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Design of Pad-Eye
Load:
Static Sling Load:
DAF 1.62
Dynamic Load
P S DAF 2896.16 kN
90deg
0deg
Sling Properties:
Sling Type Used: KTL - 6.6in Hand Spliced
d sling 6.6 in
Sling Dia
Shackle Properties:
Pshackle 200tonnef
C 18.90 in 48.006 cm
Jaw width
A 5.91 in 15.011 cm
Pin Diameter
Pad-Eye Dimensions
Yield Stress of Pad-Eye Plates
Fy 355MPa
if d pin 50mm
108.648 mm
otherwise
Diameter of Hole
d hole 109mm
R 200mm
tm 50mm
tc 0.5 tm 25 mm
rc1 150mm
rc2 100mm
tc1 30mm
tc2 10mm
"O.K" if
tm 2. tc1 2tc2
A
0.8
"O.K"
d hole
Clength C R
d sling 166.92 mm
Shackle Derating
If pad-eye thickness is less than 0.8 times the jaw width the shackle has to be derated
as below:
0
0.8
0.5
1.0
Derating factor, f1
f1
1.0 if
tm 2. tc1 2tc2
linterp x y
0.8
tm 2. tc1 2tc2
A
otherwise
If lateral loads acting on pad-eye the shackle capacity has to be derated as below:
0
x 45
90
Derating factor
1.0
y 0.7
0.5
f2 linterp( x y ) 1
Area 2 R
Shear Stress
d hole
2
tm rc1
2tc1 26010.00 mm
2
2
d hole
P
shear
111.348 MPa
Area
Tear Stress
P
tear
111.348 MPa
Area
Tensile Stress
Area
144.808 MPa
UCten
0.68
allow
d hole
Bearing Stress
2
tm 2 tc1 2 tc2 14838.79 mm
P
bear
195.175 MPa
Areabearing
Hertz's Formula:
d hole d pin
Kd
2.621 m
d hole d pin
P
tm 2 tc1 2 tc2
pE
Kd
22278.14
kN
m
770.562 MPa
Weld length
p c1
P tc1 tc2
tm 2tc1 2tc2
891.126 kN
twc1
p c1
9.237 mm
p c2
P tc2
tm 2tc1 2tc2
222.781 kN
Weld length
Allowable stress of E70xx weld
twc1
p c2
3.464 mm
14
M IP Pinplane e 5.763 10
kN m
M OP Pout_plane e 47.063 kN m
Section Properties
a = dimension parallel to X - axis
b = dimension parallel to Y- Axis
Y - CG of element from X = 0
Z - CG of element from Y = 0
Section Depth parallel to X
d x 300mm
d y 500mm
50
150
150
0
a 0 mm
0
0
150
150
i 1 9
500
25
25
0
b 0 mm
0
0
25
25
Area a b
i
250
59.5
59.5
0
Y 0 mm
0
0
440.5
440.5
100
100
0
Z 0 mm
0
0
100
100
Area 40000 mm
a b
AY Area Y
i
AYY AY Y
Ixxown
12
ai bi
Iyyown
3
AZ Area Z
i
COG from X = 0 y
AZZ AZ Z
i
AY
250 mm
12
COG from Y = 0 z
Area
Ixxown AYY
Iyyown AZZ
Ixx
AY AY
Area
AZ AZ
Area
3
3
Section modulus about X-X Zxx
4.264 10 cm
max y d y y
Zyy
Iyy
max z d x z
611.111 cm
AZ
0 mm
Area
5
4
1.066 10 cm
4
4
1.833 10 cm
Stress Calculations
Axial Stress
Pv
fa
72.404 MPa
A
M IP
14
fbx
1.352 10
MPa
Zxx
M OP
fby
77.011 MPa
Zyy
UCaxial
UCbx
UCby
fa
0.6 Fy
fbx
0.66 Fy
fby
0.66 Fy
0.34
0
0.329
fv
2
2
Pinplane Pout_plane
A
3.62 MPa
UCv
fv
0.4 Fy
0.025
2
2
2
fx fy 3fv fx fy 75.077 MPa
UCvm
fvm
0.7 Fy
0.302