
20+
20
35 - 50 F
45 - 70 F
35 - 50 F
100
68
46
92
97
102
30
20+
20
65 - 100 F
45 - 70 F
35 - 50 F
100
68
46
100
100
100
30
20+
20
65 - 100 F
45 - 70 F
35 - 50 F
Compressor
Model
Approximate
Quarts
Capacity Liters
91
0.9
0.8
291
1.5
1.4
491
3.0
2.8
691
7.0
6.6
12
13
Tighten the belts so that they are taut, but not extremely
tight. Consult your V-belt supplier for specific tension
recommendations. Belts that are too tight may cause
premature bearing failure. Refer to figure 3.2B.
Diameter
In. (cm)
SF
4.625 (11.7)
30 (4.1)
6.0 (15.2)
60 (8.3)
7.25 (18.4)
135 (18.7)
Bolt Torque
Ft.-lb. (kg-meter)
Oil Pressure
Adjusting
Screw
17. Remove all stray objects (rags, tools, etc.) from vicinity
of unit.
Lock Nut
Oil Pump Cover
10. After 1 hour running time, tighten all head bolts, valve
holddown bolts, and baseplate bolts. See Appendix C
for torque values.
Daily
Weekly
Monthly
Six
Months
Yearly
ring life varies greatly, depending on application, gas, and operating pressures. Consult factory for additional recommendations for
your specific application.
2 Change oil every 2,200 hours of operation or every 6 months, whichever occurs first. If the oil is unusually dirty, change it as often as needed
to maintain a clean oil condition. Change replacement filter 4225 with every oil change.
3 Liquid traps should be drained prior to startup.
16
5.1 Valves
5. Valve seat
8. Valve cage
9. Valve assembly
10. Valve gasket
1. Gasket
2. Adjusting screw
3. Relief ball spring
4. Relief ball
6. Valve plate
7. Spacers
8. Washer
9. Valve spring
10. Suction valve post
11. Valve bumper
Disassembly
Assembly
1. Insert metal valve gasket into the suction and/or discharge
opening of the head. The metal valve gasket should
always be replaced when the valve is reinstalled.
Assembly
1. Insert metal valve gasket into the suction and/or discharge
opening of the head. The metal valve gasket should
always be replaced when the valve is reinstalled.
Disassembly
1. Unscrew the valve cap/nut and remove the gasket
from the coverplate.
5.2 Heads
5.4 Pistons
11. Now install a new roll pin to lock the castellated piston
nut in place.
19
12. Install the piston head and tighten the socket head
bolts in an alternating sequence.
13. Reinstall the head (see section 5.2) and follow standard
startup procedure. (Note: Some compressors may
have self-locking nuts without roll pins.)
Cleanliness:
Sealing a reciprocating piston rod is a very difficult
task. Keep all parts, tools and your hands clean during
installation. Your new packing needs every chance it can
get, so keep it clean.
Workmanship:
Your Corken compressor is a precision piece of equipment
with very close tolerances. Treat it as such. Never beat
on it to get parts in or out.
Figure 5.5A: Packing Adjusting Nuts
Model 91 Compressor
Disassembly of Packing
1. Depressurize and open the compressor.
Assembly of Packing
1. Clean, then lightly oil, packing area inside the
crosshead guide.
2. Slightly thread in the adjusting screw into the
crosshead guide.
Disassembly of Packing
2. Remove head, pistons and cylinder.
Disassembly of Packing
1. Depressurize and open the compressor.
Assembly of Packing
1. Clean then lightly oil packing area inside packing box
cartridge.
Assembly of Packing
21
3. Press out the old wrist pin bushing and press a new
bushing into the connecting rod. DO NOT MACHINE THE
O.D. OR I.D. OF THE BUSHING BEFORE PRESSING
INTO CONNECTING ROD.
Disassembly of Packing
1. Depressurize and open the compressor.
Assembly of Packing
1. Replace packing as required. The segmented packing
and cups are in the barrel. The V-ring packing is in
the cartridge. Note the arrangement of the particular
packing set for the model machine you have.
Figure 5.8A
2. Remove the four hex head bolts and the cap from the
body. The cap should be rotated until free; do not pry.
Inspect cap for wear and damage (see figure 5.9C).
Before Disassembly:
1. Record the position marks on the end of the rotor shaft.
2. Record the positions of the handle stops on the cap.
NOTE: A small amount of silicone grease applied
to each part before assembly facilitates assembly
if allowed.
Disassembly
Refer to the drawing for item description.
Figure 5.9A
Figure 5.9B
24
Figure 5.9C
Chapter 6
Extended Storage Procedures
Following a few simple procedures will greatly minimize the
risk of the unit becoming corroded and damaged. Corken
recommends the following precautions to protect the
compressor during storage:
1. Drain the crankcase oil and refill with rust inhibiting oil.
2. Operate for a few minutes while fogging oil into the
compressor suction.
Figure 5.9D
Assembly
25
3549-X1
3550-X1
3551-X1
3552-X1
3552-X2
90J3, 91J3
290K3, 291M3
490K3, 491M3
690K3, 690P3
690M3, 691M3
891M3
2532-1X
3948-X (2)
3948-X (2)
3732-X
3857-X (2)2
3857-X (2)2
3733-X
2797 (4)2
2797 (4)2
1719 (2)2
3542 (2)2
3542 (2)2
1452-1X1 (2)2
1725-2X (2)2
1725-2X (2)2
1725-2X,
3810-X1
1772 (6)2
1773 (6)2
1739 (6)2
1739 (6)2
1739 (8)2
3483-1X
3483-1X (2)
3485-X
3485-X (2)
2448 (4)
1367
1367 (2)2
1491 (2)
Packing set
1452-1X1
1452-1X1 (2)2
Piston rings
1772 (3)
2
2
2439-X (2)2
5578-X2A
Ring expanders
1775 (3)
1775 (6)
1776 (6)
1740 (6)
1740 (6)
1740 (8)2
Gasket set1
3970-X1A
2526-XA1
1281-XA1
1481-X6A1
1744-X1A1
1744-X1A1
O-ring
2-261A (2)1, 2
O-ring
2-242A (2)1, 2
O-ring1
2-253A (2)1, 2
3526
Oil seal
3259
1278
3526
Oil seal
1486
1 All
repair kits are furnished with Buna-N O-rings which are suitable for LPG and NH3 applications
larger than 1 are shown in parenthesis
2 Quantities
Trim
Part Number
Connection Sizes
3122-X
1"
3123-X
1"
3130-X
2"
Gasket Sets
Model 91 Gasket Set (2526-XA)
Part
Number
Description
2-235A
O-ring, Buna-N
2526
2717
Description
1281
Crankcase gasket
1651
2-113A
O-ring, Buna-N
2729
2-228A
O-ring, Buna-N
2-031A
O-ring, Buna-N
2244
2702
Crankcase gasket
2716
2716
2725
2732
1190
1285
2-031A
O-ring, Buna-N
2-135A
O-ring, Buna-N
2-235A
O-ring, Buna-N
2713
2717
Quantity
26
Quantity
Description
1418
1480
1488
Description
1760
2-031A
O-ring, Buna-N
2-231A
O-ring, Buna-N
1511
2-235A
O-ring, Buna-N
2-139A
O-ring, Buna-N
2-261A
O-ring, Buna-N
2-228A
O-ring, Buna-N
2123
1281
2131
1478
2716
1481
Head gasket
4127
Lubricator gasket
1489
Crankcase gasket
1281
1513
1761
Crankcase gasket
2-143A
O-ring, Buna-N
2-228A
O-ring, Buna-N
2-243A
O-ring, Buna-N
2-233A
O-ring, Buna-N
2-247A
O-ring, Buna-N
2114
2129
2177
Flange gasket
3874
Quantity
Description
1281
1761
Crankcase gasket
2-036A
O-ring, Buna-N
2-231A
O-ring, Buna-N
2-238A
O-ring, Buna-N
2114
2131
4127
Lubricator gasket
1760
2-031A
O-ring, Buna-N
2-228A
O-ring, Buna-N
2-235A
O-ring, Buna-N
2-246A
O-ring, Buna-N
2123
3874
3906
Quantity
27
Quantity
Appendix B
Vertical Single-Acting Model Number Identification Code
Base Model
91
291
491
691
Inlet
3/4" NPT
3/4" NPT
1-1/4" NPT
2" NPT
Outlet
3/4" NPT
3/4" NPT
1-1/4" NPT
1-1/2" NPT
F91
F291
F491
F691
Inlet
3/4" ANSI
3/4" ANSI
1-1/4" ANSI
2" ANSI
Outlet
3/4" ANSI
3/4" ANSI
1-1/4" ANSI
2" ANSI
Base Model
Packing Arrangement
Pressurized inlet
Splash lubricated
Standard
N/A
N/A
N/A
Crankcase Style
Extended crankshaft
Extra cost
Extra cost
Extra cost
N/A
Pressure lubricated
N/A
Standard
Standard
Standard
N/A
Extra cost
Standard
Model Number
Base X X X X X X X X X X
Valves
Standard valves
MH
Standard
No extra cost
PTFE
Piston Rings and Packing
Alloy 50
Standard
Extra Cost
Aluminum
Standard B
Gasket Material
Copper
No extra cost
Lead-iron
No extra cost D
Buna-N
O-ring Material
Standard
Neoprene 1
No extra cost B
Viton1
Extra cost D
PTFE
Extra cost
Intercooler
None
No charge
Flywheel
Heavy duty
Extra cost
No flywheel
No extra cost
Standard flywheel
Standard
Protective Coating
No coating
Standard
Nitrotec
Standard
Chrome oxide
Extra cost
Extra cost
28
N/A
E
H
Appendix B
Vertical Double-Acting Model Number Identification Code
Model Number
Base X X X X X X X X X X
Standard
Pressure lubricated
Standard
Extra cost
MH
Standard
Extra cost
Piston Ring
and Packing
Material
PTFE
Standard
Gasket Material
Aluminum
Standard B
Valves
O-ring Buna-N
Material
Neoprene 1
Intercooler
Flywheel
Standard
No charge B
Standard
No flywheel provided
No charge
Standard flywheel
Standard
Protective
Coating
None
Standard
Piston Rod
Coating
Nitrotec
Standard
Mounting Selections
103 Mounting includes: Steel baseplate, adjustable driver slide base, V-belt drive and enclosed steel belt guard. Pressure gauges are
mounted on the compressor.3
107 Mounting includes: Steel baseplate, mechanical liquid trap, non-lube 4-way valve, interconnecting piping, strainer, adjustable driver slide
base, V-belt drive and enclosed steel belt guard. Pressure gauges are mounted on the compressor.
107A Mounting includes: All items on the 107 replacing the mechanical float in the liquid trap with a NEMA 7 liquid level switch.
107B Mounting includes: All items on the 107 replacing the liquid trap with a larger ASME code liquid trap with 2 NEMA 7 liquid level
switches set for alarm and shutdown.
107TR Mounting includes: All items on the 107 set up to be used as a transport unit. Note that the compressor must have the optional 14
flywheel and extended crankshaft to use this mounting.2
109 Mounting includes: Steel baseplate, mechanical liquid trap, interconnecting piping, adjustable driver slide base, V-belt drive and
enclosed steel belt guard. Pressure gauges are mounted on the compressor.3
109A Mounting includes: All items on the 109 replacing the mechanical float in the liquid trap with a NEMA7 liquid level switch.3
109B Mounting includes: All items on the 109 replacing the liquid trap with a larger ASME code liquid trap with 2 NEMA 7 liquid level
switches set for alarm and shutdown.3
109TR Mounting includes: All items on the 109 set up to be used as a transport unit. Note the compressor must have the optional 14
flywheel and extended crankshaft to use this mounting.2,3
2
3
29
Applications
Bulk transfer
Vapor recovery
Tank evacuation
Gas scavenging
Specifications
Specification
Bore of cylinder inches (mm)
Stroke inches (mm)
Piston displacement cfm (m3/hr)
minimum @ 400 RPM
maximum @ 825 RPM
Maximum working pressure psig (bar g)1
Maximum brake horsepower (kW)
Maximum rod load lb (kg)
Maximum outlet temperature F (C)
Bare unit weight lb (kg)
Maximum flowpropane gpm (m3/hr)
91
3.0 (76.2)
2.5 (63.5)
4.0 (6.8)
8.3 (14.1)
7.5 (5.6)
3,600 (1,632.9)
115 (52.2)
50 (11.4)
1 These
Model Number
291
491
3.0 (76.2)
4.0 (101.6)
2.5 (63.5)
3.0 (76.2)
8.0 (13.6) 16.5 17.2 (29.2) 35.5
(28.0)
(60.3)
335 (23.1)
15 (11)
15 (11)
3,600 (1,632.9) 4,000 (1,814.4)
350 (177)
160 (72.6)
260 (117.9)
101 (22.9)
215 (48.8)
691
4.5 (114.3)
4.0 (101.6)
29.2 (49.6)
60.2 (102.3)
35 (26.1)
7,000 (3,175.1)
625 (283.5)
361 (82.0)
numbers specify pressure-containing abilities of the compressor cylinder and head. For many applications, factors other than the
pressure rating will limit the maximum allowable discharge pressure to lower values. These factors include horsepower, temperature and rod
load.
30
Valve plate
Valve spring
Valve gaskets
Piston
Piston rod
Crosshead
Piston rings
Ring expanders
Head gasket
Packing cartridge,
connecting rod
Packing rings
Crankshaft
Con. rod bearing
Wrist pin
Wrist pin busing
Main bearing
Inspection plate
O-rings
Retainer rings
Misc. gaskets
1
Model
All
Standard Material
Ductile iron ASTM A536
Optional Material
None
All
None
691
91, 291
491
691
91, 291
491
691
91, 291, 691
491
All
All
All
All
All
All
All
Iron-lead, Copper
None
Chrome oxide
None
Alloy 50
None
PTFE, Viton1, Neoprene1
All
None
All
All
All
All
All
All
All
All
All
All
Alloy 50
None
None
None
None
None
None
PTFE, Viton1, Neoprene1
None
None
31
None
None
None
Model
Conn.
Rod
Bolt
ftlb
91
Bearing Bearing
Carrier
Cover
ftlb
ftlb
Crankcase
Inspec
Plate
ftlb
28
38
38
15
X-Head
Guide
ftlb
Cyl. to
Head
(1.2)
ftlb
Valve
Cover
Plate
Bolt
ftlb
Valve
Holddown
Screw
2
ftlb
Piston
Lock
Nut
Torque
ftlb
Piston
Screw
Torque
inlb
Valve Cap
Torque
(w/
Gaskets)
ftlb
Valve Cap
Torque
(w/
O-rings)
ftlb
30
20
40
45
50
40
25
291
28
30
30
13
25
20
40
45
50
40
25
491
30
26
35
33
33
35
40
45
100
40
25
691
40
40
40
40
30
37
40
60
100
40
25
1 Preliminary
2 Retorque
tightening snug all head bolts in the sequence shown. Final torqueing torque all head bolts in the sequence shown to the listed value.
to the listed value after 2 5 hours running time.
32
91
291
491
0.020
0.044
0.0005
0.0025
0.020
0.044
0.0005
0.0025
0.000/0.020
0.024/0.044
0.0005
0.0025
691/D891
(M crankcase)
0.000/0.015
0.012/0.027
0.0019
0.0035
0.0009
0.0009
0.0009
0.0020
3.009
16-32
0.082
3.009
16-32
0.082
4.011
16-32
0.082
4.515
16-32
0.082
0.0050
0.0050
0.0050
0.0050
0.000
0.002
0.020
0.000
0.002
0.020
0.000
0.002
0.020
0.002
0.003
0.020
0.011
0.011
0.012
0.013
Dimensions for honing are included with new bushings (which must be installed, then honed).
should be set with machine cold.
** Clearance
33
Applications
Bulk transfer
Truck, tank, railcar, barge unloading
LTVR and scavenger applications
Emergency evacuation
Operating Specifications
Bore of cylinder inches (mm)
Stroke inches (mm)
Piston displacement cfm (m3/hr)
minimum @ 400 RPM
maximum @ 825 RPM
Maximum working pressure psig (bar g)
Maximum brake horsepower (kW)
Maximum rod load lb (kg)
Maximum outlet temperature F (C)
Bare unit weight lb (kg)
Maximum flowpropane gpm (m3/hr)
4.5 (113)
4.0 (101.6)
56.6 (96.2)
113.2 (192.0)
465 (32.1)
45 (34)
7,000 (3,175.2)
350 (177)
855 (387.8)
694 (157.6)
34
35
Optional Material
Copper, iron-lead
Alloy 50
PTFE, Viton1, Neoprene1
Alloy 50
NEMA 7
liquid level
switch
(107A only)
1-1/2" NPT
107 Mounting
Mechanical liquid trap with ball float
107A Mounting
Automatic liquid trap with one NEMA 7
liquid level switch
107B Mounting
Automatic liquid trap (ASME code) with
two NEMA 7 liquid level switches
109 Mounting
Mechanical liquid trap with ball float
109A Mounting
Automatic liquid trap with one NEMA 7
liquid level switch
109B Mounting
Automatic liquid trap (ASME code) with
two NEMA 7 liquid level switches
36
capacities shown are based on 70F, but will vary depending upon piping, fittings used, product being transferred and temperature. The
factory can supply a detailed computer analysis if required.
2 Driver sheaves: 91 (2 belts); 290, 291, 490, 491 (3 belts); 690, 691 (4 belts).
3 The piping sizes shown are considered minimum. If the length exceeds 100 ft., use the next larger size.
NOTE: Please consult factory for compressors with higher flows.
37
capacities shown are based on 70F, but will vary depending upon piping, fittings used, product being transferred and temperature. The
factory can supply a detailed computer analysis if required.
2 Driver sheaves: 91 (2 belts); 290, 291, 490, 491 (3 belts); 690, 691 (4 belts).
3 The piping sizes shown are considered minimum. If the length exceeds 100 ft., use the next larger size.
NOTE: Please consult factory for compressors with higher flows.
38
capacities shown are based on 70F, but will vary depending upon piping, fittings used, product being transferred and temperature. The
factory can supply a detailed computer analysis if required.
2 Driver sheaves: 91 (2 belts); 290, 291, 490, 491 (3 belts); 690, 691 (4 belts).
3 The piping sizes shown are considered minimum. If the length exceeds 100 ft., use the next larger size.
NOTE: Please consult factory for compressors with higher flows.
39
L
L1
M
M1
L
L1
S***
Model
91, F91
291, F291
491, F491
691, F691
A B
1-13/16 2-3/8
(4.6)
(6.0)
3-3/8
4-1/8
(8.6)
(10.5)
4-1/8
5
(10.5)
(12.7)
4-3/4
5
(12.1)
(14.0)
J
5
(12.7)
5-3/8
(13.7)
5-7/8
(14.9)
8-1/4
(21.0)
K
22-11/16
(57.6)
23-3/8
(59.4)
26-3/16
(66.5)
35-1/8
(89.2)
PD Flywheel Pitch Diameter
Model
L*
L1** M* M1** P
Q R S*** T A-belt Groove B-belt Groove
91, F91
3/4 3/4-300 lb 2-3/8 4-1/4
3
14 1-1/8 1-1/4 1/4
13.2
2
13.6
2
NPT
ANSI
(6.0) (10.8) (7.6) (35.6) (2.8) (3.2) (0.63) (33.5)
(34.5)
291, F291 3/4 3/4-300 lb 2-11/16 4-1/4
3
16 1-1/4 1-1/4 1/4
15.2
3
15.6
3
NPT
ANSI
(6.8) (10.8) (7.6) (40.6) (3.2) (3.2) (0.63) (38.6)
(39.6)
141
13.21
2
13.61
2
(35.6)
(33.5)
(34.5)
491, F491 1-1/4 1-1/4-300 lb 3-7/8 5-5/8
3
16 1-3/8 1-1/4 5/16 15.2
3
15.6
3
NPT
ANSI
(9.9) (14.3) (7.6) (40.6) (3.5) (3.2) (0.79) (38.6)
(39.6)
141
13.21
2
13.61
2
(35.6)
(33.5)
(34.5)
691, F691 22
2-300 lb 6-3/8 6-15/16 3-13/16 19-1/2 2-1/8
1/2
19-1/8
4
NPT
ANSI
(16.1) (17.6) (9.7) (49.5) (5.4)
(1.27)
(48.5)
1 Optional
2 Optional
flywheel
flanges: 1-1/4", 1-1/2" NPT, 1-1/4", 1-1/2" or 2" Weld
40
Model
91-103
291-103
491-103
691-103
Outline
A B
12
15
(30.4)
(38.1)
12
15
(30.5)
(38.1)
15
18
(38.1)
(45.7)
17
20
(43.2)
(50.8)
Model H
28-11/16
91-103
(72.9)
28-22/32
291-103
(72.9)
33-11/16
491-103
(85.6)
43-1/8
691-103
(109.5)
DimensionsInches (Centimeters)
C D E F G
27-1/2
30
1-1/4
3
5-1/4
(69.8)
(76.2)
(3.1)
(7.6)
(13.34)
31-1/2
34
1-1/4
3
5
(80.0)
(86.4)
(3.2)
(7.6)
(12.7)
37-1/2
40
1-1/4
4
5-1/4
(95.3)
(101.6)
(3.2)
(10.2)
(13.3)
39-1/2
42
1-1/4
4
5.5
(100.3)
(106.7)
(3.2)
(10.2)
(14.0)
41
Inches (Centimeters)
*Dimensions apply to -107A mounting only
42
CORKEN
IN
CORKEN
CORKEN
CORKEN
Inches (Centimeters)
*Dimensions apply to -107A mounting only
43
IN
CORKEN
CORKEN
CORKEN
Inches (Centimeters)
*Dimensions apply to -107A mounting only
44
O
K
M
Q
L
D
C
Inches (Centimeters)
Model
691-107, -107A
Model
691-107, -107A
K
4
(10.1)
45
J
5-1/2
(14)
Q R S
10-1/2
24-1/4
6
(26.6)
(61.0)
(15.0)
Model
91-109, -109A
291-109, -109A
491-109, -109A
691-109, -109A
Model
91-109, -109A
291-109, -109A
491-109, -109A
691-109, -109A
A
1-3/16
(3.7)
5
(12.7)
5-3/4
(14.6)
8-1/4
(30.0)
K
28-3/16
(71.6)
28-1/2
(72.4)
30-1/8
(76.5)
39-1/8
(99.3)
J
5-1/4
(13.3)
5-1/4
(13.3)
5-1/4
(13.3)
5-1/2
(14.0)
46
5-1/2"
(13.9)
5-1/2"
(13.9)
Inlet
2" Weld or
NPT flange
Outlet
2" Weld or
NPT flange
43-1/4"
(109.9)
35-5/8"
(90.4)
Crankcase heater
(optional)
24-15/32"
(62.1)
21.2"
(53.8)
8-1/4"
(20.9)
2-1/8"
(5.3)
4-3/4"
(12.0)
5-5/8"
(14.3)
5-1/2"
(13.9)
1"
(2.5)
9-16" (1.4)
Hole Diameter
13-1/4"
(33.6)
5-3/8"
(13.6)
5-3/8"
(13.6)
10-1/4"
(26.0)
Inches (Centimeters)
47
Inlet
2" Weld or
NPT flange
Outlet
2" Weld or
NPT flange
Inches (Centimeters)
48
Inches (Centimeters)
49
Inches (Centimeters)
50
Appendix FTroubleshooting
In most cases, problems with your Corken gas compressor
can be solved quite simply. This chart lists some of the
more frequent problems that occur with reciprocating
Problem
Possible Cause
Low capacity
1, 2, 3, 4, 16
Overheating
1, 2, 3, 5, 6, 11, 15
1, 7, 9, 10, 11, 14
Oil in cylinder
8, 14
1, 3, 5, 6, 11, 14, 15
8, 14
Product leakage
4, 8, 14, 16
17, 18
No oil pressure
19, 20
Excessive vibration
Ref.
Possible Causes
What To Do
1.
2.
3.
4.
Leaks in piping
5.
Consult factory
6.
7.
Tighten
8.
Replace
9.
Replace
10.
Replace
11.
Unbalanced load
12.
13.
14.
15.
Clean weekly
16.
17.
Tighten packing
18.
Replace
19.
No oil in crankcase
Add oil
20.
Oil-pump malfunction
21.
Low voltage
22.
23.
24.
25.
26.
Compressor overloading
Reduce speed
27.
28.
51
Suction
Spec 4
5
Discharge
All Specs
5
5
1
6
7
4
11
11
11
10
Valve Assemblies
Suction Valve
Spec 3
12
13
4
14
15
Suction Valve
Spec 4
Discharge Valve
All Specs
24
52
16
20
17
21
18
22
19
23
25
26
27
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
Part No.
Description
2374
2374-Xa
2374-X1
4302
7001-037 NC100A
2-235_c
2714-1
2-031_c
2715
3483-1X
3483-1X1b
3483-1X2b
3483-X
3483-X1b
3483-X2b
3485-X
3485-X1b
3485-X2b
2717
2717-1b
2717-2b
5000-77
3977
1411
1410
3483-1
3972
4009
3484
3483
3972
4009
3484
3486
4008
3973
3485
Head model 91
Head assy. for model 91 (spec 3)
Head assy. for model 91 (spec 4)
Head model F91 (ANSI flange)
Bolt, 3/8-16 x 1" Gr.5 hex head
O-ring
Valve cap
O-ring
Holddown screw
Suction valve assy. (spec 3)
Same as above but with copper gaskets
Same as above but with iron-lead gaskets
Suction valve assy. (spec 4)
Same as above but with copper gaskets
Same as above but with iron-lead gaskets
Discharge valve assy. (all specs)
Same as above but with copper gaskets
Same as above but with iron-lead gaskets
Valve gasket (aluminum)
Valve gasket (copper)
Valve gasket (iron-lead)
Retainer ring (spec 3)
Suction valve relief housing (spec 3)
Spring (spec 3)
Ball (spec 3)
Suction valve seat (spec 3)
Suction valve plate (spec 3)
Suction spring (spec 3)
Suction valve bumper (spec 3)
Suction valve seat (spec 4)
Suction valve plate (spec 4)
Suction spring (spec 4)
Suction valve bumper (spec 4)
Discharge valve bumper
Discharge spring
Discharge valve plate
Discharge valve seat
O-ring Code
A
Buna-N
Neoprened
a Not
shown.
b Optional
c _
denotes O-ring code. See O-ring chart to the left for details.
trademark of the DuPont company.
d Registered
CAUTION: Always Relieve Pressure In The Unit Before Attempting Any Repairs.
53
Ref
No.
1.
8
9
Part No.
Description
Qty
7002-010OC100A
7207-010A
Lock washer
2.
1983
Head, iron
3.
1775
Ring expander
4.
1772
Piston ring
5.
1482
Locknut
6.
1483
Lock pin
7.
1984
Piston platform
1528
1528-1
1527
Thrust washer
8.
9.
As
Req.
1
Piston Rod
a The
Minimum
Maximum
distance from the bottom of the head to the top of the piston.
CAUTION: Always Relieve Pressure In The Unit Before Attempting Any Repairs.
54
3
7
5
8
Part No.
Description
2242
2-235_ a
5000-137
1012
1628
1714
1453-1
1454b
1452-1
2240
1387
2526
1452-1X1
Cylinder
O-ring for cylinder
Retainer ring
Washer
Packing spring
Packing box washer
Male packing ring
Packing ring
Female packing ring
Crosshead guides
Adjusting screw
Crankcase gasket
Packing set
Assembly
Number
1132-X2
13
1452-2X1d
7,8,9
Qty
1
1
1
1
1
1
1
8
1
1
1
1
1
Assembly Name
Crosshead - piston-rod assembly
Packing set (alloy 50) with 1452-1,
1453-1, 1454-2 (8), 1626, 1714
O-ring Code
Buna-N
Neoprenec
a _
10
b The
11
Piston Rod
12
55
5
5
Part No.
Description
1132-X2
1498
2505
1846-Xa,b
1599b
1889-1X
1889-1b
1367b
2011b
1600b,c
Crosshead assembly
Retainer ring
Wrist pin
Wrist pin bushing
Bolt
Connecting rod assembly
Connecting rod
Connecting rod bearing
Dipper
Nut
a Must
6, 7
8
Note
alignment
marks
9
10
56
Back Side
Front Side
57
Assembly Number
Assembly Name
3271-X2
Flywheel assembly
(flywheel, hub, and
three bolts)
3271
H SF-1.125
22
17
13
18
19
21
20
12
13
16
15
3
14
56
11
10
8
58
Description
Oil seal
Roll pin - 1/8 x 1"
Hex head 3/8-16 x 3/4", Gr 5
Bearing carrier
Breather ball
O-ring (part of bearing cap assembly)
Breather cap assembly (with O-ring - ref. no. 6)
Bearing carrier gasket
Roll pin - 1/8 x 5/8"
Bearing cup
Oil circulating ring
Crankshaft
Bearing cone
Flywheel key
Oil ring retainer washer
Crankcase
Pipe plug - 3/8 NPT sq. or hex
Inspection plate gasket
Crankcase inspection plate
O-ring
Oil bayonet assembly (with O-ring)
Bearing adjustment shim (0.005)
Bearing adjustment shim (0.007)
Bearing adjustment shim (0.020)
Bearing cap
Other Assemblies
Assembly
Number
2476-X
2476-SXb
3260-X
3271-X2b
Assembly Name
Crankshaft assembly with 2476, 2290 and 2719
Extended crankshaft assembly with 2719 (2) and 2290, (optional)
Bearing carrier assembly with 3260, 2718, 3259, 1279-X, 2-111,
1483, 2796 and 1807
Flywheel assembly 14" - 2 groove with H SF-1.125 and 3271
O-ring Code
A
Buna-N
Neoprenec
a Crankcase
b Optional
c _
d Registered
CAUTION: Always Relieve Pressure In The Unit Before Attempting Any Repairs.
59
Suction
Spec 4
7
Discharge
All Specs
9
6
13
10
13
11
13
12
4
2
14
15
16
6
17
Suction Valve
Spec 4
Discharge Valve
All Specs
26
60
18
22
19
23
20
24
21
25
27
28
29
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
Part No.
Description
2912
2912-X1
2912-X2
4300
7001-037 NC100A
2731
2732
2-235_b
2-113_b
2714-1
2-031_b
2715
3483-1X
3483-1X1a
3483-1X2a
3483-X
3483-X1a
3483-X2a
3485-X
3485-X1a
3485-X2a
2717
2717-1a
2717-2a
5000-77
3977
1411
1410
3483-1
3972
4009
3484
3483
3972
4009
3484
3486
4008
3973
3485
O-ring Code
A
Buna-N
Neoprenec
a Optional
b _
denotes O-ring code. See O-ring chart to the left for details.
trademark of the DuPont company.
c Registered
CAUTION: Always Relieve Pressure In The Unit Before Attempting Any Repairs.
61
1.
5
6
2.
3.
4.
5.
6.
7.
8
9
8.
9.
Part No.
Description
Qty
7002-010OC100A
7207-010A
1983
1775
1772
1482
1483
1984
1528
1528-1
1527
4
4
1
3
3
1
1
1
As
Req.
1
a The
Minimum
0.020" (0.51 mm)
Maximum
0.044" (1.12 mm)
distance from the bottom of the head to the top of the piston.
CAUTION: Always Relieve Pressure In The Unit Before Attempting Any Repairs.
62
2
4
3
5
6
7
16
7,8,9
10
8
11
Part No.
Description
2913-1
2-235_a
5000-137
1012
1628
1714
1453-1
1454b
1452-1
10.
4398
11.
12.
4394
1387
13.
2-135_a
14.
15.
16.
4393
2702
1452-1X1
17.
1651
18.
Cylinder
O-ring for cylinder
Retainer ring
Washer
Packing spring
Packing box washer
Male packing ring
Packing
Female packing ring
Cartridge holddown
screw
Packing box cartridge
Adjusting screw
O-ring (packing
cartridge)
Crosshead guide
Crankcase gasket
Packing set
Inspection plate
gasket
Inspection plate
1650
70031/4-20x3/8"
025NC037E
19.
not
1192
shown
Locking device
Qty
1
2
2
2
2
2
2
6
2
2
2
2
2
1
1
2
1
1
4
4
Other Assemblies
12
13
Ref
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
14
Assembly
Number
1132-X2
1452-1X1
Assembly Name
Crosshead assembly
Packing set with 1452-1,
1453-1, 1454 (8), 1628, 1714
Qty
2
2
O-ring Code
Piston Rod
Buna-N
Neoprenec
a _
19
18
15
17
63
5
5
Part No.
Description
1132-X2a
1498
2505
1846-Xa,b
1599b
1889-X
1889b
1367b
1600b,c
Crosshead assembly
Retainer ring
Wrist pin
Wrist pin bushing
Bolt
Connecting rod assembly
Connecting rod
Connecting rod bearing
Nut
a Must
6, 7
8
Note
alignment
marks
64
Back Side
Front Side
65
Assembly Number
Assembly Name
2549-X1
Flywheel assembly
(flywheel, hub, and
three bolts)
2549
H SF-1.250
11
10
12
13
14
15
16
9
7
17 (Assembly)
18
19
18
26
28
27
25 24
23
20
22
21
37
44
35
21
38
39 (assembly)
40
34
41
46 9
47
36
45
31
30
32
48
49
50
44
42
33
51
27
29
40
43 (assembly)
66
52
Part No.
Other Assemblies
Assembly
Number
1279-X
Description
1278
7001-037NC075A
2957
1273
1273-1
1273-2
1500
1368-X
2713
2958
2-112_c
a,b
2955
1279
c
2-111_
2796
1483
1671
1501
Oil seal
Bolt, 3/8-16 x 3/4, hex head
Bearing cover
Bearing adjustment shim (0.005")
Bearing adjustment shim (0.007")
Bearing adjustment shim (0.020")
Bearing cup
Oil bayonet
Crankcase inspection plate gasket
Crankcase inspection plate
O-ring
Crankcase
Breather cap
O-ring (breather cap)
Breather ball
Lock pin - 1/8 x 1"
Flywheel key
Bearing cone
Crankshaft assembly with 1284 (2), 1286,
1341-X1
1341, 1501, 2590, 2719
1284
Crankshaft orifice (2)
2719
Bearing cone
1286
Pump shaft drive pin
2590
Pipe plug - 1/8 NPT, flush seal
1280
Filter screen screw
1281
Filter screen screw gasket
2-116_c
O-ring (filter screen)
1276
Filter screen washer
1275
Oil filter screen
3289
Pipe plug - 1/4 NPT, flush seal
1661
Pipe plug - 3/8 NPT
1290
Relief valve adjusting screw
1291
Adjusting screw locknut
c
O-ring (relieve valve adjustment screw)
2-011_
1292
Relief valve spring
1293
Relief valve ball
2718
Bearing cup
Air release valve assembly with 2961,
2961-X
2962, 2963
1285
Bearing carrier gasket
2956
Bearing carrier
O-ring (closure body) (2 required) (Spec
2-218_c
3, 4, 8, 9 only)
Closure cap assembly including 2-218A(2)
1515-X
(Spec 3, 4, 8, 9 only)
7001-025NC050A Bolt, 1/4-20 x 1/2, hex head
1302
Oil pressure gauge
2-228_c
O-ring (pump cover)
4222-X
Oil filter assembly
1629
Pipe plug - 1/16 NPT, flush seal
7001-037NC100A Bolt, 3/8-16 x 1, hex head
2805
Pump shaft bushing
2850
Pump shaft adapter
2852
Oil pump spring
2851
Spring guide
Oil pump assembly (individual pump
2849-X
parts not available)
2798
Pump cover pin with 2848-X
2848-X
Pump cover (includes pin)
4225
Filter
1341-X1
1342-X1a
1368-X1
1515-X
2956-X
2957-X
2961-X
3271-X1a
Assembly Name
Breather cap assembly with 1279, 2-111A
Crankshaft assembly with 1284 (2), 1286, 1341, 1501,
2590, 2719
Extended crankshaft assembly with 1284 (2), 1286,
1342, 1501, 2590, 2719
Oil bayonet assembly with 1368-X, 2-112A
Closure cap assembly including 2-218A (2) (Spec 3, 4,
8, 9 only)
Bearing carrier assembly with 1285, 1290, 1291,
1292, 1293, 1515-X, 2718, 2805, 2806 (2), 2848-X,
2849-X, 2850, 2851, 2852, 2956, 2961-X, 2011-A,
2-112A, 2-228A.
Bearing cover assembly with 2957 and 1278
Air release valve assembly with 2961, 2962, 2963
Flywheel assembly, 14" O.D. 2 groove with 3218 and
3271 (not part of crankcase assembly) (not shown)
O-ring Code
A
Buna-N
Neoprened
a Optional
equipment
capacity: 1.5 quarts (1.4 liters)
c _ denotes O-ring code. See O-ring chart above for details.
d Registered trademark of the DuPont company.
CAUTION: Always Relieve Pressure In The Unit Before Attempting
Any Repairs.
b Crankcase
67
Appendix I490, 491, and F491 Head and Valve Assembly Details
490 and 491 Head Assembly
10
1
Suction
Suction
Spec 4
Discharge
All Specs
11
10
10
12
11
11
12
12
33
33
13
13
14
14
15
15
16
16
103
101
102
17
17
17
33
13
14
Discharge
9
15
4 (prior to FZ44188)
16
Suction
Valve Assemblies
Discharge
9
Suction Valve
Spec 3
103
11
27
28
29
Suction Valve
Spec 4
101
11
Discharge Valve
All Specs
102
11
18
18
19
25
20
23
30
6
3
Suction
20
21
22
Discharge
22
23
21
22
31
23
20
32
24
26
17
17
17
21
68
Appendix I490, 491, and F491 Head and Valve Assembly Details
Compressor Head and Valve Bill of Materials
Ref
No.
Part No.
Description
Headductile iron (491)
2.
2914d
3712e
3.
4297
4297-1
1481c
4.
5.
2-253_b,c,e
O-ring (491)
6.
3442
1479c
1480-1c
1480c
Ref
No.
Assembly Name
2438-X
2438-X1a
2438-X2a
2439-X
2439-X1a
2439-X2a
7005-043NC125Ac
2532-1X
7005-043NC150Ac
10.
1477
11.
1478
Gasket (steel)
1478-1a
Gasket (copper)
1478-2
Gasket (iron)
12.
1476
13.
1475
14.
1.
7.
8.
9.
102.
103.
2532-1X1a
2532-1X2a
Model
491
491
2914-X4d
3712-X1e
491
3712-X2e
491
15.
2-143_b
1409f
Valve spacer
4297-X1
F491
16.
2448
Cage
4297-X2
F491
1418
4297-1X1
F492
1418-1a
1418-2a
4297-1X2
F492
17.
Valve Specification
18.
2446
Bolt
O-ring Code
19.
2438
20.
2442
Valve plate
Buna-N
21.
2445f
Neopreneg
22.
3355
Washer
23.
1407
Valve spring
24.
2440
25.
2441
26.
2439
27.
2533-1
Adjusting screw
28.
1411
29.
1410
Relief ball
30.
2532-1
31.
2534-1
32.
2447
33.
7001-043NC125A
a Optional
equipment
denotes O-ring code. See O-ring chart above for details.
c Not included in Head Assembly.
d Prior to S/N FZ44188.
e S/N FZ44188 and later.
f Place spacers back to back as shown.
g Registered trademark of the DuPont company.
b _
69
Ref
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Part No.
Description
Qty
7002-025OC125A
7207-025A
1985
1776
1773
1482
1483
1986
1528
1528-1
1527
8
8
1
3
3
1
1
1
As
Req.
1
491b
491c
Minimum
Maximum
a The
distance from the bottom of the head to the top of the piston.
b For 491 compressor with flat gasket.
c For 491 compressor with head O-rings.
CAUTION: Always Relieve Pressure In The Unit Before Attempting Any Repairs.
70
4
2
3
7
5
6
16
7,8,9
10
8
11
Ref
No.
Part No.
Description
1.
3713a
2.
3.
4.
5.
6.
7.
8.
9.
2-243_b
5000-137
1012
1628
1714
1453-1
1454c
1452-1
10.
2801
11.
2799
12.
1387
13.
2-139_b
14.
15.
16.
2765d
1489
1452-1X1
17.
1488
18.
1487
70031/4-20x3/8"
025NC037E
19.
not
1192
shown
12
Locking device
Qty
1
2
2
2
2
2
2
6
2
2
2
2
2
1
1
2
1
1
4
4
Additional Assembly
13
Assembly
Number
1384-X
14
Assembly Name
Crosshead assembly
O-ring Code
Piston Rod
19
15
17
18
Buna-N
Neoprenee
a S/N
71
5
5
Part No.
Description
1384-X
1498
1496
1495-Xa,b
1492b
1490-X
1490b
1491b
1493b,c
Crosshead assembly
Retainer ring
Wrist pin
Wrist pin bushing
Bolt
Connecting rod assembly
Connecting rod
Connecting rod bearing
Nut
a Must
6, 7
Never attempt to separate the piston rod and crosshead. When repair
becomes necessary, the entire crosshead assembly must be replaced.
8
Note
alignment
marks
72
Back Side
Front Side
73
Assembly Number
Assembly Name
2549-X
Flywheel assembly
(flywheel, hub, and
three bolts)
2549
H SF-1.375
1 2
11
10
12
13
14
15
9
7
16
17
2-1
18
19
18
26
28
25 24
27
37
44
35
21
34
38
20
23
21
22
39 (assembly)
40
41
46 9
36
45
31
30
32
47
48
49
50
44
33
51
27
29
40
43 (assembly)
74
52
42
Part No.
Ref
No.
Description
Part No.
c
Description
1.
4438
Oil seal
42.
2-228_
2.
7001-037NC075A
43.
4222-X
2-1. 7001-031NC075A
44.
1629
3.
2847-1
Bearing cover
45.
7001-037NC100A
1504
46.
2805-X
1504-1
47.
2850
1504-2
48.
2852
5.
1502
Bearing cup
49.
2851
Spring guide
6.
1508-X
Oil bayonet
7.
1511
50.
2849-X
8.
2853
2798
2848-X
4225
Oil filter
4.
9.
2-112_
b
51.
10.
2803
11.
1279
12.
2-111_
13.
2796
Breather ball
14.
1483
Lock pin
15.
1663
Flywheel key
16.
1501
52.
Crankcase
Breather cap
c
Other Assemblies
Assembly
Number
Assembly Name
1279-X
Bearing cone
1499-X
1499-X
1499-SX
1499-SX
1508-X1
18.
1284
1515-X
19.
1503
Bearing cone
20.
1286
1459
2804-X
17.
21.
2590
22.
1280
Filter screw
2847-1X
23.
1281
3271-Xa
24.
2-116_
25.
1276
26.
1275
O-ring Code
27
3289
Pipe plug
Buna-N
28.
1661
Neoprened
29.
1290
30.
1291
31.
2-011_
32.
1292
33.
1293
34.
1500
Bearing cup
35.
2961-X
36.
1513
37.
2804
Bearing carrier
38.
2-218_
39
1515-X
40.
7001-025NC050A
41.
1302
a Optional
equipment
capacity: 3 quarts (2.8 liters)
c _ denotes O-ring code. See O-ring chart above for details.
d Registered trademark of the DuPont company.
CAUTION: Always Relieve Pressure In The Unit Before Attempting
Any Repairs.
b Crankcase
75
10
Suction
Spec 4
12
12
13
12
13
14
13
14
14
15
11.1
4.1
16
16
17
17
15
15
16
11
Discharge
All Specs
17
18
18
18
9
4
101
102
103
19
19
19
11.2
Valve Assemblies
4.1
8
7
Suction Valve
Spec 3
20
21
22
23
Suction Valve
Spec 4
24
Discharge Valve
All Specs
33
25
32
26
27
11.2
76
31
32
26
104
27
28
28
29
29
30
31
28
104
29
26
27
31
104
Part No.
Description
Head (690)
1.
1743
2.
3458
3.
4299
4.
4.1
5.
6.
Head (691)
F691 head
2144-2
c
2144-1.5
2144-1.5S
2-231_
b
b,c
1744-1
2-261_
7001-043 NC150A
2136
1625
1625-2
11.
7005-043 NC125A
11.1
7006-043A
1625-1
3948-X
3948-X1c
3948-X2
3856-X
103.
104.
2255-X2
3857-X
3856-X1
3857-X2
3146-X1
3857-X1
Other Assemblies
2714
Valve cap
Models
Valve Specification
2714-1
1743-X
690
3458-X
691
2-031_
13.
102.
8.
10.
Assembly Name
7.
9.
101.
2144-2S
1744
Ref
No.
2716
O-ring Code
2716-2
Buna-N
14.
2715
Holddown screw
15.
7001-043 NC137A
Neoprenee
16.
1764
2716-1
17.
2-235_
18.
2797
Valve cage
2114
19.
2114-1
20.
a _
2114-2
5000-77
Retainer ring
21.
3977
22.
1411
Spring
23.
1410
Relief ball
24.
3948
25.
2534-1
26.
3872
27.
3871
28.
3929
29.
3928
30.
3949
31.
3857
Valve bumper
32.
3920
Valve stud
33.
3856
Valve seat
77
2.
3.
4.
5.
6.
7.
5
6
7
8
8.
Part No.
Description
Qty
7002-025TP125A
7207-025A
1987
1740
1739
1482
1483
1735
1735-1
1986
8
8
1
3
3
1
1
As
Req.
1
Piston Rod
Model
690
Minimum
0.000" (0.00 mm)
Maximum
0.012" (0.30 mm)
691
a The
distance from the bottom of the head to the top of the piston.
CAUTION: Always Relieve Pressure In The Unit Before Attempting Any Repairs.
78
3
4
5
7
8
17
7,8,9
10
Part No.
Description
3457
2-247_a
Cylinder
O-ring for cylinder
Cartridge holddown
screw
Retainer ring
Packing spring
Packing washer
Male packing ring
Packing ring
Female packing ring
Packing box cartridge
O-ring (packing
cartridge)
Cartridge plate
Retainer ring
Crosshead guide
Adjusting screw
Crankcase gasket
Packing set
Inspection plate gasket
Inspection plate
3.
1749
4.
5.
6.
7.
8.
9.
10.
5000-175
1731
1728
1724
1725
1723
2407
11.
2-233_a
12.
13.
14.
15.
16.
17.
1748
5000-350
2405
1722
1761
1725-2X
18.
1760
19.
Qty
1721
700320.
Screw-1/4-20x3/8"
025NC037E
not
Locking device for
1192
shown
adj. screw
Locking device
not
2893
cartridge holddown
shown
screw
9
15
11
1
2
2
2
2
2
2
4
2
2
2
2
2
1
2
1
2
1
1
4
4
Other Assemblies
Assembly
Number
1717-X1
14
2405-X
3544-X4
12
Assembly Name
Crosshead assembly P style
Crosshead guide assembly with
1748 (2), 2405, 5000-350 (2)
Crosshead assembly M style
13
O-ring Code
Piston Rod
20
19
18
79
Buna-N
Neopreneb
a _
16
Part Number
Ref
No. Spec. K,P Spec. M
Only
Only
1.
1717-X1
3544-X4
2.
1498
3590
3.
1718
3540
a,b
3541-Xb,d
4.
1495-X
1726b
5.
1726b
6.
1720-X
3785-X1
b
3785b
7.
1720
3542b
8.
1719b
b,c
1727b,c
9.
1727
Description
Crosshead assy.
Retainer ring
Wrist pin
Wrist pin bushing
Bolt
Conn. rod assy.
Connecting rod
Conn. rod bearing
Nut
a Must
4,5
Note
alignment
marks
80
Back Side
Front Side
81
Assembly Number
Assembly Name
1762-X
Flywheel assembly
(flywheel, hub, and
three bolts)
1762
Flywheel: 19.5"
O.D., 4 groove
H E-2.125
14
16
13
20
5
17
12
18
19
11
28
9
8
4
10
7
5
21
24
23
22
25
26
27
2
1
6
30
37
38
39
36
32
29
31
51
40
41
35
34
33
28
49
47
50
Inside of
Bearing Carrier
57
56
48
46
45
54
44
42
55
60
53
43
52
33
58
59
55
50
55
Oil Passage Hole
Important! Line up hole in
gasket with oil passage hole.
Pump Cover Oil/Filter Adapter
42
60
Pumpside of adapter shown for
proper orientation of cover and
location of pump cover pin.
61
(Includes all parts shown
except #52 and #53)
82
Part No.
Description
Ref
No.
Part No.
Description
1.
1737
Bearing cone
48.
2-112_d
O-ring
2.
3638
Spacer
49.
2805-X_
3.
3635
Drive sprocket
50.
1629
4.
1284
Crankshaft orifice
51.
1736
Bearing cup
5.
2135
Drive pin
52.
1302
6.
2933
Link pin
53.
1044
7.
3786
Crankshaft
54.
3220-2
Bearing carrier
8.
3503
Flywheel key
55.
3289
9.
3580
Bearing cone
56.
2131
10.
3786-X1
Crankshaft assembly
57.
2961-X
11.
7001-031NC075A
58.
2590
12.
2122
Inspection cover
59.
4225
Filter
60.
2798
61.
3220-2X
13.
2123
d
14.
2-210_
O-ring
15.
3225-X1
16.
2126
Breather ball
17.
3579
Bearing cup
3589
3589-1
3589-2
19.
3539
Bearing cover
O-ring Code
20.
3526
Oil seal
21.
1280
Filter screw
Buna-N
22.
1281
Gasket, filter
Neoprenee
23.
2-116_
O-ring
24.
1276
Washer
25.
1275
26.
3443
27.
3221
Crankcase
28.
7001-037NC100A
29.
3875
Access cover
30.
7003-025NC037E
31.
3874
32.
1515-X
33.
7001-025NC050A
34.
1515
Closure cap
35.
1516
36.
2-218_
O-ring
37.
1290
18.
Additional Assembly
38.
2-011_
O-ring
39.
1291
40.
1292
41.
1293
4222-X
2-228_
44.
2849-1X
45.
2851
Spring guide
46.
2852
47.
3219
O-ring
c
shown
be rebored and honed after replacing (0.876"/0.875" diameter)
c Caution: To avoid damage during assembly, refer to installation
Instruction Manual IE400.
d _denotes O-ring code. See O-ring chart above for details.
e Registered trademark of the DuPont company.
42.
43.
3221-X1a
b Must
Assembly Name
a Not
Closure body
d
Assembly
Number
83
Valve Holddown
Assembly (4-1/2")
Valve Holddown
Assembly (4-1/2")
Suction
Discharge
14
14
10
10
12
11
O-ring Code
A
Buna-N
Neoprened
Part No.
13
13
Description
3923
3924
2-246__b
Cylinder cap
Cylinder head (4-1/2")
O-ring
Bolt, 1/2 - 13 x 1-1/2" hex head
7001-050 NC150A
Gr 5 (Torque to 65 ftlbs)
2714-1
Valve cap
b
O-ring
2-031__
2715
Holddown screw
1764
Valve cover plate
O-ring
2-235__b
3570-1
Valve cage
3732-X
Suction valve assembly (4-1/2")
3733-X
Discharge valve assembly (4-1/2")
Valve gasket
2114a
Bolt, 7/16 - 14 x 1-1/2" hex head
7001-043 NC150A
(Torque to 37 ftlbs)
3827
Valve seat (4-1/2")
3828
Stud
Valve plate, outer
3830c
Valve plate, inner
3831c
Spring
3829c
3826
Valve bumper (4-1/2")
Valve repair kit (1st stage)
3805-X1c
84
Discharge
Valve
15
20
16
16
17
18
19
21
17
19
18
20
15
a Included
21
Part No.
Ref.
No.
D891
3925-X1 (4-1/2")
Description
1.
7002-025-TP100A
2.
3927
Piston cap
2902
2902-1
3.
1739
Qty
As
req.
Piston rings
4.
5.
1740
Expander ring
6.
3604
7.
3730
Thrust washer
8.
3925
(4-1/2" diameter)
Piston
4
5
9.
10.
1739-2
Alloy 50 ringsopt.
1739-3
Peek ringsopt.
3603
3603-1
As
req.
Loctite tube620
4
5
D891
Top Min. a
Top Max. a
Bottom Min.b
Bottom Max.b
a The
distance from the bottom of the head to the top of the piston.
b The distance from the bottom of the piston to the top of the packing barrel.
CAUTION: Always Relieve Pressure In The Unit Before Attempting Any Repairs.
Piston
Piston
9
9
Piston
Piston
Rod
85
Piston
17
Packing barrels
and cartridges
(For parts details,
see D891 packing
on previous pages).
17
12
16
12
15
14
13
86
Description
Cylinder
Drain valve (lubricated
1054
models)
1071
Nipple, 1/4" x close
O-ring for cylinder
2-246_a
3442
Pipe plug, 1/4" NPT
Bolt, 1/2" 13 x 1-3/4"
7001-050NC175A
hex head gr 5
3793-2S
Flange (inlet/outlet)
O-ring for flange
2-231_a
3253
Roll pin
2405-1
Crosshead guide
1064
Elbow, 1/4" NPT
3974
Tag
1761
Gasket, crankcase
Gasket, inspection
1760
cover
1721
Inspection cover
Bolt, 10 - 24 x 1/4"
7012-010NC025B
Phillip hd.
Qty
1
1
1
2
3
24
2
2
1
1
1
1
1
1
1
10
O-ring Code
A
Buna-N
Neopreneb
a _
b Registered
Note:
Packing barrel installation:
1. Use packing installation cone #905 on the piston rod.
2. Insert small barrel first, use finger holes to align slinger ring on to
the rod. Slip the packing barrel into place.
3. Align pin with slot in large packing barrel.
4. Slip large packing barrel in place.
87
Specification K
4
5
4
5
Radial
Tangent
4
5
4
5
Radial
Tangent
Upper
Segmented
Packing
Set
Radial
Tangent
4
5
6
4
5
4
5
6.1
Tangent
Tangent
6.1
9
10
11
12
13
14
13
19
Lower
V-ring
Packing
Set
18
Upper
Segmented
Packing
Set
4
5
6
15
Lower Packing
Specification
K
Radial
Tangent
Tangent
Tangent
9
10
11
12
13
15
17
16
16
17
15
16
17
Radial
Tangent
7
18
Radial
Tangent
17
16
15
13
14
To Crankcase
To Crankcase
13
13
12
12
88
19
Lower
V-ring
Packing
Set
Specification R
Ref
No.
1.
2.
3.
5.
2-036_
6.
3810
4
5
6.1.
3814
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
3811
7002-025OC100A
3885
a
2-231_
b
1732
5000-175
1728
1731
1724
1725
1723
e
3810-X1
1725-2X
Tangent
Tangent
4
5
6.1
Tangent
Tangent
7
4
5
6.1
Tangent
Tangent
a,d
4
5
6.1
Tangent
Tangent
V-ring
Packing
Direction
Lower Packing
Specification
R
11
15
12
16
13
15
16
17
13
12
Align pin
with hole
Tangent Cut
(without pin)
Tangent Cut
(with pin)
Tangent Cut
(with pin)
Back-up
ring
Back-up
ring
To Crankcase
13
14
Radial Cut
(without pin)
10
19
Lower
V-ring
Packing
Set
3926
a,c
2-238_
3906
3817
Upper
Segmented
Packing
Set
Description
4.
6.1
18
Part No.
Align pin
with hole
To Crankcase
17
To Crankcase
a _
O-ring Code
A Buna-N
f
B Neoprene
f
D Viton
E PTFE
f
K Kalrez
89
Ref
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Part No.
Description
3544-X3
3590
3540
3541-Xa,b
1726b
3785-Xa
3785a
3542a
1727a,c
Crosshead assembly
Retainer ring
Wrist pin
Wrist pin bushing
Bolt
Connecting rod assembly
Connecting rod
Connecting rod bearing
Nut
a Included
4,5
Never attempt to separate the piston rod and crosshead. When repair
becomes necessary, the entire crosshead assembly must be replaced.
Note
alignment
marks
90
Back Side
Front Side
91
Assembly Number
Assembly Name
3852-X
Flywheel assembly
(flywheel, hub, and
three bolts)
3852
Flywheel: 21.2"
O.D., 5 groove
H J-2.125
14
16
13
20
5
17
12
18
19
11
28
9
8
4
10
7
5
21
24
23
22
25
26
27
2
1
6
30
37
38
39
36
32
29
31
51
40
41
35
34
33
28
49
47
50
Inside of
Bearing Carrier
57
56
48
46
45
54
44
42
55
60
53
43
52
33
58
59
55
50
55
Oil Passage Hole
Important! Line up hole in
gasket with oil passage hole.
Pump Cover Oil/Filter Adapter
42
60
Pumpside of adapter shown for
proper orientation of cover and
location of pump cover pin.
61
(Includes all parts shown
except #52 and #53)
92
Part No.
1737
Ref
No.
Description
Part No.
48.
Bearing cone
Description
O-ring
2-112_
2.
3638
Spacer
49.
2805-X
3.
3635
Drive sprocket
50.
1629
4.
1284
Crankshaft orifice
51.
1736
Bearing cup
5.
2135
Drive pin
52.
1302
6.
2933
Link pin
53.
1044
7.
3786
Crankshaft
54.
3220-2
Bearing carrier
8.
3503
Flywheel key
55.
3289
9.
3580
Bearing cone
56.
2131
10.
3786-X1
Crankshaft assembly
57.
2961-X
11.
7001-031NC075A
58.
2590
12.
2122
Inspection cover
59.
4225
Filter
13.
2123
60.
2798
61.
3220-2X
14.
2-210_
O-ring
15.
3225-X1
16.
2126
Breather ball
17.
3579
Bearing cup
3589
Assembly
Number
2589-1
3221-X1
2589-2
19.
3539
Bearing cover
O-ring Code
20.
3526
Oil seal
21.
1280
Filter screw
Buna-N
22.
1281
Gasket, filter
Neoprenee
23.
2-116_
O-ring
24.
1276
Washer
25.
1275
26.
3443
27.
3221
Crankcase
28.
7001-037NC100A
29.
3875
Access cover
30.
7003-025NC037E
31.
3874
32.
1515-X
33.
7001-025NC050A
34.
1515
Closure cap
35.
1516
36.
2-218_
37.
1290
38.
18.
Additional Assembly
a
a Not
O-ring
2-011_
O-ring
39.
1291
40.
1292
41.
1293
42.
4222-X
43.
2-228_
44.
2849-1X
45.
2851
Spring guide
46.
2852
47.
3219
O-ring
c
shown
be rebored and honed after replacing (0.876"/0.875" diameter)
c Caution: To avoid damage during assembly, refer to installation
Instruction Manual IE400.
d _denotes O-ring code. See O-ring chart above for details.
e Registered trademark of the DuPont company.
CAUTION: Always Relieve Pressure In The Unit Before Attempting
Any Repairs.
b Must
Closure body
d
Assembly Name
93
94
95