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Quick-Reference Guide
Installation Instructions
Quick-Reference Guide
203916
Rev. E, 06/19/02
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rights reserved.
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1.
PURPOSE
1.1
Discussion
This manual provides installation instructions for the Stanley Magic-Force Bifold Door
Systems. The Magic-Force bifold is an automatic folding door powered by a Magic-Force
operator. A four-panel unit consists of two pivot (FS) panels, two lead (FX) panels, and two
operators. A slip hinge links the pivot and lead panels and the pivot panels attach to separate
operators. A two-panel unit has only one pivot panel, one lead panel, and one operator.
The door package uses a standard Magic-Force / Magic-Swing header extrusion and 4
jambs. A breakout track is mounted between the header and each panel set. The breakout track
guides the lead panel across the door opening and allows the panel set to be broken out for
emergency egress. The Magic-Force bifold can be configured as follows:
1.2
Applicability
This manual is applicable to the Stanley Magic-Force Bifold Door System. It provides
installation instructions for packages with or without integral transoms.
1.3
2.
The Magic-Force Bifold Door System includes the following features and functions:
Magic-Force operator(s)
Adjustable pivots
PREREQUISITES
2.1
2.2
Protective barrier (caution/warning tape) has been set up to prevent unauthorized access to work
area.
2.3
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3.
INSTALLATION INSTRUCTIONS
3.1
NOTE
Opening width should be package width plus (1/4 each side for shim and caulk clearance). This
clearance can be as small as 1/8 for a tight appearance with the aluminum storefront construction.
3.2
3.1.2
3.1.3
3.1.4
SWEEP floor.
ENSURE power source is a 96-134 VAC, 50/60 Hz source (single phase) with
15A circuit rating for 1 or 2 operators.
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3.3
Door Configurations
3.3.1
SU-100
OPTEX OA-601
COVER (REF)
EXTERIOR (REF)
ROTATION
ROTATION
STANGUARD
ROTATION
SU-100
STANGUARD
EXTERIOR (REF)
OPTEX OA-601
ROTATION
SU-100
STANGUARD
SU-100
EXTERIOR (REF)
COVER (REF)
OPTEX OA-601
EXTERIOR (REF)
ROTATION
STANGUARD
RIGHT HAND OPERATOR
OPTEX
OA-601
COVER (REF)
SU-100
COVER (REF)
EXTERIOR (REF)
OPTEX OA-601
EXTERIOR (REF)
ROTATION
STANGUARD
LEFT HAND OPERATOR
BF022
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3.4
3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
HEADER
FASTENER
TEFLON
WASHER
BOTTOM
BREAKOUT
TRACK
PIVOT COLLAR
NOTE
3.5
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3.5.2
Refer to Figure 3, and, using four -20 screws, ATTACH end cap to factory-mounted
rivnuts in jamb.
Figure 3. Attaching the Jambs to the Header
END CAP
FACTORY RIVNUTS
1/4-20 SCREWS
(4 PLACES)
JAMB
HEADER
BF002
3.6
3.6.3
CUT jambs to required length, and SAVE jamb cutting for future use as a template.
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3.6.4
Refer to Figure 4, and, using top of jamb cutting as a template, DRILL four holes into
upper inside of each jamb.
Figure 4. Transom Assembly (Sheet 1 of 2)
13
2
4
1
B
C
A
BF016_1
12
Item No.
1
2
3
4
5
6
7
8
Description
JAMB EXTRUSION
TRANSOM HARDWARE
TRANSOM VERT. SUPPORT HARDWARE
TRANSOM VERTICAL SUPPORT
FINGER GUARD
GLASS STOP ADAPTER
GLASS STOP GUTTER, 1/4"
GLASS STOP, 1/4"
Item No.
9
10
11
12
13
Description
GLASS STOP GUTTER, 5/8", 1
GLASS STOP, 5/8"
GLASS STOP, 1"
HEADER
TRANSOM HORIZONTA L SUPPORT
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7
1/4" GLASS
1/4" GLASS
10
10
6
5/8" GLASS
5/8" GLASS
11
11
6
1" GLASS
JAMB
SECTION B-B
HEADER
SECTION A-A
1" GLASS
10
1/4" GLASS
6
10
9
5/8" GLASS
6
11
11
9
1" GLASS
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3.6.5
NOTE
When a transom vertical support is cut to length, the top of the support must be redrilled to accept the clips
and fasteners that secure the support to the transom horizontal support. The cut portion of the support can
be used as a template for locating clip fastening holes in later steps.
c. CUT transom vertical support(s) to dimension determined in step 3.6.5a, and SAVE
transom vertical support cutting(s) for future use as a template.
d. CUT glass stop adapters inch shorter than the transom vertical support(s).
e. Refer to Figure 4, and CUT applicable glass stop gutters and glass stops to same
length as transom vertical glass stop adapters.
f. Using top cutting of transom vertical support as a template, DRILL and
COUNTERSINK two holes on upper inside and upper outside of each transom
vertical support as necessary to accept transom vertical support clips and fasteners.
g. FASTEN transom vertical support clips onto top and bottom of transom vertical
support(s).
3.6.6
CAUTION
Glass stop adapters and inserts must be installed before assembling the transom frame. These components
cannot be installed after the transom frame is assembled.
a. FASTEN glass stop adapters onto jambs, header, transom horizontal support, and
transom vertical supports as applicable.
b. INSTALL glass inserts into glass stop adapters on jambs, header, transom horizontal
support, and transom vertical supports as applicable.
c. FASTEN transom horizontal clips to jambs.
d. SLIDE transom horizontal support over transom horizontal clips, and ALIGN header
with jamb rivnuts.
e. INSTALL and TIGHTEN the following:
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3.6.7
3.7
Refer to Figure 4, and INSTALL applicable glass stop gutters and glass stops into the
glass stop adapters.
3.7.2
3.7.3
3.7.4
Temporarily SECURE door in place as necessary to prevent header and jamb assembly
from falling.
SHIM beneath jamb(s) as necessary to level header and maintain required height from
highest point of finished floor.
INSPECT one jamb for plumb in vertical and horizontal planes. IF required, SHIM
back of jamb.
3.7.5
DRILL a minimum of three mounting holes along centerline of jamb through both jamb
walls.
3.7.6
DRILL socket clearance holes through one wall of jamb mounting holes drilled in
previous step.
3.7.7
Refer to Figure 5, and, using the previously drilled jamb holes as a guide, DRILL holes
in rough opening for the following fasteners as required:
IF rough opening is concrete, DRILL dia. hole for concrete screw, and
ENSURE screw will be embedded 1 minimum.
IF rough opening is wood, DRILL for #14 wood screw, and ENSURE screw will
be embedded 1 minimum.
Figure 5. Installing the Header and Jamb Assembly
BF021
3.7.8
3.7.9
INSTALL, but do not tighten, fasteners securing one jamb to opening, and ENSURE
jamb remains plumb.
INSPECT opposite jamb for plumb in vertical and horizontal planes. IF required, SHIM
back of jamb.
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3.7.10
3.7.11
3.8
DRILL a minimum of three mounting holes along centerline of jamb through both jamb
walls.
DRILL socket clearance holes through one wall of jamb mounting holes drilled in
previous step.
3.7.12
Using the previously drilled jamb holes as a guide, DRILL holes in rough opening.
3.7.13
INSTALL, but do not tighten, fasteners securing jamb to opening, and ENSURE jamb
remains plumb.
3.7.14
Starting at the top of jamb and moving downward, SHIM jambs as necessary to ensure
jambs remain level and plumb, and TIGHTEN fasteners securing jambs to opening.
3.7.15
INSTALL and TIGHTEN fasteners securing header to opening, and ENSURE header
remains level.
NOTE
The bifold standard configuration includes a surface-mounted bottom pivot. A recessed bottom pivot is
available as an optional configuration.
3.8.1
BOTTOM PIVOT
BOTTOM PIVOT
BF004
a. CENTER the bottom pivot to the jamb, and ENSURE bottom pivot is tight against
jamb.
b. Using predrilled holes in bottom pivot as a guide, DRILL bottom pivot mounting
holes into floor.
c. FASTEN bottom pivot to floor.
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JAMB CENTER
LINE
JAMB
BOTTOM PIVOT
3 3/4"
1 15/16"
BOTTOM
PIVOT
BF017
CAUTION
The location and installation of the recessed bottom pivot is critical to the proper appearance and operation
of the door. Following installation, the recessed bottom pivot is fixed in place and has no lateral
adjustment.
a. CENTER the bottom pivot to the jamb 3 3/4 away from jamb.
b. DRILL a 2 diameter hole 115/16 deep into concrete.
c. Using quick-drying cement, INSTALL bottom pivot into hole.
d. IF door assembly is a four-panel configuration, REPEAT step 3.8.2 for second
bottom pivot.
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3.9
Refer to Figure 8, and INSTALL drive extension onto operator output shaft.
Figure 8. Installing the Drive Extension on the Operator
HEADER
TOP BREAKOUT
TRACK
OUTPUT
SHAFT
DRIVE
EXTENSION
FASTENER
NOTE
JAMB REMOVED FOR CLARITY.
BF003
3.9.2
3.9.3
3.9.4
IF door assembly is a four-panel configuration, REPEAT steps 3.9.1 through 3.9.3 for
second operator.
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3.10
Refer to Figure 9, and ATTACH the top breakout track to the underside of the header.
ENSURE the top track is oriented so that the bottom breakout track will break out to the
building exterior.
Figure 9. Attaching the Top Breakout Track to the Header
HEADER
DRIVE EXTENSION
TOP BREAKOUT
TRACK
FASTENER
NOTE
JAMB REMOVED FOR CLARITY.
BF006_1
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3.10.2
Refer to Figure 10, and, using the pivot collar tool, ASSEMBLE the breakout track
assembly.
Figure 10. Assembling the Breakout Track Assembly
HEADER
DRIVE EXTENSION
TOP BREAKOUT
TRACK
TEFLON WASHER
BOTTOM
BREAKOUT TRACK
PIVOT COLLAR
3.10.3
BF007_1
IF door assembly is a four-panel configuration, REPEAT steps 3.10.1 and 3.10.2 for
second breakout track assembly.
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3.11
Using the 413219 template supplied, DRILL holes for AUTO ON/OFF/HOLD OPEN
and POWER ON/OFF switches at the desired height in jamb.
3.11.2
ROUTE AUTO ON/OFF/HOLD OPEN and POWER ON/OFF switch wiring into
header.
3.11.3
Using the 5/16-20 screws provided, FASTEN AUTO ON/OFF/HOLD OPEN and
POWER ON/OFF switches to jamb.
3.11.4
Refer to Figure 11, and INSTALL adhesive-backed breakout switches above respective
magnets in breakout track.
Figure 11. Installing the Breakout Switches
ADHESIVE BACKING
BREAKOUT
SWITCHES
BF018
3.12
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3.13
3.13.2
3.13.3
3.13.4
3.13.5
Refer to Figure 12, and, with door arm 90 to header, POSITION door arm onto
operator drive extension.
Figure 12. Attaching the Door Arm to the Operator Drive Extension
OPERATOR
DRIVE EXTENSION
90
NOTE
JAMB REMOVED FOR
CLARITY.
FASTENER
3.13.6
DOOR
ARM
POSITION DOOR ARM ONTO OPERATOR DRIVE
EXTENSION AT 90 OPEN POSITION.
BF020
SLIDE door arm upward onto operator drive extension as far as possible, and
TIGHTEN fastener securing door arm to drive extension.
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3.13.7
LOCKWASHER
HEADER
BOLT
LOCKWASHER
FASTENER
FASTENER
DOOR ARM
DOOR ARM
BOTTOM PIVOT
BF010
a. ENSURE glass stops, keyed lock cylinder, and thumb turn are correctly positioned
with respect to the door application (fold-in or fold-out).
NOTE
On a fold-in application, the hinge pin is on the building exterior side. On a fold-out application, the hinge
pin is on the building interior side.
b. POSITION bottom of panel onto bottom pivot, and ENSURE position of hinge pins
corresponds to desired door configuration.
c. TILT panel upward and ALIGN top of panel with door arm.
d. LOOSEN fastener securing door arm to operator drive extension, and SLIDE door
arm down onto panel top rail.
e. FASTEN door arm to panel top rail, and SHIM as necessary.
f. TIGHTEN fastener securing door arm to operator drive extension.
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3.13.8
Refer to Figure 14, and INSTALL lead panel onto pivot panel hinge pins.
Figure 14. Installing the Lead Panel onto the Pivot Panel
HEADER
BOTTOM BREAKOUT
TRACK
HINGE
PIN
LEAD PANEL
FOLLOWER
PIVOT
PANEL
LEAD
PANEL
BF011
3.13.9
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3.14
Refer to Figure 15, and ADJUST bottom pivots as necessary to ENSURE the following:
Figure 15. Adjusting the Bottom Pivots
PANEL TOPS ARE EVEN
PANEL TOPS
ENGAGE
IN BREAKOUT
TRACK
WEATHERSTRIP
JAMB
BOTTOM PIVOT
VERTICAL
ADJUSTMENT
SETSCREW
LATERAL
ADJUSTMENT
SCREWS
PANEL BOTTOMS
ARE EVEN
3.14.2
Vertical leading edges of the lead panels meet squarely and evenly along entire
height of panels.
Refer to Figure 16, and OBSERVE lead panel weatherstrips as doors are cycled open
and closed.
Figure 16. Inspecting the Lead Panel Weatherstrips
IF REQUIRED, INSTALL SHORTER
PILE ON THIS SIDE OR REMOVE
ONE WEATHERSTRIP
STRIKE STILE
LOCK STILE
BF012
3.14.3
IF weatherstrips cause too much interference or prevent the doors from closing
completely flat, REMOVE one weatherstrip or INSTALL shorter pile weatherstrips.
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3.14.4
Refer to Figure 17, and, from the interior side of the door, using a pry bar SLIDE the
sweep holder downward to the finished floor or threshold as necessary.
Figure 17. Adjusting the Bottom Sweep
EXTERIOR
INTERIOR
BOTTOM SWEEP
PRY BAR
BF013
3.14.5
BALL DETENT
ADJUSTMENT
SCREWS
BALL DETENT
SETSCREWS
BALL DETENTS
BF014
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NOTE
1. The maximum breakout force permitted is 50 lbs.
2. Clockwise rotation of ball detent adjusting screw increases force required to break out door. Clockwise
rotation decreases force required to break out door.
c. ADJUST ball detent adjusting screw as necessary to achieve a breakout force of
approximately 35 lbs.
d. WHEN breakout force adjustment is complete, TIGHTEN ball detent setscrew.
3.15
NOTE
In order to locate the hole in the floor or threshold for the lock flush bolt, apply a small amount of grease
to the bottom of the flush bolt and then activate the lock. This will mark the floor or threshold for drilling.
3.15.1
ACTIVATE the door lock, and MARK the flush bolt location onto floor or threshold.
3.15.2
At the lock flush bolt location marked in the previous step, DRILL a 1/2 diameter hole
3
/4 deep.
CYCLE door(s) closed and ENSURE lock flush bolt engages properly.
3.15.3
3.16
POSITION header cover onto header, but do not install cover fasteners.
NOTE
The Stanguard threshold sensor must always be installed on the non-folding side of the door.
3.16.2
3.16.3
Refer to manufacturers instructions for Optex OA-601 infrared presence sensor, and
PERFORM the following:
a. INSTALL Optex OA-601 infrared presence sensor onto folding side of the header.
b. CONNECT Optex OA-601 infrared presence sensor wiring to microprocessor
control box.
3.16.4
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3.17
3.17.2
NOTE
If closing speed is not approximately 1 foot per second, the operators are not a matched set, or the doors
are not synchronized, use the closing speed control adjustments to synchronize.
c. MEASURE door-closing speed, and, IF necessary, refer to Stanley Access
Technologies technical manual 203959, Magic-Swing and Magic-Force
HDLE/FE Microprocessor Control Box Quick-Reference Guide, and adjust the
closing speed control(s).
3.18
3.17.3
3.17.4
CYCLE door(s) closed and ENSURE lock flush bolt engages properly.
BREAK OUT door(s).
3.17.5
3.17.6
3.18.3
CAUTION
1. Caulk joints of inch are typical. If caulk gap exceeds inch, the Installation Coordinator must be
consulted to determine corrective actions.
2. The header cover joint must never be caulked.
3.18.4
Top of header
Sides of jambs
3.18.5
3.18.6
3.18.7
Attachment 1
Documents, Definitions, Tools, Equipment, Materials, and Consumables
(Sheet 1 of 1)
Documents
Stanley Access Technologies technical manual 203768, Stanguard Threshold Sensor Installation
and Operation
Stanley Access Technologies technical manual 203938, "Stanley Automatic Bi-Folding Door Safety
Decal Installation Guide"
Stanley Access Technologies technical manual 203957, SU-100 Motion Sensor Installation and
Operation
Definitions
None
Screwdriver kit
Pry bar
Glass panels
Pull string
Caulk
Clean rags
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