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Anorad Motion Control Solutions
Anorad offers a comprehensive line of high performance servo drives and controls that integrate
seamlessly with our linear motion products. Our high performance multi-axis bus-based and stand-
alone controls provide optimum performance for precision positioning packed with innovative features
such as 32k encoder multiplication, real time error mapping, position event generation and more, all
fully supported by an extensive software library. Anorad’s linear motion products can be integrated with
Rockwell Automation’s controls, drives and enterprise software including Allen-Bradley world-class
motion control products into one seamlessly integrated solution for faster machine development, lower
total cost and unsurpassed flexibility.
X-axis Linear
Cyclone Encoder
Positioning Module
Y1-axis
Linear Encoder High Performance
Y1-axis Z&T-axis X-axis Y2-axis Digital Servo Controller
Y2-axis Y1-axis
Linear Motor Linear Motor
Control System Features Chassis and Panel Mount High Performance Digital
With 20 years of precision control Servo Drives Servo Controllers
experience, Anorad can provide the control Ultra3000 servo drives • PC-based multi-axis high performance
architecture perfectly suited to your • 0.5 kW to 2 kW power servo controllers and multi-axis stand-
application. Some of the control features • 7.5 to 30 Amp Peak Current alone controllers
available are: • High-performance C/C++ motion
• 2.5 to 10 Amp Cont. current
• Multi-axis packages from 2 to 8 axes • SERCOS, RS-232 and DeviceNet control algorithms
• Dual encoder axis control for communication for trapezoidal or • Anorad’s patented “proportional drive”
yaw compensation sinusoidal drive dynamically compensates for axis
• Dual moving stage or beam position to maintain the actuation force
Linear Amplifiers
control algorithms with collision through the center of gravity of the
• Dual Channel Linear Amplifier designed
combined moving load
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avoidance routines
to drive Cyclone, linear and rotary
• 32k encoder multiplier for high accuracy • Advanced PID compensation with
motor axes
positioning requirements velocity feedforward, acceleration
• Smooth motion without electrical
• RS Logix™ integrated motion feedforward, notch and low-pass filters
switching noise
control architecture • Process information control
• Analog, digital, and opto-isolated I/O and management
Product Features
• PCI bus all digital servo controller
• User callable high-level ANSI-C
motion libraries
• Ideal for OEMs with demanding
control applications
High Performance Servo Control. Anorad's PCI-2000 is an all digital, ultra high
performance servo controller capable of controlling up to 8 axes on one PCI bus format
board. Powered by the latest technology 150MHz Digital Signal Processor (DSP),
the PCI-2000 provides maximum dynamic servo performance, extremely fast command
execution and a rich feature set.
Advanced servo algorithms give fast dynamic response and minimum settling time.
A PID filter with both velocity and acceleration feed forward is employed with anti-
resonance low pass and notch filters. A gain scheduling feature allows additional
tuning flexibility.
A wide variety of motors can be controlled by the PCI-2000 including linear, rotary,
and servo. On board software commutation with digital current loop controls
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maximizes controllability.
The controller is provided with ANSI-C libraries for high level motion control, process
coordination, communications, I/O handling and tuning.
PCI-2000 Controller Specifications
Advanced Firmware Features. Features such as built-in X-Y Protection, Diagnostics and Error Handling
error mapping firmware are effective tools for improving system • Most errors supported by automatic routines
accuracy, approaching the repeatability of the system. Other • Programmable software limits, stall and dynamic torque limits
advanced features include sinusoidal software commutation of
• Automatic drive shutdown when: emergency stop is activated,
brushless linear servo motors and Anorad's new PCLM motors.
position feedback signal is lost and user defined position error
High order digital filtering and S-curve acceleration provide
is exceeded
smooth velocity control and minimal settling time. Circular and
• Automatic warning if the axis moves away from its target
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linear interpolation, master-slave operation and arbitrary path
by more than a pre-defined distance
generation enable complex motion profiles of all types. Hardware
latching and position-event generation provide on-the-fly • Protection against 5V over-voltage, detection of
capability in high performance measurement or test applications. motor overheating
• Host communication with check-sum validation, data
verification on “set” commands, and immediate indication
of erroneous commands
• Immediate responses to “begin motion” commands indicating
either a successful execution, or a reason for failure
• Immediate indication and reason for abnormal motion
termination, along with detailed information on motion
• I/O status and memory integrity
• Built-in hardware watch-dog timer to protect against
software failure
Stand-Alone Motion Controllers
Product Features
• 1-3 axis digital control module with
integral digital current loop amplifier
and power supply
• Programmable 20 KHz servo
update rate
Anorad's single and multi-axis stand-alone motion control products, M-Serv and D-Serv,
• Sinusoidal, brushless
offer the latest in digital servo technology. These controllers, with integral digital amplifiers
current commutation
and power supplies, were designed to suit the needs of Anorad's high performance
• User friendly Windows or Dos based
brushless linear servo motors.
operator interface with a soft scope
and C-libraries The M-Serv is a scaled down version of the higher power, feature rich D-Serv product.
The operating system for these products offers a user friendly Windows or DOS based
programming and set-up environment. Coupled to a digital current loop control drive,
eliminates potentiometer tweaking and the setting of hardware "personality modules" for
the drive. For setup, all that is required is knowledge of the motor specifications and the
load characteristics. The D-Serv software then sets up the control parameters of the
current, velocity and position loops for optimal performance. In short, set up time is
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dramatically reduced.
When using software commutation, the feedback device will be used for both position
feedback and commutation. Also, a second encoder input may be used as a master for
“following” applications. Control of motor commutation can be provided by a hall sensor,
an incremental encoder, or a resolver.
In addition to the 20 kHz position, velocity and current loop update rates, the standard
controller is supplied with a second order position loop filter, first order velocity filter,
brushless motor commutation algorithms, first order (PI) current loop control filters, smoothed
trapezoidal profiles, phase advance, programmable shaping of the phase current to match
the back emf (acceleration feedback), and user programmable filters. Features such as these
create a control system with very high bandwidth, responsive servo loops and the most
exceptional dynamic tracking and settling performance of any other controller in its class.
M-Serv/D-Serv Controllers Specifications
Number of Axes (D-SERV) one, two, and three axis models (M-SERV) single axis only
Servo Algorithm (D-SERV) Second order filter, acceleration and velocity feedforward (M-SERV) PI, acceleration and velocity feedforward
Analog Inputs (D-SERV) ± 10V, 12 bit resolution, 2/axis (M-SERV) ± 10V, 12 bit resolution, 1/axis
(D-SERV) (1) ± 10V, with 10 bit resolution/axis, (1) General purpose
Analog Outputs
(M-SERV)(1) ± 10V, with 10 bit resolution/axis
(D-SERV)(2) limits, emergency stop, opto-isolated. (48) inputs available on 2&3 axis models
Dedicated Inputs
(M-SERV)(2) limits,opto-isolated
Digital Inputs (D-SERV)(8) single axis, (16) multi axis, opto-isolated. (48) inputs available on 2&3 axis models
(D-SERV)(8) single, (16) multi axis, opto-isolated, supported by a built-in 24V opto-isolated supply, (0.5A).
Digital Outputs
Additional 16 outputs on 2&3 axis models available. (M-SERV)(2) opto-isolated, CE floating
Brake Driver D-serv only, single axis. Built in 24V, (0.75A), for brake/clutch
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by more than a pre-defined distance. motion, arrays, variables, counters, nested subroutines,
• Protection against 5V over-voltage, detection of arithmetic, and logical expressions.
motor overheating. • Automatic execution routines, interactive data entry.
• Host communication with check-sum validation, data
verification on “set” commands, and immediate indication
of erroneous commands.
• Immediate responses to “begin motion” commands indicating
either a successful execution, or a reason for failure.
• Immediate indication and reason for abnormal motion
termination, along with detailed information on motion.
• I/O status and memory integrity
• Built-in hardware watch-dog timer to protect against
software failure.
5U Servo Drive Chassis (SDC-5U)
Product Features
• 1-4 axis self-contained drive chassis
with expansion for integral motion
processor
• 100-2Kw of continuous drive power
• Utilizes PWM or linear amplifiers for
SDC-5U Servo Drive Chassis. The SDC-5U Servo Drive Chassis provides a flexible
BLDC or brushed motors plus stepper
interface for up to six drives including linear servo drives, PWM servo drives, and stepper
and PCLM drives
drives. The SDC-5U interfaces with the PCI-2000 and a host of popular motion control
• 19” rack mount configuration
processors via a common internal backplane and dedicated 68-pin SCSI connector for the
• Integral backplane with dynamic PCI-2000 and 96-pin Euro connector for other motion controllers. An optional feature
brake relays and status monitoring allows the controller to be integrated into the SDC-5U for a complete motion controller /
• Successfully implemented in: servo drive package. For drives without an integral power supply, an optional 1KVA DC
- Pick and Place Equipment power supply is available.
- High Speed Part Transfers
- Electronic Assembly To address system safety, the backplane includes dynamic brake relays in case of an
- and more.. emergency, system failure, or power failure conditions. Internal line filters and motor
inductors are built-in features to reduce EMI emissions.
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The SDC-5U is a vented chassis with three cooling fans requiring no external cooling.
Parameter Specification
Power requirements 100-240VAC, selectable, single phase 50-60Hz, IEC-320 power inlet
Operating temperature range 0-40ºC
Chassis Dimensions (19” Rack Mount) 17” (431.8mm)W x 19” (482.6mm)L x 8.75” (222.25mm)H
Weight 30-50 pounds configuration dependent
STEPPER
MOTORS
MOTOR LAYOUT
ENCODERS
LINEAR
HOST SYSTEM Z2 MOTORS
CONTROLLER Z1
ROTARY
Y
MOTORS
ENCODERS
HALL
HALL THETA SENSORS
SENSORS
ENCODERS
E-STOP X
CHAIN
Test
Ethernet E-Stop I/O MTR-6 COM-6 ENC-6 MTR-5 COM-5 ENC-5 MTR-4 COM-4 ENC-4 MTR-3 COM-3 ENC-3 MTR-2 COM-2 ENC-2 MTR-1 COM-1 ENC-1
Points
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STATUS
BOARD 5U SDC BACKPLANE
4-8 Axis
Motion 24 VDC
Controller SUPPLY STEPPER STEPPER LINEAR LINEAR LINEAR
LINEAR
(Optional)* AMPLIFIER AMPLIFIER SERVO SERVO SERVO
SERVO
(Optional) (Optional) AMPLIFIER AMPLIFIER AMPLIFIER
AMPLIFIER
LINE INPUT
DC POWER
LINE FILTER FUSES SUPPLY
(Optional)*
Product Features
• Ultra3000™ Digital Servo Drive
• 100-480V AC options, single and
three-phase input SERCOS interface
or DeviceNet connectivity options
• 7.5A to 150A peak current capability
The Ultra3000 family creates a complete set of servo drive products ranging from simple
• Standard high-density
standalone indexing applications to multi-axis integrated motion. These high-performance,
D-Shell connectors
digital servo drives meet global voltage requirements and provide flexibility to perform in a
• Field programmable flash memory variety of machine control architectures. In addition, the Ultra3000 drive is integrated with
firmware storage the ControlLogix platform via SERCOS interface™ for integrated motion. The Ultra3000i
• Seven segment LED for status digital servo drive with indexing adds basic control capability to the Ultra3000 feature set.
and error codes
The Ultra3000 family uses the Ultraware software configuration and diagnostic tool set
• Eight selectable general
which includes sophisticated digital scope capability, a comprehensive array of
purpose inputs
diagnostics, and a file management system that helps organize multiple configuration
• Four selectable general purpose
files and motion programs. The Ultra3000 with SERCOS drive is configured through
outputs and relay output
RSLogix 5000 software providing one platform for both motion and machine control.
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Contols
Registration Input Capture Response <100 µseconds
Analog Command Input 1 14-Bit Analog-to-Digital Converter (+/- 10v, Differential)
General-Purpose Analog Output 1 8-Bit Digital-to-Analog Converter (+/- 10v, +/- 2ma, single-ended)
COMMUNICATIONS
Serial 1 port with RS-232/RS-422/RS-485 at 1200-57,600 baud
Networking DeviceNet
MOTOR FEEDBACK
Input Modes Incremental with Index, Sine/cosine High Resolution Absolute (Single and Multi-turn)
Maximum Input Frequency 2.5 MHz (Encoder Lines), Over 1 million counts/rev (High Resolution)
Commutation Startup Hall Sensor
AUXILIARY FEEDBACK
Operation Auxiliary Position Loop Feedback Input
Input Modes A quad B
Input Type Line Receiver
Maximum Input Frequency 2.5 MHz (Encoder Lines)
Dual Channel Linear Amp
Product Features
• Dual Channel Linear Amp
• Extremely low electromagnetic
interference (EMI)
• Dual independent 400W
peak amplifiers
Dual Channel Low Noise Amplifier. The Dual Channel Linear Amplifier with
• DSP control for sine wave
linear output current drive virtually eliminates electromagnetic interference (EMI) for
commutation
applications with sensitive sensing electronics or where system materials are sensitive
• 5/10/25X analog encoder multiplier to electromagnetic fields.
• Built-in amplifier over-temperature
and I2t motor protection This compact, highly integrated package contains the drive for two independent 3-phase
brushless motors, associated heat sink with forced air cooling, and a 40 VDC linear bus
• No external heat sink required,
power supply with an isolated 115 VAC or 230 VAC IEC-320 power input.
built-in heat sink and fan
• Drives 3-phase brushless, brush, The on-board DSP self-teaches the most efficient commutation angle for each drive
or voice coil DC motors providing smooth 3-phase sine wave commutation based on quadrature encoder position
• Successfully implemented in: feedback. All digital interface signals are optically isolated to avoid problems associated
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– Pick and Place Equipment with ground referenced control signals. The analog control command (+/-10 VDC) can
– High Speed Part Transfers be a differential input, which rejects normally encountered common mode noise.
– Electronics Assembly
An encoder interpolator option is available to accept analog sine/cosine position encoder
signals, with 5,10,or 25X multiplication.
Amplifier over-temperature faults, and motor over-power (I2t) faults are provided.
Dual Channel Linear Amp Specifications
Parameter Specification
DC Bus Voltage 40 VDC
Continuous output current 1 2A
Peak output current (1 second) 5 A/10 A Optional (0 - peak)
Current loop bandwidth 5 kHz
Encoder input frequency (max) 2 MHz/4 MHz Optional
Motor commutation speed (max) 2 Linear Motor - 2 m/s, Rotary Motor - 2700 RPM or 16,200 deg./s
Power requirements 115 VAC ± 10% @ 3.0 A, 230 VAC ± 10% @ 1.5 A IEC-320 power inlet
Operating temperature range 0-40 ºC
Size (mm) 7.63 l x 5.31 w x 5.0 h (193.8 l x 134.9 w x 127 h)
Weight 8.5 lbs, 3.86 kg
Notes:
1 With linear current drive, the maximum continuous stall current and maximum motor power is somewhat dependent upon the motor winding attributes.
See Anorad Applications note in the Dual-Channel Linear Amplifier Installation and User Manual.
2 Linear motor velocity based on 15 mm magnet pitch.
MOTOR CONNECTOR
AXIS 2 STATUS
HOST CONNECTOR
AXIS 2 PHASE A
3 PHASE
ENCODER INPUTS AXIS 2 PHASE B POWER
LOCAL STATUS AXIS 2 PHASE C
AMP
INDICATORS
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OVER TEMP SENSOR
Product Features
• VersaView Non-Display
Industrial Computers
• 2.0 GHz Pentium Processors
• 7 and 14 PCI Slots
• Windows 2000 or XP OS
The Allen-Bradley VersaView 700R and 1400R non-display industrial computers run visual
• Excellent speed and memory capability interface, maintenance, control, and information applications with ease. Pairing the 700R
for integrated vision systems or 1400R computer with a VersaView industrial monitor produces a workstation capable
• Rugged, cost effective platform for of directing machines and processes, displaying maintenance information, controlling
demanding factory environments non-critical processes using SoftLogix™, and serving production information for use in
decision-making.
The VersaView 700R and 1400R computers are available in standard and performance
models. The standard models provide the computing power necessary for most visual
interface, maintenance, or basic information applications. However, if more computing
power is needed, use a performance model.
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Advantages
Like all VersaView products, the VersaView 700R and 1400R computers include the
following tools and services to provide reliable computing power on the factory floor:
• Application interoperability
• Technology change management
• Rugged yet cost-effective platforms for today’s demanding factory environments
• Factory system recovery CD
• Unit level immediate exchange program
• Complete package for immediate startup
• Global sales and support
• Quick delivery
VersaView 700R and 1400R Industrial Computers Specifications
Expansion Slots 3 half length PCI 3 half length PCI, 4 full length PCI
2 full length ISA 2 half length ISA, 3 full length ISA
Electrical
Input Voltage, AC 85…264V ac, autoranging
Line Frequency 47…63 Hz
Standard: 100 VA (1.0…0.42 A); Standard: 120 VA (1.2…0.5 A)
Power Consumption, AC
Performance: 130 VA (1.3…0.54 A) Performance: 150 VA (1.5…0.63 A)
Environmental
Operating Temperature 0...50°C (32...122°F)
Storage Temperature -20...60°C (-4...140°F)
Humidity 10…90% without condensation
Vibration – Operating 0.006 in p-p, 10…57Hz; 1.0 g peak, 57…500 Hz sine
Vibration – Non-Operating 0.012 in. p-p, 10…57Hz; 2.0 g peak, 57…500 Hz sine
Shock – Operating 15g (1/2 sine, 11 ms)
Shock – Non-Operating 30g (1/2 sine, 11 ms)
Ratings NEMA Type 1
Certifications CUL Certified, UL Recognition, CE marked, C-TICK
Mechanical
Weight 10.8 kg (23.7 lb) 17.4 kg (38.3 lb)
Dimensions Overall 258 x 192 x 431 mm 176 x 482 x 560 mm
(H x W x D) 10.16 x 7.56 x 16.98 in (6.93 x 18.97 x 22.05 in)
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Number Slots Slots Drive CD-ROM DVD/CD-RW Drive 2000 XP (non-activated)
Drive Floppy Drive Floppy Drive
6155R-7S2KH X X X X
6155R-7P2KH X X X X
6155R-7SXPH X X X X
6155R-7PXPH X X X X
6155R-14S2KH X X X X
6155R-14P2KH X X X X
6155R-14SXPH X X X X
6155R-14PXPH X X X X
VersaView™ Industrial Monitors
Product Features
• Rugged LCD flat panel technology
• Resistive or capacitive touch screen
• Optimum “window” for process
visualization
Built to the rugged quality standards you have come to expect, the Allen-Bradley
VersaView industrial monitors deliver the latest in LCD flat panel technology at a
competitive price. Combine these monitors with any of the VersaView non-display
industrial computers to create a powerful visualization, maintenance, control, or
information computing solution. Regardless of the type of information you wish to
communicate, VersaView industrial monitors provide the optimum “window” for
your controls or plant visualization application.
Advantages
The VersaView 1200M, 1500M, 1700M, and 200M industrial monitors deliver a bright,
clear picture, analog and digital video input (DVI) options, and one button automatic
setup functionality. Plus, like all VersaView products, the VersaView 1200M, 1500M,
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1700M, and 2000M include the following tools and services to provide reliable
computing power on the factory floor:
• Application interoperability
• Technology change management
• Rugged yet cost-effective platforms for today’s demanding factory environments
• Accessory CD with setup utilities, drivers, and documentation
• Unit level immediate exchange program
• Complete package for immediate startup
• Global sales and support
• Quick delivery
VersaView Industrial Monitor Specifications
1200M Industrial Monitor 1500M Industrial Monitor 1700M Industrial Monitor 2000M Industrial Monitor
Display
Type Color Active Matrix TFT
Size 12.1 inch (308mm) diagonal 15-inch (382 mm) diagonal 17.4-inch (432 mm) diagonal 20.1-inch (510 mm) diagonal
Cold Cathode Tubes (CCT) Cold Cathode Tubes (CCT) 4 bulbs; 50,000 hours Cold Cathode Tubes (CCT)
Backlight 4 bulbs; 30,000 hours (mean for (mean for 1/2 brightness point) 6 bulbs; 60,000 hours
1/2 brightness point) (mean for 1/2 brightness point)
Luminance 250 cd/m2 (Nits)
Contrast Ratio 150:1 500:1
Resolution 800 x 600 (native mode), 1024 x 768 (native mode), 1280 x 1024 (native mode), 1600 x 1200 (native mode),
256K colors 16.7 million colors 16.7million colors 16.7million colors
Touch Screen Option Resistive anti-glare Resistive or Capacitive anti-glare Resistive anti-glare
Electrical
Input Voltage, AC 90…264V ac, autoranging
Input Voltage, DC 12V dc 12V dc 12V dc or 24V dc
Line Frequency 47…63 Hz
Power Consumption, AC 12 W max. 24 W max. 36 W max. 58 W max.
Environmental
Operating Temperature 5...50°C (32...122°F)
Storage Temperature -20...60°C (-4 140°F)
Humidity 10...90% without condensation
Vibration – 0.015 in p-p, 10…53 Hz
Operating and Storage 2.0 g peak, 53…640 Hz sine
Shock – 20 g (1/2 sine, 11 ms)
Operating and Storage
Ratings NEMA Type 1/12/4X (indoor use only), IP65
Certifications CUL certified, UL Recognized, UL Class 1 Division CE marked, C-TICK
Mechanical
Weight 5 kg (11.0 lb) 9 kg (19.8 lb) 10 kg (22.01 lb) 11 kg (24.25 lb)
Dimensions Overall 260 x 340 x 56.1 mm 309 x 410 x 58 mm 355 x 452 x 54.8 mm 399 x 483 x 74 mm
(H x W x D) 10.24 x 13.99 x 2.2 in 12.2 x 16.14 x 2.28 in 14.02 x 17.80 x 2.16 in 15.7 x 19.0 x 2.9 in
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VersaView Monitor Specifications
12” 15” 17” 20” Aluminum Rack Stainless Resistive Capacitive
Catalog Number
Display Display Display Display Bezel Mountable Steel Touch Screen Touch Screen
6186-M12AL X X
6186-M12ALTR X X X
6186-M15AL X X
6186-M15ALTR X X X
6186-M15ALTC X X X
6186-M15SS X X
6186-M15SSTR X X X
6186-M17AL X X
6186-M17ALTR X X X
6186-M17ALTC X X X
6186-M17SS X X
6186-M17TR X X X
6186-M20AL X X
6186-M120RK X X X
6186-M120SS X X
6186-M120ALTR X X X
6186-M120RKTR X X X X
6186-M120SSTR X X X X
Not Just Linear Motion...
A Complete Automation™ Solution
The world's best precision motion systems are even better when integrated with other world
class automation products. Who better to do this than Rockwell Automation, the world's
largest company dedicated to automation? At Rockwell Automation, we deliver Complete
Automation solutions through well known brands that customers have relied upon for years.
Together, these product lines offer more than 500,000 products, covering the major
technologies required to implement automation solutions in virtually every industry.
Main Locations
U.S.A. Europe
Rockwell Automation Rockwell Automation
100 Precision Drive De Dintel 8-12
Shirley, NY 11967-4710 5684 PS Best
Tel: 631.344.6600 The Netherlands
Toll Free: 1.888.77ANORAD Tel: +31.499.338585
Fax: 631.344.6601 Fax: +31.499.338580
Email: anorad@anorad.com Email: anoradeurope@ra.rockwell.com
Web: www.anorad.com
China
Rockwell Automation
4/F, Office Tower 1
Henderson Center
18 Jianguomennei Ave.
Dong Chen District
Beijing, China 100005
Tel: +86.10.6518.2535
Fax: +86.10.6518.2536
Email: BJMK@ra.rockwell.com