Documente Academic
Documente Profesional
Documente Cultură
2005 / b
116
474
132
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This
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LSA R 47.1/49.1
Cooling system - AREP - 4 poles - R 448
ALTERNATORS
Installation and maintenance
LEROY-SOMER
2239 en - 02.2005 / b
SAFETY MEASURES
WARNING SYMBOLS
WARNING
Warning symbol for an operation capable of damaging or
destroying the machine or surrounding equipment.
LEROY-SOMER
2239 en - 02.2005 / b
1 - RECEIPT
4 - SERVICING - MAINTENANCE
1.3 - Identification...................................................4
2 - TECHNICAL CHARACTERISTICS
2.1 - Electrical characteristics ................................5
5 - SPARE PARTS
5.1 - First maintenance parts .............................. 19
3 - INSTALLATION
5.3 - Accessories................................................. 19
LEROY-SOMER
2239 en - 02.2005 / b
1 - RECEIPT
1.3 - Identification
1.2 - Inspection
On receipt of your alternator, check that it has not suffered
any damage in transit. If there are obvious signs of knocks,
contact the transporter (you may be able to claim on their
insurance) and after a visual check, turn the machine by hand
to detect any malfunction.
1.3.1 - Nameplate
So that you can identify your machine quickly and accurately,
we suggest you write its specifications on the nameplate
below.
1.4 - Storage
Prior to commissioning, machines should be stored:
- Away from humidity: In conditions of relative humidity of
more than 90%, the machine insulation can drop very rapidly,
to just above zero at around 100%; monitor the state of the
anti-rust protection on unpainted parts.
For storage over an extended period, the machine can be
placed in a sealed enclosure (heatshrunk plastic for example)
with dehydrating sachets inside, away from significant and
frequent variations in temperature to avoid the risk of
condensation during storage.
- If the area is affected by vibration, try to reduce the effect of
these vibrations by placing the generator on a damper
support (rubber disc or similar) and turn the rotor a fraction of
a turn once a fortnight to avoid marking the bearing rings.
ALTERNATEURS
LSA
Date
N
Hz
Min-1/R.P.M.
Protection
Cos /P.F.
Cl. ther. / Th. class
Rgulateur/A.V.R.
Altit.
m Masse / Weight
Rlt AV/D.E bearing
Rlt AR/N.D.E bearing
Graisse / Grease
Valeurs excit / Excit. values
en charge / full load
vide
/ at no load
LR 0021
ALTERNATORS
PUISSANCE / RATING
Tension
Voltage
V
Ph.
Connex.
Continue
Continuous
40C
Secours
Std by
27C
kVA
kW
A
kVA
kW
A
LEROY-SOMER
2239 en - 02.2005 / b
2 - TECHNICAL CHARACTERISTICS
2.1 - Electrical characteristics
PARTNER LSA R alternators are machines without sliprings
or revolving field brushes, wound as "2/3 pitch"; 6 or 12wire, with class H insulation and a field excitation system
available in AREP version (see diagram).
AREP
system
with R 448
Aux. windings
T2 T8
T3 T9
T4 T10
T5 T11
T6 T12
Varistor
5+
Field
6-
R 448
2.1.1 - Options
- Stator temperature detection sensors
- Space heaters
- Terminal box with connector links for mounting protection or
measurement C.T.
T1 T7
Armature
Voltage reference
IM 1001 (B 34):
Two-bearing with SAE flange and standard cylindrical shaft
extension
- Degree of protection: IP 54
2.2.1 - Options
To prevent excessive temperature rise caused by clogged
tubes, it is advisable to monitor the stator winding with
thermal sensors (PTC or PT100).
- Bearing detection sensors
Steel frame
Cast iron end shields
Greasable ball bearings
Mounting arrangement
LEROY-SOMER
2239 en - 02.2005 / b
ST3
Frequency
F1
ST10
LAM
5+
Power supply
(see 2.3.2)
fuse
ST5
250 V 10 A
200 x 140 mm
with
LAM
15 %
LAM
4 x holes 5.8 x
175 x 115 mm
w/o
LAM
25 %
6-
Field
Slow
60 Hz
50 Hz
P5
Excitation
ceiling
ST11
X2
Z1
X1
Z2
E+
E0V
110
220
380
open
knee-point:
65 Hz
ST2
Response
time
standard
fast
P3
Stability
L3
(W)
ST6
47.1
49.1
ST9
P1
P2
AREP
Quadrature
droop
Voltage
ST1Single-
PMG
L2(V)
C.T.
phase detection
Option S1
340 - 520 V
S2
170 - 260 V
Option
R731 3-ph. detection
ST4
Option
External potentiometer
for adjusting the voltage
95 - 140 V
AREP
Yellow
X2
Z1
X1
Z2
E+
E-
Auxiliary
windings
Red
Green
Black
5+
6-
Exciter field
Knee-point
57.5 Hz
48 Hz
100 %
U/UN
50 Hz
60 Hz
Frequency
50 Hz
60 Hz
Hz
LEROY-SOMER
2239 en - 02.2005 / b
2.3.5.3 - Power
Voltage
LAM
Load on the
shaft (kW)
1s
Time
3s
2s
ST5 disconnected
UN
P2
Voltage
Drop N 46 Hz
Drop N > 46 Hz
U/f
0,87 UN
Time
LAM
ST3
fC
50 or 60 Hz
fN
UN
0,9
(U/f)
without LAM
with
LAM
0,8
1s
Time
2s
3s
2.3.5.2 - Frequency
Max. speed drop
with
LAM
fN
0,9
without
LAM
0,8
0
1s
2s
Time
3s
LEROY-SOMER
2239 en - 02.2005 / b
3 - INSTALLATION
3.1 - Assembly
3.1.1 - Handling
The lifting rings are for handling the alternator alone. They
must not be used to lift the genset. Choose a lifting system
which respects the integrity and the environment of the
alternators.
3.1.2 - Coupling
3.1.2.1 - single-bearing alternator
Before coupling the two machines, check that both are
compatible by:
- Undertaking a torsional analysis of the transmission on both
units
- Checking the dimensions of the flywheel and its housing, the
flange, coupling discs and offset
WARNING
When coupling the alternator to the prime mover, the
holes of the coupling discs should be aligned with the
flywheel holes by cranking the engine.
Do not use the alternator fan to turn the rotor.
3.1.2.2 - double-bearing alternator
- Semi-flexible coupling
Careful alignment of the machines is recommended,
checking that the lack of concentricity and parallelism of both
parts of the coupling do not exceed 0.1 mm.
WARNING
This alternator has been balanced with a 1/2 key.
3.1.3 - Location
Ensure that the ambient temperature in the room where the
alternator is placed cannot exceed 40C for standard power
ratings (for temperatures > 40C, apply a derating
coefficient). Fresh air, free from damp and dust, must be able
to circulate freely around the air intake grilles on the opposite
side from the coupling. It is essential to prevent not only the
recycling of hot air from the machine or engine, but also
exhaust fumes.
LEROY-SOMER
2239 en - 02.2005 / b
Before starting the machine for the first time, check that:
- All fixing bolts and screws are tight
- Cooling air is drawn in freely
- The protective grilles and housing are correctly in place
- The standard direction of rotation is clockwise as seen from
the shaft end (phase rotation in order 1 - 2 - 3)
For anti-clockwise rotation, swap 2 and 3.
- The winding connection corresponds to the site operating
voltage (see section 3.3)
L3
L2
L1
3
2
REVOLVING FIELD COIL
Aux. windings
T1
Surge suppressor
T2
EXCITER
Armature
STATOR
E-
E+
T3
T4
X1 X2 Z1 Z2
T 5 C11
C10
T6
C12
Rotating bridges
Blue
Exciter field
S2
P2
S1
P1
// CT (Optional)
White
Green
Yellow
Red
Black
2 3
7 8 9 10 11 12
2 3 5 6
7 8 9 10 11 12
Connecting block
10 11 9 12 5 6 3 ( W )
2(V)
Connecting block
330 to 504 V
180 to 252 V
95 to 140 V
AVR CONNECTION
F2
P1
F1
TI
R448 LS
60 Hz
50 Hz
CAUTION AVR FITTED
OUTSIDE THE
MACHINE
ST2
ST3
J3
P5
P4
P3
ST1
P2
470 / 3 W
S1
POT
470
ST5
S2
ST4
Optional:
J2 Remote voltage adjustment
(remove ST4)
LEROY-SOMER
2239 en - 02.2005 / b
Voltage L.L
Winding
L1(U)
3-phase
6S
T1
50 Hz
60 Hz
380 - 415
440 - 480
T4
T5
T6
T2
T3
L3(W)
L2(V)
100 101102
103 104104 105 106 106 107 108 108 109 110110 111 112 112 113 114 114
1 2 5 6 7 8 10 9 11 12
T3
3
W3
L3
T6
V
V2
L2
U1
L1
N
PT100
T1
T2
T5
T4
Factory connection
10
LEROY-SOMER
2239 en - 02.2005 / b
3.5 - Settings
WARNING
Ensure that the drive speed specified on the
nameplate is reached before commencing
adjustment
WARNING
Before any intervention on the AVR, make sure that the
ST9 jumper is closed with AREP excitation and
disconnected with PMG excitation.
3.4 - Commissioning
11
LEROY-SOMER
2239 en - 02.2005 / b
Action
Factory setting
400 V - 50 Hz
(Input
0 - 380 V)
P2
Not set
(center position)
P3
Voltage
Stability
Voltage quadrature droop
(// operation with C.T.)
- 0 quadrature droop fully
anti-clockwise.
Not set
(fully anticlockwise)
Pot.
P1
Excitation ceiling
Limit of excitation and
short-circuit current,
minimum
fully anti-clockwise.
10 A
maximum
P5
12
ST3
X2
P5 50 Hz 60 Hz
Z1
X1
Z2
E+
R
448
P3
E0V
110 V
P2
220 V
ST4
380 V
field
+ Exciter
~ 10 ohms
10 A DC
110/220/380 V
Voltage
LEROY-SOMER
2239 en - 02.2005 / b
R 448
X2
Z1
X1
Z2
E+
E-
Diode
Battery (B Volt)
~ 10 ohms
Exciter field
Forced build-up
B Volt
t
Time
(*): In some countries it is a legal requirement to have a shortcircuit current, so as to offer discriminating protection.
Applications
WARNING
The excitation circuit E+, E- must not be left open
when the machine is running: this will damage the
AVR.
Time t
12 (1 A)
1-2s
12 (1 A)
1-2s
24 (2 A)
5 - 10 s
Frequency starting
48 (4 A)
5 - 10 s
48 (4 A)
5 - 10 s
4 - SERVICING - MAINTENANCE
X2
Z1
X1
Z2
E+
B Volt
AREP / PMG
13
LEROY-SOMER
2239 en - 02.2005 / b
WARNING
Do not use: Trichlorethylene, perchlorethylene,
trichloroethane or any alkaline products.
Certain strictly defined pure volatile degreasing agents can
be used, such as:
- Normal petrol (without additives); inflammable
- Toluene (slightly toxic); inflammable
- Benzene (or benzene, toxic); inflammable
- Ciclohexare (non toxic); inflammable
The heat exchanger casing is made from sheet steel, and the
radiator normally consists of aluminium alloy or steel tubes.
The tube ends are fixed into steel plates.
4.2.5 - Bearings
The bearings are greasable. It is advisable to lubricate the
machine during operation. The lubrication characteristics are
given in the table below.
Type
of alternator
Bearings
Quantity of
grease:
gr or cm3
Regreasing
interval
47.1
47.1
49.1
49.1
6318 C3
6315 C3
6322 C3
6320 C3
40
30
50
60
3500
4500
4500
4500
WARNING
Cleaning the machine using water or a high-pressure
washer is strictly prohibited.
Any problems arising from such treatment are not
covered by our warranty.
The machine should be cleaned with a degreasing agent,
applied using a brush. Check that the degreasing agent will
not affect the paint.
Compressed air should used to remove any dust.
If filters have been added to the machine after manufacture
and do not have thermal protection, the service personnel
should replace the air filters periodically and systematically,
as often as is necessary (every day in very dusty
atmospheres).
After cleaning the alternator, it is essential to check the
winding insulation (see sections 3.2 and 4.8.).
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LEROY-SOMER
2239 en - 02.2005 / b
Bearing
Temperature
abnormal
Fault
Excessive overheating of one or both
bearings (temperature > 80C on the
bearing retainers with or without abnormal
noise)
Possible causes
- End shields misaligned (flanges not properly fitted)
- Free axial bearing
If the bearing has turned blue or if the grease has turned black, change the
bearing.
- Air flow (intake-outlet) partially clogged or hot air is being recycled from
Excessive temperature rise in the alternator the alternator or engine
housing (more than 40C above the
- Alternator operating at too high a voltage (> 105% of Un on load)
ambient temperature)
- Alternator overloaded
- Misalignment (coupling)
- Defective mounting or play in coupling
- Rotor balancing fault
Excessive vibration and humming noise
- Alternator operating in single-phase mode (single-phase load or faulty contactor
coming from the machine
or installation fault)
- Stator short-circuit
- System short-circuit
- Mis-paralleling
Alternator damaged by a significant impact, Possible consequences
followed by humming and vibration
- Broken or damaged coupling
- Broken or bent shaft end
- Shifting and short-circuit of revolving field winding
- Fan fractured or coming loose on shaft
- Irreparable damage to rotating diodes or AVR
Excessive vibration
Vibration
Abnormal noise
Action
Effect
The alternator builds up and its voltage is
still correct when the battery is removed.
The alternator builds up but its voltage
No voltage at no Connect a new battery of 4 does not reach the rated value when
load on start-up to 12 V to terminals E- and the battery is removed.
E+, respecting the polarity,
for 2 to 3 seconds
The alternator builds up but its voltage
disappears when the battery is
removed
Correct speed
Voltage too low
Adjustment ineffective
If no effect: try normal/fast recovery
modes (ST2)
Check/Cause
- Lack of residual magnetism
- Check the connection of the voltage reference to the
AVR
- Faulty diodes
- Armature short-circuit
- Faulty AVR
- Field windings disconnected
- Main field winding open circuit - check the resistance
Check the AVR connections (AVR may be faulty)
- Field windings short-circuited
- Rotating diodes burnt out
- Main field winding short-circuited - Check the resistance
Increase the drive speed
(Do not touch the AVR voltage pot. (P2) before running
at the correct speed.)
- Faulty AVR
- 1 faulty diode
- Check the speed: possibility of cyclic irregularity
- Loose connections
- Faulty AVR
- Speed too low when on load (or LAM set too high)
- Check the speed (or LAM set too high)
- Faulty rotating diodes
- Short-circuit in the revolving field coil. Check the
resistance- Faulty exciter armature
(*) Caution: For single-phase operation, check that the sensing wires coming from the AVR are correctly connected to the operating terminals
Voltage
Check the AVR, the surge The voltage does not return to the rated - Exciter winding open circuit
disappears
suppressor, the rotating
value
- Faulty exciter armature
during operation diodes, and replace any
- Faulty AVR
(**)
defective components
- Revolving field coil open circuit or short-circuited
(**) Caution: Internal protection may be activated (overload, open circuit, short-circuit)
15
LEROY-SOMER
2239 en - 02.2005 / b
WARNING
Damage caused to the AVR in such conditions is not
covered by our warranty.
ASSEMBLY A
6 - Exciter field 5 +
1 A diode
DIODE BRIDGE
Anode
Cathode
C
A diode in good
working order
should allow the
current to flow
only in the
anode-to-cathode
direction.
~ ~ ~
~ ~ ~
12 V battery
Assembly B: Connect a Variac variable power supply and
a diode bridge on both exciter field wires (5+) and (6-).
Both these systems should have characteristics which are
compatible with the field excitation power of the machine (see
the nameplate).
~ ~ ~
C
~ ~ ~
ASSEMBLY B
Variac
50
5+
+
1 A diode
90
10
80
20
70
100
6 - Exciter field
60
30
40
16
Rh. 50 - 300 W
AC
220 V
DC
12 V
LEROY-SOMER
2239 en - 02.2005 / b
Screw
M6
M6
M6
M14
M14
M20
M12
M6
M6
M12
Torque N.m
8.3
10
3
110
110
340
35
4
5
35
WARNING
REPLACE THE DISMANTLED BEARING WITH A NEW
ONE.
WARNING
REPLACE THE DISMANTLED BEARING WITH A NEW
ONE.
17
LEROY-SOMER
2239 en - 02.2005 / b
L/N stator
0.0108
0.0083
Rotor
0.79
0.84
Exciter
10.6
10.6
Armature
0.13
0.13
ROTOR
0.3
0.33
0.38
0.38
Exciter
0.08
0.08
0.08
0.08
Armature
12
12
12
12
No load
0.9
0.9
At rated load
3.8
3.8
No load
0.8
0.85
0.9
0.9
At rated load
3.7
3.4
3.3
3.5
X1, X2
70 V
85 V
Z1, Z2
10 V
12 V
18
LEROY-SOMER
2239 en - 02.2005 / b
5 - SPARE PARTS
5.1 - First maintenance parts
Emergency repair kits are available as an option.
They contain the following items:
Ref.
Description
198
Voltage regulator
(AVR)
Diode assembly
343
347
60
70
418
Surge suppressor:
250 V
Slow-blow fuse of
the
AVR
Other spare parts
Drive end bearing
Non drive end
bearing
Filter element
(optional)
Ref.
Description
198
Voltage regulator
(AVR)
Diode assembly
343
347
60
70
418
Surge suppressor:
250 V
Slow-blow fuse of
the AVR
Other spare parts
Drive end bearing
Non drive end
bearing
Filter element
(optional)
Reference
LSA 47.1
Code
R 448
6318 - C3
6315 - C3
Reference
LSA 49.1
Code
R 448
5.3 - Accessories
5.3.1 - Temperature sensors with thermistors
These are thermistor triplets with a positive temperature
coefficient installed in the stator winding (1 per phase). There
can be a maximum of 2 triplets in the winding (at 2 levels:
warning and trip) and 1 or 2 thermistors in the shields.
These sensors must be linked to adapted sensing relays
(supplied optionally).
Cold resistance of cold thermistor sensors:
100 to 250 per sensor.
6322 - C3
6320 - C3
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LEROY-SOMER
2239 en - 02.2005 / b
5.3.2 - Protection
110
110
111
112
112
113
114
114
110
110
111
112
112
113
114
114
Red
109
109
Red
White
108
108
Red
108
108
Red
White
107
107
Red
White
106
106
Red
Red
White
PH3
106
Red
PH2
PH1
106
Red
White
105
105
104
104
Red
104
104
Red
White
103
103
102
R1
R2
101
PH3
Red
PH2
PH1
20
PT 100 STATOR
(Reserve)
PT 100 STATOR
(Alarm)
STATOR
Space heaters
LEROY-SOMER
2239 en - 02.2005 / b
22
411
410
30
284
68
132
474
116
77
247
60
15
107
347
343
344
100
78
70
172
120
349
18
91
79
249
82
90
36
140
77
118
117
21
LEROY-SOMER
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2239 en - 02.2005 / b
www.leroy-somer.com